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Yoshinori Ando
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high-frequency radial breathing mode at 570 cm−1 , and a new characteristic peak near 1850 cm−1 .
Exciting carbon nanowires (CNWs), consisting of a linear carbon chain in the center of MWCNTs
are also produced. Arc evaporation of graphite rod containing metal catalysts results in single-
wall carbon nanotubes (SWCNTs) in the whole chamber like macroscopic webs. Two kinds of arc
method have been developed to produce SWCNTs: Arc plasma jet (APJ) and Ferrum-Hydrogen
(FH) arc methods. Some new purification methods for as-produced SWCNTs are reviewed. Finally,
double-walled carbon nanotubes (DWCNTs) are also described.
Keywords: Fullerene, Carbon Nanotubes (CNTs), Multi-Walled Carbon Nanotubes (MWCNTs),
Single-Wall Carbon Nanotubes (SWCNTs), Double-Walled Carbon Nanotubes
(DWCNTs), Raman Spectra, H2 -Arc Discharge, Carbon Nanowire (CNW), Arc
Plasma Jet (APJ) Method, Ferrum-Hydrogen (FH) Arc Method.
REVIEW
versity is the birth place of CNTs, and Ando is the first
farmer of CNTs.” I am aware tubular carbon structures were
reported by Endo25–27 well before Iijima’s report.2 How-
ever, in true sense, nanometer-order diameter and coaxial Vacuum pump
seamless cylinders of graphite with helical arrangement of
carbon atoms was first observed, understood and explained Fig. 1. Vacuum evaporation apparatus to make carbon film on carbon
by Iijima.2 Hence there should be no doubt that the credit microgrid.
of CNT discovery actually goes to Iijima alone.
The story of those historical carbon specimens2 16
begins from early 1991. I heard the Krätschmer’s work of I used to make ultrafine particles of SiC (together with
mass production of fullerence20 21 from my friend Saito Ohkohchi).19 The evaporation source of our mass pro-
(then in Mie University, now in Nagoya University) at duction apparatus was DC arc discharge, and higher
Uyeda Symposium in early January 1991. Precise story current (>100 A, as for industrial welding) was possi-
of Krätschmer’s work is written in Shinohara’s book.28 ble to apply. I replaced the Si block with a graphite
It was based on the conventional vacuum evaporation of rod14 16 32 (Fig. 3), and put the two graphite electrodes
graphite to make carbon film on microgrid (Fig. 1) to be a few mm apart. I successfully achieved mass produc-
used as transmission electron microscopy (TEM) specimen tion of fullerenes33 by the end of January 1991. After the
support.28 One sharpened graphite rod was set against a flat evacuation of the chamber, rare inert gas (He or Ar) of
graphite rod, and AC current was flown to evaporate the 100 torr was introduced. Upon application of DC arc volt-
sharpened graphite rod by resistive heating. Krätschmer age of about 30 V, the anode got evaporated and resulted
et al.20 21 used inert gas into the chamber for mass produc- in carbon ultrafine particles. This was just like a gas-
tion of fullerenes1 like gas-evaporation method.29–31 evaporation method to make carbon ultrafine particles,34
From Saito’s talk, I was motivated to try this mass and we used these carbon ultrafine particles as a sinter-
production of fullerenes in my apparatus (Fig. 2) which ing agent with boron for SiC sintering.34 As-grown carbon
Professor Yoshinori Ando received his B.E., M.E. and D.E. degree in Applied Physics
from Nagoya University. After five years post-doctoral experience in Nagoya University, he
moved to Meijo University as a Lecturer in Physics in 1974. He became Assistant Professor
in 1977, and Professor in 1990. During 1987–1988, he was a visiting research fellow at
Bristol University, UK. During 2000–2004, he was the first Head of the Department of
Materials Science and Engineering in Meijo University. From April 2009, he is the Dean
of the Faculty of Science and Technology in Meijo University. Professor Ando’s research
areas include X-ray diffraction topography of distorted crystals, electron microscopy of thin
films and ultrafine particles of SiC, arc-discharge synthesis of CNTs and their application
to composite materials.
