Touchscreen Guide

Screens by Tab:
Auto: - Operation Controls
1. TEST SAFE MODE BUTTON: .......... Operates conveyor drive to confirm
machine is in safe mode.
2. STRAP CYCLE BUTTON: ................ Initiates Strap Cycle
3. COMPRESS LEVEL: +/- BUTTON: . Increases / Decreases Compression
Level Settings
4. TOUCH DELAY: +/- BUTTON: ....... Increases / Decreases Touch Time
Delay (in level 0)
5. PSM 1 BUTTON ............................ Cycles Head 1 on/off
6. PSM 2 BUTTON ............................ Cycles Head 2 on/off
7. PSM 3 BUTTON ............................ Cycles Head 3 on/off
8. PSM 4 BUTTON ............................ Cycles Head 4 on/off
9. ERROR WINDOW: ........................ Displays any errors or warnings

Manual: - Operation Controls

1. PLATEN UP BUTTON: .................... Moves Platen Up
2. PLATEN DOWN BUTTON: .............. Moves Platen Down
3. PLATEN LATCH BUTTON: .............. Sequences the Auto Platen Latches
4. CONVEYOR FORWARD BUTTON: .. Moves the Conveyor Forward
5. CONVEYOR REVERSE BUTTON:..... Moves the Conveyor Reverse
6. CONVEYOR FAST BUTTON: .......... Toggles Conveyor High Speed on/off
7. TURNTABLE CYCLE BUTTON: ........ Cycles the Turntable (if installed)
8. PVFA ENABLED BUTTON: .............. Toggles the PVFA’s on/off
9. PVFA FORWARD BUTTON: ........... Extends the enabled PVFA’s (if
installed)
10. PVFA REVERSE BUTTON: .............. Retracts the enabled PVFA’s (if
installed)
11. SOAK COMPRESSION BUTTON: .... Enables Soak Compression (if enabled)
12. STRAP CYCLE BUTTON: ................. Initiates Strap Cycle
13. PSM 1 BUTTON: ............................ Cycles Head 1 on/off
14. PSM 2 BUTTON: ............................ Cycles Head 2 on/off
15. PSM 3 BUTTON: ............................ Cycles Head 3 on/off
16. PSM 4 BUTTON: ............................ Cycles Head 4 on/off
17. ERROR WINDOW: ......................... Displays any errors or warnings

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Service:
Service Main: Cycle Attempts
1. PSM 1: CYCLE ATTEMPTS: ............. # attempts
2. PSM 1: % EFFICIENCY: ................... % efficient
3. PSM 2: CYCLE ATTEMPTS: ............. # attempts
4. PSM 2: % EFFICIENCY: ................... % efficient
5. PSM 3: CYCLE ATTEMPTS: ............. # attempts
6. PSM 3: % EFFICIENCY: ................... % efficient
7. PSM 4: CYCLE ATTEMPTS: ............. # attempts
8. PSM 4: % EFFICIENCY: ................... % efficient
9. ALARM SUMMARY BUTTON: ....... Proceed to Alarm Screen
10. LOGIN BUTTON: ............................ Proceed to HMI login Screen
11. PSM 1 SERVICE BUTTON: .............. Proceed to Service screen for PSM1
12. PSM 2 SERVICE BUTTON: .............. Proceed to Service screen for PSM2
13. PSM 3 SERVICE BUTTON: .............. Proceed to Service screen for PSM3
14. PSM 4 SERVICE BUTTON: .............. Proceed to Service screen for PSM4
15. NEXT BUTTON: .............................. Proceed to the next Screen
16. ERROR WINDOW .......................... Displays any errors or warnings
Service 2: - VFD Fault Counts
1. PLATEN VFD FAULTS: ....................... VFD fault count
2. PLATEN VFD AI FAULTS: ................... VFD fault count
3. PLATEN BRAKE NOT ON FAULTS: .... Brake not on count
4. PLATEN BRAKE NOT OFF FAULTS: ... Brake not off count
5. CONVEYOR VFD FAULTS: ................. VFD fault count
6. TURNTABLE DOWN FAULTS: ........... Turntable down fault count
7. TURNTABLE FAULTS: ........................ Total turntable fault count
8. TURNTABLE VFD FAULTS: ................ VFD fault count
9. TURNTABLE (UP/DOWN) MOTOR OVERLOAD FAULTS: Overload fault
count
10. PLATEN LATCH FAULTS: ................... Platen latch fault count
11. PVFA FAULTS: ................................... PVFA fault count
12. PLATEN ENTRANCE EDGE SWITCH FAULT: Entrance violation count
13. PLATEN EXIT EDGE SWITCH FAULT: . Exit violation count
14. PREVIOUS BUTTON: ......................... Returns to previous Screen
15. NEXT BUTTON: ................................. Proceed to the next Screen
16. ERROR WINDOW: ............................ Displays any errors or warnings

