R R

PTC Creo Parametric

6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE
NOTES: ECO-166256 E 1 ADD NOTE 3 PT MT M_TULADHAR 28NOV16
2 ZONE (A4), ADD BATTERY DIAGRAM TO STARTER PT MT M_TULADHAR 28NOV16
1. ALL DEVICES ARE SHOWN DE-ENERGIZED WITH TRANSFER 3 ZONE (B6) ADD 'ETHERNET J3' TO DISPLAY PT MT M_TULADHAR 28NOV16
SWITCH CLOSED TO UTILITY. 4 SEE SHEET 2 PT MT M_TULADHAR 28NOV16

2 SINGLE PHASE TRUE TWO POSITION MECHANISM. MAXIMUM

VOLTAGE UPTO 240 VAC.

3 SEE SHEET 2 FOR EMERGENCY STOP KIT CONNECTION (ZONE A1).

D D

1 2 RS485-A 19
W-11 W-08 QUAD+
1 2 QUAD1 1
SP2
SAAC W-30
1 ALTERNATOR
W-17
3 QUAD2 2
1 2 RS485-B 26 GENSET CONTROL W-31
2 QUAD-
W-12 W-09 CARD PART NUMBER
2 34 GEN VOLT SENSE S1 3
SP3 A026E165 W-32
3
DISPLAY J1 W-16
35 GEN VOLT SENSE S2 4
REMOTE ENABLE 5 W-33 FIELD-
4
W-01 FIELD -
7 1
W-34
AC-P AC-J
13 FIELD + FIELD+ (L1) (L2) N
STOP 32 W-35
6 W-03

DISPLAY WAKEUP 14
W-14

1
HMI211A-RS 4
1 2 DISPLAY B+ 30
DISPLAY ASSY W-10
PART NUMBER 3 SP4 15 CURRENT SENSE1+ SP8 CT 1+
A052D408 W-07 W-36 W-24 EQUIPMENT
8 1 2 GROUND
W-05 1 2 B- 27 W-37
W-06 17 CURRENT SENSE- SP5 CT COM1
5
SP1 W-38
C 1 2
C

W-40
ENG GND1 LOAD CONTROL3 7
W-43
2 1
1
18 CURRENT SENSE2+ SP9
CT2 +
5 TB-3 W-39 W-25
OVERTEMP 33 1 2
TEMP CT2 COM
2
SWITCH 24 LOAD CONTROL2
t FUEL SOL+ 25 W-41
6 W-57
DISPLAY J2 W-18

W
U
W-58 NORMALLY CLOSED
FOR REMOTE DISPLAY 3 CIRCUIT OPENS AT 3 114 115
91.5-98.5 $ C
(196.7-209.3 $ F) JE-1 JE-2
7

1
PE-1 PE-2 3 P1
4 FUEL SOLENOIDS

W-72
8 SP6 FSOL2+ SP7 E-STOP 16
W-53 FSGND2 NEUTRAL
W-55 W-73
1 2
W-54 1 2 2 1
W-52 2
CUSTOMER LOAD CONNECTION
FSGND1 FSOL1+
ETHERNET J3 120/240 VAC
W-71 TB2 2 60/75 C WIRE
W-49

W-19

1
W-15

#4-#2 AWG
OIL AL/CU
PRESSURE LOW OIL PRESSURE
6 TORQUE TO
SWITCH W-20 ATS CONTROL
1 W-45 45 lb-in (5 Nm) B
B 3
NORMALLY CLOSED
ENG GND2 2 SWITCH OPENS
5 AT 4.5-10.5 psi
REMOTE START INPUT
W-46
2 4
W-51

2 1
GOV ACTUATOR 23
FUEL
3 ACT NEG ACT POS OIL
W-23
1 ACTUATOR W-22 LOW OIL LEVEL 1 2 1 TO ATS TB4-3
1 W-56 LEVEL
4 5 SWITCH TB5 (SEE SHEET 3 OR 4)
STARTER 11 LOAD CONTROL 1
4
5 3 2 1
W-42
1 6 NORMALLY TO ATS TB4-1
B+ INPUT 9 LOAD CONTROL 4
CLOSED TB6 (SEE SHEET 3 OR 4)
W-44
6 TB7 7 2 1
SERVICE-J5 W-26 ALARM OUTPUT
B+ INPUT 8 W-65
8
2 1
CUSTOMER CONNECTIONS
SERVICE CONNECTOR P2 TB4 TERMINAL
FOR AUTHORIZED PERSONNEL ONLY 2 1 SIGNAL NAME DESCRIPTION
5 4 3 2 1
NAME
BATT SW P1 TB1 TB1 LOAD CONTROL 1 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
TB8 TB2 LOAD CONTROL 2 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
TB9
STARTER B+1
W-27
TB3 LOAD CONTROL 3 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
STARTER W-28
STARTER B+2 FLYWHEEL BATTERY CHARGING COIL RECTIFIER CIRCUIT TB4 LOAD CONTROL 4 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
TB5 ATS CONTROL HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC,NOMINAL CURRENT:1A
A W-59 TO (SEE SHEET 2) A
TB6 REMOTE START INPUT DIGITAL INPUT(SWITCH TO GROUND), DESIGN VOLTAGE: 14VDC,NOMINAL CURRENT:1A
FUSE 20A TB7 CUSTOMER GROUND GROUND, (1A MAX)
TB8 B+ 12VDC, 1A PROTECTED
HARNESS LEGEND

