Design of Effluent Pit: Permissible Stresses

THERMAX
12-07-2000
DESIGN OF EFFLUENT PIT
PROJECT :- D.M.PLANT FOR SOLVENT DEWAXING / DEOILING UNIT

CLIENT:- INDIAN OIL CORPORATION LTD., DIGBOI
CONSULTANT :- E.I.L., NEW DELHI
GRADE OF CONCRETE :- M20

GRADE OF REINFORCEMENT :- Fe415
Permissible Stresses :
Concrete -
Direct compressive stress = 5 N/mm2

Bending stress = 7 N/mm2
For Water - retaining structures -

Direct Tension = 1.2 N/mm2
Bending Tension = 1.7 N/mm2
Reinforcement steel -
Tensile stress = 230 N/mm2
Compressive stress in column = 190 N/mm2
For Water - retaining structures -

Tensile stress on water face = 150 N/mm2
Tensile stress on face away from water
For members < 225mm thk. = 150 N/mm2
For members > 225mm thk. = 190 N/mm2
Tensile stress in shear = 175 N/mm2
References :
IS codes -
IS 456 - 1978.
IS 875 - 1987.
IS 1893 - 1984.
IS 3370 - 1967.
Books -
Plain and Reinforced Concrete by Jain and Jaikrishna.
(Volume - I and II)
D.M. PLANT FOR SOLVENT

DEWAXING / DEOILING UNIT 1
THERMAX
12-07-2000
DESIGN OF EFFLUENT PIT
DATA : FFL = 26.10

Bottom Level (IL) = 22.00
TWL = 24.50
REF. HPP (EL) = 25.80
Ground water level = 25.80
Width (inside clear) = 9.00 m
Length (inside clear) = 12.00 m
Height of Soil = 3.80 m
Unit Wt. of Soil (gsat) = 18 kN/m3
DESIGN OF COVER SLAB : (CS)

Loadings -
Assume Cover slab 150 mm thick
Loads :
Self wt. of slab = 0.15 x 25 = 3.75 kN/m2
Live load = = 3.00 kN/m2
Total load (w1) = 6.75 kN/m2
Cover slab is designed as Two Way slab
Short Span of slab (lx) = 2.197 m

Long Span of slab (ly) = 3.112 m
Ratio = ly = 1.42
lx
Cover slab is designed as Two Way slab
Bending Moments - (Refer IS 456, Appendix C, Case 1)

Along Short span :
-ve BM at support = 0.0478 x w1 x lx2 = 1.56 kNm
+ve BM at midspan = 0.0366 x w1 x lx2 = 1.19 kNm
Along Long span :

-ve BM at support = 0.032 x w1 x lx2 = 1.04 kNm
+ve BM at midspan = 0.024 x w1 x lx 2
= 0.78 kNm
THERMAX
12-07-2000
Design BM = Mmax = 1.56 kNm
Thk. reqd. for = Mmax x 106 = 71.19 mm

Uncracked section Q x 103 T'fore OK
(Q= 0.3078 N/mm ) 2
Effective depth provided = d = 121 mm
Reinforcement -
Along Short span :

Ast reqd. for -ve BM = 1.56 x 106 = 95.50 mm2
(at bottom) 150 x 0.9 x 121
Ast reqd. for +ve BM = 1.19 x 106 = 72.85 mm2
(at top) 150 x 0.9 x 121
Along Long span :

Ast reqd. for -ve BM = 1.04 x 106 = 63.67 mm2
(at bottom) 150 x 0.9 x 121
Ast reqd. for +ve BM = 0.78 x 106 = 47.75 mm2
(at top) 150 x 0.9 x 113
Minimum steel reqd. as per IS 3370 in each direction

% Steel = 0.228 %
Ast min = 0.171 x 150 x 1000 = 342 mm2
100
Ast min provided on each face and in each direction = 171.00 mm2
Provide 8F @ 230 c/c (= 217.4 mm2) bothways at top and bottom

