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2 www.warrenrupp.com
SOLUTION PROVIDING ADVANTAGES...
Informed customers select AODD pumps vs. other pump types when challenged
with difficult pumping situations including:
• Suspended Solids • Non-Suspended Solids • Line-Size Solids • Abrasive Sludge & Slurries
• High Viscosity Fluids • Dry Running • High Suction Lift • Floor Space Restrictions
• Corrosive Fluids • Added Costs for Variable Flow Rates • Added Costs for Installation Bypass Lines
• Added Costs for Pressure Relief • High Costs Associated with Packing Glands and Mechanical Seals
• Loss of Suction (Prime Damage) • Heat Generation • Catastrophic Mechanical Seal Failures
• Leakage from Packed Stuffing Boxes • Insufficient NPSH (a) Cavitation • Coupling Misalignment
• Bearing Lubrication Contamination • Shaft Deflections • Slip • Decreased Volumetric Efficiency
• Bearing/Shaft (load) problems associated with operating below minimum flow • Deadheading
AODD pumps are air (or natural gas) operated displacement type
pumps which uniquely differ from all other positive displacement
pumps. As a result of air pressure acting on the entire surface of the
diaphragm, the diaphragm is in a balanced condition while pumping.
This measurably extends diaphragm life over that of mechanically
operated diaphragm pumps. Because compressed air is limited, the
maximum pressure developed by the pump is also safely limited. Thus
AODD pumps are appropriately selected for on-demand
intermittent requirements.
4 www.warrenrupp.com
Air-Operated Double Diaphragm Pumps
AODD
PUMP
www.warrenrupp.com 5
SOLUTION PROVIDING CAPABILITIES
Pumps abrasive and shear-sensitive materials
Low internal velocities handle abrasive slurries
with no damage to the pump or loss of volumetric
efficiencies. The gentle pumping action does not
shear fragile materials.
Pumps high viscosity fluids
Heavy and pourable fluids efficiently handled
Pumps solids up to 3" line size
Sealless
No mechanical seals or packing to leak
Self-priming
Maximum dry prime capabilities up to 24 ft. of water
Variable flow & pressure
Simply regulate the inlet air supply to adjust the
pump flow from zero to maximum rated capacity.
Optional discharge porting
Select bottom porting for high concentration of
heavy solids. Select top porting for thin liquids,
or if entrained air could be a problem.
Runs dry without damage or heat build-up
No internal damage
Deadheads against closed discharge
Discharge pressures equal to or greater than
inlet air pressure stops the pump without damage.
Expensive bypass systems & pressure relief valves
not required. The pump stops operation until the
discharge is opened.
Fully groundable
Portable & submersible
Certifications
CE
ATEX CSA UL CE USDA FDA
6 www.warrenrupp.com
PRIMARY MARKETS SERVED
Automotive/Plating &
Heavy Duty
Finishing Ball Valve
Pumps
Ceramic Slip/Glaze
Chemical/Petrochemical
Heavy Duty
Flap Valve
Pumps
Construction/Utilities
Food Processing/Biotech/
Pharmaceutical
Containment Duty
Metallic Pumps
Industrial/Municipal
Wastewater Treatment
Mining
Standard Duty
Non-Metallic
Pumps
Paint/Ink/Coatings
Standard Duty
Metallic Pumps
Pulp/Paper Converters
www.warrenrupp.com 7
WARREN RUPP SIGNATURE DESIGN
ESADS® (Externally Serviceable Air Distribution System)
ON-OFF-ON... Reliability - GUARANTEED!
Primary system components = main directional air valve
(with cross-drilled pressure ports) & pilot valve
Pilot/Boost
Cross-Drilled Pressure
Pressure Port
GUARANTEED
not to yield under
◆ Tension
Exhaust
◆ Compression
Pressure ◆ Bending
◆ Pump
Operation
An industry exclusive
PERFORMANCE GUARANTEE!
designs
• broken
Heavy Duty Flap Heavy Duty Ball diaphragm
plates
• premature
diaphragm failure
resulting from
non-uniform
wear
• bent rods
• solids settle
in bottom of
water chamber
• restriction of suction
check ball valve
www.warrenrupp.com 9
WARREN RUPP SIGNATURE
Heavy Duty Ball
Heavy Duty Flap
FEATURES - BENEFITS
ESADS+Plus® - Performance Guaranteed - In-line Serviceable Air Valve System
Bolted Construction - Safe - Reliable - Easy Maintenance
Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed
Bottom Discharge Porting - Eliminates Settling Solids
Thick Wall Construction
Horizontal and Vertical Manifold Connections
Free Standing Base - Reduces Downtime - Easy Re-Build
Heavy Duty Wear Package - Extends “MTBF”
10 www.warrenrupp.com
CONFIGURATIONS
FEATURES - BENEFITS
ESADS+Plus® - Performance Guaranteed - In-line Serviceable Air Valve System
Bolted Construction - Safe - Reliable - Easy Maintenance
Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed
Top Discharge Porting - Eliminates Entrained Air
Metallic and Non-Metallic Materials of Construction
Ball Check Valves • Light Weight - Portable
900 - 1800 Manifold Connection Rotation
Containment Chamber with Leak Detection
Hydraulically Balanced/Coupled Pumping
and Driver Diaphragm Assemblies
Solids Range+1/4" (6mm) to 3/4" (18mm) Solids Range+1/8" (3mm) to 1/2" (12.7mm)
Dry Primes up to 18 Feet of Water Dry Primes up to 20 Feet of Water
Free Standing Support Base
www.warrenrupp.com 11
BEST PRACTICES -
AODD Pump Selection
A. SELECT PUMP DESIGN
A fundamental review of fluid characteristics, intended installation, and duty
requirements are recommended for “best fit” design selections.
A (top discharge
Suspended Solids B A B A B
porting)
Fluid Characteristics
Permanent A A B B B B
Portable B A A A A A
Installation
Containment / Prevention C C A A C C
Intermittent / On-Demand A A A A A A
Duty
Continuous A B B B B B
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B. SELECT MATERIALS OF CONSTRUCTION
Reference the SANDPIPER® Chemical Resistance Chart
PSI
S I (5
5 70 .44
Ba 80 (136)
r)
60
4 60 P
HEAD
S I (4.
50 08 B
METERS
ar)
*
100 (170)
FEET
3
40
40
40 PS
I (2.7
30 2 Ba r 30 9.1
2 )
25 7.6
20 20 6
20 P S 15 4.5
1 I (1.3
10 6 Bar 10 3
) Air Inle
t Pres
sure 5 1.5
0 0
0 20 40 60
60 80 100 120 140 160
U.S. Gallons per minute
www.warrenrupp.com 13
BEST PRACTICES -
SIZING to extend MTBF and...
Pumping requirements (flow & head) 1½" PERFORMANCE
BAR
AIR CONSUMPTION
PSI
10(17)
7
20(34) SCFM (M3/hr)
CURVE
for most applications can be met by 100 100 PS
30(51) 40(68)
I
50(85)
90
multiple sizes of pumps. Talk to Warren 6 60(101.9)
80
Rupp’s application engineers to assist 5
80 P S
I 70(118.9)
70
you with a size selection which best fits 60
80(135.9)
HEAD
4 60 PSI
your total cost of ownership budget. An 50
appropriately sized-up pump will lower 3
40 90(152.9)
*
40 PSI
the consolidated initial investment, 2 30
30
repair, labor and energy costs. This BEST 20
20 PSI Air Inl
1 et Pressure
PRACTICE ensures desirable returns 10
2" PERFORMANCE
BAR
AIR CONSUMPTION
PSI
4 60 PSI
90(152.9)
50
3
40
*
40 PSI 95(161.4)
2 30
30
100(169.9)
20 20 PSI Air Inlet
1 Pressure
10
0 0
0 20 40 60 80
80 100 120 140
U.S. Gallons per minute
0 100 200 300 400 500
Liters per minute
CAPACITY
AIR CONSUMPTION
3" PERFORMANCE
BAR
PSI
SCFM (M3/hr)
7 100
20(34)
40(68) CURVE
100 PS 60(101.9)
I 80(135.9)
90 100(169.9)
6
80 80 PSI
120(203.9)
5 70 140 (237.9)
160(271.8)
60
HEAD
4 60 PSI
180(305.8)
50
200(339.8)
3
40
*
40 PSI
2 30
30
20
20 PSI Air Inlet Pres
1 sure
10
0 0
Experienced application engineers are 0 20 40 60 80 100 120 140 160 180 200 220 240 260
U.S. Gallons per minute
available to help you determine the best
fit pump size for your application. 0 100 200 300 400 500 600 700 800 900 1000
Call our factory or email Liters per minute
apptech.warrenrupp@idexcorp.com. CAPACITY
14 www.warrenrupp.com
lower total cost of ownership
Comparative Example
Compare the total cost of ownership of 2 to 3 AODD pump sizes, including purchase price, compressed
air cost, repair parts cost, and maintenance labor cost. Required inputs are flow rate (gpm), discharge
pressure (PSI), air inlet pressure (PSI), air consumption (scfm), displacement per stroke (gal), wet end
kit cost, electricity cost ($/kw-hr), labor cost ($/hr) and weekly hours of operation.
