KENR7766-02

April 2012
FLUID POWER SYMBOLS
31 26 28 BASIC COMPONENT SYMBOLS

10 11 27 21 19 13 30 34 33 2 4 6 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN

PUMP
AUX

PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

5 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

VALVE ENVELOPES VALVES VALVE PORTS

7
14 15 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

345D and 349D Excavator MEASUREMENT ROTATING SHAFTS

Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
345D: 349D:
BYC1-UP WTD1-UP
23 15 12 5 8 RGD1-UP RBJ1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

1 13 25 22 2 KFH1-UP
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

17 6 RGG1-UP
38
18 NLM1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

18 7 GYR1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

17 31 LKY1-UP

10 15 27 8 21 30 34 2 4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

BB FF DD FF AA SOS 7 EE
Boom Float FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMPS AND FILTERS © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

43 40 46 HYDRAULIC SYMBOLS (ELECTRICAL)

23 11 5 19 1 13 22 25 33 3
G
12 6 26 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
7 28 (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

COMPONENT LOCATIONS

KENR7766-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Tap Locations (ADJUSTABLE) SWITCH
Component Locations Pressure and Sampling
Part Machine Schematic Tap Schematic
Description Number Location Location Description
Number Location ELECTRICAL SYMBOLS (ELECTRICAL)

Accumulator Gp - Pilot Man. 164-6981 1 C-1 AA Pump Pressure (Right Bank) B-3
Cylinder Gp - Boom Note A 2 F-3 BB Pump Pressure (Left Bank) A-3
Cylinder Gp - Bucket Note A 3 F-5 CC Power Shift Pressure A-3 T
Cylinder Gp - Stick Note A 4 F-5 DD Pump case drain A-2
PRESSURE TEMPERATURE LEVEL FLOW
Filter Gp - Case Drain 289-8194 5 B-2 EE Pilot Pressure B-1
SWITCH SWITCH SWITCH SWITCH
Filter Gp - Drain Return 289-8194 6 C-2 FF Pump Pilot Pressure D-3
Filter Gp - Pilot 158-8987 7 B-1 SOS SOS (Scheduled Oil Sampling) B-1
WIRE NUMBER IDENTIFICATION CODES
Filter Gp - Return 188-4145 8 C-1, C-2
Motor Gp - Cooling Fan 295-9429 10 B-4
Motor Gp - Left Travel 232-6180 11 B-8
BOOM(1) ATCH STR TRAVEL SWING BOOM(2) ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
Motor Gp - Right Travel 232-6180 12 B-7 STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1) 42 49 43 47 44 48 45 41 46 HARNESS IDENTIFICATION CODE THIS EXAMPLE
Motor Gp - Swing 225-4506 13 A-5, B-6 INDICATES WIRE 135 IN HARNESS “AG”
Pump Gp - Cooling Fan 295-9426 14 A-3 WIRE
Pump Gp - Drive, Idler, Pilot 295-9663 15 A-2

30 Page,
CIRCUIT NUMBER
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 31 C-4 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Sensor Gp - Pressure, Pump 260-2180 17 A-3

CIRCUIT NUMBER WIRE WIRE GAUGE
Sensor Gp - Pressure, Pump 260-2180 18 B-3 PTA PSW IDENTIFICATION COLOR 325-PK
Sensor Gp - Pressure, Boom Cyl. Head 221-8859 25 F-3
AL4 AR3
Switch As - Pressure, Swing Pilot 167-3466 19 E-8 PiH PREVIOUS STANDARD
AR4
Switch As - Press., Bm Up/Stck In Pilot 167-3466 20 E-7
BL3 BL2 BL1 BR1 BR2 WIRE WIRE COLOR
Switch As - Press., Implmnt, Trvl Pilot 106-0179 21 D-5, D-6 X
Swivel Gp 225-4547 22 A-7
325-PK-14 B A
Valve Gp - Pilot, Pump 171-0188 23 D-3 Y
Valve Gp - Boom Control 297-0595 25 E-3
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Valve Gp - Priority, Boom/Swing 232-4102 26 E-8 BL4 AL3 AL2 AL1 AR1 AR2 BR3 IDENTIFICATION

