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POWER GENERATOR
By:
Muhammad Hasyim Pribadi
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Foreword
Wakhid Hasyim
NIP.19670401 199303 1 001
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Table Of Contents
Foreword ............................................................................................... 1
Table Of Contents ................................................................................. 2
List Of Figures ....................................................................................... 4
Chapter 1. Introduction .......................................................................... 6
1.1 Background ............................................................................... 6
1.2 Description ................................................................................ 7
1.3 Specials Learning Outcome ...................................................... 7
1.4 Core and Sub Materials ............................................................ 7
Chapter 2. Atom and It Forces .............................................................. 9
2.1 The Atom .................................................................................. 9
2.2 Electrostatic Force .................................................................... 10
2.3 Free Electrons .......................................................................... 13
Chapter 3. Magnetism ........................................................................... 15
3.1 Magnetism ................................................................................ 15
3.2 Magnetic Materials .................................................................... 17
3.3 Electromagnetism ..................................................................... 17
3.4 Magnetic Induction .................................................................... 18
Chapter 4. Part of Generator ................................................................ 21
4.1 Prime Mover ............................................................................. 21
4.2 Rating ....................................................................................... 21
4.3 Rotor ........................................................................................ 22
4.4 Stator ....................................................................................... 25
4.5 Brush Excitation System .......................................................... 27
4.6 Brushless Excitation System .................................................... 28
Chapter 5. Generator Operation ........................................................... 32
5.1 Theory ...................................................................................... 32
5.2 No Load Operation ................................................................... 34
5.3 On Load Operation ................................................................... 37
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List Of Figures
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Chapter 1. Introduction
1.1 Background
Electrical energy has advantages compared to other energy, these
advantages include:
1. Easily converted to other energy, for example: mechanical energy,
light energy, heat energy.
2. Easy to distribute.
3. Clean.
The more advanced the civilization and the higher income of a country,
the greater the electrical energy needed. Electric generator is a device
that functions to convert mechanical energy into electrical energy. The
generator uses the principle of electromagnetic induction, which results
in a relationship between magnetism and electricity.
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1.2 Description
This module describe discusses about atom, magnetism, generator
parts, the working principle of generator and generator operation.
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- No Load Operation
- On Load Operation
- Voltage Regulation
- Frequency Regulation
- Single Operation
- Parallel Operation
- Load Sharing
- Load Shedding
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that holds the electron in orbit. This force may be illustrated with lines
as shown in Figure 2.3
Without this electrostatic force, the electron, which is traveling at high
speed, could not stay in its orbit. Bodies that attract each other in this
way are called charged bodies. As mentioned previously, the electron
has a negative charge, and the nucleus (due to the proton) has a
positive charge.
Some atoms can lose electrons and others can gain electrons; thus,
it is possible to transfer electrons from one object to another. When
this occurs, the equal distribution of negative and positive charges
no longer exists. One object will contain an excess of electrons and
become negatively charged, and the other will become deficient in
electrons and become positively charged. These objects, which can
contain billions of atoms, will then follow the same law of
electrostatics as the electron and proton example shown above. The
electrons that can move around within an object are said to be free
electrons and will be discussed in more detail in a later section. The
greater the number of these free electrons an object contains, the
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greater its negative electric charge. Thus, the electric charge can be
used as a measure of electrons.
A special force is acting between the charged objects discussed
above. Forces of this type are the result of an electrostatic field that
exists around each charged particle or object.
Charged objects repel or attract each other because of the way these
fields act together. This force is present with every charged object.
When two objects of opposite charge are brought near one another,
the electrostatic field is concentrated in the area between them, as
shown in Figure 2.4. The direction of the small arrows shows the
direction of the force as it would act upon an electron if it were
released into the electric field.
When two objects of like charge are brought near one another, the
lines of force repel each other, as shown in Figure 2.5.
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Chapter 3. Magnetism
Certain metals and metallic oxides have the ability to attract other metals.
This property is called magnetism, and the materials which have this
property are called magnets. Some magnets are found naturally while
others must be manufactured.
3.1 Magnetism
Magnetism is a result of electrons spinning on their own axis around the
nucleus (Figure 3.1)
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The group of magnetic field lines emitted outward from the north pole of
a magnet is called magnetic flux. The symbol for magnetic flux is Φ
(phi). The SI unit of magnetic flux is the weber (Wb). One weber is equal
to 1 x 108 magnetic field lines. Magnetic flux density is the amount of
magnetic flux per unit area of a section. The result is that the SI unit for
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flux density is webers per square meter . One weber per square meter
equals one tesla.
