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ISO 9001 : 2008 Company

About TEXOL
Texol was set up in Pune, India in 2005 by a group of Texol's major engineering workforce comprises
technocrats to offer customized process plants on a Process, Instrumentation & Control, Mechanical &
turnkey basis to R&D establishments of various Construction and Project Engineers. The shop floor
sectors of Process Industry. The pooled knowledge task force includes internationally trained, skilled and
and experience of the core team assures the best experienced technicians in all aspects of pilot plants
engineered solutions for a wide spectrum of chemical having hands on experience on many complex
processes and technologies. projects with critical processes.
Texol's leading edge knowledge-base and proven With robust bank facilities and state-of-the-art full-
track record for more than a decade make them a fledged infrastructure, Texol can execute projects
force to reckon with. The Pilot Plants designed and ranging from simple, small value of USD 50k to a large
supplied by Texol are at par with those offered by the size, complex projects up to USD 5.0M.
leading International players. Further, excellent rapport
By virtue of the specialized skills acquired by Texol
with major clients spread across the country and
during past many years in the field of design and
overseas gives them an edge. The competitive cost as
supply of pilot/mini plants, Texol is confident of offering
well as faster project turnaround are Texol's USPs.
pilot plants meeting customer's exact requirements as
All the above has often resulted in to clients reposing envisaged by them.
their confidence in Texol and giving them repeat
Texol's continuous high quality contributions through
business opportunities.
design and development of complex process pilot
After all designing a process Pilot Plant is not only plants have enabled them to partner with
about assembling of few equipment, reactors & technologically advanced companies like IOCL, DMDE
instruments, but it also demands the passion, the etc. for developing new processes/ technologies.
craving for intricate details, in depth understanding of
the clients specific needs leading to the stunning
whole Pilot Plant.

TEXOL Business
r Design, Engineering, Construction, Supply and
Commissioning of Automated, Skid-mounted
Pilot/Mini & Semi-commercial Plants

r Basic and Detail Engineering

r Contract Research & Proof-of-Concept thru


experimentation

r Engineering Assistance for Scale up & Scale down

Industries Covered
o Refinery/Petroleum o Polymers
o Petrochemicals o Bio
o Chemicals/Speciality Chemicals o Pharmaceutical
Texol Global Connections
Tie-up with Industry International (earlier Imtech)
B. V. & PSR-Sotelem B. V. in The Netherlands for
sourcing key technologies and seeking technical
support as and when required

To service customers in Middle East / South East


Asia, we have business association with

Ÿ Ashraf & Co. in Kuwait


Ÿ McCoy Corporation in S. Korea
Ÿ Palico Biotech in Singapore
Ÿ Intran Technologies & MALCHEM in Malaysia

Texol Facility

Existing
Texol's existing facility includes Engineering & Admin office and factory area having assembly / fabrication space
Engineering & Admin office – Approx 5,000 sq. ft.
Factory Shed – Approx 10,000 sq. ft.
o Design office is equipped with PCs loaded with necessary Simulation and Detail Engineering Softwares viz.
HTRI, PVElite, Solid works, AutoCAD
o Assembly shop is equipped with necessary facilities and Special Tools & tackles required for Pilot Plant
construction/testing
o Power available – 40 kVA (Factory)
o Welding facility – Argon/TIG welding, pulse welding
o Overhead crane – 5T

Upcoming
Our fairly decent, vertical business growth experienced during last few years and customer needs in terms of
bigger plants have pushed us to move shortly in to a much expansive, well-equipped, state-of-the-art facility.
This upcoming facility includes :
Engineering & Admin office – Approx 10,000 sq. ft.
Factory Shed – Approx 15,000 sq. ft.
TEXOL Offers
PROCESSES / UNITS SKIDS & STRUCTURAL
o Hydro Processing Modular Skid design as per requirement using
o Fluidized Catalytic Cracking
o Reforming o Welded and powder coated skid in MS using
o Non-Catalytic Cracking unistrut channel
o Catalytic Reactions o Light weight Aluminium members (Phoenix
o Hydrogenation mecano)
o Biogasification / Pyrolysis o Heavy skids with boltable structures
o CSTR (Batch Reaction Systems)
o Suspension Polymerization
o Distillation
o Attrition testing

CONDITIONS
o Temperatures from -400C to 12000C
o Pressure from Vacuum to 350 barg

MATERIALS OF CONSTRUCTION
o Metallic: SS (304/316/316L/321/321H), Nickel, CS
o Non-metallic : PFA, PTFE, PEEK, Glass
o Exotic: Hastelloy, Incolloy 800 HT, Alloy 20, RA330

