INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 CUSTOMER PART #: RE-503162 MODEL NO.: DB4429-5601
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045TF JOHN DEERE DUBUQUE/SARAN EDITION NO.: 8
APPLICATION: 76 kW GEN-SET DATED: 01/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUDS.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.980" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.29 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR). 2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95).
a. TEMPERATURE AT INLET: 110-115F (43-46C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READOUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.,
PUMP INSTALLATION: IT-014 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 1750 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(B) N/A a. SET TRANSFER PUMP PRESSURE FOR 79-81 PSI,
#1 CYL.-5-O'CLOCK** THOT MAX.(C) N/A (545-558 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. ( E) N/A b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
ESO (12 V ETR) S.O. ( F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 525 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0.
7. 1750 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
PUMP OPERATING SPEED...HALF...ENGINE SPEED 119.5-120.5 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (SEE SPECIAL NOTES) 8. TURN SPEED DROOP ADJUSTING CAP IN 2 FULL TURNS
CLOCKWISE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 9. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 5 MAX
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING 10. CHECK POINTS:
TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. TURN SPEED DROOP TO MINIMUM POSITION (C'C DIRECTION). THROTTLE T.P.
3. 1920 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 5 MAX RPM POSITION mm³/STROKE ADVANCE PRESSURE
mm³/STROKE, IF NECESSARY. a. 150 WOT 59 MIN. --- 10 MIN.**
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) b. 400 WOT* 4 MAX. --- ---
c. 525 WOT --- 1.0-3.0 ---
THROTTLE d. 700 WOT --- 2.5-3.5 ---
RPM POSITION mm³/STROKE ADVANCE e. 1750 WOT 119.5-120.5 --- 79-81***
a. 150 WOT 57 MIN. --- f. 1750 WOT* 4 MAX. --- ---
b. 400 WOT* 4 MAX. --- g. 1920 WOT 5 MAX. --- ---
c. 525 WOT --- 1.0-3.0
d. 700 WOT --- 2.5-3.5 * E.S.O. DE-ENERGIZED ** (69 kPa) *** (545-558 kPa)
e. 1750 WOT 118-122 ---
f. 1750 WOT* 4 MAX. --- 11. SPECIAL NOTES:
g. 1920 WOT 5 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
b. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
* E.S.O. DE-ENERGIZED c. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
d. ADJUST SPEED DROOP PER S.B. 97R.
e. ASSEMBLE DRIVE COMPONENTS PER S.B. 438
f. SEAL FASTENERS PER S.B. 134R.
12. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT
AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER
OUTLET. SET TOOL TO 202.5 AND INSTALL TO DRIVE SHAFT.
SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE CAM
RING AND TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE.
REPEAT PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,
PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
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Note:

Note:

Note: REFERENCE S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSY 22248 REF. S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 05/05/1999 25964 1
26431 ESO MOUNTING AND GROUNDING KIT 04/07/2000 26805 2
33702 GASKET KIT 07/31/2003 27563 3
10/23/2003 26277 4
01/13/2004 28511 5
07/31/2008 31508 6
10/31/2013 36253 7
01/30/2014 36592 8