LAND & MARINE WESTMINSTER JV

Client: 4DELIVERY LTD

Project: BRIGHTON & HOVE WASTEWATER

TREATMENT SCHEME
FRIARS’ BAY OUTFALL
Client Project No: 44985

Document Title: PROJECT EXECUTION PLAN

FOR THE INSTALLATION OF
THE LONG SEA OUTFALL

Document No: 20385–PRO–PENG–009

01 February 2010 For information and approval LMW JV

Status Date Description Originator Reviewed QA Approved

Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
Page 2 of 18

CONTENTS

1.0 INTRODUCTION

2.0 SCOPE
2.1 General
2.2 Documents

3.0 SITE PREPARATION FOR ASSEMBLY OF LONG SEA OUTFALL

4.0 PIPE STRING DELIVERY AND PULL ASHORE

5.0 CONCRETE SLEEVE WEIGHT ATTACHMENT

6.0 DIFFUSER STRING PREPARATION

7.0 PIPE STRING PRE LAUNCH PREPARATION

8.0 MARINE BASED OPERATIONS

8.1 Mobilisation for Dredging Operations
8.2 Trench Dredging by Backhoe Dredger

9.0 LAUNCHING OPERATIONS

10.0 INSTALLATION OF THE OUTFALL PIPELINE AND DIFFUSERS

11.0 BACKFILLING

12.0 COMPLETION OF THE DIFFUSERS

13.0 COMPLETION OF THE TUNNEL TO OUTFALL PIPELINE

13.1 TBM Recovery
13.2 Spoolpiece Installation

14.0 REINSTATEMENT

APPENDICES
A Pipe String Delivery And Installation Sequence Schematic

ADD TESTING PROPOSALS??????????????????????

JOINT TEST DURING LAUNCH
DIFFUSER TYEST
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
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1.0 INTRODUCTION
Southern Water’s environmental improvement scheme to bring cleaner seas to East Sussex
includes 11km of sewer between Brighton Marina and Peacehaven, a wastewater treatment
works and sludge treatment centre at Lower Hoddern Farm, Peacehaven. After treatment, the
cleaned wastewater will be released approximately 2.5km offshore through a new long sea outfall
(LSO) at Friars’ Bay.

4D has awarded a contract to Land & Marine Westminster Joint Venture (comprising Land &
Marine Project Engineering Ltd and Westminster Dredging Co. Ltd.) for the construction,
assembly and installation of the offshore section of the Long Sea Outfall (LSO).

Land & Marine Project Engineering (L&M) will carry out the onshore preparation and installation
of the LSO; Westminster Dredging Co. Ltd. (WDC) will undertake all associated marine surveys,
trench dredging and backfilling activities.

As L&M and WDC operate management systems which comply with ISO 9001 (2000), then both
parties will operate within their own Corporate Quality, Safety and Environmental Management
Systems to develop their own project plans for the execution of their respective scopes of work
within the LMW JV.

This Project Execution Plan is intended to provide an overview of the methods to be employed in
the installation of the Long Sea Outfall.

2.0 SCOPE OF WORK

2.1 General

The Friars’ Bay LSO comprises an 1850m long pipe including diffuser section installed in a
dredged trench. The LSO will be installed with a nominal depth of cover of between 1.5 and 2.0m
in up to 20m of water.

The offshore section of the LSO comprises 1400mm OD SDR 26 high performance polyethylene
(HPPE) pipe assembled in three lengths (or strings) of approximately 553m with a 200m long
tapered diffuser section.

The LSO pipe strings and diffuser section will be towed by sea from the manufacturer’s (Pipelife
International GmbH) factory in Norway to an agreed location off Newhaven where the JV will
take possession of the pipes.

The outfall pipeline will be recovered onshore and assembled and fitted with additional weight in
the form of precast concrete weight-collars (CWCs). The JV proposes to assemble the outfall and
fit the CWCs to the pipe strings close to Newhaven.

