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Fig 1: ACPU Circuit
IGNITION
POWER
FUSE DISTRIBUTION
10A GND MODULE
BUS
AF5 NA3
A/C
CLUTCH
THERMOSTAT
205804 LOW PRESSURE HIGH PRESSURE
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Fig 2: Automatic A/C Circuit (1 of 2)
HOT AT ALL TIMES HOT AT ALL TIMES
MAIN POWER
A/C CLUTCH DISTRIBUTION
RELAY MODULE
C1
B1
B2
A2
A1
F7
H
98
14
98
14
14
98N
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
97T
97T
97T NCA
LOW
97T NCA
HI
BINARY SWITCH
97T NCA
A11 NCA
A12 NCA
A18 NCA
B1 NCA
B2 NCA NCA
B3 NCA
B4 NCA
B6 NCA A GND A GND NCA
B7 NCA
CDTC SENSOR
B8 NCA 1587
B9 NCA 1587+
B11 NCA GND
B12 NCA 98
B19 NCA 97T
HVAC FRONT CONTROL
NCA GND
1
DIM +
GND1
1587+
1587
GND
98
NCA
NCA
NCA
NCA
NCA
10 NCA
1
2
3
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
B
A
6
5
4
3
1
6
5
4
3
1
6
5
4
3
1
6
1
3
4
+
CENTER M
CONSOLE
JUNCTION
BLOCK OVERRIDE SWITCH REC/DGA MODE STEPPER MIX STEPPER MOTOR
STEPPER MOTOR MOTOR MOTOR
205801
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Fig 3: Automatic A/C Circuit (2 of 2)
HOT AT HOT AT
ALL TIMES ALL TIMES
AUXILIARY POWER
MODULE
HVAC HVAC OPT HVAC
FUSE FUSE FUSE
30A 5A 10A
C
A
B
98G
98G
98N
NCA
NCA
NCA
A1 NCA
A2 NCA 98M
A3 NCA
A4 NCA
A5 NCA 98T
A6 NCA 98N
A7 NCA 1587
A8 NCA 1587+
B1 NCA 98G
B2 NCA GND
B3 NCA GND
B4 NCA
B5 NCA
B6 NCA
B7 NCA
B8 NCA
HVAC AUXILIARY
CONTROL UNIT
CDTC
SENSOR
GND
NCA
NCA GND
1
GND
NCA
GND
NCA
1587+
1587
GND
GND
GND
98M
98G
98N
98N
98T
GNDH
GNDF
GND
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
C
C
A
B
3
4
5
6
1
6
1
3
4
V1
M
205802
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Fig 4: Auxiliary A/C Circuit
THERMISTER
AUXILIARY HVAC UNIT
POWER
DISTRIBUTION
SYSTEM
281869
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Fig 5: CDTC Circuit
FLP2
A/C MINI
THERMOSTAT FRONT
BLOWER SPEED SWITCH SWITCH
CONTROL
HEAD
E A B C D F 1 2 C B A
NCA NCA NCA NCA NCA NCA NCA NCA NCA NCA NCA
98 98A 98B 98C 98D 98T 98T 97A COLD COM HOT
POWER
DISTRIBUTION NCA 98
SYSTEM
D
C NCA 98A
NCA C
A NCA 98B
COLD NCA B
D NCA 98C
98 NCA G
B NCA
CN3 GND NCA A
NCA
338W NCA E
B NCA
NCA F
M
A NCA TEMPERATURE
CONTROLLER
CN2
BLOWER NCA 97A
SCROLL
ENGINE
CONTROLS
SYSTEM
B A
98F 98D 98F GND
NCA NCA NCA NCA
A B C D
205803
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ANTILOCK BRAKES