www.warrenrupp.com 15
HEAVY DUTY BALL
All Bolted ESADS+Plus®
Construction (Externally Serviceable
Air Distribution System)
Lube Free Durable
Diaphragm
Connecting
Rod
Thick Wall
Construction
Weighted
Elastomeric
Ball Checks
Bottom
Discharge
Ported
Rotate Porting
Flange 180o
to Achieve
90o Vertical
Connections
Free Standing
Support Base
Warren Rupp Signature Features - in BLUE
16 www.warrenrupp.com
CONFIGURATION FEATURES
Permanent A
Portable B
Installation
Containment / Prevention C
A (weighted check
Flooded Suction valves)
Suction Lift B
Submerged B
Intermittent / On-Demand A
Duty
www.warrenrupp.com 17
HEAVY DUTY FLAP
900-1800 Manifold ESADS+Plus® Durable Diaphragm
Connection Rotation (Externally Serviceable Connecting Rod
Air Distribution System)
All Bolted Lube Free
Construction Flap Check
Valves
Permanent A
Portable
Installation
A
Containment / Prevention C
Flooded Suction B
Suction Lift A
Submerged B
Continuous B
A = Best Type C = Caution (Limitations)
B = Suitable X = Unsuitable
www.warrenrupp.com 19
CONTAINMENT DUTY BALL
Hydraulically Balanced/
Coupled Pumping and 900-1800 Manifold
Driver Diaphragm Connection Rotation All Bolted
Assemblies Construction
Containment
Chamber with
Leak Detection
ESADS+Plus®
(Externally Serviceable
Air Distribution System)
Lube Free
Durable Diaphragm
Connecting Rod
All Bolted
Construction
Free Standing
Support Base
Warren Rupp Signature Features - in BLUE
20 www.warrenrupp.com
CONFIGURATION FEATURES
Permanent B B
Portable A A
Installation
Containment / Prevention A A
Flooded Suction B B
Suction Lift B B
Submerged B C
Continuous B B
A = Best Type C = Caution (Limitations)
B = Suitable X = Unsuitable
www.warrenrupp.com 21
STANDARD DUTY BALL
1800 Manifold All Bolted ESADS+Plus®
Connection Rotation Construction (Externally Serviceable
Air Distribution System)
Lube Free
900-1800
Manifold
Connection
Rotation
All Bolted
Construction
Durable Diaphragm
Connecting Rod Warren Rupp Signature Features - in BLUE
22 www.warrenrupp.com
CONFIGURATION FEATURES
Metallic
Non-Metallic
Standard Duty
Top Discharge
Metallic Non-Metallic
STANDARD DUTY BALL Water (base reference) A A
ESADS+Plus® All Bolted Construction
Suspended Solids A B
Top Discharge Ball Check Valves
Fluid Characteristics
Permanent B B
Portable A A
Installation
Containment / Prevention C C
Flooded Suction B B
Suction Lift B B
Submerged B C
Continuous B B
¾"
A = Best Type C = Caution (Limitations)
B = Suitable X = Unsuitable
www.warrenrupp.com 23
BEST PRACTICES -
Recommended Process Control Loop
AC or DC
220V/5A Max.
outputs
Audible
Alarm
option
Solenoid shutdown option
Air line
feed
4
110/220V
inputs 1 5
Visual
Indicators
SUCTION
1
4 VAC (low voltage)
24 www.warrenrupp.com
Accessory Components
YOUR PLC
DISCHARGE
Full line pressure
120 VAC
or
220 VAC
inputs
Stroke Counter/Batch Control
� Gravimetric Control
6 � Pressure Control
WARREN RUPP PUMP CONTROLS
� Level Control
� PH Control
� Conductivity
sensor � Temperature
120 VAC � Flow Control
or
� Batch Control
220 VAC
outputs & Totalizing
15 VDC 7 8
Air Inlet
9 10
Remote
START
STOP 4-20
MA
comm
and input
120 VAC
or
220 VAC
inputs
www.warrenrupp.com 25
Accessories - Process Control Loop
1. LEAK DETECTION 2. LIQUID LEVEL CONTROL
Warren Rupp’s float actuated
liquid level control provides
all-pneumatic operation.
Especially useful in sump and
liquid transfer situations, the
float actuated switch opens
and closes air supply to the
pump for positive ON-OFF
response. High capacity air
Part # valve accommodates air flow
032.036.000. requirements up to 125 cfm,
Part # with a pressure drop less than
032.XXX.000. 10 PSI.
Electronic
At the point the primary pumping diaphragm fails,
this modular, watertight unit senses conductivity
changes between the driver fluid and the pumped 3. TRANQUILIZER®
fluid. Warning lights indicate which side of the Metallic Surge Suppressors
pump is tainted. The unit can also be wired for
audible alarm or pump shutdown. Low voltage. For use with any reciprocating pump, Tranquilizer
Simple installation. surge suppressors maintain a constant air
cushion volume
in a pumping
application for the
most effective surge
suppression. All
Tranquilizer models
are automatically
self-charging and
Standard self-venting. Flexible
Visual diaphragm separates
A sight tube style leak detector is installed on each air cushion from Part # TA-1, TD-1½, TA-2, TA-3
driver chamber. If a pumping diaphragm break pumped product.
occurs, liquid in the sight tube changes. This type
of leak detection is standard construction on
S Non-Metallic Spill Containment pumps.
Non-Metallic
Surge Dampeners
Designed for use with
½", ¾" and 1" pumps,
these dampeners are
manually charged with
Part #
air. PTFE diaphragms
031.XXX.110.
Mechanical are standard, with Part # DA05, DA07 & DA10
When a leak chemically attacks an internal o-ring wetted parts available
on this detector, it actuates a plunger. This opens in Polypropylene, PVDF, and Nylon. The DA05 is also
an air valve, which in turn activates a customer- available in Aluminum and Stainless Steel. Flow and
supplied solenoid (or similar device) to trigger pressure fluctuations are minimized, the dampener
a signal. For use with the CONTAINMENT DUTY consumes no air after initial charging. Hardware is
Spill Containment SANDPIPER® pumps ONLY. 302/304 Stainless Steel.
26 www.warrenrupp.com
4. MUFFLER OPTIONS 7. AIR LINE SOLENOID
Provides automatic on/off operation
Part # of air-driven equipment. 110/120VAC
530.XXX.000. and 220/240VAC (50/60 hertz) kits
operate with the Warren Rupp or
customer’s control units. 12VDC and
Effective sound dampening for Warren Rupp 24VDC kits operate with customer-
pumps. Mufflers are a rugged Polymer or metallic supplied controls only.
housing. Sound dampening and encapsulated
mufflers have replaceable acoustic composite Part #
inserts. All Warren Rupp pumps are supplied with 894.XXX.000.
a basic muffler. Meets OSHA dBA requirements.
TA1
TA2
OPERATING PRINCIPLE
Also available from Warren Rupp®: Surge Dampeners for smaller pumps. Ask about the DA Series of Surge Dampeners. Now available
in Aluminum, Polypropylene, PVDF and Stainless Steel. AL= Aluminum E = EPDM T = Virgin PTFE WR-C = Alloy C (Hastelloy-C)
B = Buna N N = Neoprene V = Viton® WR-S = Alloy 316 Stainless Steel
Viton® is a registered tradename of E.I. duPont. C = Cast Iron T# = Overlay, Neoprene with Virgin PTFE
www.warrenrupp.com 29
Accessories - DRUM PUMP
Pail & Drum Kits
Converting our ¼", ½" and ¾" plastic pumps to a
drum or pail application is easy. The adaptor kits
are constructed of chemically-resistant materials to
handle the job. Plastic pipe assembly comes complete
with all the hardware needed. Simply attach the
threaded end to the suction manifold and lower it
into the liquid source.
Part #
475.149.XXX.
475.150.XXX.
475.151.XXX.
475.194.XXX.
475.195.XXX.
30 www.warrenrupp.com
OEM Solutions
Warren Rupp has worldwide experience
manufacturing pumps for OEM customers.
Complete private
SANDPIPER® labeled pumps
OEM pumps supplied include name
on paint industry dispensing systems plates, service and
operating manuals,
◆ Standard shipping cartons
and paint & coatings
Special blanket pricing available on options.
standard pumps in larger quantities.
◆ Special
Special material combinations, ◆ ENGINEERING SERVICES
construction, painting and labeling. Experienced Engineering staff
Latest Cad/Cam design equipment
◆ Custom
with 3-D modeling
Custom built, multi-pump systems.
Cad library
Customized shipping materials and
Precise laboratory test equipment
fixtures to fit your manufacturing process.
◆ TECHNICAL SERVICES
Experienced staff for technical support
Available in-house and field service analysis
Worldwide service support
◆ MANUFACTURING SERVICES
Latest in CNC capabilities
Quick turnaround to meet customer
scheduling needs
Just-in-time scheduling available.
Custom packaging
Fabrication experience
HDB2-A (SB2-A)
HDB2-A (SB2-A) Top Ported
Bottom Ported HDB1½-A (SB1½-A)
SB1-A Bottom Ported
Bottom Ported ATEX 100a
Compliant
HDB (SB) Metallic Pumps are ideal for thin to viscous and small solids laden fluids.