The outfall pipeline will assembled into one complete length and towed to the installation site
where the pipeline will be positioned into the pre-dredged trench by the float / flood method.

The diffuser trench will be backfilled with selected material to enable the installation of the
diffuser risers and protective domes. Scour protection will then be placed to complete the backfill
to the diffuser section.

A support vessel will mobilise to the TBM recovery pit and divers will remove the material from
around the TBM which will then be recovered and taken to the port. Having removed the TBM
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
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PROJECT EXECUTION PLAN Rev: 01
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the outfall pipe will be connected to the tunnel by means of a spoolpiece. The spoolpiece trench
will be backfilled.

The main trench will be backfilled using the pre-excavated material.

The installation of a marker buoy placed at the end of the diffuser trench will complete the
installation work.

The management and installation of the outfall pipeline will be carried out in accordance with the
outline details described herein; specific project documentation will be developed and issued to
4D for their information / approval.

A preliminary list of procedures is included for reference in section 2.2; the list will be developed
and form part of the document register for the project.

2.2 Documents

Procedure number Title

20385-PRO-PENG- 001 Project management plan

20385-PRO-PENG- 002 Health and safety plan

20385-PRO-PENG- 003 Quality management plan

20385-PRO-PENG- 004 Environmental management plan

20385-PRO-PENG- 005 Environmental procedures

20385-PRO-PENG- 006 Document management

20385-PRO-PENG- 007 Roles and responsibilities

20385-PRO-PENG- 009 Project execution plan

20385-PRO-PENG- 010 Offshore emergency plan

20385-PRO-PENG- 012 Change management

20385-PRO-PENG- 025 Project diving plan

20385-PRO-PENG- 026 Diving operations

20385-PRO-PENG- 027 Pressure testing procedure

20385-PRO-PENG- 030 Permit to work procedure

20385-PRO-PENG- 101 Site preparation

20385-PRO-PENG- 102 Pipe string recovery and pull ashore

Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
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Procedure number Title

20385-PRO-PENG- 103 Onshore outfall pipe preparation

20385-PRO-PENG- 104 Onshore diffuser test procedure

20385-PRO-PENG- 105 Pipe string launch and outfall pipeline installation

20385-PRO-PENG- 106 Riser and protection dome installation

20385-PRO-PENG- 107 TBM recovery and spool piece installation

20385-PRO-PENG- 108 Traffic management plan

20385-PRO-PENG- 109 Noise management plan

20385-PRO-PENG- 110 Onshore emergency procedure

20385-PRO-PENG- 111 SLP Inspection Plan for 1400 dia Sleeve Weights

20385-PRO-PENG- 112 Pipelife Report on 1400 Pipe

Drawing number Title

20385-DRG-DENG-001 Concrete Sleeve Weight

Proposed temporary pipe string assembly

20385-DRG-DENG-003
site and launch profile

20385-DRG-DENG-013 Insert Connector

20385-DRG-DENG-014 Flanged Connector

20385-DRG-DENG-015 GA of Tunnel to Outfall Spoolpiece

20385-DRG-DENG-0xx Float Flood Installation Sequence

20385-DRG-DENG-017 Launch Schematics

20385-DRG-DENG-019 Diffuser Dome Installation Sequence

Contractor Project Document No.
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Friars’ Bay Long Sea Outfall
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3.0 SITE PREPARATION FOR ASSEMBLY OF LONG SEA OUTFALL

The JV proposes to use an area of land owned by Newhaven Port and Properties Ltd (NPP)
bounded by the port and the River Ouse to the West and Mill Creek and Tide Mills to the North
and East for the assembly of the outfall pipe strings, Figure 1.0 refers.

Fig 1.0: Site Location

The JV will undertake a pre-construction survey and make a photographic record of the site and
environs. The pre-construction survey will include the identification and location, protection and
marking of services on the site.

Any requirements of the authorities for the permissions to access and use the site will be
complied with in full.

Topsoil will be stripped over the working width and stored adjacent to the area from which it was
removed.

