PROJECT NO.

PROJECT TITLE

DOCUMENT TITLE

Line Sizing Calculation For Liquid Services

DATE REV. REASON FOR REVISION PREP. CHKD. APPD. APPD.

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 Line Sizing Calculation For Liquid Services
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BASIS

Calculation Objective

Calculation Basis

Calculation Methodology

Assumptions

Software used

Conclusions

References

Attachments
 Line Sizing Calculation For Liquid Services
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SCHEMATIC:
Pipe
List Phase
This spreadsheet provides the sizing calculations for the pipe segment. Liquid
LINE NO. Gas
P&ID NO. 1.2 kg/m3
LINE DESCRIPTION 2.537 ###
FLUID 55.4
PHASE Liquid 1
T 30 oC Operating temperature T #NAME? oC Operating temperature
P 5.097 kg/cm2g Operating pressure
ρ 860 kg/m3 Operating density ρ #NAME? kg/m3 Operating density
Q 75 m3/h Liquid flow rate Q #NAME? m3/s Lquid flow rate
μ 0.5159 cP Liquid viscosity μ #NAME? Pa.s Liquid viscosity
Pipe segment number Pipe1
ϵ, Pipe roughness, mm (refer table 1) 0.045
PIPE SPEC. Nominal diameter, inch 4.0
Schedule 40
Table 1
Inside diameter, mm 102.26
Qty (nos.) 1
Check valve (Swing)
Equi. Length, m 13.72
Qty (nos.)
Check valve (Ball or piston)
Equi. Length, m -
Qty (nos.)
Butterfly valve
Equi. Length, m -
Qty (nos.)
Plug valve
Equi. Length, m -
Qty (nos.) 1
Globe valve (Straight pattern)
Equi. Length, m 34.54
VALVES
Qty (nos.)
Globe valve (Y- pattern)
Equi. Length, m -
Qty (nos.)
Globe valve (Angle- pattern)
Equi. Length, m -
Qty (nos.) 1
Ball valve
Equi. Length, m 4.57
Qty (nos.)
Gate valve (std. bore)
Equi. Length, m -
Qty (nos.)
Gate valve (reduced bore)
Equi. Length, m -
 Line Sizing Calculation For Liquid Services
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Qty (nos.)
Elbow std. 45°
Equi. Length, m -
Qty (nos.)
Elbow std. 90°
Equi. Length, m -
Qty (nos.)
Tee straight through
Equi. Length, m -
Qty (nos.)
Tee through outlet
Equi. Length, m -
FITTINGS
Qty (nos.)
Std. reducer 1/2
Equi. Length, m -
Qty (nos.)
Std. reducer 3/4
Equi. Length, m -
Qty (nos.)
Std. enlargement 1/2
Equi. Length, m -
Qty (nos.)
Std. enlargement 3/4
Equi. Length, m -

Qty (nos.)
Strainer
Equi. Length, m -
MISC.
Qty (nos.)
Outlet nozzle
Equi. Length, m -

User specified equivalent length, m

LENGTHS Straight length, m 125.0
Equivalent length, m 52.8 - - - -

HEIGHT Pipe elevation increase, m - 60.45

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CALCULATION BASIS:
The pressure loss in pipe flow is calculated using Darcy-Weisbach equation (equation 1)

Equation 1:

This equation is valid for both laminar and turbulent flow regimes of any fluid with fully developed and incompressible flow. It can be used for gas
services as long as there is only negligible change in gas density across the pipe length. The formula for calculating Darcy friction factor is different for
laminar (equation 2) and turbulent flow (equation 3 - Haaland equation). Laminar flow meaning Reynolds number less than 2000.

Equation 2:

Equation 3:

The Haaland equation is used to solve directly for the Darcy–Weisbach friction factor f D for a full-flowing circular pipe. It is an approximation of the
implicit Colebrook–White equation, but the discrepancy from experimental data is well within the accuracy of the data.

∆P : Pressure drop, Pa
fD : Darcy friction factor
L : Length of pipe, m
V : Velocity, m/s
Nre : Reynolds number
ϵ/d : Relative roughness
d : Inside pipe diameter, m
ρ : Liquid density, kg/m3
n : Constant (n = 1 for liquid services and n= 3 for gas services )

Line Sizing Calculation For Liquid Services

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VELOCITY CRITERIA:
1 Typical allowable velocity shall be 3 m/s, as per Design Basis Memorandum.

