3512 Industrial Engine 49Y00926-UP(SEBP2965 - 65) - Documentation Page 1 of 4

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Product: INDUSTRIAL ENGINE

Model: 3512 INDUSTRIAL ENGINE 49Y01235
Configuration: 3512 Industrial Engine 49Y00926-UP

Operation and Maintenance Manual

3500 Industrial and Generator Set Engines
Media Number -SEBU6701-13 Publication Date -01/01/2014 Date Updated -21/06/2017

i07072034

Maintenance Interval Schedule - Prime

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed. The user is responsible for the performance
of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is
also responsible for the replacement of components due to normal wear and aging. Failure to adhere
to proper maintenance intervals and procedures may result in diminished performance of the product
and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time,
WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in
severe operating conditions may require more frequent maintenance. Before each consecutive interval
is performed, all maintenance from the previous interval must be performed.

When Required

Batteries - Replace
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Heat Exchanger - Inspect
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace

Daily

Air Starting Motor Lubricator Oil Level - Check

Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check

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Fuel System Fuel Filter Differential Pressure - Check

Fuel Tank Water and Sediment - Drain
Instrument Panel - Inspect
Walk-Around Inspection

Every Week
Battery Electrolyte Level - Check

Initial 250 Service Hours (or at first oil change)

Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Magnetic Pickups - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Every 500 Service Hours

Air Shutoff - Test

Engine Oil and Filter - Change

Every 1000 Service Hours

Engine - Clean
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Secondary Filter - Replace

Every 2000 Service Hours

Actuator Control Linkage - Lubricate

Air Starting Motor Lubricator Bowl - Clean
Crankshaft Vibration Damper - Inspect
Engine Mounts - Check

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3512 Industrial Engine 49Y00926-UP(SEBP2965 - 65) - Documentation Page 3 of 4

Every Year
Cooling System Coolant Sample (Level 2) - Obtain
Engine Oil Sample - Obtain
Engine Valve Lash - Inspect/Adjust

Every 3 Years

Turbocharger - Inspect

Every 3000 Service Hours

Air Starting Motor - Inspect

Every 3000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change

Every 4000 Service Hours

Auxiliary Water Pump - Inspect

Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 6000 Service Hours or 6 Years

Alternator - Inspect
Cooling System Water Temperature Regulator - Replace
Magnetic Pickups - Clean/Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Overhaul
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations

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