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Waste Biomass Valor (2010) 1:21–39

DOI 10.1007/s12649-009-9001-2

Biohydrogen Production from Biomass and Wastes via Dark


Fermentation: A Review
I. Ntaikou • G. Antonopoulou • G. Lyberatos

Received: 15 November 2009 / Accepted: 14 December 2009 / Published online: 4 February 2010
Ó Springer Science+Business Media B.V. 2010

Abstract The present review article aims to summarize to cooking, warming and protection. The idea of using
the microbiological and technological background of the waste as a source of energy is not new either. As a matter
dark fermentation processes for hydrogen generation, of fact the use of animal manure as fuel via combustion is a
emphasising on the exploitation of biomass and wastes as quite ancient practice, too. However as the world popula-
potential feedstocks. The basic principles, the microbiol- tion started to grow, mankind started searching for more
ogy and the current technology of the processes are out- effective means of energy production, turning thus initially
lined. Subsequently, the use of different types of biomass towards the use of coal, and later onto oil, an even more
and wastes that have so far been tested as feedstocks is energy efficient fossil fuel. Nowadays, the overexploitation
analysed focusing on the advantages, possible limitations of fossil fuels has brought mankind to a dead end from both
and future prospects of their exploitation. Moreover, dif- an environmental and energy resource standpoint. It is
ferent types of so far suggested pretreatment methods for indeed true that the fossil fuel reserves are not endless.
better utilisation of the feedstocks are presented, pointing Consequently, their heedless use in order to cover the
out the advantages and disadvantages of each method. continuously increasing energy demands [1] has resulted to
Finally, methods for possible further utilisation of the the excessive accumulation of carbon dioxide in the atmo-
generated by-products are laid out as well as the present sphere on one hand [2], while bringing humanity to an
status of the real scale applications. imminent world energy crisis on the other [1, 3]. As a result of
those facts, an exigent need for identifying and exploiting
Keywords Biohydrogen  Energy  Biomass  Wastes  alternative energy sources has emerged; energy sources that
Wastewater would be renewable and environmental friendly.
Hydrogen, although not being readily available in its
molecular form, is quite abundant in nature and compared to
Introduction other fuels, it has the highest specific energy and energetic
density. Moreover it can be produced via a number of pro-
Woody biomass has been the major source of energy for cesses from renewable sources (it is called in such cases
mankind throughout the ages. During the fist steps of man biohydrogen), and it generates zero emissions when burned
on earth the combustion of wood was more than enough to for energy recovery [4, 5]. Those characteristics make
meet his energy requirements, which actually were limited hydrogen an appealing candidate for a future energy system
based on sustainability. Biological hydrogen production
methods include biophotolysis of water, photofermentation
I. Ntaikou  G. Antonopoulou  G. Lyberatos (&)
Department of Chemical Engineering, University of Patras, and dark fermentation of organic matter [6]. Among them,
Karatheodori 1 st., 265 00 Patras, Greece dark fermentative hydrogen production comprises the sim-
e-mail: lyberatos@chemeng.upatras.gr plest technology, resulting at the same time to highest
yields. For the scaling up of such a process, the raw material
I. Ntaikou  G. Antonopoulou  G. Lyberatos
Institute of Chemical Engineering and High Temperature cost is considered to be among the major limitations. As raw
Chemical Processes, 265 04 Patras, Greece materials some carbohydrate- and/or, starch-rich wastes/

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22 Waste Biomass Valor (2010) 1:21–39

wastewaters as well as cellulose-rich biomass are consid- that will actually define whether the maximum theoretical
ered the most suitable feedstocks. hydrogen yield will be 4 or 2 mol H2 per mol of consumed
sugar, but also whether the observed final yield will reach its
maximum value. Depending on the enzymatic system that a
Main Principles of Hydrogen Production via Dark microorganism has, acetylCoA can be generated either via
Fermentation reactions (5) or (6).

The generation of biohydrogen via dark fermentation is


pyruvate þ CoA þ Fdox $ acetylCoA þ CO2 þ Fdred
achieved mainly by strictly anaerobic or facultative anaer-
obic bacteria under anaerobic conditions [7]. Although dif- DGo ¼ 19:2 kJ mol1 ð5Þ
ferent organic substances, such as carbohydrates, sugars,
pyruvate þ CoA $ acetylCoA þ formate
proteins and lipids can in principle be used as substrates, for
the estimation of the theoretical yields of fermentative DGo ¼ 16:3 kJ mol1 ð6Þ
hydrogen the reaction of glucose biotransformation towards Reaction (5) is catalyzed via the enzyme pyruvate-
acetate is widely accepted as reference. According to that ferredoxin oxidoreductase, where ferredoxin is the
reaction (1) [8, 9] the maximum theoretical yield of biohy- coenzyme that acts as electron receiver [12]. This enzyme
drogen from glucose fermentation is 4 mol H2 per mol of has been found in many strictly anaerobic [13] as well as in
consumed glucose: facultative anaerobic bacteria [14] but also in cyanobacteria
C6 H12 O6 þ 4H2 O ! 2CH3 COO þ 2HCO þ
3 þ 4H þ 4H2 [15]. AcetylCoA can further be metabolized either to acetate
DGo ¼ 206:3 kJ mol1 ð1Þ (Fig. 1a), or to butyrate (Fig. 1b), and in both cases from the
re-oxidation of each mole of ferredoxin one mole of
The maximum hydrogen theoretical yield of 4 mol H2 hydrogen will be generated via a hydrogenase enzyme. In
per mol of consumed glucose can also be achieved in two the case that acetate is the final product, one extra mole of
steps via the fermentation of glucose towards acetate and hydrogen will also occur from the reduction of each mole of
formate according to reactions (2a) and (2b) [10, 11]: NADH, that was produced during glycolysis, to NAD?,
C6 H12 O6 þ 2H2 O ! 2CH3 COO þ 2HCOO þ 4Hþ þ 2H2 leading thus to a total hydrogen yield of 4 moles/mol of
consumed glucose. In the case that butyrate is the final
DGo ¼ 209:1 kJ mol1 ð2aÞ product, the produced from glycolysis NADH is actually
2HCOOH ! 2CO2 þ 2H2 used for the oxidation of acetoacetylCoA to butyrate, and
thus the total final hydrogen yield is 2 mol/mol of consumed
DGo ¼ 6 kJ mol1 ð2bÞ
glucose. Depending on the culture conditions as well as the
In the case that instead of acetate, butyrate is the sole type of microorganism, simultaneous generation of acetate
organic byproduct, the maximum hydrogen theoretical yield and butyrate can often be observed, leading thus to a
becomes 2 H2 per mol of consumed glucose according to hydrogen yield with values between 2 and 4. Such reactions
reaction (3) [8]: are quite typical for some clostridia such as Clostridium
pasteurianum [16] and C. butyricum [17].
C6 H12 O6 þ 2H2 O ! CH3 CH2 CH2 COO
The second way of acetylCoA generation, as described
þ 2HCO þ
3 þ 3H þ 2H2 by reaction (6), leads to the simultaneous production of
DGo ¼ 254:8 kJ mol1 ð3Þ formate [18]. This reaction, as shown in Fig. 2, is catalysed
by the enzyme pyruvate-formate lyase [19], and is typical
The basic step in all the above reactions is the metabolism of the metabolism of enterobacteria, such as Enterobacter
of glucose towards pyruvate as shown in reaction 4, through aerogenes and Escherichia coli [20] under anaerobic con-
which 2 mol of hydrogen can theoretically be generated ditions. The function of pyruvate-formate lyase in entero-
during the subsequent regeneration of the produced NADH becteria is regulated at the transcription level based on the
(NADH ? H? ? NAD? ? H2). In most bacteria, the oxygen level in the environment [21]. Besides enterobac-
metabolism of glucose to pyruvate is usually carried out teria, the presence of pyruvate-formate lyase has also been
via the EMP metabolic path. reported for some clostridia [22].
C6 H12 O6 þ 2NADþ ! 2CH3 COCOO þ 4Hþ þ 2NADH It is nevertheless true that glucose fermentation can also
DGo ¼ 112:1 kJ mol1 ð4Þ lead to the generation of other products besides acetate,
butyrate and formate. Such products are propionate, suc-
Nevertheless the ‘key’ substance for hydrogen production cinate, lactate and 2,3 butanediol that emerge directly from
from organic matter is acetylCoA, which is further produced pyruvate, as well as ethanol, butanol and isopropanol that
by pyruvate. The subsequent fate of acetylCoA is the factor emerge through a further step from acetylCoA metabolism