PRESSURE DROP CRITERIA:

1 Maximum allowable pressure drop shall be 1.5 m per 1000 m pipe length, as per Design Basis Memorandum.

RESULTS:
Pipe segment number Pipe1
Total pipe length (including equivalent length, m) 177.8
Velocity, m/s 2.54 0.000148008 Laminar
NRe 432,409 -4.22680043 Turbulent
Flow regime Turbulent
fD, Darcy friction factor 0.01728
∆P, Pa 83121
hf, m liquid column 9.85
hf, bar 0.83
hf, psi 12.05
Inlet pressure, barg 5.00
Outlet pressure, barg 4.17
Inlet pressure, kg/cm2g 5.10
Outlet pressure, kg/cm2g 4.25
Inlet pressure, psig 72.5
Outlet pressure, psig 60.45
Pressure drop per 1000 m, mLc 55.4

Total
pressure 0.85 kg/cm2 0.831 bar 12.05 psi 84.2 kPa 10.0 m H2O
drop

CONCLUSIONS:
1 Pipe size considered is adequate w.r.to velocity criteria.
2 Pipe size considered is adequate w.r.to pressure drop criteria.

REMARKS
 Equivalent length of 100% open
Valves
Check Check Butterfly Plug Globe Globe Globe Ball valve
valve valve valve valve valve valve (Y- valve
NB D
(Swing) (Ball or (Straight pattern) (Angle-
0.5 0.0127 1.71 piston)
4.32 0.25 0.57 pattern)
4.32 2.03 pattern)
1.84 0.83
1 0.0254 3.43 8.64 0.51 1.14 8.64 4.06 3.68 1.65
1.5 0.0381 5.14 12.95 0.76 1.71 12.95 6.10 5.52 2.48
2 0.0508 6.86 17.27 1.02 2.29 17.27 8.13 7.37 2.29
3 0.0762 10.29 25.91 1.52 3.43 25.91 12.19 11.05 3.43
4 0.1016 13.72 34.54 2.03 4.57 34.54 16.26 14.73 4.57
6 0.1524 20.57 51.82 3.05 6.86 51.82 24.38 22.10 6.86
8 0.2032 27.43 69.09 4.06 9.14 69.09 32.51 29.46 9.14
10 0.254 34.29 86.36 5.08 11.43 86.36 40.64 36.83 11.43
12 0.3048 41.15 103.63 6.10 13.72 103.63 48.77 44.20 13.72
14 0.3556 48.01 120.90 7.11 16.00 120.90 56.90 51.56 16.00
16 0.4064 54.86 138.18 8.13 18.29 138.18 65.02 58.93 18.29
18 0.4572 61.72 155.45 9.14 20.57 155.45 73.15 66.29 20.57
20 0.508 68.58 172.72 10.16 22.86 172.72 81.28 73.66 22.86
24 0.6096 82.30 207.26 12.19 27.43 207.26 97.54 88.39 27.43
30 0.762 102.87 259.08 15.24 34.29 259.08 121.92 110.49 34.29
32 0.8128 109.73 276.35 16.26 36.58 276.35 130.05 117.86 36.58
36 0.9144 123.44 310.90 18.29 41.15 310.90 146.30 132.59 41.15
42 1.0668 144.02 362.71 21.34 48.01 362.71 170.69 154.69 48.01
46 1.1684 157.73 397.26 23.37 52.58 397.26 186.94 169.42 52.58
48 1.2192 164.59 414.53 24.38 54.86 414.53 195.07 176.78 54.86
GPSA 13 edition SI
Comments:
90° elbow is taken as Long Radius
Ellbows and Tee's are welded
Enlargement and Contractions are Standard Reducers
Red number are interpolated form values above/below
0% opening valves and fittings in meters
Fittings
Gate Gate Elbow Elbow Tee Tee Std. Std. Std. Std.
valve valve std. 45° std. 90° straight through reducer reducer enlargeme enlargeme
(std. (reduced through outlet 1/2 3/4 nt 1/2 nt 3/4
bore)
0.17 bore)
0.83 0.20 0.25 0.25 0.83 0.09 0.30 0.36 0.10
0.33 1.65 0.41 0.51 0.51 1.65 0.19 0.30 0.72 0.20
0.50 2.48 0.61 0.76 0.76 2.48 0.30 0.30 1.22 0.30
0.66 3.30 0.81 1.02 1.02 3.30 0.30 0.30 1.52 0.30
0.99 4.95 1.22 1.52 1.52 4.95 0.61 0.30 2.44 0.61
1.32 6.60 1.63 2.03 2.03 6.60 0.91 0.30 3.05 0.91
1.98 9.91 2.44 3.05 3.05 9.91 1.22 0.30 4.27 1.22
2.64 13.21 3.25 4.06 4.06 13.21 1.52 0.61 5.79 1.52
3.30 16.51 4.06 5.08 5.08 16.51 1.83 0.61 7.32 2.13
3.96 19.81 4.88 6.10 6.10 19.81 2.13 0.61 8.53 2.44
4.62 23.11 5.69 7.11 7.11 23.11 2.61 0.61 10.14 2.86
5.28 26.42 6.50 8.13 8.13 26.42 2.98 0.61 11.59 3.27
5.94 29.72 7.32 9.14 9.14 29.72 3.36 0.61 13.04 3.68
6.60 33.02 8.13 10.16 10.16 33.02 3.73 0.61 14.49 4.09
7.92 39.62 9.75 12.19 12.19 39.62 4.47 0.61 17.39 4.90
9.91 49.53 12.19 15.24 15.24 49.53 5.59 0.61 21.74 6.13
10.57 52.83 13.00 16.26 16.26 52.83 5.96 0.61 23.18 6.54
11.89 59.44 14.63 18.29 18.29 59.44 6.71 0.61 26.08 7.35
13.87 69.34 17.07 21.34 21.34 69.34 7.83 0.61 30.43 8.58
15.19 75.95 18.69 23.37 23.37 75.95 8.57 0.61 33.33 9.40
15.85 79.25 19.51 24.38 24.38 79.25 8.95 0.61 34.78 9.81
I API 14E
 Miscellaneous

