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Sulphur content estimation of Venezuelan

heavy oil by fast neutron and gamma


transmission technique

F. Pino, L. Stevanato, D. Fabris,


H. Barros, A. Vidal, G. Nebbia,
M. Lunardon, S. Moretto & L. Sajo-
Bohus
Journal of Radioanalytical and
Nuclear Chemistry
An International Journal Dealing with
All Aspects and Applications of Nuclear
Chemistry

ISSN 0236-5731
Volume 314
Number 3

J Radioanal Nucl Chem (2017)


314:1833-1839
DOI 10.1007/s10967-017-5533-2

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J Radioanal Nucl Chem (2017) 314:1833–1839
https://doi.org/10.1007/s10967-017-5533-2

Sulphur content estimation of Venezuelan heavy oil by fast


neutron and gamma transmission technique
F. Pino1,2 • L. Stevanato2 • D. Fabris3 • H. Barros1 • A. Vidal1 • G. Nebbia3 •

M. Lunardon2 • S. Moretto2 • L. Sajo-Bohus1,2

Received: 31 July 2017 / Published online: 10 October 2017


Ó Akadémiai Kiadó, Budapest, Hungary 2017

Abstract A compact and modern equipment for imple- Introduction


menting the fast neutron and c-ray transmission technique
(FNGT) has been developed in order to estimate the sul- Non-destructive analysis of materials that make use of
phur content of crude oil. FNGT is employed for non- techniques hinging on fast neutron and c-ray transmission
destructive analysis of different kinds of samples. The have been studied in the past in different landscapes [3–6].
compact system presented in this work represents an X-ray scanners are widely used in homeland security
improvement of our previous experimental set-up [1, 2]. It applications and they produce high resolution images. In
makes use of a 252Cf source, an EJ-301 liquid scintillator addition, photon inspections provide material recognition
detector (200 9 200 ) with excellent n/c discrimination when special technologies such as ‘‘dual energy radiog-
capabilities, and modern nuclear electronics based on fast raphy’’, ‘‘backscatter imaging’’, etc. are implemented [3].
digitizers. The fast neutron and gamma transmission The use of fast neutrons as probing radiation and even the
technique was employed to study a system for on-line combination of those and c-rays has been often proposed in
sulphur concentration measurement in Venezuelan heavy the past. Its design required sophisticated techniques to
sour oil. The range of sulphur concentrations investigated provide an improved material recognition, especially for
is between 0.1 and 6.5 wt%. The equipment performances materials with a low mass value and low atomic number.
and limitations are compared with those predicted by a The objective of introducing neutrons was to optimize the
Monte Carlo model built in GEANT4 v10.01. The results detection capability for hidden explosives and drugs in
show the possibility to implement a compact unit for on- customs operation in which C, O and H nuclei are major
line determination of sulphur concentration in crude oil. components. Examples of such developments are the
‘‘combined fast-neutron with gamma-radiography’’ and the
Keywords Fast neutron and gamma transmission  ‘‘fast neutron resonance radiography’’ techniques [4–6].
Sulphur content  Heavy-sour oil  Monte Carlo simulations Most of the experiments have been conducted using neu-
tron/gamma sources having very complex arrangements
based on nuclear reactions produced by accelerators, for
example employing as a neutron source d(d,3He)n and
9
Be(d,n) reactions. In order to reduce the experimental
complexity, Viesti et al. [1, 2] implemented the ‘‘fast
neutron and gamma transmission’’ (FNGT) technique using
& F. Pino
felixpino@gmail.com
a fission neutron source of 252Cf; the experiment results
were a highly successful advancement in material recog-
1
Universidad Simon Bolivar, Ap.do 89000, Caracas 1080A, nition. The experimental systems were based on the time of
Venezuela flight technique in order to discriminate between neutrons
2
Dipartimento di Fisica ed Astronomia dell’, Università di and c-rays. The drawbacks of this technique are the
Padova, 35131 Padua, Italy necessity of very long measurement time and/or a very
3
INFN Sezione di Padova, Via Marzolo 8, 35131 Padua, Italy intense neutron source.

