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Overheads are the costs incurred in the course of making a product, providing a service or
running a department, but which cannot be traced directly and in full to the product, service or
department.
The objective of absorption costing is to include in the total cost of a product “an appropriate
share of the organisation’s total overhead”. An appropriate share is generally taken to mean an
amount which reflects the amount of time and effort that has gone into producing a unit or
completing a job.
Absorption costing is therefore a method for sharing overheads between products / services on
a fair basis.
The main reasons for using absorption costing are; inventory valuations, pricing decisions and
establishing the profitability of different products.
It is also worth noting that financial accounting standards and in particular “IAS 2 Inventories”
recommend using absorption costing to value inventory. In theory management accountants can
use any method to value inventory so therefore have a choice to use absorption, marginal or
activity based costing.
However, if the company’s cost accounting and financial accounting records are integrated into a
single set of accounting records, this removes the choice and the management accountant will
have to use absorption costing to comply with IAS 2.
The three stages of absorption costing are:
• Allocation
• Apportionment
• Absorption
•
Allocation is the process by which whole cost items are charged direct to a cost centre.
A cost centre is generally a department. So if we have a supervisor for department A, and a
supervisor for department B, the wages of these supervisors will simply be “allocated” to the
relevant department. A problem arises when one supervisor may be responsible for two
departments or cost centres and here we have to apportion the wages.
Apportionment is used where the overhead cost is shared over several cost centres when
allocation is not feasible or possible. E.g. the salary of a supervisor who is responsible for a
number of cost centres. (See Aug 2009 Q1 part a).
The first stage of overhead apportionment is to identify all overheads such as light and heat, rent,
canteen etc. It is considered important that overhead costs should be shared out on a fair basis.
The basis for apportionment in most cases would be:
Rent, rates, light and heat, repairs and depreciation of buildings floor area occupied by each
cost centre
Depreciation, insurance of equipment Cost or book value of equipment
HR, canteen, welfare, first aid etc. Number of employees or number of labour hours worked in
each cost centre
Example:
Swan Ltd has two production departments (A and B) and two service departments (maintenance
and stores).
Details of next year’s budgeted overheads are as follows:
Light and Heat 19,200
Repair Costs 9,600
Machinery Depreciation 54,000
Rent and Rates 38,400
Canteen 9,000
Machinery Insurance 25,000
Total 155,200
If we want to apportion light and heat for example, the fairest method of apportionment would
be to use floor area. The total floor area is 15,000 sq. meters and Dept. A uses 6,000 sq. meters of
this.
So to apportion a fair amount to department A we take the total light and heat overhead of
19,200 and we multiply that by 6000/15,000 = 7,680.
For Dept. B it will be 19,200 x 4,000/15,000 = 5,120.
For maintenance it will be 19,200 x 3,000/15,000 = 3,840
For stores it will be 19,200 x 2,000/15,000 = 2,560
If we total up our apportioned overheads of 7,680 + 5,120 + 3,840 + 2,560 = 19,200, you can see
we have our total light and heat overhead of 19,200 but it is now fairly apportioned between cost
centres.
Can you apportion the remaining overheads? Give it a try and see if you can fairly apportion each
overhead to each cost centre. Your total apportioned overheads should = 155,200!!!
Solution:
In the above example we have apportioned the costs of the general overheads, but what about
the costs associated with the service departments i.e. maintenance and stores?
Service costs also need to be apportioned. We apportion service costs to both production
departments and service departments that use their services.
Again it is considered important that service department overhead costs should be shared out on
a fair basis. The basis for apportionment in most cases would be:
Taking the above example of Swan Ltd Total Overheads were as follows:
If we are told that usage of Swan Ltd.’s service departments were as follows:
A B Stores Total
Maintenance
Maintenance Hours
Used 5,000 4,000 - 1,000 10,000
No of Stores
Requisitions 3,000 1,000 1,000 - 5,000
Total Maintenance Overheads are 34,840 and these must now be apportioned out between the
other three departments. We will do this based on Maintenance Hours used of which there is a
total of 10,000.
