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Attachment No 3: Drawings
Lac Thinh Power Plant project planned to construct in Lac Thinh Industrial
Park (1st stage), which located in Lac Thinh – Yen Lac villages, Yen Thuy
district, Hoa Binh Province. This site was approved by the Province in the
Decision No. 1271/QĐ-UBND dated 22/7/2011.
Power plant will be located in the South – East area of the Industrial Park with
the area of 19.52 ha, in which 11.52 ha is inside the plant boundary and 8ha is
outside plant boundary for ash yard.
According to the planning of Lac Thinh – Yen Thuy Industry Park, estimate
power demand is about 70MW. The Industrial park will be supplied power
from:
Main source: 2x25MW Lac Thinh Power cogeneration plant.
The insufficient capacity will be purchase from the national grid
Stand – by: from national grid
Beside the power, plant will supply the 24 t/h -30t/h of steam for the brewery
plant in Lac Thinh IP.
Lac Thinh Power Plant will ensure to supply stabilize, reliable power supply
for Lac Thinh Industry Park in particular and Hoa Binh area in general.
Plant will use local low quality coal and biomass which is environment
friendly.
Planning schedule to build Lac Thinh power plant as follows:
Unit #1 will be operation in April 2017.
Unit #2 will be operation in October 2017.
Chapter 1: Executive Summary
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Coal will be main fuel for the plant and the biomass will be for salvage the
waste to protect environment. The black carbon and gas from the Pyrolysis
plant will be used when enough capacity.
Coal reserve in the province is 6,751 million tons, resource estimate more than
15 million tons. With reasonable exploration organization these reserve can
be used for the plant operation for period more than 30 years.
There is Minute of Understanding (MOU) between Hanoi Coal Trading
company and Lac Thinh Industrial Park Ltd dates 15/10/2013 on: ”Agreement
to provide 200.000-250.000 tons coal per year for 2x 25MW Lac Thinh Power
cogeneration Power Plant”.
Lac Thinh Power Plant Project planned to use local coal and coal from
surrounding provinces such as Thai Nguyen or Quang Ninh. According to the
coal analysis provided by the Owner coal is low heat value, high ash content
and high sulphur content, equal the dust coal No. 6, 7. Beside coal is main fuel
Owner consider to use biomass as fuel for the power plant. Start up fuel is DO.
Coal demand estimate is about 213,000ton/year, coal mines is about 20km
from the plant site and will be transported to the site by truck, the number of
truck is about 25 per day. In case biomass will be used the coal demand will
be reduce to 100,000ton/year and the biomass demand about 600,000 m3/year.
During the Feasibility Study preparation the coal survey must be carry out
more detail to evaluate the coal reserve, coal properties to ensure the coal
supply for long term for the plant operation design
1.6.2. Selection of main plant equipment
Boiler: the Gravity-Fed Traveling Grate stocker furnace type is selected. This
system permit the use of any kind of biomass after mills in pieces around 6
mm size, and coal with low caloric value in pieces around 6 mm too. These
fuels go into furnace helped by air flow, and have 2 burners to start process
and can burn in same time the gas or diesel from the Pyrolysis plant.
The boiler consists of a furnace made of "membrane" tube walls. It is fitted
with two drums. The convection vaporisation bank consists of vertical tubes
which are expanded into the two drums. In all steam generating circuits the
water and the water/steam mixture is entrained by force of gravity in a natural-
circulation system.
This system have 3 parts, one for burn the Biomass, other to burn the Coal and
other to burn the light fuel oil for start process or gas and diesel from the
Pyrolysis Plant when have enough production. The 2 first are located in the
front part of the Boiler and the other in the side
Steam Turbine is formed by one cylinder body, connected to condenser in the
Chapter 1: Executive Summary
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exhaust part.
1.6.3. Auxiliary systems
The Lac Thinh power plant is planned to supply power for the consumers in
the Lac Thinh IP about 70MW. Plant will connect to the grid by 110kV for
purchase the power or selling (if needed).
The Lac Thinh power plant connected to the power system by one of the
following option:
Option 1: Power Plant will be connect to the power system by transit of
110kV Lac Son – Yen Thuy transmission line by double circuit
transmission line, about 2km
Option 2: Power Plant will be connect to the power system by single circuit
transmission line by to 110kV Yen Thuy substation, about 5km
Option 3: Power plant will be connect to the power system by single circuit
Chapter 1: Executive Summary
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The Control and Instrumentation (C&I) system for the ac Thinh Thermal
Power plant of 2x25MW shall be Integrated Control & Monitoring System –
ICMS, this system shall provide safe, reliable and efficient operation of all
units and station/common plant.
The Integrated Control and Monitoring System (ICMS) shall consist a Unit
Control and Monitoring Systems for the two units of 25MW (UCMSs) and a
Station Control and Monitoring Systems (SCMS)
1.6.7. Architect and construction solution
Architectures in the Lac Thinh power plant are designed according to modern
industrial architecture suitable to surrounding landscape.
Selected materials shall ensure its function and condition of the region. System
of roofs, walls of the construction works shall ensure sound proof, insulation,
and water proof. Further, the roofs shall have slope for water drainage suitable
to regional weather condition.
Consider about the plant elevation, plant layout, soil improvement solutions.
The reinforced concrete foundation with bored pile will be applied for: boiler,
turbine generator area, central control room, ESP, stack.
Reinforced concrete and Pre-cast pile reinforced concrete foundation shall be
applied for other area.
1.6.8. Technical Infrastructure of plant
Plant area is about 19.52 ha in which 11.52 ha inside the plant boundary and
8ha outside the boundary for ash yard. After project approved by the
authorities, Lac Thinh Industrial Park (IP) Co.Ltd. will hand over the site to
the Owner.
Lac Thinh IP Co. Ltd will agree with the local authority to set up the
compensation committee and the leading by the local authorities.
Compensation committee will set up the option to inventory to determine the
cost for compensation according to the current rate and regulation, agreed with
the PAP and submit to Hoa Binh People committee for approval.
Compensation committee to operate independently, cost for compensation will
be paid by the Lac Thinh Industrial Park Co. Ltd.
Cost for compensation will be carry out by Lac Thinh IP Co. Ltd after detail
survey in the Resettlement Action Plan. Estimate the cost for compensation of
power plant is about VND 12,000,000,000 (twelve billion VND).
Project estimate:
March 2013: Complete investment dossier report
May 2013: Owner submit the report to the authority
November 2013: Authority approved report
From December 2013 to April 2014: Feasibility Study Report Preparation
and EPC biding, bid evaluation, negotiation and contract signing.
April 2014 - Start EPC contract execution
April 2017 – Unit 1 put into operation
From the analysis result: the power tariff at break-even point is 5.62 Cent
USD/kwh and in order to get IRR is 13%, power tariff must be 6.51 US
Cent/kWh at the busbar, while the NPV is 20.50million USD, and the payback
period is 12 years
Recommendation: power tariff 6.51 US Cent/kWh at the busbar, while the
NPV is 20.50 million USD, IRR is 13% and the payback period is 12 years.
8- Main equipment
Boiler
Steam Turbine
- Number of unit 02
- Capacity 25 MW
Generator
- Capacity 25 MW
- Number of unit 02
ESP
- Capacity 296,820 Nm3/h
- Number of unit 01 set
- Efficiency >98%
FGD
Quicklime quicklime in dust, and have
reaction with the sulphur into gas
and obtain CaSO3, CaSO4, and
CaCO3 like final products
Diesel engines
- number of unit 02
- capacity 2x480 kW
- Fuel DO
Hoa Binh including one city 10 districts with total 214 communes, ward and
towns. Hoa Bin city is township of Hoa Binh province, which locates 73 km
from Hanoi, 93 km from Noi Bai international airport, 170 km from Hai
Phong Port. This is advantage position in the gateway of North-West region
for trade and economical exchange.
According to population statistic in the year of 1999, there are 6 nationalities
living in Hoa Binh, biggest is ethnic group occupy 63,3%; Kinh is
27,73%; Thai ethnic 3,9%; Dao ethnic 1,7%; Tay is 2,7%; Mong is 0,52%;
Chapter 2: Project scale and necessity
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Despite affecting by the inflation and the disinflation policy, the grow rate of
economic of Hoa Binh increase about 10.2% in 2012. In which: agricultural,
forestry, fishery is 3.9%; industry – construction is 15.2% (industry is 15.7%,
civil is 13.8%); service is 9.8%.
Investment attractive have good result, 43 investment licenses were given in
2012 (04 of them from foreign investment with the registered capital more
than USD 174 million and 39 domestic investors with registered capital VND
2,230 billion).
Industrial production is increasing quarterly but lower corresponding period of
preceding year. The biggest difficulties is capital demand increase highly
because the price of the materials for production is increased, difficult to
access the loan credit, impact to production, impair investment and waste of
mobilized resources.
Development of agricultural, forestry, fishery keeping the importance role in
economic stabilization and rural living. Foods production corn is about more
than 360,000 tons.
Export get high growth rate, foreign investment companies continuing to lead
in the export production. Turn-over of the export estimated USD 72.7 million,
increasing 15% corresponding period of preceding year, get 102.4% of
planning. Turn – over of imported production is about USD 40.6 million,
increased 2% corresponding period of preceding year, get 100.2% of planning.