SANDPIPER® Heavy Duty Ball Valve Pumps provide superior suction lift capability and
exclusive variable porting options (side, top, bottom and dual). HDB pumps are thick wall
constructed of Sand Casted Aluminum, Cast Iron, Stainless Steel or Alloy C with elastomer,
TPE (thermal plastic elastomers) and PTFE options in diaphragms and check valves. HDB
pumps are enhanced with an extended wear package.
32 www.warrenrupp.com
Dimensional Detail
A A
90o - 180o
rotation
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) PSI (bar)
SB1-A/SB25A 14 7/16 (367) 11 3/4 (298) 13 9/32 (337) 5 1/4 (133) 13 (330) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) .25 (6) 125 (8.6)
SB1-A TOP 13 1/2 (342) 11 3/4 (298) 14 7/8 (378) 5 5/8 (142) 13 1/2 (342) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) .25 (6) 125 (8.6)
SB1-A BOTTOM 13 11/16 (347) 11 3/4 (298) 14 7/8 (378) 27/32 (21) 8 7/16 (214) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) .25 (6) 125 (8.6)
SB1½-A/SB40A 13 13/16 (351) 15 1/2 (394) 14 1/8 (359) 2 1/4 (57) 12 3/16 (310) 1½" NPT/BSP 1.5 (40) .34 (1.29) 90 (340) .25 (6) 125 (8.6)
HDB1½-A TOP 19 7/32 (488) 15 1/2 (419) 17 (432) 8 9/64 (207) 18 5/64 (459) 1½" NPT/BSP 1.5 (40) .34 (1.29) 90 (340) .25 (6) 125 (8.6)
HDB1½-A BOTTOM 18 9/16 (471) 15 1/2 (419) 17 (432) 6 9/64 (156) 16 (406) 1½" NPT/BSP 1.5 (40) .34 (1.29) 90 (340) .25 (6) 125 (8.6)
SB2-A TOP
22 3/16 (564) 15 1/2 (394) 16 13/16 (427) 9 1/8 (232) 20 7/8 (530) 2" NPT 2 (50) .43 (1.63) 135 (511) .38 (9) 125 (8.6)
HDB2-A TOP
SB2-A BOTTOM
23 1/4 (591) 15 1/2 (394) 16 13/16 (427) 3 7/16 (87) 15 3/16 (386) 2" NPT 2 (50) .43 (1.63) 135 (511) .38 (9) 125 (8.6)
HDB2-A BOTTOM
SB3-A TOP
37 1/8 (943) 26 (661) 20 3/4 (527) 20 (509) 33 3/8 (848) 3" 125# ANSI 3 (80) 1.8 (6.81) 260 (984) .87 (22) 125 (8.6)
HDB3-A TOP
SB3-A BOTTOM
31 1/4 (794) 26 (661) 24 5/8 (625) 5 3/4 (146) 19 3/8 (492) 3" 125# ANSI 3 (80) 1.8 (6.81) 260 (984) .87 (22) 125 (8.6)
HDB3-A BOTTOM
SB4-A TOP
37 7/8 (962) 26 (661) 23 3/4 (603) 20 (509) 33 3/8 (848) 4" 125# ANSI 4 (100) 1.8 (6.81) 260 (984) .87 (22) 125 (8.6)
HDB4-A TOP
SB4-A BOTTOM
31 1/4 (793) 26 (661) 27 1/2 (699) 5 3/4 (146) 19 3/8 (492) 4" 125# ANSI 4 (100) 1.8 (6.81) 260 (984) .87 (22) 125 (8.6)
HDB4-A BOTTOM
All Dimensions +/- 1/8 (3)
www.warrenrupp.com 33
HEAVY DUTY BALL
MODEL SB1-A / SB25A
BAR
AIR CONSUMPTION
PSI
7 100
SCFM (M3/hr)
PERFORMANCE CURVE
100 PS 10(17)
I 15(25.5)
90
6 20(34)
80 80 PSI
25(42.5) SB1-A
5 70
30(51)
35(59.5)
Performance Curve
60
HEAD
4 60 PSI 40(68)
50
45(76.5)
3
40 40 PSI 50(85)
2 30
20 20 PSI Air Inle
1 t Pressure
10
0 0
0 4 8 12 16 20 24 28 32 36 40
U.S. Gallons per minute
AIR CONSUMPTION
PSI
10(17)
7 100
20(34) SCFM (M3/hr)
30(51) 40(68)
PERFORMANCE CURVE
100 PS
I
50(85)
90
6 60(101.9)
80 80 PS
I 70(118.9)
5 70
HDB1½-A (SB1½-A) 60
80(135.9)
HEAD
4
Performance Curve 50
60 PSI
3 90(152.9)
40 40 PSI
2 30
20
20 PSI Air Inl
1 et Pressure
10
0 0
0 10 20 30 40 50 60 70 80 90
U.S. Gallons per minute
34 www.warrenrupp.com
1" ball valve pumps installed
in a paint mixing and tinting
operation.
MODEL SB2-A
BAR
AIR CONSUMPTION
PSI
HDB2-A (SB2-A) 6
80
60(101.9)
70(118.9)
80 P S I
Performance Curve 5 70
80(135.9)
60
HEAD
4 60 PSI
90(152.9)
50
3
40 95(161.4)
40 PSI
2 30
100(169.9)
20 20 PSI Air Inlet
1 Pressure
10
0 0
0 20 40 60 80 100 120 140
U.S. Gallons per minute
AIR CONSUMPTION
MODEL SB3-A / SB4-A
BAR
PSI
SCFM (M3/hr)
7 100
20(34)
40(68) PERFORMANCE CURVE
100 PS 60(101.9)
I 80(135.9)
90
HDB3-A (SB3-A) &
6 100(169.9)
80 80 PSI
120(203.9)
5 70 140 (237.9)
160(271.8)
HDB4-A (SB4-A)
60
Performance Curve
HEAD
4 60 PSI
180(305.8)
50
200(339.8)
3
40
40 PSI
2 30
20
20 PSI Air Inlet Pre
1 ssure
10
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260
U.S. Gallons per minute
0 100 200 300 400 500 600 700 800 900 1000
Liters per minute
CAPACITY
www.warrenrupp.com 35
HEAVY DUTY FLAP
HDF3-A (SA3-A)
HDF4-A (SA4-A) ATEX 100a
Compliant
HDF2-A (SA2-A)
HDF (SA) Pumps are recommended for abrasive slurries, suspended and non-suspended solids
and line size solids requirements. All HDF (SA) pumps are configured in bottom discharge porting
arrangements. HDF pumps are thick wall constructed of Sand Casted Aluminum, Cast Iron and
Stainless Steel with elastomer, TPE (thermal plastic elastomers) and PTFE options in diaphragms
and check valves. HDF pumps are enhanced with an extended wear package.
Heavy duty
flap valve pumps
with tranquilizers
permanently installed
in an automotive
industrial waste
treatment facility.
