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Bioresource Technology
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Article history: The spent liquor (SL) of a neutral sulfite semichemical pulping process contains lignocelluloses that are
Received 8 January 2014 currently treated in a waste water system. In this work, an adsorption process using activated carbon (AC)
Received in revised form 27 February 2014 was considered for isolating the lignin and hemicelluloses from SL. The maximum adsorptions of 0.9 g/g
Accepted 1 March 2014
lignin and 0.43 g/g of hemicelluloses on AC were achieved under the conditions of 30 °C, pH 7 and 3 h
Available online 12 March 2014
with SL/AC weight ratio of 90. The addition of polydiallyldimethylammonium chloride (PDADMAC) to
the SL/AC system significantly improved the adsorption of lignin to 2.5 g/g on AC. The molecular weight
Keywords:
of PDADMAC considerably affected the results in that the higher MW PDADMAC led to less lignin, but
Lignin
Hemicellulose
more hemicelluloses, turbidity and chemical oxygen demand removals from the SL. The thermal analysis
NSSC also revealed that the higher MW PDADMAC generated precipitates with a lower incineration tempera-
Biorefinery ture and heating value.
Adsorption Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2014.03.006
0960-8524/Ó 2014 Elsevier Ltd. All rights reserved.
374 M. Dashtban et al. / Bioresource Technology 159 (2014) 373–379
the other hand, an adsorption process showed promising results in 2.2. BET and charge density analyses
isolating lignin and hemicelluloses from spent liquors of kraft-
based dissolving pulp process (Fatehi et al., 2013a; Liu et al., The BET surface area of AC was determined according to the
2011, 2012). previously described method (Fatehi et al., 2013a). Briefly, the AC
Activated carbons possess a porous structure and large surface surface area was determined via nitrogen adsorption/desorption
area, and thus are suitable candidates for adsorption at industrial isotherms using a Quantachrome Instrument, Nova 2200e, Florida,
scales (Lashaki et al., 2012; Moreno-Castilla, 2004). In the past, USA, using 0.1 g (o.d.) of AC. The AC was pretreated at 120 °C and
activated carbons were used for removing different organic mate- 10 7 Torr overnight for contamination removal. The charge density
rials (i.e. phenols and hydrocarbons) from aqueous solutions (e.g. analysis of AC was carried out using a particle charge detector,
drinking water and/or wastewater) (Lashaki et al., 2012; Moreno- Mütek PCD-04 titrator (Herrsching, Germany) with a PDADMAC
Castilla, 2004). In one study, activated carbon adsorbed 231, 204 or PVSK solution (5 mM) as previously described (Liu et al., 2011).
and 245 mg/g of hemicelluloses, lignin and furfural on an activated
carbon from a model pre-hydrolysis liquor (Fatehi et al., 2013a). 2.3. Adsorption
These results, however, cannot be practically applied for simulat-
ing the adsorption performance of lignocelluloses of SL on acti- To study the impact of pH on the adsorption performance of AC,
vated carbon since the chemistry and compositions of PHL and the pH of original SL (5.7) was adjusted to 3.0 by adding 4 wt.%
SL are different. The first objective of this work was to evaluate H2SO4 or to 7.0, 9.0 or 11.0 by adding 1 M NaOH solution. Then,
the performance of an adsorption process in isolating the lignin the SLs were centrifuged at 2000 rpm (448 g) for 10 min to remove
and hemicelluloses from the spent liquor of an NSSC process. In any precipitates due to the pH change. Subsequently, 1 g of AC was
fact, this is the first attempt to systematically isolate the lignocel- added to 30 g of these SLs in 250 mL Erlenmeyer flasks and incu-
luloses of SL using adsorption concept. bated at 30 °C for 3 h at 100 rpm in a Boekel water bath shaker.
Alternatively, to improve the adsorption of lignocelluloses on To study the adsorption isotherm, various masses (15, 30, 45, 90,
activated carbons, a combination of adsorption (using activate car- 120 and 180 g) of SL (with optimal pH of 7) was mixed with 1 g
bon) and flocculation (using polydiallyldimethylammonium chlo- of AC at 30 °C and shaken for 180 min in the water bath shaker.