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The reported non-destructive technique with neutrons The API gravity and sulphur content of the crude oil, are
and c-rays has been often implemented in industrial envi- related by a typical exponential function given in Fig. 2.
ronments. The most popular is the on-line implementation of Crude heavy oil often is rich in hetero-elements but
the FNGT technique required to control coke moisture [7, 8] sulphur has the most devastating effects on the refinery
(a parameter of particular importance in steel manufactur- piping system [14–16]. Even in relatively low concentra-
ing). Some applications initiated by Viesti et al. [1, 2] are tion in refinery streams sulphur can (a) deactivate (poison)
studied in details, including the use of FNGT for monitoring the catalysts that promote desired chemical reactions in
the sulphur content in crude oil. In relation to the sulphur certain refining processes, (b) cause corrosion in refinery
content, problem also found in the coal industry, other equipment, and (c) lead to emissions of sulphur compounds
nuclear techniques, as prompt gamma neutron activation in the atmosphere. The latter is quite undesirable and
[9, 10], have been proposed and applied. The alternative subject to stringent regulations. In long transferring
technique suggested by Viesti et al. [1] has several advan- pipelines sulphide scales represents the main deterioration
tages concerning industrial applications; in fact, it was on the steel surface [15]; its effect is related to changes of
demonstrated that the FNGT technique has a very good steel micro-structure and to the production of internal
resolving power to determine the average atomic number of corrosion with the consequence of metal release often
compounds with low atomic number (Z \ 13). In this range being the cause of high economical losses. Consequently,
of values lay also the crude oil elemental composition, refineries must have the capability to remove sulphur from
therefore we suggest to employ the mentioned technique for crude oil and refinery streams to the extent needed to
monitoring sulphur content in the oil industry. mitigate these unwanted effects.
There are many reasons why it is of importance knowing Our aim is to develop a non-destructive analyzer (NDA)
the sulphur content of crude oil. Sulphur concentration may based on a nuclear technique to provide sulphur concen-
vary by a factor of ten depending on the exploitation site tration values in real-time for crude oil. Nowadays, the
[11]. A widely used scheme for classifying crude oils is used technique requires several days in order to obtain the
based on their API gravity (specific gravity) and sulphur information due the off-line chemical or nuclear analysis
content. Each crude class is defined by a range of API gravity [17, 18]. The refinery complex can take advantage of a
and a range of sulphur content; the names of the categories real-time measurement because the plant procedures can be
indicate these ranges in qualitative terms [12, 13]. For adjusted before oil arrival.
example, ‘‘light sweet’’ crude oil has a specific gravity
between 35 and 60o API and a sulphur content between 0 and
0.5 wt%, while, ‘‘heavy sour’’ crude oil has a specific gravity Theory
between 10 and 26o API and a sulphur content between
greater than 1.1 wt%. The Venezuelan crude oil produced in Material recognition can be obtained from Rn,c-ratio
the so-called Orinoco Oil Belt, part of a larger subsoil [1, 2, 19, 20] based on absorption coefficients for fast
reserve called East Venezuelan Basin (see Fig. 1), is of the neutrons ln, and c-rays lc, or the logarithmic ratio of the
heavy-sour type having values of API gravity between 4° measured transmission factors for neutrons (In/In,0) and
and 17° and sulphur content between 3 and 4 wt%.

Fig. 1 Schematic map of the


Venezuelan crude oil field
called ‘‘The Orinoco Oil Belt’’
representing Machete, Zuata,
Hamaca and Cerro Negro
exploitation sites that is part of
reserve region included in the
East Venezuelan Basin