BATTERY
GENSET HARNESS
+ TB9 ALARM OUTPUT LOW SIDE DRIVER, NOMINAL CURRENT:0.1A
A049F902 - + RECTIFIER UNLESS OTHERWISE SPECIFIED, ALL
DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN J_KHARJUL C UMMINS P OWER G ENERATION
BATTERY
- X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR
WINDING

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE

1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 1 OF 4

6 5 4 3 2 1

Drawing Name: A053F523 Revision: E

Part Name: A053F522 Revision: E
ECO-166256 Sheet 1 of 5
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE

ECO-166256 E 4 ZONE (A1) ADD EMERGENCY STOP CONNECTION PT MT M_TULADHAR 28NOV16

D D

FROM STARTER B+2 (SEE SHEET 1)

STANDARD

W-59
BC(-)
BC(+)
1
BC(LINE)
1
W-60
2 BC(NEUTRAL) 5A FUSE
2
ENG GND3 3
W-61
ACCESSORY KITS 4
3

4 BATTERY CHARGER
BATTERY HEATER
BC-P BC-J

C C

W-62
W-63
5 4 3 2 1

TB-LINE (HOT)
W-69
OIL HEATER
TSTAT
t
W-70
W-64

W-67
ALTERNATOR HEATER

W-66
W-68

NEUTRAL
5 4 3 2 1

B TB7 B

GROUND
TSTAT (CUSTOMER
TB-NEUTRAL GROUND)

HOT
TB8 (B+) CUSTOMER
AC CONNECTION
TB7 TERMINALS
(CUSTOMER 120VAC
ESTOP-JE
GROUND)
FUEL REGULATOR HEATER SINGLE PHASE 120 Vac 60Hz 2
FOLLOW REGIONAL REGULATIONS AND APPLICABLE ELECTRICAL CODES
FOR INSTALLATION. 1 FOR EMERGENCY STOP KIT INSTALLATION:
UNPLUG CONNECTOR PAIR PE/JE IN HARNESS (A049F902)

1-2

2-2

E_STOP
PE/JE PAIR IN SHEET 1 ZONE C4

1-1

2-1
RECONNECT PE TO ESTOP-JE
ESTOP-PE
POWER SUPPLY: RECONNECT JE TO ESTOP-PE
2
ALTERNATOR HEATER 30 W, 120 Vac
BATTERY HEATER 50 W, 120 Vac 1
LOCAL
OIL HEATER 50 W, 120 Vac EMERGENCY
BATTERY CHARGER 120 W, 120 Vac STOP
A A
FUEL REGULATOR HEATER 4 W, 12 VDC (ACCESSORY
KIT)
OPERATING TEMPERATURE THERMOSTAT (TSTAT):
OFF ABOVE 30 $ F (-1 $ C)
ON BELOW 10 $ F (-12 $ C) UNLESS OTHERWISE SPECIFIED, ALL SIM TO . DWN J_KHARJUL C UMMINS P OWER G ENERATION
DIMENSIONS ARE IN MILLIMETERS

X #1 0.00- 4.99 +0.15/-0.08

DO NOT SCALE PRINT CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE

1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 2 OF 4

6 5 4 3 2 1

Drawing Name: A053F523 Revision: E

Part Name: A053F522 Revision: E
ECO-166256 Sheet 2 of 5
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE

ATS WIRING WITH RA100, RA200, RA100SE, RA200SE, RA400, RA400SE

ECO-166256 E -- --- PT MT M_TULADHAR 28NOV16

REMOTE START

SWITCH POSITION GENERATOR NC

SWITCH POSITION GENERATOR NO

(FROM TB6,

SWITCH POSITION UTILITY NO

SWITCH POSITION UTILITY NC
GENSET

INPUT)

TRANSFER SWITCH CONTROL

NOTES:

(FROM TB5, GENSET)

1 SERVICE ENTRANCE MODELS ONLY.

UTILITY SENSE 1

UTILITY SENSE 2
D D

(FROM TB7,
2 LOCATED ON THE SIDE OF THE ATS MECHANISM.