36 www.warrenrupp.com
Dimensional Detail
A
D
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
SA1-A/SA25A 14 7/16 (367) 11 3/4 (298) 10 13/16 (275) 3 3/16 (81) 3 3/16 (81) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) 1 (25) 125 (8.6)
SA2-A
20 5/16 (516) 21 3/4 (552) 13 5/8 (346) 17 11/16 (449) 2 9/16 (65) 2" NPT only 2 (50) .43 (1.60) 140 (530) 2 (50) 125 (8.6)
HDF2-A
SA3-A
29 1/2 (749) 36 9/16 (929) 16 1/4 (413) 25 3/4 (654) 4 1/4 (108) 3" 125# ANS 3 (80) 1.62 (6.15) 260 (988) 3 (76) 125 (8.6)
HDF3-A
SA3-M
30 1/4 (768) 32 5/16 (821) 16 3/16 (411) 26 1/2 (673) 5 (127) 3" 125# ANSI 3 (80) 1.23 (4.66) 260 (988) 3 (76) 125 (8.6)
HDF3-M
SA4-A
31 (787) 36 9/16 (929) 21 1/4 (540) 26 1/2 (673) 5 (127) 4" 125# ANSI 4 (100) 1.62 (6.15) 260 (988) 3 (76) 125 (8.6)
HDF4-A
SA4-M
31 (787) 32 5/16 (821) 16 3/16 (411) 26 1/2 (673) 5 (127) 4" 125# ANSI 4 (100) 1.23 (4.66) 260 (988) 3 (76) 125 (8.6)
HDF4-M
All Dimensions +/- 1/8 (3)
www.warrenrupp.com 37
HEAVY DUTY FLAP
MODEL SA1-A / SA25A
BAR
AIR CONSUMPTION
PSI
7 100
SCFM (M3/hr)
PERFORMANCE CURVE
100 P 10(17)
SI
6 90
15(25.5)
20(34) SA1-A
5
80 80 PSI
25(42.5)
30(51)
Performance Curve
70
35(59.5)
60
HEAD
4 60 PSI 40(68)
50
3 45(76.5)
40 40 PSI 50(85)
2 30
20 20 PSI Air Inle
1 t Pressure
10
0 0
0 4 8 12 16 20 24 28 32 36 40
U.S. Gallons per minute
PSI
AIR CONSUMPTION
7 100
10(17) 20(34) SCFM (M3/hr) PERFORMANCE CURVE
100 PS 30(51)
HDF2-A (SA2-A) 6
90
I 40(68)
50(85)
60(101.9)
Performance Curve 5
80
80 PSI
70(118.9)
80(135.9)
70 90(152.9)
60 100(169.9)
HEAD
4 60 PSI
50
125(212.4)
3
40 40 PSI
2 30
150(254.9)
20
20 PSI Air Inle
1 t Pressure
10
0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
MODEL SA3-A
BAR
AIR CONSUMPTION
PSI
PERFORMANCE CURVE
SCFM (M /hr) 3
20(34) 40(68)
7 100 60(101.9)
100 PS
I
90 80(135.9)
6
80 80 PSI
100(169.9) HDF3-A (SA3-A) &
5 70 HDF4-A (SA4-A)
60
Performance Curve
HEAD
4 60 PSI
50
3
40 120(203.9)
40 PSI
2 30
20 20 PSI Air Inlet Pres
1 sure
10
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260
U.S. Gallons per minute
0 100 200 300 400 500 600 700 800 900 1000
Liters per minute
CAPACITY
38 www.warrenrupp.com
MODEL SA3-M / SA4-M
BAR
AIR CONSUMPTION
PSI
7 100
20(34) 40(68) SCFM (M3/hr)
PERFORMANCE CURVE
100 PS 60(101.9)
I
80(135.9)
90
6 100(169.9)
80
HDF3-M (SA3-M) 5
80 PSI 120(203.9)
140(237.9)
70
HDF4-M (SA4-M) 60 160(271.8)
HEAD
4 60 PSI
Performance Curve 50 180(305.8)
3
40 40 PSI
200(339.8)
2 30
20
20 PSI Air Inlet
1 Pressure
10
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260
U.S. Gallons per minute
0 100 200 300 400 500 600 700 800 900 1000
Liters per minute
CAPACITY
www.warrenrupp.com 39
CONTAINMENT DUTY BALL
S30
ST1½
ST1
S20
S15
S1F
Containment Duty Non-Metallic Pumps are ideal for highly corrosive and hazardous chemical fluid
requirements. All CD duty pumps are exclusively designed with containment chambers, hydraulically balanced/coupled
pumping diaphragm and driver diaphragm assemblies. All containment chambers are designed to accommodate visual,
mechanical and low voltage leak detection devices. CD pumps are constructed of Aluminum, Cast Iron, Stainless Steel,
Alloy C, Polypropylene and Kynar with TPE (thermal plastic elastomers), PTFE options in diaphragms and check valves.
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter inch (mm) psi (bar)
ST1-A/ST25A 14 13/32 (366) 14 17/32 (369) 14 9/32 (363) 5 1/4 (133) 13 (330) 1" NPT/BSP 1 (25) .09 (.34) 42 (159) .25 (6) 125 (8.6)
ST1½-A/ST40A 17 1/2 (445) 16 1/2 (419) 18 5/8 (473) 5 9/32 (134) 15 15/64 (387) 1½" NPT/BSP 1.5 (40) .30 (1.14) 90 (340) .25 (6) 125 (8.6)
S1F 20 3/4 (527) 21 3/4 (553) 12 1/16 (306) 2 1/2 (64) 20 3/4 (527) 1" 125# ANSI 1 (25) .17 (64) 45 (170) .25 (6) 100 (6.9)
S15 28 11/16 (729) 28 5/8 (728) 15 1/4 (387) 3 1/2 (89) 28 11/16 (729) 1½" 125# ANSI 1.5 (40) .36 (1.36) 90 (340) .47 (12) 100 (6.9)
S20 32 1/16 (814) 29 3/8 (746) 15 1/4 (387) 3 13/16 (96) 32 1/16 (814) 2" 125# ANSI 2 (50) .36 (1.36) 150 (568) .66 (17) 100 (6.9)
S30 40 5/8 (1032) 37 15/16 (964) 19 5/8 (498) 4 7/8 (124) 40 5/8 (1032) 3" 125# ANSI 3 (80) .9 (3.41) 238 (901) .71 (18) 100 (6.9)
All Dimensions +/- 1/8 (3)
40 www.warrenrupp.com
Leak Detection Operating Principle
Visual Leak Detection Electronic Leak Detection
ELECTRONIC LEAK DETECTOR: Working VISUAL LEAK DETECTOR: A sight tube MECHANICAL LEAK DETECTOR: When
on the principle of conductance, this style leak detector is installed on each driver a leak chemically attacks an internal o-ring
monitor can be wired for visual, audible or chamber. If a pumping diaphragm break on this detector, it actuates a plunger. This
pump shut-down response. The electronic occurs, liquid in the sight tube changes color. opens an air valve, which in turn activates
leak detector is an optional accessory which a customer-supplied solenoid (or similar
can be installed on all models. device) to trigger a signal.
www.warrenrupp.com 41
CONTAINMENT DUTY BALL
BAR
MODEL ST1-A / ST25A
PSI
AIR CONSUMPTION
SCFM (M3/hr)
7 100 10(17)
PERFORMANCE CURVE
ST1-A Metallic 6
90
100 P
SI 15(25.4)
20(34)
Performance Curve 80 80 PSI
25(42.5)
30(51)
5
70 35(59.5)
60
HEAD
4 60 PSI 40(68)
50 45(76.5)
3
40 40 PSI 50(85)
2 30
20 20 PSI Air Inl
1 et Pressure
10
0 0
0 4 8 12 16 20 24 28 32 36 40
US Gallons per minute
0 20 40 60 80 100 120 140 150
Liters per minute
CAPACITY
BAR
AIR CONSUMPTION
10(17) SCFM (M3/hr)
7
100
20(34)
30(51) 40(68) PERFORMANCE CURVE
100 P
SI
90 50(85)
6
5
80 80 PSI
60(102)
70(119)
ST1½-A Metallic
70 80(136)
Performance Curve
HEAD
4 60
60 PSI
50
3 90(152.9)
40 40 PSI
2 30
20
1 20 PSI Air Inl
et Pressure
10
0 0
0 10 20 30 40 50 60 70 80 90
US Gallons per minute
0 50 100 150 200 250 300 350
Liters per minute
CAPACITY
80
Bar
) 25 (42.5)
Performance Curve 80 P
SI (5
30 (51)
NPSHR
5 .44
70 Bar)
35 (59.5)
60
4 60 P 40 (68)
HEAD
S I (4.0
8 Ba
METERS
50 r)
45 (76.5)
FEET
3
40
40 P S
I (2.7
2 Bar)
2 30 30 9.7
25 7.6
20 20 6
20 P S
1 I (1.36 15 4.5
Bar) A
10 ir Inlet 10 3
Pressur
e
5 1.5
0 0
0 5 10 15 20 25 30 35 40 45 50 55
U.S. Gallons per minute
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Liters per minute
CAPACITY
42 www.warrenrupp.com
MODEL S15 Non-Metallic Performance Curve
BAR
PSI
Performance based on water at ambient temperature.
10 (17)
7 100
100 P 20 (34)
S I (6.8
Bar)
SI5 Non-Metallic 6
90 30 (51)
NPSHR
40 (68)
Performance Curve
80
80 PS
I (5.44
5 Bar)
70
50 (85)
60
4 60 P S
HEAD
I (4.08
Bar)
55 (93)
METERS
50
60 (102)
FEET
3
40
40 PS
I (2.72
Bar)
2 30 65 (110) 30 9.7
25 7.6
20 20 6
20 PSI 55
1 (1.36 B (93) 15 4.5
ar)A
ir In let Pre
10 ssure 69 (117) 10 3
45 5 1.5
(76) 58 (99)
0 0
0 10 20 30 40 50 60 70 80 90
U.S. Gallons per minute
MODEL S20 Non-Metallic Performance Curve
BAR
PSI
10 (17) 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
20 (34) Performance based on water at ambient temperature.
7 100 30 (51) Liters per minute
10
0P CAPACITY
90 SI
6 (6. 40 (68)
8 Ba 50 (85)
80 r)
80
NPSHR
5 P SI 60 (102)
70 (5.
44
4
60
60
Ba
r)
70 (119)
S20 Non-Metallic
HEAD
P
50 SI
(4. Performance Curve
METERS
08 80 (136)
3 B ar)
FEET
40
40
P SI (
2 30 2.7 30 9.1
2B 90 (153) 75 (127.5)
ar) 25 7.6
20 20 6
1 20 P 95 (161.5) 15 4.5
SI (1
10 .36 B 10 3
ar) Air
In let P 5 1.5
ressu
re
0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
PSI
NPSHR
80 P 120(204)
SI (5
Performance Curve 5 .44 B
ar)
140(238)
60
4 60 P S
HEAD
I (4.0
8 Bar)
METERS
FEET
3
40 40 P S
I (2.72
Bar)
30 9.1
2 25 7.6
20 20 6
20 PSI (1.36
1 Bar) Air Inl
et Pressure 15 4.5
10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
U.S. Gallons per minute
www.warrenrupp.com 43
STANDARD DUTY BALL - Metallic
S30
S20
S15
S1F
S05
Standard Duty Metallic Pumps are ideally suited for intermittent/on-demand, portable
moderately abrasive fluids and suspended solids. Standard duty metallic pumps are constructed in
Aluminum, Cast Iron, Stainless Steel and Alloy C with elastomer TPE (thermal plastic elastomers) and
PTFE options in diaphragms and check valves.