3.3 Electromagnetism
The relationship between magnetism and electrical current was
discovered by a Danish scientist named Oersted in 1819. He found that
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from the North Pole to the South Pole (Figure 3.6). A conductor C, which
can be moved between the poles of the magnet, is connected to a
galvanometer G, which can detect the presence of voltage, or EMF.
When the conductor is not moving, zero EMF is indicated by the
galvanometer.
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Za
4.2 Rating
Name plate contains generator specification data. Before operating the
generator, first understand the generator data listed on the name
plate. The data includes :
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a. Manufacturer
b. Part or model no.:
c. Alternator type
d. Exciter type
e. Ratings Voltage
f. Rated speed
g. Rated output power
h. Power factor
i. Insulation Class
j. Voltage regulator type, no load to full load
k. Frequency regulation, no load to full Load
4.3 Rotor
The rotor of an AC generator is the rotating component of the generator.
The rotor is driven by the generator’s prime mover, which may be a
steam turbine, gas turbine, or diesel engine. Depending on the type of
generator, this component may be the armature or the field. The rotor
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will be the armature if the voltage output is generated there; the rotor
will be the field if the field excitation is applied there.
The rotor's magnetic field poles can be salient poles and non-salient
poles.
1. Salient Pole Type
In the salient pole type, magnetic poles protrude from the surface of
the rotor. The turns of the field are connected in series. When this
field winding is supplied by the Exciter, adjacent poles will form
opposite poles. The prominent polar shape of the synchronous
generator looks like the following picture:
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a power generation system. The salient pole rotors are good for low
speed because:
a) It will experience large wind losses and make a noisy sound if
rotated at high speed.
b) The salient pole construction is not strong enough to withstand
mechanical stress when rotated at high speed.
2. Cylindrical Pole Type (Non Salient Pole)
In the non-salient pole type, the magnetic pole construction is flattened
with the rotor surface. This type of rotor is made of fine forged steel in a
cylindrical shape with grooves made on the outside. Field windings are
attached to grooves on the outside and connected to the series
generated by the exciter. An overview of the cylindrical polar shape of
the synchronous generator looks like the following picture:
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4.4 Stator
The stator of an AC generator is the part that is stationary. Like the rotor,
this component may be the armature or the field, depending on the type
of generator. The stator will be the armature if the voltage output is
generated there; the stator will be the field if the field excitation is applied
there.
Stator consists of several main components :
a. Stator Frame
The stator frame is made of cast iron and is the home of all generator
parts. This stator frame is circular in which the connections on the
ribs will guarantee the generator against vibrations. The back of the
stator frame usually has fins as aids in the cooling process.
b. Stator Core
The stator core is made of ferromagnetic material or soft iron,
arranged in layers, which is bound as tightly as possible to avoid eddy
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current losses. At this core there are slots for placing conductors and
for regulating the direction of the magnetic field.
c. Stator winding
The stator section that consists of several conductor rods made of
copper, arranged in grooves / in slots and ends of coils. Each slot is
connected to get the induced voltage. The stator coil works where
the electromotive force (GGL) is formed.
d. Slot
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The slot is a place to put the stator winding. There are 3 (three) forms
of the stator slot, open, half open, and closed (by wedges).
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Slip rings are electrical connections that are used to transfer power to
and from the rotor of an AC generator. The slip ring consists of a circular
conducting material that is connected to the rotor windings and
insulated from the shaft. Brushes ride on the slip ring as the rotor
rotates. The electrical connection to the rotor is made by connections to
the brushes.
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a. The energy needed for excitation is obtained from the main shaft, so
the reliability is high.
b. Maintenance costs are reduced because the brushless excitation
system does not have a brush, commutator and slip ring.
c. In the brushless excitation system, isolation damage does not occur
due to the attachment of carbon dust to Farnish.
d. During the operation no brush replacement is needed, thus
increasing the reliability of the operation can continue for a long time.
The current development of the Brushless Exitation System uses a Pilot
Exiter in the form of a permanent magnet generator (PMG). The order
of this system starts from PMG generating AC voltage on the stator,
which will be directed by the rectifier to be flowed to the stator Exciter.
Then the output current in the AC exciter generator is rectified using a
rotating rectifier. The result is used to provide excitation current to the
main generator. To achieve the desired voltage value, the AVR
(Automatic Voltage Regulator) will instruct the Exiter to increase or
decrease its current current to keep the voltage always at its nominal
value.
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5.1 Theory
A simple AC generator consists of:
(a) a strong magnetic field,
(b) conductors that rotate through that magnetic field, and
(c) a means by which a continuous connection is provided to the
conductors as they are rotating (Figure 5.1).
The strong magnetic field is produced by a current flow through the field
coil of the rotor. The field coil in the rotor receives excitation through the
use of slip rings and brushes.