The growth rate of the services is higher than common growth rate; Total
turnover and retail services is VND 8,564 billion, get 101.2% planning in
2012. Tourism turn- over annually is increase 15% of planned.
2.1.5. Infrastructures, industrial zones planning systems of province
Luong Son industrial park: Hoa Son village, Luong Son District, Hoa Binh
province. Total area: 71.53 ha.
Industrial park on the left bank of Da river: Huu Nghi Ward, Hoa Binh
town. Total area: 71.53 ha
North Luong Son industrial park: Yen Binh village, Luong Son district,
total area about 150 ha.
South Luong Son Industrial park: Thanh Lap – Trung Son villages, Luong
Son district, total area is about 300 ha.
Lac Thinh industrial park: Lac Thinh – Yen Lac villages, Yen Thuy district.
Total area 220 ha.
Industrial parks in districts and villages: People committee planned in each
district and village to develop at least industrial group with area about 15 -
20 ha.
2.1.6. Social – economical development plan in 2011-2015 period.
Target of Hoa Binh province is to develop equal to average level of the whole
country. Inclined to the open economy, developed social – cultural, to go with
preserve cultural identity of the nations in Hoa Binh province. To develop
modern industrial and services, agriculture, friendly with environment, to get
living standards of the population in the province will be the same level with
the whole country.
Economic development: to concentrate to the solutions, mobilize the resources
to speed up economic growth at least reached growth rate 15%. Structure of
economy at 2015: agriculture reduce to 12-15%, industrial – services take
more the 65-88%.
Main economical development plan:
Item Plan for 2011-2015
Average annual GDP growth rate: 13%
+ Services 14,2%
Structure of economy (excluding Hoa Binh
hydro power Plant)
.....
Substation and Xuan Mai 220kV substation, there are three 110kV substation
in Hoa Binh province including:
Table 2-1: Existing 110kV substation in Hoa Binh area
S U
No. List Connection plan Scope of supply
(MVA) (kV)
Supplied direct from 110kV bus Supply power for Hoa Binh City
of 220kV Hoa Binh substation and neighbors area including: Da
Hoa
1 25+40 110/35/6 via double circuit transmission Bac, Tan Lac, Mai Chau, Cao
Binh
line with 2xAC-185 type, 3.3km Phong, Kim Boi and Ky Son
length. district.
Supplied via 110kV transmission
line from Hoa Binh – Moc Chau
Supply power for Lac Son, Yen
Lac – Son La – Thuan Chau – Tuan
2 25+16 110/35/22 Thuy, a part of Kim Boi and Lac
Son Giao – Dien Bien via transit line
Thuy District.
with AC-120 conductor type,
23.8km length.
Supplied via 110kV transmission
line from 220kV Xuan Mai
Luong Supply power for Luong Son
3 1x25 110/35/22 substation – Luong Son with AC-
Son District.
185 conductor type, 8.25km
length.
There is Hoa Binh hydro Power plant in Hoa Binh with 1,920MW power
include 8 units. It’s one of biggest hydro Power plant in Vietnam. These plants
generate 8 billion kWh into National power grid via 500kV and 220kV system
every year.
Furthermore, there are 2 small hydro power plant in Hoa Binh province with
5.8MW power include So Lo and Van Mai connect to MV system. They
almost operate in 3 months in raining season to supply to Mai Chau area. Suoi
Rap small hydro power plant is building with 4MW power to supply into local
power grid 17.6 Million kWh every year.
P U Time of
No. Project Connection plan Remarks
(MVA) (kV) operation
Nho Quan transmission line and T2 in 2014
3 Mien Doi Mien Doi, Lac Son 1 Connect to 35kV line Da Bac
According to the Decision No. 1208/QĐ-TTg dated July 21, 2011 approving
the National power development plan for period of 2011 – 2020 with
perspective up to 2030 (Master plan VII), forecast of growth rate of power
demand and power demand according to base scenario as follows:
Table 2-11: Forecast of growth rate of power demand
According to Master plan VII, power source development plan for whole
country as follows:
Table 2-13: Power source development plan for whole country to 2030
Year 2010 2015 2020 2025 2030
Coal Fired Power plant (%) 17,0 35,0 46,4 46,1 56,1
Gas Power plant (%) 34,0 24,9 19,4 17,9 12,7
Hydro Power plant (%) 43,2 33,6 25,7 20,3 15,3
Import (%) 3,7 2,5 2,6 4,7 4,6
Regeneration Energy (%) 2,1 4,0 4,5 5,0 3,5
Nuclear Power plant (%) 1,4 6,0 7,8
Total (MW) 21.250 43.152 70.115 97.430 137.600
Thang Long
1 Thang Long thermal PP 600 PP JS Co. 2017; 2019 2013
Schedule
Capacity
No. Project name Owner (Master Plan Operation schedule
(MW)
VII)
Evaluation: with the exits power source, power source schedule in master plan
VII and power source schedule as announcement no. 368/TB-VPCP, the
Southern will continue shortage power in 2013-2017 period, especially in dry
season when the hydro power plants is effected weather. In this period, the
Northern will be supply power to the Southern by 220kV and 500kV power
grid.
The power demand of Lac Thinh IP will be about 70MW, Lac Thinh
cogeneration plant will supply power and steam for the IP, to ensure supplying
stabilize, reliable power for Lac Thinh industry Park.
The power plant will use the low heating value local coal and biomass which
are environmental friendly.
Project staff is 153 persons, it will be job creation for the local population.
Lac Thinh IP Ltd. Co. is 100% foreign investment company, who get the
investment to implement the infrastructure it will facilitate and attract the
foreign investors to Lac Thinh IP and contribute to social – economical
development of Hoa Binh – the mountainous region still having difficulties in
the attracting the foreign investment.
Planning schedule to build Lac Thinh power plant as follows:
Unit #1 will be operation in April 2017,
Unit #2 will be operation in October 2017.
The Lac Thinh Power Plant with modern technology and high efficiency will
help to reduce electricity price and to protect environment.
The Lac Thinh Power plant will supply not less than 180 GWh to Vietnam
power system.
2.10.2. Role of project for development area
The operation of Lac Thinh Power plant will brings following benefits:
The Lac Thinh Power plant will contribute an important role in the
development of Lac Thinh Industry zone in general and Hoa Binh area in
particular.
Attract the investor to invest in the Lac Thinh industrial zones. This will
Chapter 2: Project scale and necessity
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Normally, fuel used for power plants may be natural gas, liquid fuel, fuel oil
or coal. However, the fuel is selected for the plants must be guarantee that
operation of the plant shall be stability and reliable during lifetime of plant,
fuel cost must to be low.
The current, the developing countries will still need more electrical energy for
economic development, power transmission to rural areas and most of power
is generated by burning coal. Fossil fuels provide 86% of the world's energy
demand, and this will not change until 2025, although demand of energy
development at that time up to 50%.
Due to limited reserves of oil, renewable fuels such as solar energy, wind
energy are being sought to use with a significant economic effect. Fuel cell,
using hydrogen as fuel, is also a promising new technology to replace oil in
the future. However, all the source of energy will still depend on fossil fuel
sources. Although creating up 60% of carbon dioxide, coal still needs more
because it is abundant, economical and easy to transport.
Vietnam's crude oil is light oil type, low sulfur content, it may be used to burn
directly in steam power plants without processing. This technology has to been
applied at Japan. However, crude oil cost is higher than coal so it is not
economical.
Heavy fuel oil segment is obtained by distillation of crude oil paraffin and
asphalt at atmospheric pressure and in vacuum. Boiling point temperature of
FO is high. In technical field, sometimes, FO is divided into two types include
LFO and HFO. FO is common liquid fuel and low cost. FO used to burn in
boilers usually contain a large amount of sulfur, its concentration varies
depending on the type of oil. The use of FO as compared to coal costs is still
higher, so FO should only use for combined cycle power plant to combine
easy with gas fuel, or used as a supported fuel for coal fired power plant.
Furthermore, due to importance of economy, petroleum is also reason of
political conflicts that cause unstable petroleum cost.
3.1.2. Gas fuel
Natural gas be used as a input fuel for many field of industrial such as petro
chemistry, glass, blast furnace, process foodstuff and cement
industry,…Natural gas is also used more as a type of fuel for gas turbine in
combined cycle power plants.
In general, gas fields discovered in Vietnam, mainly located in the southern
continental shelf and offshore, there are only Tien Hai C and D14 which are
on mainland discovered in 1975 and that is also the first gas field which be
Chapter 3: Fuel selection
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exploited in Vietnam from June 1981 to serve for power generation and local
industries of Thai Binh province.
Because of natural gas is gaseous, it is difficult to transport by means of
conventional natural gas distribution so it is often distributed to use for the
area near gas fields, storage or gas processing plants.
Hoa Binh is a northern province of Vietnam is not located in the fuel gas
development area so gas fired power plants should not consider to build when
unidentified source gas in this area.
3.1.3. Coal
Coal will be the main fuel for power plants due by the following advantages:
- Hanoi Coal Trading company and Lac Thinh Industrial Park Ltd commit to
supply 200.000-250.000 tons coal per year for 2x 25MW Lac Thinh Power
cogeneration Power Plant
- Coal demand for plant is about 213,000 t/year
- Coal reserve in Hoa Binh is big enough for plant operation in 30 years
- Coal is abundant in the northern region of Vietnam
Chapter 3: Fuel selection
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- Transportation is convenient
- Fuel prices are relatively low
- Promoting the development of Vietnam's coal industry
In addition to coal, may consider other sources of biomass fuels suitable for
combustion technology of the power plant to increase flexibility in the use of
fuel, limiting the discharge of solid waste as well as increases economic
efficiency for the plant.
