INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2500 CUSTOMER PART #: RE-69781 MODEL NO.: DB4429-5328
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045T JOHN DEERE DUBUQUE/SARAN EDITION NO.: 17
APPLICATION: O.E.M. 86 kW DATED: 01/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.9615" ± .0015"
.063" ( 1.6mm) ID X 25" (635 mm) LONG. (49.82 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(35 ± 3 kPa) AT PUMP INLET. 4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4. CAM MOVEMENT READ-OUT DEVICE: #23745 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
RETORQUE CAP TO 200-225 LBS/IN.
PUMP INSTALLATION: IT-083 5. 400 RPM (WOT):
ROTATION-C-* LEVER ANGLES (REF.) a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
NAME PLATE-L-SIDE** THOT MIN.(B) 18 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
#1 CYL.-5-O'CLOCK** THOT MAX.(C) 10 (60 kPa).
THROTTLE-L-SIDE** S.O. ( E) N/A 6. 2500 RPM (WOT):
TIMING MARK N/A S.O. ( F) N/A a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
E.S.O. (12V E.T.R.) (614-628 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP PRESURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 1700 RPM (WOT): SET ADVANCE TRIMMER PLUG FOR 1.0º.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 8. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE RETORQUE CAP TO 200-225 LBS/IN.
(REF. SL-222) 9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 97.5-98.5 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 10. 2500 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY 84.5-85.5
2. 2700 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO mm³/STROKE.
OBTAIN 10-12 mm³/STROKE. 11. 2700 RPM (WOT): SET HIGH IDLE SCREW 10-12 mm³/STROKE
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 12. 850 RPM (L.I.): SET LOW IDLE SCREW 13-15 mm³/STROKE
13. 1500 RPM (ADJ. 30 mm³/STROKE): SET LIGHT LOAD ADVANCE
THROTTLE ADJUSTING SCREW FOR 4.5º.
RPM POSITION mm³/STROKE ADVANCE 14. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
a. 150 WOT 37.5 MIN. --- 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
b. 400 WOT* 4 MAX. --- RETORQUE CAP TO 200-225 LBS/IN.
c. 850 L.I.** 13-15 1.0 MIN. 15. CHECK POINTS:
d. 1700 WOT --- 0-2.0
e. 1500 WOT 96-100 --- THROTTLE T.P.
f. 2500 WOT 82-88 1.0-3.0 RPM POSITION mm³/STROKE ADVANCE PRESSURE
g. 2500 WOT* 4 MAX. --- a. 150 WOT 39.5 MIN. --- 10 MIN.**
h. 1500 ADJ. 26-34 3.5-5.5 b. 400 WOT* 4 MAX. --- ---
i. 2500 ADJ. 63-69 3.25MAX. c. 850 L.I. 13-15 1.0 MIN. ---
j. 2700 WOT 10-12 8.0-9.0 d. 1700 WOT --- 0.5-1.5 ---
k. 2750 WOT 5 MAX. --- e. 1500 WOT 97.5-98.5 0 ---
f. 2500 WOT 84.5-85.5 1.5-2.5 89-91***
* E.S.O. DE-ENERGIZED g. 2500 WOT* 4 MAX. --- ---
** RESET USING LOW IDLE SCREW, IF NECESSARY h. 1500 ADJ. 26-34 4.0-5.0 ---
i. 2500 ADJ. 63-69 2.75 MAX. ---
j. 2700 WOT 10-12 8.0-9.0 ---
k. 2750 WOT 5 MAX. --- ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-628 kPa)
16. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
c. SEAL FASTENER PER S.B. 134R.
d. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
e. FOR SERVICE ONLY:AIR TIME PUMP USING HARTRIDGE BASIC
AIR TIMING TOOL 7244-27 WITH INSERT 7244-30 AND PILOT
RING 7244-26E. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9
BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 192.5º AND
INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE
UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE
LINE ON HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 39759 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 02/05/1997 24467 1
26431 ESO MOUNTING AND GROUNDING KIT 04/24/1997 24893 2
33702 GASKET KIT 08/13/1997 25107 3
10/29/1997 25296 4
03/30/1998 25474 5
11/04/1998 25899 6
09/09/1999 26352 7
11/01/1999 26413 8
03/13/2001 27003 9
09/17/2002 26109 10
10/23/2003 26277 11
01/13/2004 28511 12
09/06/2005 29070 13
06/13/2008 31453 14
07/07/2008 31470 15
10/10/2013 36179 16
01/30/2014 36592 17