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Waste Biomass Valor (2010) 1:21–39 23

Fig. 1 Generation of hydrogen


with simultaneous production of
acetate (a) and butyrate (b) via
glycolysis. Extra molecular
hydrogen can be generated in
the case of acetate production
by NADH that is generated
during glycolysis

undesired byproducts, the generation of which leads to


lower overall hydrogen yield. Those products can often
emerge when fermentations are carried out via mixed
metabolism bacteria or via mixed cultures. The distribution
of metabolites seems to be highly dependent on the pre-
vailing culture conditions. It is reported that for E. coli, for
example, for pH values below 7 the generation of lactate is
favored [23], leading thus to reduced hydrogen yields. In
such cases, a strict selection of proper culture conditions
has to be made so as to lead the metabolism towards
hydrogen generation and/or towards the dominance of
hydrogen producing microorganisms when mixed cultures
are used.

Microorganisms

Fermentative hydrogen production can be carried out via a


wide range of microorganisms, with quite diverse require-
Fig. 2 Generation of hydrogen with simultaneous production of
acetate, ethanol, lactate and formate (mixed acid fermentation) via ments in terms of substrate preference, pH and temperatures
glycolysis. Extra molecular hydrogen can be generated by NADH that [24]. Those parameters do not only determine the growth of
is generated during glycolysis the microorganisms, but also have a crucial role on the
metabolic path that the microorganisms will follow,
[21]. The generation of all abovementioned metabolites is affecting thus severely the final observed hydrogen yield
not accompanied by hydrogen generation, and thus during from the whole process. Hydrogen production can be
dark fermentative production, these are characterized as achieved either through mixed acidogenic microbial

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cultures, derived from natural environments such as soil, Pure Cultures of Wild Strains
wastewater sludge, and compost, or through pure cultures
of selected hydrogen producing bacteria. Such bacteria Alternatively to mixed cultures, many researchers have
can be mesophilic (25–40°C), thermophilic (40–65°C), focused on the use of pure cultures of selected hydrogen
extreme thermophilic (65–80°C), or even hyperthermo- producing species. The main arguments for their advanta-
philic ([80°C). In any case, the final selection of the type of geous use are, the selectivity of substrates, the easiest
culture to be used (mixed, pure, co-culture) as well as the manipulation of the metabolism by altering growth condi-
specific microorganism, has to be based on the specific tions, the higher observed hydrogen yields as an effect of
requirements of each possess. the reduction of undesired by-products as well as the
repeatability of the process. On the other side of the coin,
Mixed Cultures pure cultures can be quite sensitive to contaminations and
thus their use demands, in most cases, the presence of
In general, for a full-scale application the selection of aseptic conditions, which significantly increases the overall
mixed cultures is considered to be favourable, at least cost of the process.
from an engineering standpoint. This is due to the fact There is a wide range of microorganisms that are
that the control and operation of the process is facilitated capable of producing hydrogen via dark fermentation. This
when no medium sterilisation is required, reducing thus includes strict anaerobes (Clostridia, methylotrophs, rumen
the overall cost, whereas it also allows for a broader bacteria, methanogenic bacteria, archaea), facultative
choice of feedstocks selection [25]. The mixed consortia anaerobes (E. coli, Enterobacter, Citrobacter), and even
can be derived from a variety of different natural sour- aerobes (Alcaligenes, Bacillus). Among the hydrogen-
ces, such as sewage sludge [26–28], anaerobically producing bacteria, Clostridium sp. and Enterobacter, are
digested sludge [29–32], acclimated sludge [33], com- the most widely studied. Species of genus Clostridium such
post [34–37], animal manure [35] and soil [38, 39] or as C. butyricum [51], C. acetobutyricum and C. beijerinckii
even from the indigenous microorganisms found in cer- [52], C. thermolacticum [53], C. tyrobutyricum [54], C.
tain wastes [40–43]. thermocellum [55] and C. paraputrificum [56] are exam-
Despite the advantages of mixed cultures in terms of the ples of strict anaerobic and spore forming microorganisms,
economical viability of a process, their use always lurks the generating hydrogen gas during the exponential growth
possible predominance of non-hydrogen producing species phase. In parallel, facultative anaerobes such as E. coli and
such as methanogens, homoacetogens and lactic acid bac- species of genus Enterobacter, such as E. aerogenes [57,
teria; a case which could eventually lead to the dramatic 58] and E. cloacae [59, 60] have also been used for
failure of the viability of process. The strategy followed in hydrogen production.
order to minimise such a possibility includes on the one In the recent years, extensive research has also been
hand an initial pretreatment of the seed so as to remove to carried out in hydrogen production at high temperature,
the highest possible degree the undesired microorganisms, using thermophilic or hyperthermophilic bacteria, since the
and on the other, the maintenance of such environmental increase of temperature in principle improves the reaction
and operational conditions that favour the predominance of kinetics. The thermophiles that have been studied include
the desired hydrogen producing species. In terms of the Caldicellulosiruptor saccharolyticus [61], Thermoanaero-
seed pretreatment, heat treatment is generally the most bacterium sp. such as T. thermosaccharolyticum [62] and
common practice [40, 44]. By subjecting seed cultures to Thermotoga sp. such as T. maritima [63] and T. elfii [64].
high temperatures, only the spore-forming acidogenic Among them, the use of hyperthermophilic bacteria has
microorganisms survive the thermal shock, whereas the lately attracted increasing interest due to their many out-
methanogenic non-spore-forming bacteria die. The use of standing properties. Since, they can grow successfully at
temperatures reported are 75°C [45], 100°C [46–49] or very high temperatures (reaching even 110°C) hyper-
even 121°C [42] whereas the duration of the process has thermophiles make hydrogen fermentation less sensitive to
been reported to vary between 15 min and 2 h [42, 45–49]. contaminations by undesirable intruders. Moreover, hyper-
Alternatively to heat treatment, an acid/base treatment of thermophiles show a better resistance to high hydrogen
the seed has also been suggested as a possible way for partial pressures [65], one of most inhibitory factors in
ensuring the dominance of hydrogen producing bacteria fermentative hydrogen production processes.
[26, 50]. The principle of this method is to maintain the
seed microorganisms for a prolonged period of time at very Genetically Modified Microorganisms
acidic or very basic conditions, which would eventually
lead to the removal of methanogens that cannot survive Fermentative hydrogen production processes, either con-
such extreme pH values. ducted via mixed or pure cultures, still have certain