44 www.warrenrupp.com
Dimensional Detail
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
E02 5 13/16 (148) 7 7/16 (189) 4 3/8 (111) 5/8 (16) 5 13/32 (138) 1/4" NPT .25 (6) .003 (.01) 4.4 (16.6) .079 (2) 125 (8.6)
S05 AL 11 1/2 (292) 10 1/4 (260) 7 1/16 (179) 1 5/16 (33) 11 1/2 (292) 1" MNPT .5 (12) .026 (.098) 15 (57) .125 (3) 125 (8.6)
S05 SS 10 3/8 (264) 10 1/4 (260) 7 1/16 (179) 1 5/16 (33) 9 23/32 (247) 1" MNPT .5 (12) .026 (.098) 15 (57) .125 (3) 125 (8.6)
S1F AL / CI 12 23/32 (323) 10 1/4 (260) 10 3/8 (264) 1 3/32 (28) 11 27/32 (301) 1" NPT 1 (25) .11 (.42) 45 (170) .25 (6) 125 (8.6)
S1F SS 12 27/32 (326) 10 1/4 (260) 10 3/8 (264) 1 7/32 (31) 11 31/32 (304) 1" NPT 1 (25) .11 (.42) 45 (170) .25 (6) 125 (8.6)
S15 AL / CI 21 37/64 (548) 16 21/32 (423) 12 23/64 (314) 1 29/32 (49) 20 5/16 (516) 1½" NPT 1.5 (40) .41 (1.55) 106 (401) .25 (6) 125 (8.6)
S15 SS 21 21/32 (550) 16 21/32 (423) 12 23/64 (314) 1 31/32 (50) 20 3/8 (518) 1½" NPT 1.5 (40) .41 (1.55) 106 (401) .25 (6) 125 (8.6)
S20 AL / CI 26 5/16 (669) 16 7/8 (428) 12 19/32 (320) 1 7/8 (48) 24 5/8 (625) 2" NPT 2 (50) .42 (1.59) 150 (567) .25 (6) 125 (8.6)
S20 SS 26 5/16 (669) 16 7/8 (428) 12 19/32 (320) 2 (51) 24 3/4 (629) 2" NPT 2 (50) .42 (1.59) 150 (567) .25 (6) 125 (8.6)
S30 Al/CI 32 1/16 (814) 19 21/32 (499) 15 3/4 (400) 2 11/32 (60) 29 31/32 (761) 3" NPT 3 (80) .94 (3.56) 235 (889) .38 (9.5) 125 (8.6)
S30 SS 32 9/32 (820) 19 21/32 (499) 15 3/4 (400) 2 9/32 (65) 30 3/16 (767) 3" NPT 3 (80) .94 (3.56) 235 (889) .38 (9.5) 125 (8.6)
All Dimensions +/- 1/8 (3)
www.warrenrupp.com 45
STANDARD DUTY BALL - Metallic
MODEL S05 Metallic Performance Curve
BAR
PSI
2 (3.5)
4 (7) 6 (10) 8 (13.5) Performance based on water at ambient temperature.
7 100
100 P
S I (6.8 10 (17)
Bar)
12 (20)
6 14 (24)
80
80 PSI
S05 Metallic
NPSHR
(5.44 B 16 (27)
5 ar)
4
60
18 (30)
Performance Curve
HEAD
60 PSI
(4.08 Ba 20 (33.75)
r)
METERS
FEET
3
40
40 PS
I (2.72
Bar)
2 30 9.1
25 7.6
20 20 6
20 PSI
1 (1.36 B 15 4.5
ar) Air Inle
t Pressu 10 3
re
5 1.5
0 0
0 2 4 6 8 10 12 14 16
U.S. Gallons per minute
0 10 20 30 40 50 60
Liters per minute
CAPACITY
PSI
NPSHR
25(00)
80
80 P
S I (5.4 30(51)
5 4 Ba
r)
4
60
35(00)
S1F Metallic
HEAD
60 P S
Performance Curve
I (4.0 40(68) METERS
8 Bar)
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2
25 7.6
20 20 6
20 PSI (1.36
1 Bar) Air Inle
t Pressure 15 4.5
10 3
5 1.5
0 0
0 5 10 15 20 25 30 35 40 45 50
U.S. Gallons per minute
0 20 40 60 80 100 120 140 160 180
Liters per minute
CAPACITY
6
40 (68)
80
80 PS
I (5.44
S15 Metallic 5 70
Bar)
50 (85)
Performance Curve 60
HEAD
4 60 PSI
(4.08 Ba
METERS
r)
50
FEET
3
40
40 PS
I (2.72
Bar)
30 30 9.1
2
7.6
20 20 6
20 PSI (1.36 Bar) 4.5
1 Air Inlet
Pressure
10 10 3
1.5
0 0 0
0 10 20 30 40 50 60 70 80 90 100 110
U.S. Gallons per minute
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425
Liters per minute
CAPACITY
46 www.warrenrupp.com
MODEL S20 Metallic Performance Curve
BAR
PSI
NPSHR
SI (5
5 .44
70 Ba
r)
80 (136)
S20 Metallic
60
4 60 P
Performance Curve
HEAD
S I (4.
50 08 B
METERS
ar)
100 (170)
FEET
3
40
40 P S
I (2.7
30 2 Bar) 30 9.1
2
25 7.6
20 20 6
20 P S 15 4.5
1 I (1.3
10 6 Bar) 10 3
Air In
let Pre
ssure 5 1.5
0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
PSI
80 P 120(204)
S I (5.4
5 4 Ba
r)
140(238)
60
4 60 PS
HEAD
I (4.0
8 Bar)
METERS
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2
25 7.6
20 20 6
20 PSI (1.36
www.warrenrupp.com 47
STANDARD DUTY BALL - Non-Metallic
S30
S20
S1F
S20
S05 S10
S07
Standard Duty Non-Metallic Pumps are ideally suited for highly corrosive fluids intermittent/
on-demand, portable, low abrasive fluids and suspended solids. Standard duty non-metallic pumps are
constructed in Polypropylene, Kynar and Conductive Acetal with TPE (thermal plastic elastomers) and
PTFE options in diaphragms and check valves.
48 www.warrenrupp.com
Dimensional Detail
A E
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
PB¼-A 7 13/16 (198) 7 (178) 5 1/2 (140) 3/4 (19) 7 13/16 (198) ½" MNPT .25 (6) .01 (.04) 4 (15) .03 (1) 100 (6.9)
S05 11 5/16 (287) 10 1/8 (257) 7 1/16 (179) 1 3/8 (35) 11 5/16 (287) 1" MNPT .5 (15) .026 (.098) 14 (52) .125 (3) 100 (6.9)
S07T* 13 11/32 (339) 11 13/16 (300) 7 1/16 (179) 1 13/16 (46) 13 11/32 (339) 1½" MNPT .75 (20) .016 (.059) 13 (48) .38 (9) 100 (6.9)
S07 13 11/32 (339) 11 13/16 (300) 7 1/16 (179) 1 13/16 (46) 13 11/32 (339) 1½" MNPT .75 (20) .026 (.098) 23 (87) .15 (4) 100 (6.9)
S10 13 13/16 (351) 11 13/16 (300) 7 9/16 (192) 2 1/2 (64) 11 11/16 (297) 1" 125# ANSI 1 (25) .026 (.098) 23 (87) .15 (4) 100 (6.9)
S1F 21 (533) 17 (433) 11 5/8 (295) 2 1/2 (64) 21 (533) 1" 125# ANSI 1 (25) .17 (.64) 45 (170) .25 (6) 100 (6.9)
S15 28 11/16 (729) 23 7/8 (606) 12 11/16 (322) 3 1/2 (89) 28 11/16 (729) 1½" 125# ANSI 1.5 (40) .36 (1.36) 90 (340) .47 (12) 100 (6.9)
S20 32 1/16 (814) 24 5/8 (625) 12 11/16 (322) 3 13/16 (97) 32 1/16 (814) 2" 125# ANSI 2 (50) .36 (1.36) 150 (568) .66 (17) 100 (6.9)
S30 40 5/8 (1032) 33 3/8 (848) 18 1/4 (464) 4 7/8 (124) 40 5/8 (1032) 3" 125# ANSI 3 (80) .9 (3.41) 238 (901) .71 (18) 100 (6.9)
www.warrenrupp.com 49
STANDARD DUTY BALL - Non-Metallic
MODEL PB¼-A Performance Curve
BAR
AIR CONSUMPTION
PSI
PB¼-A Non-Metallic
(6 3(5.1)
6 .8
Ba
80 r)
80 4(6.8)
Performance Curve
P SI
5 70 (5.
44 5(8.5)
B ar)
60
HEAD
4 60 6(10.2)
P SI (
50 4.0
8B
ar)
3
40
40 P
S I (2.7
2 30 2 Ba
r)
20
1 20 PS
I (1.3
10 6 Bar)
Air In
let Pre
ssure
0 0
0 .5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
U.S. Gallons per minute
0 2 4 6 8 10 12 14 16 MODEL S05 Non-Metallic Performance Curve
BAR
PSI
Liters per minute 2 (3.5)
Performance based on water at ambient temperature.