Outlet
nozzle Strainer
0.41 3.18
0.81 6.35
1.22 9.53
1.63 12.70
2.44 19.05
3.25 25.40
4.88 38.10
6.50 50.80
8.13 63.50
9.75 76.20
11.38 88.90
13.00 101.60
14.63 114.30
16.26 127.00
19.51 152.40
24.38 190.50
26.01 203.20
29.26 228.60
34.14 266.70
37.39 292.10
39.01 304.80
GPSA 13 edition SI
 INSIDE DIAMETER (MM)

Sch/Spec \ NB 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18

STANDARD
STD 15.76 20.96 26.64 40.98 52.48 77.92 102.26 154.08 202.74 254.56 304.84 336.55 387.35 437.95
XS 13.87 18.88 24.31 38.14 49.23 73.66 97.18 146.35 193.70 247.60 298.40 330.20 381.00 431.60
XXS 6.36 11.05 15.21 27.98 38.15 58.42 80.06 124.41 174.65 - - - - -
10 - 22.48 - - - - - - - - - 342.90 393.70 444.30
20 - - - - - - - - 206.40 260.30 311.10 339.75 390.55 441.15
30 - 21.87 - - - - - - 205.03 257.40 307.04 336.55 387.35 434.75
40 15.76 20.96 26.64 40.93 52.48 77.93 102.26 154.08 202.74 254.46 303.18 333.35 381.00 428.45
60 - - - - - - - - 198.48 247.60 295.25 325.42 373.08 418.90
80 13.83 18.88 24.31 38.14 49.23 73.66 97.18 146.35 193.70 242.82 288.85 317.50 363.52 409.35
100 - - - - - - - - 188.92 236.47 280.92 307.95 354.03 398.28
120 - - - - - - 92.05 139.75 182.57 230.12 273.00 300.02 344.47 387.15
140 - - - - - - - - 177.85 222.20 266.65 292.10 333.55 377.65
160 11.75 15.57 20.70 34.03 42.82 66.65 87.33 131.77 173.08 215.85 257.15 284.18 325.42 366.52
5S 18.00 23.40 30.10 45.00 57.00 84.68 110.08 162.76 213.56 266.19 315.88 347.68 398.02 448.62
10S 17.08 22.48 27.86 42.76 54.76 82.80 108.20 161.49 211.58 264.62 314.66 346.05 396.85 447.44
40S 15.76 20.96 26.64 40.93 52.48 77.93 102.26 154.08 202.74 254.46 304.75 - - -
80S 13.83 18.88 24.31 38.14 49.23 73.66 97.18 146.35 193.70 247.60 298.40 - - -
Misc.