A temporary access road will be constructed using sub-base type stone material over a
geotechnical membrane from the NPP gates to the construction site area to allow for the safe
movement of vehicles and plant. Haul and access roads will be constructed along both sides of
the pipe string storage area, Drawing 20385-DRG-DENG-003 refers.

Hard-standings will be prepared in the same way as the site access road for the site office,
welfare facilities, vehicle parking areas and for the storage of precast concrete weights.

Electric power, lighting, water supply, drainage, communications, fuel and oil storage etc will be
provided and maintained.
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Appropriate fencing will be erected around the site as necessary.

To enable the assembly and launch of the strings temporary construction plinths and a railtrack
will be set up; the railtrack will be recessed below the general ground level and the plinths will be
set up perpendicularly to the railtrack alignment. The plinths may comprise profiled berms and
temporary timbers.

For the pull offshore of the strings conveyor rollers will be positioned on temporary supports
across the shingle beach between the end of the railtrack on the site area and the waterline and
on the same alignment as the railtrack.

4.0 PIPE STRING DELIVERY AND PULL ASHORE

The Maritime and Coastguard Agency, Defra the Crown Estate and other stakeholders as
appropriate will be contacted and advised of the works and appropriate notices will be issued to
warn of the operations at sea.

The proposed pipe string delivery and installation sequence is given in Appendix A.

The four pipe strings ( 3No. x 553m long and 1No. diffuser section x 200m long ) will be surface
towed from Norway and delivered to an agreed point offshore Newhaven and handed over to the
JV. When the JV has accepted the pipe strings they will secured to a JV vessel or a suitable
temporary mooring until they can be taken ashore.

Guard vessels and beacons will be used as necessary to ensure the safety of and to maintain
control of the pipe strings.

Recovery wires will be positioned between excavators positioned above the High Water Mark
(HWM) and an inshore location within the bay. A string will be separated from the others and
towed to the beach area where the lead end will be connected to the recovery wire.

Onshore excavators will then commence the pull ashore of the pipe string up the beach using the
recovery wire. Additional excavators will be used as the pipe string is recovered. The excavators
will continue the pull ashore operation so that the pipe string can be placed on bogies located on
the railtrack.

The remaining strings will be recovered in a similar manner and placed on the temporary
plinths/berms and stored parallel to the launch line.

5.0 CONCRETE SLEEVE WEIGHT ATTACHMENT

Concrete Sleeve Weights (CSW) will be delivered to site by articulated lorries via NPP’s main
entrance and will be stored on storage areas constructed within the site.

No special vehicles are anticipated and it is expected that up to 150 lorry movements will be
required to deliver all the precast concrete elements. Deliveries will be in accordance with an
agreed schedule with the precast supplier, Sea and Land Precast, and NPP will be notified of all
major vehicle movements.

It is envisaged that the diffuser domes will be offloaded within the port for later load out onto a
vessel.
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The CSWs will be picked up from the storage areas and carried by excavator to the ends of the
pipe string being worked on and threaded over the pipe string. The excavator will then track
alongside the pipe string until the CSW is in the correct position where it will be released. The
excavator will repeat the process until all the CSWs are in position.

Drawing No. 20385-DRG-DENG-001 shows a typical sleeve weight.

Each sleeve weight will be fitted with rubber or polyurethane, or similar, buffers at the 3 and 9
o’clock positions to ensure flexibity of the pipe string during installation.

Circumferential locking clamps will be fitted between a set number of sleeve weights to ensure
that the sleeve weights provide an even weight distribution along the outfall pipeline to meet the
required 1.42SG.

It is expected that a number of excavator spreads will be required to accomplish sleeve weight
attachment in a timely manner.

Prior to the application of the sleeve weights a nominal 30m length will be cut off from one of the
strings to use as part of the spoolpiece for the tunnel-to-outfall pipeline completion work.

6.0 DIFFUSER STRING PREPARATION

It is planned that the 200m long diffuser section will be installed with the 3 main pipe strings
(2No. x 553m long and 1No. x 523m long) strings during the float/flood operation.

