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2000 Freightliner Century Series ­ C­120 DETROIT DIESEL SERIES 60 DDEC IV


Repair: SYSTEM WIRING DIAGRAMS Print Date: 17/11/2016
AIR CONDITIONING

Fig 1: ACPU Circuit

IGNITION
POWER
FUSE DISTRIBUTION
10A GND MODULE
BUS

AF5 NA3

RED F NCA 97B


12V IGNIT
BLK D NCA GND
GND
PNK A NCA J1587+ NCA B11
J1587+
VIO B NCA J1587­ NCA B4
J1587­
GRN C NCA 97T
THERMOSTAT CLUSTER
ORG G NCA 234A ENGINE CONTROLS
FAN REQUEST
BLU E NCA 97C SYSTEM
A/C CLUTCH
NCA H
(NOT USED)
YEL
HPX
YEL/BLK
HPX RETURN
WHT
LPX
WHT/BLK NCA
LPX RETURN

ACPU NCA NCA NCA NCA NCA

A/C
CLUTCH

THERMOSTAT
205804 LOW PRESSURE HIGH PRESSURE

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Fig 2: Automatic A/C Circuit (1 of 2)

HOT AT ALL TIMES HOT AT ALL TIMES
MAIN POWER
A/C CLUTCH DISTRIBUTION
RELAY MODULE

FUSE FUSE MAXI


5A 30A FUSE 55
20A

C1

B1

B2

A2

A1

F7
H
98

14

98

14

14

98N
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
97T

97T
97T NCA
LOW

97T NCA
HI

BINARY SWITCH

97T NCA

A1 NCA GND NCA


A2 NCA
A3 NCA A/C CLUTCH
A4 NCA
A5 NCA 98N
A6 NCA 29A NCA 29A
INTERIOR
LIGHTS
A7 NCA GND1 NCA GND1
SYSTEM

A11 NCA
A12 NCA
A18 NCA
B1 NCA
B2 NCA NCA
B3 NCA
B4 NCA
B6 NCA A GND A GND NCA
B7 NCA
CDTC SENSOR
B8 NCA 1587­
B9 NCA 1587+
B11 NCA GND
B12 NCA 98
B19 NCA 97T

HVAC FRONT CONTROL

NCA GND
1
DIM +
GND1
1587+
1587­

GND
98
NCA
NCA

NCA
NCA
NCA
10 NCA
1
2
3

NCA
NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA
B
A

6
5
4
3
1

6
5
4
3
1

6
5
4
3
1

6
1
3
4

­ +

CENTER M
CONSOLE
JUNCTION
BLOCK OVERRIDE SWITCH REC/DGA MODE STEPPER MIX STEPPER MOTOR
STEPPER MOTOR MOTOR MOTOR

205801

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Fig 3: Automatic A/C Circuit (2 of 2)

HOT AT HOT AT
ALL TIMES ALL TIMES
AUXILIARY POWER
MODULE
HVAC HVAC OPT HVAC
FUSE FUSE FUSE
30A 5A 10A

C
A

B
98G

98G

98N
NCA

NCA

NCA
A1 NCA
A2 NCA 98M
A3 NCA
A4 NCA
A5 NCA 98T
A6 NCA 98N
A7 NCA 1587­
A8 NCA 1587+
B1 NCA 98G
B2 NCA GND
B3 NCA GND
B4 NCA
B5 NCA
B6 NCA
B7 NCA
B8 NCA

HVAC AUXILIARY
CONTROL UNIT
CDTC
SENSOR

GND
NCA

NCA GND
1
GND
NCA
GND
NCA

1587+
1587­
GND

GND

GND
98M
98G

98N

98N

98T
GNDH
GNDF

GND
NCA
NCA

NCA

NCA
NCA
NCA
NCA
NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
C

C
A

B
3
4
5
6
1

6
1

3
4

V1
M

DRIVER MIX STEPPER BLOWER MOTOR BLOWER MOTOR TEMPERATURE B­PILLAR


A­PILLAR MOTOR CONTROL CONTROL JUNCTION
GROUND POTENTIOMETER POTENTIOMETER BLOCK
STUD

205802

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Fig 4: Auxiliary A/C Circuit

GND2 A NCA GND2

POT (CCW­COLD) B NCA 98U 98U NCA C


POT (CCW­COLD)
POT (CENTER TAP) C NCA 98T 98T NCA B
POT (CENTER TAP)
POT (CW­HOT) D NCA 98J 98J NCA A
POT (CW­HOT)
WV ­ E NCA 98X
WV + F NCA 98W REAR CONTROL
G NCA 98N PANEL POTENTIOMETER
IGN PWR 12V

THERMISTER

WV SOLENOID + B NCA 98W


WATER
VALVE M
(NO)
WV SOLENOID ­ A NCA 98X

AUXILIARY HVAC UNIT
POWER
DISTRIBUTION
SYSTEM

281869

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Fig 5: CDTC Circuit

FLP2
A/C MINI
THERMOSTAT FRONT
BLOWER SPEED SWITCH SWITCH
CONTROL
HEAD

E A B C D F 1 2 C B A

NCA NCA NCA NCA NCA NCA NCA NCA NCA NCA NCA
98 98A 98B 98C 98D 98T 98T 97A COLD COM HOT

POWER
DISTRIBUTION NCA 98
SYSTEM
D
C NCA 98A
NCA C
A NCA 98B
COLD NCA B
D NCA 98C
98 NCA G
B NCA
CN3 GND NCA A
NCA
338W­ NCA E
B NCA
NCA F

M
A NCA TEMPERATURE
CONTROLLER
CN2
BLOWER NCA 97A
SCROLL

ENGINE
CONTROLS
SYSTEM

97T 338W­ 338W+


NCA NCA NCA NCA

B A
98F 98D 98F GND
NCA NCA NCA NCA

A B C D

CONNECTOR CN1 THERMOSTAT WATER VALVE

205803

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ANTI­LOCK BRAKES

Fig 1: Anti­lock Brakes Circuit, Bendix
HOT AT HOT AT HOT IN
ALL TIMES ALL TIMES IGNITION ON
AUXILIARY
POWER
CONSTANT PWR CONSTANT PWR IGN PWR DISTRIBUTION
CIRCUIT CIRCUIT CIRCUIT MODULE
BREAKER BREAKER BREAKER
15A 15A 10A

NCA 376C EXTERIOR


LIGHTS
SYSTEM

NCA
376B

NCA
376A

NCA
376C*
NCA 376T

ATC SWITCH GND2 NCA 85


(W/ ATC)
376C* NCA 86

NCA
376A*
376C** NCA

376A* NCA 30
A1 NCA GND6
A2 NCA GND5 NCA 87A
A3 NCA GND4 NCA GND1
B1 NCA 376C***
B2 NCA 1922+A ENGINE
B3 NCA 1922­A DIAGNOSTIC 376A** NCA 87
C1 NCA 378RF­ CONNECTOR

C2 NCA 376S IGNITION RELAY


C3
D1 NCA 378RFI
D2 376L* NCA 86
D3
E1 NCA 378RFO 376C** NCA 85
E2
E3 NCA 376L* GND3 NCA 30
F1 NCA 378LFO
F2 NCA 376T 376L NCA 87A
F3
G1 NCA 378LFI 87
G2 NCA 1587+A
DIAGNOSTIC
G3 NCA 1587­A WARNING
CONNECTOR
LAMP RELAY
H1 NCA 378LF­
H2 NCA 377RF+
H3 NCA 377RF­ 376L NCA
J1 NCA 377LF+
J2 NCA 377LF­ ABS
J3 WARNING
LAMP
K1 NCA 376R RETARDER INTERRUPT
K2 NCA 376A*** CONNECTOR (OPTIONAL)
K3 NCA 376B* 376S NCA
EC1
WHEEL
SPIN LAMP
(W/ ATC)
A1 NCA 378RR­
A2
A3 378RF­ NCA B
B1 NCA 378RRI
B2 378RFI NCA C
B3
C1 NCA 378RRO 378RFO NCA A
C2
C3 RIGHT FRONT
MODULATOR
D1 NCA 378LRO VALVE
D2 NCA 378T+
D3 NCA 378T­ WABCO 378LFO NCA A
E1 NCA 378LRI CABLE
E2 NCA 377RR+ 378LFI NCA C
E3 NCA 377RR­
F1 NCA 378LR­ 378LF­ NCA B
F2 NCA 377LR+
F3 NCA 377LR­ LEFT FRONT
MODULATOR
EC2 VALVE
ABS ECU
WABCO WABCO
CABLE CABLE WABCO
CABLE

WABCO
CABLE
377RR+

377RF+
377LR+

377LF+
377RR­

377RF­
377LR­

377LF­
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
378RRO
378LRO

378RR­
378RRI
378LR­

378LRI
378T+
378T­
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
BRN

BRN

BRN

BRN
BLK

BLK

BLK

BLK
C

C
B

ATC VALVE LEFT REAR RIGHT REAR


LEFT REAR RIGHT REAR (W/ ATC) MODULATOR MODULATOR LEFT FRONT RIGHT FRONT
WHEEL SPEED WHEEL SPEED VALVE VALVE WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
205923

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Fig 2: Anti­lock Brakes Circuit, Eaton
IGNITION HOT AT HOT AT (OPTIONAL) HOT AT
POWER ALL TIMES ALL TIMES ABS TRAILER ALL TIMES
AUXILIARY CONNECTOR POWER
ABS ABS ABS POWER 5 4 3 2 1 ABS DISTRIBUTION
IGNITION BATT 2 BATT 1 MODULE TRAILER MODULE

YEL/BLU
BRN
BRN/BLU

RED
RED/WHT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
BREAKER BREAKER BREAKER BREAKER
10A 15A 15A 30A
5B NCA 376T

LCO
2C

4A

2A

NCA

NCA
NCA
ATC NORM/SPIN

376C

376C
NCA

NCA

NCA
376B

NCA
376A

NCA
376E
SWITCH
NCA 376D ABS CHECK
SWITCH
30 NCA 1922+A GND3 NCA A
GND3 NCA
31 NCA 1922­A
376L NCA A
ELECTRONIC ENGINE 376L NCA
BULKHEAD CONNECTOR

1 NCA 1922­A 376L NCA A3 TRACTOR ABS


J1922 D/L­
2 WARN LT
3 NCA 1922+A 376F NCA A6
J1922 D/L+ IND 3
4
5 1587­A NCA B3
1708­A
6 NCA 376T
ATC SW MUD/SNOW SIG
7 NCA 376C 1587+A NCA B10

GNDE
IGN SPLY 1708+A
8 NCA 376B

B
+12V SPLY
9 NCA 376A DATA LINK 376S NCA B4 WHEEL SPIN
+12V SPLY

NCA
10 NCA GND3 JUNCTION WARN LT
GND BLOCK
11 NCA GND2 NCA GNDE NCA GNDE ABS WARNING
GND
12 NCA GND1 NCA GNDE LIGHTS/CLUSTER

B
GND ABS
13 NCA 1587­ GROUND BLU 2
J1587 D/L­ LH OUT
14 NCA 1587+
J1587 D/L+
15 BRN 3
LH IN
16 NCA 376S
WHL SPIN LT­
17 NCA 376R RETARDER INTERRUPT GRN/YEL 1
RETARDER INTERRUPT SIG­ LH GND
18 NCA 376L CONNECTOR (OPTIONAL)
TRCTR ABS IND LT SIG­ LEFT FORWARD
A
VALVE
1 NCA 378LFO
LEFT FWD VALVE, OUT
2 NCA 378LFI 378 NCA
LEFT FWD VALVE, IN
3 NCA 378LF­
LEFT FWD VALVE, GND
STOP LIGHT
SWITCH

4 NCA 377LF+
LEFT FWD SENSOR, HI
5 NCA 377LF­
LEFT FWD SENSOR, LO
6 NCA 376J NCA 378
(EATON ABS) STOP LT SIG
B
1
2
3
4 NCA 377RF+
RIGHT FWD SENSOR, HI
5 NCA 377RF­
RIGHT FWD SENSOR, LO
6
7 NCA 378RFO
RIGHT FWD VALVE, OUT
8 NCA 378RFI
RIGHT FWD VALVE, IN
9 NCA 378RF­
RIGHT FWD VALVE, GND
C
1 NCA 378LRO
LEFT REAR VALVE, OUT
2 NCA 378LRI
LEFT REAR VALVE, IN
3 NCA 378LR­
LEFT REAR VALVE, GND
4 NCA 378T­
ATC VALVE GND
5 NCA 377LR+
LEFT REAR SENSOR, HI
6 NCA 377LR­
LEFT REAR SENSOR, LO
7 NCA 378T+
ATC VALVE PWR
8 NCA 377RR+
RIGHT REAR SENSOR, HI
9 NCA 377RR­
RIGHT REAR SENSOR, LO
10 NCA 378RRO
RIGHT REAR VALVE, OUT
11 NCA 378RRI
RIGHT REAR VALVE, IN
12 NCA 378RR­
RIGHT REAR VALVE, GND
13
14
15
D
378RRO

378RFO

ABS ECU
377RR+

377RF+
378LRO
377LR+

377LF+
377RR­

378RR­

378RF­

377RF­
378RRI

378RFI
377LR­

378LR­

377LF­
378LRI
378T+

378T­
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
BRN

BRN

BRN

BRN
BLK

BLK

BLK

BLK
GRN/YEL
B

B
A

A
GRN/YEL

GRN/YEL
BRN

BLU

BRN

BRN

BRN
BLU

BLU
BLK
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
1

2
LO
HI

LH GND

LH IN

RH GND

RH IN
LH OUT

RH OUT
RH GND

RH IN

RH OUT

ATC VALVE

RIGHT REAR LEFT REAR
RIGHT REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT FRONT
WHEEL SPEED WHEEL SPEED COMB SOLENOID VALVE ABS VALVE WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
205924

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Fig 3: Anti­lock Brakes Circuit, Rockwell WABCO
IGNITION HOT AT HOT AT (OPTIONAL) HOT AT
POWER ALL TIMES ALL TIMES ABS TRAILER ALL TIMES
AUXILIARY CONNECTOR POWER
ABS ABS ABS POWER 5 4 3 2 1 ABS DISTRIBUTION
IGNITION BATT 2 BATT 1 MODULE TRAILER MODULE

YEL/BLU
BRN
BRN/BLU

RED
RED/WHT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
BREAKER BREAKER BREAKER BREAKER
10A 15A 15A 30A
5B NCA 376T

LCO
2C

4A

2A

NCA

NCA
NCA
ATC NORM/SPIN

376C

376C
NCA

NCA

NCA
376B

NCA
376A

NCA
376E
SWITCH
NCA 376D ABS CHECK
SWITCH
30 NCA 1922+A GND3 NCA A
GND3 NCA
31 NCA 1922­A
376L NCA A
ELECTRONIC ENGINE 376L NCA
BULKHEAD CONNECTOR

1 NCA 1922­A 376L NCA A3 TRACTOR ABS


J1922 D/L­
2 WARN LT
3 NCA 1922+A 376F NCA A6
J1922 D/L+ IND 3
4
5 1587­A NCA B3
1708­A
6 NCA 376T
ATC SW MUD/SNOW SIG
7 NCA 376C 1587+A NCA B10