7 100
CAPACITY 10
0 PS
4 (7)
90 I (6 6 (10)
.8
6 B ar) 8 (13.5)
80 10 (17)
80
S05 Non-Metallic 5
PS
I (5
.44 12 (20)
NPSHR
70 B ar
)
14 (24)
Performance Curve 4
60
60 P
S I (4.0
HEAD
8 Ba 16 (27)
50 r)
METERS
FEET
3
40
40 PS
I (2.7
2 Bar)
2 30 30 9.1
25 7.6
20 20 6
20 P S
1 I (1.3
6 Bar) 15 4.5
10 Air Inlet 10 3
Pressure
5 1.5
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
U.S. Gallons per minute
MODEL S07 Trihedral Performance Curve
BAR
PSI
2 (3.5) 0 10 20 30 40 50 60
7 100 Liters per minute
4 (7)
10
0 6 (10)
CAPACITY
90 P SI
6 (6 8 (13.5)
.8
Ba 10 (17)
80 r)
80
5 PS 12 (20)
70 I(
5.
44
NPSHR
60
50
PS
I (4
.08
Ba
18 (30.4)
Performance Curve
METERS
3 r)
40
FEET
40
P SI
30 (2.7 30 9.1
2 2 Ba
r) 25 7.6
20 20 6
1 20
PS 15 4.5
I (1
10 .36
Ba
10 3
r)Air
In let Pre 5 1.5
ssure
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MODEL S07 / S10 Non-Metallic Performance Curve
BAR
PSI
r)
60
4
S07/S10 Non-Metallic
60
PS
HEAD
I (4 20 (34)
.08
50 B ar)
METERS
Performance Curve
3
FEET
40
40 P
SI (2
.72
Bar)
30 30 9.1
2
25 7.6
20 20 6
20 P
1 S I (1.3 15 4.5
6 Ba
10 r) A 10 3
ir Inle
t Pre
ssure 5 1.5
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26
U.S. Gallons per minute
0 10 20 30 40 50 60 70 80 90 100
Liters per minute
CAPACITY
50 www.warrenrupp.com
MODEL S1F Non-Metallic Performance Curve
BAR
PSI
NPSHR
I (5.4
5 4 Ba
Performance Curve
70 r)
35 (59.5)
60
4 60 P 40 (68)
HEAD
SI (4
.08 B
ar)
METERS
50
45 (76.5)
FEET
3
40
40 PS
I (2.72
Bar)
2 30 30 9.7
25 7.6
20 20 6
20 PS
1 I (1.36 15 4.5
Bar) Ai
10 r Inlet Pr 10 3
essure
5 1.5
0 0
0 5 10 15 20 25 30 35 40 45 50 55
U.S. Gallons per minute
MODEL S15 Non-Metallic Performance Curve
BAR
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
PSI
Liters per minute Performance based on water at ambient temperature.
10 (17)
7 100
CAPACITY 100 P
S I (6.8
20 (34)
Bar)
90 30 (51)
6
NPSHR
80
40 (68)
80 PS
I (5.44
S15 Non-Metallic 5 70
Bar)
50 (85)
Performance Curve
60
4 60 PS
HEAD
I (4.08
Bar)
55 (93)
METERS
50
60 (102)
FEET
3
40
40 PS
I (2.72
Bar)
2 30 65 (110) 30 9.7
25 7.6
20 20 6
20 PSI 55
1 (1.36 Ba (93) 15 4.5
r)Air
10 Inlet 10 3
Pres 69 (117)
sure
45 5 1.5
(76) 58 (99)
0 0
MODEL S20 Non-Metallic Performance Curve 0 10 20 30 50 60 70 80 90
BAR
40
PSI
5 P SI 60 (102)
70 (5.
44
B ar)
60
4 60 70 (119)
HEAD
50
P SI
(4. S20 Non-Metallic
METERS
08 80 (136)
3 Ba
FEET
40 r)
2 30
40
P SI (
2.7 30 9.1
Performance Curve
2B 90 (153) 75 (127.5)
ar) 25 7.6
20 20 6
1 20 P 95 (161.5) 15 4.5
SI (1
10 .36 B 10 3
ar) Air
Inlet 5 1.5
Press
ure
0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
SI (5
.44
5
S30 Non-Metallic
Bar)
70
140 (238)
60
4
Performance Curve
60 P
HEAD
SI (4
.08 B
ar)
METERS
50
FEET
3
40
40 PS
I (2.72
Bar)
2 30 30 9.1
25 7.6
20 20 6
20 PSI (1.
1 36 Bar)
Air Inle 15 4.5
t Pressu
10 re 10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220
U.S. Gallons per minute
www.warrenrupp.com 51
HIGH PRESSURE DUTY
Air-powered, single diaphragm high pressure metallic
pumps deliver discharge pressure twice the inlet pressure, up to 250 PSI
(17 BAR). Designed for filter press feed and applications requiring higher
discharge pressures. Available in Aluminum, Cast Iron and Stainless Steel
with various elastomer options.
SH2-M
A E
D
EH2-M B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
EH2-M 25 (635) 25 13/16 (656) 11 3/4 (298) 2 3/16 (56) 25 (635) 2" NPT 2 (50) .30 (1.1) 62 (235) .25 (6) 250 (17.2)
SH2-M 18 9/16 (471) 26 7/8 (683) 11 3/8 (289) 11 15/32 (291) 5 11/32 (136) 2" NPT 2 (50) .30 (1.1) 62 (235) 2 (50) 250 (17.2)
All Dimensions +/- 1/8 (3)
BAR
PSI
10 140
8 120 60 PSI
100
6
80 4
0 PS
I
4 60
40
2 20 PSI
Air Inle
20 t Press
ure
0 0
0 10 20 30 40 50 60 70
U.S. Gallons per minute
0 25 50 75 100 125 150 175 200 225 250
Liters per minute
CAPACITY
52 www.warrenrupp.com
FILTER PRESS SYSTEMS
Built-to-order, multi-pump systems
combine a high volume fill pump with a
high pressure feed pump. Frequently used
for filter press feed applications, the systems
produce operating pressures to 250 PSI (17
BAR). This results in shortened press cycles,
drier cake and less costly disposal.
BASE SYSTEMS
CONSULT FACTORY FOR MIX AND MATCH OF PUMPS FOR OTHER SYSTEMS.
www.warrenrupp.com 53
SPECIAL DUTY - UL Pump
U1F Performance Curve
180o rotation
U1F
Underwriters
Laboratory
A E
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
U1F 12 23/32 (323) 10 1/4 (260) 10 3/8 (264) 1 3/32 (28) 11 27/32 (301) 1" NPT 1 (25) .11 (.42) 45 (170) .25 (6) 125 (8.6)
All Dimensions +/- 1/8 (3)
54 www.warrenrupp.com
Non-Clog Wastewater Pumps
Non-Clog Wastewater Pumps are fitted with swing check
valves and easy access clean-outs. The pumps are designed
specifically for slurry and solids-laden materials. Flap valves allow
passage of suspended, pipe-sized solids and stringy material.
Constructed of cast iron with a durable epoxy coating inside and out.
W15
A
D
W09 E
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
W09-2 23 3/4 (608) 28 1/4 (724) 19 3/4 (506) 20 3/4 (531) 5 5/8 (144) 2" 125# ANSI 2 (50) .43 (1.60) 140 (530) 2 (50) 125 (8.6)
W09-3 24 1/2 (627) 28 1/4 (724) 19 3/4 (506) 20 3/4 (531) 5 5/8 (144) 3" 125# ANSI 3 (80) .43 (1.60) 140 (530) 2 (50) 125 (8.6)
W15-3 31 1/2 (800) 44 1/2 (1130) 21 1/2 (546) 27 3/4 (705) 6 (152) 3" 125# ANSI 3 (80) 1.23 (4.66) 260 (988) 3 (76) 125 (8.6)
W15-4 32 1/4 (819) 44 1/2 (1130) 21 1/2 (546) 27 3/4 (705) 6 (152) 4" 125# ANSI 4 (100) 1.23 (4.66) 260 (988) 3 (76) 125 (8.6)
All Dimensions +/- 1/8 (3)
AIR CONSUMPTION
PSI
AIR CONSUMPTION
10(17) 20(34) SCFM (M /hr) 3
PERFORMANCE CURVE 7 100
20(34) 40(68) SCFM (M3/hr)
PERFORMANCE CURVE
7 100 30(51) 100 PS 60(101.9)
100 PS I
I 40(68) 80(135.9)
90
90 50(85) 6 100(169.9)
6 60(101.9)
80 120(203.9)
80 70(118.9) 80 PSI
80 PSI 5 70 140(237.9)
5 70
80(135.9)
90(152.9) 160(271.8)
60
HEAD
60 100(169.9) 4 60 PSI
HEAD
4 60 PSI
50 180(305.8)
50 3
125(212.4) 40
3 40 PSI
40 40 PSI 200(339.8)
2 30
2 30
150(254.9)
20
20 PSI Air Inlet
20 20 PSI Air Inle
1 Pressure
1 t Pressure 10
10
0 0
0 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260
0 20 40 60 80 100 120 140 160 U.S. Gallons per minute
U.S. Gallons per minute
0 100 200 300 400 500 600 700 800 900 1000
0 100 200 300 400 500 600
Liters per minute Liters per minute
CAPACITY CAPACITY
www.warrenrupp.com 55
SPECIAL DUTY - USDA (United States
Department of Agriculture) Pumps
SSA2-A
SSB2-A
SSB1-A
SET1-A
56 www.warrenrupp.com
DSB1-A Designed to meet USDA (Dairy Division) Standards. SSA2-A Designed to meet USDA Standards.