REVIEW
the chamber. A part (20–40%) of evaporated carbon gets
ode deposit cut by diamond saw is shown.16 After several deposited on the adjacent cathode (relatively at low tem-
minutes of arc evaporation, a cathode deposit of several perature) and MWCNTs grow there.
millimeters thick d is obtained. (A) in Figure 4 is the tip However, when the anode graphite rod contains rare
part of the cathode, and (B, C and D) are the cathode earth metals (which are effective to generate metallo-
deposit. Once, CNTs have been observed by HRTEM,2 we fullerenes38–40 very high yield of MWCNTs is obtained
can easily confirm such fibriform CNTs by scanning elec- in the cathode deposit.48 49 In Figure 6, an example of
tron microscope (SEM) also.16 Figure 5 is an example of SEM micrograph obtained by the evaporation of compos-
ite anode (Sc2 O3 +pitch+graphite) is shown. It seems that
molten rare earth metal in the high-temperature arc works
as a catalyst to increase the yield of MWCNTs in the cath-
ode deposit. This is partly similar to the case of SWCNTs
described later,50 though the place of SWCNT formation
is entirely different. MWCNTs grow on the cathode only,
while SWCNTs grow in the whole chamber space.
As ambiance, not only inert gases (He, Ar) but also CH4
gas was used. The reason of using CH4 was that it was
found useful in getting good stoichiometry of SiC in my
earlier experiments.19 So, I just wanted to see its effect in
500 nm
Fig. 5. SEM micrograph of MWCNTs prepared at DC current of 70 A Fig. 6. SEM micrograph of MWCNTs produced by using compos-
in He 200 torr. Fiber-like MWCNTs and a number of nanoparticles ite anode (Sc2 O3 + pitch + graphite) in He 50 torr. A large number of
coexist. Reprinted with permission from [12], Y. Ando, Encyclopedia of MWCNTs bundles are observed. Reprinted with permission from [48],
Nanoscience and Nanotechnology, edited by H. S. Nalwa (2004), Vol. 1, M. Ohkohchi et al., Jpn. J. Appl. Phys. 32, L1248 (1993). © 1993,
pp. 603–610. © 2004, American Scientific Publishers. Institute of Pure and Applied Physics, Japan.
rod in CH4 gas of 20 torr is shown in Figure 7. MWC- Figure 9(a).54 Carbon nanoparticles also co-exist, but their
NTs are more remarkable than the cases of inert gases quantity is very little as compared with the case of inert
(compared with the case of Fig. 5),45–47 and co-existing gases (as seen in Fig. 5). Probably, hydrogen reacts with
carbon nanoparticles are not so many than the case of carbon species (not taking part in CNT growth) to make
inert gases. To know the effect of arc on this non-inert hydrocarbon. Because the coexisting carbon nanoparticles
gas, the chamber gas after arc-discharge was subjected to are very little, purification of them just by heating at 773 K
mass-spectroscopy. The results indicated that CH4 gas was in air is easily down as seen in Figure 9(b).54 A large
thermally decomposed to C2 H2 and H2 , as shown by the number of thin and long MWCNTs and their bundles are
chemical reaction formula: observed in the SEM micrograph.