GNDE
IGN SPLY 1708+A
8 NCA 376B

B
+12V SPLY
9 NCA 376A DATA LINK 376S NCA B4 WHEEL SPIN
+12V SPLY

NCA
10 NCA GND3 JUNCTION WARN LT
GND BLOCK
11 NCA GND2 NCA GNDE NCA GNDE ABS WARNING
GND
12 NCA GND1 NCA GNDE LIGHTS/CLUSTER

B
GND ABS
13 NCA 1587­ GROUND BLU 2
J1587 D/L­ LH OUT
14 NCA 1587+
J1587 D/L+
15 BRN 3
LH IN
16 NCA 376S
WHL SPIN LT­
17 NCA 376R RETARDER INTERRUPT GRN/YEL 1
RETARDER INTERRUPT SIG­ LH GND
18 NCA 376L CONNECTOR (OPTIONAL)
TRCTR ABS IND LT SIG­ LEFT FORWARD
A
VALVE
1 NCA 378LFO
LEFT FWD VALVE, OUT
2 NCA 378LFI 378 NCA
LEFT FWD VALVE, IN
3 NCA 378LF­
LEFT FWD VALVE, GND
STOP LIGHT
SWITCH

4 NCA 377LF+
LEFT FWD SENSOR, HI
5 NCA 377LF­
LEFT FWD SENSOR, LO
6 NCA 376J NCA 378
(EATON ABS) STOP LT SIG
B
1
2
3
4 NCA 377RF+
RIGHT FWD SENSOR, HI
5 NCA 377RF­
RIGHT FWD SENSOR, LO
6
7 NCA 378RFO
RIGHT FWD VALVE, OUT
8 NCA 378RFI
RIGHT FWD VALVE, IN
9 NCA 378RF­
RIGHT FWD VALVE, GND
C
1 NCA 378LRO
LEFT REAR VALVE, OUT
2 NCA 378LRI
LEFT REAR VALVE, IN
3 NCA 378LR­
LEFT REAR VALVE, GND
4 NCA 378T­
ATC VALVE GND
5 NCA 377LR+
LEFT REAR SENSOR, HI
6 NCA 377LR­
LEFT REAR SENSOR, LO
7 NCA 378T+
ATC VALVE PWR
8 NCA 377RR+
RIGHT REAR SENSOR, HI
9 NCA 377RR­
RIGHT REAR SENSOR, LO
10 NCA 378RRO
RIGHT REAR VALVE, OUT
11 NCA 378RRI
RIGHT REAR VALVE, IN
12 NCA 378RR­
RIGHT REAR VALVE, GND
13
14
15
D
378RRO

378RFO

ABS ECU
377RR+

377RF+
378LRO
377LR+

377LF+
377RR­

378RR­

378RF­

377RF­
378RRI

378RFI
377LR­

378LR­

377LF­
378LRI
378T+

378T­
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
BRN

BRN

BRN

BRN
BLK

BLK

BLK

BLK
GRN/YEL
B

B
A

A
GRN/YEL

GRN/YEL
BRN

BLU

BRN

BRN

BRN
BLU

BLU
BLK
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
1

2
LO
HI

LH GND

LH IN

RH GND

RH IN
LH OUT

RH OUT
RH GND

RH IN

RH OUT

ATC VALVE

RIGHT REAR LEFT REAR
RIGHT REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT FRONT
WHEEL SPEED WHEEL SPEED COMB SOLENOID VALVE ABS VALVE WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
205924

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ANTI­THEFT

Fig 1: Anti­theft Circuit

1 NCA GND POWER DISTRIBUTION MODULE

SECURITY
LED
2 NCA GND
SECURITY SWITCHES

1 NCA GND
SLEEPER CAB

A2

G
C

H
B
A

B
A

A
F
2 NCA GND2 A5

NCA
NCA
NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA
1 NCA GND NCA GND A8

LED+

LED­
EE0

EE0
EF0

443

443

46
EFO
81C

81C
D439B
D439A

46X
B2
2 NCA GND2 NCA GND2
NCA

B5

1 B9
GND

2
3 NCA GND3 185 NCA D2
4 NCA GND2
5 NCA UNLOCK 46X NCA C1
6
7 46XY NCA D3
8 NCA LOCK
9 NCA LED+ 46AA NCA C3
10
11 GND NCA D1
12 NCA GND
RELAY 6
13 NCA FLASHER
14 NCA D439B 185 NCA D5
15 NCA D439A
16 NCA GND4 46 NCA C4
17
18 46A NCA C6
19 NCA LED­
20 GND NCA D4
21 NCA 81C
RELAY 5
22
23 EF0 NCA D8
24

NCA
25 46XY NCA C7
26 NCA EE GND
185 NCA C9
SECURITY SYSTEM
ELECTRONIC
GND NCA D7
CONTROL MODULE
NCA

RELAY 4
A NCA GND4 NCA GND
GND NCA B3
GND

B NCA GND GND3 NCA A1

PROGRAM NCA GND 108D NCA A3


SWITCH

A NCA 46A GND NCA B1

RELAY 1
B NCA 46AA
NCA GND
EE NCA B6
NCA

SECURITY
HARNESS
CONNECTORS 41 NCA A4
GND

INTERIOR
LIGHTS
NCA

SYSTEM 108D NCA 108D NCA A6

NCA GND GND NCA B4


46A

RELAY 2

B NCA FLASHER EF NCA B8


FLASHER PWR
F NCA GND
PRIMARY GND
A NCA EF0­P EF­P NCA A7
BATT POWER
E NCA 46A
FLASHER PWR
C NCA 46AA GND NCA B7
FLASHER PWR
D NCA 24A
HORN (GND)
F NCA UNLOCK 46A NCA A9
UNLOCK (GND)
C NCA LOCK
LOCK (GND) RELAY 3
A NCA 443 C2
LOCK POWER
G NCA 443A
DOOR B NCA 443B C5
LOCK D NCA 443BB
ACTUATORS E NCA 443AA C8
NCA

443AA

443BB

ROCKWELL D6
443B

443A

443B

443A

24A

24A

RELAY MODULE
GND

A NCA

B NCA

B NCA

A NCA

B NCA

A NCA

B NCA

A NCA

D9

PDM RELAY MODULE
MAIN SECURITY RIGHT DOOR LEFT DOOR BULKHEAD
HARNESS HARNESS HARNESS SECURITY
MATING MATING MATING HARNESS
CONNECTOR CONNECTOR CONNECTOR CONNECTOR
205960

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COMPUTER DATA LINES

Fig 1: Computer Data Lines Circuit, ICU1

1587+C NCA B10


LEFT ICU

1587­C NCA B3
LEFT ICU

INSTRUMENTATION
NCA 1587+C CONTROL UNIT
NCA 1587­C
NCA 1587+E
NCA 1587­E
NCA 1587+P
NCA 1587­P
NCA 1587+ 1587+E NCA N27 NCA 27
NCA 1587­
NCA 1587+J 1587­E NCA N08 NCA 8
NCA 1587­J

ENGINE ECU
DATA LINK
JUNCTION 1587+P NCA A
B­PANEL

1587­P NCA B

ACPU ECU

1587+ NCA

1587­ NCA

NCA 1587­J ELECTRONIC


NCA 1587+J TRANSMISSION
NCA 1587+ ECU

NCA 1587­
NCA 1587+
NCA 1587­
NCA 1587+A
NCA 1587­A
NCA 1587­
NCA 1587+
NCA 1587+L
1587+A
1587­A

NCA 1587­L
NCA

NCA
1587+

1587+

1587+
1587­

1587­

1587­
NCA

A6 NCA

NCA

NCA

NCA

NCA

NCA

NCA

DATA LINK
P1­13

P1­14

JUNCTION
A5

B
A

B­PILLAR
DIAGNOSTIC
CONNECTOR

DATA LOGGING ABS ECU ECAS ECU SAT ECU


UNIT
205957

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Fig 2: Computer Data Lines Circuit, ICU2L, ICU2M, ICU3

1587+C NCA B10


LEFT ICU

1587­C NCA B3
LEFT ICU
NCA 1587+C
NCA 1587­C 1587­C A5
NCA
RIGHT ICU
NCA 1587­C
NCA 1587+C 1587+C NCA A4
RIGHT ICU
NCA 1587+E
NCA 1587­E
INSTRUMENTATION
NCA 1587+P CONTROL UNIT
NCA 1587­P
NCA 1587+ 1587+E NCA N27 NCA 27
NCA 1587­
NCA 1587+J 1587­E NCA N08 NCA 8
NCA 1587­J

ENGINE ECU
DATA LINK
JUNCTION 1587+P NCA A
B­PANEL

1587­P NCA B

ACPU ECU

1587+ NCA

1587­ NCA

NCA 1587­J ELECTRONIC


NCA 1587+J TRANSMISSION
NCA 1587+ ECU

NCA 1587­
NCA 1587+
NCA 1587­
NCA 1587+A
NCA 1587­A
NCA 1587­
NCA 1587+
NCA 1587+L
1587+A
1587­A

NCA 1587­L
NCA

NCA
1587+

1587+

1587+
1587­

1587­

1587­
NCA

A6 NCA

NCA

NCA

NCA

NCA

NCA

NCA

DATA LINK
P1­13

P1­14

JUNCTION
A5

B
A

B­PILLAR
DIAGNOSTIC
CONNECTOR

DATA LOGGING ABS ECU ECAS ECU SAT ECU


UNIT
205959

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CRUISE CONTROL

Fig 1: Cruise Control Circuit, Caterpillar
HOT IN HOT AT
IGNITION ALL TIMES
POWER
IGN IGNITION
DISTRIBUTION SWITCH
CONTROLLED IGN FUSE
MODULE
CB 10A
15A

A
AC1

A6
B J1587­ NCA B

C987

52
DIAGNOSTIC

NCA

NCA

NCA
NCA
A J1587+ NCA A
CONNECTOR

J1587+ NCA A

52
C715
J1587­ NCA B
A NCA C993
JUNCTION BLOCK

A NCA C992
J1587­ NCA B3
SERVICE BRAKE J1587 BUS
J1587+ NCA B10
C/O SWITCH J1587 BUS
(MAIN AIR J1587­E NCA B2
J1587 BUS
JUNCTION BLOCK) J1587+E NCA A11
J1587 BUS
B NCA C993
ENGINE
C NCA C986 C659 NCA C16
PROTECTION
A NCA C985 LAMP
(RED)
THROTTLE POSITION C799 NCA C15 CHK ENGINE
SENSOR LAMP
(ON THROTTLE (YEL)
PEDAL)
INSTRUMENT CLUSTER

INTERIOR 81C NCA 9


LIGHTS SYSTEM
OFF
35 NCA C985 7
+8V
37 NCA C986
TPS SIG
14 NCA C992 29A NCA 10
SERVICE BRAKE SW
6 NCA C987
BATTERY (+) ON
1 NCA C792 NCA J1587­E
J1587­
7 NCA C793 NCA J1587+E 8
J1587+
20 NCA C975
CRU CTRL ON/OFF
27 NCA C659 C993 NCA 2
WARNING LAMP
22 NCA C799
CHECK ENGINE LAMP
C975 NCA 3
25 NCA C978
SET
15 NCA C979
RESUME
4 NCA C715 GND NCA 6
+BAT EVENT RECORD
24 NCA C977
CLUTCH SW
9 NCA C721 NCA J1922+ NCA C993
J1922+
3 NCA C720 NCA J1922­ 5
J1922­
12 NCA C785
VEHICLE SPEED IN­
18 NCA C784 CRUISE ON/OFF SWITCH
VEHICLE SPEED IN­ (AUX SWITCH PANEL)
29 NCA C993
SENSOR COMMON
5 NCA C988
BATTERY (­)
40­PIN 29A NCA INTERIOR
LIGHTS SYSTEM
ENGINE CONTROL MODULE

GND NCA
CYL HD SWITCH LIGHT
GND STUD GROUND

A NCA C440 NCA C993 29A NCA 10 SET

LOW COOLANT
LEVEL PROBE GND NCA 8
C978 NCA 1
BLK A NCA C784
C979 NCA 3

BLK B NCA C785


C993 NCA 2
C977

C978
C979
C993

C977
C993
C979
C978

VEHICLE
SPEED
SENSOR
F NCA J1922­ 7
NCA

NCA
NCA
NCA

NCA
NCA
NCA
NCA

DATA LINK
E NCA J1922+
CONNECTOR
C993
NCA
D

C
B

CRUISE 9 RESUME
CONTROL
ENGINE BRAKE
C977

C993

SWITCH
CONNECTOR CRUISE SET/RESUME SWITCH
(IF EQUIPPED)
(AUX SWITCH PANEL)
NCA

NCA
PAUSE

PAUSE

C
A

B
COM

RES

SET

WHT

RED
BLK
D
A

SHIFTER

CRUISE CONTROL
CLUTCH SWITCH
205815

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Fig 2: Cruise Control Circuit, Cummins
HOT IN HOT AT HOT AT
IGNITION ALL TIMES ALL TIMES
POWER B J1587­ NCA B
IGN
DISTRIBUTION DIAGNOSTIC
CONTROLLED FUSE FUSE A J1587+ NCA A
MODULE CONNECTOR
CB 15A 15A
10A
J1587+ NCA A
B

AC1
J1587­ NCA
(MAIN AIR

NC26

NC20

NC22
NCA

NCA

NCA
JUNCTION BLOCK) JUNCTION BLOCK
SERVICE BRAKE
J1587­ NCA B3
C/O SWITCH J1587 BUS
A NCA N10 J1587+ NCA B10
J1587 BUS
J1587­E NCA B2
J1587 BUS
J1587+E NCA A11
J1587 BUS
A NCA N13
N16 NCA C14 STOP ENG IND
(RED)

N25 NCA C15 CHK ENGINE IND


(YEL)
(ON THROTTLE PEDAL)
N01 NCA C16 ENGINE PROT IND
TPS/IVS
(RED)
F NCA N10
E NCA N06
INSTRUMENT CLUSTER
D NCA N09 (LEFT CLUSTER)
C NCA N18
B NCA N19 81C NCA 9
INTERIOR
A NCA N11 LIGHTS SYSTEM
7 ON
11 NCA N11 29A NCA 10
TPS INPUT SIG
19 NCA N19
TPS INPUT RET
18 NCA N18 8 OFF
TPS +5V DC
9 NCA N09 N10 NCA 2
VALID OFF­IDLE SIG
6 NCA N06
VALIDATION IDLE SIG
13 NCA N13 N02 NCA 3
SERVICE BRAKE SW
28­PIN CONN
NCA A NCA NC26 1
IGN INPUT
21­PIN CONN GND NCA 6
NCA B NCA NC09
BATT­
NCA A NCA NC20 4
BATT+
NCA C NCA NC22 5
BATT+
3­PIN CONN
8 NCA N08 NCA J1587­E CRUISE ON/OFF SWITCH
J1587­ (AUX SWITCH PANEL)
27 NCA N27 NCA J1587+E
J1587+
16 NCA N16
STOP ENG LAMP
2 NCA N02 29A NCA 10
CRUISE ON SIG
25 NCA N25 GND NCA 8
CHECK ENG LAMP
1 NCA N01 N10 NCA 2
ENG WARN LAMP
12 NCA N12 NA16 NCA 3
CRU SET SIG
22 NCA N22
CRU RESUME SIG
14 NCA N14
IDLE DECREMENT
23 NCA N23
IDLE DECREMENT
4 NCA N04 CHECK ENGINE SWITCH
CLUTCH SW IN (LEFT SWITCH PANEL)
28­PIN CONN
NCA V NCA NA16
DIAGN TEST SW
NCA N NCA NA05 NCA J1922+ 29A NCA INTERIOR
J1922+
NCA P NCA NA23 NCA J1922­ LIGHTS SYSTEM
J1922­
21­PIN CONN GND NCA PANEL
NCA
N10

