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Pilani Campus
AUGS/ AGSR Division
Date: 02.07.2019
In addition to Part I (General Handout for all courses appended to the Time Table), this portion
gives further specific details regarding the course.
In-depth comprehension of metal cutting and machining processes which are common
and versatile operations in product manufacturing.
To nurture fresh talents and transform them to competent manufacturing engineers by
studying metal cutting theory, various conventional and non-conventional machining
processes in detail.
To introduce micromachining and its recent development as a future scope of micromanufacturing
along with CNC technology and CAM.
Finally, to enrich theoretical, analytical as well as practical knowledge about metal cutting,
various conventional and non-conventional machining processes.
4. Reference Books
R1. Serope Kalpakjian and Steven R. Schemed, “Manufacturing Engineering and
Technology,” Pearson Education, New Delhi, Fourth Edition, 2001.
R2. Milton C. Shaw, "Metal Cutting Principles", Oxford University Press, Second Edition,
2005.
R3. A. Bhattacharyya, “Metal Cutting Theory and Practice", New Central Book Agency,
2000.
R4. P. C. Pandey and H. S. Shan, "Modern Machining Processes", Tata McGraw-Hill, New
Delhi, First Edition 1980.
5. Course Plan
Module Number Lecture session Reference Learning Outcome
1. Introduction to metal L1.1.Introduction of machining and its (T1) Ch- Realization of metal
cutting and machining importance in part and product 4.1, (R2) cutting and machining
manufacturing. Ch-1 in part and product
(R3) Ch-1 manufacturing.
Identification of
L1.2 Introduction of conventional (T1) Ch- various motions in
machining process, its advantages & 4.3, (R1) various machining
disadvantages, machining terminology Ch-23 processes and
(R3) Ch-11 machined surface
& its identification.
generation.
L 1.3.Various conventional machining (T1) Ch-
processes. Identification of directrix & 4.3, (R1)
generatrix to generate machined Ch-23
(R3) Ch-11
surface.
2. Geometry of cutting tools L2.1 Cutting tool material and its (T1) Ch- Understanding of
and tool nomenclature. desired properties, cutting tool 4.2, cutting tool geometry
geometry and tool nomenclature. (R1) Ch-21 and tool & insert
(R3) Ch-3
nomenclature.
L2.2 Cutting insert nomenclature and (T1) Ch-
importance of geometrical parameters 4.2,
in metal cutting. (R1) Ch-21
(R3) Ch-3
3. Theory of metal cutting L3.1 Chip formation mechanism and (T1) Ch- Comprehension about
various types of chips 4.3, interaction between
(R2) Ch-8 tool and workpiece.
(R3) Ch-4
10. Various NTM processes L10.1 Study of AJM mechanics, (T1) Ch-6, Comprehension about
such as AJM, USM, ECM, applications and influence of various (R1) Ch-26 various non-
EDM, EBM, LBM, PAM (R4) Ch-1 traditional processes.
process variables.
6) Practice of peripheral and face milling operation in VMC and surface roughness
measurement
Closed Book Test: No reference material of any kind will be permitted inside the exam hall.
Open Book Exam: Use of any printed / written reference material (books and notebooks) will
be permitted inside the exam hall. Loose sheets of paper will not be permitted. Computers of any
kind will not be allowed inside the exam hall. Use of calculators will be allowed in all exams. No
exchange of any material will be allowed.
6. Evaluation Scheme:
Component Duration Weightage Date & Time Nature of
(%) component
(Close Book/ Open
Book)
Mid-Semester Test 90 Min. 30% <TEST_1> Open Book
Comprehensive 3h 35% <TEST_C>
Closed Book
Examination
Class Assignments 10% Homework & Closed
& Surprise Quiz. book
Lab Practical 25% Experimentations,
Fabrications
8. Notices:
All notices related to the course will be displayed on Notice Board of Mechanical
Engineering Department only.
9. Make-up Policy:
Make-up will be granted ONLY in genuine cases with prior permission. The request
application for make-up test MUST be reached to the Instructor-in-Charge before
commencement of the scheduled test along with DOCUMENTARY PROOF. No make-up
will be allowed for the Surprise Quiz Tests.
10. Note:
It shall be the responsibility of the individual student to be regular in maintaining the self
study schedule as given in the course handout, attend lectures and the lab demonstration as
per the schedule announced in Nalanda. Mid Semester Test and Comprehensive Examination
are according to the Evaluation Scheme given in the respective Course Handout. If the
student is unable to appear for the Regular Test/Examination due to genuine exigencies, the
student must refer to the procedure for applying for Make-up Test/Examination. There is no
make up for any surprise quiz or tutorial.
Instructor-in-Charge
ME F313.