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Revision No/Date Rev0/
LIUGONG INDIA Issue no /Date: 1

MANUFACTURING FEASIBILITY STUDY REPORT FOR 1.1 HD Bucket

Category ( Process/
Sl no Part Number/ part Name Feasibility issues Current process Suggested process design/inspection Responsibility Status ( GYR) LIPL Updates
/testing/ Facility

1 TORQUE VALUE NOT DEFINED - NEED TO DEFINE THE TORQUE VALUE PROCESS LIPL Torque Value

In drawing the given R20 weld to


2 WELD IS NOT FEASIBLE AS GIVEN IN WE DO THE FILLET WELD AND FILL THE make smooth weld in hatch mark
- PROCESS LIPL
DRAWING R20 AT CORNERS SQUARE WELD WHERE IT REQUIRED area.

SECTION K11 IN REMARK MENTIONED WELD WE WILL FINISH THE WELD IN INCLINED The finishing of 45°±10° acceptable.
3 FINISH WITH 45°. THIS FINISH IS NOT FEASIBLE - PROCESS MEPL This is the weoding to reduce stress
MANNER
IN REGULAR BATCH EXACTLY 45° of welding

IN SECTION C-C WELD SIZE GIVEN IN 8X18 welding should be always '+' side is
4 &16X18, WHICH IS NOT FEASIBLE TO WELD - WE WILL WELD OF FILLET SIZE 16MM PROCESS MEPL accaptable '-'
EXACTLY not accaptable.

5 IN SECTION ALSO GIVEN REMARK IS NEED TO CONFIRM EITHER TO BE LIPL Weld smooth to be make by grinding.
- PROCESS
SMOOTH THE WELD SMOOTH BY GRINDING OR KEEP AS IT IS

IN PORTION E5 IT SEEMS MORE GAP BASED ON 1 ST SAMPLE WE WILL


6 Proto can be make as per Matchwell
BETWEEN RIB AND SIDE PLATE WHICH - MAINTAIN SYMMETRICALLY 12 MM GAP PROCESS MEPL suggetation
CAUSES EXCESS FILL UP OF WELD BETWEEN ALL PLATES TO FILL THE WELD

WALL GAP BETWEEN SIDE PLATE REQUIRED UPDATED DRAWING & CAD Gap can be mailtan 20 MM from Top
7 (97A3085&97A3086) AND SEAT ASSLY - FACILITY LIPL
DRAWING OR 3D MODEL to Seat assembly top plate
(33D1710) TOP NOT GIVEN

8
WALL GAP BETWEEN SIDE PLATE(02G1693) REQUIRED UPDATED DRAWING & CAD Maintain same as 0.95GP Bucket
- FACILITY LIPL
AND BOTTOM PLATE (69A4239) NOT GIVEN DRAWING OR 3D MODEL

9 THICKNESS OF PLATE GIVEN IN 28 MM - NEED DEVIATION TO USE IN 30MM PROCESS LIPL R&D

10 DIM 753 IS NOT FEASIBLE - TO BE CONFIRM EXACT DIMENSION DESIGN LIPL R&D

11 DIM R150, 59 & 96 ARE NOT FEASIBLE TO


DRAFT
- TO BE CONFIRM EXACT DIMENSION DESIGN LIPL R&D

12 WIDTH OF CUTTIONG EDGE PLATE NOT


DEFINED
- TO BE CONFIRM EXACT DIMENSION DESIGN LIPL R&D

Name

PD Supplier

Sign Sign Sign MATCHWELL


ENGG PVT LTD

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