Valve Gp - Check, Clr Bypass 123-2505 27 B-4

Valve Gp - Check, Slow Return 285-1715 27 B-5
Valve Gp - Heavy Lift 121-6303 28 B-5
Valve Gp - Left, Travel/Brake 266-7843 11 A-8
Valve Gp - LH Plt Cntrl, Stck/Swng 270-5951 30 F-6
Valve Gp - Main Control 310-0101 31 C-3 To D-8
Valve Gp - Pilot Manifold 215-5037 32 C-2
Valve Gp - Plt Contr. Travel 165-9522 33 F-7
Valve Gp - RH Plt Cntrl, Bckt/Bm 270-5952 34 F-6
Valve Gp - Right, Travel/brake 266-7843 12 A-7
Valve Gp - Shuttle, Stick Pilot 123-2430 36 E-7
Valve Gp - Shuttle, Swing Pilot
Valve Gp - Swing Motor
259-7732
295-9423
37
38
E-8
A-6
BOOM FLOAT
Boom Float Attachment
Plate 259-7504 40 E-2
Sensor As - Pressure 221-8859 41 F-4
Sensor As - Pressure 297-4483 42 F-1
Switch As - Pressure 309-5769 43 F-1
Switch As - Pressure 202-9002 44 E-3 1 32 31 37 20 36 26
Valve Gp - Check 297-0370 45 E-2
Valve Gp - Check/ Relief 263-1964 46 F-3, F-4
Valve Gp - Flow Control 255-5745 47 E-1
19
Valve Gp - Pilot 310-0150 48 E-2
Valve Gp - Solenoid 185-0472 49 E-1

NOTE A : CHECK PARTS MANUAL FOR IDENTIFICATION NUMBERS MAIN CONTROL / PILOT
 8 7 6 5 4 3 2 1

VALVE GP LINES GROUP COLOR DESCRIPTIONS

PILOT CONTROL DRIVE PUMP OUTPUT
TRAVEL TP
BUCKET CYLINDER BOOM CYLINDER PILOT PUMP OUTPUT
165-9522 HYDRAULIC OIL COOLING PUMP OUTPUT
TT 2 3 6 5
IDLER PUMP OUTPUT
1 4 TRAVEL SPEED CONTROL CIRCUIT
TRAVEL(L) TRAVEL(R)
SUPPLY LINE
DRAIN / RETURN LINE
1 4 VALVE GP POWER SHIFT CONTROL CIRCUIT
VALVE GP
2 3 6 5 PILOT ATTACHMENT CONTROL CIRCUIT
F VALVE GP CHECK / RELIEF F
VALVE GP 310-0150 HEAVY LIFT CONTROL CIRCUIT
μ μ μ μ RH PILOT CONTROL 263-1964
LH PILOT CONTROL VALVE GP RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
BUCKET/BOOM STICK CYLINDER
STICK/SWING CHECK / RELIEF LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
270-5952 AL3 BL3
270-5951 JLP JRP 263-1964 SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT
CYL SENSOR AS CYL
(BACK) (FWD) (FWD) (BACK) JLT JRT
X PRESSURE X BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
X CH T CR
X STICK CONTROL AND STICK CYLINDER CIRCUIT
T1 T2 T3 T4 STICK SWING BUCKET BOOM 221-8859
Dr Pi SWING BRAKE CONTROL CIRCUIT
Dr
bR1 aR1 aL1 bL1 Pi
CV SENSOR AS VALVE GP
SWITCH AS PRESSURE
CV SOLENOID
PRESSURE 297-4483
VALVE GP 185-0472
SWING PILOT
167-3466 PRIORITY (OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP) T T
BR3 AR3 P
BOOM/SWING JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
232-4102 VALVE GP A
bL5 PiL VALVE GP
CHECK SWITCH AS T
FLOW CONTROL
297-0370 PRESSURE
255-5745
B1 A1 B2 A2 5 5 309-5769
B
SWITCH AS
PRESSURE SWITCH AS
BM UP / STICK IN PRESSURE B A
PILOT 202-9002
E T 167-3466 A1 A2 A3 A4 A5 A6 A7 A8
CV Pi DR
E

