Enclosure 12

Barapullah Bridge, India

Basic Data

Project: Barapullah Bridge, India

Cable No.: LR2 S3(R)-UP
Cable Type: DG-P 55
Strand: EN 10337-Y1860S7+Z-15.7-B
No. of Strands: n= 52
Cross-Section of Strand: A= 150 mm²
Modulus of Elasticity of Strands: E= 195000 N/mm²
Weight of Strand: gS = 1.30 kg/m
Weight of PE-Tube: gT = 3.88 kg/m
Weight of Winch Rope (if necessary): gW = 0.00 kg/m

Coordinate System

Coordinates of Bearing Plate Global

Chord
Stressing
at Deck at Pylon Tensile
Step per
X XAP1 ZAP1 XAP2 ZAP2 Force
Pylon
[m] [m] [m] [m] [kN]
Before first Stressing 0.000 0.000 30.316 12.072 0.0
5
After first Stressing 0.000 0.000 30.314 12.053 2466.0
Before second Stressing 0.000 0.000 30.314 12.063 2598.0
6
After second Stressing 0.000 0.000 30.313 12.046 4933.0
Before third Stressing 0.000 0.000 30.308 12.059 4960.0
15
After third Stressing 0.000 0.000 30.308 12.053 6093.0
Before fourth Stressing 0.000 0.000 30.299 12.025 5271.0
23
After fourth Stressing 0.000 0.000 30.299 12.015 6674.0

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 1 of 8

 Enclosure 12

Calculation of Strand Elongation and Stressing Force for ConTen Method

Barapullah Bridge, India LR2 S3(R)-UP Type DG-P 55

Strand Type: EN 10337-Y1860S7+Z-15.7-B Weight of Monostrand: gS = 1.30 kg/m s: No. of stressed Strands

Modulus of Elasticity of Strands: E = 195000 N/mm² Weight of PE - Tube: gT = 3.88 kg/m u: No. of unstressed Strands

Cross-Section of Monostrand: A= 150 mm² Weight of winch rope: gW = 0.00 kg/m w: No. of winch ropes

Cable-
Deck Coordinates Deck Coordinates Pylon Chord Tensile Force unl. Cable Chord Elongation max Sag Stressing Force
Chord

s u w XAP1 ZAP1 XAP2 ZAP2 Z Z/s Lcab=Lx-L1 Lch L1 L2 d Sdeck Spylon

[m] [m] [m] [kN] [kN] [m] [m] [mm] [mm] [m] [kN] [kN]

52 0 0 0.000 0.000 30.314 12.053 2466.0 47.4 32.56964 32.622 53 0.1 0.036 47.3 47.5

0 0 0 0.000 0.000 30.316 12.072 0.0 32.631 0.0 0.000 0.0 0.0

1 0 0 0.000 0.000 30.316 12.071 55.8 55.8 32.56964 32.631 62 1.1 0.115 55.7 55.9

2 0 0 0.000 0.000 30.316 12.071 110.1 55.1 32.56964 32.631 61 0.4 0.073 55.0 55.1

3 0 0 0.000 0.000 30.316 12.071 164.2 54.7 32.56964 32.630 61 0.3 0.059 54.7 54.8

4 0 0 0.000 0.000 30.316 12.070 218.1 54.5 32.56964 32.630 61 0.2 0.051 54.4 54.6

5 0 0 0.000 0.000 30.316 12.070 271.6 54.3 32.56964 32.630 61 0.2 0.047 54.2 54.4

6 0 0 0.000 0.000 30.316 12.069 324.9 54.1 32.56964 32.630 60 0.2 0.044 54.1 54.2

7 0 0 0.000 0.000 30.316 12.069 377.8 54.0 32.56964 32.630 60 0.1 0.042 53.9 54.0

8 0 0 0.000 0.000 30.316 12.069 430.3 53.8 32.56964 32.630 60 0.1 0.041 53.7 53.9

9 0 0 0.000 0.000 30.316 12.068 482.6 53.6 32.56964 32.629 60 0.1 0.040 53.5 53.7

10 0 0 0.000 0.000 30.316 12.068 534.6 53.5 32.56964 32.629 60 0.1 0.039 53.4 53.5