10 NCA N10 LIGHT


SWITCH COMMON GROUND
7 NCA N07
VSS INPUT RET
3 NCA N03 7
VSS INPUT SIGNAL
28­PIN CONN 29A NCA 10 DEC
ENGINE CONTROL MODULE
9
GND NCA 8 INC
BLK A NCA N03 N10 NCA 2
N14 NCA 3

BLK B NCA N07 N23 NCA 1

VEHICLE IDLE INC/DEC SWITCH
SPEED (LEFT SWITCH PANEL)
SENSOR
N04

N12
N22
N10

N04
N10
N22
N12

7
F NCA J1922­ GND NCA 8
DATA LINK
E NCA J1922+ 9 RESUME
CONNECTOR
NCA

NCA
NCA
NCA

NCA
NCA
NCA
NCA

29A NCA 10
D

C
B

CRUISE SET
CONTROL N12 NCA 1 SET
SWITCH
(IF EQUIPPED)
N22 NCA 3 RESUME
N04

N10 N10 NCA 2


PAUSE

PAUSE

A NCA

C NCA
COM

RES

SET

CRUISE SET/RESUME SWITCH
B

(AUX SWITCH PANEL)
D
A

SHIFTER
WHT

RED

NCA
BLK

N10

ENGINE BRAKE
CONNECTOR
CRUISE CONTROL
205816 CLUTCH SWITCH

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Fig 3: Cruise Control Circuit, Detroit Diesel
HOT IN HOT AT HOT IN
IGNITION ALL TIMES IGNITION
POWER B J1587­ NCA B
IGN
DISTRIBUTION DIAGNOSTIC
CONTROLLED FUSE A J1587+ NCA A
MODULE CONNECTOR
CB 15A
10A
J1587+ NCA A
B

AC1
J1587­ NCA

A
(MAIN AIR

D439

D240

81C
NCA

NCA

NCA
JUNCTION BLOCK) JUNCTION BLOCK
SERVICE BRAKE
CUTOUT SWITCH
A NCA D953
J1587­ NCA B3
J1587 BUS
J1587+ NCA B10
J1587 BUS
A NCA D543 J1587­E NCA B2
J1587 BUS
J1587+E NCA A11
J1587 BUS
A NCA D510
C NCA D916 D419 NCA C15 CHK ENGINE
(YEL)
NCA
B NCA D952 D509 NCA C16 ENGINE
PROTECTION
NCA
(RED)
REMOTE TPS

INSTRUMENT CLUSTER
C NCA (LEFT CLUSTER)
A NCA
B NCA D417 81C NCA 9

THROTTLE POSITION SENSOR 7
(ON THROTTLE PEDAL) 29A NCA 10
D2 NCA D417
TPS SIG
A3 NCA D916 8
TPS +5V DC
C3 NCA D952 D953 NCA 2
TPS GND
D1 NCA D510
PTO/VSG
G2 NCA D543 D544 NCA 3
SERVICE BRAKE SW
B3 NCA D439
IGN INPUT
30­PIN CONN
C NCA D439 GND NCA 6
IGN INPUT
COMM CONN

5
B NCA D151
INJECTOR GND
A NCA D240 NCA D240 CRUISE ON/OFF SWITCH
ECM POWER (AUX SWITCH PANEL)
C NCA D241
ECM POWER
ECM POWER CONN
29A NCA INTERIOR
C1 NCA D901 NCA J1587­E LIGHTS SYSTEM
J1587­ DATA LINK
C2 NCA D900 NCA J1587+E
J1587+ DATA LINK
F2 NCA D544 GND NCA
CRUISE ENABLE SWITCH
B1 NCA D419 GROUND
CHECK ENG LAMP
B2 NCA D509
S/D LAMP
J1 NCA D541
SET/ACCEL
G3 NCA D545
RESUME/COAST
G1 NCA D528 9
DIAG REQ S/D O/R
J2 NCA D531 29A NCA 10
CLUTCH SWITCH
H2 NCA D524 GND NCA 8
PARK BRAKE
E3 NCA D557
VEHICLE SPEED (­)
E2 NCA D556 7
VEHICLE SPEED (+) 2
30­PIN CONN D953 NCA
E NCA D150 D528 NCA 3
INJECTOR GROUND
D NCA D150 NCA NCA
ECM GROUND
ECM POWER CONN 1
A NCA D800
J1922+
B NCA D801 NCA D953 ENGINE
D150

DIAGNOSTIC REQUEST
NCA

J1922­ CONTROLS
COMM CONN & S/D OVERRIDE
SYSTEM (LEFT SWITCH PANEL)

ENGINE CONTROL MODULE

F NCA J1922­ GND NCA 8


DATA LINK
E NCA J1922+ 7
CONNECTOR
9
D531

D541
D545
D953

D531
D953
D545
D541

BLK A NCA D556 29A NCA 10

D541 NCA 1 SET


NCA

NCA
NCA
NCA

NCA
NCA
NCA
NCA

BLK B NCA D557


D545 NCA 3 RESUME
D

C
B

VEHICLE SPEED D953 NCA 2


SENSOR CRUISE
CONTROL
SWITCH
CRUISE SET/RESUME SWITCH
(IF EQUIPPED)
(AUX SWITCH PANEL)
D531

D953
PAUSE

PAUSE

A NCA

C NCA
COM

RES

SET

D524

D953
A NCA

A NCA

D953
D
A

SHIFTER
WHT

RED
BLK

NCA

PARK BRAKE SENSOR
CUTOUT SWITCH COMMON TAP
(MAIN AIR (OPTIONAL)
CRUISE CONTROL
205817 JUNCTION BLOCK) CLUTCH SWITCH

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Fig 4: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Eaton (1 of 2)
HOT AT CRUISE ON/OFF SWITCH
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A

A
B

NCA

NCA
439C
NCA

81C

81C
C NCA 440C*

10

5
A NCA 440C

440

GND3
81C

29AC

440D
NCA

NCA

NCA

NCA

NCA
B

CLUTCH SWITCH

81C NCA
1

1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P­ 440P­ NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P­ NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587­E (OR J1587­) B CONNECTOR 431D NCA D
J1587­
19 NCA J1939+ 2 431B NCA B
NCA
439A

J1939+
20 DIAGNOSTIC 439A NCA C
21 NCA J1939­ 4 CONNECTOR GND NCA GND NCA A
J1939­ ENGINE
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S­ 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA

13 NCA 439D+ 97C NCA B


VUC/PDU CAN HIGH
14
A/C
15 NCA 439D­
VUC/PDU CAN LOW COMPRESSOR
VC4
NCA GNDE
11 NCA GNDE

30 NCA A
NCA 439D+
439S+

41 NCA 439L+
43 NCA 439L+
NCA 439D­
439S­

40 NCA 472M
NCA 439C
NCA 439C

12 NCA 472H
15 NCA 439A

11 NCA 472K
NCA

NCA

42 NCA 472L
51 NCA 472J
17­PIN CONN

55­PIN CONN

VEHICLE CONTROL UNIT
A

30G NCA B
2
1
9

6
5

472H

440Y

472K
439L
439L
472J
BLK

BLK

440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW

TRANSMISSION
472M
120B

472L
30G
12D

97C
30

TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA

SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G

G
C
D

C
D
A
B

A
B

E
F

FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
205818 ENGINE CONTROL MODULE

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Fig 5: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Eaton (2 of 2)
FAN SWITCH

SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM

C
A

B
9

10

NCA
NCA
NCA
GND2

440

GND4
81C
NCA

NCA
29AB
NCA

NCA

NCA

NCA

NCA

NCA
29AF

29AF

440Z

440
440
440
NCA 81C
1

NCA 440 440 NCA 2


2
7
NCA GND3 GND7 NCA 8
3
9

NCA 29AC 29AD NCA 10


4

NCA 440E 440E NCA 1 SET


5

NCA 440F 440F NCA 3 RESUME


6
NCA 440U
7

NCA 440Z CRUISE SET/RESUME SWITCH


8
(AUX SWITCH PANEL)

STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A
11 INSTRUMENT CLUSTER

NCA 440G 440G NCA F


12
NCA 440P+
13
440V1 NCA D
NCA 440T
14
NCA 440V1
15
NCA 440V2 440V2 NCA E
16 IVS
NCA 440P­ 440T NCA A
17
NCA 440P­
18
440P+ NCA C
B NCA 120D TPS

440P­ NCA B

A NCA 12D THROTTLE PEDAL


7
A/C
9
COMPRESSOR
NCA 440D
19
NCA 439N RESUME
20
NCA 440L INTERIOR 29AE NCA 10
21 LIGHTS
NCA

NCA 440F
440

22 SYSTEM
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D
25
NCA 440C* NCA 3
26
NCA

NCA 440 440U NCA 2


440

27
NCA 120D 440
28
NCA
440

SHUTDOWN O/R
36G
36G
GND
NCA

NCA

NCA

NCA

NCA

NCA
440B

NCA
NCA

NCA
36G

36G
440
439N

440D
NCA

NCA
440K
NCA

NCA

NCA
440K

NCA

NCA

NCA

NCA
440E
NCA

NCA

NCA
440F

440L
440J

440J

87

86

85

30

87A
440

440

440

B NCA

A NCA
36G

36
27

13

12

D
E

A
F

ENGINE SERVICE
FRONTWALL BRAKE
CONNECTOR SWITCH

LOW SERVICE BRAKE RELAY BRAKE SWITCH


SHIFTER ENGINE EATON SHIFTER KNOB COOLANT
LEVEL SERVICE BRAKE
BRAKE SWITCH

205819

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Fig 6: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Meritor (1 of 2)
CRUISE ON/OFF SWITCH
HOT AT
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A

A
B

NCA

NCA
439C
NCA

81C

81C
C NCA 440C*

1
2

4
9

10

5
A NCA 440C

440

GND3
440D
81C

29AC
NCA

NCA

NCA

NCA

NCA
B

CLUTCH SWITCH

81C NCA
1

1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P­ 440P­ NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P­ NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587­E (OR J1587­) B CONNECTOR 431D NCA D
J1587­
19 NCA J1939+ 2 431B NCA B
NCA
439A

J1939+
20 DIAGNOSTIC 439A NCA C
CONNECTOR
21 NCA J1939­ 4 ENGINE GND NCA GND NCA A
J1939­
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S­ 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA

13 NCA 439D+ 97C NCA B


VUC/PDU CAN HIGH
14
A/C
15 NCA 439D­ COMPRESSOR
VUC/PDU CAN LOW
VC4
NCA GNDE
11 NCA GNDE
NCA 439D+
439S+

41 NCA 439L+
43 NCA 439L+

30 NCA
NCA 439D­

A
439S­

40 NCA 472M
NCA 439C
NCA 439C

12 NCA 472H
15 NCA 439A

11 NCA 472K
NCA

NCA

42 NCA 472L
51 NCA 472J
17­PIN CONN

55­PIN CONN

VEHICLE CONTROL UNIT
B
A

30G NCA B
2
1
9

6
5

472H

440Y

472K
439L
439L
472J
BLK

BLK

440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW

TRANSMISSION
472M
120B

472L
30G
12D

97C
30

TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA

SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G

G
C
D

C
D
A
B

A
B

E
F

FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
207746 ENGINE CONTROL MODULE

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Fig 7: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Meritor (2 of 2)
FAN SWITCH

SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM

C
B
A
1
2
10

4
9

NCA
NCA
NCA
GND2

440

GND4
81C
29AB
NCA

NCA

NCA
29AF

NCA

NCA
29AF

NCA

NCA

NCA
440Z

440
440
440
NCA 81C
1

NCA 440 440 NCA 2


2
7
NCA GND3 GND7 NCA 8
3
9

NCA 29AC 29AD NCA 10


4

NCA 440E 440E NCA 1 SET


5

NCA 440F 440F NCA 3 RESUME


6
NCA 440U
7

NCA 440Z CRUISE SET/RESUME SWITCH


8 (AUX SWITCH PANEL)

STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A INSTRUMENT CLUSTER
11

NCA 440G 440G NCA F


12
NCA 440P+
13
440V1 NCA D
NCA 440T
14
NCA 440V1
15
NCA 440V2 440V2 NCA E
16 IVS
NCA 440P­ 440T NCA A
17
NCA 440P­
18
440P+ NCA C
TPS
27 NCA 439N
ENGINE
440P­ NCA B
FRONTWALL
CONNECTOR 2 NCA 440D
THROTTLE PEDAL
7
9
NCA 440D
19
NCA 439N RESUME
20 INTERIOR
NCA 440L 29AE NCA 10
21 LIGHTS
NCA

NCA 440F
440

SYSTEM
22
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D NCA 440
25
NCA 440C* NCA 3
26
NCA

NCA 440 440U NCA


440

2
NCA
440E

NCA
440F

27
NCA 120D 440
28
SHUTDOWN O/R
NCA
440

36G
36G
GND
NCA

NCA

NCA

NCA

NCA

NCA
440B

NCA
NCA

NCA
36G

36G
440
440C*
120D
NCA

NCA

NCA

NCA

NCA
440E

NCA

NCA

NCA

NCA
440F

440L

30
87

86

85
12D

87A
440

440

440

B NCA

A NCA
36G

36
C

D
B

PAUSE SET RES SERVICE


BRAKE
COM SWITCH

A/C LOW SERVICE BRAKE RELAY BRAKE SWITCH


COMPRESSOR SHIFTER COOLANT
LEVEL SERVICE BRAKE
(IF EQUIPPED)

207747

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Fig 8: Cruise Control Circuit, Mercedes Benz W/O Shift and Cruise (1 of 2)
CRUISE ON/OFF SWITCH
HOT AT
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A

A
B

NCA

NCA
439C
NCA

81C

81C
C NCA 440C*

1
2

4
9

10

5
A NCA 440C

440

GND3
440D
81C

29AC
NCA

NCA

NCA

NCA

NCA
B

CLUTCH SWITCH

81C NCA
1

1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P­ 440P­ NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P­ NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587­E (OR J1587­) B CONNECTOR 431D NCA D
J1587­
19 NCA J1939+ 2 431B NCA B
NCA
439A

J1939+
20 DIAGNOSTIC 439A NCA C
CONNECTOR
21 NCA J1939­ 4 ENGINE GND NCA GND NCA A
J1939­
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S­ 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA