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Waste Biomass Valor (2010) 1:21–39 25

limitations that could be crucial for scaling up. Inefficient The major criteria that have to be met for the selection
substrate conversion, formation of by-products, low resis- of substrates suitable for fermentative bio-hydrogen pro-
tance to high H2 partial pressures and oxygen are only duction are availability, cost, carbohydrate content and
some of them. On top of all those, comes the limiting upper biodegradability [74]. Simple sugars such as glucose,
value of hydrogen yields which is 4 mol of H2/mol hexose sucrose and lactose are readily biodegradable and thus
consumed, a limit that could be theoretically highly preferred as model substrates for hydrogen production
increased taking into account that one mol of hexose [75–78]. However, pure carbohydrate sources are expen-
contains 12 gram-atoms of hydrogen. As an answer to the sive raw materials for real scale hydrogen production,
abovementioned limitations several researchers have pro- which can only be viable when based on renewable and
posed the use of genetically modified microorganisms with low cost sources [79, 80]. Different types of classifications
advanced selected properties, constructed either via have been reported so far for the description of biomass
mutagenesis or through genetic engineering. The main and wastes that have been used for fermentative hydrogen
areas of modification can be summarized as follows: (a) productions. Most often, the classification criteria used are
introduction or manipulation of genes responsible for the either the chemical composition of the major present sub-
overexpression of enzymes with cellulolytic activities strate [6, 51] and/or the origin of the biomass/waste [6, 81–83].
such as cellulases, hemicellulases and lignases, or The most frequently exploited types of biomass/wastes
enzymes for uptake of different types of sugars, both used as feedstocks for hydrogen production are analysed
aiming at the maximization of substrate availability and below.
conversion, (b) elimination of hydrogen-consuming
hydrogenases and (c) overexpression of hydrogen-pro- Energy Crops
ducing hydrogenases, that have also been modified so as
to be hydrogen tolerant [66]. E. coli, one of mostly The idea of exploiting whole crops for energy production
studied facultative anaerobes for hydrogen generation has had already emerged by the early 1980s [84, 85]. By def-
also been widely used as the carrier of different genes inition ‘energy crops’ refer to certain plants that are cul-
through mutagenesis and genetic engineering. So far, the tivated solely for the further exploitation of their biomass
construction of many different genetically modified (either whole or part of it) as feedstock for energy pro-
strains has been reported including strains capable of duction, which can be directly exploited for its energy
consuming pentoses (case a) [67], strains with suppressed content via combustion or be biotransformed to biofuels. In
lactate and succinate dehydrogenases activities (case b) general, the sustainability of such processes can only be
[68, 69] and strains showing overexpression of formate assured if (a) the crops are produced at low cost, thus with
hydrogenlyase [70–72]. Increase of cellulolytic activity minimum nutrient and water requirements, (b) they are
(case a) for enhancing hydrogen production from ligno- resistant to environmental stresses, and (c) they are highly
cellulosic biomass has been achieved for Clostridium biomass yielding [74]. Furthermore, such plans in order to
beijerinckii [73]. be suitable for hydrogen production via dark fermentation
should also have high sugar and/or carbohydrates’ content
and low lignin content [74]. According to their chemical
Types of Feedstocks composition, energy crops used for fermentative hydrogen
production can be divided in sugar based crops (e.g. sweet
Theoretically any organic substrate rich in carbohydrates, sorghum, sugar cane and sugar beet), starch based crops
fats and proteins could be considered as possible substrate (e.g. corn and wheat), and lignocellulose based crops
for biohydrogen production. However, as reported by including herbaceous (e.g. switch grass and fodder grass)
numerous studies, carbohydrates are the main source of and woody (e.g. Miscanthus and poplar). The results from
hydrogen during fermentative processes and therefore studies conducted for hydrogen production via dark fer-
wastes and biomass rich in sugars and/or complex carbo- mentation with different types of energy crops are sum-
hydrates turn out to be most suitable feedstocks for bio- marised in Table 1. As shown, energy crops can be quite
hydrogen generation [6]. According to a comparative study sufficient for hydrogen generation, especially when the
by Lay et al. [35], using substrates of different chemical latter is based on cultures of pure microorganisms.
composition treated with the same mixed consortium, it Lately however, the continuously rising food prices, the
was shown that the hydrogen-producing potential of car- sustainability doubts and the energy-equation challenges
bohydrate-rich waste (rice and potato) was approximately have led to a backlash against the use of energy crops as
20 times higher than that of fat-rich waste (fat meat and feedstocks for biofuels generation. This backlash was
chicken skin) and of protein-rich waste (egg and lean centred on the food-vs.-fuel debate [95, 96], since in many
meat). countries huge agricultural areas have been turned into

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Table 1 Fermentative hydrogen production from energy crops


Crop Microorganism Operation Maximum H2 Maximum H2 yield References
mode production (mol H2/mol cons.
rate (LH2/l/day) hexose)

Miscanthus (pretreatment: Thermotoga elfii Batch – 1.1a [64]


mechanical and NaOH)
Wheat starch Mixed mesophilic cultures Continuous 3 1.26 [86]
Sugarbeet juice Mixed mesophilic cultures Continuous 2.2b 1.9 [87]
Corn starch Mixed mesophilic cultures Continuous 2.57 0.51 [88]
Sweet sorghum extract Indigenous microbial Continuous 8.52 0.86 [89]
mesophilic culture
Sweet sorghum stalks Rumicococcus albus Batch – 3.15 (59 l/kg wet [90]
biomass)
Sweet sorghum extract Rumicococcus albus Batch – 2.61 [90]
Ryegrass Mixed mesophilic cultures Continuous 6 82c [91]
Sweet sorghum Caldicellulosiruptor saccharolyticus Batch – 1.75 (30.17 l/kg dry [92]
biomass)
Sugar beet extract Caldicellulosiruptor saccharolyticus Batch – – [93]
Barley grains Caldicellulosiruptor saccharolyticus Batch – – [93]
Corn grains Caldicellulosiruptor saccharolyticus Batch – – [93]
Miscanthus (pretreatment: Thermotoga neapolitana Batch 13.1d 3.2 [94]
NaOH, Ca(OH)2)
Miscanthus (pretreatment: Caldicellulosiruptor saccharolyticus Batch 12.6d 3.4 [94]
NaOH, Ca(OH)2)
a
mol H2/mol consumed sugars
b
ml/min l
c
ml H2/g dry mass
d
mmol H2/l h