We must now add these figures onto the total overheads figure for each (and reduce
maintenance to 0 as it has been re-apportioned out).
Next we must re-apportion the stores overheads. These will be done based on no of stores
requisitions of which there are 5,000. However as we have apportioned out Maintenance already
we will not include the 1,000 requisitions relating to maintenance so we will have 4,000 instead.
Again we now add these figures onto the total overheads figure for each (and reduce stores to 0
as it has been re-apportioned out).
As we can see the total overheads for Swan Ltd have at no stage changed from 207,200. It is just
a matter of allocating and apportioning out the overheads fairly.
Absorption is the process whereby overhead costs allocated and apportioned to cost centres are
added to unit, job or batch costs.
Overheads are usually added to cost units using a predetermined overhead absorption rate,
which is calculated from the budget using a 4-step process:
1. Estimate the overhead likely to be incurred during the coming period.
2. Estimate the activity level for the period. This could be total hours, units or direct costs or
whatever we wish to base the overhead absorption rates upon.
3. Divide the estimated overhead by the budgeted activity level. This produces the overhead
absorption rate.
4. Absorb the overhead into the cost unit by applying the calculated absorption rate.
Example: Ace Co
Ace Co makes two products, the King and the Queen. Kings take 2 labour hours each to make and
Queens take 5 labour hours. Ace Co estimates that 100,000 labour hours will be worked and
overheads are expected to be €50,000 in the coming year. What is the overhead cost per unit for
Kings and Queens if overheads are absorbed on the basis of labour hours?
Solution:
Step 1 Overheads are estimated at €50,000
Step 2 Labour hours are estimated at 100,000
Step 3 €50,000
100,000 hrs. = €0.50 per labour hour
Step 4 King Queen
Labour Hours per unit 2 5
Absorption Rate per labour hour €0.50 €0.50
Overhead absorbed per unit €1 €2.50
As we can see there is a great lack of precision about the way an absorption base is chosen. This
arbitrariness is one of the main criticisms of absorption costing, and if absorption costing is to be
used then it is important that the methods used are kept under regular review.
The most common bases of absorption are direct labour hour rate or machine hour rate.
• A direct labour hour basis is most appropriate in a labour intensive environment.
• A machine hour rate is used in departments where production is controlled by machines.
• A rate per unit would only be effective if all units were identical.
Example Overhead Absorption: The budgeted production overheads and other budget data of
BC Co are as follows:
Solution:
Without further information we could either use the rate per machine hour or rate per labour
hour for Dept. A. The Dept. B absorption rate will be based on units of output.
Dept. A:
Rate per machine hour = €36,000/10,000 hrs = €3.60 per machine hour
Rate per direct labour hour = €36,000/ 18,000 hrs = €2 per direct labour hour
Dept. B:
Units of Output = €5,000/ 1,000 units = €5 per unit produced
If a separate absorption rate is used for each department, charging of overheads will be fair and
the full cost of production of items will represent the amount of the effort and resourced put
into them.
Question:
The following data relate to one year in department A:
Budgeted machine hours 25,000
Actual machine hours 21,875
Budgeted Overheads €350,000
Actual Overheads €350,000
Based on the data above, what is the machine hour absorption rate?
A €12
B €14
C €16
D €18
Solution:
The correct answer in this case is B.
Over absorption means that the overheads charged to the cost of sales are greater than the
overheads actually incurred.
Under absorption means that insufficient overheads have been included in the cost of sales.
Example:
The budgeted overhead in a production department is €80,000 and the budgeted activity is
40,000 direct labour hours. The overhead absorption rate using a direct labour hour basis would
be €2 per direct labour hour.
Actual overheads in the period are €84,000 and 45,000 direct labour hours are worked.
Calculate the under or over absorption of overheads.
Solution:
Overhead incurred (actual) €84,000
Overhead absorbed (45,000 x €2) €90,000
Over absorption of overhead €6,000
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