Hoa Binh province has six small coal mines in Kim Boi, Lac Thuy, Yen Thuy,
Lac Son, Da Bac, Ky Son district. Coal is kind of mineral which be the earliest
discovered and exploited in the province and the most detailed study. Within
the province of Hoa Binh has discovered four small-scale coal mines Doi Hoa,
Lang Vo, Suoi Hoa, Bao Hieu and three point of coal are Nhan Dao, Muong
La, Doan Ket. Forecasted coal reserves of the province an estimated about 15
million tones. According to coal industry plan approved by the Prime
Minister, from now until 2015, the local coal mines need to be expanded
investment, renovation and new construction on the basis of selected
organizations and individuals have the capacity and conditions to carry out the
exploration and exploitation of coal for local demands.
Beside the coal, limestone material of Hoa Binh province in general very
profuse that present in many different stratigraphic. Limestone of the province
have large reserves with over 700 million tons are produced for making traffic
roads, irrigation and construction. This is one of the very favorable conditions
for the project..
According to the information provided by the Lac Thinh Industrial Park Co.
Ltd in January 2013 local coal specification is as following:
Table 3-1: Local coal analysis
The coal properties will be defined when the Coal supply agreement will be
signed between Lac Thinh Thermal Power Plant and Coal supplier.
In the Table 3.2 is coal characteristic from Thai Nguyen area, which is
recently supplied to the CFB boiler of power plants of Vinacomin Power for
reference.
Table 3-2: Thai Nguyen coal characteristics for Vinacomin Power CFB boiler
Sawdust as well as coal must be studied very detailed in the next stage to
confirm the supply capability for long term
According to the information provided by the Lac Thinh Industrial Park Co.
Ltd in January 2013 local acacia sawdust specification is as following:
Table 3-3: Acacia sawdust specification
Coal consumption for the plant will be about 630 tons/day. Because terrain of
the project area is not suitable for waterway traffic so coal is used for the plant
will be obtained from various sources and transported to the plant by truck.
With the mode of transport by truck about 25 tons, the vehicle density
correspondence will be 25 trips/day.
Hanoi coal trading company will deliver coal to the plant or at port in the
region such as: Son Tay, Hoa Binh, Ninh Binh, and will be transported by
trucks to the plant (see MOU).
Coal from the local area will be transported by trucks from Lac Thuy, Lac
Son, Kim Boi…
Coal will be transported to plant by truck and the same truck will be
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Fuel oil will be used for startup boiler, support burning at low load and run
emergency generator. The fuel oil price is very high and not recommended to
be used as main fuel for Lac Thinh Power Plant.
Table 3-4: Distillate oil No 2 sample specification
Nitrogen % 0,1
Oxygen % 0,1
Moisture % 0
Total %
44800-
Gross Calorific Value KJ/Kg 45225 46050
In case of emergency, diesel generator will serve for lighting, maintain power
Chapter 3: Fuel selection
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Project site is selected in the Lac Thinh industrial Park in Yen Thuy district,
which was approved by the Hoa Binh People committee in the decision No
1271/QD-UBND dated 22 July, 2011. Lac Thinh Industrial Park has total area
220ha, will be developed in two stages, first stage – 110ha, second stage –
110ha.
BTG S.R.O Group planned to construct the infrastructure in the Lac Thinh
Industrial Part including: Sec Slovakia breweries project capacity 200 mil.
liters/year, Insulation production plant project for thermal power plant and
industry; Boiler manufacture plant project capacity 100-1000 MW; Milk and
milk products processing plant project; Solar cells production plant project.
BTG S.R.O group planned to construct 2 x 25MW power plant to supply
steam and power for the plants in the industrial park
Items Requirement
Hoa Binh province develop Lac Thinh Industrial Park with the target to
construct the complete industrial park, effectively land use, attract the
investment for industrial projects, push up the social - economic development
and creating the jobs for population in the area.
Industrial park coordinate:
+ From 1050 34’50’’ to 1050 35’ 55’’ East longitude;
+ From 200 23’ 21’’ to 200 24’ 19’’ North latitude.
2 x 25MW Lac Thinh power plant will be located on the South – East of the
industrial park, with the area is about 11.52 ha inside the plant’ boundary and
8ha outside the plan boundary.
4.2.3.3. Climate
This location is in the tropical climate hot and wet. There are two seasons in
the year:
Rainy season from May to October: high temperature (average 28 – 30°C,
specially is 35 - 37°C), rain fall is high and changing in some months
(monthly average 320mm, may be 350 - 400mm in some months), average
humidity is 85-88%. South – East monsoon usually occurs in the afternoon.
Dry season (from October to April next year): ambient temperature change
a lot (even in the same day and in one location), average temperature is 15-
23°C, specially lowest 1-2°C, rainfall is rare (average is 30 - 50mm),
average humidity is 84%, fog in the morning (in the high mountain, fog
last until 8-9 am, Northeast monsoon frequently occurs, it is cold and dry.
13.20 mg/l. Ground water at the project area does not corrode concretes made
from pooclang and puzzolan cement.
4.2.3.5. Earthquake
According to the earthquake map in Vietnam there are 30 regions can occur
earthquake. The level of earthquake is in the range of 5.5 – 6.8 Richter scale.
Cho Bo (Hoa Binh province) has maximum earthquake level 5.5 Richter scale.
Power Plant will be located in Lac Thinh industrial park, 73km from Hanoi,
93km from Noi Bai airport, 170 km from Hai Phong port. This is gateway of
the North-West area favorable to trading development.
Lac Thinh Industrial Park was approved in 2011. In August 3rd, 2011 Project
Management Board of Hoa Binh industrial parks in cooperation with Yen
Thuy district, BTG Slovensko group published the detail plan scale 1/500 of
Lac Thinh Industrial park, Yen Thuy district to the local population.
Area 19.52 ha is sufficient for 2 x 25MW thermal power plant with the items:
Power Island, coal yard, ash yard, DO supply system, water treatment system,
waste water treatment system, 110kV switchyard ….
There is not inhabitance area the compensation and site clearance will be
easily and cost not much.
During this survey, does not appear the distribution of weak soil layer. With
such geological conditions, it can be said is pretty good. With the small-scale
construction to moderate, the shallow footing on natural foundation could be
used and placed directly onto layer (1) or (2). With the construction of high
load; can be considered the solution foundation bored piles or steel piles, the
pile tip place onto limestone layer (4b) or (4a) depending on location.
There are 500kV and 220kV existing transmission lines in the project area so
the connection plant to power network will be convenient. Power plant will
supply the power to the plants in the industrial park, estimated power demand
is 70MW, power auxiliary consumption is about 5.5MW (24.5MW in total).
Extra power generation can be supplied to the power system (if needed).
Water for the Thermal power plant will be supplied from water station
capacity 17,200 m3/day located in the South – West of the industrial park.
Water planned take from Thuong Lake and additional supplied from
underground water. Water quality for industrial park will be the same
standards for living.
Using cooling towers power plant will not have thermal polluted waste water,
there are only industrial and living waste water need to be treated.
Coal for power plant planned supply from local mines. According to the
provincial evaluation reserve is about 15 million tons.
Based on preliminary survey the construction material (soil, stone, sand)
4.4. Conclusions
Selected site for power plant in the Industrial Park is reasonable, meet the
technical requirements to construct power plant: located in the planned
Industrial Park, flat area, good soil condition, close to the power consumers,
convenient for connection to the grid, close to the coal mines, near to water
resource, not inhabitancy area, just planted only acacia and crops, close to the
construction material supply sources ….
Though project site is in the industrial park but the plant will be second project
(after breweries project) the infrastructure system of the Industrial Park will be
done before finalizing power plant.
Lac Thinh Industrial Park Co. Ltd. should plan to construct the following
system in priority to meet the schedule of power plant project: power for
construction, water for construction, drainage system, waste water treatment
system...
In generally, boiler is a type of heat exchanger to take the heat generated from
the combustion of fuel to water, water is heated and turned into steam. Under
the influence of pressure, water vapor will transfer energy to another process
to generate work. Water is a intermediary agent which is useful and
inexpensive to help to transfer energy. When water is converted into steam, its
volume increases about 1,600 times, creating a strong powerful to rotate
turbine.
- According to type of ash discharge, including: dry ash discharge or wet ash
discharge.
Type of natural circulating boiler is also known as drum type boiler which is
relatively popular. To enhance the natural circulation of water in the boiler,
water pipe will be arranged vertically inside the boiler. The water will be
connected directly to the drum. Circulation takes place due to density
difference of water inside down comer and evaporation pipe. With natural
boilers, water is separated from the steam be done in drum. Natural boilers are
limited by sub-critical pressure (≤180bar), because above this pressure, the
density difference between steam and water in 02 the pipes is not enough to
create natural circulation.
Forced circulation boiler is also drum type boiler, however, pressure of steam
is designed higher than natural circulation boiler and it up to critical pressure.
Also, due to high working pressure the density difference between water and
steam will not be enough to create natural circulation, So with this type of
boiler, forced pump should be equipped to create circulation for steam and
water.