2CH4 → C2 H2 + 3H2 In the outer region C in Figure 8, there are graphitic
objects of quite different morphology,55 as shown in
In this reaction, the starting molar number is 2, while post- Figure 10. Interlaced petal-like sheets form sponge of ellip-
reaction molar number is 1 + 3 = 4. To confirm this point soid, and each sheet consists of several layers of graphene.
the chamber pressure was monitored during the arc dis- We called it carbon nano-rose with graphitic petals. Sim-
charge in CH4 gas. It was noted that the chamber pres- ilar structures were later called as “carbon nanowall” 56–58
sure at the end of arc discharge became just double of and recently became more popular as “graphene.” 59–61 In
that before discharge. Incidentally, in the case of inert gas, that sense, some people consider me as the first farmer of
there is a trivial increase in the chamber pressure after arc graphene as well.55
discharge (about 1.05 times),47 which can be explained by When we observed by HRTEM, each purified MWCNT
temperature rise of ambient gas. This CH4 gas reaction produced by H2 -arc discharge of pure graphite rod
prompted me to check the arc evaporation in C2 H2 and (Fig. 9(b)) shows characteristic feature with high-
H2 separately. The arc evaporation in C2 H2 gas was sim- crystallinity MWCNTs with very narrow inner dia-
ilar to the case of CH4 , but the case of H2 gas was quite meter.53 62–67 In the extreme case, we observed the smallest
different as described in the following section. The use of CNT of 0.4 nm, the innermost tube of MWCNT.68 69
H2 ambient gas for the production of MWCNTs was first Later, the diameter of the thinnest possible CNT in such
done by Wang et al. (Northwestern University),52 however a MWCNT was found to be 0.3 nm.70 Realization of a
their results were not so characteristic. CNT diameter less than the usual inter-layer spacing of
graphite (0.34 nm) is quite debatable.70 An example of such
MWCNT including 0.3 nm tube is shown in Figure 11.
4. MWCNTs PRODUCED BY HYDROGEN
ARC DISCHARGE In the region between A and A , such 0.3 nm innermost
tube can be observed, and the intensity profile measured
Arc discharge of graphite electrodes in hydrogen atmo- by densitometer between B and B is inserted in Figure 11.
sphere is different from usual helium atmosphere in so The central weak peaks (0, 0 ) originate from 0.3 nm CNT,
many ways. For instance, cathode deposit53 shown in and the immediate next strong peaks (1, 1 ) come from the
Figure 8 is classified to three regions, A, B and C. innermost tube in MWCNT. The unusually high contrast
In region A, MWCNTs were observed as shown in results from the local structure distortion caused by the
(a)
REVIEW
that of HOPG (highly oriented pyrolytic graphite77 also
are shown in Figures 12(a and b). Many peaks observed
(b) in low frequency region as seen in Figure 12(a) are
known as the radial breathing mode (RBM) corresponds
to the vibration to the radial direction of each tube hav-
ing A1g symmetry.78 The RBM frequency is proportional
to the inverse of the diameter of each tube, as shown by
= 248/d79 Here, is RBM frequency in the unit of
cm−1 , and d is tube diameter in the unit of nm. The RBM
peak of 570 cm−1 corresponds to 0.4 nm innermost tube
of MWCNTs produced by H2 -arc discharge.68 In high fre-
quency region shown in Figure 12(b), strong G-band peak
at 1580 cm−1 and very weak D-band peak at 1350 cm−1
can be observed, not only for MWCNTs produced by
H2 -arc discharge but also for SWCNT76 and HOPG.77
Other characteristic HRTEM micrographs80 of MWC-
NTs produced by H2 -arc discharge are shown in
Figures 13(a and b). On the left hand side of Figure 13(a),
the diameter of the innermost tube is 1.0 nm, but the diam-
eter gradually decreases toward the right hand side and
Fig. 13. (a) and (b) HRTEM micrographs of MWCNTs including linear
carbon chain, CNW. Reprinted with permission from [80], X. Zhao et al.,
Phys. Rev. Lett. 90, 187401 (2003). © 2003, The American Physical
Society.
Fig. 12. Raman spectra of MWCNTs produced by H2 -arc. (a) low fre-
quency region, (b) high frequency region. Reprinted with permission from
[74], X. Zhao et al., Chem. Phys. Lett. 361, 169 (2002). © 2002, Elsevier
Science.
