INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC
HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
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©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR3603-10
December 2017

320D2 and 320D2 GC Excavator

Hydraulic System
TMF1-UP KBS1-UP NBH1-UP
KHR1-UP LCA1-UP ZBH1-UP
DFM1-UP NBF1-UP PFE1-UP
LMA1-UP MDJ1-UP YBJ1-UP
NBT1-UP YBE1-UP
YEA1-UP PBB1-UP
ZCS1-UP RAR1-UP
GBA1-UP SDZ1-UP
HDM1-UP TDN1-UP
JFM1-UP WBF1-UP
DNP1-UP RDZ1-10000
XBB1-UP STN1-10000
EKT1-UP
FKK1-UP

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp -Hydraulic (Charged) 169-6981 1 B-8
Filter & Valve Gp -Pilot (Hydraulic Oil) 158-8987 2 A-6
Filter Gp -Oil (Hydraulic Return) 188-4140 3 A-8
Filter Gp -Oil (Hydraulic, Case Drain) 289-8194 4 A-6
Manifold Gp -Control (Pilot Oil Supply) 215-5037 5 C-9
Motor Gp -Swing 334-9968 6 F-13
Motor Gp -Travel (LH) 209-5992 7 C-14
Motor Gp -Travel (RH) 209-5992 8 C-12
376-8862
397-3680
Pump Gp -Main Hydraulic 9 C-3
436-6669
457-0235
Sensor As -Pressure (Drive Pump) 366-9312 10 A-5
Sensor As -Pressure (Idler Pump) 366-9312 11 C-5
Swivel Gp 234-4440 12 A-12
Valve Gp -Check 369-8420 13 A-9
Valve Gp -Load Control (Boom Drift Red, Line Relief) 255-5683 14 G-2
Valve Gp -Load Control (Stick Drift Red, Line Relief) 255-5680 15 G-8
Valve Gp -Main Control ( Standard) 259-7464 16 F-10
Valve Gp -Main Control (Heavy -Lift) 435-1482 17 F-10
Valve Gp -Pilot (Joystick) (LH) 297-0533 18 I-14
Valve Gp -Pilot (Joystick) (RH) 297-0532 19 I-12
Valve Gp -Pilot (Travel) 369-8502 20 J-9
Valve Gp -Pressure Reducing (Boom, Swing Priority) 310-0210 21 C-7
Valve Gp -Shuttle 169-6974 22 D-7
Valve Gp -Shuttle 185-0462 23 H-13
Valve Gp -Solenoid (Heavy Lift) 352-7176 24 D-5
Valve Gp -Swing Cushion (Standard) 158-9085 E-14
25
Valve Gp -Swing Cushion (Fine Swing - Option) 322-8716 E-11
Valve Gp -Travel Counterbalance (LH) 322-8714 26 B-14
Valve Gp -Travel Counterbalance (RH) 322-8714 27 B-11
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Idler Pump Delivery Pressure C-5
BB Drive Pump Delivery Pressure A-5
CC Power Shift Pressure 1 A-3
DD Pump Drain Pressure B-5
EE Power Shift Pressure 2 C-3
PG Pilot Pump Delivery Pressure A-6
SOS Oil Sampling Port A-6
 (20) VALVE GP
TP PILOT (TRAVEL)
369-8502
TT

5 6 3 2 PD-Dr TRAVEL(L) TRAVEL(R)

1
4
(DIMENSIONS: 48 INCHES X 35 INCHES)

4 1
(18) VALVE GP 5 6 3 2 PD-Pi
PILOT (JOYSTICK) (LH)
UENR3603-10

297-0533
JLP JRP (FWD) (BKWD) (BKWD) (FWD)
JLT JRT T2 T5 T1 T3 T6 T4
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
STICK SWING BUCKET BOOM
bL1 aL1 aR1 bR1

(L)
(19) VALVE GP
(OUT) (IN) (R) (OPEN) (CLOSE) (DOWN) (UP)
PILOT (JOYSTICK) (RH)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
297-0532
36 PAGE,

AR3 BR3 AL3 BL3 AR4 BR4

A1 A2 A3 A4 A5 A6 A7 A8 (23) VALVE GP
SHUTTLE
185-0462

(15) VALVE GP
LOAD CONTROL (14) VALVE GP
B1 B2 B3 B4 B5 B6 B7 B8 SDr SPi (STICK DRIFT RED, LINE RELIEF) LOAD CONTROL
255-5680 (BOOM DRIFT RED, LINE RELIEF)
BDr BPi 255-5683
aR3 bR3 bL2 aL2 SPi BR5 BL3 AL3

aL4 AL4 BR4 BR5 AR5

Pi1 bR5 Pi2
SP3 SP2 BP3 BP2
BPi aL4-2 AR5 aL2
aL4 bL3 bL4 aL3 PRV-P1

aR4 bR4 AL4 aL3 aL2-2 BL1 Di4 Pi4 BR1 AR1 AR4
aR5
(6) MOTOR GP
AL2 AL1 aR3 Pi1
SWING
334-9968 (16) VALVE GP C/V-T R3
SWG SWING MOTOR MAIN CONTROL BL2 aL1 aR1 BR3 AR3 aR4
PRKG BK (STANDARD) T SP1 ST aR2 BR2 AR2 BP1 BT
CONTROL PG
259-7464 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 (IN)
(17) VALVE GP
SWG DR MAIN CONTROL
MOTOR
DRAIN (HEAVY LIFT)
MU 435-1482