ride (PDADMAC)) were employed in the past (Liu et al., 2012), To study the adsorption kinetics, 1 g of AC was mixed with 90 g
and the results showed 83.3% lignin, 32.7% hemicelluloses and of SL (having pH of 7) and incubated at 30 °C for various time inter-
100% furfural removals from PHL, respectively. In this context, vals (10, 20, 30, 45, 60, 180, 360 and 1440 min) in the water bath
the application of PDADMAC as a flocculant for the lignocelluloses shaker. Alternatively, the control of each sample was prepared
of SL was investigated (Sitter et al., 2014). The second objective of (i.e. SL having the same pH, but without mixing with AC) and incu-
this study was to systematically assess the performance of a com- bated under the same experimental conditions. After incubating,
bined adsorption and flocculation process in isolating the lignin the SL samples were centrifuged at 2000 rpm (448 g) for 10 min
and hemicelluloses from SL. However, this process cannot accom- so that the treated AC could be easily separated. The supernatants
modate the separate adsorption of lignin or hemicelluloses on acti- were kept for hemicelluloses, lignin, turbidity and chemical oxygen
vated carbon. demand (COD) analyses. All of the above adsorption experiments
In this work, the lignin and hemicelluloses were systematically were repeated three times and the average values were reported
isolated from SL by means of adsorption or a combined system of in this work. Also, the precipitates of the experiments conducted
adsorption/flocculation. In fact, this system is introduced for the with 90 g of the SL (having pH of 7) and 1 g of AC at 30 °C for 3 h
first time ever to isolate the lignin and hemicelluloses from NSSC and 100 rpm was collected for TGA, calorimetric and CHNS analy-
spent liquors. The isolated materials can be considered as fuel of ses. As there is no method to determine the lignin and hemicellu-
the NSSC process or filler for use in the corrugated medium papers. loses of SL together, the lignin and hemicellulose concentrations
In other words, the product of this process (i.e. precipitates of were determined separately, and discussed in this work separately
adsorption process) can be directly used as a value-added material (Figs. 1–4).
in the NSSC process. More importantly, the reduction in the ligno-
cellulose content of SL will lead to a lower load in the waste water 2.4. Combined adsorption/flocculation
system of the mill, which will help reduce the production costs of
the NSSC process. To improve the adsorption of lignin and hemicelluloses on AC, a
combined adsorption and flocculation experiment was considered.
2. Methods
2.1. Materials
USA according to ASTM D1252. In this analysis, the SLs were mixed activated carbons) under acidic or basic conditions (Garcia-Araya
with the COD chemicals as received from the company, and then et al., 2003; Moreno-Castilla, 2004; Myers, 1981). We selected
incubated in a block digester at 150 °C for 2 h. Afterwards, the pH 7 as optimal pH of our experiments, as our results showed
absorbency of the samples was measured at 620 nm (Saeed et al., the highest adsorption at pH 7 (especially for hemicelluloses).
2011). The turbidity of the SL samples before and after the treat-
ments with ACs were conducted by using a turbidimeter, 3.3. Adsorption isotherms
2100AN, Hach Co., CO, USA at room temperature.
Fig 2 depicts the adsorption isotherms of lignin and hemicellu-
2.9. Precipitate analyses loses of SL on AC. In this figures, the adsorption amount was drawn
versus the remaining amount of hemicelluloses or lignin in SL after
A thermo-gravimetric analysis (TGA) was considered for assess- the adsorption experiment. In this figure, the points from left to
ing the thermal performance of the selected precipitates. At first, right corresponded to the SL/AC ratio of 15, 30, 45, 90, 120 and
the samples were dried at 105 °C and then heated with a ther- 180 g/g. Evidently, 0.93 g/g of lignin (top figure) and 0.47 g/g of
mo-gravimetric analyzer (TGA)-i1000 series (instrument Specialist hemicelluloses (bottom figure) were adsorbed on AC after 3 h of
Inc.) using N2 (30 ml/min) with an increment rate of 10 °C/min in experiments at 30 °C (pH 7), which corresponded to the lignin
the temperature range of 25 and 700 °C (Zhang et al., 2011). and hemicellulose removals of 7% and 14% from the SL, respec-
The calorific value analysis of the precipitates was also investi- tively. These results also showed that the highest adsorption of lig-
gated. In this set of experiments, approximately 0.8–1.2 g of the nin and hemicelluloses on AC was obtained at SL/AC wt. ratio of 90.