To accomplish this the diffuser section will also be fitted with cylindrical sleeve weights. The
sleeve weights will be threaded over the diffuser section and gaps will be provided between the
weights to enable the attachment of the riser stubs by Pipelife.

Once the 12No. Riser Feet, complete with flanged stub ends, have been attached, sacrificial
straps will be clamped around the shoulders of each fitting. Steel fabrications will be fitted to
each taper section of the diffuser and to each riser to provide support.

The 1400mm dia. end of the diffuser will be fitted with an Insert Connector ( for details of the
Insert Connector Drawing No 2.385-DRG-DENG-013 refers ) and a blind flange; the 450mm dia.
end of the diffuser, Riser No.12, will be fitted with the long radius bend closed off with a blind
flange.

The diffuser section will then be tested with air to a pressure of 1bar for 10mins to prove the
integrity of the fittings / connections.

Sections of sleeve weights will be restrained together to ensure that the sleeve weights remain in
position and provide an even weight distribution along the diffuser section. Sacrifical steel clamps
will also be used as appropriate.

One of the blank flanges to the risers will be fitted with a flooding hose, engineering will
determine which riser will be used.

7.0 PIPE STRING PRE LAUNCH PREPARATION

On completion of sleeve weight attachment to the strings the inshore ends of the strings will be
fitted with an Insert Connector. The connector comprises a tubular steel snug fit insert locked in
position by external bolted clamps.
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Shoulda a leak test of the connectors be required then this would be undertaken at this stage.

The seaward end of the pipe string on the railtrack, (which will eventually connect to the tunnel
by means of a spoolpiece) will be fitted with a tow point on a blank flange clamped to a Flange
Connector.

A bogie recovery pit will be formed at the end of the railtrack to enable the bogies to be
recovered and the first conveyor roller to support the pipe.

The launch spread will mobilise to the bay and a tow wire will be installed between the beach
and the launch vessel; this may be a barge or a tug.

8.0 MARINE BASED OPERATIONS

8.1 Mobilisation for Dredging Operations

The intention for mobilisation is to co-ordinate the commencement of site set-up, and pre-survey
work such that the dredging works may be completed to coincide with the timing for pipe
installation work.

Mobilisation will entail the following:-

• Establishment and installation of survey equipment.

• Mobilisation of crew / survey vessel from its home port. The survey and positioning
equipment will be installed, checked and calibrated. Installation may take place either at
the home port or upon arrival on site.

• Mobilisation of the backhoe dredger ‘Nordic Giant’ from the location of its previous
project. The dredger must be prepared in advance, which includes sea fastening of all
equipment and securing the spud legs in position. A large sea-going tug will tow the
backhoe directly to site.

Upon arrival on site, the dredger will release all sea fastenings from all equipment and spud legs,
which may be performed without access to the quay side assistance, weather permitting. During
this time, the positioning system will be updated and checked in line with the Survey Procedures.

8.2 Trench Dredging by Backhoe Dredger

Prior to the works commencing a hydrographic survey will be undertaken of the work area to
determine the pre dredge seabed levels.

Work will commence at chainage 950 (Drawing WE-POOF-011/INF/0021 Rev. 2) by dredging the
reception pit, continued by normal trench dredging. Once the dredging has advanced sufficiently,
the reception pit will be partly backfilled as shown on drawing 44985.02002 Rev. A, with sand
from the surrounding seabed. It is anticipated that a slope on the North side of the reception pit
will be formed. The south side of the reception pit will be dredged and the backfill material will be
placed over a length of 13 m (chainage 950 – 963) from where it will slope down to the bottom
of the trench (see Figure 2 below).
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
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North side South

Chainage Chainage

Backfill with

-15 2

Reception Trench

Fig 2: Reception pit backfill

The remainder of the trench up to approximately chainage 2,810 will then be dredged. The
dredged material will be placed and stockpiled alongside both sides of the trench, and will be re-
dredged and used again for backfill after installation of the pipe.