13 NCA 439D+ 97C NCA B


VUC/PDU CAN HIGH
14
A/C
15 NCA 439D­ COMPRESSOR
VUC/PDU CAN LOW
VC4
NCA GNDE
11 NCA GNDE
NCA 439D+
439S+

41 NCA 439L+
43 NCA 439L+

30 NCA
NCA 439D­

A
439S­

40 NCA 472M
NCA 439C
NCA 439C

12 NCA 472H
15 NCA 439A

11 NCA 472K
NCA

NCA

42 NCA 472L
51 NCA 472J
17­PIN CONN

55­PIN CONN

VEHICLE CONTROL UNIT
B
A

30G NCA B
2
1
9

6
5

472H

440Y

472K
439L
439L
472J
BLK

BLK

440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW

TRANSMISSION
472M
120B

472L
30G
12D

97C
30

TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA

SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G

G
C
D

C
D
A
B

A
B

E
F

FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
207740 ENGINE CONTROL MODULE

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Fig 9: Cruise Control Circuit, Mercedes Benz W/O Shift and Cruise (2 of 2)
FAN SWITCH

SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM

C
B
A
1
2
10

4
9

NCA
NCA
NCA
GND2

440

GND4
81C
29AB
NCA

NCA

NCA
29AF

NCA

NCA
29AF

NCA

NCA

NCA
440Z

440
440
440
NCA 81C
1

NCA 440 440 NCA 2


2
7
NCA GND3 GND7 NCA 8
3
9

NCA 29AC 29AD NCA 10


4

NCA 440E 440E NCA 1 SET


5

NCA 440F 440F NCA 3 RESUME


6
NCA 440U
7

NCA 440Z CRUISE SET/RESUME SWITCH


8 (AUX SWITCH PANEL)

STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A INSTRUMENT CLUSTER
11

NCA 440G 440G NCA F


12
NCA 440P+
13
440V1 NCA D
NCA 440T
14
NCA 440V1
15
NCA 440V2 440V2 NCA E
16 IVS
NCA 440P­ 440T NCA A
17
NCA 440P­
18
440P+ NCA C
TPS

440P­ NCA B

THROTTLE PEDAL

7
9
NCA 440D
19
NCA 439N RESUME
20 INTERIOR
NCA 440L 29AE NCA 10
21 LIGHTS
NCA

NCA 440F
440

SYSTEM
22
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D
25
NCA 440C* NCA 3
26
NCA

NCA 440 440U NCA


440

2
27
NCA 120D 440
28
SHUTDOWN O/R
NCA
440

36G
36G
GND
NCA

NCA

NCA

NCA

NCA

NCA
440B

NCA
NCA

NCA
36G

36G
440
439N

440D

120D
NCA
440E
NCA

NCA

NCA

NCA

NCA

NCA

NCA
440F

440L

30
87

86

85
12D

87A
440

B NCA

A NCA
36G

36
27

A
3

ENGINE SERVICE
FRONTWALL BRAKE
CONNECTOR SWITCH

A/C LOW SERVICE BRAKE RELAY BRAKE SWITCH


COMPRESSOR COOLANT
LEVEL SERVICE BRAKE

207741

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ELECTRONIC SUSPENSION

Fig 1: Electronic Suspension Circuit
HOT AT
ALL TIMES IGNITION
ECAS SYSTEM FAIL ECAS AUTO LOAD
INDICATOR LIGHT TRANSFER OFF
CONSTANT IGN SUPPLIED (RED LENS) INDICATOR LIGHT
PWR CB CB (CENTER GAUGE PANEL) (AMBER LENS)
15A 500MA (CENTER GAUGE PANEL)

BLK

BLK

BLK
BLK
434

81C
NCA

NCA

NCA B

NCA B
NCA A

NCA A
81C

GND

434C
434B
NCA
NCA 81C

81C

81C
NCA

NCA
NCA 434A

STOPLIGHT
SWITCH
(AIR/OIL
JUNCTION
BLOCK)

1 NCA 434
2 NCA J1587+ NCA A
3 DIAGNOSTIC
4 NCA J1587­ NCA B CONNECTOR
5
6
7 NCA 434A
8
9 NCA 81C
10
11
12
13 NCA 434F
14 434F NCA 3
15 NCA 434G 434G NCA 2
16 NCA 434M 434H NCA 1
17 NCA 434N GND NCA 4
18
19 SOLENOID
20 NCA 434K VALVE
21 NCA 434E 81C NCA E
22 NCA 434L
23 434M NCA B
24
25 NCA 434J X12 NCA A
26
27 NCA GND C
28
29 D
30 NCA 434H
31 434C NCA F
32
33 NCA 434B ECAS AUTO LOAD
34 TRANSFER ON/OFF SWITCH
(SWITCH PANEL)
35 NCA 434D

ECAS ECU

3 NCA 434D
CLOCK
4 NCA 434E
DATA
1 NCA 81C
IGN PWR
2 NCA GND
GND

HAND CONTROL
RECEPTACLE ASSY
434N

GND

GND
434J
434K
434L

GND
NCA

NCA
X12
B NCA
C NCA

NCA

NCA
NCA
NCA
NCA

2 1
12
A

DISTANCE ABS ECU
SPEED SIGNAL
LOAD TRANSFER SENSOR
SENDER
MOMENTARY­ON
SWITCH
(SWITCH PANEL)
205997

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ENGINE ACCESSORIES

Fig 1: Engine Brake Circuit

INTERIOR LIGHTS
SYSTEM 81C NCA 9 NCA
(INSTRUMENT
ILLUMINATION)

7 NCA NCA
CATERPILLAR

5 NCA NCA
DETROIT DETROIT 6 NCA NCA
DIESEL CATERPILLAR DIESEL
ENGINE
CONTROL 4 NCA NCA
MODULE

K2 13 NCA C717 D583 NCA 3 NCA NCA

K3 19 NCA C716 D979 NCA 1 NCA NCA

SENSOR C993 D953 NCA 2 NCA


COMMON
29A NCA 8 NCA
INTERIOR LIGHTS
SYSTEM
(INSTRUMENT
GND NCA 10 NCA
ILLUMINATION)

ENGINE BRAKE
SWITCH
205998

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Fig 2: Low Coolant Level Circuit, W/ Cummins or Caterpillar Engines

NCA C997

CATERPILLAR
ENGINES NCA C983
NCA C993
L+5V NCA A NCA C984 CATERPILLAR
ENGINE
HARNESS
A NCA PROB
B NCA LNOR LNOR NCA C NCA C971
C NCA LGND LGND NCA A NCA C745
D NCA LLOW LLOW NCA B
E NCA L+5V

LCL MODULE 234R NCA E


FRONTWALL 234F NCA F NCA NA22
HARNESS

A NCA PROB
B NCA LGND NCA NA18
NCA NA13
LCL PROBE NCA NA09 CUMMINS
ENGINE
CUMMINS HARNESS
ENGINES
NCA NA08
NCA NC07

205407

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Fig 3: Low Coolant Level Circuit, W/ Detroit Diesel Engines

D953 NCA A NCA D953


A NCA D115 D115 NCA D NCA D115
B NCA D953
DETROIT
DIESEL
LCL PROBE 234R NCA E NCA D542 ENGINE
FRONTWALL 234F NCA NCA D555 HARNESS
F
HARNESS

205413

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ENGINE PERFORMANCE

For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.

EXTERIOR LIGHTS

Fig 1: Back­up Lamps Circuit

HOT IN ON
POWER
BACK­UP DISTRIBUTION
10A MODULE

NF5

NCA 120

BACK­UP
LAMP
SWITCH

NCA 120B

NCA 120B NCA 120B

BACK­UP BACK­UP
LAMP LAMP

NCA NCA

207588

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Fig 2: Exterior Lamps Circuit
HOT AT ALL TIMES HOT AT ALL TIMES HOT IN ON & ACC HOT AT ALL TIMES HOT AT ALL TIMES HOT AT ALL TIMES
POWER
FLASHER DISTRIBUTION
UNIT TURN SIGNAL STOPLIGHT TRAILER ACC TRAILER TRACTOR LEFT MODULE
CIRCUIT CIRCUIT MRKR POWER MRKR TAIL HEADLIGHT
BREAKER BREAKER TAIL BREAKER BREAKER BREAKER BREAKER
20A 25A 30A 15A 30A 15A 15A

85 30 TRAILER 85 30 TRAILER 2 5 4 TRACTOR


TAIL MRKR TAIL/MRKR
MINI­ MINI­ MICRO
86 87 RELAY 86 87 RELAY 1 3 RELAY

AF2 AA5 NF6 AB7 NA2 AD2 AE3 EH0 NC5 NC7 NC6 NC8 AD3 AE1

NCA 38A NCA 36 NCA 23A NCA 29C NCA 16A NCA 20A NCA 46 NCA 46E NCA 20
NCA 46 NCA 46F
NCA 23F
NCA 23D NCA 23
BRAKE
LIGHT
SWITCH

20A NCA
NCA 36B
HEADLIGHT
SWITCH

PANEL
DIMMER
23D NCA

INTERRUPT
SWITCH
NCA 38A 23A NCA K1
16A NCA A3
NCA 36A 36B NCA K2
38R NCA K3
38L NCA B4

7 WAY CONNECTOR

38R NCA RH­B1

38L NCA LH­C8

NCA 39L INSTRUMENTATION


CONTROL UNIT

NCA 38L 38L NCA K

38R NCA F
NCA 39R
379R NCA E

NCA 38R 379L NCA A

DRL MODULE
TURN SIGNAL
SWITCH
46E NCA

LEFT DOOR
MARKER LIGHT

46F NCA
NCA 379R
NCA RIGHT DOOR
MARKER LIGHT
NCA 23

RIGHT
DRL
46 NCA 46 NCA NCA
PARK
LIGHT
46 NCA NCA
NCA 23
NCA 46 NCA NCA
NCA 379L
46 NCA NCA
LEFT
DRL
46 NCA NCA
PARK
LIGHT
CAB MARKER
LIGHTS
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
38R

39R
38L

39L
23

23

23

23

23

23

46

46

RIGHT LEFT
RIGHT LEFT REAR REAR LEFT RIGHT SIDE SIDE
FRONT FRONT STOP STOP TAIL TAIL MARKER MARKER
TURN TURN TURN TURN LIGHT LIGHT LIGHT LIGHT
PARK PARK TAIL TAIL
LIGHT NCA LIGHT NCA NCA NCA NCA NCA NCA NCA
LIGHT LIGHT

NCA NCA NCA NCA

205917

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HEADLIGHTS

Fig 1: Headlights Circuit

30
INFO NOT 23D NCA
AVAILABLE 382 GRY
86

87A

87

85
BLK GND

TTRM & T RELAY

30
A BLK GND INFO NOT 29D NCA
B BLU 383 AVAILABLE 383 BLU
86
C PPL 222
D WHT 386
87A
E YEL 387
F BRN 379
87
G GRY 382
H RED 381 29D NCA
85

DRL MODULE PNL LAMPS RELAY

RED 381

NCA 20

379 BRN
A
NCA 29D NCA
B NCA 20
NCA 359 INFO NOT PARK BRAKE
C NCA 20L AVAILABLE SWITCH
D
E NCA 20A
F NCA 20R

RIGHT SWITCH
PANEL

NCA 20A INFO NOT 29D NCA


AVAILABLE 20R NCA
30

INFO NOT 71 NCA
86
E4 NCA 22D AVAILABLE 22D NCA
387 YEL
87A

E3 NCA 21D 21D NCA


87
222 PPL
222 NCA
85

RIGHT HEADLAMP RELAY
INFO NOT 23D NCA
AVAILABLE 20L NCA
30
71 NCA
INFO NOT 71 NCA
AVAILABLE 86
E2 NCA 22 22 NCA
386 WHT
87A
E1 NCA 21 21 NCA
21B NCA
87
222 NCA
BULKHEAD
CONNECTOR 222 NCA
85

LEFT HEADLAMP RELAY

10B C16 NCA 21B 222 NCA L

C1
LIGHTBAR/ TURN SIGNAL SWITCH
IE CLUSTER VIGIL/KYSOR
1E CLUSTER

281872

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Fig 2: Headlights Circuit, W/ DRL
HOT AT HOT IN RUN HOT AT
ALL TIMES OR ACC ALL TIMES
POWER
ACC POWER DISTRIBUTION
CIRCUIT BREAKER MODULE
15A
RIGHT LEFT
CLUSTER DRL
HEADLIGHT HEADLIGHT
CIRCUIT CIRCUIT
CIRCUIT CIRCUIT
BREAKER BREAKER
BREAKER BREAKER 10A 10A
15A 15A

3
LEFT RIGHT
HEADLIGHT HEADLIGHT
MICRO MICRO
RELAY RELAY

2
5

4
AD2

CA0

AD7

AB5

NE1

NC3

AB6

CF0

NB8

ND7

AF1

LE0
AD4

AE1
21

20

20L

21L

379
379C

20D

20H

20H

379D

21H
NCA

NCA

NCA
20A

NCA

NCA

NCA

NCA

NCA

NCA
21A

NCA

NCA

NCA

NCA
379A

NCA
HEADLIGHT
SWITCH
NCA
21A

NCA
20A

DIMMER
SWITCH

RH­B2
NCA

HIGH BEAM
INDICATOR
LIGHT

K NCA 38L EXTERIOR


LIGHTS
SYSTEM
J NCA 379C

H NCA 379D

G NCA 379A

F NCA 38R EXTERIOR


LIGHTS
SYSTEM
E NCA 379R

D NCA 379

C NCA 379B

B NCA GND EXTERIOR


LIGHTS
SYSTEM
A NCA 379L
NCA

DRL MODULE
379R
NCA

NCA

NCA

NCA

NCA
379B
379L

LEFT RIGHT PARKING


SIDE SIDE BRAKE
DRL DRL SWITCH
NCA

NCA

NCA

NCA
NCA

NCA

20H

21H
20L

21L
NCA

LEFT RIGHT
HEADLIGHT HEADLIGHT
NCA

NCA
NCA

NCA

205906

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Fig 3: Headlights Circuit, W/O DRL
POWER
HOT AT HOT IN RUN
DISTRIBUTION
ALL TIMES OR ACC
MODULE

ACC POWER
CIRCUIT BREAKER
15A
RIGHT LEFT
HEADLIGHT HEADLIGHT
CIRCUIT CIRCUIT
BREAKER BREAKER
15A 15A

3
LEFT RIGHT
HEADLIGHT HEADLIGHT
MICRO MICRO
RELAY RELAY

2
5

4
AD7

AB5

NE1

NC3

AD2

AB6

NB8

ND7
AD4

AE1

20D

20H

20H

21H
21

20

20L

21L
NCA

NCA

NCA

NCA

NCA

NCA

NCA
20A

NCA
21A

NCA

NCA
HEADLIGHT
SWITCH
RH­B2

HIGH BEAM
INDICATOR
LIGHT
NCA
21A

NCA
20A

NCA

NCA

NCA

NCA
20H

21H
20L

21L

DIMMER LEFT RIGHT


SWITCH HEADLIGHT HEADLIGHT
ASSEMBLY ASSEMBLY
NCA

NCA

NCA

205907 GND1 GND4

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HORN

Fig 1: Horn Circuit

HOT AT
ALL TIMES
POWER
HORN DISTRIBUTION
CIRCUIT MODULE
BREAKER
15A

D8
NCA 24

NCA 26
B
ELECTRONIC
HORN

A
NCA 25

NCA 24A
A

HORN BUTTON
ASSEMBLY

205992

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INSTRUMENT CLUSTER

Fig 1: Clock Circuit

HOT AT
ALL TIMES
POWER
CIRCUIT DISTRIBUTION
BREAKER 16 MODULE
10A

AA4

172
NCA
A NCA 172

B NCA GND

INTERIOR
C NCA
LIGHTS
SYSTEM
D

OVERHEAD
CLOCK
GND
NCA

205878

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Fig 2: Data Logging Circuit
HOT IN HOT AT
B­PILLAR IGNITION ALL TIMES
JUNCTION
BLOCK