selected precipitates was ground to 2 mm using a Wiley mill and In another study, a maximum of 170 mg/g phenol was adsorbed on
then pelletized using a Parr Pellet press. Gross calorific values of activated carbon at 25 °C after 10 h, when the concentration of
theses samples were measured according to ASTM E711-87 using phenol in suspension was 100 mg/l (Fierro et al., 2008). Generally,
a Parr 6200 oxygen bomb calorimeter. the lignin and hemicelluloses of spent liquors usually contain anio-
Elemental analysis of the selected precipitates was conducted nic charges due to the existence of carboxylic or sulphonated
using Vario EL Cube Instrument (Germany) according to the proce- groups on their structures (Fatehi et al., 2013a,b; Takahashi et al.,
dure illustrated in the literature (Fadeeva et al., 2008). In this 2012). These groups could develop hydrogen bonding with the car-
method, the AC samples were weighed and loaded in an integrated boxylic, hydroxyl and/or carbonyl groups of AC, which facilitate the
carousel. First, the AC samples were flushed with a carrier gas (He). adsorption of lignin and hemicelluloses (Chinn and King, 1999;
Subsequently, the combustion of ACs was carried out, which was Hubbe and Lucia, 2007; Fatehi et al., 2013a; Sulaymon and Ahmed,
followed by the reduction of the combusted gases so that the pro- 2008; Uraki et al., 2007). Lignin has hydrophobic properties due to
duced gases could be identified with the instrument and eventu- its aromatic ring structure, which promote its adsorption on AC.
ally elemental balance of the ACs could be developed (Fadeeva Therefore, the higher adsorption of lignin than hemicelluloses
et al., 2008). may be ascribed to (1) higher lignin content of SL and/or (2) higher
hydrophobic nature and tendency of lignin for adsorption on AC.
Therefore, the adsorption of complexes made of lignocelluloses and 3.7. Elemental and heating value analyses
PDADMAC and layer-by-layer assembly of lignocelluloses and
PDADMAC on the AC could be the possible mechanisms for the ex- The elemental analysis of precipitates is also included in Table 1.
tra adsorption of lignocelluloses on AC in PDADMAC/SL/AC system As seen, the SL contained 33% carbon, 8% hydrogen and sulfur, and
(Fatehi et al., 2013a,b; Liu et al., 2012). Fig. 4 shows the adsorption 58 wt.% of other components (i.e. inorganics and oxygen). The AC
of lignin and hemicelluloses of SL on the AC via adding PDADMAC had 75% carbon and 2.5% hydrogen and sulfur, and 21.2% of other
with two different MWs. Interestingly, the adsorption of lignin was constituents. The SL-treated AC contained 59% carbon, 7.3% hydro-
increased from 933 to 2573 mg/g by adding 20 mg/g of low MW gen and sulfur and 31.5 wt.% other components. The PDADMAC/SL
PDADMAC and to 2320 mg/g by adding 15 mg/g of high MW treated ACs contained 51–52 wt.% carbon, 9% hydrogen and sulfur
PDADMAC to the system (top figure), which corresponded to 47% and 36–37% remaining components. Consequently, the addition of
and 43% lignin removals from the SL, respectively. However, the PDADMAC to the SL/AC system caused the precipitates to contain
adsorption of hemicelluloses was increased from 400 to 500 mg/ less carbon (compared to SL/AC precipitates), which may indicate
g by adding up to 15 mg/g of high MW PDADMAC and insignifi- that more inorganics were adsorbed on the AC via adding
cantly changed by adding up to 15 mg/g low MW PDADMAC (bot- PDADMAC. The increase in the nitrogen content of AC for the
tom figure), which corresponded to 27% hemicellulose removal PDADMAC/SL treated AC (compared to SL treated AC) is due to
from SL. Apparently, the increase in the dosage of PDADMAC signif- the presence of PDADMAC on the AC. The heating value analysis
icantly improved the adsorption of lignin on AC, whereas it mar- also revealed that the heating value of SL treated AC was
ginally affected the adsorption of hemicelluloses. These results 24.8 MJ/kg, which is slightly lower than that of AC. The heating va-
suggest that there was a stronger interaction between lignin and lue was slightly lower for the precipitates of low MW PDADMAC/
PDADMAC rather than between hemicelluloses and PDADMAC. SL/AC and was the lowest for that of high MW PDADMAC/SL/AC.