Forced circulation boiler has to been equipped the pump and it is also required
material higher than natural circulation boiler so power consumption and
investment cost is higher also. However, efficiency of forced circulation boiler
was significantly improved compared to natural circulation boiler so its
effectiveness is higher.
Stokers are classified according to the method of feeding fuel to the furnace
and by the type of grate. The main classifications are spreader stoker and
chain-gate or traveling-gate stoker.
Fluidized bed combustion (FBC) has emerged as a viable alternative and has
significant advantages over a conventional firing system and offers multiple
benefits – compact boiler design, fuel flexibility, higher combustion efficiency
and reduced emission of noxious pollutants such as SOx and NOx. The fuels
burnt in these boilers include coal, washery rejects, rice husk, bagasse & other
agricultural wastes.
When an evenly distributed air or gas is passed upward through a finely
divided bed of solid particles such as sand supported on a fine mesh, the
particles are undisturbed at low velocity. As air velocity is gradually
increased, a stage is reached when the individual particles are suspended in the
air stream – the bed is called “fluidized”. Air velocity is maintained in a range
of minimum boiling velocity and velocity of fuel particles entrained. This
helps to ensure stable operation of the fuel and avoid particles entrained into
the gas flow.
If sand particles in a fluidized state are heated to the ignition temperatures of
coal, and coal is injected continuously into the bed, the coal will burn rapidly
and the bed attains a uniform temperature. The fluidized bed combustion
(FBC) takes place at about 840oC to 950oC. Since this temperature is much
below the ash fusion temperature, melting of ash and associated problems are
avoided.
Most coal-fired power station boilers use pulverized coal, and many of the
larger industrial water-tube boilers also use this pulverized fuel. This
technology is well developed, and there are thousands of units around the
world, accounting for well over 90 percent of coal-fired capacity.
The coal is ground (pulverized) to a fine powder, so that less than 2 percent is
+300 micrometer (μm) and 70-75 percent is below 75 microns, for a
bituminous coal. It should be noted that too fine a powder is wasteful of
grinding mill power. On the other hand, too coarse a powder does not burn
completely in the combustion chamber and results in higher unburnt losses.
The pulverized coal is blown with part of the combustion air into the boiler
plant through a series of burner nozzles. Secondary and tertiary air may also
be added. Combustion takes place at temperatures from 1300-1700 °C,
depending largely on coal grade.
This system has many advantages such as ability to fire varying quality of
coal, quick responses to changes in load, use of high pre-heat air temperatures
etc.
permit the use of any kind of biomass after mills in pieces around 6 mm size,
and coal with low caloric value in pieces around 6 mm too. These fuels go into
furnace helped by air flow, and have 2 burners to start process and can burn in
same time the gas or diesel from the Pyrolysis plant.
The boiler consists of a furnace made of "membrane" tube walls. It is fitted
with two drums. The convection vaporisation bank consists of vertical tubes
which are expanded into the two drums. In all steam generating circuits the
water and the water/steam mixture is entrained by force of gravity in a natural-
circulation system.
This system have 3 parts, one for burn the Biomass, other to burn the Coal and
other to burn the light fuel oil for start process or gas and diesel from the
Pyrolysis Plant when have enough production. The 2 first are located in the
front part of the Boiler and the other in the side
The outstanding advantages of Gravity-Fed Traveling Grate stocker furnace
technology as follows
- It is a advanced technology correspond with burning coal, biomass, or
different solids.
- Boiler allows the burning difficult fuels, fuel with components change in a
very wide range, maintaining environmental standards, especially suitable
for characteristics of anthracite.
- Coal does not need high fineness as requirements for pulverized coal fired
boilers. Due to boiler technology maybe burn coal within range of 6mm so
coal handling system is simple, no need pulverized finely instead it only
need to crush.
- Since coal burn at not high temperature (about 850oC) so NOx emission
formed in the furnace at a very low level compare with pulverized
combustion boiler. So, with the current environmental standards, no need
to install expensive NOx reduction equipment on flue gas way of the
boiler.
- Low Temperature in combustion furnace, is closely controlled so
preventing the process of slaging.
- Boiler technology proven effective for control and maintenance of
combustion in a wide range from 50 to 100% which does not need to use
oil to support combustion, is technology with high combustion efficiency
and low operating costs
- Furnace burns coal better, so carbon content in the ash is lower than
pulverized coal fired furnace.
On the basis of the above analysis, recommend: select the Gravity-Fed
Traveling Grate stocker furnace type for Lac Thinh power plant project
2x25MW. DO will be used as a fuel supporting and starting up.
On the basis of the demand of electricity and raising the quality of power
supply for enterprises within the industrial park as well as providing for the
steam demand of factories to serve the technology chain. Power plant with a
capacity of 2x25MW will match for the power supply to plants within
industrial park and to improving the reliability of power supply for the region.
In addition, with capacity 2x25MW is quite small for a power plant so coal
consumption will be less so the plant will not need to invest in port system at
the plant for receiving, transporting instead can use the truck to transport the
coal to the plant, this plan will help reduce the cost of investment, increase
economic efficiency for the plant.
Conclusion: Selection of used 02 condensate steam turbine units with total
capacity are 2x25MW for Lac Thinh power plant project to supply electricity
and steam for industrial plants and power distribution do not use up for
Vietnamese national electricity system.
Functions of the coal handling system will be used for receiving, storage,
crushing and transport to the coal silos of boiler.
Coal fuel of Lac Thinh power plant will be domestic anthracite source and will
be transported to coal yard by trucks, so coal storage shall be designed to
ensure compliance with specific coal receiving.
Coal handling system shall be included coal storage which is fully equipped
with unloading equipment and dust removal. At coal storage will has a
crushing station, coal will be crushed to reach suitable size. At outlet of the
crushing station has conveyors to transport coal to the silos of boiler.
Coal handling system will be included main components as following:
- Coal storage, including unloading as follow: bulldozer, unloading system,..
- Coal crushing station
- Conveyors
- Iron separator
- Conveying weight
- Control system
- Waste water collection system from coal storage
Capacity of the coal storage must contain a enough amount of coal to ensure
that the plant can operate at BMCR mode for 30 consecutive days.
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In case of the plant using other fuels. Fuel handling system will have to be
equipped independently with coal system and there are some specific
requirements for transportation and storage.
5.4.2. Quicklime internal handling system to FGD
Quicklime will be deliver into the silo, situated at east of Boilers, by trucks
through one conveyor. Quicklime demand is about 4,415 ton/year.
Quicklime from silo will be transferred by pneumatic system to the FGD
located in each Boiler
This system will consist of:
- Quicklime silo.
- Air system to quicklime handling systems. Use the same fans prepared to
extract the Fly Ash from the FGD and Electrofilter.
- Quicklime handling systems electro part.
- Quicklime handling systems I&C part.
5.4.3. Ash Handling System
Ash in the coal after burning in the combustion furnace of the boiler survive
under 02 forms: fly ash and bottom ash. Ash is generally contained within the
silos of the plant and will be transported to ash pond by conveyor system, or
maybe also transported out of plant by truck.
Figure 5-5: Type of typical bottom ash removal with fluidized bed boiler
5.4.4. Water Supply System and Waste Water Treatment System
Cleaned water system in the plant will be included 02 water treatment system
serve for 02 different purposes, as following: Potable/service water system and
boiler feed water system. These two systems will have different quality
requirements. The total water demand for Lac Thinh power plant estimated at
251 m3/h.
To enhance the operational reliability of the plant, water supply system will be
included tanks to store water for 07 operational days at full load condition.
For neutralized waste water from power cycle will be led to drainage system
that does not need to process with the condition that their components can
meet limited indicators about waste water which is specified in the
Vietnamese standards.
Some of waste water sources from the plant caused by rain water, not affected
by chemicals or oil which is most arising from coal handling system will be
taken to a storage pit to collect coal slurry, then will continue to be chemically
treated to neutralize. With this type of waste water source and domestic waste
water, the proposal should be led to waste water treatment plant which is
located in industrial park to process in order to reduce capacity for the plant's
wastewater system, this proposal is also applied for domestic waste water
sources of plant. Waste water treatment system of plant should just be
designed to process contaminated wastewater by chemical or oil.
5.4.5. Cooling Water System
Flue gas at chimney mouth of plant (about 296,820 Nm3/h) has to meet
requirements on emission indicators specified in Vietnamese standard number
QCVN 22: 2009/BTNMT, which will be as follows:
- Total dust content: 200mg/Nm3
- NOx content (on basis NO2): 650mg/Nm3 (for coal with a volatile
content > 10%)
1000mg/Nm3 (for coal with a volatile
content ≤ 10%)
- SO2 content: 500mg/Nm3
Due to Lac Thinh power plant located in the Industrial Park and has total
capacity of two units are 50MW, so coefficient Kv is 1.0 and coefficient Kp is
also 1.0.
In the case of plants using technology of Gravity-Fed Traveling Grate stocker
furnace, with low NOx burning coal at a low temperature (about 850oC), so
amount of NOx formed in furnace at a very low level. The FGD consist in one
duct, from lower part go up the gas flue and in counter way go the quicklime
in dust, and have reaction with the sulphur into gas and obtain CaSO3, CaSO4,
Due to the plant located in industrial area so fire fighting system should use
generally a part with fire fighting water system of industrial area. However,
for raising safety of the power plant, raw water tank must be designed to take
water from water treatment plant of Industrial Park and storage to use for
firefighting purposes.