Must be fitted with Electronic Leak Detector to maintain 2½" (63.5mm) Flap Valve, 0 to 150 GPM (570 liters)
Dairy Approval. Leak Detector purchased separately. Handles solids to 11/16" (27.4mm), Top or Bottom Discharge
T15
TSA2-A T1F
A
D
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) Clamp inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
TSA2-A 20 13/16 (529) 21 1/4 (539) 13 (330) 2 9/16 (55) 17 9/16 (447) 2½" Clamp 2 (50) .43 (1.60) 140 (530) 2 (50) 125 (8.6)
T1F 12 31/32 (326) 10 1/4 (260) 10 3/8 (264) 1 7/32 (31) 11 31/32 (304) 1½" Clamp 1 (25) .11 (.42) 45 (170) .25 (6) 125 (8.6)
T15 21 13/16 (554) 16 21/32 (423) 12 23/64 (314) 1 31/32 (50) 20 3/8 (518) 2" Clamp 1.5 (40) .41 (1.55) 106 (401) .25 (6) 125 (8.6)
T20 26 9/16 (674) 16 7/8 (428) 12 19/32 (320) 2 (51) 24 3/4 (629) 2½" Clamp 2 (50) .42 (1.59) 150 (567) .25 (6) 125 (8.6)
T30 32 9/32 (820) 19 21/32 (499) 15 3/4 (400) 4 7/32 (107) 30 27/32 (808) 3" # FF ANSI 3 (80) .94 (3.56) 235 (889) .38 (9.5) 125 (8.6)
All Dimensions +/- 1/8 (3)
58 www.warrenrupp.com
TSA2-A Performance Curve
MODEL SA2-A / MSA2
T1F Performance Curve
BAR
PSI
AIR CONSUMPTION
7 100
10(17) 20(34) SCFM (M3/hr) PERFORMANCE CURVE
100 PS 30(51)
I 40(68)
90 50(85)
6 60(101.9) MODEL S1F Metallic Performance Curve
BAR
PSI
80 70(118.9) 5(00) Performance based on water at ambient temperature.
80 PSI 7 100
5 70
80(135.9) 1 00
P SI
10(17)
90(152.9) (6.8 15(00)
Bar) 20(34)
6
60 100(169.9)
NPSHR
HEAD
25(00)
4 60 PSI 80
80 P
SI (5 30(51)
50 5 .44 B
ar)
125(212.4) 35(00)
3
40 40 PSI 60
4
HEAD
60 PS 40(68)
I (4.0
METERS
8 Bar
2 30 )
FEET
150(254.9) 3
20 40 40 PS
20 PSI Air Inle
1 t Pressure I (2.72
Bar)
30 9.1
10 2
25 7.6
0 0 20 20 6
20 PSI (1.3
0 20 40 60 80 100 120 140 160 1 6 Bar) Air Inle
t Pressure 15 4.5
10 3
U.S. Gallons per minute
5 1.5
0 0
0 100 200 300 400 500 600 0 5 10 15 20 25 30 35 40 45 50
Liters per minute U.S. Gallons per minute
CAPACITY 0 20 40 60 80 100 120 140 160 180
Liters per minute
CAPACITY
PSI
NPSHR
6
40 (68) 20 (34) Performance based on water at ambient temperature.
80 7 100
80 PS
I (5.44
Bar)
10 0 40 (68)
5 70 PS
90 I (6
50 (85) .8
6 B
60 ar) 60 (102)
HEAD
4 60 PSI
(4.08 Ba 80
METERS
r) 80 P
NPSHR
50 SI (5
5 .44
FEET
70 Ba 80 (136)
3
40 r)
40 PS
I (2.72
Bar) 60
30 30 9.1 4 60 P
HEAD
2
7.6
SI (4
50 .08
Bar)
METERS
20 20 6
20 PSI (1.36 Bar) 100 (170)
FEET
1 Air Inlet 4.5 3
Pressure
10 3 40
10 40 PS
1.5 I (2.7
30 2 Bar) 30 9.1
0 0 0 2
0 10 20 30 40 50 60 70 80 90 100 110 25 7.6
U.S. Gallons per minute 20 20 6
20 P S 15 4.5
1 I (1.3
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 10 6 Bar) 10 3
Air In
Liters per minute let Pressu
re 5 1.5
CAPACITY 0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
PSI
80 P 120(204)
S I (5.4
5 4 Ba
r)
140(238)
60
4 60 PS
HEAD
I (4.0
8 Bar
METERS
)
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2
25 7.6
20 20 6
20 PSI (1.3
1 6 Bar) Air Inle 15 4.5
t Pressure
10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
U.S. Gallons per minute
www.warrenrupp.com 59
SPECIAL DUTY - Mine/Construction Pumps
Handle Mounted
Standard Duty
S20XXXXXXXHXXX.
S30XXXXXXXHXXX.
Skid Mounted SA3-C
Suction Stub
and Strainer
Part #
475.039.000. Part #
475.039.000.
60 www.warrenrupp.com
SPECIAL DUTY - Mine/Construction Pumps
MSA2-A/MSA2-B/SA2-C
Performance Curve
MODEL SA2-A / MSA2
BAR
PSI
AIR CONSUMPTION
7 100
10(17) 20(34) SCFM (M3/hr) PERFORMANCE CURVE
100 PS 30(51)
I 40(68)
90 50(85)
6 60(101.9)
80 70(118.9)
80 PSI
5 70
80(135.9)
90(152.9)
60 100(169.9)
HEAD
4 60 PSI
50
125(212.4)
3
40 40 PSI
2 30
150(254.9)
20
20 PSI Air Inle
1 t Pressure
10
0
SA3-C Performance Curve
0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
AIR CONSUMPTION
PSI
5 70
60
HEAD
4 60 PSI
50
3
40
40 PSI
120(203.9)
S20 Performance Curve
2 30
20 MODEL S20 Metallic Performance Curve
BAR
PSI
20 PSI Air Inlet Press
1 ure 20 (34) Performance based on water at ambient temperature.
10 7 100
10 0 40 (68)
PS
0 0 90 I (6
6 .8
0 20 40 60 80 100 120 140 160 180 200 220 240 260 B ar) 60 (102)
U.S. Gallons per minute 80
80 P
NPSHR
SI (5
5 70 .44
Ba 80 (136)
0 100 200 300 400 500 600 700 800 900 1000 r)
Liters per minute 60
4 60 P
HEAD
CAPACITY SI (4
50 .08
Bar)
METERS
100 (170)
FEET
3
40
40 PS
I (2.7
30 2 Bar) 30 9.1
2
25 7.6
20 20 6
20 P S 15 4.5
1 I (1.3
10 6 Bar) 10 3
Air In
let Pressu
re 5 1.5
0 0
S30 Performance Curve 0 20 40 60 80 100
U.S. Gallons per minute
120 140 160
PSI
20(34) 40(68)
60(102) Performance based on water at ambient temperature. CAPACITY
7 100
100 80(136)
PSI
(6.8
Bar)
6 100(170)
80
NPSHR
80 P 120(204)
SI (5
5 .44 B
a r)
140(238)
60
4 60 PS
HEAD
I (4.0
8 Bar
METERS
)
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2 25 7.6
20 20 6
20 PSI (1.3
1 6 Bar) Air Inle 15 4.5
t Pressure
10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
U.S. Gallons per minute
www.warrenrupp.com 61
SPECIAL DUTY BALL - Natural Gas
G15
G30
G20
G1F G05
62 www.warrenrupp.com
High Pressure
Natural Gas Pump
A E
GH2-M
(NACE Standard
not applicable) D
B C
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inch (mm) gal (liter) gal (liter) inch (mm) psi (bar)
G05 11 1/2 (292) 10 1/4 (260) 7 1/16 (179) 1 5/16 (33) 11 1/2 (292) 1" MNPT .5 ( 12) .026 (.098) 15 (57) .125 (3) 125 (8.6)
G1F 12 23/32 (323) 10 1/4 (260) 10 3/8 (264) 1 3/32 (28) 11 27/32 (301) 1" NPT 1 (25) .11 (.42) 45 (170) .25 (6) 125 (8.6)
G15 21 37/64 (548) 16 21/32 (423) 12 23/64 (314) 1 29/32 (49) 20 5/16 (516) 1½" NPT 1.5 (40) .41 (4.55) 106 (401) .25 (6) 125 (8.6)
G20 26 5/16 (668) 16 7/8 (428) 12 19/32 (320) 1 7/8 (48) 24 5/8 (625) 2" NPT 2 (50) .42 (1.59) 150 (567) .25 (6) 125 (8.6)
G30 32 1/16 (814) 19 21/32 (499) 15 3/4 (400) 2 11/32 (60) 29 31/32 (761) 3" NPT 3 (80) .94 (3.56) 235 (889) .38 (9.5) 125 (8.6)
GH2-M 25 (635) 25 13/16 (656) 11 3/4 (298) 2 3/16 (56) 25 (635) 2" NPT 2 (50) .30 (1.1) 62 (235) .25 (6) 250 (17.2)
All Dimensions +/- 1/8 (3)
www.warrenrupp.com 63
SPECIAL DUTY BALL - Natural Gas
MODEL G05 Metallic Performance Curve
BAR
PSI
2 (3.5)
4 (7) 6 (10) 8 (13.5) Performance based on water at ambient temperature.