11 0 0 0.000 0.000 30.316 12.067 586.2 53.3 32.56964 32.629 59 0.1 0.038 53.2 53.4

12 0 0 0.000 0.000 30.315 12.067 637.5 53.1 32.56964 32.629 59 0.1 0.038 53.1 53.2

13 0 0 0.000 0.000 30.315 12.066 688.6 53.0 32.56964 32.629 59 0.1 0.037 52.9 53.0

14 0 0 0.000 0.000 30.315 12.066 739.3 52.8 32.56964 32.628 59 0.1 0.037 52.7 52.9

15 0 0 0.000 0.000 30.315 12.066 789.7 52.6 32.56964 32.628 59 0.1 0.037 52.6 52.7

16 0 0 0.000 0.000 30.315 12.065 839.8 52.5 32.56964 32.628 59 0.1 0.036 52.4 52.6

17 0 0 0.000 0.000 30.315 12.065 889.7 52.3 32.56964 32.628 58 0.1 0.036 52.3 52.4

18 0 0 0.000 0.000 30.315 12.065 939.2 52.2 32.56964 32.628 58 0.1 0.036 52.1 52.3

19 0 0 0.000 0.000 30.315 12.064 988.4 52.0 32.56964 32.628 58 0.1 0.036 51.9 52.1

20 0 0 0.000 0.000 30.315 12.064 1037.4 51.9 32.56964 32.627 58 0.1 0.036 51.8 51.9

21 0 0 0.000 0.000 30.315 12.063 1086.1 51.7 32.56964 32.627 58 0.1 0.035 51.6 51.8

22 0 0 0.000 0.000 30.315 12.063 1134.5 51.6 32.56964 32.627 58 0.1 0.035 51.5 51.6

23 0 0 0.000 0.000 30.315 12.063 1182.6 51.4 32.56964 32.627 57 0.1 0.035 51.3 51.5

24 0 0 0.000 0.000 30.315 12.062 1230.4 51.3 32.56964 32.627 57 0.1 0.035 51.2 51.3

25 0 0 0.000 0.000 30.315 12.062 1278.0 51.1 32.56964 32.627 57 0.1 0.035 51.0 51.2

26 0 0 0.000 0.000 30.315 12.062 1325.3 51.0 32.56964 32.626 57 0.1 0.035 50.9 51.1

27 0 0 0.000 0.000 30.315 12.061 1372.3 50.8 32.56964 32.626 57 0.1 0.035 50.7 50.9

28 0 0 0.000 0.000 30.315 12.061 1419.0 50.7 32.56964 32.626 57 0.1 0.035 50.6 50.8

29 0 0 0.000 0.000 30.315 12.060 1465.5 50.5 32.56964 32.626 56 0.1 0.035 50.5 50.6

30 0 0 0.000 0.000 30.315 12.060 1511.7 50.4 32.56964 32.626 56 0.1 0.035 50.3 50.5

31 0 0 0.000 0.000 30.315 12.060 1557.7 50.2 32.56964 32.626 56 0.1 0.035 50.2 50.3

32 0 0 0.000 0.000 30.315 12.059 1603.4 50.1 32.56964 32.625 56 0.1 0.035 50.0 50.2

33 0 0 0.000 0.000 30.315 12.059 1648.8 50.0 32.56964 32.625 56 0.1 0.035 49.9 50.0

34 0 0 0.000 0.000 30.315 12.059 1694.0 49.8 32.56964 32.625 56 0.1 0.035 49.7 49.9

35 0 0 0.000 0.000 30.315 12.058 1738.9 49.7 32.56964 32.625 55 0.1 0.035 49.6 49.8

36 0 0 0.000 0.000 30.315 12.058 1783.6 49.5 32.56964 32.625 55 0.1 0.035 49.5 49.6

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 2 of 8

 Enclosure 12

Calculation of Strand Elongation and Stressing Force for ConTen Method

Barapullah Bridge, India LR2 S3(R)-UP Type DG-P 55

Strand Type: EN 10337-Y1860S7+Z-15.7-B Weight of Monostrand: gS = 1.30 kg/m s: No. of stressed Strands