Fire fighting pump station of power plant also must be designed separately and
is located in power plant area.
The Lac Thinh power plant of 2x25MW capacity will be an important power
source of Hoa Binh area in general and of the Lac Thinh industry zone in
particular. Electric power will be supplied to the power system at 110kV
voltage level.
Main connection diagram of the unit is block diagram of generator – step-up
transformer – auxiliary transformer. The transformer circuit breaker is
installed between generator and branch connecting to the unit auxiliary
transformer. This diagram allows the auxiliary system is supplied power from
the power network in case the generator is out of service.
5.5.1. Power generation and power transmission
For generating power, the power plant shall consume a part of power to ensure
operations of the auxiliary mechanical and electrical parts such as fuel supply,
water pump, circulation water pump, condensate water pump, air fan, lighting,
control and communication …
5.5.3.5. HVAC
The ventilation and air conditioning systems are equipped in the power plants
for maintaining defined room temperatures and fresh air, ensuring sanitary
requirements for operators and removing the waste heat of equipments, so the
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equipments can operate stably and reliably and having long live cycle.
The ventilation systems will be equipped for the areas that have not high
requirements on air and temperature conditions, it mainly requires ventilation
and heat reducing for equipments. Depending on the conditions and equipment
requirements as well as safety for operators, different ventilation methods will
be applied: natural circulation ventilation or forced-circulation ventilation.
The air conditioning systems will be equipped at area that have high
requirement on environment such as room for high accurate electronic
equipments or room for equipments with particular recommendations from the
Manufacturers on temperature and moisture, rooms with regular present of
people.
The Lac Thinh power plant is designed to supply power for Lac Thinh
industry zone as main purpose; otherwise power plant will sell power for
EVN. For this purposes, the base connection solutions of plant will including:
The Substation will be built to connect to National power grid.
Connect to Industry zone power grid.
Calculation voltage level criteria of Lac Thinh power plant connect to power
grid as bellows:
To transfer all power to power system.
The power supply for Industry zone has to enough while power plant in
maintenance period.
U P (100 15 l )
When: U – Voltage (kV)
P – Transmission power per 1 line (MW)
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Thinh power plant to 110kV Lac Son Substation. Switch 110kV will be part
of Lac Son substation.
Communication between substations will be optical wires in the grounding
rope (OPGW)
Remark: the power loss will include of 110kV and 220kV power grid in Hoa
Binh area and the 220kV Yen Thuy substation is not operation in 2020.
Comment:
The calculation result to show that the power loss of 2nd option is minimum.
2 110kV double
Billion
circuit transmission 11.25 22.50 -
line (OHL) VND
Comment:
The calculation result to show that the investing cost of 1st option is minimum.
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The investing cost of synchronized power grid (out of Lac Thinh power plant
fence) connect to Lac Thinh power plant:
No. Description Unit 1st Option 2nd Option 3rd Option
Total Billion
11.25 40.50 58.09
VND
Comparison the Billion
option 0 29.25 46.84
VND
a. 1st option
Advantages:
The lowest investing cost,
The synchronized connection grid only invest 2.5km double circuit
transmission line from Lac Thinh power plant to transit point of Lac Son –
Yen Thuy 110kV transmission line.
Disadvantages:
The power loss is higher than 2nd option.
110kV Lac Son – Yen Thuy and 110kV Yen Thuy substation have to
ensure operate on schedule before 2017.
b. 2nd option
Advantages:
The lowest power loss.
Disadvantages:
Investing cost higher 1st option
The synchronized connection grid have to invested 5km double circuit
transmission line (OHL) from Lac Thinh power plant to 110kV Yen Thuy
Substation.
110kV Yen Thuy substation have to ensure operate on schedule before
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2017.
110kV Lac Thinh - Yen Thuy transmission line is not included in the
approved Power development plan of Hoa Binh Province.
c. 3rd option
Advantages:
Not affected by investing schedule of regional power grid.
Disadvantages:
Highest power loss.
Highest investing cost
The synchronized connection grid have to invested 20km single circuit
transmission line (OHL) from Lac Thinh power plant to 110kV Lac Son
Substation and extended once (01) bay in 110kV Lac Son substation.
Consider ability to extend the existing 110kV Lac Son substation.
e. Recommendation:
According to the technical and economic analysis. The 1st option will be
selected to connect Lac Thinh Power plant with region power grid at 110kV
voltage level and connect to transit point of Lac Son – Yen Thuy 110kV
transmission line, investing scope as below:
To build the 110kV Lac Thinh substation.
To build double circuit transmission line from Lac Thinh power plant to
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Comment:
Calculation results show that the outgoing transmission line from the Lac
Thinh power plant and nearby are not overloaded during normal full load
operation mode.
Cross section
Full load operation,
No. Transmission line No.
MW/MVAr
P Q % load
Comment:
Calculation results show that the outgoing transmission line from the Lac
Thinh power plant and nearby are not overloaded during false operation mode.
5.6.3.3. Conclusion:
The power flow calculation result show that: when Lac Thinh Power plant
connect to region power grid, the power flow capacity of transmission line
ensure to load power.
The Control and Instrumentation (C&I) system for the Lac Thinh Thermal
Lac Thinh power plant will be located in Lac Thinh Industry park, Lac Thinh
town, Yen Thuy district, Hoa Binh province.
Lac Thinh power plant will be constructed in the southeast of Lac Thinh
Industry park, near Ho Chi Minh highway. It’s 75km from Ha Noi, 80km from
Noi Bai international airport and 150km from Hai Phong International port.
The arrangement of items and equipments on the general layout for 2x25MW
Lac Thinh power plant must be considered in conform with the overall
planning of industrial parks with shared items such as drainage systems,
internal road system, power distribution system ... arrange layout must be
optimized on the basis of investment costs as well as operating costs and
conform with technology, environment requests, firefighting...
The arrangement of items, transport systems in the plant to ensure compliance
with the production line, the convenience in used as well as the layout of the
industrial zone planning. In addition, the overall planning of the plant, roads
and communication with the outside and the drainage system must be conform
with the overall planning of the area.
General layout of plant will be planned some areas as following:
- Power Island plant area: Turbine, Boilers, Environment emission
equipments and chimney;
- Cooling tower;
- Water tanks and water treatment system area;
- Waste water treatment area;
- Quicklime handling area;
- Ash handling area;
The designed level of the plant must conform to the working conditions at the
flood peak (or tide peak) with the highest frequency as standards required for
the construction phase. The filling level has to correspond with the overall
planning of the entire plant and the grade filling level of infrastructure of
industrial parks as well as expected future.
The slope of filling level has to conform to the main drainage direction of
industrial parks as well as expected future.
Leveling material has to combine the requirements of effective standards for
construction and the availability materials of regional.
Leveling process must be calculated according to the natural geology and
implementation method can be applied in the plant area.
All of plant area will be implemented by 2 stages:
- The first phase was excavated from rich soil to dry soil level. These soils
are temporarily stored beside to the plant. These land used for gardening
and landfill materials
- The second phase will excavate the lower soil level with accuracy level.
This level will be clarified in next phase in the project dossier.
All areas will be prepared to prevent flood from heavy rains. The slope
requirements will be clearly defined in the next phase of the project dossier.
5.8.3. Foundation treatment solution
The foundation treatment method will be carried out all foundations within the
project in order to ensure:
- Heavy-duty capacity of the ground base is suitable for total or partial loads
from the plant.
- Deformation of land change in the allowed range.
- Deformation of the base and project shall not exceed the limit values to use
for normal project.
- Ground base is enough load capacity so that doesn’t not destabilizing or
destroying the ground base.
Depending on the geology of the area, workload, construction time and
financial factors, appropriate method the ground base will be proposed.
- Method of pre-loading + ground improvement by prefabricated vertical
drain: This is a popular and economic method in Vietnam. Disadvantage of
this method is loading time (total loading time is up to nearly 01 year).
Further, some other issues should be considered such as the sand source
and sand transportation cost as loading and unloading.
- Method of ground improvement by prefabricated vertical drain + vacuum
suction: at present, in Vietnam, particular calculation standard for this
method has not been issued. Disadvantage of this method is high cost.
- Method of sand pile - sand well: At present, only the 22TCN 262-2000
Vietnamese standard has guidance on design of sand pile – sand well.
However, requirement on material is rather high. Further this method also
requires time for preloading and it will affect to construction progress.
- Method of Deep Cement mixing Method (DCM): in this method, the piles
are made from mixture of cement and clay at site. This pile type has high
water proof capability.
- Method of post tension tube piles: This method has short construction time
and highest loading capability among the mentioned methods. Load is
transferred through the piles to the well soil layer below so it can ensure
loading capability and avoid week clay layer. Construction progress of this
method is rather short. Comparing to normal steel reinforced concrete pile,
the post tension concrete tube pile is longer, it requires lower concrete
volume and much more cheaply, so it becomes more and more popular.
Select pre-stressed ground base method has to conform to the geology of plant
area. The design will be reviewed, considered and a comparison between
foundation solutions with the pre-stressed ground base: Deep Cement mixing
Method (DCM), sand pile, pre-loading, vacuum suction … or combine them.
5.8.4. Foundation
Shallow foundation and bored pile foundation will be designed to apply for the
project. In the detail design stage, it will be re-considered and suggested the
solution of foundation for specific items of plant base on load and soil
investigation in plant area. Also, pile type will be calculated and made the best
choice.