7 100
100 P
SI (6.8
G05
10 (17)
Bar)
12 (20)
6 14 (24)
Performance Curve
80
80 PSI
NPSHR
(5.44 Ba 16 (27)
5 r)
18 (30)
60
4
HEAD
60 PSI
(4.08 Ba 20 (33.75)
r)
METERS
FEET
3
40
40 PS
I (2.72
Bar)
2 30 9.1
25 7.6
20 20 6
20 PSI
1 (1.36 Ba 15 4.5
r) Gas Inle
t Pressu 10 3
re
5 1.5
0 0
0 2 4 6 8 10 12 14 16
U.S. Gallons per minute
0 10 20 30 40 50 60
Liters per minute MODEL G1F Metallic Performance Curve
BAR
PSI
CAPACITY 5(00) Performance based on water at ambient temperature.
7 100 10(17)
10 0
PSI
(6.8 15(00)
Bar) 20(34)
6
25(00)
NPSHR
80
80 P
S I (5.4 30(51)
G1F 5
60
4 Ba
r) 35(00)
Performance Curve 4 60 PS
HEAD
I (4.0 40(68)
8 Bar
METERS
)
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2
25 7.6
20 20 6
20 PSI (1.3
1 6 Bar) Gas 15 4.5
Inlet Pressu
re 10 3
5 1.5
0 0
0 5 10 15 20 25 30 35 40 45 50
U.S. Gallons per minute
40 (68)
80
80 PS
I (5.44
G15
Bar)
5 70
50 (85)
60
Performance Curve
4 60 PSI
HEAD
(4.08 Ba
METERS
r)
50
FEET
3
40
40 PS
I (2.72
Bar)
30 30 9.1
2
7.6
20 20 6
20 PSI (1.36 Bar) 4.5
1 Gas Inlet
Pressure 10 3
10
1.5
0 0 0
0 10 20 30 40 50 60 70 80 90 100 110
U.S. Gallons per minute
MODEL G20 Metallic Performance Curve
BAR
PSI
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425
20 (34) Performance based on water at ambient temperature.
Liters per minute 7 100
100 40 (68)
CAPACITY 90
P SI
(6.
6 8 Ba
r) 60 (102)
80
80 P
NPSHR
S I (5
5 70 .4 4
Ba 80 (136)
r)
G20 60
HEAD
4 60 P
S I (4.0
METERS
50 8 Ba
Performance Curve r) 100 (170)
FEET
3
40
40 PS
I (2.7
30 2 Bar) 30 9.1
2
25 7.6
20 20 6
20 P S 15 4.5
1 I (1.3
10 6 Bar) 10 3
Gas In
let Pre
ssure 5 1.5
0 0
0 20 40 60 80 100 120 140 160
U.S. Gallons per minute
64 www.warrenrupp.com
MODEL G30 Metallic Performance Curve
BAR
PSI
NPSHR
80
80 P 120(204)
S I (5.4
5 4 Ba
r)
4
60
140(238)
G30
HEAD
60 PS
I (4.0
Performance Curve
8 Bar)
METERS
FEET
3
40 40 PS
I (2.72
Bar)
30 9.1
2
25 7.6
20 20 6
20 PSI (1.36
1 Bar) Gas Inle 15 4.5
t Pressure
10 3
5 1.5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
U.S. Gallons per minute
BAR
PSI
Liters per minute AIR CONSUMPTION MODEL GH2-M
18
CAPACITY 10(17)
20(34) SCFM (M3/hr) Performance based on water at ambient temperature.
240 30(51)
16 120 PS 40(68)
I
220
14 200
100 PS Ave. Displacement per stroke
GH2-M 12
180
160
I
50(85)
0.3 gallon (1.1 liter)
10 140
8 120 60 PSI
100
6
80 4
0 PS
I
4 60
40
2 20 PSI
Air Inle
20 t Press
ure
0 0
0 10 20 30 40 50 60 70
U.S. Gallons per minute
0 25 50 75 100 125 150 175 200 225 250
Liters per minute
CAPACITY
G15 Pump
G20 or G30 Pump Diesel fuel transfer
General duty
spill clean-up
G1F Pump
Sump
pumping
Offshore drilling and
production applications
www.warrenrupp.com 65
DEWATERING DUTY -
Submersible Pumps
The PortaPump® Submersible, Battery-Powered Pump operates using
any 12-volt car or truck battery. It comes equipped with cables and battery clips.
Extremely portable, the pump weighs only 33 pounds (15kg) and can fit through
openings as small as 10" (25cm). Electrically safe and whisper quiet.
SPA1½-E
Performance Curve
PortaPump®
SPA1½-E
SludgeMaster™
SMA3-A
BAR
PERFORMANCE CURVE
Performance Curve
2.0
28
10 NOTE: THIS PERFORMANCE BASED ON WATER
26
0P
1.75 SI
AIR CONSUMPTION
24
80
1.5 22 PS
I
20
1.25 18 60
PS
I
16
HEAD
SCFM
M3/hr.
1.0
14
90 55
12 AIR CONSUMPTIO
.75 N AT 100 PSI 50
80
10
80 PSI 45
70
8 40
.50
60
6 35
60 PSI 50
.25 4 30
2 40 25
0 0
0 50 100 150 200 250 300 350
U.S. Gallons per minute
0 200 400 600 800 1000 1200 1400
Liters per minute
CAPACITY
66 www.warrenrupp.com
PUMPER PARTS®
Quality after market service parts
for standard duty pump brands.
• Competitive Pricing
• Prompt Shipment
• All Parts Warranted
Products Quality
Pumper parts has individual parts Pumper Parts manufactures to meet
and repair kits that fit Wilden®, ARO® or exceed the highest quality standards
and Yamada® air-operated double in the industry. All parts are engineered
diaphragm pumps. Materials include to perform equal to or better than the
synthetic rubbers, injection-molded original equipment manufacturer's
thermoplastics and Teflon®. specifications.
Wilden® is a registered tradename of Wilden Pump & Engineering Company a Dover Resources Company. ARO® is a registered tradename of
Ingersoll-Rand Company. Yamada® is a registered tradename of Yamada Corporation. Teflon® is a registered tradename of E.I. DuPont Company.
Pumper Parts ® is a registered tradename of IDEX Corporation.
www.warrenrupp.com 67
PRINCIPLE OF OPERATION
Air Line
◆ The main directional (air) control valve ①
distributes compressed air to an air chamber,
exerting uniform pressure over the inner surface
Discharged
Fluid of the diaphragm ②. At the same time, the
exhausting air ③ from behind the opposite
diaphragm is directed through the air valve
6 assembly(s) to an exhaust port ④.
1
◆ As inner chamber pressure (P1) exceeds liquid
chamber pressure (P2), the rod ⑤ connected
diaphragms shift together creating discharge on
P2 one side and suction on the opposite side. The
3 P3 discharged and primed liquid’s directions are
controlled by the check valves (ball or
Discharge 2 5 Suction
flap) ⑥ orientation.
Stroke 7 Stroke
68 www.warrenrupp.com
MATERIALS PROFILE
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect
the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
CAUTION
The air exhaust should be
piped to an area for safe
Installation Guidelines
For best results, the factory recommends
installing the surge suppressor on the
discharge side of the pump. Though the
more common top-ported pump is shown
here, this recommendation also applies to
bottom, side and dual-ported diaphragm
pumps.
The compressed air supply line to the
surge suppressor should connect before
a filter/regulator unit limited to inlet
air of 125 PSI.To reduce piping
and pump connection stresses,
we recommend flexible
connections on both inlet
and outlet piping and
Available from
air inlet connections. Distributor
Available from
Warren Rupp
www.warrenrupp.com 69
Commitment to Quality Built Products
Pump Testing for Quality Assurance
To complete the pump assembly process, ALL PUMPS are tested in the
following manner to ensure a quality built SANDPIPER® product:
◆ Tested at 95 PSI for fluid and air leakage
◆ Prime from a dry start
◆ Deadhead the pump (each side) for a specific check
for fluid or air leakage (internal and external)
◆ Observation run cycle at high PSI/cycling rate
1) Checking for porosity
2) Rythmic cycling
3) Abnormal mechanical noises
4) Visual inspection
Hardware
Mating surfaces
Pipe threads
Wetted materials
◆ Maximum vacuum check
◆ Drain and air dry pump
70 www.warrenrupp.com
Commitment to Quality & Excellence!
www.warrenrupp.com 71
© Copyright 2005 Warren Rupp, Inc.
WRCAT305 All rights reserved.