Fig 1: Antilock Brakes Circuit, Bendix
HOT AT HOT AT HOT IN
ALL TIMES ALL TIMES IGNITION ON
AUXILIARY
POWER
CONSTANT PWR CONSTANT PWR IGN PWR DISTRIBUTION
CIRCUIT CIRCUIT CIRCUIT MODULE
BREAKER BREAKER BREAKER
15A 15A 10A
NCA
376B
NCA
376A
NCA
376C*
NCA 376T
NCA
376A*
376C** NCA
376A* NCA 30
A1 NCA GND6
A2 NCA GND5 NCA 87A
A3 NCA GND4 NCA GND1
B1 NCA 376C***
B2 NCA 1922+A ENGINE
B3 NCA 1922A DIAGNOSTIC 376A** NCA 87
C1 NCA 378RF CONNECTOR
WABCO
CABLE
377RR+
377RF+
377LR+
377LF+
377RR
377RF
377LR
377LF
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
378RRO
378LRO
378RR
378RRI
378LR
378LRI
378T+
378T
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
BRN
BRN
BRN
BRN
BLK
BLK
BLK
BLK
C
C
B
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Fig 2: Antilock Brakes Circuit, Eaton
IGNITION HOT AT HOT AT (OPTIONAL) HOT AT
POWER ALL TIMES ALL TIMES ABS TRAILER ALL TIMES
AUXILIARY CONNECTOR POWER
ABS ABS ABS POWER 5 4 3 2 1 ABS DISTRIBUTION
IGNITION BATT 2 BATT 1 MODULE TRAILER MODULE
YEL/BLU
BRN
BRN/BLU
RED
RED/WHT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
BREAKER BREAKER BREAKER BREAKER
10A 15A 15A 30A
5B NCA 376T
LCO
2C
4A
2A
NCA
NCA
NCA
ATC NORM/SPIN
376C
376C
NCA
NCA
NCA
376B
NCA
376A
NCA
376E
SWITCH
NCA 376D ABS CHECK
SWITCH
30 NCA 1922+A GND3 NCA A
GND3 NCA
31 NCA 1922A
376L NCA A
ELECTRONIC ENGINE 376L NCA
BULKHEAD CONNECTOR
GNDE
IGN SPLY 1708+A
8 NCA 376B
B
+12V SPLY
9 NCA 376A DATA LINK 376S NCA B4 WHEEL SPIN
+12V SPLY
NCA
10 NCA GND3 JUNCTION WARN LT
GND BLOCK
11 NCA GND2 NCA GNDE NCA GNDE ABS WARNING
GND
12 NCA GND1 NCA GNDE LIGHTS/CLUSTER
B
GND ABS
13 NCA 1587 GROUND BLU 2
J1587 D/L LH OUT
14 NCA 1587+
J1587 D/L+
15 BRN 3
LH IN
16 NCA 376S
WHL SPIN LT
17 NCA 376R RETARDER INTERRUPT GRN/YEL 1
RETARDER INTERRUPT SIG LH GND
18 NCA 376L CONNECTOR (OPTIONAL)
TRCTR ABS IND LT SIG LEFT FORWARD
A
VALVE
1 NCA 378LFO
LEFT FWD VALVE, OUT
2 NCA 378LFI 378 NCA
LEFT FWD VALVE, IN
3 NCA 378LF
LEFT FWD VALVE, GND
STOP LIGHT
SWITCH
4 NCA 377LF+
LEFT FWD SENSOR, HI
5 NCA 377LF
LEFT FWD SENSOR, LO
6 NCA 376J NCA 378
(EATON ABS) STOP LT SIG
B
1
2
3
4 NCA 377RF+
RIGHT FWD SENSOR, HI
5 NCA 377RF
RIGHT FWD SENSOR, LO
6
7 NCA 378RFO
RIGHT FWD VALVE, OUT
8 NCA 378RFI
RIGHT FWD VALVE, IN
9 NCA 378RF
RIGHT FWD VALVE, GND
C
1 NCA 378LRO
LEFT REAR VALVE, OUT
2 NCA 378LRI
LEFT REAR VALVE, IN
3 NCA 378LR