NCA

NCA

NCA

NCA
442A

442
A1
A2
A3
A4 NCA GND
A5 NCA J1587
A6 NCA
A7 NCA 442B 442B NCA A2
A8 NCA 442A
A9 NCA 15A INSTRUMENTATION
STARTER
A10 CONTROL
UNIT
A11 NCA GNDE
A12 NCA 442

DATA LOGGING
UNIT
GNDS
NCA

GROUND
B­PILLAR
(LEFT CORNER
GROUND
205938 OF CAB FLOOR)

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Fig 3: Instrument Cluster Circuit (1 of 2)
HOT AT HOT IN HOT AT ISO
ALL TIMES IGNITION ON ALL TIMES BUS
POWER
DISTRIBUTION
INSTRUMENT MODULE
INSTRUMENT RIGHT DOME LIGHT
CLUSTER CLUSTER HEADLIGHT 15A
10A 10A 15A

AA3 AE2 AD1 AD2 AE1 AC5 NB3


DATA LOGGING 6 NCA 442B
UNIT CONNECTOR

20
437

359

108

108
NCA

NCA
437A

NCA

NCA
20A

NCA

NCA

NCA
INTERIOR
A1 NCA 29A LIGHTS
PANEL LIGHTS
A2 NCA 442B SYSTEM
DATA
A3
A4
OPTIONAL IND 5
A5
OPTIONAL IND 4 ANTI­LOCK
A6 NCA 376F
TRAILER ABS IND BRAKES
A7 SYSTEM 437 NCA
OPTIONAL IND 2 1
A8
OPTIONAL IND 1
A9 NCA 320A 320A NCA
WASHER LEVEL 2
A10
A11
A12
B1 NCA 29A
KEYPAD PANEL LIGHTS
B2
B3 NCA 1587­C COMPUTER 29A NCA F
J1587 DATABUS (­) DATA LINES
B4 SYSTEM 437D NCA C
B5 NCA 437D 437C NCA B
WIRE 3
B6 NCA 437C 437F NCA E
WIRE 2
B7 NCA 437F 437B NCA A
WIRE 5
B8 NCA 437B 437E NCA D
WIRE 1
B9 NCA 437E 437G NCA H
WIRE 4
B10 NCA 1587+C COMPUTER GND NCA G
J1587 DATABUS (+) DATA LINES
B11
SYSTEM
B12 NCA 437Z KEYPAD
BUZZER ENABLE
LEFT 1

NCA
C1
C2
C3 NCA 108K INTERIOR LIGHTS 125 NCA
IGNITION KEY SW LT
C4 NCA 437W SYSTEM
DOOR OPEN PARK BRAKE
C5 NCA 125
PARKING BRAKE SWITCH
C6 NCA 218A+ ENGINE CONTROLS
PYROMETER (+)
C7 NCA 299 SYSTEM 437Z NCA
AMBIENT AIR (+) 3
C8 NCA 38L EXTERIOR LIGHTS
LEFT TURN
C9 NCA 173 SYSTEM 173 NCA
COOLANT LEVEL 4
C10 NCA 98K
RECIRC PRESSURE
C11
C12
C13
ENGINE PROTECTION C14 NCA N16
(CUMMINS ONLY) C15 NCA C799 437A NCA
5
NCA D419
CHECK ENGINE ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE SHUTDOWN
NCA N01
D1
D2
D3 NCA GND2
D4
D5
ENGINE
D6 NCA 218A­ 299 NCA
PYROMETER (­) CONTROLS 6
D7 NCA 299A SYSTEM 299A NCA
AMBIENT AIR (­) 7
D8
D9
D10
D11 NCA 437G
KEYPAD PANEL GND
D12 NCA GND
KEYPAD LIGHT GND
D13 NCA GND1 GND1 NCA
GROUND JUMPER 8
D14 NCA 437
BATTERY
D15 NCA 437A
IGNITION
D16 NCA 359
HEADLIGHTS
LEFT 2

INSTRUMENTATION
CONTROL UNIT
108D

108D
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
98K

20A

108

108
20

RECIRCULATION HEADLIGHT LEFT RIGHT


AIR SWITCH SWITCH DOOR SWITCH DOOR SWITCH

205873

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Fig 4: Instrument Cluster Circuit (2 of 2)

A1
OPTIONAL IND 7
A2
OPTIONAL IND 6
ANTI­LOCK 376L NCA A3
TRACTOR ABS
BRAKES SYSTEM 1587+C NCA A4
COMPUTER J1587+C
DATA LINES 1587­C NCA A5
SYSTEM J1587­C
INTERIOR LIGHTS 29A NCA A6
PANEL LIGHTS
NCA 437 SYSTEM 437Z NCA A7
1 BUZZER ENABLE
STARTING/CHARGING 15D NCA A8
STARTER LOCKOUT
NCA 320A SYSTEM A9
2
A10
437 NCA A11
BATTERY
A12
38R NCA B1
EXTERIOR LIGHTS SYSTEM RIGHT TURN
20H NCA B2
HEADLIGHTS SYSTEM HEADLIGHTS
NCA 18 18 NCA B3
LOW AIR PRESSURE
ANTI­LOCK 376S NCA B4
WHEEL SPIN
BRAKES SYSTEM 47 NCA B5
FUEL LEVEL (+)
NCA 18A 47G NCA B6
FUEL LEVEL (­)
B7
PRIMARY LOW
B8
AIR PRESSURE
SWITCH B9
B10
NCA 18A 437 NCA B11
BATTERY
B12
RIGHT 1
NCA

SECONDARY LOW
C1
AIR PRESSURE OPTIONAL IND 8
SWITCH C2
C3
OPTIONAL GAUGE
43G NCA C4
REARMOST­AXLE OIL TEMP SENS (­)
42G NCA C5
FORWARD­AXLE OIL TEMP SENS (­)
C6
NCA 437Z C7
3 GAUGE RETURN (AU07)
C8
GAUGE RETURN (AU08)
NCA 173 C9
4 GAUGE RETURN (AU09)
C10
GAUGE GROUND (AU06)
C11
GAUGE POWER (AU06)
C12
GAUGE POWER (AU07)
C13
GAUGE POWER (AU08)
C14
GAUGE POWER (AU09)
NCA 437A 437A NCA C15
5 IGNITION
GND1 NCA C16
CHASSIS GROUND
SUPPLEMENTAL 454L NCA D1
AIR BAG
RESTRAINTS SYSTEM D2
OPTIONAL BUZZER C POWER
D3
OPTIONAL GAUGE TYPE 2D (+)
43 NCA D4
REARMOST­AXLE OIL TEMP SENS (+)
42 NCA D5
FORWARD­REAR­AXLE OIL TEMP SENS (+)
30G NCA D6
TRANS FLUID TEMP GAUGE (­)
30 NCA D7
TRANS FLUID TEMP GAUGE (+)
D8
OPTIONAL GAUGE TYPE 2E (­)
D9
OPTIONAL GAUGE TYPE 2E (+)
NCA 299 D10
6 OPTIONAL GAUGE TYPE 2F (­)
NCA 299A D11
7 OPTIONAL GAUGE TYPE 2F (+)
D12
OPTIONAL GAUGE TYPE 2G (­)
D13
OPTIONAL GAUGE TYPE 2G (+)
D14
OPTIONAL BUZZER D
D15
D16
NCA GND1 RIGHT 2
8
INSTRUMENTATION
CONTROL UNIT

NCA
NCA
299A
NCA

NCA

NCA

NCA

NCA

NCA

NCA
47G

43G

42G
299

47

43

42
NCA

NCA
320A
NCA

NCA
30G
173

30

F4 F1
D9

D7

B9

G9

H2

H6

H4

H8
J3

J2

BULKHEAD CHASSIS CONNECTOR
CONNECTOR

205874

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Fig 5: Instrument Cluster Circuit, Level I,ICU3

HOT AT ALL TIMES

NCA 437

A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4 NCA 30G
TRANSMISSION TEMP IND
A5 NCA 183A
AIR FILTER RESTRICTION IND ENGINE AIR INDUCTION SYSTEM
A6 NCA
OPTIONAL IND 2
A7
OPTIONAL IND 3 PRIMARY
A8 LOW AIR
OPTIONAL IND 4
A9 NCA 137 PRESSURE
(OPTIONAL) NO CHARGE IND STARTING/CHARGING SYSTEM INDICATOR
A10
SWITCH
A11
A12 NCA 20H NCA
HIGH BEAM IND HEADLIGHTS SYSTEM
B1
OPTIONAL IND 5
B2
B3 NCA 1587­C NCA
J1587 DATALINK (­) COMPUTER DATA LINES SYSTEM
B4
SECONDARY
B5 LOW AIR
B6 PRESSURE
INDICATOR
B7
SWITCH
B8 30G NCA
OPTIONAL IND 6
B9
B10 NCA 1587+C
J1708/J1587 (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L NCA
TRACTOR ABS IND ANTI­LOCK BRAKES SYSTEM
B12 NCA 437Z
OPT BUZZER INPUT ANTI­THEFT SYSTEM TRANSMISSION
C1 TEMPERATURE
INDICATOR
SWITCH
C1
OPTIONAL IND 8
C2
C3
C4
C5 NCA 125 125 NCA
PARK BRAKE IND
C6
C7
C8 NCA 38L NCA
LEFT TURN SIGNAL EXTERIOR LIGHTS SYSTEM
C9
PARK BRAKE
C10 NCA 98K SWITCH
RECIRC AIR IND AIR CONDITIONING SYSTEM
C11 NCA 376S
OPTIONAL IND 7 ANTI­LOCK BRAKES SYSTEM
C12 NCA 30G
TRANS OIL TEMP SENSOR (­)
C13 NCA 30
TRANS OIL TEMP SENSOR (+)
C14
OPTIONAL IND 1
(STOP ENGINE LIGHT; CUMMINS) C15 NCA C799
NCA D419
CHECK ENGINE IND
NCA N25 ENGINE
C16 NCA C659 CONTROLS
SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING; OPTIONAL) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL (­)
D3 NCA GND1
PANEL LIGHT GND (­)
D4
OPTIONAL IND 9
D5 NCA 1939+C
J1939 (+) COMPUTER DATA LINES SYSTEM
D6
D7
D8 NCA 38R
RIGHT TURN SIGNAL EXTERIOR LIGHTS SYSTEM
D9 NCA 1939­C
J1939 (­) COMPUTER DATA LINES SYSTEM
D10 NCA GNDC
EMI GND (­)
D11 NCA 1939
J1939 (SHIELD) ANTI­LOCK BRAKES SYSTEM
D12 NCA 376F
TRAILER ABS (OPTIONAL) ANTI­LOCK BRAKES SYSTEM
D13 NCA GND1
PC BOARD GND (­)
D14 NCA 437
BAT PWR (+)
D15 NCA 437A
NCA

NCA

NCA

NCA
47G

30G

IGN PWR (+) POWER DISTRIBUTION SYSTEM
47

30

D16 NCA 359


HEADLIGHT PWR (+) HEADLIGHTS SYSTEM
C2
INSTRUMENT CLUSTER

FUEL LEVEL TRANSMISSION OIL
SENDER TEMPERATURE
SENSOR

205875

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Fig 6: Instrument Cluster Circuit, Level II,ICU2L

HOT AT ALL TIMES
NCA

NCA
NCA 437
SECONDARY
LOW AIR
PRESSURE
SWITCH

NCA
A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4
OPTIONAL IND 3 PRIMARY
A5 LOW AIR
OPTIONAL IND 2 PRESSURE
A6
OPTIONAL IND 1 SWITCH
A7 NCA GND
LOW OIL PRESSURE IND ENGINE CONTROLS SYSTEM
A8 NCA GND
COOLANT TEMPERATURE IND ENGINE CONTROLS SYSTEM
A9
A10 NCA 42 42 NCA +
OIL TEMPERATURE SENSOR (+)
A11 NCA 42G
OIL TEMPERATURE SENSOR (­)
A12 NCA 20H
HIGH BEAM IND HEADLIGHTS SYSTEM
B1 42G NCA ­
B2 NCA 43
OIL TEMPERATURE SENSOR (+) FORWARD
B3 NCA 1587­C REAR AXLE OIL
J1587 DATABUS (­) COMPUTER DATA LINES SYSTEM
B4 NCA 43G TEMPERATURE
OIL TEMPERATURE SENSOR (­) SENSOR
B5
B6
B7
B8
B9 43 NCA +
B10 NCA 1587+C
J1587 DATABUS (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L
TRACTOR ABS IND ANTI­LOCK BRAKES SYSTEM
B12 43G NCA ­
C1
REARMOST
AXLE OIL
C1 NCA 98K TEMPERATURE
RECIRCULATION PRESSURE IND AIR CONDITIONING SYSTEM SENSOR
C2
C3
C4
C5 NCA 125 125 NCA
PARKING BRAKE IND
C6 NCA 218A+
PYROMETER (+) ENGINE CONTROLS SYSTEM
C7
C8 NCA 38L NCA
LEFT TURN IND EXTERIOR LIGHTS SYSTEM
C9
PARK BRAKE
C10 SWITCH
C11 NCA 376S
WHEEL SPIN IND ANTI­LOCK BRAKES SYSTEM
C12 NCA 30G
TRANS FLUID TEMP GAUGE (­)
C13 NCA 30
TRANS FLUID TEMP GAUGE (+)
C14 NCA N16
OPTIONAL IND 1
(STOP ENGINE LIGHT; CUMMINS) C15 NCA C799
NCA D419
CHECK ENGINE IND ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING; OPTIONAL) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL (­)
D3 NCA GND
PANEL LIGHT GROUND
D4
OPTIONAL IND 4
D5
D6 NCA 218A­
PYROMETER GROUND
D7
D8 NCA 38R
RIGHT TURN IND EXTERIOR LIGHTS SYSTEM
D9 NCA 437Z
OPT BUZZER INPUT ANTI­THEFT SYSTEM
D10 NCA GND
EMI GND
D11
NCA

NCA

NCA

NCA
47G

30G
47

30

D12 NCA 376F


TRAILER ABS IND ANTI­LOCK BRAKES SYSTEM
D13 NCA GND
GROUND
D14 NCA 437
+

BATTERY
­

D15 NCA 437A


IGNITION POWER DISTRIBUTION SYSTEM
D16 NCA 359
HEADLAMPS HEADLIGHTS SYSTEM
C2
INSTRUMENT CLUSTER
FUEL SENDER TRANSMISSION
FLUID
TEMPERATURE
SENSOR

205876

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Fig 7: Instrument Cluster Circuit, Level III,ICU2M