feedstock ‘industries’ for the production of biofuels. The Around 2.9 9 103 million tons from cereal crops and
main arguments against the use of energy plants is that 1.6 9 102 million tons from pulse crops, 1.4 9 10 million
crops that could support human dietary needs—either tons from oil seed crops and 5.4 9 102 million tons from
directly or indirectly through farmed animals—are diverted plantation crops are produced annually worldwide [97],
to the production of biofuels. Even in the case of non-food being thus a voluminous source of lignocellulose that could
crops cultivation, the sustainability issue is getting under be potentially utilised via bioconversions. Compared to the
question. As an answer to those issues, the production of use of energy crops, the exploitation of residues, remaining
second generation biofuels is proposed, i.e. biofuels pro- after the harvesting and processing of the starch or sugar
duced by feedstocks that are not competitive to edible crops that cannot be further exploited in the food industry
crops such as wastes and residues. chain, is more likely to yield a solution with far better
overall prospects for economic and environmental sus-
Wastes and Residues tainability [98]. Hydrogen generated from such feedstocks
can be characterised as ‘2nd generation hydrogen’ since its
Lignocellulosic Residues production is not competitive to food.
Although being an abundant and almost zero cost
Different types of lignocellulosic residues have been feedstock, agricultural and forestry residues do not contain
studied as potential renewable feedstocks for fermentative easily fermentable free sugars, but complex carbohydrate
biohydrogen production. These include agricultural resi- polymers, i.e. cellulose and hemicellulose, which are
dues such as sugar cane and sweet sorghum bagasse, corn tightly bonded to lignin [99, 100]. Thus, their biotransfor-
stalks and stover, fodder maize, wheat straw, etc. and mation to hydrogen is not an easy task in most cases. Even
forestry residues such as wood trimmings. Among them in the case that cellulolytic microorganisms are used for
agricultural residues seem to be the most abundant as fermentative hydrogen production, residues have to be
estimated by the Food and Agriculture Organization. subjected to some kind of pretreatment, so that their

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Table 2 Fermentative hydrogen production from lignocellulosic residues


Lignocellulosic Pretreatment Microorganism Operation H2 production Maximum H2 References
residue mode rate yield (mol/mol
cons. hexose)

Wood fibers Mechanical Clostridium Batch – 1.47 [55]


thermocellum
Corn stover Steam explosion Mixed mesophilic Continuous 10.56 mmol/h 3 [101]
(90–220°C, 3–5 min) cultures
Sugarcane bagasse Acid-thermal Clostridium Batch 1.611 l/l/day 1.73b [102]
hydrolysate hydrolysis butyricum
H2SO4 0.27–7(v/v),
?121°C, 60 min
Fobber maize Mechanical Mixed mesophilic Continuous – 69.4c [91]
juice cultures
Sweet sorghum Mechanical Rumicococcus albus Batch – 2.59 [90]
residues
Wheat straw Mechanical Caldicellulosiruptor Batch – 3.8 (44.7 l/kg [92]
saccharolyticus dry biomass)
Maize leaves Mechanical Caldicellulosiruptor Batch – 3.6 (81.5 l/kg [92]
saccharolyticus dry biomass)
Barley straw Mild acid 1.8% Caldicellulosiruptor Batch – – [93]
H2SO4w/w saccharolyticus
Corn stalks Mild acid 1.8% Caldicellulosiruptor Batch – – [93]
H2SO4w/w saccharolyticus
Bagasse Alkali-thermal Mixed thermophilic Batch 0.28 mmol/h/g 13.39d [103]
0.2–4 g/l NaOH, cultures TVS
100°C, 2 h
Corn stover Acid-thermal hydrolysis Thermoanaerobacterium Batch 3.305 l/day 2.24 [104]
H2SO4 0.25–4(v/v), thermosaccharolyticum
?121°C, 30–180 min
a
l/kg TVS
b
mol/mol total sugar
c
ml H2/g dry mass
d
mmol H2/g TVS

delignification and the subsequent loosening of the struc- carbohydrates and low concentration of inhibitory to
ture of cellulose and hemicellulose can be achieved, microbiological activity compounds.
facilitating thus the subsequent liberation and uptake of Many types of food processing industrial wastewaters
sugars [93]. In Table 2 different types of residues used as can be considered suitable feedstocks for hydrogen pro-
feedstocks for hydrogen production are presented, as along duction via dark fermentation. Rice winery, noodle, sugar,
with the achieved hydrogen yields and rates. and molasses manufacturing, olive mill wastewater, olive
pulp and cheese whey are some of the wastewaters that
Wastes and Wastewaters have been successfully tested for hydrogen production at
laboratory scale (Table 3). Coming from food industry,
The biotransformation of wastes and wastewater towards such wastewaters theoretically meet all three abovemen-
hydrogen can be considered quite appealing from both the tioned criteria, which can make them ideal candidates for
environmental (pollution control, renewable energy) and hydrogen production via microbial processes. Indeed, quite
the economical (resources recovery, low total cost waste high yields of hydrogen have been achieved from different
management) standpoint. The criteria according to which a food industry wastes without any pretreatment. However, it
waste/wastewater would be characterised as efficient has to be mentioned that in most cases dilution of the raw
feedstock for hydrogen generation are a high concentration waste has to be performed so as to lower the organic
of degradable organic compounds, high proportion of loading which otherwise can prove to be inhibitory for the
readily fermentable compounds such as sugars and success of the process [32, 43, 49, 114, 117]. Moreover,

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Table 3 Fermentative hydrogen production from different types of waste and wastewaters
Type of waste/ Microorganism Operation H2 production Maximum H2 yield References
wastewater mode rate

Sugar factory Mixed thermophilic culture Continuous 4.4 l/l/day 2.6 mol/mol hexose [105]
wastewater
OFMSW Mixed mesophilic culture Batch 0.4 l/g VSS/day 0.15 l/g OFMSW [40]
Rice winery Mixed culture Continuous 9.33 l/g VSS/day 2.14 mol/mol hexose [106]
wastewater 3.81 l/l/day
Food waste—sewage Mixed mesophilic culture Batch 2.67 l/g VSS/day 122.9 ml/g COD [107]
sludge carbohydrate
Food waste Mixed thermophilic culture Batch 0.288 l/g VSS/day 1.8 mol/mol hexose [108]
Cheese whey Clostridium saccharoperbutylacetonicum Batch 28.3 ml/h 7.89 mmol/g lactose [109]
Potato processing Mixed mesophilic culture Batch – 2.8 l/l wastewater [110]
wastewater
Cheese whey Mixed mesophilic culture Batch – 10 mM/g COD [111]
Dairy wastewater Mixed mesophilic culture Continuous 1.59 mmol H2/l/day – [112]
Molasses Mixed mesophilic culture Continuous 4.8 l/l/day – [113]
Cheese whey Mixed mesophilic culture Batch 8.1 mmol/l/h 5.9 mol/mol lactose [114]
Cheese whey Mixed mesophilic indigenous Continuous 2.51 l/l/day 0.9 mol/mol hexose [43]
microbial culture
Olive pulp Mixed mesophilic culture Continuous 0.26 l/l/day 0.19 mol/kg TS [115]
Olive oil mill Mixed mesophilic culture Continuous 201.6 ml/day 196.2 ml/g hexose [49]
wastewater
Wastepaper Ruminococcus albus Batch – 2.29 mol/mol hexose [116]
(282.76 l/kg dry biomass)