Foundation design has to meet the following requirement:
- Shall be safe and stable.
- Footings shall be designed to sustain the applied loads, moments and
forces and the induced reactions and to ensure that any settlement which
may occur shall be as uniform as possible and the safe bearing capacity of
soil is not exceeded
For the turbine and generator items, static and dynamic load analysis will be
carried out as per manufacture’s recommendation
After evaluation of solutions, following foundation solutions are
recommended:
- Shallow foundation: For buildings having small load: using normal
foundation structure such as isolated foundation, strip foundation and raft
foundation.
- Pre-stressed tube pile foundation: For medium load structures and for
heavy load structures;
- CDM piles: used to reinforce coal storage foundation, ash disposal area,
constructions of items such as pump station, discharge culverts …
Above foundation solutions are just the recommended ones, depending to
technology and experience that EPC contractor can propose other suitable
solutions during detailed design phase.
5.8.5. Architectural and civil solution
5.8.5.1. Architectural
Architectures in the Lac Thinh power plant are designed according to modern
industrial architecture and surrounding landscape.
Landscape, greeneryshall be harmonic to general architectural to create a good
landscape in order to improve weather condition for power plant.
Selected materials shall suitable to function and weather condition of the
region. Roofs, walls of structure shall ensure sound-proof, insulation, and
water-proof. Further, the roofs shall have slope for water drainage suitable to
regional weather condition.
a. Design method
All RCC, post tensioned concrete, steel work shall be either Load factor
method or working stress method.
All structural steel work shall be designed by allowable stress method
following ASD recommendations by AISC (The 9th edition).
All RCC work shall be designed following ACI 318M-08 and/ or approved
relevant standards.
Steel structure specification shall conform to ASTM or TCXD 170-1989 or
equivalent. It has to be paint cover to resist the corrosion and erosion
Concrete grade shall be as follows:
- Super structure: B30 as per TCVN
- Bored pile/ precast non-pre-stressed pile: B30 as per TCVN
- Foundation/ underground members: B35 as per TCVN
- Blinding concrete: B10 as per TCVN
- Material of Reinforcing Bars shall conform to TCXDVN 356: 2005 or
ASTM A615
5.8.7.1. Loads
Load relate to equipment will be supplied by manufacture. Load impact on
project as including:
- Dead load
- Live load
- Load by wind
The loads shall be calculated using the unit weights of building material and
shall be in accordance with TCVN-2737:95 Loading and Impact – Design
Standards and ASCE7: Minimum design loads for Building and Other
Structures. Equipment load will be considered as per manufacturer’s load data.
a. Dead load
Dead loads will consist of the weights of the structure and all equipment of a
permanent and semi permanent nature including tanks, wall panels, partitions,
roofing, piping, electrical trays, bus ducts, and the contents of tanks, measured
at full capacity. However, the contents of tanks will not be considered as
effective in resisting column uplift.
b. Live load
Live loads will consist of uniform live loads and equipment live loads.
Uniform live loads are assumed unit loads, which are sufficient to provide
movable and transitory loads, such as the weight of people, portable
equipment and tools, planking and small equipment, or parts which may be
moved over or placed on floors during maintenance operations. These uniform
live loads should not be applied to floor areas, which will be permanently
covered with equipment.
Equipment live loads are calculated loads based upon the actual weight and
size of the equipment and parts to be placed on floors during dismantling and
maintenance or to be temporarily placed or moved over floors during
installation.
c. Wind load
The wind load on structure shall also be determined in accordance with TCVN
2737-1995: Loads and effects – Design standard
5.8.7.2. Earthquake
The calculation to determine seismic loads will be based on TCVN 375 - 2006
and the need to pay attention to the dynamic properties of the project, that is,
pay attention to the impact of cyclical fluctuations, damping fluctuations and
the other vibration of the project.
Horizontal Load capacity of the pile is taken into calculates to withstand the
5.8.8.1. Power island plant area (boiler, turbine – generator, center control
building, ESP, FGD …)
The reinforced concrete foundation with bored pile. Foundation shall be
designed adequate dimension to transfer load to pile
5.8.8.2. Stack
Stack shall be verified and calculated in strength capacity and stabilizing
6.1. General
Lac Thinh power plant project planned to develop in Lac Thinh Industrial Park
(1st stage) in Lac Thinh – Yen Lac villages, Yen Thuy district, Hoa Binh
province. The Plan of Lac Thinh Industrial Park was approved by the Hoa
Binh People committee in the decision No. 1271/QD-UBND dated July 22,
2011.
Lac Thinh Industrial Park Co. Ltd will carry out the compensation and
resettlement plan and hand over the site to Lac Thinh Power Plant for
construction.
Lac Thinh industrial park area planning 220ha in two stages, each stage is
110ha. Site clearance for 110ha in first stage (mainly land of Hoa Binh 2/9
state-run farm) will impact to the company operation and project affective
people will lose the cultivate land and must change their jobs, impact to their
living.
The Plant’s required area is about 19.52ha, in which 11.52ha is inside the
plant boundary and 8ha outside the plant boundary for ash yard.
6.3.2. Land demand for clearance and compensation
In this stage the there is no detail survey of the project affected people (PAP),
but for PAP in the area State which is recovered for industrial projects,
defense purpose, public projects, must be move out from the project site will
be arranged resettlement by the following options:
By arranging a house in other place
By giving new land for living place
By money and PAP will arrange themselves new place for living.
Land in the project site mainly are land for building, garden, forestry.
Inventory of project affective land and people will be set up after detail
survey.
6.4.1. Principles
e) All project affected household must be compensated for the land and
property before project execution /or recover the income.
f) House or land for compensation/resettlement must be reflect the improving
the living standards of PAP.
g) PAB must be arranged for resettlement at the highest level of living
standards of the existing population in the area.
h) Compensation and resettlement plan must be executed based on the
respective the social and cultural standards of the PAP.
i) Compensation and resettlement plan must be accepted by majority and will
be execute only after discussion with PAP.
j) Compensation (house/ architecture structure, crops…) must be based on the
rate approved by the Provincial compensation committee. Compensation plan
must be comply with the schedule and reasonable supervision.
6.4.2. Assistance policy
The compensation and resettlement must comply with the Land Law, Decree
22/1998/ND-CP and current regulation of Vietnamese government, the
assistance policy must be based on the local regulations specially of Hoa Binh
province.
All the assistance to the household having difficulties and all other assistance
according to the regulation will be decided by the compensation compete
during the implementation period.
The owner beside the assistance to the families has to move out the site, will
assist to construct the infrastructure in the resettlement area.
6.5.1. Organization
After project approved by the authorities, Lac Thinh Industrial Park Co. Ltd
will agree with the local authority to set up the compensation committee the
leading by the local authorities.
Compensation committee will set up the option to inventory to determine the
cost for compensation according to the current rate and regulation, agreed with
the PAP and submit to Hoa Binh People committee for approval.
Compensation committee to operate independently, expenditure will be
provided by the Lac Thinh Industrial Park Co. Ltd.
The site will be handed over to BTG S.R.O Group for Lac Thinh Power Plant
Construction after clearance and compensation.
6.5.2. Responsibility of local authorities
discuss and answer the questions of PAP on the recovery land; speed up, apply
the necessary methods to keep the working schedule.
6.5.3. Responsibility of the Lac Thinh Industrial Park Co. Ltd.
Cost for compensation will be carry out by Lac Thinh Industrial Park Co. Ltd
decided after detail survey in the Ressetlement Action Plan. Estimate the cost
for compensation of power plant is about VND 12,000,000,000 (twelve billion
VND).
It is including:
Cost for land compensation.
Cost for property compensation.
Cost for assistance to PAP.
Cost for compensation and resettlement implementation
The Environmental Impact Statement Report of Lac Thinh Industrial Park was
prepared by Environment and Technology Development JSC – TEDCOM and
was approved by Hoa Binh People Committee in Decision No. 1444/QĐ-
UBND dated 17/10/2012 on: ”Approval Environmental Impact Statement on
trading and construction investment project of infrastructure of Lac Thinh
Industrial Park – 1st stage located on Lac Thinh and Yen Lac commune, Yen
Thuy District, Hoa Binh Province.
According to Appendix II, Decree No. 29/2011/ND-CP dated 18 April, 2011
on “Providing strategic environmental assessment, environmental impact
assessment and environmental protection commitment”, the Environmental
Impact Assessment (EIA) report of 2 x 25MW Lac Thinh thermal power plant
project must be prepared and submit to Hoa Binh Department of Natural
Resources and Environment (DONRE) for approval.
In this chapter briefly mentioned the issues related to the Project Environment
impacts and Mitigating measures. The features of creature resources,
ecosystem, social – economical political conditions of the area will be detail
mentioned in the EIA report in the Feasibility Study Report preparation stage.
Lac Thinh power plant located in the South – East of Lac Thinh Industrial
Park, Yen Thuy district, Hoa Binh province. This site is 73 km from Hanoi, 93
km from Noi Bai airport and 170 km from Hai Phong port. Industrial park will
be developed in two stages, thermal power plant project will be develop in
first stage.
7.1.1. Climate.
Yen Thuy located in the tropical area with four seasons (spring, summer,
autumn and winter), high ambient temperature is good for industrial plants
such as: soya, sugar cane, orange, lemon, fruit trees and other industrial trees.