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Fig. 2 Illustration of the typical behaviour between the API gravity


value and the sulphur content in Venezuelan crude oil

gamma rays (Ic/Ic,0), respectively. Therefore, the following


relationship hold:
 
ln ln In In;0
Rn;c ¼ ¼   ð1Þ
lc ln Ic
Ic;0
where In and Ic (In,0 and Ic,0) are measured yields for
neutrons and c-rays with (without) the sample. The most
important outcome is that the Rn,c-ratio characterizes a
selected sample independent of its thickness or geometrical Fig. 3 Schematic representation of the experimental setup employed
shape; the assumption is valid since multiple scattering for the measurement
inside the sample has a negligible effect as was confirmed
experimentally by Viesti et al. [1]. following CAEN VME modules: a V6533 Programmable
HV Power Supply (6 Ch., 4 kV, 3 mA, 9 W), a V1730
Digitizer (14 bits, 500 MS/s), and a Bridge USB V1718
Experimental connected to a PC with a data acquisition software. Inside
the digitizer, Digital Pulse Processing (DPP) algorithms are
The early experimental set-up has been modified resulting implemented using a FPGA, providing pulse on-line anal-
in a compact and highly reliable system made of a 252Cf ysis for each event obtaining: (a) timestamp, (b) complete
neutron source, a single liquid scintillator detector EJ-301, integration of the signal, (c) partial integration of the signal
with a good response for both fast neutrons and c-rays, and used for Pulse Shape Discrimination analysis and (d) the
a modern nuclear electronic setup based on fast digitizers possibility of storing a selected part of the digitized signal.
(for digital processing of the signals). A Monte Carlo The optimization of the DPP parameters was obtained as
model based on the GEANT4 v10.01 code was built in described in [21]. A 105 fissions/s 252Cf source was used.
order to optimize and evaluate the response and the effi- Mono-elemental samples (with thickness from 1 to
ciency of the system. A schematic lay-out of the experi- 3 cm) were used to calibrate the system as reported by
mental set-up is given in Fig. 3. Viesti et al. [1]. A second group of compounds was used to
The sample and radioisotope source holder are posi- simulate the composition of the crude oil with different
tioned at 30 cm from the front-face of the scintillator sulphur contents (from 0 to 6 wt%). The sample is made of
detector coupled to the electronic chain. The detector is of a plastic cylindrical container filled by common engine oil
a cylindrical EJ-301 liquid scintillator cell of 5 cm in (with a negligible sulphur content), and a sulphur disk of
diameter and 5 cm thickness, coupled to an H1949-51 known mass attached on the top. An appropriate Monte
HAMAMATSU linearly focused 12 dynodes photomulti- Carlo simulation was carried out to demonstrate the neg-
plier (PMT) through an EJ-560 silicone optical interface. ligible effect in using two compound’s layer instead of a
The operating voltage was set at - 1500 V. The front-end homogenously mixed sample.
electronics used in this work was composed of the

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Neutron and gamma transmission modelling