such wastes can have a quite complex chemical com- attributed to the consumption of hydrogen towards
position, including different organic and inorganic sub- ammonium using nitrogen generated from protein biodeg-
stances with varying concentrations that may limit the radation. Among different types of wastes, the organic
reproducibility of a proposed process. Consequently, fraction of municipal solid waste (OFMSW) could be
defining the exact conditions for the efficient treatment considered quite promising as a potential feedstock for
of a certain waste is not always possible. For example, hydrogen production, since it can represent up to 70% of
in the case of cheese whey, a rich in readily ferment- the total MSW produced, consisting of paper (up to 40%),
able sugars wastewater, Davila-Vazquez et al. [114] garden residues, food wastes and wood [99]. It has to be
suggest that a pH between 6 and 7 is optimum for noted though that such exploitation would require an initial
obtaining the highest hydrogen yield and production selection/separation of the suitable substrates, which will
rate, respectively, whereas Yang et al. [118] suggest lead to an additional cost in the overall process.
that a pH in the range 4–5 is the best in terms of both A special type of waste that is attracting increased
hydrogen yield and rate. In both cases mixed mesophilic attention lately is crude glycerol, coming from the bio-
cultures where used. diesel production industry. Glycerol is a valuable chemical
Complex solid wastes, such as wastes from kitchen, that is widely used in the cosmetics industry. The recent
food processing, mixed wastes, and municipal wastes have increase of the biodiesel production from vegetable oils
also been tested as feedstocks for fermentative hydrogen and fats nowadays has lead to the generation of large
production. Such wastes apart from carbohydrates usually quantities that have to be disposed somehow. In addition,
have quite high contents of proteins and fats, and thus their the potential of glycerol utilisation would help improve the
conversion efficiencies to hydrogen are comparatively economics of biodiesel production. Although it is well
lower than those obtained from carbohydrate based established that the maximum theoretical hydrogen yield
wastewaters. Indeed, according to previous studies, the that can be obtained from carbohydrates is 4 [7], the
hydrogen production potential of carbohydrate-based maximum possible theoretical hydrogen yield from glyc-
wastes, was 20 times higher than that of fat-based and erol is still under question. Akutsu et al. [119] based on the
protein-based wastes [35]. This observation was partially study of Thauer et al. [8] on microbial metabolism, assume

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Waste Biomass Valor (2010) 1:21–39 29

that the maximum theoretical yield is 3 mol H2/mol glyc- Pretreatment of Lignocellulose-Based Biomass
erol, according to the reaction: and Wastes
C3 H8 O3 þ 2H2 O ! CH3 COO þ HCO þ
3 þ 2H þ 3H2
Although starchy and sugar based biomass and wastes are
ð7Þ
readily fermentable by microorganisms for hydrogen gen-
In the study of Akutsu et al. [119] a mixed mesophilic eration, lignocellulosic biomass needs to be pretreated so as
consortium was used as inoculum, in which it proven that to be exploitable. Pretreatment is commonly accepted to be
clostridia were the predominant species. The maximum an essential prerequisite to make lignocellulosic biomass
obtained yield was 38.1 ml H2/g-CODglycerol, with 1,3 accessible to enzymatic attack (either by microorganisms
propanediol being the main by-product, followed by acetate, or enzymes), by breaking the lignin seal, removing hemi-
whereas no butyrate (the main by-product generated from cellulose, or disrupting the crystalline structure of cellulose
Clostridia during carbohydrates fermentation) was detected. [123]. The limiting factors that affect enzymatic hydrolysis
In contrast to the assumption of Akatsu et al., in the studies of of biomass have been traditionally divided into two groups:
Ito et al. [120] and Sakai and Yagishita [121] the maximum biomass structural features and enzyme mechanism. Pre-
theoretical hydrogen yield from glycerol is assumed to have treatment is responsible for altering the structural features
the value of 1 mol H2/mol glycerol, based on the reaction of of biomass which are classified as physical or chemical.
glycerol conversion to H2, CO2, and ethanol as described by The chemical structural features involve the compositions
the reaction: of cellulose, hemicellulose, lignin, and acetyl groups bound
to hemicellulose. The physical structural features include
C3 H8 O3 ! H2 þ CO2 þ C2 H5 OH ð8Þ
the accessible surface area, the crystallinity, the physical
Both studies were conducted by pure cultures of the bac- distribution of lignin in the biomass matrix, the degree of
terium Enterobacter aerogenes which is known to follow polymerization, the pore volume, and the biomass particle
the enterobacteriaceae pattern for hydrogen production size [124].
from carbohydrates [21] The study of Ito et al. [120], has The correlation between structural features and
shown that crude glycerol waste has to be diluted so as to digestibility is reported to be of varying importance,
lower the organic loading and the salt concentrations, both depending on the type of biomass to be treated [125,
of which seemed to be inhibitory above a certain limit. It 126]. Consequently, because of the heterogeneity of
was shown that batch cultures with suspended microbial lignocellulosic biomass, the application of the same
cells could lead to a hydrogen production rate of 30 mmol/ pretreatment method can affect to a different extent each
l/h, which though was doubled (63 mmol/l/h) when using of the above parameters, whereas different pretreatment
porous ceramics as a support material to fix cells in the methods have a different effect on each of the above
reactor. Another interesting finding from that study was parameters. In general, pretreatment methods of ligno-
that the addition of nutrients, such as yeast extract and cellulosic biomass can be divided into three main types,
peptone could enhance highly the hydrogen producing according to the means used for altering its structural
capacity of the microorganism from the particular waste, features: mechanical, physicochemical and biological.
something though that could be expected to some degree, Mechanical pretreatment is almost always applied before
since the waste is by definition poor in nitrogen, an element any other kind of pretreatment, and actually refers to
which is necessary for microbial growth. The maximum milling, though which reduction of particle size and
observed hydrogen yield observed by Sakai and Yagishita crystallinity of biomass is achieved. The reduction in
[121] was 0.77 mol H2/mol glycerol with ethanol being the particle size leads to an increase of available specific
dominant by-product, whereas no propanediol was detec- surface and a reduction of the degree of polymerization
ted. On the other hand, 1,3 propanediol was the main [127]. Physicochemical pretreatment was the first to be
by-product during fermentative hydrogen production by applied successfully in lignocellulosic biomass for sub-
pure cultures of Klebsiella pneumoniae [122]. The maxi- sequent ethanol production [128–131] and this knowl-
mum obtained hydrogen yield from that study was reported edge has already been transferred to hydrogen production
to be 0.53 mol H2/mol glycerol, whereas the maximum field. However, though research on biological pretreat-
hydrogen production rate was 17.8 mmol/l/h. Based on the ment of lignocellulosic biomass for ethanol production
findings from those studies, it can be assumed that the has also been performed [132, 133], the application of
exploitation of crude glycerol towards hydrogen can be biological pretreatment methods to the fermentative
more efficient when based on enterobacteria fermentations. production field has not been so far studied. The main
It has to be noted, however, that this is a rather new field principles of different pretreatment methods are analysed
that needs to be further optimised. below.