THERMAX
12-07-2000
DESIGN OF COVER BEAMS : (B1,B2,B3,B4 & B5)
Analysis of Grid :
The Grid supporting platform at FFL 26.1 is analysed by STAAD III
Refer Page to of Analysis
Loading on Members -
CASE 1 : FOR ANALYSIS OF GRID and TO WORK COMPRESSIVE REACTION

ON PILE
Members 1,2 -
Udl from Cover slab (CS) = 6.75 x 1.685 = 5.69 kN/m
2
Members 11,12 -
2
Members 3,5 -
2
Members 3, 5 -
Equi. Udl from Cover slab (CS) = 6.75 x 2.197 1 - 1 = 6.19 kN/m
2 3 x 1.422
Members 18 -
THERMAX
12-07-2000
Eqi. Udl from Cover slab (CS) = 6.75 x 2.197 = 4.94 kN/m
3
Members 5,7 -
2
Members 7,9 -
2
Members 9,11 -
2
Members 1 to 27-
Floor load (within mem 2,12, 14 to 19 & 22 to 26) = 6.75 kN/m2
Member 1,3 -
Pt. Load due to PC = 3.5 kN
(2 Nos on Each member)
Member 2,4 -
Node 2,5 -
(1 Nos on Each Node)
Members 5,6,7,8 -
Working wt. of Pump = 8 kN
Dynamic factor = 1.25
Load intensity due = 1.25 x 8 = 7.62 kN/m2
to Pump 0.82 x 1.6
to Pump foundn
Partial udl from Pump = (7.62 + 12.5 ) x 1.37/2 = 13.78 kN/m

and its foundn
Members 9,11 -
Working wt. of MHL-N = 40.03 kN
Plan area of foundn = A = (p/4) x 1.82 = 2.54 m2
Load intensity due = 40.03 = 15.73 kN/m2
to MHL-N A
THERMAX
12-07-2000
to Pump foundn

and its foundn
CASE 2 : FOR ANALYSIS OF GRID and TO WORK TENSILE REACTION

ON PILE DUE TO BUOYANCY
Members 1,2 -
2
Members 11,12 -
2
Members 3,5 -
2
Members 3, 5 -
Equi. Udl from Cover slab (CS) = 3.75 x 2.197 1 - 1 = 3.44 kN/m
2 3 x 1.422
Members 18 -
Eqi. Udl from Cover slab (CS) = 3.75 x 2.197 = 2.74 kN/m
3
Members 5,7 -
2
Members 7,9 -
2
Members 9,11 -
2
Members 1 to 27-
Floor load (within mem 2,12, 14 to 19 & 22 to 26) = 3.75 kN/m2
Member 1,3 -
Member 2,4 -
Node 2,5 -
THERMAX
12-07-2000
(1 Nos on Each Node)
Members 5,6,7,8 -
Working wt. of Pump = 8 kN
Load intensity due = 8 = 6.09 kN/m2

to Pump 0.82 x 1.6
to Pump foundn

and its foundn
Members 9,11 -
Working wt. of MHL-N = 2 kN
Plan area of foundn = A = (p/4) x 1.82 = 2.54 m2
Load intensity due = 40.03 = 0.79 kN/m2
to MHL-N A
to Pump foundn

and its foundn
Beam (B1): (Supporting Priming Chamber)

Mem No. - 1,2,3,4

THERMAX
12-07-2000
Width of Beam = b = 230 mm
Depth of Beam = D = 400 mm
REFER PAGE OF ANALYSIS FOR RESULTS GIVEN BELOW

Max Hogging BM at Support (Mhog) = 14.61 kNm
(Mem no. 3)
Max Sagging BM at midspan (Msag) = 10.23 kNm
(Mem no. 3)
Max Shear Forec(SF) = 23.24 kN
(Mem no. 3)
Effective depth reqd. -

Beam is designed as Cracked section at support :
Effective depth reqd. = Mhog x 106 = 264.20 mm

Qxb T'fore OK
(Q= 0.91 N/mm2)
Total depth reqd. -

Beam is designed as Non cracked section at midspan :
Total depth reqd. = Msag x 106 = 380.14 mm

