Commissioning Procedure For EDG

For Approval
A Dec.14.’17 1ST ISSUE J.H.PARK T.H.KIM D.S.YOON

REV. DATE DESCRIPTION PRPD CHKD APPD
OWNER :
PROJECT :
KALSEL-1 COAL FIRED POWER PLANT PROJECT
CONTRACTOR :
PREPARED BY DATE TITLE
J.H.PARK Dec.14.’17
CHECKED BY DATE
COMMISSIOINING PROCEDURE FOR
T.H.KIM Dec.14.’17
EMERGENCY DIESEL GENEROR SYSTEM
APPROVED BY DATE
D.S. YOON Dec.14.’17

JOB NO. DOCUMENT NUMBER REV.
BEID1401 KSL1L-BRV-T-05-001 A
KALSEL-1 2ｘ100MW Coal Fired Power Plant
Revision History
REV. SEQ. REVISE

NO. NO.
ISSUE DATE
D PAGE
DESCRIPTION REMARK
A 1 Dec, 14. „17 - Issued For Approval
KSL1L-BRV-T-05-001
EMERGENCY DIESEL GENERATOR SYSTEM
Rev. A
Content
1. GENERAL 2
2. ACCEPTACE CRITERIA 2
3. REFERENCE 2
4. PRE-REQUISITES 3
4.1 GENERAL PRE-REQUISITES 3
4.2 FUNCTIONAL PRE-REQUISITES 4
5. PRECATION AND NOTES 4
6. TEST EQUIPMENT 4
7. HSE STATEMENT 5
8. TECHNICAL SPECIFICATION 5
9. COMMISSIONING PROCEDURE 6
10. RESTORATION 7
11. COMMISSIONING SCHEDULE 7
12. ATTACHMENT 7
KSL1L-BRV-T-05-001
Rev. A
1. GENERAL
The objective of this procedure is to provide guidelines to verify the emergency diesel
generator being tested and to furnish the initial start-up procedure at site.
The purpose of the emergency diesel generator set is to supply the auxiliary power for the
complete coal fired power plant auxiliaries to ensure safe shutdown of the plant units in case
of black out.
The equipment and control devices on the system must meet functional design requirements
to demonstrate reliability and continuity of process.
2. ACCEPTACE CRITERIA
1) Start-up
Engine should be able to accept 100% load within 15 seconds.
2) Acceptance
If the “Site Testing and Acceptance Procedure” show on attachment 1 is satisfactory, the
emergency diesel generator test is regarded as accepted.
3. REFERENCE
1) P&I diagrams
KSL10-BRV-EDGM-21-001(1/5) Lube Oil System
KSL10-BRV-EDGM-21-001(2/5) Cooling Water System
KSL10-BRV-EDGM-21-001(3/5) Diesel Oil System
KSL10-BRV-EDGM-21-001(4/5) Air System
KSL10-BRV-EDGM-21-001(5/5) Generator
2) General arrangement drawing
KSL10-BRV-EDGM-01-001 General arrangement drawing
KSL1L-BRV-T-05-001
Rev. A
3) Outline drawings
KSL10-BRV-EDGM-01-002 Equipment Outline Drawing for EDG
KSL10-BRV-EDGM-11-001 Engine
KSL10-BRV-EDGM-11-002 Generator
KSL10-BRV-EDGM-11-003 Container
KSL10-BRV-EDGM-11-004 Fuel Day Tank
KSL10-BRV-EDGM-11-005 Radiator
4) Panel Layout Drawing
KSL10-BRV-EDGE-01-001 Control Panel
5) Single Line Diagrams
KSL1L-YYZ-E-31-003 Key Single Line Diagram
KSL1L-YYZ-E-31-010 400V Switchgear for Essential
KSL10-BRV-EDGE-31-001 Single Line Diagram for EDG
6) Set Point List
KSL10-BRV-EDGE-08-002 Alarm List with Range and Settings for EDG
7) Control Logic and Loop Diagram
KSL10-BRV-EDGE-32-002 Logic Diagrams
4. PRE-REQUISITES
4.1 GENERAL PRE-REQUISITES
1) All Equipment has been installation according to the erection manual.
2) All piping, valves and equipment installation is completed as per erection manual and
relevant drawings.
3) Associated electric power is available.
KSL1L-BRV-T-05-001
Rev. A
4) Associated instrument installation is completed and available to put into service.
5) The accessible ways for pre-commissioning are completed.
6) Related system check.
7) Associated pond or tank is completed and ready for commissioning.
4.2 FUNCTIONAL PRE-REQUISITES
1) All jumpers and overrides should be removed from all systems.
2) All alarms have been set to final engineering specified values.
3) All systems are fully aligned in automatic based on normal operating configuration design.
4) Ensure that the system to be tested is available for operation.
5. PRECATION AND NOTES
1) Adequate lighting should be provided in all areas where work is being performed.
2) To protect personnel and the equipment :
Barriers, danger signs, tags, area restrictions, etc. should be used by lockout & tag out
procedure and permit to work system in accordance with the commissioning plan.
3) Stop running pump if unusual noises develop, or if monitored parameters exceed design
limits to protect personnel and the equipment.
4) Stop running pump if unusual leakage of fluid is occurred and close the relating valves.
5) Communication by operators is established between the area of test equipment and