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Two brushes are spring-held in contact with the slip rings to provide the
continuous connection between the field coil and the external excitation
circuit. The armature is contained within the windings of the stator and
is connected to the output. Each time the rotor makes one complete
revolution, one complete cycle of AC is developed. A generator has
many turns of wire wound into the slots of the rotor.
The magnitude of AC voltage generated by an AC generator is
dependent on the field strength and speed of the rotor. Most generators
are operated at a constant speed; therefore, the generated voltage
depends on field excitation, or strength.
The frequency of the generated voltage is dependent on the number of
field poles and the speed at which the generator is operated, as
indicated in Equation :
NP
f= 120
where
f = frequency (Hz)
P = total number of poles
N = rotor speed (rpm)
120 = conversion from minutes to seconds and from poles to pole pairs
Losses in an AC Generator
The load current flows through the armature in all AC generators. Like
any coil, the armature has some amount of resistance and inductive
reactance. The combination of these make up what is known as the
internal resistance, which causes a loss in an AC generator. When the
load current flows, a voltage drop is developed across the internal
resistance. This voltage drop subtracts from the output voltage and,
therefore, represents generated voltage and power that is lost and not
available to the load. The voltage drop in an AC generator can be found
using Equation
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Before the generator is used to supply the load, the terminal voltage
(VΦ) is adjusted until it reaches voltage rating by increasing the
excitation current. By turning the synchronous generator is rotated at
synchronous speed and the rotor is given a field current (If), then the
voltage (E0) will be induced on the stator armature winding.
Where :
E0 = No Load Voltage Generator (Volt)
VΦ = Output Voltage (Volt)
Ra = Armature Resistance (Ohm)
Xl = Armature Reactance (Ohm)
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Existing flux is only produced by field currents (If). If the field current (If)
is changed in value, by increasing it, the output voltage value (E0) will
also rise to the saturation point (saturation).
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The armature resistance per phase (Ra) flowed by the armature current
(Ia) causes a voltage drop per phase (Ia.Ra) that is in line with the
armature current (Ia). However, in practice this voltage drop is ignored
because it is so small.
When the current flows through the armature conductor, some of the
flux that occurs does not cut through the water-gap, but rather takes
another path and connects the sides of the coil. These fluxes are called
leakage fluxes. The leaky flux moves with the armature current and
provides a self-inductance (winding) which is called the armature
leakage reactor (XL). Therefore, this leakage flux will cause voltage
drop due to leakage reactance (XL) which is the same as (Ia.XL).
Where, this voltage drop can also reduce the terminal voltage (VΦ).
So, the equation will be obtained:
E = VΦ + Ia (Ra + jXL)
VΦ = E - Ia (Ra + jXL)
The following figure will show a phasor diagram of the effect of armature
leakage reactance (XL) on terminal voltage (VΦ).
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The armature reaction is the effect of the armature flux on the main field
flux. In the case of the alternator, the power factor of the load has a
considerable influence on the armature reaction. Figure below will show
the armature reaction model on the synchronous generator.
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Where :
Figure (a) Shows a rotating magnetic field producing an induced voltage
EA does not arise armature current because there is no connected load
and EA = VΦ
Figure (b) Shows when the inductive load (lagging) is connected to the
armature terminal, the armature current (IA) flows.
Figure (c) Armature current produces a magnetic field Bs which then
produces the Real voltage at the stator winding.
Figure (d) Bs stator magnetic field adds BR to Bnet. Real Voltage adding
EA produces VΦ at the output terminal.
When the generator is connected to lagging load, the peak current will
occur at an angle below the peak voltage. This influence is shown in
figure (b). The current flowing in the stator winding produces a magnetic
field Bs and its direction is determined using the right hand rule as
shown in figure (c). The stator Bs magnetic field produces a voltage in
the Real stator.
With the presence of these two types of voltage, the total voltage in one
phase is the sum of the EA induced voltage and the Real armature
reaction voltage.
In the equation:
VΦ = EA + Real
Total magnetic field (Bnet) is the sum of the rotor magnetic field and
stator magnetic field, namely:
Bnet = BR + Bs
Because the angles EA and BR are the same and the Real and Bs
angles are also the same, the sum of the magnetic fields of Bnet will be
equal to VΦ (figure (d)).
The armature reaction voltage can be obtained by the equation:
Real = - jXIA
So the terminal voltage:
VΦ = EA-jXIA
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The electric current flowed by the lagging coil (lagging) to the terminal
voltage (Vt) and vector diagram are shown in the following figure.
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The electric current flowed by the lagging coil (lagging) to the terminal
voltage (Vt) and vector diagram are shown in the following figure.