Qxb T'fore OK
(Q= 0.3078 N/mm ) 2
Reinforcement -
Ast reqd. for Mhog = 14.61 x 106 = 232.80 mm2
at support at top 190 x 0.9 x 367
Ast reqd. for Msag = 10.23 x 106 = 206.48 mm2

at midspan at bottom 150 x 0.9 x 367
Ast min = 0.87 x b x d = 176.96 mm2

fy
Provide 10F - 2 Nos (= 156 mm2) straight bars at bottom

Provide 8F - 2 Nos (= 100 mm2) as Anchor bars at top
Provide 10F - 1 Nos (= 78.5 mm2) curtailed bars at midspan at bottom
Provide 12F - 2 Nos (= 226 mm2) as Extra bars at support bars at top

THERMAX
12-07-2000
Check for Shear -

Max Shear Force = SF = 23.24 kN
Reinf. provided at support = Ast = 326 mm2
Refer SP 16, Table 80
100Ast = 0.386
bd
Refer SP16, Table 80 -
Perm. shear stress in concrete = tc = 0.266 N/mm2
Nominal shear stress = tv = SF = 0.28 N/mm2
bxd
- t
Design Shear in stirrups = Vs = v c) x b x d
(t = 786.94 N
Use 8F bars as stirrups, ssv = 175 N/mm2

Spacing reqd. = ssv x Asv x d = 8161 mm
Vs
Provide 8F two legged stirrups @ 200 c/c throughout
Beam (B2): (Supporting Pumps)

Mem No. - 5,6,7,8


(Mem no. 8)
(Mem no. 5)
(Mem no. 5)


Qxb T'fore OK
(Q= 0.91 N/mm2)

THERMAX
12-07-2000
Total depth reqd. -

Total depth reqd. = Msag x 106 = 477.77 mm

Qxb T'fore OK
(Q= 0.3078 N/mm ) 2
Reinforcement -

Ast min = 0.87 x b x d = 273.39 mm2

fy

Check for Shear -

100Ast = 0.293
bd
bxd
Design Shear in stirrups = Vs = (tv - tc) x b x d = 5512.83 N

Vs

THERMAX
12-07-2000
Beam (B3): (Supporting MHL-N Tank)

Mem No. - 9,10,11,12

Span = l = 3.112 m

(Mem no. 9)
(Mem no. 11)
(Mem no. 11)


Qxb T'fore OK
(Q= 0.91 N/mm2)
Total Depth required -

1131.000
(bf)
150
250
230
lo = 0.7 x l = 2178.4 m
bf = (lo/6) + bw + 6Df = 1493.07 mm
bf (available) = 1131.00 mm
Area of crossection of 'T' beam = 227150 mm2
Location of C.G of section from top = yt = 125.63 mm
Location of C.G of section from bottom = yb = 274.37 mm
Moment of Inertia @ Axis through C.G. = I = 9525000000 mm4

THERMAX
12-07-2000
Modulus of Section = zb = I / yb = 34715895 mm3

Msag = 14200000 Nmm
(tension at top)
sbt = Msag = 0.409 N/mm2
zb < 1.7 N/mm2
Hence SAFE
Reinforcement -

Ast min = 0.87 x b x d = 176.96 mm2

fy

Check for Shear -

100Ast = 0.386
bd
bxd

Vs

THERMAX
12-07-2000
Beam (B4):
Mem No. - 13 to 20 & 28

Span = l = 3.167 m

(Mem no. 17)
(Mem no. 14)
(Mem no. 28)


Qxb T'fore OK
(Q= 0.91 N/mm2)
Total Depth required -

1569.483
(bf)
150
600
300
lo = 0.7 x l = 2216.9 m
bf = (lo/6) + bw + 6Df = 1569.48 mm