Furthermore, the adsorption of lignin reached the maximum via Generally, the decrease in the heating value of AC is due to the in-
adding 15 mg/g of high MW PDADMAC, while it gradually in- crease in the lignin, hemicellulose and inorganic content of AC.
creased via increasing the dosage of PDADMAC in the SL. It is well However, these results are interesting as the precipitates contained
known that low MW polymers can adsorb more than high MW approximately 25 wt.% AC and 75 wt.% lignin and hemicelluloses as
ones on adsorbents (Fatehi and Xiao, 2008). On the other hand, observed in Fig. 3.
the smaller the polymers, the smaller the complexes can be made
from these polymers. This is due to the fact that large polymers 3.8. TGA analysis
tend to bridge complexes. Similarly, small complexes can adsorb
more than large ones on the surfaces of an adsorbent. Therefore, Fig. 5 (top) shows the weight loss of ACs, which were treated
by adding more of low MW PDADMAC, (1) more of low MW PDAD- with SL under altered scenarios. It is observable that the major
MAC might have adsorbed on the surface of AC, thus facilitating the weight loss of AC occurred at a temperature that was higher than
adsorption of lignin on AC and/or (2) more of small complexes of 500 °C. However, the SL-treated AC had two major weight losses
low MW PDADMAC and lignin could be formed and adsorbed on at the temperatures of 250 and 500 °C. Additionally, approximately
AC. As also seen in Fig. 4, the amount of hemicellulose adsorption 80% of the SL-treated AC was incinerated during the TGA analysis,
was reduced when PDADMAC dosage was increased from 15 to which could be attributed to lignin and hemicelluloses incineration
20 mg/g. As lignin-PDADMAC and hemicellulose-PDADMAC com- in the TGA analysis (Shi et al., 2012; Yang et al., 2004). In the liter-
plexes competed for the adsorption on AC, the increase in the ature, the initial weight loss (below 300 °C) is attributed to the
adsorption of lignin-PDADMAC complexes led to space constrains removal of easily oxidizable amorphous carbonaceous species
and thus reduced the available surface area for the adsorption of (Koo et al., 2008; Zhang et al., 2011). However, the oxidation of
hemicellulose-PDADMAC complexes on AC. However, further anal- char occurs at higher temperatures (>500 °C) (Zhang et al., 2011).
ysis is required to prove this hypothesis. The ACs that were treated with PDADMAC and SL contained
20 wt.% ash at 700 °C, while original AC and the one treated with
SL had marginal ash. These results indirectly confirm that some
inorganics might have also been adsorbed on the AC, which led
3.6. COD and turbidity analyses to ash formation in the system of PDADMAC/SL/AC (Fig. 5, top).
The weight loss rates of the AC samples were depicted in Fig. 5
Table 1 shows the characterization of SL after various stages. As (bottom). It is apparent that the weight loss of AC occurred at
can be seen, the COD of SL before and after AC treatment was sim- 645 °C, whereas the SL and ACs treated with SLs showed two main
ilar, which is due to the insignificant reduction of lignin and hemi- peaks at 230 and 530 °C. These results are in agreement with pre-
celluloses of SL via AC treatment. However, the COD dropped by vious reports on the combustion of hemicelluloses and lignin at
30% or 39% for the systems of low MW PDADMAC/SL/AC or high 220–300 and 380–530 °C, respectively (Lv et al., 2010; Shi et al.,
MW PDADMAC/SL/AC, respectively. The turbidity of SL was re- 2012; Yang et al., 2004). The AC that was treated with PDAD-
duced by 33% via treating SL with AC, and by 60% or 79% via treat- MAC/SL had a larger peak at 230 °C, but a smaller peak at the tem-
ing SL with low MW PDADMAC/SL/AC or high MW PDADMAC/SL/ perature range of 500–650 °C, compared to the treated AC with SL.
AC, respectively. It is inferred from these results that the addition of PDADMAC to
Table 1
Turbidity and COD analyses of SL, as well as elemental analysis of AC before and after treatment.
Sample N wt.% C wt.% H wt.% S wt.% Remaining element, wt.% Turbidity, NTU COD, mg/l Heating value, MJ/kg
SL 0.17 33.97 4.02 4.0 57.84 4815 ± 4.24 1.2 105 ± 325 14.14
AC 0.73 75.05 2.48 0.08 21.26 – – 27.24
SL/AC 0.48 59.67 4.61 3.72 31.51 3243 ± 21 0.99 105 ± 1138 24.77
Low MW PDADMAC/SL/AC 2.03 51.81 6.367 3.114 36.68 1923 ± 29.3 0.83 105 ± 478 25.03
High MW PDADMAC/SL/AC 1.65 52.23 6.063 3.152 36.91 998.6 ± 9.01 0.73 105 ± 702 22.4
378 M. Dashtban et al. / Bioresource Technology 159 (2014) 373–379
Acknowledgements
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