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the generator rotation decreases and the rotation returns to its rating
when the fuel valve is opened, so that the supply of fuel becomes large
and the engine power increases according to the demand for the
generator load. When the generator load is lowered, the generator
rotation increases. So that the rotation decreases in the rating, the fuel
valve is reduced by opening to reduce the incoming fuel supply, so that
the engine power of the drive decreases again according to the
generator load.
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If the direction of the needle rotates to the left, it means that the
generator rotation will be paralleled more slowly and increases the
rotation so that the direction of the needle rotates to the right and must
be relatively slow, because if it is too fast means there is a relatively
high spin difference. At 12 o'clock the generator is ready to parallel
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If Z = Z1 + Z2,
When the second generator is paralleled with the first generator which
is already carrying a load, it is expected that the distribution of the load
that was initially carried on the first generator, so that there will be
cooperation that alleviates before the subsequent loads are entered.
the amount of load carried on each generator that works in parallel will
depend on the amount of fuel and air input for combustion of diesel
engines, if the prime mover is diesel or if other prime mover engines
depend on the amount fuel. The amount of input fuel is regulated by the
governor that receives signals from changes in electrical frequency that
are stable at 50Hz, which is equivalent to changes in rotation (rpm) of
the main engine driving the electric generator.
If the electrical load rises, the frequency will go down, so the governor
must increase input (fuel / air, water, steam / gas or air flow) to the main
engine to increase its frequency until the electrical frequency returns to
normal.
Conversely, if the load falls, the governor of the generating machinery
must reduce fuel / air, water, water / gas or air intake to the propulsion
engines so that the speed drops until the rotation or frequency returns
to normal 50 Hz.
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load, and is very necessary if it has more than two generators with
different characteristics operating in parallel. With a generator load
divider, each generator has the same and small usage factor (maximum
load divided by generator capacity) which means good. Changes in load
due to generator input or expenditure from the parallel system of
generators will be felt the same by every generator in the system,
without overload or overspeed.
Generator load sharing tools can only be applied to generator set
engines that have governors and can be developed for further control
systems such as distributed control systems (DCS).
In short Load Sharing is a system in the operation of generators that is
sharing of loads jointly by several or more generators, with the aim of
maintaining continuity of electricity and as protection for the safety of
the generator itself in the event of a decrease or increase in load. Or it
can also be said that the function of Load Sharing is so that the
generator when synchronous can supply the load in balance with other
generators. Then each generator is recommended to have load sharing,
especially for automatic systems.
The governor operates on a driving machine so that the generator
produces an output current that can be set from 0 (zero) percent to 100
percent of its ability. So the input to the driving machine is proportional
to the output current of the generator or in other words the governor
setting 0 (zero) percent to 100 percent is proportional to the generator
current 0 (zero) percent to 100 percent at constant voltage and
frequency. The governor works hydraulically / mechanically, while the
input signal from the generator current output is electric, so this input
needs to be changed to mechanically by using an electric actuator to
drive the prime mover that produces the mechanical movement required
by the governor.
In some generators that operate in parallel, after the same phase
sequence of voltage, frequency and phase difference, the change in
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electrical load will not be felt by each generator in the amount of voltage
and frequency as long as the load is still below its total parallel capacity,
so that this voltage and frequency are not used as a signal source for
the governor. For this reason, the output current from each generator is
used as a signal source for the load sharing system of the generators.
When paralleled the distribution of generator loads is not balanced /
proportional to the ability of each generator. The generator load divider
is installed in each output circuit of the generator, to add up the output
current signal of each generator.
The generator output current detected by the load divider is an
indication of what percentage the governor's position is, or what current
is passing through what percentage of the generator's ability. The
quotient of the sum of the currents detected by the load dividers by the
amount of current capability of generators operating in parallel
multiplied by 100% is the governor's position value that must be
achieved by each prime mover so as to produce a proportional current
output and in accordance with the capabilities of each generator. If the
generator size is the same, the amount of current detected by each load
divider divided by the number of generators is the load current that must
be generated by the generator after the governor is changed by an
electric actuator that receives signals from the load divider shortly after
the generator is paralleled.
There are several types of load sharing systems :
1. APS (Automatic Power Sharing), this system is used when there
are additional loads at the refinery where between one generator
and another generator share the load together so as not to overload
on one of the generators.
2. APC (Automatic Power Constant), used during ordinary operations.
3. AFC (Automatc Frequency Control), used for frequency settings
(set at a constant 50 Hz). This system is used to maintain a
frequency of 50 Hz (cycle per second) and may not exceed or be
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less than this value, this system is used for certain load supplies
that require a fixed frequency.
4. DROOP, used when Trip or interruption occurs. This system is used
in the event of a disruption in the generation system where the
protection system takes over work by stopping the supply of voltage
to the equipment that is interrupted with the aim of isolating other
systems that are not damaged or disturbed.
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Chapter 6. Summary
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References
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