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Service 3: - PVFA Fault Counts

1. PVFA1 EXTEND FAULTS: ....................... (if installed)
2. PVFA1 RETRACT FAULTS: ..................... (if installed)
3. PVFA2 EXTEND FAULTS: ....................... (if installed)
4. PVFA2 RETRACT FAULTS: ..................... (if installed)
5. PVFA3 EXTEND FAULTS: ....................... (if installed)
6. PVFA3 RETRACT FAULTS: ..................... (if installed)
7. PVFA4 EXTEND FAULTS: ....................... (if installed)
8. PVFA4 RETRACT FAULTS: ..................... (if installed)
9. PLATEN LATCH ES RETURN FAULT: ...... (if installed)
10. PLATEN LATCH OES RETURN FAULT .... (if installed)
11. RESET PRESS/HEAD ERROR COUNTS BUTTON:
12. PREVIOUS BUTTON: ............................. Returns to previous Screen
13. NEXT BUTTON: ..................................... Proceed to the next Screen
14. ERROR WINDOW: ................................ Displays any errors or warnings
Service 4: - Input Status’
1. I000 24VDC POWER ON: ..................... Main is powered on
2. I007 1CR PLATEN BRAKE ............... Platen brake
3. I008 5CR PLATEN BRAKE ............... Platen brake
4. I009 PLATEN VFD FAULT: .................... VFD fault
5. I010 CONVEYOR VFD FAULT: .............. VFD Fault
6. I011 TURNTABLE VFD FAULT: ............. VFD Fault (if installed)
7. I012 TURNTABLE UP/DOWN OVERLOAD: VFD Overload (if installed)
8. I013 1PRS LATCH OES RETRACTED.. Op side platen latch retracted
9. I014 2PRS LATCH OES EXTENDED ... Op side platen latch extended
10. I015 3PRS LATCH ES RETRACTED .... Cab side platen latch retracted
11. I016 4PRS LATCH ES RETRACTED .... Cab side platen latch extended
12. I201 IN SERVICE/ON LATCH: ............... Platen is on latches and in
service key position
13. I207 KEY SWITCH 1SS IN RUN:............ Key switch is in run
14. PREVIOUS BUTTON: .................................... Returns to previous Screen
15. NEXT BUTTON: ............................................ Proceed to the next Screen
16. ERROR WINDOW: ....................................... Displays any errors or
warnings

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Service 5: - Input Status’

1. I211 5PRS TURNTABLE CROSS DOWN .. Turntable is down @ cross (if
installed)
2. I212 6PRS TURNTABLE ROTATED 90° ... Turntable is at 90° (if installed)
3. I213 7PRS TURNTABLE ROTATED 0° ..... Turntable is at 0° (if installed)
4. I214 8PRS TURNTABLE IS UP ................ Turntable is up (if installed)
5. I215 9PRS TURNTABLE IS DOWN .......... Turntable is down (if installed)
6. I300 10PEC HEIGHT SEEK ........................ Outside platen on platen
7. I301 11PEC PLATEN ENTRY ..................... Leading Edge on platen
8. I302 12PEC PLATEN EXIT ......................... Trailing Edge on platen
9. I303 13PEC PSM1 LOAD DETECT ............ PSM1 on platen
10. I304 14PEC PSM2 LOAD DETECT ............ PSM2 on platen
11. I305 15PEC PSM3 LOAD DETECT ............ PSM3 on platen
12. I306 16PEC PSM4 LOAD DETECT ............ PSM4 on platen
13. PREVIOUS BUTTON: .................................... Returns to previous Screen
14. NEXT BUTTON: ............................................ Proceed to the next Screen
15. ERROR WINDOW: ....................................... Displays any errors or
warnings
Service 6: - Input Status’
1. I307 17PRS PSM1 INFEED .............. Strap detect at sealer entry PSM1
2. I308 18PRS PSM2 INFEED .............. Strap detect at sealer entry PSM2
3. I309 19PRS PSM3 INFEED .............. Strap detect at sealer entry PSM3
4. I310 20PRS PSM4 INFEED .............. Strap detect at sealer entry PSM4
5. I311 21PRS PLATEN SLOW ............. Slow region of platen travel (on
platen)
6. I312 22PRS PLATEN LATCH ZONE .. Platen latch zone (on platen)
7. I313 23PRS PLATEN END LIMIT ...... Platen travel limit (on platen)
8. PSM1 SERVICE BUTTON ..................... Proceed to Service screen for PSM1
9. PSM2 SERVICE BUTTON ..................... Proceed to Service screen for PSM2
10. PSM3 SERVICE BUTTON ..................... Proceed to Service screen for PSM3
11. PSM4 SERVICE BUTTON ..................... Proceed to Service screen for PSM4
12. PREVIOUS BUTTON ............................ Returns to previous Screen
13. NEXT BUTTON .................................... Proceed to the next Screen
14. ERROR WINDOW ............................... Displays any errors or warnings

