INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 / 1800 CUSTOMER PART #: RE-503836 MODEL NO.: DB4629-5632
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6068HF157 JOHN DEERE SARAN EDITION NO.: 16
APPLICATION: 153 KVA GEN-SET DATED: 09/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: CONTINUED

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 6. 400 RPM (WOT):
.063" (1.6 mm) ID X 25" (635 mm) LONG. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) (60 kPa)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) 7. 1500 RPM (WOT):
a. TEMPERATURE 110-115F (43-46C) AT INLET a. SET TRANSFER PUMP PRESSURE 89-91 PSI,
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI (614-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
(34 ± 3 kPa) AT PUMP INLET. b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
4. ELECTRONIC ADVANCE INDICATOR: 39938 PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP INSTALLATION: IT-083 8. 1800 RPM (WOT): CHECK ADVANCE FOR 0 . IF NECESSARY ADJUST
ROTATION-C-* LEVER ANGLES (REF.) SPEED ADVANCE PLUG FOR 0 .
NAME PLATE-L-SIDE** THOT MIN.(B) N/A 9. 300 RPM (WOT): WITH SUPPY PUMP ON, UNSCREW LLA ADVANCE
#1 CYL.-5-O'CLOCK** THOT MAX.(C) N/A CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
THROTTLE-L-SIDE** S.O. ( E) N/A
RETORQUE CAP TO 200-225 IN-LBS.
E.S.O. (24V E.T.R.) S.O. ( F) N/A
10. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 149.5-150.5 mm³/STROKE.
11. TURN SPEED DROOP ADJUSTING CAP IN 6 TURNS CW FROM
PUMP OPERATING SPEED...HALF...ENGINE SPEED MINIMUM DROOP POSITION.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 12. 1500 RPM (ADJ. 55 mm³/STROKE): SET LIGHT LOAD ADVANCE
ADJUSTING SCREW FOR 6.0 .
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 13. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW).
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) TURN SPEED DROOP CAP IN 4.5 FULL TURNS (CW).
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 14. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 10-20 mm³/STROKE.
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW). 15. 1400 RPM (L.I.): SET L.I. SCREW FOR 10-20 mm³/STROKE. DO NOT
TURN SPEED DROOP CAP IN 4.5 FULL TURNS (CW). BACK OUT SCREW FROM INITIAL SETTING.
3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 16. CHECK POINTS:
OBTAIN 10-20 mm³/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE a. 150 WOT 64 MIN. --- 10 MIN.**
RPM POSITION mm³/STROKE ADVANCE b. 400 WOT* 4 MAX. --- ---
a. 150 WOT 62 MIN. --- c. 1500 WOT 149.5-150.5 0 89-91***
b. 400 WOT* 4 MAX. --- d. 1500 ADJ. 53-57 5.5-6.5 ---
c. 1500 WOT 148-152 0 e. 1500 WOT* 4 MAX. --- ---
d. 1500 ADJ. 52-58 5.0-7.0 f. 1620 WOT 10-20 --- ---
e. 1500 WOT* 4 MAX. --- g. 1670 WOT 5 MAX. 9.5°-10.5° ---
f. 1620 WOT 10-20 ---
g. 1670 WOT 5 MAX. 9.5°-10.5° * E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-627 kPa)
* E.S.O. DE-ENERGIZED 17. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
PUMP SETTINGS: FOLLOWING PUMP SERVICE b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
1. ROLLER-TO-ROLLER DIMENSION... 1.990" ± .0015" POSITION PER S.B. 164.
(50.55 mm ± 0.04 mm) c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. d. SEAL FASTENERS PER S.B. 134R.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm) 18. FOR SERVICE ONLY:
(USE KIT #23093 S.B. 95) OEM TO STAMP RPM ON NAMEPLATE.
3. 0 RPM (WOT): IF NAMEPLATE IS STAMPED 1800 RPM, RESET THE GOVERNOR
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER AND HIGH IDLE AS FOLLOWS.
S.B. 97R. ENSURE CONTROL SPRING IS INSTALLED WITH a. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
5 -½ +1 TURNS ON CONTROL ROD SPRING GUIDE. (CCW DIRECTION). TURN SPEED DROOP CAP CLOCKWISE
b. BACK-OUT HIGH IDLE SCREW. 2 FULL TURNS.
c. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG b. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
FLUSH WITH END OF LLA PISTON. 5 MAX. mm³/STROKE.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
5. 300 RPM (WOT): WITH SUPPY PUMP ON, UNSCREW LLA ADVANCE WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100 PSI
CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS. (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 210 AND
RETORQUE CAP TO 200-225 IN-LBS. INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE
UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE
ON HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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Note:

Note:

Note: REFERENCE S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 03/22/1999 26145 1
26431 ESO MOUNTING AND GROUNDING KIT 06/08/1999 26357 2
33702 GASKET KIT 09/09/1999 26352 3
11/01/1999 26413 4
12/13/1999 26145 5
04/17/2000 26821 6
08/18/2000 26221 7
09/19/2000 27003 8
10/10/2000 27061 9
07/31/2003 27563 10
10/23/2003 26277 11
01/13/2004 28511 12
10/09/2007 535-M 13
10/31/2013 36253 14
01/31/2014 36592 15
09/30/2014 37305 16