CONTROL & AUTOMATION


o Completely Automated plants
o PLC with in-house SCADA development
o PLC/DCS from Allan Bradley, Siemens,
Honeywell, Emerson, GE Fanuc
o Design and construction of Panel with internals SAFETY FEATURES

o Temperature: TSS/TSV
o Pressure: PSV and RD
o Leaktightness: Swagelok Double ferruled
fittings/valves
o Control System: Interlocks/HH/LL Alarms,
MCBs/Fuses/SSRs
o Safe Start-up and Shut-down
o Emergency Stop
o Skid mounted/Portable leak detectors

INTERNATIONAL CODES & STANDARDS

o Pressure vessels : ASME Sec VIII Div I, PED, CE


o Reactors : ASME Sec VIII Div I, API 530, PED, CE
o Electrical : NEMA, EU, ANSI, DIN, CE, ATEX
o Applied as per requirement of the plant
Scope of Work
Adhering to engineering and manufacturing in
accordance with good engineering practices, our
activities cover

Design, engineering & Management


o Design and Detail Engineering

o Drafting

o Procurement

o Project Management

Manufacturing and Testing


o Construction & Assembly

o Functional Testing

o Training

o Packaging/Shipping

Services at Customer's Site


o Installation

o Commissioning, Start-up

o Site Acceptance Testing

o Warranty & After-Sales Maintenance

Projects Execution
Typically, execution of any pilot/mini plant includes
the following:

o Basic Process Engineering


o Detailed Process, Mechanical, Electrical,
Automation Engineering
o Drafting : ACAD and 3D
o HAZOP
o Sourcing and inspection of components
o Manufacturing : Welding, cutting, fitting
o Assembling of components on the skid/ cabinet,
tubing / piping and wiring
o Testing : Leakage & strength test, Electrical test
and Functional test
o Factory Acceptance Test and Inspection by client
or third parties
o Operator’s Training
o Documentation and Manuals
o Packing and transportation and delivery at site
o Site Installation, start-up, commissioning, training
and acceptance test according to pre-specified
conditions
o Warranty & after-sales support
TEXOL’s Achievements
o Timely commissioned over 120 plants in India and abroad.
o A group of 5 in 2005 grown to a team of 50 now.
o NCL (CSIR) partnered with Texol for Technology development and scale-up (1TPD) of Lactic Acid
Downstream Processing.
o Successfully commissioned first completely automated pilot plant for High Pressure Fischer-Tropsch
Process (GTL) in India for BPCL in 2010.
o Early 2016, successfully executed a large size plant handling Liquid CO2 at super critical conditions.
o Recently opened branch offices - Texol FZC, Ajman, UAE and Texol Corporation, Chicago, USA
o Acquired VK Pump Industries Pvt. Ltd. who are leading manufacturers of Metering Pumps and Dosing
Systems in India and overseas.
TEXOL Mission
To leave our footprints globally especially in the
R&D area and to earn international acclaim as the
supplier of choice for customized modular process
systems. This will be achieved through both –
quality and customer-focused business
philosophy; specifically through:
o Partnering with customers in developing new
processes
o Teaming with other technology to offer
customers the best available know-
how/technology
o Seeking continuos customer feedback to
improve products/service
o Investing in module/component improvements
and updating staff knowledge

TEXOL Commitment
o Enhanced productivity and excellent design by complementing customer resources, boosting
operational efficiency and on time execution.
o Efficient project management through acceptance of complete responsibility for your plant and Training
of operators before handing over the plant, thus enhancing your confidence in its use.
o Site functional testing, excellent documentation and support during start-up, commissioning and after
sales, guaranteeing plant functionality and product quality.
o Customer service that continues even after start-up, which has won us repeat business from satisfied
customers.
o Fixed prices, economical engineering and a reliable network of global vendors ensuring no project
overruns.

In-house Testing Facility


TEXOL offers in-house testing
facilities for the clients for
experimentation, data collection,
process validations and optimization.
This includes :
o Automated Fixed/Fluidized Bed
Catalyst Testing Unit
o Batch and Continuous
Distillation Set-up
o CSTR unit

Fixed Bed Set-up Distillation Set-up


Clientele

For Process Engineering Solutions, please contact:

Texol Engineering Private Limited


Survey No. 321, Patil Nagar, Off Mumbai-Bangalore Highway, Bawdhan (Bk), Pune - 411021, India
Phone : + 91 - 20 - 6654 1900 Fax : + 91 - 20 - 6654 1923,
E-mail : ashutosh@texol.in, subodh@texol.in
www.texol.in

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