THERMAX
12-07-2000
bf (available) = 1998.00 mm
Area of crossection of 'T' beam = 415422.5 mm2
Location of C.G of section from top = yt = 237.49 mm
Location of C.G of section from bottom = yb = 512.51 mm
Moment of Inertia @ Axis through C.G. = I = 2.02E+10 mm4
Modulus of Section = zb = I / yb = 39413865 mm3
Msag = 49270000 Nmm
(tension at top)
sbt = Msag = 1.250 N/mm2
zb < 1.7 N/mm2
Hence SAFE
Reinforcement -

Ast min = 0.87 x b x d = 450.93 mm2

fy

Provide 16F - 1 Nos (= 201 mm2) curtailed bars at midspan at bottom
Check for Shear -

100Ast = 0.292
bd
bxd

Vs

THERMAX
12-07-2000
Beam (B5):
Mem No. - 21 to 27


(Mem no. 25)
(Mem no. 21)

Effective depth reqd. = Msag x 106 = 562.14 mm

Qxb T'fore OK
(Q= 0.3078 N/mm2)
Reinforcement -
Ast min = 0.87 x b x d = 450.93 mm2

fy

Provide 10F - 2 Nos (= 156 mm2) curtailed bars at midspan at bottom
Check for Shear -

100Ast = 0.145
bd

THERMAX
12-07-2000

bxd
Design Shear in stirrups = Vs = (tv - tc) x b x d = -21900.00 N

Spacing reqd. = ssv x Asv x d = Min mm
Vs
DESIGN OF COLUMNS : (C)
For results of analysis of GRID the maximum Axial force

on Column = 187 kN
Design of Column - Refer Page no. 15 and 16

THERMAX
12-07-2000

PROJECT
FFFFFFFFFF FFFFF & FFFFFFFFFF FFFFFFFFFF
FF FFFFF FFFFFFF FFFFFFF
CLIENT
FFF FFFF FFFF & FFFFF FF. FFF.
CONTRACTOR
FFFFFFF FFF.
FFFFF & FFFFF FFFFFFFFF
FFFF.
DOCUMENT NO. : WWS/7324/PBW_PS

NO. OF PAGES : 12(DESIGN) + 1(FIG.) +
7(STAADIII OUTPUT)
Rev. : 0
Date. : 5-Jan-04
THERMAX LTD.
DESIGN OF PUMP SHED
DESIGN DATA :
Span of rafter = 4.50 m
Wind Pressure -
Vb = 47 m/s
Vz = k1 x k2 x k3 xVb
= 1.07 x 1.00 x 1 x 47 = 50.29 m/s
pz = 0.6 Vz2 = 1517.5 N/m2

1.517 KN/m2
Design wind pressure pd = 1517 N/m2
= 1.517 kN/m2
Max. spacing of frames B = 6.70 m
Earthquake Coeff. -
Earthquake Zone II
ah = b I ao
= 1 x 1.5 x 0.02
= 0.03
DESIGN CALCULATIONS :
q = 4 o
1. DESIGN OF PURLIN
Max. spacing of purlins s = 1.500 m
Dead load on purlin -

Weight of sheeting = 0.16 kN/m2
Total = qs = 0.16 kN/m2
Dead load on purlins ws = qs s = 0.240 kN/m

Self weight = 0.225 kN/m
DL = 0.47 kN/m
Total dead load on purlin = Wd = 3.12 kN
Live load on purlin -
Live load on purlins wl = 0.75 s = 1.13 kN/m
Total live load on purlin = Wl = 7.54 kN
Total DL+LL = Wd+l = 10.65 kN
TISCO 19
THERMAX LTD.
As per IS875 code, Table 7,

Wind Coefficient on roof with q(deg) = 3.50 deg
Cpe = -0.7 0.061087 Rad.
Cpi = 0.4
Wind parallel to ridge causes a total outward pressure