control station.
6) Prior to testing equipment, test area shall be cleaned.
6. TEST EQUIPMENT
1) Thermometer
2) DC ammeter and Clamp-on Ampere Meter
3) Tachometer
KSL1L-BRV-T-05-001
Rev. A
4) Vibration Meter
5) Sound Level Meter
7. HSE STATEMENT
In the pre-commissioning and commissioning works, the following statements shall be

implemented to ensure safe completion of the works.
1) Where required, ensure PTW requirement (KSL1L-YYE-T-05-002) and condition are

satisfied.
2) Personnel health, safety and environment protection shall take priority over all activities.
3) Adequate and appropriate PPEs shall be provided for all personnel.
4) Illumination and ventilation shall be provided.
5) All activities in the test area should be carried out in safe, controlled and agreed manner.
Areas that may present a safety hazard are to be defined using safety sign board,
warning bend and etc.
6) Fire-fighting and potable fire extinguishers are available nearby working area.
7) No hazardous walkways, ladders or stairways should be used. Substantial walkways and

platforms where need are to be available.
8) Compliance with all protect HSE plan (KSL1L-YYD-G-05-017)
8. TECHNICAL SPECIFICATION
1) Specification
(1) Diesel Engine (00BRV10MM001)
a) Manufacture Cummins,
b) Model KTA50-G3 (UK).
c) Type 4-stroke cycle diesel engine
d) Number of Cylinders 16
e) Rating power 1097 kWm
KSL1L-BRV-T-05-001
Rev. A
f) Compression Ratio 13.9 : 1
g) Rotation CCW-Facing on flywheel end
h) Rated speed 1500 rpm
i) Fuel consumption 261 l/h @ 100% Load
j) Starting Electrical system, DC 24V
(2) Generator (00BRV10AG001)
a) Supplier Hyosung Co.
b) Model HGCU100.
c) Type Salient Pole, Shaft Driven Fan Cooled
d) Capacity Output 1250 kVA, Prime 1000 kW
a) Voltage 400 V
b) Frequency 50 Hz
(3) Fuel Day Tank (00BRV10BB001)
a) Type Horizontal, Cylindrical
b) Capacity 3.5 m3
9. COMMISSIONING PROCEDURE
1) Pre-commissioning check
Refer to attached pre-commissioning check list: Attachment 3
2) Commissioning check
Refer to attached commissioning check list: Attachment 4
3) Line Flushing or Cleaning Work
KSL1L-BRV-T-05-001
Rev. A
Refer to attached line flushing & cleaning procedure and record: Attachment 5
4) Site Acceptance Test
Refer to attached functional check list: Attachment 6
10. RESTORATION
1) Disconnect any temporary test-equipment, etc. used to perform this test, if any.
2) Tag on the system in accordance with tagging procedure if applicable or leave it in a