Modulus of Elasticity of Strands: E = 195000 N/mm² Weight of PE - Tube: gT = 3.88 kg/m u: No. of unstressed Strands

Cross-Section of Monostrand: A= 150 mm² Weight of winch rope: gW = 0.00 kg/m w: No. of winch ropes

Cable-
Deck Coordinates Deck Coordinates Pylon Chord Tensile Force unl. Cable Chord Elongation max Sag Stressing Force
Chord

s u w XAP1 ZAP1 XAP2 ZAP2 Z Z/s Lcab=Lx-L1 Lch L1 L2 d Sdeck Spylon

[m] [m] [m] [kN] [kN] [m] [m] [mm] [mm] [m] [kN] [kN]

37 0 0 0.000 0.000 30.315 12.058 1828.0 49.4 32.56964 32.625 55 0.1 0.035 49.3 49.5

38 0 0 0.000 0.000 30.315 12.057 1872.2 49.3 32.56964 32.624 55 0.1 0.035 49.2 49.3

39 0 0 0.000 0.000 30.315 12.057 1916.1 49.1 32.56964 32.624 55 0.1 0.035 49.1 49.2

40 0 0 0.000 0.000 30.315 12.057 1959.8 49.0 32.56964 32.624 55 0.1 0.035 48.9 49.1

41 0 0 0.000 0.000 30.315 12.056 2003.3 48.9 32.56964 32.624 54 0.1 0.035 48.8 48.9

42 0 0 0.000 0.000 30.315 12.056 2046.5 48.7 32.56964 32.624 54 0.1 0.035 48.6 48.8

43 0 0 0.000 0.000 30.315 12.056 2089.5 48.6 32.56964 32.624 54 0.1 0.035 48.5 48.7

44 0 0 0.000 0.000 30.315 12.055 2132.2 48.5 32.56964 32.624 54 0.1 0.035 48.4 48.5

45 0 0 0.000 0.000 30.314 12.055 2174.7 48.3 32.56964 32.623 54 0.1 0.035 48.2 48.4

46 0 0 0.000 0.000 30.314 12.055 2217.0 48.2 32.56964 32.623 54 0.1 0.036 48.1 48.3

47 0 0 0.000 0.000 30.314 12.054 2259.1 48.1 32.56964 32.623 54 0.1 0.036 48.0 48.1

48 0 0 0.000 0.000 30.314 12.054 2300.9 47.9 32.56964 32.623 53 0.1 0.036 47.9 48.0

49 0 0 0.000 0.000 30.314 12.054 2342.5 47.8 32.56964 32.623 53 0.1 0.036 47.7 47.9

50 0 0 0.000 0.000 30.314 12.053 2383.9 47.7 32.56964 32.623 53 0.1 0.036 47.6 47.8

51 0 0 0.000 0.000 30.314 12.053 2425.0 47.5 32.56964 32.623 53 0.1 0.036 47.5 47.6

52 0 0 0.000 0.000 30.314 12.053 2465.9 47.4 32.56964 32.622 53 0.1 0.036 47.3 47.5

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 3 of 8

 Enclosure 12

st
STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 1 STRESSING

Project: Barapullah Bridge, India Page

Cable no. LR2 S3(R)-UP Cable type DG-P 55 Length of cable 32.622 m No. of strands 52
Construction stage Length of jack 900 mm Relieve 8 mm Slip 3 mm
Jack type ConTen 210 kN Jack no. CJ-2016-11 Piston area 31 cm² Friction 1.2%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- Working Controll force at theoretical actual theoretical at pressure at final actual theoretical Remark
quence jack Unit anchorage before of 50 pressure
after relieve relieve kg/cm²
[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]
1 47 - 55.7 203 - -