Dredging (and backfill) operations will be carried out 24 hours per day, 7 days per week.

Once the backhoe has completed one radius, or completed all work within reach of the current
position, the dredger will move itself back to commence the next cut. This manoeuvre is carried
out using the excavator and spud legs of the pontoon. The operator from the control cabin of
the excavator assisted by DGPS and the on-board dredge computer, controls the entire
repositioning operation.
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
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Fig 3:Typical Dredge computer output

The bucket of the excavator is placed on the sea bed to maintain the dredger in the centre line of
the trench and the two side spuds are then raised above the seabed level. The excavator, while
maintaining the bucket on the seabed, pushes the dredger backwards causing the stern spud to
tilt. Once the maximum angle of stern spud tilt has been achieved, the side spuds are dropped
and the stern spud lifted, allowing it to swing to the vertical position, it too is then dropped.
Dredging can then re-commence.

This method of repositioning is totally controlled and maintains the dredger in the centre line of
the cut or trench at all times. The length of the ‘step’ depends on the depth of water, which
governs the amount of stern spud below the pivot position and the reach of the excavator.

The dredging operations will be monitored by interim hydrographic surveys, which will be used to
update the on-board dredging computer. These surveys are also used to locate areas requiring
further work and final clean-up dredging.

The backhoe dredging operation is entirely controlled by the operator from the excavator control
cabin. ‘State-of-the-art’ computer systems and displays linked to the DGPS-RTK system and
radio tide gauge (RTG), give the operator continuous visual information on the exact position of
the dredger, spud legs excavator and bucket. These locations are all in relation to the project
parameters, such as the required dredging depth and distance along the trench.

The trench will be dredged with an average overdepth of 0.3m to incorporate the dredging
tolerance of ±0.3m.
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Friars’ Bay Long Sea Outfall
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The on-board dredge / positioning system allows continuous monitoring and recording of all the
information in real time from the on-board supervisors office.

On completion of trench dredging, a Post-Dredge / Pre-Lay survey will be undertaken and upon
acceptance that the trench is ready, pipe installation will commence.

9.0 LAUNCHING OPERATIONS

Between the railtrack and the waterline a line of conveyor rollers will be set up to support the
pipe strings as they are pulled across the construction site area and the beach.

As the launch operation is expected to take a number of days is envisaged that the conveyor
bases will need protection against settlement due to tidal action. Temporary piled or gravity
bases are under consideration.

The temporary launch profile will be constructed so that when all the pipe strings have been
fitted with concrete sleeve weights, the pipe strings may be launched, Appendix A refers.

A hold-back winch will be attached to the trailing end of the first pipe string. Rigging and a tow
wire will be attached to the leading end of the pipe string and to the launch vessel standing
offshore in line with the launch profile.

The winch on the barge will slowly take up the tension and pull the pipe string along the launch
profile, assisted as required by excavators and cranes, until the trailing end of the pipe string
reaches a position so that the second pipe string may be placed on the launch profile.

The first pipe string will be secured on the beach so that it cannot move, the hold-back winch will
be released and the first and second pipe strings will be connected together by means of the
Insert Connectors and anchor bars. The hold-back wire will be attached to the trailing end of the
second pipe string.

The winch on the barge will slowly take up the tension again and pull the first two pipe strings
along the launch profile, assisted by excavators and cranes until the trailing end reaches a
position so that the third pipe string may be placed on the launch profile. The second pipe string
will be secured on the beach so that it cannot move, the hold-back winch wire will be released
and the second and third pipe strings will be connected together.

The winch on the barge will slowly take up the tension again and pull the pipe strings along the
launch profile, assisted by excavators and cranes until the trailing end of the pipe string reaches
a position so that the diffuser section may be placed on the launch profile. The diffuser section
and third pipe strings will be connected together by means of the Insert Connectors.

The winch on the barge will slowly take up the tension again and pull the complete outfall along
the launch profile, assisted by excavators and cranes.