condition to support the plant start-up.
3) After restoration work has been completed, all check and test sheet shall be completed.
11. COMMISSIONING SCHEDULE
The test date will be informed to Owner / Engineer three (3) days before the actual test.
12. ATTACHMENT
1) Marked P&I diagrams
KSL10-BRV-EDGM-21-001(1/5) Lube Oil System
KSL10-BRV-EDGM-21-001(2/5) Cooling Water System
KSL10-BRV-EDGM-21-001(3/5) Diesel Oil System
KSL10-BRV-EDGM-21-001(4/5) Air System
KSL10-BRV-EDGM-21-001(5/5) Generator
2) Marked Single Line Diagrams
KSL1L-YYZ-E-31-003 Key Single Line Diagram
KSL1L-YYZ-E-31-010 400V Switchgear for Essential
KSL10-BRV-EDGE-31-001 Single Line Diagram for EDG
KSL1L-BRV-T-05-001
Rev. A
3) Pre-Commissioning Check List
4) Commissioning Check List
7) Vibration severity chart
8) Punch list
KSL1L-BRV-T-05-001
Rev. A
ATTACHMENT
1) Marked P&I diagrams
2) Marked Single line Diagram
3) Pre-Commissioning Check List
4) Commissioning Check List
7) Vibration severity chart
8) Punch list
ATTACHMENT 1
MARKED P&ID
TOP-EDG-00-01 < Emergency Diesel Generator(EDG) >
LFS-00-01
EDG-00-01
ATTACHMENT 2
MARKED KEY SINGLE LINE DIAGRAM

ATTACHMENT 3
PRE-COMMISSIONING CHECK LIST

KALSEL-1 2ｘ100MW COAL FIRED POWER PLANT
TITLE : PRE-COMMISSIONING CHECK LIST
SYSTEM : EMERGENCE DIESEL GENERATOR
EQUIPMENT :
Test Accepted
No. JOB DESCRIPTION REMARKS
Yes No
1. DIESEL ENGINE AND GERATOR (00BRV10MM001)

1) Proper
a. Check for the name plate data for proper type and ratings.
b. Check for the assembly for any damage / missing parts
and cleanliness.
c. Check for the wires and cables for proper connection,
termination and phasing.
d. Check for the equipment grounding.
2) Lube Oil System‟
a. Check for the lube oil filter elements are secured in place and
clean condition.
b. Fill the oil pan with proper lube oil (SAE 15W-40) to the high
mark on the dip stick.
Note: Engine lube oil capacity for initial filling is 180 liter.
3) Fuel Oil System
a. Check the fuel oil filters are clean and installed in position.
b. Check the diesel engine day tank is filled up with diesel oil in
normal level.
4) Coolant System
a. Check the cooling water system has been flushed and the
jacket and intercooler coolant systems are filled.
b. Check the corrosion inhibitor is added up to 30% of total
cooling water volume.
c. Check the cooling fans are tested and available to put in
service.
EQUIPMENT :
Test Accepted
Yes No
5) Electrical connection and wiring verification
a. Check that the electrical connection between generator set,

control panel and other equipment are properly wired.
b. Check that the data /signal cables are properly shield
2 STARTING SYSTEM
1) Ensure the engine is securely mounted.
2) Ensure that there is a generous supply of cooling water is

available.
3) Check the fuel supply is adequate and the system is primed.
4) Ensure the starter battery is correctly connected. Fully charged

and serviceable.
3 Check the power supply and it‟s availability during the black-out
condition to be verified and electrical sequence test has been
completed.
4 Check indications on control panel for no fault
5 Check Phase Sequence / Rotating Direction on electrical drives.
6 Check the access to the Emergency Diesel Generator, general

cleanliness and all moving parts.
7 Check the ventilation system (Container door open) is available.
8 Check earthing of generator and container.
9 Check bonding of panels, doors etc.
10 Check transport security devices have been removed.