2 48 - 55.0 200 74.9 56.2

3 46 48 54.7 199 74.1 55.5

4 39 48 54.4 198 73.8 55.2

5 45 48 54.2 198 73.5 54.9

6 33 48 54.1 197 73.3 54.7

7 22 48 53.9 197 73.1 54.5

8 34 45 53.7 196 72.9 54.3

9 23 45 53.5 196 72.7 54.1

10 40 45 53.4 195 72.5 53.9

11 24 45 53.2 194 72.3 53.7

12 16 45 53.1 194 72.1 53.5

13 9 45 52.9 193 71.9 53.3

14 38 47 52.7 193 71.7 53.1

15 21 47 52.6 192 71.5 52.9

16 15 47 52.4 192 71.3 52.8

17 49 47 52.3 191 71.2 52.6

18 25 47 52.1 191 71.0 52.4

19 10 47 51.9 190 70.8 52.2

20 4 47 51.8 190 70.6 52.0

21 44 47 51.6 189 70.4 51.9

22 20 47 51.5 189 70.3 51.7

23 8 47 51.3 188 70.1 51.5

24 3 47 51.2 188 69.9 51.3

25 35 47 51.0 188 69.8 51.2

26 17 47 50.9 187 69.6 51.0

27 5 47 50.7 187 69.4 50.8

28 1 47 50.6 186 69.2 50.6

29 32 47 50.5 186 69.1 50.5

30 14 47 50.3 185 68.9 50.3

31 2 47 50.2 185 68.7 50.1

32 50 47 50.0 184 68.6 50.0

33 26 47 49.9 184 68.4 49.8

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 4 of 8

 Enclosure 12

st
STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 1 STRESSING

Project: Barapullah Bridge, India Page

Cable no. LR2 S3(R)-UP Cable type DG-P 55 Length of cable 32.622 m No. of strands 52
Construction stage Length of jack 900 mm Relieve 8 mm Slip 3 mm
Jack type ConTen 210 kN Jack no. CJ-2016-11 Piston area 31 cm² Friction 1.2%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- Working Controll force at theoretical actual theoretical at pressure at final actual theoretical Remark
quence jack Unit anchorage before of 50 pressure
after relieve relieve kg/cm²
[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]
34 11 47 49.7 183 68.3 49.6

35 6 47 49.6 183 68.1 49.5

36 55 47 49.5 182 67.9 49.3

37 31 47 49.3 182 67.8 49.2

38 13 47 49.2 182 67.6 49.0

39 7 47 49.1 181 67.5 48.8

40 41 47 48.9 181 67.3 48.7

41 27 47 48.8 180 67.1 48.5

42 18 47 48.6 180 67.0 48.4

43 12 47 48.5 179 66.8 48.2

44 43 47 48.4 179 66.7 48.1

45 30 47 48.2 179 66.5 47.9

46 19 47 48.1 178 66.4 47.7

47 51 47 48.0 178 66.2 47.6

48 36 47 47.9 177 66.1 47.4

49 28 47 47.7 177 65.9 47.3

50 54 47 47.6 176 65.8 47.1

51 37 47 47.5 176 65.6 47.0

52 29 47 47.3 176 65.5 46.8

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 5 of 8

 Enclosure 12

Calculation of Strand Elongation and Stressing Force for

ConTen Method
2. Stressing
Barapullah Bridge, India

LR2 S3(R)-UP

Cable Type: DG-P 55

Strand Type: EN 10337-Y1860S7+Z-15.7-B
Modulus of Elasticity of Strands: E= 195,000 N/mm²
Cross-Section of Mon Deck A= 150 mm²
No. of strands n= 52
Weight of Monostrand: gS = 1.30
Weight of PE - Tube: gT = 3.88 kg/m

Coordinates Deck Coordinates Pylon Chord Tensile Force

XAP1 ZAP1 XAP2 ZAP2 Z Z/n
[m] [m] [m] [m] [kN] [kN]
Before 2. stressing 0.000 0.000 30.314 12.063 2598.0 49.96
After 2. stressing 0.000 0.000 30.313 12.046 4933.0 94.87

unl. Cable Chord Elongation Cable-Chord max Sag Stressing Force

Lcab Lch L1 L2 d Sdeck Spylon

[m] [m] [mm] [mm] [m] [kN] [kN]
Before 2. stressing 32.57028 32.626 55.7 0.1 0.034 49.88 50.04
After 2. stressing 32.51250 32.618 105.8 0.0 0.018 94.79 94.94