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PSM Service 1: - Head Fault Counts (repeated per head)

1. HEAD FAULTS .............................................. Total head faults
2. NO STRAP DETECT DURING FEED ............... Strap did not fill chute
3. STRAP TAKEUP TIMER ................................ Too long during take-up
4. TAKE UP DID NOT CLEAR INFEED SWITCH . On re-feed take-up did not
clear sealer
5. TAKE UP PASSED INFEED SWITCH & NO STALL On take-up strap cleared
sealer
6. SEALER INDEX FAULTS ................................ Sealer index position error
7. LOSS OF POWER IN CYCLE .......................... power failure
8. MINIMUM WELD COUNT NOT REACHED ...
9. WELD TIME TOO LONG ...............................
10. REFEED FAILURES ........................................
11. RESET COUNTERS BUTTON: ........................
12. PREVIOUS BUTTON ..................................... Returns to previous Screen
13. NEXT BUTTON ............................................. Proceed to the next Screen
14. ERROR WINDOW ........................................ Displays any errors or
warnings
PSM Service 2: - Head Status (repeated per head)
1. DISPENSER OK TO CYCLE ..................... Dispenser good to go
2. SEALER IN HOME POSITION ................. Sealer is in home position
3. PSM CYCLE READY ............................... Cycle Ready
4. HEAD FAULT ......................................... Head has faulted
5. SEALER IN ANVIL OPEN ........................ Anvil is open
6. FEEDER STATUS LIGHT ......................... Status light output
7. DISPENSER OUT OF STRAP .................. Dispenser is out of Strap
8. PSM CONFIRMED ON ........................... Powered up
9. PSM START TAKEUP ............................. Start take-up
10. PREVIOUS BUTTON .............................. Returns to previous Screen
11. NEXT BUTTON ...................................... Proceed to the next Screen
12. ERROR WINDOW ................................. Displays any errors or warnings

PSM Service 3: - Input Status (repeat per head)

1. I000 6PRS WELD COUNT ....................... Weld counter (sealer)
2. I004 1PRS FEED LIMIT ........................... Feed limit switch (sealer)
3. I005 2PRS INDEX MOTOR HOME.......... Home position (sealer)
4. I006 4PRS FEEDER TAKE-UP STALL ....... Take-up stall (feeder)
5. I009 CYCLE/RESET BUTTON ..................... Cycle Button (dispenser)
6. I012 24VDC POWER ON ........................... Power on (dispenser)
7. I013 3PRS INDEX MOTOR POSITION .... Index motor position (sealer)
8. I014 7PRS DISPENSER OUT OF STRAP .. Out of Strap (dispenser)
9. I015 4PRS DISPENSER BALANCE ARM .. Balance arm (dispenser)
10. PREVIOUS BUTTON ................................... Returns to previous Screen
11. NEXT BUTTON ........................................... Proceed to the next Screen
12. ERROR WINDOW ...................................... Displays any errors or warnings

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Setup:
1. I001 PVFA PRESENT ............................ PVFA’s are installed on this
machine
2. I002 TURNTABLE PRESENT.................. Turntable is installed on this
machine
th
3. I003 PSM4 PRESENT ............................ 4 head installed on this machine
4. I006 AUTO LATCH ENABLED ............... Auto Latches installed on this
machine
5. SOAK COMPRESSION TIME: +/- BUTTON: Increases / Decreases
soak time
6. SOAK COMPRESSION DWELL: +/- BUTTON: Increases / Decreases
soak dwell
7. CONFIG BUTTON: ................................. Enters HMI Configuration Screens
(advanced)
8. HMI CONTROL ENABLED BUTTON:...... Enters HMI Monitor Mode
(advanced)
9. ERROR WINDOW ................................. Displays any errors or warnings

Alarm Summary:

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