HOT AT ALL TIMES

NCA 437

A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
EVENT KEY
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4 NCA 31
(OPTIONAL) AUTO TRANS WARN TRANSMISSIONS SYSTEM
A5 NCA 137
(OPTIONAL) ALTER NO CHRG WARN STARTING/CHARGING SYSTEM LOW AIR
A6 NCA 376F PRESSURE
(OPTIONAL) TRAIL ABS IND ANTI­LOCK BRAKES SYSTEM
A7 NCA 434B SWITCH
(OPTIONAL) ECAS FAIL WARN TRANSMISSIONS SYSTEM
A8 NCA 434P
(OPTIONAL) ECAS TRANSFER IND TRANSMISSIONS SYSTEM
A9 NCA 320A
WASHER LEVEL WARNING WIPER/WASHER
A10 NCA 42 42 NCA +
OIL TEMPERATURE SENSOR (+)
A11 NCA 42G
OIL TEMPERATURE SENSOR (­)
A12 NCA 20H
HIGH BEAM IND HEADLIGHTS SYSTEM
B1 42G NCA ­
OPTIONAL IND 6
B2 NCA 43
OIL TEMPERATURE SENSOR (+) FORWARD
B3 NCA 1587­C REAR AXLE OIL
J1587 DATABUS (­) COMPUTER DATA LINES SYSTEM
B4 NCA 43G TEMPERATURE
OIL TEMPERATURE SENSOR (­) SENSOR
B5
WIRE 3 (KEYPAD)
B6
WIRE 2 (KEYPAD)
B7
WIRE 5 (KEYPAD)
B8
WIRE 1 (KEYPAD)
B9 43 NCA +
WIRE 4 (KEYPAD)
B10 NCA 1587+C
J1587 DATABUS (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L
TRACTOR ABS IND ANTI­LOCK BRAKES SYSTEM
B12 43G NCA ­
C1
REARMOST
AXLE OIL
C1 NCA 19B TEMPERATURE
(OPTIONAL) LOW VOLTAGE WARN STARTING/CHARGING SYSTEM SENSOR
C2
C3
C4
DOOR OPEN IND
C5 NCA 125 125 NCA
PARKING BRAKE IND
C6 NCA 218A+
PYROMETER (+) ENGINE CONTROLS SYSTEM
C7
AMBIENT AIR SNS (+)
C8 NCA 38L NCA
LEFT TURN IND EXTERIOR LIGHTS SYSTEM
C9
OPTIONAL DEVICE PARK BRAKE
C10 SWITCH
HVAC INPUT
C11 NCA 376S
WHEEL SPIN IND ANTI­LOCK BRAKES SYSTEM
C12 NCA 30G
TRANS FLUID TEMP GAUGE (­)
C13 NCA 30
TRANS FLUID TEMP GAUGE (+)
C14 NCA N16
STOP ENG IND
(CUMMINS ONLY) C15 NCA C799
NCA D419
CHECK ENGINE IND ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL (­)
D3 NCA GND
PANEL LIGHT GND
D4
OPTIONAL IND 8
D5
OPTIONAL DEVICE
D6 NCA 218A­
PYROMETER GND ENGINE CONTROLS SYSTEM
D7 NCA 299A
AMBIENT AIR (­) AIR CONDITIONING SYSTEM
D8 NCA 38R
RIGHT TURN IND EXTERIOR LIGHTS SYSTEM
D9 NCA 444K
OPT BUZZER INPUT WARNING SYSTEM
D10 NCA GND
EMI GND
D11
KEYPAD PANEL GND
D12 NCA 376F
TRAILER ABS IND ANTI­LOCK BRAKES SYSTEM
D13 NCA GND
GROUND
D14 NCA 437
NCA

NCA

NCA

NCA
47G

30G

BATTERY
47

30

D15 NCA 437A


IGNITION POWER DISTRIBUTION SYSTEM
D16 NCA 359
HEADLAMPS HEADLIGHTS SYSTEM
C2
+

+
­

­
GND
NCA

INSTRUMENT CLUSTER

FUEL SENDER TRANSMISSION
FLUID
TEMPERATURE
SENSOR

205877

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INTERIOR LIGHTS

Fig 1: Dome Light Circuit
HOT AT
ALL TIMES
POWER
DISTRIBUTION
SLEEPER
SYSTEM
PD10S
CIRCUIT CLOSED CLOSED
15A 15A
BREAKER
60A

MA0 5A 1A 1C 2C 2A

NCA

NCA

NCA

NCA

NCA

NCA
41R
14S

14S

14S

14S

41S
NCA A NCA 41S 41S NCA A NCA
PWR PWR

NCA B NCA GND NCA GND GND NCA GND NCA B NCA
GND GND

NCA D NCA 41A+ 41B+ NCA C NCA


CTRL CNTRL

41B­ NCA D NCA


CNTRL
NCA C NCA 41A­
CTRL
REAR WALL
41A+
41A­
NCA

NCA

CURTAIN BOW DOME LIGHT
FLUORESCENT
41B+ NCA 2
3 NCA 41A­

41B­ NCA 3
2 NCA 41A+
UPPER BACK
41A+
41A­

WALL DOME
NCA

NCA

CURTAIN BOW
LIGHT REAR  LIGHT SWITCH
SWITCH
41B­ NCA 3
2 NCA 41A+

41B+ NCA 2
3 NCA 41A­
LOWER BACK
WALL DOME
LOWER MAIN
LIGHT SWITCH
DOME LIGHT
SWITCH
41S NCA A
3 NCA 41A­

GND NCA GND NCA B


2 NCA 41A+
REAR WALL
FLUORESCENT
UPPER MAIN
DOME LIGHT
SWITCH NCA 41R 41R NCA 2

2 NCA 41A­
41RB NCA 3

UPPER READING
3 NCA 41A+
LIGHT SWITCH

DOME LIGHT 41RB NCA B NCA


SWITCH

B NCA 113
C NCA 113 GND NCA GND NCA A NCA
A NCA 113
D UPPER READING
NCA 113
LIGHT

BAGGAGE AREA
LIGHT SWITCH
41R NCA 3
B NCA 113

41RA NCA 2
A NCA 113A
LOWER READING
LIGHT SWITCH
BUNK LIGHT
SWITCH

B NCA 113 41RA NCA A NCA


113

113
GND
113A

113A

A NCA 113A GND NCA GND NCA B NCA

CONTROL PANEL
NCA

NCA

NCA

NCA

NCA

RIGHT BAGGAGE
READING LIGHT
113

DOOR SWITCH
113A

113A
113A
113A
113A

A B B A
NCA

NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA

NCA

A B C A D B

LEFT BAGGAGE BUNK LIGHT RIGHT BAGGAGE LEFT BAGGAGE


DOOR SWITCH SPLICE PACK LIGHT LIGHT
205970

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Fig 2: Overhead Console Lamps Circuit
HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
CLUSTER CIRCUIT DISTRIBUTION
CIRCUIT BREAKER 43 MODULE
BREAKER 16 15A
10A

AA4 NB4 AC6 AC5 NB3

NCA 172 NCA 41 NCA 105 NCA 108 NCA 108

108 NCA A
NCA 172 A NCA 172
NCA GND B NCA GND
NCA 29A C NCA 29A 108D NCA B
NCA D
(NOT USED) RIGHT CAB
DOOR SWITCH
OVERHEAD
CLOCK

PWM
DIMMER NCA 29A 108 NCA A
SWITCH
CONNECTOR

108D NCA B

LEFT CAB
DOOR SWITCH

NCA 108D A NCA 108D

DOOR
DIFFUSE

NCA 108D 437W NCA C4


DOME

SWITCH
SENSE

CLUSTER
NCA 41 B NCA 41
WHITE
SPOT
RED

NCA GND C NCA GND NCA GND NCA GND3 GND3 NCA B GND NCA

RIGHT MAP/DOME LIGHT NCA GND 108A NCA A PWR NCA


D
RIGHT FLOOR
A GROUND WELL LIGHT
TO PDM MAIN SPLICE
F7, GND BUS PACK
B

NCA GND1

GND1 NCA A PWR NCA

108A NCA B GND NCA


RED

LEFT FLOOR
WELL LIGHT
NCA GND C NCA GND
WHITE
SPOT

NCA 41 B NCA 41
(NOT USED) 9
DIFFUSE
DOME

(NOT USED) 7

NCA 108D A NCA 108D 108A NCA 3


108A NCA

LEFT MAP/DOME LIGHT
108 NCA 2

GND2 NCA GND2 NCA 8


GROUND STUD

EXTERIOR 29A NCA 10


LIGHTS SYSTEM

FOOTWELL
LIGHT SWITCH

205971

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NAVIGATION

Fig 1: Navigation Circuit

J1 NCA CELLULAR AUXILIARY


ANTENNA POWER
DISTRIBUTION
P1 NCA W31 MODULE

TRANSCEIVER
NCA W30
P1 NCA W31
P7 NCA W30
P3
P4
J4 NCA W24 W24 P1 NCA
J2 NCA W32
J3 NCA MICROPHONE

CIRCUIT
GPS
BOARD
ANTENNA NCA CH2
CH1
J1
NCA W32 NCA W25
NCA

J1 NCA NCA W22 P1 J1 NORITAKE


DISPLAY
J2 NCA W23 NCA NCA

DISPLAY UNIT

GPS
RECEIVER

CONTROL UNIT MOTOROLA
HANDSET SPEAKER
206239

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POWER DISTRIBUTION

Fig 1: Power Distribution Circuit (1 of 4)

NCA
1 W/O ISO RELAY

16
1 E DEPOPULATION
STUD 7V ISO
RELAY

NCA

NCA

NCA

NCA
15B

15B

16
16C NCA 30

6
NCA

W/ ISO RELAY
BATT+ 1 C D
BATT
14 NCA 16 NCA 87
PWR

(OR 52E)

16
NCA

NCA
NCA

NCA

NCA
14 (OR 16C) NCA

MAGNETIC STARTER
BATT+ 6 NCA
SWITCH

16C
14 NCA 14 NCA
BATTERY 4
DEEP CYCLE
ALTERNATOR W/O ISO RELAY CAB BATTERY
W/ ISO RELAY 14 NCA

BATTERY 1 BATTERY 2 BATTERY 3

NCA 52E
TO TO
NCA 14A NCA 14 NCA 14C
IGN RELAY B A ACC RELAY
(DIAGRAM

14B
(DIAGRAM

NCA
1 OF 4) 1 OF 4) POWER
DISTRIBUTION
MODULE

HVAC
MAXI CB LEFT RIGHT
30A CIGAR CB OPT OPT DOME CB UTILITY LT SLEEPER
HEADLIGHT HEADLIGHT
15A SW 1 CB SW 2 CB 15A CB (E­BOX)
CB CB
D 5 3 15A 15A 15A MAXI FUSE
(CYCLING) (CYCLING)
HVAC HVAC 15A 15A 60A
TO STOPLIGHT
HIGH MINI
CB, 25A SPEED RELAY
(DIAGRAM MINI
2 OF 4) RELAY
AE1

AD4

AF3

AC5

AC6

AC7

AC8

NB3

NB4

AB1
JG
DD

LD

EE

JE

BA

MA
EF
57
NCA
B

CIGAR
LIGHTER GROUND
ELEMENT DISTRIBUTION
SYSTEM
TO IGNITION CB
(DIAGRAM 2 OF 4)
TO WIPER
F
A

C CB, 15A
(DIAGRAM
GND
NCA

GND+
2 OF 4)
NCA

GND+

GND
NCA

NCA
52

52C

NCA
52A
NCA

NCA

STARTING/CHARGING C715 NCA


A

SYSTEM

IGNITION 86 30 IGNITION 86 30 ACC


SWITCH RELAY RELAY

START ACC START ACC START ACC 85 87 85 87


LOCK RUN LOCK LOCK
RUN RUN
OFF OFF OFF

W/ ISO RELAY
C
B

D
F

NCA

NCA

NCA

NCA
52D

14C
14A

52B

W/O ISO RELAY
C
A NCA

NCA
15

52B

B A
NCA

NCA
52D

52D

JUMPER
FROM RIGHT FROM
HEADLIGHT CB, 15A, OPT SW 2 CB, 15A
G CYCLING (DIAGRAM 1 OF 4)
NCA

(DIAGRAM 1 OF 4)
(OR 15)
15K

TO ENG ECM CB, 10A
(DIAGRAM 1 OF 4)
B
NCA
15K
NCA

NCA
15A

15A

A9
DATA START MAGNETIC
LOGGING SIG SWITCH
NCA
52C

UNIT (DLU) POWER
DISTRIBUTION
MODULE

IGN POWER INST ENG OPT ENG BACK­UP A/C AIR IGN


OPT CB CLUSTER CB ECM CB GA IGN FAN CB LIGHT CB CLUTCH CB DRYER CB POWER
15A 10A 10A PWR CB 10A 10A 10A 15A OPT CB
10A 30A
2 1

FUEL HTR STARTER LOCKOUT
MINI RELAY MICRO RELAY
NC1

AE2

AF1

AC1

AB4

AB3

AE5

NF5

AF5

ND6
JD

BD
DE

BE

DA

FB
BF
NCA
52D

FROM
W/ ISO RELAY G IGNITION SWITCH, PIN C
(DIAGRAM 1 OF 4)
206277

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Fig 2: Power Distribution Circuit (2 of 4)

FROM
ACC RELAY
(DIAGRAM 1 OF 4)
C

NCA
52A POWER
DISTRIBUTION
MODULE
WIPER CB MIRROR CB ACC RADIO CB CB RADIO CB ACC WINDSHIELD SPOTLIGHT CB
15A 15A POWER CB 10A 10A POWER FAN CB 10A
15A OPT CB 10A
30A
2 2 3 2 2 2

LOW WIPER HIGH WIPER HVAC LEFT RIGHT


MICRO MICRO MINI HEADLIGHT HEADLIGHT
RELAY RELAY RELAY MICRO MICRO
RELAY RELAY
AD5

AB2

CD

EC

JH

ED

JC
JB

DB

GB

JA
DF

JF

LF
POWER
FROM RIGHT DISTRIBUTION
HEADLIGHT CB MODULE
(CYCLING), 15A
(DIAGRAM 1 OF 4)
D

TO CLUSTER
E CB, 10A
(DIAGRAM
STOPLIGHT HORN CB DRL CB LEFT RIGHT BAT PWR OPT TRAILER POWER TRAILER 2 OF 4)
CB 15A 10A WINDOW CB WINDOW CB DOOR AUX SEAT CB ABS CB
25A 15A 15A LOCK CB MAXI CB 30A 30A
30A
AA5

ND8

CC

BC

KC

DC

LC
LE

CE

LA

FA

GA

KB

FROM POWER
TRAILER ABS CB, 30A DISTRIBUTION
(DIAGRAM 2 OF 4) MODULE
E

CLUSTER CB E­BOX IGNITION CB TRAILER TRAILER FUEL HTR ROAD LIGHT FLASHER CB TRACTOR PANEL
10A MAXI FUSE 10A TAILLIGHTS MARKER MAXI CB CB 20A TAILLIGHTS CB LAMP CB
40A MAXI CB MAXI CB 30A 20A 15A 15A
3 30A 3 30A 3 3 5 5

TRAILER TRAILER FUEL HEATER ROAD LAMP FLASHER TRACTOR PANEL


TAILLIGHT MARKER MINI RELAY RELAY RELAY TAIL/MRKR LAMP
MINI RELAY MINI RELAY MICRO RELAY MICRO RELAY
AA7

AA3

AA4

AA6
BB

MB

52
NCA

F
FROM
IGNITION SWITCH, PIN A
(DIAGRAM 1 OF 4)