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30 Waste Biomass Valor (2010) 1:21–39

Physicochemical Pretreatment are almost always phenolic compounds and have in


many cases an inhibitory or toxic effect on bacteria,
During physicochemical pretreatment, lignocellulosic bio- yeast and methanogens/archae [140]. Temperatures of
mass is exposed to acidic, alkaline or oxidative conditions, 250°C and higher should be avoided during pretreat-
at ambient or elevated temperature. The use of high tem- ment, as unwanted pyrolysis reactions start to take
peratures without the addition of some chemical agent can place. The application of different physicochemical
also be effectuated, leading to a process simply called pretreatment methods on lignocellulosic biomass aiming
thermal pretreatment. In any of the above cases, the result at facilitating hydrogen production, are summarized in
is that lignocellulosic biomass is fractionated since the Tables 1 and 2.
bonds that hold together cellulose, hemicellulose and lignin
are loosened and changes to the chemical structure of all Biological Pretreatment
three polymers occur to a different degree, according to the
severity of each method. Among celluloses, hemicelluloses Biological pretreatment of lignocellulosic biomass aims at
and lignin, hemicelluloses are the most sensitive when the removal of lignin so that the complex carbohydrates
thermal-chemically treated and thus are the first to be cellulose and hemicellulose are liberated, becoming thus
degraded [134]. Combinations of the methods have been accessible to enzymatic attack for their depolymerization
examined, combining two or more physical and chemical (saccharification). It can be performed either by whole cell
pretreatment elements. For acid pretreatment of lignocel- microorganisms or enzymes capable of degrading lignin
lulosic biomass, either dilute or concentrated acids, such as by oxidation [141]. Lignin is a polymeric substance of
H2SO4 and HCl, can be used. The main reaction that occurs coniferyl alcohol and sinapyl alcohol, with functional
during acid pretreatment is the hydrolysis of hemicellulose, groups such as hydroxyl, methoxyl and carbonyl. The
especially xylan, since glucomannan is more stable. Under amorphous heteropolymer is non-water soluble and opti-
such conditions furfural (FF) and hydroxymethylfurfural cally inactive, making thus its degradation very tough [99].
(HMF) generation can occur because of dehydration of Consequently very few species are capable of performing
xylose and galactose, mannose and glucose respectively, biological break down of lignin. Among them bacteria
whereas further production of formic and levulinic acids symbiotic to termites [142] and white rot fungi are inclu-
can also be observed [99]. Lignin is hardly dissolved in ded. The enzymatic degradation of lignin proceeds through
most cases, but it is disrupted to a high degree, leading to the concerted action of specific enzymes, i.e. lignin per-
increased cellulose susceptibility to enzymes [135]. Alka- oxidase, manganese peroxidase, H2O2-generating enzymes
line pretreatment refers to the addition of dilute bases on and laccase, which produce strong oxidants and thus
the biomass leading to an increase of internal surface by combust, the lignin framework [143]. On comparing the
swelling, a decrease of polymerization degree and efficiency of whole cell and enzymatic delignification, a
crystallinity, destruction of links between lignin and possible drawback of the first could be the degradation and
other polymers, and lignin breakdown. The effective- consumption of carbohydrates, resulting in lower yields
ness of this method depends on the lignin content of the during the subsequent bioconversion to hydrogen. How-
biomass [136]. Lignin is primarily affected by alkaline ever, white-rot fungi can perform selective or non-selective
pretreatment methods, causing depolymerisation and delignification of wood. In selective delignification, lignin
cleavage of lignin-carbohydrate linkages [137]. Hemi- is removed without any marked loss of cellulose, whereas
cellulose solubilisation into its oligomers also takes in non-selective delignification all the major cell wall
place whereas cellulose structure is affected to a less components are degraded [144]. Among the best studied
degree. When thermally pretreated the lignocellulosic white-rot fungi are Phanerochaete chrysosporium and
biomass is actually heated at temperatures between 150 Phlebia radiata which degrade lignin selectively, and
and 220°C. When treated at temperatures above 160– Pleurotus sp. which degrades lignin and hemicelluloses
180°C, part of the lignocellulosic biomass, first the selectively. The final delignification efficiency is affected
hemicelluloses and lignin shortly after, solubilise [138]. by several parameters such as the oxygen and moisture
During thermal processes a part of the hemicellulose is level, the C:N ratio and concentration of specific ions like
hydrolyzed, forming acids, which subsequently act as Cu2?. The reactor system choice and development, solid
catalysts for the further hydrolysis of hemicellulose. state or submerged fermentation system, is of crucial
However, it is concluded that other so far unknown importance as well. In overall, biological pretreatment,
factors, apart from the formed acids, can play a role in using microorganisms and/or their enzyme systems to
the solubilisation of hemicellulose [128, 139]. Thermal breakdown the lignin present in lignocellulosic biomass, is
pretreatment with temperatures of 160°C also lead to an environmentally friendly approach, and according to
the solubilisation of lignin. The produced compounds some researchers with significant advantages over the

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Waste Biomass Valor (2010) 1:21–39 31