= coeff. x pd x A
= 10.68 kN OR 6.10
Bending Moments -
Purlin is subjected to biaxial bending by dead load and uniaxial by wind load.
Mdx = Wd cosq B = 2.60 kNm
8
Mlx = Wl cosq B = 6.30 kNm
8
Mdy = Wd+l sinq B = 0.54 kNm
8
Mwx = Ww B = 8.94 kNm 5.11 kNm
8
Moment for Moment for
outward inward
Design Moments - pressure pressure
Mx = Mdx + Mwx = = -6.34 kNm 7.71
or Md+lx = 8.91
My = Mdy = = 0.54 kNm
Y
Considering ISMC 200 ISMC 200
Zxx = 181900 mm3 X X
Zyy = 26300 mm3
Ixx = 18193000 mm4 Y
Check for Stress in purlin -
Mx My
Zxx Zyy
= 69.67 N/mm2 < 165 N/mm2 hence safe.
Check for deflection -
wdef. = 1.98 kN/m
D = 14.31 mm < 20.62 mm hence safe.
Loading on Frame -
Dead load from purlins = 1.56 kN
Live load = 3.77 kN
Wind load from purlins = 5.34 kN upward
3.05 kN downward
The truss along with the supporting columns is analysed and designed on
STAADIII package
TISCO 20
THERMAX LTD.
For results refer enclosed sheets
TISCO 21
THERMAX LTD.
2. DESIGN OF 1T CAPACITY MONORAIL :
Point load due to Monorail = 20 kN

Add @ 25% for impact = 5 kN
T'fore total point load = P = 25 kN
Clear Span of Monorail = L = 2.784 m
Try ISMB 250

Self wt. of ISMB = w = 0.254 kN/m
Max BM = P x L + w x L2 = 17.6 kNm
4 10
Max Reaction = P+ wxL = 12854 N
2
Properties of ISMB 250 :
D = 250 mm
d1 = 194.1 mm
ry = 26.5 mm
T = 12.5 mm
tw = 6.9 mm
Ixx = 5132 cm4
Zxx = 410.5 cm3
fy = 250 N/mm2
Modulus of Elasticity = E = 200000 N/mm2
T = 1.812 < 2.0

tw
d1 = 28.130 < 85
tw
Refer IS 800, Table No. 6.1.B
For D = 18.00
T
L = 105 Say 300
ry
Max. permissible bending stress = sbc = 81 N/mm2
Check for Section Modulus -

Section Modulus reqd. = Zreqd = Max BM = 217.28 cm3
sbc < Zxx , T'fore OK

Dperm = L = 3.712 mm
750
Dactual = 5 x wL4 + WL3 = 1.114 mm
TISCO 3
THERMAX LTD.
384 x EIxx 48 x EIxx < Dperm , T'fore OK

3. DESIGN OF RAFTER :
Max BM = = 12.56 KNm

( Refer Analysis result )
Max Reaction = = 19.52 KN
( Refer Analysis result )
Properties of ISMC 200 :
D = 200 mm
d1 = 150.2 mm
ry = 22.3 mm
T = 11.4 mm
tw = 6.1 mm
Ixx = 1819.3 cm4
Zxx = 181.9 cm3
fy = 250 N/mm2
Modulus of Elasticity = E = 200000 N/mm2
T = 1.869 < 2.0

tw
d1 = 24.623 < 85
tw
Effective length of compression flange = 1.5 m
Refer IS 800, Table No. 6.1.B

For D = 17.54
T
L = 67
ry
Max. permissible bending stress = sbc = 147 N/mm2
Check for Section Modulus -

Section Modulus reqd. = Zreqd = Max BM = 85.44 cm3
sbc < Zxx , T'fore OK

Dperm = L = 20.000 mm
325
Actual Staad deflection = mm
Therefore safe.
TISCO 4

Design of Effluent Pit: Permissible Stresses

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Design of Effluent Pit: Permissible Stresses

Загружено:

Авторское право:

Доступные форматы

THERMAX

PROJECT :- D.M.PLANT FOR SOLVENT DEWAXING / DEOILING UNIT

GRADE OF CONCRETE :- M20

Direct compressive stress = 5 N/mm2

For Water - retaining structures -

For Water - retaining structures -

D.M. PLANT FOR SOLVENT