MU
AG BG

A1 DR B1 A1 DR B1

(25) VALVE GP
(25) VALVE GP
SWING CUSHION
SWING CUSHION
BOOM(2)

ATCH
158-9085

BUCKET
SWING

TRAVEL(R)

BOOM(1)

STICK(2)
(FINE SWING - OPT)

TRAVEL(L)
STICK(1)
322-8716

(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

(R) B (L) bR2

A
DST
Di3 bL2-2 bR1
BL2 AL2 bR3 bR4 Di1 bR5 HR
PR
(R) A B (L) HL bL4 Di2 Pi2 bL3 Pi3 bL2 bL1
PL
BL2 AL2 RR FR
aL2-2 bL2-2
(7) MOTOR GP (8) MOTOR GP Pi5
(22) VALVE GP U Pi5 (24) VALVE GP
TRAVEL (LH) TRAVEL (RH) SOLENOID (HEAVY LIFT)
209-5992 209-5992 SHUTTLE HEAVY LIFT

164-6979 352-7176
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
aL4-2
(9) PUMP GP
T P
(5) MANIFOLD GP aR5 Pi3 MAIN HYDRAULIC
HL - Dr HL - Pi
CONTROL 376-8862
2 SPEED 397-3680
TRAVEL (PILOT OIL SUPPLY)
HL - Pi HEAVY LIFT 436-6669
CONTROL 230-2720 (21) VALVE GP
B1 A1 B2 A2 457-0235
PRESSURE REDUCING G2
(BOOM, SWING PRIORITY) (11) SENSOR AS Pn2
Pi4 MF-P Di4 PD-Pi PD-Dr Di3 PRESSURE M2 HL
310-0210
Pp3 Pp3 (IDLER PUMP) Ps2
P2 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
AA EE
Pi1 366-9312
Dr A2
PRV-Dr PsM2
T1 T1 PL
P1 P2
T2 T2 DST G4
PRV-P1 PRV-P2
(4) FILTER GP LINE PATTERNS
PRV-P2 OIL (HYDRAULIC, CASE DRAIN) S1 Pm Pressure Line

(1) ACCUMULATOR GP 289-8194 Pilot / Load Sensing Pressure

HYDRAULIC (CHARGED) S3
M
Drain / Return Lines

AG BG BG AG
P1 169-6981 Component Group

Attachment
PAC SDr G3
Dr Air Line

DR3 DR4 Pi2 DR5 T-OUT1 DR6 BDr DD DrM PsM1

CALLOUTS

HL - Dr DRAIN YY Taps (Pressure, Sampling, Sensor - by letter)

SWG MF-TANK FILTER A3 52 Components (By number)

A B B A PRV-Dr PRKG BK Di1 MF-P PR Ps1 CC

CONTROL A1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HR
BB
PILOT PUMP OUTPUT
Di2 OUT IN Pn1 DRIVE PUMP OUTPUT

Ps M1 LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT

(26) VALVE GP (27) VALVE GP PS PRESS EPRV SUPPLY LINE

(13) VALVE GP G1
STICK CONTROL AND STICK CYLINDER CIRCUIT

TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE R3 MF-TANK T

ATTACHMENT CIRCUIT

CHECK
SWING CONTROL AND SWING MOTOR CIRCUIT
(BKWD) (FWD) (BKWD) (FWD) Pi
(LH) (RH)
DRAIN / RETURN LINE

AL1 BL1 AR1 BR1 369-8420 (10) SENSOR AS

SWING BRAKE CONTROL CIRCUIT

322-8714 322-8714 B D
IDLER PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
2 SPEED PRESSURE Ps BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT

PG
RIGHT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
TRAVEL A G PC (DRIVE PUMP) BOOM CONTROL AND BOOM CYLINDER CIRCUIT

CONTROL C/V-T 366-9312

POWER SHIFT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT

SWG PG SOS
DRAIN (12) SWIVEL GP E F (3) FILTER GP (2) FILTER & VALVE GP THIS SCHEMATIC IS FOR THE 320D2 AND 320D2 GC EXCAVATOR HYDRAULIC SYSTEM
MOTOR C
FILTER 234-4440 OIL (HYDRAULIC RETURN) PILOT (HYDRAULIC OIL)
MEDIA NUMBER: UENR3603-10
DRAIN 188-4140 SCHEMATIC PART NUMBER: 369-8400, CHANGE: 01, VERSION: HE
158-8987 Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.

MU Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
PUMP - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

DD
3
9
4
CC
2

BB
PG

SOS

AA

11

10 EE
MAIN CONTROL VALVE - FRONT VIEW
VIEW ALL CALLOUTS

16

17

14 15

24
21

1 5 22
MACHINE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

25

6
13
26

12

27

8
CAB - TOP VIEW
VIEW ALL CALLOUTS

20

18 23 19