Monte Carlo simulations provides an important tool in


the design of nuclear detection systems and it is therefore
interesting to assess the capability of such calculation by
benchmarking with experimental results. In this work a
GEANT4 v10.01 toolkit [22, 23] was used to perform
Monte Carlo simulations of the sample geometry in order
to compare the measured neutron and gamma transmis-
sions with the simulated results, and to better understand
the system physical response and limitations.
Once the neutron interacts with the scintillator mate-
rial, several charged particles (recoil protons and carbon
ions) are produced; depending on their energy and
Fig. 4 Two-dimensional spectrum showing the neutron/gamma dis-
position they may either fully deposit their energy or crimination. The c-ray events are found in the lower branch and the
undertake partial energy deposition and leave the scin- neutrons are depicted above the boundary line. Colors are related to
tillator sensitive volume. The light produced through the the count rate and are indicated for reference. (Color figure online)
interaction of these charged particles is related to their
kinetic energy via an appropriate light output formula
[24]. GEANT4 offers access to particle tracking (posi- Stevanato et al. (FoM) [21]. Energy calibration of the
tion/time of the particle, kinetic energy, deposited detector was made from 22Na spectra following the method
energy, etc.), by means of its G4Track.hh yielding the reported by Stevanato et al. [27]. The continuous line
kinetic energy of the recoil protons and carbon ions. In between the two regions shows the boundary line sepa-
case of simulations of photons, GEANT4 standard phy- rating neutrons from gamma events. It was defined by
sics libraries reconstruct all important interactions in the doing the same analysis with a pure gamma source (i.e.
22
energy range of interest (e.g. Rayleigh scattering, Na). The results show that the PSD parameter provides a
Compton scattering, photoelectric effect and electron– good separation of gammas from neutrons; the method is
positron pair production). an alternative to that obtainable by TOF-technique that
The geometrical model considered was similar to the requires almost 1 m of time of flight and a dedicated
actual experimental set up. All the samples, i.e. mono- detector for triggering the fission events. The compactness
elemental and multi-elemental compounds were simulated of the assembly ensures a higher counting efficiency thus
with the geometry employed in the experiments. A second requiring shorter acquisition time to get significant statis-
group of samples, i.e. crude oil, were also simulated taking tics. Each measurement performed in this work was
care of reproducing laboratory geometry, but using a single obtained in a time interval of 15 min (time of flight tech-
compound with different quantities of H (10–14 wt%), C nique requires around 6 h of acquisition time to get
(83–85 wt%), N (0.05–2 wt%), O (0.05–1.5 wt%) and S equivalent statistics). In the R value calculation, the same
(0.05–6 wt%) equally distributed. The gamma and neutron threshold on light output was used both for laboratory
spectra of the 252Cf were simulated accurately, using the measurements and Monte Carlo simulations. The value was
Watt distribution for neutrons, while the gamma energy set at 50 keVee.
spectrum was taken from experimental data available in the The mono-elemental and mixtures samples R values are
literature [25]. Each run consisted of 4 9 107 neutrons and obtained as a function of their effective atomic number and
108 gammas being carried out separately (initial direction it is shown in Fig. 5.
of the particles was toward the sample). The measured data provide an average calibration line
(R vs. Z). Monte Carlo results are also reported for com-
parison in Fig. 5. It can be seen that there is a remarkably
Results and discussion good correspondence between the experimental and simu-
lated results. The fit (power equation) was applied to the
The analysis was performed using ROOT software [26]. An experimental results obtaining similar fitting parameters as
example of the outcome for a blank 252Cf is illustrated in reported by Viesti et al. [1]. It should be noted that the
Fig. 4. mentioned results are very similar but in our case the
Neutron and gamma related pulses are reported in a PSD measurements time interval was reduced by a factor of 12.
parameter-light output diagram (two-dimensional spec- And also, due to the fact that in this case we have used a
trum). The best gate setting was obtained following smaller detector, a different arrangement of the

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the number of counts (Poisson statistics). From now on,