EQUIPMENT :
Test Accepted
Yes No
CONTRACTOR ENGINEER OWNER
Signature: ______________ Signature: ______________ Signature: ______________

Name: ______________ Name: ______________ Name: ______________
Date: ______________ Date: ______________ Date: ______________
ATTACHMENT 4
COMMISSIONING CHECK LIST

TITLE : COMMISSIONING CHECK LIST
EQUIPMENT :
Test Accepted
YES NO
1 Ensure that the pre-commissioning checks of emergency diesel

generator have been completed.
2 Check the fuel oil level in the diesel engine day tank is normal for the
diesel generator start-up.
3 Check the batteries for starter motor are charged and ready for
emergency diesel generator start-up.
4 Start–up Procedure
1) Electrical Function Test

(1) Check of emergency stop of the diesel generator engine check
of primary interlocks according to interconnection diagrams.
(2) Check of Local / Remote operations
(3) Measuring of breaker switching time
(4) Check of signal interface according to interconnection diagrams.
(5) Check of alarms and indications to local and main control room.
(6) Check of trip circuit protection.
2) Check of signal interface to I&C and commands from and to EDG

control center.
(1) Check according to logic diagrams.
(2) Check according to interface diagrams.
(3) Check according to EDG program and switchgear drawings
3) EDG sensors (i.e. temperatures, limit switches) have undergone

workshop testing. Check indications for plausibility.
4) Check interlock according to interlock drawings

TITLE : COMMISSIONING CHECK LIST
EQUIPMENT :
Test Accepted
YES NO
5) Test of electrical protection circuits

(1) Check of settings
(2) Secondary injection
(3) Primary Injection
(4) Trip Circuits
6) Check Synchronizing Equipment
7) Initial Start Up / Synchronizing

Note: Only one generator shall be operated when synchronized
with the grid.
(1) Start up
(2) Excite generator
(3) Check phase sequence and voltage level (local / remote)
(4) Synchronizing checks
(5) Synchronization
Note: Please Refer to OEM‟s Commissioning procedure(Site
Acceptance Test Procedure)
CONTRACTOR ENGINEER OWNER
Signature: ______________ Signature: ______________ Signature: ______________

Name: ______________ Name: ______________ Name: ______________
Date: ______________ Date: ______________ Date: ______________
ATTACHMENT 5
LINE FLUSHING OR CLEAING WORK

LINE FLUSHING & CLEANING PROCEDURE (WATER)
LINE FLUSHING CHECK
PROCEDURE RESULT REMARKS
1. Purpose
The purpose of this document is to provide the guidelines for flushing & cleaning of system.
The flushing & cleaning method will be velocity flushing with water(raw, filtered, demi, potable,
service, etc) at site.
2. REFERENCE
2-1 Marked-up Line Flushing P&ID as attached
3. PRECAUTIONS
3-1 To protect personnel and the equipment :
Barriers, danger signs, tags, area restrictions, etc. should be used for restricting unauthorized
access.
3-2 Stop flushing if there is unusual leakage or any abnormal situation.
3-3 Communication is established between operators and control station(PLC or DCS)
3-4 Overall site cleaning around flushing area shall be performed
4. PREPERATION CHECK
4-1 Check that flushing system is ready for making-up P&ID system.
4-2 Check and clean the pump suction strainers for start-up, if required.
4-3 Check temporary suction strainer element(60 or 40 mesh, etc) has been installed, if required.
4-4 Check the temporary provisions for flushing line have been made as below:
a. Suction isolation valve are in open position, if required.
b. Pump discharge valve are in open position.
c. Other isolation valves are in close position, if required.
d. Vent and drain isolation valve are in close position, if required.
4-5 Install temporary spool or hose between inlet and outlet header, if required.
4-6 Check all orifice plate for removal, if required.
5. INITIAL FILLING OF OPERATION
5-1 Operated one pump and check that flow rate in recirculation line is in normal condition
and there is no any abnormality.
5-2 Slowly open initial filling line isolation valve to fill the system with checking the pump
discharge pressure.
5-3 Fill water in system pipe line.
5-4 Check the pump casing is fully vented.
5-5 Check for any water leaks from the system during water filling.
5-6 Check and record all operating parameters during pump running. But the any conditions are
exceeded the operating limitation, stop the running pump immediately.
5-7 Recheck any water leaks from the system after circuit has been filled water fully.
LINE FLUSHING & CLEANING PROCEDURE (WATER)
LINE FLUSHING CHECK
PROCEDURE RESULT REMARKS
6. WATER FLUSHING
6-1 Start the one pump by manual and slowly open pump discharge valve with checking pump
discharge pressure.
6-2 Vent again if pressure dose not build-up to normal operating pressure.
6-3 Keep paying attention to pump suction DP gauge due to clogging of suction strainer, if required.
If the suction strainer DP reaches to 0.5 bar, stop the running pump and start stand-by pump.
6-4 Drain the system water after flushing the system for a given period and refill the system with
water to control the turbidity if necessary.
6-5 When the suction strainer DP of running pump, the turbidity of flushing water is less than
below NTU, the flushing will be regarded as finished, if required.
a. Turbidity of used raw water is same of supply water NTU.
b. Turbidity of used filtered water or/and demi water is less than below 20 NTU.
6-6 Stop the running pump and drain the whole flushing water.
7. RESTORATION
7-1 Remove the all temporary spool or hose for water flushing.
7-2 Install the permanent pipes and valves which have been removed for water flushing.
7-3 Remove the temporary screen in suction strainer and install permanent mesh element.
7-4 Drain final flushing water and refill the water in system pipe.
7-5 Place the associated instrument in service.