(a)
MWNT CNW
Innermost tube
C-chain
REVIEW
(b) (c)
Fig. 15. (a) An HRTEM micrograph of MWCNT produced by H2 -arc discharge. (b) The left half of (a) is the thinnest innermost tube 0.3 nm shown
in Figure 11.70 (c) The right half of (a) is carbon nanowire (CNW) shown in Figure 13(a).80
Specialized points in Raman spectra of MWCNTs pro- that the new Raman peaks near 1850 cm−1 appears as the
duced by H2 -arc discharge are that new Raman peaks stretching mode of CNW,80 depending carbon atoms only.
near 1850 cm−1 appear.63 67 72 73 80 In usual carbon and These new Raman peaks are reported by other group also
graphite system, such Raman peak near 1850 cm−1 can’t in MWCNTs produced by He-arc discharge.86
be expected by any second-order harmonic or combina- Electric resistance of each MWCNT produced by H2 -arc
tion mode in sp2 carbon allotropes.81 Only such high discharge was measured by using micro-manipulator
frequency mode near 2000 cm−1 can be expected for system.65 66 Temperature dependence of the electric resis-
the stretching mode of 1D linear carbon chain.82 83 As tance is shown in Figure 17. Both types of MWCNT
the length of the linear carbon chain becomes longer, the
Raman peak position decreases.82 83 To check the contribu-
tion of H-atom itself for the new Raman peak, we replaced
the H2 gas by D2 gas, and obtained Raman spectra shown
in Figure 16. Nothing change of peak position G-band
and new peaks (1830 and 1858 cm−1 were observed by
replacing H2 gas to D2 gas.84 85 Therefore, we conclude
Raman shift (cm–1) Fig. 17. Temperature dependency of resistance of MWCNTs produced
by H2 arc. Reprinted with permission from [73], Y. Ando et al., Diamond
Fig. 16. Raman spectra of MWCNTs produced by H2 -arc and D2 -arc. Rel. Mater. 9, 847 (2000). © 2000, Elsevier Science.
with semiconducting behavior (high resistance; decreasing TEM images.3 4 The yield of SWCNTs greatly increased
with the temperature increase) and metallic behavior (low by using binary metals (Ni and Y) in the anode.50 By
resistance; increasing with the temperature increase) were DC arc discharge in He (500 torr), the SWCNTs were
observed as anticipating theoretically.87 This study indi- obtained in the cathode collaret and the web in the evap-
cates that our MWCNTs specimen contain both metallic oration chamber.50 The SWCNTs did not exist in the nor-
and semiconducting CNTs.88 mal cathode deposit as in the MWCNTs case. When we
evaporated the anode including binary metal catalyst by
normal arc apparatus shown in Figure 3, nearly half of the
5. PRODUCTION OF SWCNTs BY evaporated carbon from the anode gets deposited on the
APJ METHOD cathode end which became MWCNTs and didn’t contain
any SWCNTs.
The first specimens of SWCNTs also produced by DC arc
In order to decrease the cathode deposit and increase
discharge using anode including metal catalyst (Fe or Co),
the SWCNT soot generation in DC arc discharge, we
but the first production yield was very little as observed in
made the two electrodes inclined at 30 degrees (instead
of usual 180 degrees). Under this configuration, the arc
plasma between the two electrodes occurs like a jet. There-
fore we named this as arc plasma jet (APJ) method.76 In
Figure 18, the evaporation rate of the anode, the production
rate of soot including SWCNTs and the cathode deposit
REVIEW
are shown for the APJ method (a) and for the normal arc
method (b). By the APJ method, the cathode deposit could
be remarkably decreased and increased the soot including
SWCNT. The production rate of soot including SWCNTs
is the order of 1 g/min.