2.2% will be the associated uncertainty of the experimental
Rn,c-values in this work. It is interesting to stress that if one
wants to reduce the uncertainty to 1%, the fission rate of
the 252Cf source should be increased by one order of
magnitude (i.e. 106 fissions/seconds).
In Fig. 7 the experimental and Monte Carlo simulation
results of the Rn,c-values associated to the crude oil sam-
ples with different sulphur concentrations are shown. The
experimental Rn,c-values are well represented by a com-
pound with an effective atomic number around Zeff * 3,
which is very close to the Zeff of crude oil (calculated
according to its well-known major composition). Over
1.5 wt% of sulphur content, a linear trend of the data is
Fig. 5 The measured values of Rn,c are given as a function of sample observed. An also, according to the parameters of the linear
effective atomic number for a large set of pure elements and fits (Rn,c = B ? A  Cs), a very good agreement between
compounds. Experimental uncertainties are 2.2% (see Fig. 6).
Uncertainties of the simulated results are smaller than the size of
the experimental and simulation results is found.
the marker The Monte Carlo results indicate that the determination
of the sulphur content for concentrations lower than
1.5 wt% suffers high uncertainty, however, it is much
better for the sulphur concentrations region corresponding
to heavy-sour crude oil, where the technique is intended to
be used.
In order to have an idea of the accuracy of the mea-
surements, taking as a reference the Monte Carlo results,
the inset in Fig. 7 shows the residuals, that is the differ-
ences between the Monte Carlo linear fit and the experi-
mental values. As can be seen, the residuals are lower than
2% for sulphur content greater than 1.5 wt%. From this
result, it can be said that the accuracy of the method is
acceptable. Concerning the precision of the technique,
from the ‘‘A’’ parameter of the experimental fit, we
obtained that for a Rn,c variation of around 2% (which is
close to the error bars in Fig. 7) there is a deviation of
Fig. 6 Histogram of the frequency for a set of 25 Rn,c-values of the
same sample around 1 wt% in the sulphur content. It should be stressed
that an easy way to improve the precision of the technique
is to increase the intensity of the neutron/gamma source.
experimental set-up parts and a different approach to per- Even if the precision of the results is very low, the
form the analysis of the measurements (in particular the n/c results given by this technique could be very helpful for the
discrimination), these results demonstrate that the calibra- oil industry. The possibility to have an on-line gauge which
tion curve does not depend on geometry. gives even a rough information about the sulphur content
In order to establish the reproducibility of the analytical of the crude oil will be very favourable for the refining
system and a reliable uncertainty of the Rn,c-values, one process. Our technique is not intended to give a very high
sample (choose randomly) was used to perform several precision results.
measurements during 24 h (without altering the geometry, Taking advantage of the Monte Carlo simulations
15 min each run) obtaining a set of Rn,c-values which are capability, it was convenient to study the radiation buildup
shown in Fig. 6. A histogram was superimposed to deter- effect on the Rn,c-values and on the overall sensitivity of
mine the technique precision. this technique. Since in the experimental set-up, the 252Cf
The standard deviation of the distribution was found to source is not collimated in a ‘‘narrow beam’’, it is possible
be 2.2%. This value is in excellent agreement with the that the detector responds to both neutrons and c-rays
value determined by applying error propagation theory coming directly from the source or from scattered radia-
over Eq. (1), taking the uncertainties of the neutron and tion. It is really difficult to distinguish between these kinds
gamma intensities (In, In,0, Ic and Ic,0) as the root square of of events experimentally but, using the Monte Carlo model

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Fig. 7 Rn,c-values as a function


of the sulphur content (wt%).
Uncertainties of the simulated
results are smaller than the size
of the marker

Conclusions

The results given in this work indicate the possibility to


develop a compact and modern equipment for quality
control of heavy-sour oil (sulphur content greater than
1.5 wt%) with the aim to provide a new technical tool to
Venezuelan oil refineries. This non-destructive analysis to
estimate sulphur content has been demonstrated experi-
mentally and proven by Monte Carlo simulation. The
experimental results described in this paper show that this
method is fully adequate in the range of average Rn,c-value
corresponding to sulphur concentration of interest to the
Venezuelan crude oil refineries. The technique showed a
lack of accuracy in the region of sulphur concentration
Fig. 8 Experimental and simulated neutron spectra for the 5 wt% S below about 1.5 wt%, nevertheless for highest values of
crude oil sample. The discontinuous line shows the buildup compo- sulphur content it offers a good accuracy and an accept-
nent of the total spectrum
able precision. However, higher precision could be
obtained increasing the source intensity within reasonable
dealing with this quest, it is possible to know each com-
bounds (and keeping the short time intervals for the anal-
ponent of the spectrum. In Fig. 8 an example is given of the
ysis). The device operational range, as it is, is fully suit-
experimental and simulated neutron spectra acquired by the
able to analyze Venezuelan oil type or extra heavy oil. In
detector with one of the crude oil samples having a sulphur
particular, results show that this analytical technique copes
content of 5% by weight.
well with the industrial requirements to characterize on-
As can be seen around 10% of the events are due to the
line crude quality well before being processed at the
buildup effect. In the gamma spectra only 2% of the events
chemical plant. A set of samples prepared in the laboratory
are buildup-events. If one makes the correction for these
were measured in order to have a sufficiently developed
events (by subtracting them from the total spectrum) the
technique, the next step could be to provide a field-based
Rn,c-values are slightly different from the original ones
equipment to perform real tests in on-line monitoring of
(taking into account the total spectrum), however, the
crude oil sulphur content.
sensitivity of the technique (slope of the fitted line in
Fig. 7) does not change significantly.

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