Commissioning Report
LINE FLUSHING / BLOWING RECORD
Site: Work (Structure) : Unit : Date: Page:
System : Sub-system : KKS : Procedure no. :
Step Pipe List of Flushing Date / Time

Result Remark
No. From To Start Finsh
Contrator HEIN Engineer Owner

Signature : Signature : Signature :
Name : Name : Name :
Date : Date : Date :
Temporary spool or
hoses will be installed
Step 1. Cooling water line 1
Drain
Temporary spool or
Step 2. Cooling water line 2
Drain
Step 4. Diesel oil line 1
Temporary spool or
Drain
Step 5. Diesel oil line 2

Drain
Step 3. Tank
Manual Cleaning of Cleaning
inside of tank
Temporary spool or
ATTACHMENT 6
SITE ACCEPTANCE TEST

`
DOCUMENT NO. KSL10-BRV-EDGG-05-004
ISSUE DATE : 2017.04.05
SITE TESTING AND ACCEPTANCE

PROCEDURE
EMERGENCY
ITEM
DIESEL GENERATOR(EDG)
CUSTOMER HYUNDAI ENGINEERING
PROJECT NAME KALSEL PJT
04 / 05 / 2017 04 / 05 / 2017 04 / 05 / 2017

C Third issue
H. C. WOO J. H. CHOI S. H. KIM
12 / 30 / 2016 12 / 30 / 2016 12 / 30 / 2016
B Second issue
12 / 06 / 2016 12 / 06 / 2016 12 / 06 / 2016
A First issue
Date Date Date
(M/D/Y) (M/D/Y) (M/D/Y)
Rev. Description
Signature Signature Signature
Prepared by Reviewed by Approved by
HSS-CE-34-0135-1A4 HYOSUNG CORPORATION A4(210x297)

KSL10-BRV-EDG
ITP No.
G-05-004
SITE ACCEPTANCE TEST Rev. No. C
HYOSUNG PROCEDURE Page 2 OF 10
1. SCOPE
The test procedure shall apply to the test method and the criteria of the diesel generator at site
manufactured in HYOSUNG CORPORATION.
2. REFERENCE STANDARDS
IEEE 115
NEMA MG1
IEC 60034
3. INSPECTION ITEMS
3.1. DIESEL ENGINE GENERATOR
3.1.1 Visual and Dimensional Inspection
3.1.2 Measurement of Winding Resistance
3.1.3 Phase Rotating Test
3.1.4 Safety Device Test
3.1.5 Starting Test
3.1.6 Voltage regulation Test
3.1.7 Voltage adjustable range Test
3.1.8 Frequency regulation Test
3.1.9 Load Test
3.1.10 Insulation resistance Test
3.1.11 Painting Inspection
3.2. CONTROL PANEL(00BRV10GH001~003)