An example of HRTEM micrographs of the produced
soot is shown in Figure 19. In the micrograph we can
observe a large number of bundles of SWCNTs, and cat-
alyst Ni particles of the order of 20 nm. Each Ni parti-
cle is covered with thick (the order of 10 nm) amorphous
carbon.76 If we want to use this SWCNTs prepared by
APJ method, it is necessary to purify. Amorphous carbon
should be removed first, and then Ni particles are dis-
solved by HCl. Under this purification process, SWCNTs
also heavily damaged and fade out, and we can get pure
SWCNTs less than 10%. Purification of SWCNTs is a
tedious process and the CNT quality gets deteriorated after
chemical purification. Hence, to eliminate (or minimize)
the purification step, it is necessary to grow high-purity
SWCNTs in the as-grown condition.
Fig. 18. Production rate of soot including SWCNTs by (a) APJ method, Fig. 19. HRTEM micrograph of SWCNTs produced by APJ method.
(b) normal arc method. Reprinted with permission from [76], Y. Ando Reprinted with permission from [76], Y. Ando et al., Chem. Phys. Lett.
et al., Chem. Phys. Lett. 323, 580 (2000). © 2000, Elsevier Science. 323, 580 (2000). © 2000, Elsevier Science.
6. PRODUCTION OF SWCNTs BY
FH-ARC METHOD
In order to get easily purifiable SWCNTs, we refined the
arc evaporation method. To inhibit the production of amor-
phous carbon, H2 gas was introduced as in the case of
MWCNTs. However, for pure H2 gas, the flame of arc
becomes to be unstable, and added inert gas. As easily
removable metal catalyst, Fe was used. Because of the
importance of the use Fe catalyst and H2 gas, we call this
arc method as “Ferrum-Hydrogen (FH) arc method.” 89
Evaporation of the graphite anode (with 1 at% Fe), we
get long webs of SWCNTs as a result of 5–6 minute arc
discharge (Fig. 20). A long cathode was put on the upper
Fig. 21. Electron micrographs of SWCNTs produced by FH-arc
side in Figure 3, and the web of SWCNTs grows from method. (a) TEM of as grown SWCNTs. (b) HRTEM of as grown SWC-
the lower tip of the cathode to the ceiling of the chamber. NTs. (c) SEM of purified SWCNTs. (d) TEM of purified SWCNTs.
The total length of the SWCNTs web is almost 30 cm, of Reprinted with permission from [89], X. Zhao et al., Chem. Phys. Lett.
course it is the length of SWCNTs bundles and not each 373, 266 (2003). © 2003, Elsevier Science.
SWCNT.89
REVIEW
The electron micrographs of SWCNTs prepared by FH-
arc method are shown in Figures 21(a–d). Figure 21(a) state for FH-arc method also have been done.93 C2 radial
is a TEM micrograph of as grown SWCNTs, network of emission (Swan band) was measured to evaluate the tem-
SWCNTs bundle and black particles of Fe catalyst can perature (maximum 6,000 K) and concentration fields (C2
be observed.89 Figure 21(b) is a HRTEM micrograph of column density; 1.2 × 1016 cm−2 in a carbon arc plasma
SWCNTs bundle and catalyst Fe particles. The size of during SWCNTs production.93
catalyst Fe particles is the order of 10 nm, and each Fe
particle is covered with thin amorphous carbon thinner
than 5 nm. Because the thickness of amorphous carbon is
fairly thin, removing them by heating is easy and then Fe
particles can be resolved by HCl. After the purification,
SEM and TEM observation has been done as shown in
Figures 21(c) and (d). It turns out that Fe particles have
been almost removed.
As-produced SWCNTs web has very low green density.
When it has packed softly in a one little bottle, the mass is
only one gram, namely the green density of SWCNTs web
is 1 g/cm3 , as shown in Figure 22.90 The mass production
of SWCNTs by FH-arc method has been tried by opti-
mization of atmospheric gas using heavy inert gas (Xe or
Kr)91 and developing the different kinds of Fe-doped car-
bon electrodes.92 Optical emission spectroscopy of arcing
Fig. 23. (a) HRTEM micrograph of a first stage of DWCNT production. (b) Enlarged HRTEM of the square part in (a). Reprinted with per-
mission from [102], Y. Ando et al., Nanonetwork Materials, edited by S. Saito et al. (2001), CP590, pp. 7–10. © 2001, The American Institute
of Physics.