With agricultural land 6,973.22ha, natural forest 8,463.0ha, planted forest
1,971.25ha, Yen Thuy is one from two districts of Hoa Binh having land in
Cuc Phuong.
Ambient temperature:
According to the data from Chi Ne station from 1997-2011, annual average
temperature is 23.9oC, lowest is 16,9oC (January) and highest is 29.3oC (June).
Humidity
Annual average humidity is 83%.
Wind condition
Annual average wind velocity is 1.9 m/s.
Rainfall
Annual average is 199mm.
Sun and radiation.
The data of sun hours at the site is:
Total annual average 1,442.7 hours
The highest sun hour in the month (July): 173.5 hours
The lowest sun hour in the month (February): 48.9 hours
Evaporation:
Annual average: 2.40 mm
Highest annual average: 8.00 mm
Lowest annual average: 0.30 mm
Fog
In the period from 1997 to 2011 the lowest fog day was one day (1997) and
the highest fog days are 129 days (2004).
Ambient pressure
Lowest average is 991mb (July) and highest is about 1020mb (December)
Atmospheric stability
Atmospheric stability is defined basing on wind velocity and radiation in
daytime and cloud coverage in nighttimes. Atmospheric stability is type D in
nighttimes and type B in daytime at the project area.
7.1.2. Current status of quality of physical environment
Refer to EIA of Lac Thuy industrial park prepared by TEDCOM in 2011 and
approve by Hoa Binh DONRE the existing environmental condition of Lac
Thuy as follows:
Surface water quality:
Analysis results of surface water samples in project area show that most of
analysis parameters are lower than the permitted value as stated in QCVN 08-
2008/BTNMT. Yen Lac lake water and Cay Da stream water in Com hamlet
have the NO2- contents are 1.5-2.0 times greater than the permitted value. Cd
contents in analysis samples are 2-3 times greater than the permitted value.
Buoi river water at the location flowing into Cay Da stream has low pH degree
(6.78).
Underground water quality.
Analysis results in March 2012 show that underground water quality (both
boring and drilling well) in the project area are quite good, most of
analysis parameters are lower than the permitted value as stated in QCVN 09-
2008/BTNMT
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Air quality
The analysis shows that the average concentrations of TSP and CO, SO2, NO2,
H2S, O3 are all lower than the permitted values as stated in QCVN 05-
2009/BTNMT averaged for 1h and QCVN 06-2009/BTNMT for ambient air
Noise.
Analysis results of noise show that the average noise level at all monitoring
stations in the project area are lower than the permitted value in QCVN 26-
2010/BTNMT for general areas is 70 dB.
In general, weather factors at project area have advantage to using solution of
flue gas disperse.
Site clearance and revoking of land 110ha in stage I (mainly farm land of -2/9
Hoa Binh Company) cause impact to production capacity of company and
farm households lose farmland or must change occupation, cause significant
impact to people’s life.
To keep the schedule the site clearance and compensation must be carry out
parallel. Local compensation committee to set up the compensation and
resettlement plan for the Project affected people having land in the project site.
In the site leveling and project construction period impact to the environment
will be temporally on: dust, noise, waste water, solid waste…from the
following activities:
unexploded ordnance detection
Site clearance, trip the vegetation, site leveling.
Construction material transportation to and waste from the site.
Transportation material for site leveling.
Vibration from operation of construction machines.
Waste water, solid waste and sewage from construction staff at site.
….
In this stage the mitigating measures must be applied to minimize the impact to
environment:
To decide the temporary sewage place to collect all the sewage for
transportation to the sewage treatment area.
Limit the construction machine and cars repairing work at site. The
temporary repair area has to prepare with the barrelling for oil contaminated
water.
Sewage water from sanitary, kitchen and other area must be collected and
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In waste source aspect, all waste water from the plant are consist of heat
contaminated waste water, oil contaminated waste water, chemical substance
contaminated waste water, domestic sewage…
In time aspect, all waste water from the plant is consisting of two types:
regular and irregular waste water.
Irregular waste water includes: waste water from clean of boiler, chemical
clean of boiler, waste water from chemical clean of boiler, feed pump clean,
chemical substance contaminated waste water. This type waste water will be
collected to neutralize pond, then go to common waste water collection tank.
From here, waste water will be pumped and treated in final neutralize pond.
Regular waste water includes: waste water from boiler’s blow-down, waste
water from floors of boiler and steam turbine, waste water from cooling
water system, back-washing waste water from raw water treatment system and
demineralization system, waste water from laboratory and sanitary waste
water.
Applied Code and Standards:
QCVN 14:2008/BTNMT – National technical regulation on domestic
wastewater.
QCVN 08:2008/BTNMT - National technical regulation on surface water
quality.
QCVN 40-2011/BTNMT - National technical regulation on industrial
wastewater.
Preliminary calculation the regular waste water need to be treated is 120 m3/h.
Industrial waste water from technology process, sewage and rain off water
after treatment, neutralize and other necessary treatment will be collected and
pumped to the Industrial Park common waste water treatment Plant. This plant
locate on the East area of the industrial park and will be used for all Plants in
the Lac Thinh Industrial Park, with capacity 8,000 m3/day (capacity of first
stage is 5,600 m3/day). Treated water meeting the QCVN 40-2011/BTNMT
column B will be discharge to biological lake to stabilize, going treatment and
discharge to Cay Da stream.
Applied standards:
QCVN 22: 2009/BTNMT: National Technical Regulation on Emission
of Thermal Power industry
Each boiler will be equipped one ESP system with the efficiency up to 98%.
Coal storage area will be surrounded by windbreak mesh and water spray
system to limit dust pollution to the power plant.
7.4.4. Ash handling system.
Bottom ash from the furnace, this ash will go through conveyors to bottom
ash daily silo and after by trucks to the ash yard;
Re injection ash to the furnace from convective part and dust separator,
using air ejectors
Fly ash form the Electro filters, go to different daily silo and after by trucks
to ash yard
Fly ash from FGD, with gypsum, go to other daily silo, and by trucks to
ash yard
This ash yard have a minimal capacity for storage, for this reason to guarantee
the storage for 6 years, we have an external Ash yard into the IP, with 8 ha.
From this ash yard to the other, go by trucks
7.5. Mitigating measures of bad impacts, prevent and cope with environment
accidents
Recently in Vietnam the flood and flash floods occurred very frequently. The
super flood, unexpected, rapidly increase the intensity of flood, high flood
magnitude, damage irreparably occurred in the mountain area. According to
the survey data from 1953 to 2004 there were at least 317 flash flood. Flash
flood occurs more frequently with serious damage. The mountain area in the
North has high risk of suffering the flood and flash flood specially some
province in the North – West area such as Son La, Lai Chau, Ha Giang.
The prevention measures are:
Plant and protect the protective forest.
Construct flood regulation basin in the area flash flood occur frequently
To clear drainage system of obstruction.
Construction dam, preventive walls.
Flood diverted.
Construct the additional spill out from the water reservoir
Set up a map of danger area from flash flood and Flood
Forecast and warning about the flash flood
…..
7.5.2. Risk of firing and explode
Risk of fire and explode in the boiler area, coal storage and oil tank,... are
practically occur cause the damage of both property and human being.
Mitigating measure:
Design this items with sufficient ventilation, separated completely from
each other to prevent spread the fire.
Install the fire prevention equipment.
Chapter 7: Environmental impact assessment
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Chemical impact
Chemical use in the laboratory, demin. Water plant and waste water treatment
plant. In case of leakage or break down the operation staff will be suffer by the
chemical through skin, eyes and breathing. The impact is not big and
immediately.
Chemical leakage occurs from not properly to maintain the equipment or blow
up the piping or chemical storage equipment.
Oil leakage:
Bad quality of cooling water and not frequently maintenance
Full of oil storage and area is not good ventilation.
Big leakage
7.5.4. Risk of environment equipment
8.1. Overview
The basic function of 2x25 MWe Lac Thinh Power Plant is to provide steam
about 130,000 tons/year and delivery electricity for consumption of all Industrial
Park (approx. calculation of demand is 19 MWe). Another purpose and function of
power plant is to send exceeding electricity to Vietnam nation grid. The Lac Thinh
Power Plant shall practice the following duties:
To supply stable and reliable power capacity and steam to the Plants in Lac
Thinh Industrial Park and meeting the rapid power demand of Hoa Binh
Province;
To maintain electrical quality required in the relevant standard;
To increase the effectiveness of power supply in Hoa Binh province by
reducing the transmission losses.
To protect environment by using the low heat value coal and waste
(biomass) of forest processing product.
8.1.2. Operating regime
The power Plant is proposed to operate according the power requirement in the Lac
Thinh Industrial Park and Power Purchase Agreement (PPA) signed between Lac
Thinh thermal Power Plant and Electric Power Trading Company (EPTC/EVN).
The Power Plant will directly be dispatched from Regional Dispatching Center (A1)
or National Dispatching Center (A0). Following order of National Dispatching
Center, the Plant shall cover daily load curve and weekly and monthly procedure to
obtain the highest economical affects in energy production of electricity system.
The following factors are necessary for the management of plant operation:
Availability and reliability
Standing ratio of the power plant unit
Mandatory standing ratio
Thermal efficiency of the power plant unit
Cost for power generation
Other conditions need to be studied:
Capability of providing fuel (coal, biomass);
Provisions regulated by law will affect the operating mode such as the
inspection of pressure-producing equipment, requirements of licensing, the
general terms of safety, etc.