When the 1400mm connector between the third pipe string and the diffuser section reaches the
water line trail rigging will be attached to the brackets on the connector and the hold back wire
will be connected to the trail rigging. The outfall pipeline will then be pressurised to 1 bar for the
tow to the dredged trench.

The launch will continue until the trail tug can mobilise to the trail end and recover the trail end
rigging and disconnect the hold back wire. The complete outfall will then be held between the
launch vessel and the trail tug. Additional craft will be used to maintain the alignment of the
outfall as necessary.
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LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
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10.0 INSTALLATION OF THE OUTFALL PIPELINE AND DIFFUSERS

Upon completion of the dredged trench the outfall pipeline will be towed to the installation site
and manoeuvred into position. The tow vessel will then be facing inshore and the trail tug with
the diffuser section will be at the offshore location.

At the offshore/diffuser end a pumped flooding spread will be connected to Riser Foot No.1TBC
so that once the diffuser section is on the seabed the main flooding operation can continue.

To provide the installation accuracy and necessary control it is planned that an accurately
positioned Dead Man Anchor (DMA) will be used to enable the offshore end of the diffuser to be
drawn down to the seabed as the the diffuser section is partially flooded.

Once the diffuser section is on the seabed and is in the corect position the main pipeline will then
be flooded down using the pump spread.

The tow tug will maintain a nominal tension on the pipeline to aid the installation alignment
together with additional craft.

Once on the seabed and the position of the pipeine has been confirmed, either the outfall
pipeline and diffuser section will be pressure tested to 1bar for 30mins or the connector units will
be leak tested. Diver inspection of the connections will be undertaken if necessary.

11.0 BACKFILLING

Upon successful installation of the pipe and diffuser – and the completion of the Post-Lay / Pre-
Backfill survey, trench backfilling operations will commence.

The dredged seabed material that was previously placed alongside the trench will now be used
for backfilling over the pipe; any shortfall of material will be recovered from beneath the footprint
of the side cast material and should there be any excess then this material will be generally
levelled to remove any prominent high spots.

The backhoe dredger will be positioned parallel to the trench, over or alongside the side cast
material. It will not be positioned over the pipe itself, thereby ensuring the ‘spuds’ remain well
clear of the trench.

Once in position the backhoe will commence re-dredging the side cast stockpile material and will
methodically place it back into the trench until the required contract parameters have been
achieved. Any shortfall of material will be recovered by dredging from beneath the footprint of
the side cast material.

As already described within the section for trench dredging, the same method of shifting and
control will be used for this operation. Due care and attention will always be taken of the close
proximity of the installed pipe and the placing of backfill material over the installed pipe.

The backhoe dredger will backfill progressively along the trench.

As with the trench excavation operations all trench backfill operations using the backhoe dredger
will be closely monitored by regular hydrographic surveys.

During the backfill operations of the pipe, the diffuser section will be installed and upon
completion of backfilling a Post – Backfill survey will be carried out.
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In the event of an emergency or inclement weather conditions, necessitating the backhoe to be

towed off station to a place of shelter, a tug will be on standby for this purpose.

12.0 COMPLETION OF THE DIFFUSERS

It is planned that the Riser Feet on the diffuser will be fitted with riser pipe so that the upper end
of the riser is at the same elevation as the base of the protective dome.

Engineered backfill material (30 – 80mm, ref drawing 10706-DRG-DENG-011 Rev. 01) will be
imported and placed on a flattop rock barge to be unloaded by the Backhoe Dredger which will
place the granular backfill around the diffuser risers. Divers will then level the fill around each
riser and place sandbags / stone as necessary to provide a level foundation for the placement of
the diffuser base units. The diffuser base units will then be placed in accordance with the
installation frame / template to suit each particular positional requirements.

Using the survey results of the installed diffuser section and comparing the pipe elevation with
the pre-excavated seabed the upper riser bends will be cut and welded to suit the required
heights; the riser bends will be orientated as required and bolted to the riser stubs by divers.

The outer ends of the riser bends will be fitted with blind flanges.