LEFT REAR VALVE, GND
4 NCA 378T
ATC VALVE GND
5 NCA 377LR+
LEFT REAR SENSOR, HI
6 NCA 377LR
LEFT REAR SENSOR, LO
7 NCA 378T+
ATC VALVE PWR
8 NCA 377RR+
RIGHT REAR SENSOR, HI
9 NCA 377RR
RIGHT REAR SENSOR, LO
10 NCA 378RRO
RIGHT REAR VALVE, OUT
11 NCA 378RRI
RIGHT REAR VALVE, IN
12 NCA 378RR
RIGHT REAR VALVE, GND
13
14
15
D
378RRO
378RFO
ABS ECU
377RR+
377RF+
378LRO
377LR+
377LF+
377RR
378RR
378RF
377RF
378RRI
378RFI
377LR
378LR
377LF
378LRI
378T+
378T
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
BRN
BRN
BRN
BRN
BLK
BLK
BLK
BLK
GRN/YEL
B
B
A
A
GRN/YEL
GRN/YEL
BRN
BLU
BRN
BRN
BRN
BLU
BLU
BLK
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
2
LO
HI
LH GND
LH IN
RH GND
RH IN
LH OUT
RH OUT
RH GND
RH IN
RH OUT
ATC VALVE
RIGHT REAR LEFT REAR
RIGHT REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT FRONT
WHEEL SPEED WHEEL SPEED COMB SOLENOID VALVE ABS VALVE WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
205924
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Fig 3: Antilock Brakes Circuit, Rockwell WABCO
IGNITION HOT AT HOT AT (OPTIONAL) HOT AT
POWER ALL TIMES ALL TIMES ABS TRAILER ALL TIMES
AUXILIARY CONNECTOR POWER
ABS ABS ABS POWER 5 4 3 2 1 ABS DISTRIBUTION
IGNITION BATT 2 BATT 1 MODULE TRAILER MODULE
YEL/BLU
BRN
BRN/BLU
RED
RED/WHT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
BREAKER BREAKER BREAKER BREAKER
10A 15A 15A 30A
5B NCA 376T
LCO
2C
4A
2A
NCA
NCA
NCA
ATC NORM/SPIN
376C
376C
NCA
NCA
NCA
376B
NCA
376A
NCA
376E
SWITCH
NCA 376D ABS CHECK
SWITCH
30 NCA 1922+A GND3 NCA A
GND3 NCA
31 NCA 1922A
376L NCA A
ELECTRONIC ENGINE 376L NCA
BULKHEAD CONNECTOR
GNDE
IGN SPLY 1708+A
8 NCA 376B
B
+12V SPLY
9 NCA 376A DATA LINK 376S NCA B4 WHEEL SPIN
+12V SPLY
NCA
10 NCA GND3 JUNCTION WARN LT
GND BLOCK
11 NCA GND2 NCA GNDE NCA GNDE ABS WARNING
GND
12 NCA GND1 NCA GNDE LIGHTS/CLUSTER
B
GND ABS
13 NCA 1587 GROUND BLU 2
J1587 D/L LH OUT
14 NCA 1587+
J1587 D/L+
15 BRN 3
LH IN
16 NCA 376S
WHL SPIN LT
17 NCA 376R RETARDER INTERRUPT GRN/YEL 1
RETARDER INTERRUPT SIG LH GND
18 NCA 376L CONNECTOR (OPTIONAL)
TRCTR ABS IND LT SIG LEFT FORWARD
A
VALVE
1 NCA 378LFO
LEFT FWD VALVE, OUT
2 NCA 378LFI 378 NCA
LEFT FWD VALVE, IN
3 NCA 378LF
LEFT FWD VALVE, GND
STOP LIGHT
SWITCH
4 NCA 377LF+
LEFT FWD SENSOR, HI
5 NCA 377LF
LEFT FWD SENSOR, LO
6 NCA 376J NCA 378