Environmental matters.
Chapter 8: Plant Operation and Maintenance
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Requirements of operation for the thermal power plant: The power plant is
operated continuously 7 days per week. Designed time operation is T = 6,500
h/year (annually average time of operating is converted to rated capacity);
Pausing the units as scheduled for maintenance and major overhaul in rainy season.
8.1.3. Maintenance of the power plant
Before the commissioning of the power plant, new employees will be selected
according to their education backgrounds and expertise and send to attend the
training courses (on site/off site depending on conditions in the EPC contract) and
learn the practical skills in running, operation and maintenance of boiler, turbine
generator and peripheral equipments.
Operation training items and contents are as follows:
Plant introduction and description: introduction to plant environment,
description of industrial safety specifications.
Management training courses: to understand the corporate culture and key
management points, know well the operation conditions.
Brief introduction to generating process: introduction to generating process
and description of key points.
Brief introduction to water treatment process: introduction to fresh water,
filtrated water and demineralized water treatment processes, and description
of key points.
engines);
+ Analysis of the chemical, oil and metal wear and strength;
+ Plant testing, especially complicated devices such as generator,
transformer, etc;
+ Metal experiment, roentgenography and other related analysis;
+ High-voltage welding.
8.3.2. Maintenance plan
Regular maintenance, inspection and overhaul and major repairs firstly are
made according to the recommendations of the equipment designer and
manufacturer. However, it can be modified suitably with the actual condition of
the power plant (if necessary).
Idle plan to of the power plant will be established based on the steam supply
requirement and dispatch plans of the power grid system and maintenance
strategies of required equipment.
The maintenance organization will have to consider two cases: scheduled and
unplanned maintenances.
- Scheduled maintenance: The scheduled maintenance is carried out based on
the guidelines and the recommendations of the equipment manufacturer and in
combination with the production plan of the power plant during the year.
Scheduled maintenance is the form of regular maintenance, preventive
maintenance, overhaul maintenance...
- Unplanned maintenance: The unplanned maintenance is performed when
there are abnormalities in the operation of the device or group of devices.
Unplanned maintenance is the form of failure maintenance, designation
maintenance...
8.3.3. Maintenance Training
Total number of staff and workers of the power plant is expected around 108
people to come to the plant diary into 5 days in week organized into three
groups (operation, maintenance and administration and management).
Operation staff 75
Maintenance staff 52
TOTAL 153
The total investment will be the basis for the raising capital plan as well as
evaluating the feasibility of the project.
Total cost estimate comprising following costs:
Equipment cost
Construction cost
Compensation and resettlement
Administrative construction investment consulting cost
Contingency cost
Other costs ...
Total cost estimate as below:
Table 9-1: Total cost estimate
Before VAT After VAT
No. Costs VAT (USD)
(USD) (USD)
1 Equipment cost 57,500,245.14 5,750,024.51 63,250,269.65
2 Construction cost 14,530,452.73 1,453,045.27 15,983,498.00
3 Other cost 9,808,539.84 640,653.98 10,449,193.82
4 Contingency cost 7,482,762.29 748,276.23 8,231,038.52
TOTAL 89,322,000.00 8,592,000.00 97,914,000.00
9.2.1. Targets
Loan
Revenue from electricity sale
Others incoming
Outgoing cash flow: comprises
Investment cost
Fuel cost
Operation and maintenance costs
Enterprise income tax
Principle and interest payback
Revenue and expense during the years in the life time of the project are
converted to the first year of the project with financial discount rate i=7%
(owner opportunity cost: 12%).
Following financial indexes are considered and analyzed:
IRR
NPV
B/C
Payback period,
A project is feasible if it satisfy following conditions:
IRR value shall satisfy financial discount rate factor (i) on equity capital;
NPV > 0 as calculated with discount rate i
B/C > 1
Financial balance shall be reached.
Payback period is as soon as possible
9.2.2. Input data for financial analysis
Technology parameter
No.
Content Unit Value
1 Capacity MW 50
2 Auxiliary power ratio % 11%
Chapter 9: Total Cost Estimate and Financial analysis
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Technology parameter
No.
Content Unit Value
3 Auxiliary power MW 5.5
4 Net power MW 44.5
5 Plant gross eff (HHV) % 28.16%
6 Plant net eff (HHV) % 25.90%
7 Tmax Hour 6,500
8 Coal heating value Kcal/kg 4,690
9 Coal specific consumption Kg/kWh 0.651
10 Limestone flow Ton/h 2.690
11 Generating power Gwh 325.00
12 Commercial power Gwh 289.25
13 Generating steam T/year 156,000.00
14 Coal consumption (adb) T/year 211,629.6
15 Oil consumption (DO) T/year
16 Limestone consumption T/year 4,415
17 Make-up water m3/h 574.0
18 ASH T/year 20,875.0
19 Area ha 11.5
20 Water price USD/m3 0.2
21 Coal fuel price USD/T 44
22 Oil price (DO) USD/T
23 Quicklime price USD/T 50
24 Play out price of a lease USD/ha/year 4,200
25 Steam price USD/T 24
26 Ash price USD/T 0.80
27 O&M %(Capital)/year 2.50%
28 Plant life Year 25
29 Amortization price Year 10
30 Exchange rate 1 USD 20,850
CIT according to Decree 124/2007/NĐ-CP dated 14/02/2007 stipulated CIT
31
complying the Law 14/2008/QH12 CIT apllied is 25%/year
In general Lac Thinh Power Plant Project will impact to the social -
economical development of Hoa Binh Province, such as:
To meet the power demand growing: Project planned to put into operation
in 2017 will take part in the power supply for power demand in the area In
other hand it will contribute small capacity to improve the ration between
Hydro power and thermal power generation to stabilize the power supply to
the power system.
To create the jobs for labor force: Plant capacity 50MW required rather big
coal consumption, creation the jobs for the labor force with stable income
and will be driving power to attract other project development in the
Industrial.
To contribute to the economic development in the area: Project with the
modern technology will improve the power grid development in the area,
based on what the local industrial project will be developed. The services,
health care, education will have opportunity to develop. Project will be
good conditions for social – economical development in the area, increase
the income for the labor and increase the production in the area.
For the state budget will be increase from the variation type of taxes;
Project supply steam which will attract the project development in the
Industrial Park (for example steam supplied to brewery).
9.2.4. Project economical evaluation
From economic view of point the cash flow will be considered including:
Income: + Revenue from power sale
Expenditure: + Capital cost
+ fuel cost
+ O&M cost
+ Resource tax: not included
Cash flow of income and outcome in the project life time converted to the first
year of the investment with discount factor ik% = 10%.
Economical evaluation results:
Economical evaluation results
Index Value Unit
Power tariff economical 6.51 CentUSD/kWh
EIRR 10.16 %
ENPV 0.7 M. USD
Discount rate economical ik 10.00 %
B/Ck Ratio 1.013
Payback period 23 year
Power tariff 6.51 CentUSD will be economical feasible. Especially when the
industrial plants in the industrial park will be put into operation, power plant
can supply power directly to the consumers, the project targets will be
improved.
9.2.5. Financial analysis result
10.1. Conclusions
Lac Thinh cogeneration Power Plant project planned to construct in Lac Thinh
Industrial Park, which located in Lac Thinh – Yen Lac villages, Yen Thuy
district, Hoa Binh Province. This site was approved by the Province in the
Decision No. 1271/QĐ-UBND dated 22/7/2011.
Plant will supply the power and steam (24t/h-30t/h) to the plants in Lac Thinh
Industrial park. Power demand in the Lac Thinh IP is about 70MW.
Plant area is about 19.52ha, in which 11.52 ha will be inside Plant boundary
and 8ha for ash yard will be located outside the plant area.
Plant installed capacity is 2 x 25MW using the local low quality coal and
waste form forestry and agricultural production. Coal will be local or from the
Thai Nguyen, Quang Ninh province. Coal, quicklime, biomass will be
transported to the plant by trucks.
Plant use the Gravity-Fed Traveling Grate stocker furnace type, using local
bad coal and biomass for clean energy and is environment friendly and
suitable for characteristics of local anthracite.
Power and water for construction will be supply by the common use system of
Lac Thinh industrial park.
Water demand for plant is about 251m3/h for plant operation will be supply
from water supply station capacity 18,000m3/day in industrial park. Raw
water will be supply from Thuong, Nong Truong lakes, and from underground
water
Waste water about 120m3/h after preliminary treatment will be discharged to
the industrial park waste water treatment plant and continuing be treated to
meet the requirement before discharge to the environment.
Ash and slag will be collected in ash pond, from ash pond ash will be
transported to the treatment area by the Industrial Park environment treatment
staff.
Plant will connect to the power system by 110kV voltage at the 110kV Lac
Son – Yen Thuy transmission line or connected to 110kV Yen Thuy or 110kV
Lac Son existing substations by double/ single circuit transmission line. The
final decision will be make in the report on Plant connection to the power
network. Notice No 2019/TB-EVN-NPC dated 8/6/2011 between Northern
Power corporation and Lac Thinh Industrial Park Ltd. Co agreed that 110kV
transmission line will be available at the IP fence for purchasing or selling
power to the grid.
Project cost estimation is USD 97,886,336.16 (after tax).
Chapter 10: Conclusion and Recommendation
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10.2. Recommendations