206278

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Fig 3: Power Distribution Circuit (3 of 4)
CAB OVER ENGINE

C NCA 52R
A NCA 14E

CONNECTOR P6

NCA

NCA

NCA
52R
14E

14S
NCA 14S

G2 NCA

G1 NCA

A1 NCA

A2 NCA

G4 NCA

G3 NCA

G5 NCA

G7 NCA

G6 NCA

A6 NCA

A8 NCA

A7 NCA

A4 NCA

A3 NCA
52R

52R

52R
14E

14E

14E

14E

14S

14S

14S

14S

14S

14S

14S
AUXILIARY
POWER MODULE

DLU ABS ABS DIAGNOSTIC/ COM ABS DLU OPT PNL COM HVAC RIGHT SLPR LEFT READ/
BATT BATT BATT 1 OPS IGN IGN IGN ACC RCPT BATT CIRCUIT RCPT DOME RCPT BAG
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE BREAKER FUSE FUSE FUSE FUSE
10A 15A 15A 10A 10A 10A 10A 10A 15A 15A 30A 15A 15A 15A 15A
H2

H1

B1

B2

H4

H3

H5

H8

G8

H7

H6

B6

B8

B7

B4

B3
442

331

ACC+

OPT+
434R

376C

57C

41R
NCA

NCA
376B

NCA
376A

NCA

NCA

NCA

NCA
442A

NCA
52K

NCA

NCA

NCA

NCA

NCA
57A

NCA
41S

NCA
57B

NCA
+12V
AIR CONDITIONING
SYSTEM

A NCA 434R
B NCA 376C
C NCA 442
D NCA 376B
E NCA 98Y
AIR CONDITIONING
F NCA 376A SYSTEM
G NCA 331
H NCA 97A
AIR CONDITIONING
SYSTEM
CONNECTOR P1

A NCA 52K
B NCA 57C
C NCA OPT+
D NCA 442A
E NCA GND
F NCA GND
G NCA 98Z
AIR CONDITIONING
H NCA ACC+ SYSTEM

CONNECTOR P2
ACC+
NCA

A NCA 98S
AIR CONDITIONING
B NCA 98H NCA 98H
SYSTEM
C NCA 57C
D NCA 52K
E NCA ACC+
F NCA ACC+
G NCA 98H
H NCA 98L
AIR CONDITIONING
SYSTEM
CONNECTOR P3
NCA
GND

A NCA 14S
B NCA 57A
C NCA 41S
D NCA GND NCA GND AIR CONDITIONING
E NCA GND SYSTEM
F NCA 98R AIR CONDITIONING
G NCA 57B SYSTEM
H NCA 41R

CONNECTOR P4

C NCA GND
A NCA 14S NCA 14S

CONNECTOR P5

206279

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Fig 4: Power Distribution Circuit (4 of 4)

CONVENTIONAL

C NCA 14S
B NCA GNDS
A NCA GNDF

CONNECTOR CH2

D NCA GNDF
C NCA 98L
B NCA 98R AIR 52R NCA A
CONDITIONING
A NCA 98S SYSTEM 52K NCA B

CONNECTOR SH1 AIR CONDITIONING 97A NCA C


SYSTEM D
98Y NCA E
AIR CONDITIONING
C NCA 14E 98Z NCA F
SYSTEM
B NCA GNDE
CONNECTOR CH3
A

NCA

NCA
NCA

14E
52R
CONNECTOR CH1

14S
NCA 14S
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
52R

52R

52R

14E

14E

14E

14E

52K

14S

14S

14S

14S

14S

14S

14S
5C

1C

7C

5D

9D

1C
5A

1A

7A

3A

7A

9B

1A

7A

5A
DLU ABS ECAS DLU ABS ABS DIAGNOSTIC/ OPT OPT SLEEPER POWER MAIN READ/ POWER POWER
IGN IGN IGN BATT BATT 2 BATT 1 ECAS BATT IGN BATT HVAC CB RCPT 3 DOME BAG RCPT 2 RCPT 1
CB PWR CB CB CB CB CB ACC PWR 30A CB LAMP LAMP CB CB
(OPT) CB (OPT) (OPT) 15A 15A 10A CB CB 15A CB CB 15A 15A
10A 10A 10A 10A 10A 15A 15A 15A

AUXILIARY
4C

2C

8C

6D

8D

2C
4A

2A

8A

2A

8A

8B

2A

8A

4A
POWER
MODULE

ACC+

OPT+
442

331
376C

434R

57C

41R
NCA
442A

NCA

NCA

NCA

NCA
376B

NCA
376A

NCA

NCA

NCA

NCA
98P

NCA

NCA
41S

NCA

NCA
57B

NCA
57A
AIR
CONDITIONING
SYSTEM
A NCA 442A
B NCA 442
C NCA GNDE

CONNECTOR DLU

F NCA GNDE
E NCA GNDE
D NCA GNDE
C NCA 376C
B NCA 376B
A NCA 376A

CONNECTOR DC1

C NCA GNDE
B NCA 331
A NCA 434R

CONNECTOR DC2

A NCA GNDE
B NCA 331
NCA 331

CONNECTOR CH4

A NCA ACC+
B NCA OPT+
C NCA GND

CONNECTOR DC3

H NCA GND NCA GND


G NCA GND NCA GND AIR CONDITIONING
F NCA GND NCA GND SYSTEM
E NCA 41S
D NCA 41R
C NCA 57C
B NCA 57B
A NCA 57A

CONNECTOR SH2

206280

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POWER DOOR LOCKS

Fig 1: Power Door Locks Circuit

HOT AT
ALL TIMES
MAIN POWER
BAT PWR DISTRIBUTION
OPT DOOR MODULE
LOCK CB
10A

9 FA GA

9
7 NCA 443 NCA 443
7
5B NCA 443U1
443U2 NCA 5B
6 NCA GND TO
MIRROR 443U1 NCA 6
4
4
3 NCA 443
443 NCA 3
1 NCA GND TO
MIRROR 443L1 NCA 1
2B NCA 443L1
443L2 NCA 2B
8 NCA GND MIRRORS
SYSTEM GND NCA 8
MIRRORS
10 NCA 29A INTERIOR LIGHTS SYSTEM
SYSTEM INTERIOR LIGHTS 29A NCA 10
LEFT DOOR A B SYSTEM
LOCK SWITCH KEYLESS RIGHT DOOR
ENTRY LOCK SWITCH
CONNECTOR
443U
443L
NCA

NCA
443U

443U
443L

443L
B NCA

A NCA

B NCA

A NCA
NCA

NCA

NCA

NCA

M M

LEFT DOOR RIGHT DOOR
LOCK ACTUATOR LOCK ACTUATOR
205872

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POWER SEATS

Fig 1: Power Seats Circuit

HOT AT HOT IN ON HOT AT HOT IN ON


ALL TIMES OR START ALL TIMES OR START
MAIN POWER
DISTRIBUTION 
CIRCUIT CIRCUIT CIRCUIT CIRCUIT MODULE
BREAKER 24 BREAKER 51 BREAKER 46 BREAKER 51
21A 21A 21A 21A

GND BUS GND BUS

LC0 DA0 AF7 DC0 FB0 HB0

NCA 242B NCA 242C NCA GND NCA 242 NCA 242A NCA GNDP

A NCA 242B

242A NCA C

C NCA 242C
242 NCA A
A

B NCA GND B C GND NCA B

PASSENGER SPLICE PACK DRIVER'S


SEAT CONNECTOR P1 SEAT

205996

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POWER WINDOWS

Fig 1: Driver Power Window Circuit

HOT AT
ALL TIMES
MAIN POWER
DISTRIBUTION LEFT WINDOW
MODULE CIRCUIT BREAKER
25
15A

CC
NCA 363
363 NCA A NCA
10 NCA 29A INTERIOR LIGHTS
SYSTEM M
2B NCA 363A 363E NCA B NCA
NCA 363A
LEFT WINDOW
1 NCA GND
REGULATOR
MOTOR
3 NCA 363
NCA 363 363 NCA A
IGN

4 363B NCA B
DOWN

6 NCA GND 363A NCA C


UP

5B NCA 363B 363E NCA D


MOTOR

LEFT WINDOW WINDOW
SWITCH EXPRESS
MODULE
205868

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Fig 2: Driver/Passenger Power Window Circuit

HOT AT ALL TIMES
MAIN POWER 363D NCA A NCA
DISTRIBUTION RIGHT WINDOW
MODULE CIRCUIT BREAKER
18 M
15A
363D NCA B NCA

RIGHT WINDOW
LA CE
REGULATOR
NCA 363R NCA 363R MOTOR

5B NCA 363D1 363D NCA 5B

6 NCA GND 363D1 NCA 6

4 4

3 NCA 363R 363R NCA 3

1 NCA GND 363D1 NCA 1

2B NCA 363D1 363D NCA 2B

8 NCA GND GND NCA 8

10 NCA 29A 29A NCA 10


INTERIOR LIGHTS
SYSTEM
LEFT WINDOW RIGHT WINDOW
SWITCH SWITCH
205867

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RADIO

Fig 1: Radio Circuit, Delco

NCA

NCA

RIGHT FRONT
TWEETER
A
95F+ NCA B
NCA 95F­ NCA C
D
NCA 95F+ NCA E
95F­ NCA F

RIGHT FRONT B
MIDRANGE A
95AL+ NCA E
95AR+ NCA C
NCA NCA 95F+ NCA 95AR­ NCA D
95AL­ NCA B
NCA NCA 95F­ NCA F
C
STEREO
LEFT FRONT
CONNECTOR
MIDRANGE

NCA

NCA

LEFT FRONT
TWEETER

A1
A2
A3 NCA 95WL+
A4 NCA 95WR+
A5
A6
A7
A8
A9 NCA GRD GRD NCA
A10
A11
A12 NCA 295E 295E NCA

B1 PDM
B2
B3 NCA 95WL­
B4 NCA 95WR­ 95AR­ NCA
B5
B6 95AR+ NCA
B7
B8 LEFT REAR
MIDRANGE
B9 NCA 95WR+
B10 NCA 95WR­
B11 NCA 95WR+
B12 NCA 95WL­

SUB AMPLIFIER

NCA 95WL­ 95AL+ NCA

NCA 95WR+ 95AL­ NCA

RIGHT RIGHT REAR
SUB WOOFER MIDRANGE

NCA 95WR­

NCA 95WR+

LEFT
SUB WOOFER

281876

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SLEEPER CAB ACCESSORIES

Fig 1: Webasto Circuit

1 BLU

2 WHT

3 RED/BLK

GND NCA 86

4 BLK 810 NCA 85

CONTROLLER UNIT
438I NCA 30

438I NCA 87A

1 RED RELAY
+5V OUT
2 RED
BATTERY PWR IN
3 BLU
TEMP CTRL +
4
5 WHT
TEMP CTRL ­
6 438I NCA
7 BLK
ON/OFF IN (5V)
8 BRN BRN NCA GND
GROUND
438I NCA
1 BRN
FUEL PMP GND PARK
2 BLU
FUEL PMP OUT BRAKE
NCA GND SWITCH
WEBASTO UNIT

2 BLU

1 BRN 81C NCA D

FUEL PUMP

438 NCA C
86 BRN
BRN DASH
PCM
85 WHT

30 RED

87 RED/BLK

RELAY

BRN
GROUND
WHT
OUTPUT
BLU BLU NCA 438
INPUT

ROLLOVER SWITCH

BRN

RED
RED RED NCA 438I
DIODE

245768

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STARTING/CHARGING

Fig 1: Charging Circuit, W/ Conventional Batteries

C NCA 16
D NCA 14 POWER DISTRIBUTION
E NCA 16 SYSTEM

DEPOPULATION
STUD

NCA 6 STARTING
CIRCUIT
NCA

NCA

NCA
6

BATTERY 3 BATTERY 2 BATTERY 1 GNDA


15B
16
6
6

GNDA
NCA
NCA
NCA

NCA

NCA

NCA

NCA
16
GND STRAP

BATT+ GND
NCA

NCA

NCA
1

NCA

NCA 1

STARTER

GND
ALTERNATOR

206263

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Fig 2: Charging Circuit, W/ Isolated Batteries

POWER 52E/16C NCA


DISTRIBUTION
SYSTEM
30 NCA 16C 16C NCA

16

NCA
NCA

14
87 NCA 16
16 NCA

86 DEPOPULATION
NCA 428R
STUD

85 NCA GND

7V ISO RELAY

STARTING
CIRCUIT

NCA
15B
16 NCA
6 NCA
BATT+
6 NCA
NCA
6

GNDA NCA
GND

STARTER
NCA

NCA

NCA

NCA
6

GND STRAP
BATTERY 1 BATTERY 2 BATTERY 3 BATTERY 4 NCA
GNDA
428R

DEEP
16

CYCLE
CAB
NCA
NCA
NCA

BATTERY
NCA

NCA

NCA

NCA
1

NCA 1
NCA
1

ALTERNATOR

GND

206265

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Fig 3: Starting Circuit, W/ Conventional Batteries

HOT AT ALL TIMES
POWER
IGNITION DISTRIBUTION
CIRCUIT MODULE
BREAKER
10A

AA6
A NCA C715

NCA
52
EVENT
RECORDER
(CATERPILLAR)

A
IGNITION
SWITCH

START ACC

RUN OFF
NCA B
15

15A NCA A9
A

JUMPER
DATA LOGGING
UNIT (DLU)
(OR 15K)
NCA
15

GND NCA GND NCA GND


B
NCA
15K

15A NCA START

CHARGING
CIRCUIT
15B NCA BATT
NCA 6
15C NCA CRANK
NCA

NCA

NCA
6

MAGNETIC SWITCH
BATTERY 3 BATTERY 2 BATTERY 1
GNDA NCA
GND
15C
15B
16
6
6

ALTERNATOR
GNDA
NCA

NCA

NCA
NCA
NCA
NCA
NCA

NCA

NCA
1

NCA 1 STARTER
BATT+ STRTR GND
GND STRAP
NCA

GND

M
206262

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Fig 4: Starting Circuit, W/ Isolated Batteries

HOT AT ALL TIMES
POWER
IGNITION DISTRIBUTION
CIRCUIT MODULE
BREAKER
10A

C1

EVENT A NCA C715

NCA
52
RECORDER
(CATERPILLAR)
A
IGNITION
SWITCH

START ACC

RUN OFF

B 15
NCA

15A NCA A9

JUMPER
A DATA LOGGING
UNIT (DLU)
(OR 15K)
NCA
15

B GND NCA GND NCA GND


NCA
15K

15A NCA START

CHARGING
CIRCUIT
15B NCA BATT

15C NCA CRANK


CHARGING
NCA

CIRCUIT
6

MAGNETIC SWITCH
NCA

NCA

NCA

NCA
6

BATTERY BATTERY BATTERY BATTERY 4 NCA


1 2 3 DEEP CYCLE GND
GNDA
15B

CAB
16

15C
6
6

BATTERY ALTERNATOR
NCA
NCA
NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
1

BATT+ STRTR GND STARTER


GND STRAP
NCA

NCA 1
NCA
1

GND M
206264

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SUPPLEMENTAL RESTRAINTS

Fig 1: Air Bag Circuit, Late Production

HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
13 5A
10A
A1 B1
E
NCA 454
NCA 81C