Many kinds of purification process of SWCNTs have DWCNTs.102 An HRTEM micrograph of DWCNT growth
been proposed.94–97 Moreover, it was verified that the is shown in Figure 23(a) and its enlarged 23(b). Considera-
REVIEW
adding of Fe particles as catalyst is effective for the liquid- tion on the growth of DWCNTs prepared by arc discharge
phase purification of SWCNTs using H2 O2 .98 The smaller has been done by Saito et al.103 They supported our con-
size of Fe particles attributes to better catalytic activ- clusion that the addition of sulfur to Fe, Co, Ni catalysts,
ity. This result could be applied for the purification of and the presence of hydrogen in atmospheric gas are indis-
SWCNTs produced by APJ method.99 10% addition of pensable for selective formation of DWCNTs.
as-grown FH-arc SWCNTs, which originally includes Fe
nanoparticles, purify APJ-SWCNTs effectively.
8. SUMMARY
7. PRODUCTION OF DWCNTs BY ARC
In this brief review, I have stated the inside story of the
DISCHARGE
discovery of CNTs. The growth conditions and structure
As an extension of SWCNTs, double-walled carbon nano- properties of CNTs produced by arc discharge method in
tubes (DWCNTs) also were made by arc discharge.100–101 our laboratory are summarized in Table I.
The existence of DWCNTs were confirmed by HRTEM This science story illustrates the inside world of CNTs
and RBM in Raman spectra. DWCNTs are expected synthesized in hydrogen arc discharge. My 30-year-old
mechanically strong than SWCNTs by their structure, arc-discharge chamber, that gave birth to the discovery
application to the field emission also is expected. specimens of CNT, has maintained its glory by produc-
The first stage of DWCNTs growth could be observed102 ing beautiful carbon nanowalls, the smallest MWCNT
in thick SWCNTs produced by arc discharge of the anode (0.4 nm), the wonderful carbon chain inserted in 0.7 nm
including tri-metal catalyst (Fe–Ni–Co) in the ambient tubes, and then the sensational 0.3 nm MWCNT. Macro-
gas H2 (500 torr) + 1% H2 S. The addition of 1% H2 S scopic webs of SWCNTs were also produced by this old
also essential for the production of thick SWCNTs and arc chamber; and it is still working fine. But please don’t
Table I. Growth conditions and structure properties of CNTs produced by arc discharge method.
SWCNT APJ Ni 4% + Y 1% He: 500 torr Wholechamber Mass production 1 1.2–1.5 ∼2–10
of SWCNTs
FH-arc Fe 1% H2 + Ar: 200 torr Wholechamber Macroscopic web 1 0.8–1.5 ∼2–10
of SWCNTs
DWCNT Normal DC arc Fe 0.25% + Ni 0.9% H2 + H2 S 1%: 500 torr Wholechamber Thick SWCNTs 2 1.4–4 ∼2–10
+Co 0.9% and DWCNTs
MWCNT Normal DC arc None H2 : 30–100 torr Cathode deposit Thin inner tube and 3–30 10–30 >10
carbon nanowire
Y or Sc or La He: 500 torr Cathode deposit Mass production 10–40 20–40 >10
of MWCNTs
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31. Y. Ando and R. Uyeda, J. Amer. Ceram. Soc. 64, C-12 (1981).
32. X. Zhao, M. Wang, M. Ohkohchi, and Y. Ando, Bull. Res. Inst.
Acknowledgments: I sincerely thank my all collab-
Meijo Univ. 1, 7 (1996).
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REVIEW
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