physicochemical pretreatment technologies, such as limitations too. One has to select the most efficient one
reduced energy and material costs and simplified processes depending on the specific circumstances (feedstock type
and equipment [145, 146]. Research results are very and fermentation type to follow).
encouraging so far; however, the development and appli-
cation of a fungi-based pretreatment step for efficient and
cost-effective lignocellulose break-down has a long way Types of Reactors
to go.
Reactor configuration is considered to be crucial for the
Formation of Inhibitory Compounds overall performance of fermentative hydrogen production.
due to Pretreatment It influences the reactor microenvironment, the prevailing
microbial population, the established hydrodynamic
Upon either physicochemical or biological pretreatment behaviour, the contact between substrate and consortia, etc.
of lignocellulosic biomass, various organics substances [156]. The most commonly used reactor type is the mixed
are generated that are considered to be undesirable bio- (continuously stirred) suspended growth reactor.
products since they may be inhibitory to the microbial In general, mixed reactors for fermentative hydrogen
metabolism as has been demonstrated by several production can operate in either batch or continuous mode.
researchers [102, 146–149]. The most commonly gener- Batch mode fermentative hydrogen production has been
ated, being also the best studied are furfural, hydroxy- shown to be more suitable for research purposes [26, 157],
furfural and phenolics. Furfural (FF, C5H4O2) and but any industrially feasible process would most likely
5-hydroxymethylfurfural (HMF, C6H6O3) are aldehyde have to be performed on a continuous or at least semi-
and furan compounds, which are formed during the continuous (fed or sequencing batch) basis.
thermal decomposition of sugars and carbohydrates, The CSTR (Continuously Stirred Tank Reactor) is the
whereas phenolics are chemical compounds containing a most commonly used continuous reactor system, offering
hydroxyl group (–OH) bonded directly to an aromatic simple construction, ease of operation and effective
hydrocarbon group and are produced during the degra- homogenous mixing as well as temperature and pH control.
dation of lignin. During thermochemical pretreatment, all In a conventional CSTR, biomass is well suspended in the
three inhibitory compounds are formed, whereas during mixed liquor, which has the same composition as the
biological pretreatment only phenolics emerge. effluent.
The severity of the inhibitory effect of these com- The production of hydrogen in a CSTR may be influ-
pounds depends on their concentrations and thus, in enced by several operating parameters. The most important
order to achieve efficient fermentations, either mild parameter is the HRT (Hydraulic Retention Time). A small
pretreatment methods should be selected, or the inhib- enough SRT (Solids Retention Time) in a mixed culture
itory compounds should be removed prior to feeding the CSTR secures that no methanogenesis takes place, since
fermentation bioreactors [102, 147–149]. Such removal methanogens are slowly growing species. Typically a HRT
is indeed possible and can be achieved by several of 12–36 h, depending on the substrate, provides complete
methods, such as extraction [150], ion exchange [151], conversion of carbohydrates and highest hydrogen yields,
activated carbon [152], overliming [153] or laccase and avoiding the generation of methane [32, 49]. The temper-
peroxidase treatment [154, 155]. Although the inhibi- ature and the pH are also important operating parameters as
tory effect of FF, FHM and phenolic compounds on outlined in section ‘‘Microorganisms’’. Finally, the partial
hydrogen producing bacteria is not yet well defined, it pressure of hydrogen seems to be a very important
is expected that the results would be similar to those parameter. High partial pressures of hydrogen have been
observed during fermentations for ethanol or methane shown to inhibit hydrogen production. One way to avoid
production. high partial pressures is to sparge an inert gas through the
Summarizing, an ideal effective pretreatment process reactor [158, 159].
would produce reactive fibre, yield pentoses in non- In some studies it has been found that batch hydrogen
degraded form, exhibit no significant inhibition of fer- production gives higher hydrogen yields than continuous
mentation, require little or no feedstock size reduction, operation [32, 89, 90]. This could be attributed to the
entail reactors of reasonable size (high solids loading), built substantially different microenvironment of the microbes
of materials with moderate cost, not produce solid residues, in a batch reactor (time-varying and consequently higher
and have a high degree of simplicity [155]. A process substrate concentrations in the early part of the batch)
meeting all those criteria at the same time unfortunately leading to a different metabolic flux than in the constant
has not yet been developed. Each type of pretreatment has low-substrate microenvironment in a CSTR. A batch bio-
certain advantages in comparison to the others and certain reactor has the disadvantage of requiring long down-times

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32 Waste Biomass Valor (2010) 1:21–39

and startup procedures. An interesting alternative operation and operating conditions) along with the reactor configu-
of a mixed bioreactor is the sequencing-batch operation: In ration, in all these studies, are quite different.
a cycle, we distinguish ‘‘feed’’, ‘‘react’’, ‘‘settle’’, ‘‘decant’’
phases, so that the bioreactor is in essence operating in a
semi-continuous mode. The optimisation of a mixed bio- Exploitation of By-Products
reactor operation requires appropriate modelling. Rela-
tively few studies have been presented so far on modelling Hydrogen yields of fermentative hydrogen production
fermentative hydrogen production [160, 161]. The most processes are restricted by the existing metabolic pathways
promising framework is the ADM 1 (anaerobic digestion to 2 or 4 mol H2/mol glucose consumed, for butyrate or
model 1) framework of Batstone et al. [162], which needs acetate fermentation, respectively. Moreover, regardless
to be appropriately modified to properly describe fermen- the final hydrogen yield achieved, fermentative hydrogen
tative hydrogen production [52, 163–165]. production processes are not generally expected to be
In a CSTR, biomass has the same retention time (SRT) effective in terms of Chemical Oxygen Demand (COD)
as the HRT, and thus, its concentration in the mixed liquor removal. In contrast to the anaerobic digestion processes
is limited and this limits the rate of hydrogen production. during which organic carbon is finally converted to meth-
Another category of reactors are systems characterized by ane, thus diminishing the organic load, in the acidification
physical retention of the microbial biomass, which offer processes carbohydrates are transformed into more oxi-
several advantages compared to the conventional CSTRs. dized soluble compounds, thus remaining in the liquid
In these systems, the SRT is independent of HRT due to phase in the form of various volatile fatty acids (VFAs) and
physical retention of the microbial biomass inside the solvents. Consequently acidification is accompanied by
reactor, allowing high cell concentrations and thus high limited removal of COD [21]. Apart from the carbon that
hydrogen volumetric production rates with relatively small remains trapped in the generated oxidative products, a
reactor volumes. Physical retention of microbial biomass remarkable amount of hydrogen also remains trapped in
could be accomplished by several different means, these compounds, resulting thus in final hydrogen yields in
including the use of naturally forming flocs or granules of the range of about 1–2 mol H2/mol of hexose. Even under
self immobilized microbes, microbial immobilization on optimum conditions of 4 mol H2/mol glucose, about
inert materials, microbial-based biofilms or retentive 60–70% of the organic matter of the feed remains in
membranes [166]. It has been recently found that hydrogen solution [156]. Further utilization of the organic matter
producing biomass in a CSTR could be self-granulated or contained in the effluent of a fermentative hydrogen pro-
flocculated under proper conditions [167]. Another ducing bioreactor, could increase the overall energy output
approach is to immobilize biomass on biofilms or artificial of the process and/or more products recovery. The devel-
granules made of various support materials such as cup- opment of a two-stage process so far, involves the fer-
rammonium rayon [168], polyvinyl alcohol, polyacryl- mentation of the substrate to hydrogen and organic acids in
amide and anionic silica sol [125, 169]. A potential the first stage and in a second stage either the additional
problem with attached growth bioreactors is the loss of energy extraction or the generation of high added value
hydrogen through the formation of methane due to exten- products by exploiting the effluent of the first stage reactor.
ded retention of the biomass inside the reactor permit-
ting the establishment of slow-growing methanogenic Biomethane
populations.
Among the types of reactor used for continuous hydro- One approach in order to further utilize/reuse the remaining
gen production, are the CSTR [32, 89, 90, 117, 170] and organic matter is to produce a second useable form for
several variations of hybrid and attached growth reactors, energy (an energy carrier) such as CH4 in a second stage.
such as the Upflow Anaerobic Sludge Blanket reactor, the Integration of an acidogenic process with a subsequent
UASB [171], the Packed Bed Reactor, PBR [172], methanogenic process for combined hydrogen and methane
Anaerobic Sequencing Batch Reactor, ASBR [173], the generation, offers several advantages such as a higher
Fixed Bed Bioreactor with Activated Carbon, the FBBAC performance of the process in terms of waste stabilization
[27], the Anaerobic Fluidized Bed Reactor, the AFBR efficiency and net energy recovery [177]. Such a two-stage
[174, 175], the Carrier-Induced Granular Sludge Bed, the system has been proposed so far for organic solid wastes,
CIGSB [176], Membrane Bioreactor, the MBR [50] and the rich in carbohydrates such as food wastes [31], cheese
Rhomboidal reactor [60]. A direct comparison of the per- whey [43, 117], olive mill wastewaters [115], household
formance of the different types of reactor configurations solid waste [178], a mixture of pulverized garbage and
that have been studied in terms of hydrogen productivity is shredded paper wastes [179] and wastewater sludge [180].
not possible, since the operational parameters (feedstocks A combined hydrogen and methane generation process has