Once the riser bends have been positioned the diffuser dome bodies will be placed onto the base
units in the required orientation. Each dome body will be numbered and placed sequentially, No1
at the inshore end and No12 at the offshore end. The lids to the diffuser bodies will then be
placed in position if not previously attached to the dome bodies.

The backfill spread will then complete the backfill to the diffuser trench section with the
placement of scour protection as indicated in drawing 10706-DRG-DENG-011 Rev. 01. Once the
diffuser section is backfilled, the backfilling of the main pipe will continue.

13.0 COMPLETION OF THE TUNNEL TO OUTFALL PIPELINE

13.1 TBM Recovery
On confirmation from 4D that the tunnel drive has been completed a barge will mobilise to the
TBM recovery pit. Divers will be deployed to exhume the TBM using airlifts etc. The TBM will be
recovered and made secure by docking the TBM into a frame below the barge. The TBM will be
delivered to Newhaven Port where it will be offloaded and lowered to the seabed for recovery by
others.

As part of the tunnel completion work L&M will require that a messenger wire is left in the tunnel.
The offshore end of the wire will be recovered with the TBM, the onshore end will be secured at
the nearest shaft.

Divers will then clear away the remains of the granular fill in the recovery pit so that the
installation of the spool can be accomplished. Divers will measure the gap and determine any
mis-alignment between the tunnel mouth and the outfall pipe.
13.2 Spoolpiece Installation
The complete spoolpiece will comprise the 30m long 1400mm dia. PE pipe section together with
an integral fabricated steel pup-piece; the overall length when connected – PE pipe and steel
pup-piece - may be approximately 35-40m.
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
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PROJECT EXECUTION PLAN Rev: 01
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The steel pup-piece will form the connection with the tunnel and the PE end of the complete
spoolpiece will connect to the PE outfall pipe. The connections between the steel and PE sections
and the PE section and outfall pipe will be by means of Flange Connectors, the details are sgown
on Drawing No. 20385-DRG-DENG-015.

The steel pup-piece will be fabricated complete with a Flange Connector at one end; the other
end will be plain pipe. The steel spoolpiece will be coated as specified in accordance with Clause
2.1.5.22 and be fitted with propriatory inflatable grout seals at the plain end.

The PE spool section and steel pup piece will be delivered to the barge. Divers will monitor the
lowering operation so that as the pup piece is lowered it is guided into the tunnel.

The PE spool section will be lowered to the seabed and the offshore end aligned with the end of
the outfall pipe. The adjacent flanges of the PE spool and the outfall pipe will be manoeuvred
together and the Flange Connection completed.

The steel pup piece within the tunnel will be pulled out of the tunnel using tirfors with wires
anchored to the Flange Connector. Air bags will be attached to the pup piece to aid the pull out
operation. The adjacent flanges of the steel pup piece and the PE spool will be pulled together
and the Flange Connection completed.

Further engineering may enable the complete spoolpiece to be lowered, inserted into the tunnel
and then withdrawn to enable completion of the spool to outfall pipe flange connection.

With the Flange Connections completed divers will extend down lines from the barge to tails
attached to the seals on the steel pup piece. Grout will then be injected into the seals to lock the
steel pup piece in position. The seals will be sized to accommodate any potential variation
between the steel pup piece and the annulus of the tunnel.

The trench surrounding the spoolpiece will then be backfilled.

The marine spread will then deploy to the offshore end of the outfall and install the marker buoy.

14.0 REINSTATEMENT

The areas used for the temporary assembly site will be reinstated to a condition as good as or
better than before the Works began.
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
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APPENDIX A

PIPE STRING DELIVERY AND INSTALLATION SEQUENCE SCHEMATICS

Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
Page 17 of 18
Contractor Project Document No.
LMW JV Brighton & Hove WWTS 20385–PRO–PENG-009
Friars’ Bay Long Sea Outfall
Document Title Date: 05/01/10
PROJECT EXECUTION PLAN Rev: 01
Page 18 of 18