Elongation Chord Stressing Force

Tensile
total additional Force Sdeck Spylon
[mm] [mm] [kN] [kN] [kN]
First strand: 113.5 57.8 101.77 101.61 101.93
Last strand: 105.8 57.8 94.87 94.79 94.94

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 6 of 8

 Enclosure 12

STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 2nd STRESSING

Project: Barapullah Bridge, India Page

Cable no. LR2 S3(R)-UP Cable type DG-P 55 Length of cable 32.626 m No. of strands 52
Construction stage Length of jack 900 mm Relieve 8 mm Slip 1 mm
Jack type ConTen 210 kN Jack no. CJ-2016-11 Piston area 31 cm² Friction 1.1%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- force at theoretical
Remark
quence Working Controll anchorage theoretical actual before before at final actual theoretical
jack Unit after relieve relieve stressing pressure

[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]

1 47 - 101.6 350 69.9 69.9

2 45 47 101.5 350 69.9 69.9

3 33 47 101.3 349 69.9 69.9

4 38 47 101.2 349 69.9 69.9

5 21 47 101.1 348 69.9 69.9

6 15 47 100.9 348 69.9 69.9

7 44 47 100.8 347 69.9 69.9

8 20 47 100.7 347 69.9 69.9

9 8 47 100.5 347 69.9 69.9

10 32 47 100.4 346 69.9 69.9

11 14 47 100.3 346 69.9 69.9

12 46 38 100.1 345 69.9 69.9

13 39 38 100.0 345 69.9 69.9

14 48 38 99.9 344 69.9 69.9

15 34 38 99.7 344 69.9 69.9

16 23 38 99.6 344 69.9 69.9

17 22 38 99.5 343 69.8 69.8

18 40 38 99.3 343 69.8 69.8

19 24 38 99.2 342 69.8 69.8

20 16 38 99.1 342 69.8 69.8

21 9 38 98.9 341 69.8 69.8

22 49 38 98.8 341 69.8 69.8

23 25 38 98.7 341 69.8 69.8

24 10 38 98.5 340 69.8 69.8

25 4 38 98.4 340 69.8 69.8

26 3 38 98.3 339 69.8 69.8

27 35 38 98.1 339 69.8 69.8

28 17 38 98.0 338 69.8 69.8

29 5 38 97.9 338 69.8 69.8

30 1 38 97.7 338 69.8 69.8

31 2 38 97.6 337 69.8 69.8

32 50 38 97.5 337 69.8 69.8

33 26 38 97.3 336 69.8 69.8

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 7 of 8

 Enclosure 12

STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 2nd STRESSING

Project: Barapullah Bridge, India Page

Cable no. LR2 S3(R)-UP Cable type DG-P 55 Length of cable 32.626 m No. of strands 52
Construction stage Length of jack 900 mm Relieve 8 mm Slip 1 mm
Jack type ConTen 210 kN Jack no. CJ-2016-11 Piston area 31 cm² Friction 1.1%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- force at theoretical
Remark
quence Working Controll anchorage theoretical actual before before at final actual theoretical
jack Unit after relieve relieve stressing pressure

[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]

34 11 38 97.2 336 69.8 69.8

35 6 38 97.1 335 69.8 69.8

36 7 38 96.9 335 69.8 69.8

37 13 38 96.8 335 69.8 69.8

38 31 38 96.7 334 69.8 69.8

39 55 38 96.5 334 69.8 69.8

40 41 38 96.4 333 69.8 69.8

41 27 38 96.3 333 69.7 69.7

42 18 38 96.1 332 69.7 69.7

43 12 38 96.0 332 69.7 69.7

44 19 38 95.9 332 69.7 69.7

45 30 38 95.7 331 69.7 69.7

46 43 38 95.6 331 69.7 69.7

47 51 38 95.5 330 69.7 69.7

48 36 38 95.3 330 69.7 69.7

49 28 38 95.2 329 69.7 69.7

50 29 38 95.1 329 69.7 69.7

51 37 38 94.9 329 69.7 69.7

52 54 38 94.8 328 69.7 69.7

Rev.: 0 Date: 13-Mar-19 Doc.-No.: 15 05 01 - 220 Page 8 of 8