3.2.2 Function Test
3.3. FUEL OIL TANK(00BRV10AC001)

3.4. RADIATOR(00BRV10AC001)

KSL10-BRV-EDG
ITP No.
G-05-004
3.5 CONTAINER
4. Inspection and Test Procedure

4.1 DIESEL EINGINE GENERATOR
4.1.1 Visual and Dimensional Inspection(KSL10-BRV-EDGM-01-002_EQ Outline Drawing For EDG)
1) Test Procedure
The Visual and Dimension shall inspected the designations described in the approved
design specification
2) Criteria: The result shall be satisfied the approval spec.
4.1.2 Measurement of Winding Resistance(IEEE 115 3.3)

1) Test Procedure
The resistance of the each winding is measured under the condition of room temperature.
2) Criteria : Maximum unbalance of resistance between phase and phase shall not exceed
±5% of the mean value.
4.1.3 Phase Rotating Test(IEEE 115 3.7)

1) Test Procedure
The phase rotation shall be checked on rated voltage at no-load condition used
to phase rotation meter through.
2) Criteria: Approved design specification.
4.1.4 Safety Device Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure
The test is verified the control panel safety device at no-load operation.
2) Criteria: The result shall be satisfied the approval spec.
4.1.5 Starting Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure
When starting the engine at no-load, measure the time until the output frequency
and voltage is rated value.
2) Criteria: The result shall not exceed 15 sec.
4.1.6 Voltage regulation Test(IEEE 115 5.5)

1) Test Procedure

KSL10-BRV-EDG
ITP No.
G-05-004
When we change no load into full load slowly, voltage regulation may be obtained
by the following equation.
Voltage regulation = ( Vo – Vt ) / Vt * 100
Vt : Voltage on full load
Vo : Voltage on no load
2) Criteria: The result shall not exceed ±2.5%.
* Note : It shall be tested at site if diesel generator is connected to load.
4.1.7 Voltage adjustable range Test(Hyosung Standard)

1) Test Procedure
The voltage adjustable range is obtained by operating the variable resistance
at no-load condition.
2) Criteria: The result shall not exceed ±5%
4.1.8 Frequency regulation Test(Hyosung Standard)

1) Test Procedure
Under operating by rated speed and rated voltage, we measure frequency regulation according
to step by step load.
2) Criteria: The result shall not exceed ±5%.
* Note : It shall be tested at site if diesel generator is connected to load.
4.1.9 Load Test(Hyosung Standard)

1) Test Procedure
(1) The test will be performed at rated voltage and frequency, following load factor.
Load Factor(%) Speed(RPM) Test time(MIN))
0 1500 10
50 1500 10
75 1500 10
100 1500 10
(2) Criteria: No electrical and mechanical defect.
* Note : It shall be tested at site if diesel generator is connected to site loads to be used.
4.1.10 Insulation Resistance Test(IEEE 115 3.1)

1) Test Procedure
The insulation resistance of winding, field winding, RTD, space heater will be measured
by megger between terminal and earth.
(Low voltage : 500V megger, High voltage : 1000~2500V megger)

KSL10-BRV-EDG
ITP No.
G-05-004
2) Criteria The result shall exceed over the Rm.(Rm : 5 ㏁ )
4.1.11 Painting Inspection(KSL10-BRV-EDGG-05-005_Painting Procedure)

1) Test Procedure
The generator will be painted in according to approved specification.
Check dry film thickness, color and condition of silencer.
2) Criteria: No detect(It must be same specification)
4.2 CONTROL PANEL(00BRV10GH001~003)

4.2.1 Visual and Dimensional Inspection(KSL10-BRV-EDGE-01-001_EQ Outline Drawing For Control
Panel)
1) Test Procedure
The visual and dimension shall inspected the designations described in the approved
design specification.
2) Criteria: The result shall be satisfied the approval spec
4.2.2 Function Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure
All status indicating lamps’ and fault annunciators’ operation state is inspected.
2) Criteria: The operation shall be satisfied the approval spec.
※ Above is only for checking the function of control panel, full functional test will be carried out by
Hyosung SV at site. But integration test with switchgear and ICSS shall be governed by others
and Hyosung SV will participate in.