NCA A NCA 454


IGNITION +12V

NCA B NCA 454G NCA


EMI SHIELD GND GROUND STUD

NCA C NCA J1587+B


SAE D/L 1587+

NCA D NCA J1587­B


SAE D/L 1587­

NCA E NCA 454L (OR 454)


SRS WARN LP
AS1

NCA 1 NCA 454+


DRIVER SRS+

NCA 2 NCA 454­


DRIVER SRS­
AS2

AIR BAG SENSOR 3 1
MODULE

GRY VIO

CLOCKSPRING

GRY

NCA 454L NCA 1587­B NCA 1587+B


(OR 454)
D1 B A
NCA VIO
AIR 2B 2A
2 1 BAG
IND
AIR BAG
CONNECTOR
CLUSTER JUNCTION BLOCK
205968 DIAGNOSTIC CONNECTOR

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Fig 2: Dual Air Bags Circuit, Early Production

HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION SPACE (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
17 5A
15A
A1 B1
NOTE: CIRCUIT BREAKER
POSITION 17 IS DESIGNATED E
"IGNITION POWERED OPTIONS"

81C

81C

454
NCA

NCA

NCA
1 NCA 454G 454G NCA 1 EM1 SHIELD
EMI SHIELD GND
2 2 GND
3 3
4 NCA 454 4
5 NCA 454A+ 5
DRIVER SRS+
6 NCA 454A­ 6
DRIVER SRS­
7 NCA 454D+ 454D+ NCA 7
PASS SPACE+ PASS SPACE+
8 NCA 454D­ 454D­ NCA 8
PASS SPACE­ PASS SPACE­
9 NCA 454L (OR 454) 9
SRS WARN LP
10 NCA 10
11 11
12 12
13 NCA 1587+B 13
SAE D/L 1587+
14 NCA 1587­B 14
SAE D/L 1587­
15 NCA 454 454 NCA 15
IGNITION +12V IGNITION+12V
16 NCA GND GND NCA 16
GROUND GROUND

DRIVER SIDE PASSENGER SIDE
454G
GND
NCA

NCA

NCA

SPACE MODULE SPACE MODULE

3 1
NCA

B NCA 1587­B GRY VIO


2B
GROUND
STUD
A NCA 1587+B
2A

JUNCTION BLOCK CLOCKSPRING
DIAGNOSTIC CONNECTOR

GRY

AIR BAG D1 NCA 454L (OR 454)


IND

CLUSTER

NCA VIO
2 1

AIR BAG
205969 CONNECTOR

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Fig 3: Single Air Bag Circuit, Early Production

HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION SPACE (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
17 5A
15A
A1 B1
NOTE: CIRCUIT BREAKER

81C

454
NCA

NCA
E
POSITION 17 IS DESIGNATED
"IGNITION POWERED OPTIONS"

81C
NCA

454
NCA
1 NCA 454G
EMI SHIELD GND
2
3
4
5 NCA 454A+
DRIVER SRS+
6 NCA 454A­
DRIVER SRS­
7
PASS SPACE+
8
PASS SPACE­
9 NCA 454L (OR 454)
SRS WARN LP
10 NCA
11
12
13 NCA 1587+B
SAE D/L 1587+
14 NCA 1587­B
SAE D/L 1587­
15 NCA 454
IGNITION +12V NCA NCA
16 NCA GND
GROUND

DRIVER SIDE
454G 3 1
GND
NCA

NCA

NCA

SPACE MODULE
GRY VIO

NCA
CLOCKSPRING
B NCA 1587­B
2B
GROUND
STUD
A NCA 1587+B
2A
454L (OR 454)

GRY
JUNCTION BLOCK
DIAGNOSTIC CONNECTOR
NCA

NCA VIO
D1

2 1
IND
AIR BAG

AIR BAG
CONNECTOR

CLUSTER
205967

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TRANSMISSION

Fig 1: Transmission Circuit, Meritor EOA Range Shift

B NCA NCA B

LOW
SOLENOID
A NCA NCA NCA A
NCA
NEUTRAL SWITCH NCA B
A NCA
HIGH

NCA
NCA
SOLENOID
NCA A
B NCA
SOLENOID ASSEMBLY
REVERSE
B NCA
A NCA

A NCA
B NCA

A NCA
B NCA
C NCA
D NCA
E NCA
NCA
SWITCH
(OPTIONAL)

J2
F

CONNECTS TO CONNECTS TO CONNECTS TO


VEHICLE WIRING VEHICLE WIRING VEHICLE WIRING
C

C
D
B

B
A

A
ORG
WHT

WHT
GRN

BLU

GRN

BLU
YEL

YEL
BLK

BLK
NCA

RESUME
LO HI LO HI SWITCH
NCA

NCA

SET
NCA

NCA

SWITCH
PAUSE
SWITCH

SHIFT KNOB SHIFT KNOB
281875 (OPTIONAL)

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Fig 2: Transmission Circuit, Meritor Smart Shift
HOT AT HOT IN ON
ALL TIMES OR START
PDF

FUSE
2

M2
B
B NCA 464B
C NCA 464C
A NCA 464A

232
NCA

NCA
223A
NCA
223A
SMART SHIFT

1
2
1587­T NCA 3
COMPUTER
DATA LINES 1587+T NCA 4
SYSTEM GND+ NCA 5
1 NCA 1939+T COMPUTER 223A NCA 6
DATA LINES
2
SYSTEM
3 NCA 1939­T TRANSMISSION
4 NCA 1587­T COMPUTER DISPLAY
DATA LINES
5 NCA 1587+T
SYSTEM
6 NCA 223R1
7 NCA 464A
8 NCA 464C
9 NCA 223R2
10 GND+ NCA
11 NCA 464B GND NCA
12 NCA 223T1
13 NCA 223P2 GND SPLICE
14 NCA 223P1 PACK
15 NCA 223T2
16
17 NCA 223P3
18 NCA 223P
T1 A2
1
2 GND NCA A1
3
4 NCA 223M 223M NCA C2
5
6 GND NCA
B2
7 NCA 223L GND NCA
8 NCA 223H
9 NCA 223S4 223M+ NCA C1
10 NCA 223S1
11 NCA 223S2 INDICATOR
LIGHT RELAY
12 NCA 223S3
13 NCA 232
14 NCA 223A
15 NCA GNDE
T2
TRANSMISSION ECU

NCA GNDE 223M+ NCA C1 CHECK


BATT
TRANSMISSION
GND
INDICATOR
DASH CLUSTER

A NCA 223S3
B NCA 223S4
C NCA 223S1
D NCA 223S2
E NCA 223L
F NCA 223H
G
H NCA GNDE
M8
A NCA 223T1
B NCA 223T2
C NCA 223P3
D NCA 223P2
E NCA 223P1
F
G NCA 223R1
H NCA 223R2
J
K NCA 223P
M10
TRANSMISSION HARNESS
VENDOR SUPPLIED

281873

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For additional transmission wiring diagrams, see TRANSMISSION WIRING DIAGRAMS article.

WARNING SYSTEMS

Fig 1: Collision Warning Circuit, Eaton Vorad EVT­200

HOT IN HOT AT HOT AT


ON OR START ALL TIMES ALL TIMES
MAIN
POWER
CIRCUIT BREAKER CIRCUIT BREAKER CIRCUIT BREAKER DISTRIBUTION
13 11 18 MODULE
18A 17.5A

FLASHER
RELAY

AB3 AF2 AA5

NCA 444 NCA 38A NCA

1 NCA NCA
ANTENNA 1
2 NCA NCA
ANTENNA 2
3 NCA NCA
ANTENNA 3
4 NCA NCA
ANTENNA 4
5 NCA NCA
ANTENNA 5
6 NCA NCA
ANTENNA 6
7 NCA NCA
ANTENNA 7
8 NCA NCA
ANTENNA 8
C12 NCA 444L
SIGR TBSD ISP
C13 NCA 444M FRONT
GND ANTENNA ECU
C11 NCA 444K
+ 12V
D13 NCA 444U
GND
D12 NCA 444T 444L NCA A
SIGRTBSSENS SIGR TBSD ISP
D11 NCA 444A
+12V
D8 NCA 444I 444M NCA B
RSTEERSMSR GND
D7 NCA 444G
GND
C8 NCA 444G 444K NCA C
LSTEERSMSR +12V
C7 NCA 444F
+12
C5 NCA 444D D
COUANALOG NOT USED
C6 NCA 444E
+12V
C4 NCA 444C SIDE SENSOR
COUDATA
D4 NCA 444N DISPLAY UNIT
COUCLK
D5 NCA 444P
GND
D6 NCA 444R
SPEAKER
C2 NCA 38R 444U NCA A GND NCA
RTTURSIG
C1 NCA 36B 444T NCA B SIGRTBSSENS NCA
BRAKE
D1 NCA 444 444A NCA C +12V NCA
IGNITION
D9 NCA J1587+W
1587+
D10 NCA J1587­W SIDE SENSOR
1587­ UNIT
NCA GND
GND

EATON VORAD
EVT­200 9
39R NCA
ELECTRONIC
CONTROL UNIT

38R NCA 12

1
38A NCA
J1587+W

NCA J1587­W

39L NCA 3
NCA

NCA

NCA
3A
3B

DATA LINK
36B

36B

JUNCTION
BLOCK
(LEFT B
PILLAR)
ANTI­LOCK
2B

2A

BRAKES
SYSTEM 6
38L NCA

36A NCA 7
36B
NCA

28D NCA 2

EXTERIOR
LIGHTS
SYSTEM
1587+A

1587+A

36B
444R

444E
444N

444C

444D
444P

NCA 11
444G

444G
444F

GND1
444I

GND1
28D
39L
39R
NCA

NCA
3B NCA

10B NCA

NCA

E NCA

D NCA

C NCA

B NCA

A NCA

D NCA

C NCA

B NCA

A NCA

TURN SIGNAL
SWITCH
NCA
NCA

NCA
NCA
NCA

NCA
A

B
F

GND
COUANALOG
GND

COUANALOG
SPEAKER

LSTEERSNSR
COUCLK

RSTEERSNSR
+12V
1788 ­A

1788 +A

+12V

38L
38R

EXTERIOR
NCA

NCA

LIGHTS
STOP
SYSTEM
LIGHT
SWITCH
LEFT SIDE DRIVER DISPLAY UNIT STEERING SENSOR UNIT HEADLIGHTS HEADLIGHTS
CLUSTER SYSTEM SYSTEM

205964

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Fig 2: Collision Warning Circuit, Eaton Vorad EVT­300

HOT IN
ON OR START
MAIN
POWER
CIRCUIT BREAKER DISTRIBUTION
13 MODULE
10A

BDG

NCA 444

C3 NCA 444J1 444J1 NCA 4


POWER POWER
C9 NCA 444J2 444J2 NCA 3
GND DCRIN
C5 NCA 444J+ 444J+ NCA 2
VBUS+ VBUSPOS
C6 NCA 444J­ 444J­ NCA 1
VBUS­ VBUSNEG
C1 NCA 444
IGNITION
C2 NCA GND1 FRONT ANTENNA
POWER GND
NCA 38R
C15
NCA 444L
SIGNAL
C14 NCA 444A TO
GND EXTERIOR
C13 NCA 444U 38R NCA
SIGNAL LIGHTS
C12 NCA 444T (RF TURN
POWER
C7 NCA J1587+W SIGNAL)
1587+
C8 NCA J1587+W
1587­
D3 NCA 444E
POWER
D4 NCA 444P
GND
D5 NCA 444R
VBUSPOS
D6 NCA 444N
VBUSNEG
C9 NCA 36B
BRAKE
NCA GND
GND FRAME GND
444L NCA 4 SIGNAL

EATON VORAD 444M NCA 3


EVT­300 CPU GND

444K NCA 2
POWER

1
NOT USED

SIDE DISPLAY

444A NCA A GND NCA

444U NCA B SIGNAL NCA

444T NCA C +12V NCA

SIDE SENSOR
1587+W

1587+W
444N

444R

444P

444E
36B
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
36B
C

D
A

A
A

GND

POWER
VBUSNEG

VBUSPOS

1587+ 5A
1587­ 5B

OPTION STOP
CONNECTOR LIGHT
DRIVER DISPLAY VORAD DATA BUS
JUNCTION BLOCK

205966

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Fig 3: Low Voltage Disconnect Circuit

HOT AT
ALL TIMES
MAIN
LOW POWER
VOLTAGE DISTRIBUTION
V­SENSE DISCONNECT MODULE
FUSE GROUND
15A FUSE
15A

GND
NCA
GND
447B
NCA

NCA
NCA 447B
V­SENSE
NCA GND
GROUND
NCA 14B POWER
V­IN DISTRIBUTION
NCA 447J SYSTEM
WARNING BUZZER CTRL
NCA 14BS
V­OUT
NCA 14BS
LOW VOLTAGE
DISCONNECT MODULE
14BS

14BS

447J
NCA

NCA

NCA

POWER
DISTRIBUTION WARNING
SYSTEM BUZZER

205965

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WIPER/WASHER

Fig 1: Intermittent Wiper/Washer Circuit

CIRCUIT
BREAKER
15A

NCA
315
INTERMITTENT
WIPER &
WINDSHIELD
WIPER SWITCHES
NCA NCA

7 NCA NCA

3 NCA 315 315 NCA 87


317 NCA 87A
1 NCA 318
30
NCA

NCA
5 NCA 316
315

9 NCA 29A INTERIOR 315A NCA 85


LIGHTS
SYSTEM
10 NCA GND 86

WIPER SWITCH INTERMITTENT
(ON LEFT SIDE WIPER RELAY
("A" PANEL)
DASH PANEL)
316

318
317

315

315 NCA A BLU


GND NCA B BLK
NCA

NCA
NCA

NCA

315A NCA C YEL


320 NCA D RED
WIPER
MOTOR
INTERMITTENT
M WIPER/WASHER
SLIDER SWITCH
(ON DASH PENAL
BELOW WIPER SWITCH)
320 NCA
NCA

M
GND NCA

WASHER
MOTOR
281871

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Fig 2: Wiper/Washer Circuit

HOT IN ON
OR ACC
POWER
DISTRIBUTION
MODULE
LOW SPEED HIGH SPEED
WIPER RELAY RELAY
CIRCUIT
BREAKER
15A
30 87A 87 86 85 30 87A 87 86 85

SPRAGUE NB6 AD6 NB5 NE6 AE6 AD5


TRICO NB6 AD8 NB5 NE8 AE8 AD5

315H
315L

315
NCA

NCA
315A

NCA
315P
NCA

NCA
315B
NCA
3 NCA 315B
H

4 NCA 315A
L
1 NCA 315
12V
5 NCA 320
W

2 NCA 29A INTERIOR NCA LH­A9


ILL LIGHTS
SYSTEM
6 NCA INSTRUMENTATION
GND CONTROL UNIT
NCA
320

WIPER
SWITCH
320A
NCA

WASHER
NCA

PUMP
M

WASHER
315H

315C
315P
315L
NCA

NCA

NCA

NCA

NCA

NCA

LEVEL
D C E A B SENSOR
HIGH

GND
LOW

BLUE

12V

205946 WIPER MOTOR

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