Wall thickness (in)

STD 0.109 0.113 0.133 0.145 0.154 0.216 0.237 0.280 0.322 0.365 0.375 0.375 0.375 0.375
XS 0.147 0.154 0.179 0.200 0.218 0.300 0.337 0.432 0.500 0.500 0.500 0.500 0.500 0.500
XXS 0.294 0.308 0.358 0.400 0.436 0.600 0.674 0.864 0.875 - - - - -
10 - 0.083 - - - - - - - - - 0.250 0.250 0.250
20 - - - - - - - - 0.250 0.250 0.250 0.312 0.312 0.312
30 - 0.095 - - - - - - 0.277 0.307 0.330 0.375 0.375 0.438
40 0.109 0.113 0.133 0.145 0.154 0.216 0.237 0.280 0.322 0.365 0.406 0.438 0.500 0.562
60 - - - - - - - - 0.406 0.500 0.562 0.594 0.656 0.750
80 0.147 0.154 0.179 0.200 0.218 0.300 0.337 0.432 0.500 0.594 0.688 0.750 0.844 0.938
100 - - - - - - - - 0.594 0.719 0.844 0.938 1.031 1.156
120 - - - - - - 0.438 0.562 0.719 0.844 1.000 1.094 1.219 1.375
140 - - - - - - - - 0.812 1.000 1.125 1.250 1.434 1.562
160 0.188 0.219 0.250 0.281 0.344 0.438 0.531 0.719 0.906 1.125 1.312 1.406 1.594 1.781
5S 0.065 0.065 0.065 0.065 0.065 0.083 0.083 0.109 0.109 0.134 0.156 0.156 0.165 0.165
10S 0.083 0.083 0.109 0.109 0.109 0.120 0.120 0.134 0.148 0.165 0.180 0.188 0.188 0.188
40S 0.109 0.113 0.133 0.145 0.154 0.216 0.237 0.280 0.322 0.365 0.375 - - -
80S 0.147 0.154 0.179 0.200 0.218 0.300 0.337 0.432 0.500 0.500 0.500 - - -
 List 1 List 2 List 3 List 4
20 24 30 36 Unit Unit
0.5 STD kg/s oC
488.95 591.30 0.75 XS kg/h K
482.60 584.60 1 XXS kg/min oF
- - 1.5 10 lb/h oR
495.30 597.30 2 20 lb/s
488.95 590.95 3 30 lb/min
482.60 581.45 4 40 m3/h
477.82 575.05 6 60 m3/s
466.75 560.77 8 80 m3/min
455.63 548.07 10 100 LPH
442.93 532.23 12 120 LPM
431.80 517.95 14 140 LPS
419.10 505.25 16 160 USGPM
407.97 490.42 18 5S UKGPM
498.45 598.92 20 10S USBWPD
496.93 597.30 24 40S UKBWPD
- - 30 80S USBPD
- - 36 Misc. UKBPD
36

0.375 0.368 ND OD (in) OD (mm)

0.500 0.500 0.5 0.840 21.3
- - 0.75 1.05 26.7
0.250 0.250 1 1.315 33.4
0.375 0.375 1.5 1.900 48.3
0.500 0.562 2 2.375 60.3
0.594 0.688 3 3.500 88.9
0.812 0.969 4 4.500 114.3
1.031 1.219 6 6.625 168.3
1.281 1.531 8 8.625 219.1
1.500 1.812 10 10.750 273.0
1.750 2.062 12 12.750 323.8
1.969 2.344 14 14.000 355.6
0.188 0.218 16 16.000 406.4
0.218 0.250 18 18.000 457.0
- - 20 20.000 508.0
- - 24 24.000 610.0
 List 5 List 6 List 7A List 8
Unit Unit Unit
3
barg kg/m Pipe1 Pa.s
3
bara lb/ft P
psig List 7B kg/ms
psia Ns/m2
kPag Pipe2 mPa.s
kPaa cP
kg/cm2g List 7C St
cm2/s
Pipe3 m2/s
cSt
List 7D mm2/s

Pipe4

List 7E

Pipe5