1) Test Procedure
The control panel will be painted in according to approved specification.
Check dry film thickness, color and condition of silencer.
4.3 FUEL OIL TANK(00BRV10BB001)

4.3.1 Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-004_EQ Outline Drawing For Fuel
Tank)
1) Test Procedure
Design specification.
2) Criteria: No detect

KSL10-BRV-EDG
ITP No.
G-05-004
4.4 RADIATOR(00BRV10AC001)
4.4.1 Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-005_EQ Outline Drawing For
Radiator)
1) Test Procedure
.
1) Test Procedure
The radiator will be painted in according to approved specification.
Check dry film thickness, color and condition of radiator.
4.5 CONTAINER
4.5.1 Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-003_EQ Outline Drawing For
Container)
1) Test Procedure

1) Test Procedure
The container will be painted in according to approved specification.
Check dry film thickness, color and condition of container.
The Measurement Instrument(Equipment) of All Tests is the same as Inspection and Test
Procedures(KSL10-BRV-EDGG-05-002)

KSL10-BRV-EDG
ITP No.
G-05-004
ATTACHMENT
SITE TEST CHECK SHEET(For DG SET)
No. Term Result Remark

Conformity of the size between equipment and
1 not more than +/- 5%
dwg.
2 Status of welding and cutting treatment
3 Status of painting
4 Status of indication on name plate Compared with specification
5 Missing parts and/or damaged parts
6 Fuel and/or oil leakage
7 Water leakage
8 Status of exhaust pipe and silencer installation
9 Status of fuel piping installation

KSL10-BRV-EDG
ITP No.
G-05-004
ATTACHMENT
SITE TEST CHECK SHEET(For Control Panel)

1 Figure
2 Painting color
3 Dimension of outline
4 Foundation position
5 Wire marking
6 Correctness of wire connection
7 Tightness of contact or joint
8 Terminal treatment
9 Correctness of component and electric rating
10 Correctness of bus bar

KSL10-BRV-EDG
ITP No.
G-05-004
ATTACHMENT
SITE TEST CHECK SHEET(For Logic)
1. STARTING TEST

1 Ambient Temperature (deg.C)
2 Attempt of engine starting (times)
3 Manual Starting on Engine Control Panel
4 Manual Starting with Test mode
5 Manual Starting with semi-auto mode
6 Automatic Start with auto mode
3. VOLTAGE & SPEED REGULATION
Limit
Values
1 Voltage Regulation (%) ≤ ±2.5%
2 Frequency Regulation (%) ≤ ±5.0%
Note : Based on steady-state condition and single(island) operation.
4. PROTECTION DEVICE TEST(TBD)

KSL10-BRV-EDG
ITP No.
G-05-004
Protection
Failure Remark
Engine stop ACB Trip Lamp Buzzer
Emergency stop O O O O
Fail to Start O O O O Start failure
Stator earth fault O O O O
Negative phase sequence X O O O
Loss of excitation X O O O
Over Voltage X X O O
Under Voltage X O O O
Over Current X O O O
Low Fuel Level X O O O
Under Frequency X O O O
Ground fault X O O O
Reverse Power O O O O
Over Frequency X O O O
Note : 1. Mark : O - active, X – inactive

2. If it is impossible to carry out each test of Protection Device under site test, it will be skipped
at site and shall be replaced with the test result of factory acceptance test.
3. Electric simulated test shall be allowed if actual test is impossible under site test.
4. Protection relays were set during factory acceptance test, it is applicable to set protection relay
according to site conditions if necessary.
5. It is subject to change in detail engineering.