123
Waste Biomass Valor (2010) 1:21–39 33

already been scaled up to the pilot plant stage, for organic value products such as polyhydroxyalkaonates (PHAs), via
solid wastes [181]. The hydrogen and methane production selected microorganisms. The current sharp focus of
rates were 5.4 m3/m3/day and 6.1 m3/m3/day, respectively attention on the environmental pollution caused by dis-
while the process COD removal efficiency was 80%. The carded petrochemical plastics, has given added impetus to
overall efficiency of this combined process is demonstrated research on the production of plastics that can be fully
by the fact that methane yields were twofold higher than a biodegraded in the natural environment, such as PHAs.
comparable single-stage process [181]. PHAs are biodegradable polyesters that can be produced by
bacteria [189], which they accumulate as intracellular
Photoheterotrophic Hydrogen Production storage reserves of carbon and energy under stress condi-
tions in the form of inclusion bodies [190]. There are
A different approach for increasing the overall energy several types of biopolyesters but poly(3-hydroxybutyrate)
extraction is to couple the fermentative hydrogen produc- and poly(3-hydroxyvalerate) are the most well-known
tion with photofermentation aiming to the recovery of since they bear similar properties to conventional plastics
additional hydrogen. In such a two-stage process, the rich such as polypropylene and polyethylene [191]. The
in organic acids effluent produced in the first stage by copolymers of PHAs are less penetrable to oxygen than
fermentative bacteria could be converted to hydrogen in the conventional plastics, being thus ideal as packaging
second step by photosynthetic bacteria which capture and material in food industry, but also in many other applica-
use light energy. Light as energy source is necessary for the tions of the medical sector [192]. The production of PHAs
conduction of such reactions since their Gibbs energy is from acidified wastewaters had been previously investi-
positive (e.g. Eq. 1) and thus they are not thermodynami- gated in both lab [193] and pilot [194] scale, showing very
cally favoured. promising results. Combining dark hydrogen and PHAs
CH3 COOH þ 2H2 O þ ‘‘hv’’ ! 2CO2 þ 4H2 production in a two stage system has been proposed by
Ntaikou et al. [49] using three phase olive mill wastewater
DGo ¼ þ75:2 kJ mol1 ð9Þ
as feedstock. Both processes were continuous; hydrogen
This combination of both kinds of bacteria in a two production was conducted anaerobically in a CSTR and the
stage system not only reduces the light energy demand of effluent, consisting mainly of acetate, butyrate, propionate
the photosynthetic bacteria but also enhances the hydrogen and ethanol, was subsequently fed to an SBR where PHAs
yield as well [79]. Intensive research has been carried out were produced aerobically. Lately, the scale up of the
in this area [182, 183] in the recent years. However, there process has also been investigated [195], conducting the
are important factors limiting the practical application of two stage PHAs production at semi-pilot scale.
such a process. One of them is that the involved hydrogen
enzyme, nitrogenase, is potentially sensitive to the nitrogen
content of the medium/substrate, since nitrogen, especially Real Scale Applications
in the form of NH4?, not only inhibits the enzymatic
activity, but also represses the synthesis of the enzyme Up to now, a continuous scaled-up process for sustainable
[184, 185]. This limitation can be potentially overcome fermentative H2 production has not been reported in the
either by genetic manipulation [186] or selection [187] to literature. Only very few studies on the fermentation of
remove nitrogenase regulation. In addition, one of the most sugars to hydrogen, at pilot scale, are available so far.
severe constraints is that photosynthetic efficiencies are Ren et al. [196] performed a pilot scale study in a
very low, since at even moderate light intensities, the main continuous flow anaerobic fermentative reactor with an
part of captured light is dissipated as heat [188]. This active volume of 1.48 m3 using molasses as feedstock. The
means that there will be a demand of large surface areas for reactor operated at organic loading rates of 3.11–85.57 kg
the production of hydrogen contributing to the total cost COD/m3 reactor/day and produced 5.57 m3 H2/m3 reactor/
and render the development of a two-stage process of day or 8240 l H2/day with a hydrogen yield of 26.13 mol/
fermentation—photofermentation, far from practical kg COD removed. The effluent which was produced,
application. contained primarily acetate and ethanol and was as high as
3,000 l/day. This, rich in acetate, effluent could be further
Production of Polyhydroxyalkanoates exploited for hydrogen production through a subsequent
photoheterotrophic stage, which could increase hydrogen
In both methods analysed above, the rich in acids effluent production by 317%.
from dark fermentation hydrogen producing systems is Vatsala et al. [197] evaluated the feasibility of hydrogen
used for extra energy generation. An alternative approach production from a sugar cane distillery effluent using
is their exploitation for the production of other high added co-cultures of Citrobacter freundii 01, Enterobacter

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34 Waste Biomass Valor (2010) 1:21–39

aerogenes E10 and Rhodopseudomonas palustris P2, at major limitation of hydrogen production from biomass and
100 m3 scale. The reactor operated in batch mode for 40 h, wastes, however, remains the relatively low rates and
and the hydrogen production was 21.38 kg with an average yields of hydrogen generation. A possible solution to that
yield of 2.76 mol H2/mol glucose and a rate of 0.53 kg/ could be combining the fermentative hydrogen producing
100 m3/h. The results showed that distillery effluent could systems with a second stage process, via which the further use
be used as a source of hydrogen providing insights into of the emerging by-products would be feasible for extra
treatment for industrial exploitation. energy and/or materials recovery either via hydrogen, biogas
Since data for real applications are not available so far, or other valuable products in a biorefinery framework.
designing of such a process will have to be based on the Future progress leading to more efficient fermentative
respective lab scale experiments. The problem is that the hydrogen production will depend on research efforts to (a)
hydrogen productivity and yields depend significantly on identify the most suitable feedstocks, (b) develop more
the prevailing conditions, the feedstocks as well as the efficient pretreatment methods for saccharification of
inoculum used. However, from laboratory-scale work on lignocellulosics, (c) isolate and/or develop through genetic
continuous processes, it could be suggested that such a engineering high hydrogen producing strains, (d) develop
process may operate at a mesophilic temperature, at a pH optimal reactor configurations and operating strategies
around 5.5 and an HRT approximately 8–12 h, for simple through modelling and optimisation.
substrates. Higher HRTs are indicative for complex car-
bohydrate-rich feedstocks. Finally, such a process may use
as microbial inoculum, heat treated sludge form aerobic or
anaerobic process or the indigenous microbial species References
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