Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Preview In the previous sequence, Analysis and Design was discussed.
In this sequence, Implementation will be presented.
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Seven Design Steps 1. Define the Problem 2. Gather Information 3. Propose Solutions 4. Study the Solutions 5. Analyze and Design the chosen solution
6. Implement the Design
7. Evaluate Performance
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Implementation Construction and manufacturing of the solution Work with manufacturing engineers from the beginning Supply working drawings, documentation, and plans for manufacturing Specify manufacturing tools and processing to be used Build Prototype Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji Implement the Concept At this stage in the design process, A clear understanding of the problem has been formulated The design concept has been chosen Drawings, schematics, flow codes, and list of materials have been developed.
So, next step is to implement the design concept
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Implement the Concept Many problems might arise when trying to implement a design concept This is the normal The key is Not to be discouraged Learn from mistakes Have fun The result: a fully operational system that is ready to be tested.
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Implement the Design The hardware should be constructed and tested to verify the design concept and analysis
Transform the design from paper to physical reality
Two main techniques are available:
Quick-and-Dirty Prototype
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Quick-and-Dirty Construction from plastics, wood, .. etc. Quick and easy to build Relatively cheap
Used to check clearance,
assembly technique, manufacturing considerations, and appearance. Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji Quick-and-Dirty: Bread Boards
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Prototype A prototype can be defined as a model that represents a product or system. This model is usually used for functionality testing and product visualization.
Prototyping is essential in the development of
products and all industrial nations have prototyping centers. In fact, prototyping plays a major role in the advancement of technology.
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Prototype In the prototyping development cycle, initial prototypes are built, tested, and then reworked as necessary until an acceptable prototype is finally achieved from which the complete system or product can be developed. Three types of prototyping Rapid Prototyping Virtual Prototyping PCB Prototyping
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Rapid Prototyping Produces physical prototypes in short time (within hours or days rather than weeks).
These prototypes are
frequently used to quickly test the product's look, dimension, and feel. Rapid prototyping usually can result in plastic objects. Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji Virtual Prototyping Computer-based without the option of a physical part or object. It uses virtual reality to create product prototypes and test their properties. It provides a virtual 3-D prototype that can be manipulated from all views and angles. The computer program can then test many aspects of the product such as vibration, forces, materials and weight. Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji PCB Prototyping The production of a functional Printed Circuit Board (PCB). The product can then be tested for its functionality and reliability
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
CAD / CAM Computer-Aided Design (CAD) A designer starts with an idea of a new product and uses the CAD software to create a preliminary design. The preliminary design can also be analyzed for functionality as the design is being created. Modifications and reanalyzes of the computer model can be done Computer-Aided manufacturing (CAM) Used to drive appropriate machinery to physically create the part. The entire design cycle is shortened Engineers can go from design to prototype in a matter of days, instead of weeks or months
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
CAD / CAM
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Prototypes
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Prototyping Advantages Provides the proof of concept Shows the users how the final system would look like Reduces development costs Increases system development speed and quality Assists to identify any problems with early designs Refines the potential risks associated with the product delivery
Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji
Additional tasks Assess progress and discuss quality, safety, and technical concerns
Integrate changes from design reviews
Verify the requirements, connections, and interfaces
Coordinate with staff to ensure proper fabrication and
installation Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji Conclusion The 6th step in the design process, Implementation, was presented
The implementation can be a quick-and-dirty or a
prototype
Prototypes are divided into three types
Rapid Virtual PCB Engineering Skills, Philadelphia University Dr. Tarek A. Tutunji