GENSET)
3 INSTALL JUMPER A034N106 SUPPLIED IN SHIPPING
PARTS BAG WITH GENSET.

SPARE
3

B-
TB4 7 9 10
1 2 3 4 5 6 8

12 14
K2 K2 13 - NC NO NC NO
11 11 K1
14 + C C
2 ASW BSW

C C
ATS TB4 TERMINAL BLOCK
K1 RELAY
Z1-4 ASW UTILITY POSITION AUXILIARY SWITCH
HC-2
BSW GENERATOR POSITION AUXILIARY SWITCH
Z2-7 ATS AUTOMATIC TRANSFER SWITCH
Z2-5 - + C K2 UTILITY SENSE RELAY
CR1 Z1-3 HC-1 S1 OPEN WHEN ATS IS CONNECTED TO UTILITY
S2 OPEN WHEN ATS IS CONNECTED TO GENERATOR
CR1 BRIDGE RECTIFIER
K2 C ATS OPERATOR COIL
A1 A2 CB1 UTILITY CIRCUIT BREAKER
S1-1 S2-4
S1-3 S2-2
S1-2 S2-3
S1-4 S2-1

A1 A2 B1 B2

B B

K1
9 1

K1 K1 7 K1 8
10 2
11 12

CB1
(UTLITIY BREAKER) ATS

NA EA
UTILITY GENERATOR
NB EB
A SUPPLY SUPPLY A
N N

MAIN BONDING JUMPER

UNLESS OTHERWISE SPECIFIED, ALL SIM TO . DWN J_KHARJUL

DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR

HOLE
LA LB N 5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
LOAD CONNECTIONS ANG TOL SCALE THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS FOR INTERPRETATION
OF DIMENSIONING AND
FIRST USED ON DWG
SIZE
CAD SHEET

1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 3 OF 4

6 5 4 3 2 1

Drawing Name: A053F523 Revision: E

Part Name: A053F522 Revision: E
ECO-166256 Sheet 3 of 5
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO REV NO REVISION DWN CKD APVD DATE

ECO-166256 E -- --- PT MT M_TULADHAR 28NOV16

ATS WIRING WITH RA112L1 NOTE:

1 INSTALL JUMPER A034N106 SUPPLIED IN SHIPPING

PARTS BAG WITH GENSET.

GENERATOR START FROM GENSET

TB6

TB7

ATS TRANSFER FROM GENSET

D D

TB5
FROM GENSET
SPARE 1

B-
TB4 1 2 3 4 5 ATS

12 Z1-4
K2 A2 - Z2-7 HC-2
Z2-5
11 C
K1
CR1 Z1-3 HC-1
A1 +
TB4 TERMINAL BLOCK
K1 RELAY
C ATS AUTOMATIC TRANSFER SWITCH C
K2 UTILITY SENSE RELAY
S1-1 S2-4 S1 OPEN WHEN ATS IS CONNECTED TO UTILITY
S2 OPEN WHEN ATS IS CONNECTED TO GENERATOR
S1-3 S2-2 CB1 UTILITY CIRCUIT BREAKER
S1-2 S2-3
K2
A1 A2
S1-4 S2-1
240V

A1 A2 B1 B2

K1
9 1
B B
K1 7 K1 8
10 2
11 12
K1

CB1
(UTLITIY BREAKER) ATS

NA EA
UTILITY GENERATOR
NB EB
SUPPLY SUPPLY
N N

MAIN BONDING JUMPER

A A

LA LB N

LOAD CONNECTIONS UNLESS OTHERWISE SPECIFIED, ALL

DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN J_KHARJUL C UMMINS P OWER G ENERATION
X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE

1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 4 OF 4

6 5 4 3 2 1

Drawing Name: A053F523 Revision: E

Part Name: A053F522 Revision: E
ECO-166256 Sheet 4 of 5
Part A053F522 E
Description Legacy Name External Regulations Application Status Release Phase Code Security Classification Alternates
DIAGRAM,WIRING A053F522 No External Regulations Apply Production Only Production Confidential

Part Specifications :A053F522 E

Name Description Legacy Name
A030B356 SPECIFICATION,MATERIAL CES10903
A053F523 DRAWING,ENGINEERING A053F523

Drawing Name: A053F523 Revision: E

Part Name: A053F522 Revision: E
ECO-166256 Sheet 5 of 5