P1 P2 VALVE GP 1 1 PLATE Dr A
VALVE GP B1 B2 B3 B4 B5 B6 B7 B8 259-7504
SHUTTLE
SHUTTLE BOOM / STICK bL4
SWING PILOT PILOT
259-7732 123-2430
bL3 aL3 aR4 aR3 bR2 bR3 aR2

T 1 7
P 3 6
B2
aR3
bR2
IMPLEMENT TRAVEL
AR1
SWITCH AS BL1 bL3 B1
5
aR4 PRESSURE
BR1
bR1 bL1 AL1 2 4
BR3 AR3 BR2 AR2 PILOT BL3 AL3
106-0179 A2
AR4 SDr SPi PSW PTA PAT aL2 AL2 BL2 aL4 BL4 AL4 aL5 HL

(UP) (OUT) (R) (BACK) (BACK) (CLOSE) (UP) (OUT)

FF A1
VALVE GP
PILOT, PUMP
171-0188
D D
Dr

P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 VALVE GP

PILOT MANIFOLD
215-5037

(TRAVEL)

(LOCK)
(SWING)

NO.3
NO.1

NO.2
STICK(2)
(Dimensions: 39 inches x 28 inches)

P1
SWING
BOOM(2)

TRAVEL(L)
STICK(1)

TRAVEL(R)

BUCKET
ATCH

BOOM(1)
KENR7766-02

DR3 DR4 Pi2 DR5 T-OUT1 DR6

ACCUMULATOR - GP
C PILOT MANIFOLD
C
164-6981
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) (IN)

HR R3 R1 Y bR4 SPi2 SDr2 dSW dST1 PiH bL2 VALVE GP X R2

Pp2 FILTER GP
MAIN CONTROL bL4 bL5 RETURN
Pp1 310-0101 aL3
188-4145
bR3 PiL aR2 aR1 PR PL aL1

FILTER GP
DRAIN
RETURN
289-8194
MOTOR GP MOTOR GP VALVE GP
30 Page,

LEFT TRAVEL RIGHT TRAVEL SOLENOID

232-6180 232-6180 MOTOR GP HEAVY LIFT FILTER GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 121-6303
SWING CASE DRAIN
225-4506 SWING MOTOR Pi2 289-8194

B PG1 PR B
SOS EE
DB1 VALVE GP SENSOR AS
X X CHECK
SLOW RETURN
PUMP PRESS. AA PC PG
MU1
260-2180
285-1715 T
T1 T1 MOTOR GP PUMP GP PS2 Dr1
A2 PSV PB Di B1 A4
SWING VALVE GP COOLING FAN
a2 IN
B L
T2 T2 L B 225-4506 CHECK 295-9426
AG1 BG1 SWING MOTOR CLR BYPASS L L1 S OUT
A BR BR A a5
123-2505
PG2 FILTER GP LINE PATTERNS
A1 DE1 B1 PILOT
L2 L3 DR DR1 Pressure Line
158-8987
DB2
CC a3
PUMP GP
Pilot / Load Sensing Pressure
DRIVE, IDLER Drain / Return Lines
BG AG
AG BG MU2 PILOT
Component Group
295-9663
A B a4
Attachment
A B
AG2 BG2 a1 Air Line
A1 D0 CALLOUTS
PS1
A MOTOR GP B A
A2 YY Taps (Pressure, Sampling, Sensor - by letter)
A B B A
DE2 B2
COOLING FAN X BB DD Components (By number)
VALVE GP 295-9429 52
VALVE GP VALVE GP SWING MOTOR SENSOR AS
LEFT RIGHT 295-9423 PUMP PRESS.
TRAVEL/BRAKE TRAVEL/BRAKE 260-2180
266-7843 266-7843 THIS SCHEMATIC IS FOR THE 345D AND 349D EXCAVATOR HYDRAULIC SYSTEM
PL ATTACHMENT: BOOM FLOAT
BR1 AR1 AL1 BL1 AR2 BR2
Pi1 MEDIA NUMBER: KENR7766-02
SWIVEL GP SCHEMATIC PART NUMBER: 297-0254, CHANGE: 00, VERSION: HE
225-4547 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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