ATTACHMENT 7
VIBRATION SEVERITY CHART

ATTACHMENT 8
PUNCH LIST
Commissioning Report
*** Punch list ***
Site: Work (Structure) : Unit : Date: Page:
System : Sub-system : KKS : Procedure no. :
Category Date
item List of punches Division Contractor Owner
(clearance)
A B C
A: High Priority To be cleared prior to Commissioning Contractor approval Owner approval
B: Meduim Priority To be cleared during Commissioning
C: Minor Punch

Commissioning Procedure For EDG

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Commissioning Procedure For EDG

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For Approval

A Dec.14.’17 1ST ISSUE J.H.PARK T.H.KIM D.S.YOON

PREPARED BY DATE TITLE

D.S. YOON Dec.14.’17

REV. SEQ. REVISE

A 1 Dec, 14. „17 - Issued For Approval

4.1 GENERAL PRE-REQUISITES 3

4.2 FUNCTIONAL PRE-REQUISITES 4

5. PRECATION AND NOTES 4

11. COMMISSIONING SCHEDULE 7

Engine should be able to accept 100% load within 15 seconds.

KSL10-BRV-EDGM-21-001(1/5) Lube Oil System

KSL10-BRV-EDGM-21-001(2/5) Cooling Water System

KSL10-BRV-EDGM-21-001(3/5) Diesel Oil System

KSL10-BRV-EDGM-21-001(4/5) Air System

2) General arrangement drawing

KSL10-BRV-EDGM-01-001 General arrangement drawing

KSL10-BRV-EDGM-01-002 Equipment Outline Drawing for EDG

KSL10-BRV-EDGM-11-004 Fuel Day Tank

4) Panel Layout Drawing

KSL10-BRV-EDGE-01-001 Control Panel

5) Single Line Diagrams

KSL1L-YYZ-E-31-003 Key Single Line Diagram

KSL1L-YYZ-E-31-010 400V Switchgear for Essential

KSL10-BRV-EDGE-31-001 Single Line Diagram for EDG

6) Set Point List

KSL10-BRV-EDGE-08-002 Alarm List with Range and Settings for EDG

7) Control Logic and Loop Diagram

KSL10-BRV-EDGE-32-002 Logic Diagrams

4.1 GENERAL PRE-REQUISITES

1) All Equipment has been installation according to the erection manual.

3) Associated electric power is available.

4) Associated instrument installation is completed and available to put into service.

5) The accessible ways for pre-commissioning are completed.

6) Related system check.

7) Associated pond or tank is completed and ready for commissioning.

4.2 FUNCTIONAL PRE-REQUISITES

1) All jumpers and overrides should be removed from all systems.

2) All alarms have been set to final engineering specified values.

4) Ensure that the system to be tested is available for operation.

5. PRECATION AND NOTES

2) To protect personnel and the equipment :

5) Communication by operators is established between the area of test equipment and

6) Prior to testing equipment, test area shall be cleaned.

2) DC ammeter and Clamp-on Ampere Meter

5) Sound Level Meter

In the pre-commissioning and commissioning works, the following statements shall be

1) Where required, ensure PTW requirement (KSL1L-YYE-T-05-002) and condition are

3) Adequate and appropriate PPEs shall be provided for all personnel.

4) Illumination and ventilation shall be provided.

7) No hazardous walkways, ladders or stairways should be used. Substantial walkways and

8) Compliance with all protect HSE plan (KSL1L-YYD-G-05-017)

(1) Diesel Engine (00BRV10MM001)

b) Model KTA50-G3 (UK).

c) Type 4-stroke cycle diesel engine

e) Rating power 1097 kWm

f) Compression Ratio 13.9 : 1

g) Rotation CCW-Facing on flywheel end

h) Rated speed 1500 rpm

i) Fuel consumption 261 l/h @ 100% Load

j) Starting Electrical system, DC 24V

(2) Generator (00BRV10AG001)

a) Supplier Hyosung Co.

Signature: Signature: Signature: __