(EATON ABS) STOP LT SIG
B
1
2
3
4 NCA 377RF+
RIGHT FWD SENSOR, HI
5 NCA 377RF
RIGHT FWD SENSOR, LO
6
7 NCA 378RFO
RIGHT FWD VALVE, OUT
8 NCA 378RFI
RIGHT FWD VALVE, IN
9 NCA 378RF
RIGHT FWD VALVE, GND
C
1 NCA 378LRO
LEFT REAR VALVE, OUT
2 NCA 378LRI
LEFT REAR VALVE, IN
3 NCA 378LR
LEFT REAR VALVE, GND
4 NCA 378T
ATC VALVE GND
5 NCA 377LR+
LEFT REAR SENSOR, HI
6 NCA 377LR
LEFT REAR SENSOR, LO
7 NCA 378T+
ATC VALVE PWR
8 NCA 377RR+
RIGHT REAR SENSOR, HI
9 NCA 377RR
RIGHT REAR SENSOR, LO
10 NCA 378RRO
RIGHT REAR VALVE, OUT
11 NCA 378RRI
RIGHT REAR VALVE, IN
12 NCA 378RR
RIGHT REAR VALVE, GND
13
14
15
D
378RRO
378RFO
ABS ECU
377RR+
377RF+
378LRO
377LR+
377LF+
377RR
378RR
378RF
377RF
378RRI
378RFI
377LR
378LR
377LF
378LRI
378T+
378T
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
BRN
BRN
BRN
BRN
BLK
BLK
BLK
BLK
GRN/YEL
B
B
A
A
GRN/YEL
GRN/YEL
BRN
BLU
BRN
BRN
BRN
BLU
BLU
BLK
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
2
LO
HI
LH GND
LH IN
RH GND
RH IN
LH OUT
RH OUT
RH GND
RH IN
RH OUT
ATC VALVE
RIGHT REAR LEFT REAR
RIGHT REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT FRONT
WHEEL SPEED WHEEL SPEED COMB SOLENOID VALVE ABS VALVE WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
205924
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ANTITHEFT
Fig 1: Antitheft Circuit
SECURITY
LED
2 NCA GND
SECURITY SWITCHES
1 NCA GND
SLEEPER CAB
A2
G
C
H
B
A
B
A
A
F
2 NCA GND2 A5
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1 NCA GND NCA GND A8
LED+
LED
EE0
EE0
EF0
443
443
46
EFO
81C
81C
D439B
D439A
46X
B2
2 NCA GND2 NCA GND2
NCA
B5
1 B9
GND
2
3 NCA GND3 185 NCA D2
4 NCA GND2
5 NCA UNLOCK 46X NCA C1
6
7 46XY NCA D3
8 NCA LOCK
9 NCA LED+ 46AA NCA C3
10
11 GND NCA D1
12 NCA GND
RELAY 6
13 NCA FLASHER
14 NCA D439B 185 NCA D5
15 NCA D439A
16 NCA GND4 46 NCA C4
17
18 46A NCA C6
19 NCA LED
20 GND NCA D4
21 NCA 81C
RELAY 5
22
23 EF0 NCA D8
24
NCA
25 46XY NCA C7
26 NCA EE GND
185 NCA C9
SECURITY SYSTEM
ELECTRONIC
GND NCA D7
CONTROL MODULE
NCA
RELAY 4
A NCA GND4 NCA GND
GND NCA B3
GND
RELAY 1
B NCA 46AA
NCA GND
EE NCA B6
NCA
SECURITY
HARNESS
CONNECTORS 41 NCA A4
GND
INTERIOR
LIGHTS
NCA
RELAY 2
443AA
443BB
ROCKWELL D6
443B
443A
443B
443A
24A
24A
RELAY MODULE
GND
A NCA
B NCA
B NCA
A NCA
B NCA
A NCA
B NCA
A NCA
D9
PDM RELAY MODULE
MAIN SECURITY RIGHT DOOR LEFT DOOR BULKHEAD
HARNESS HARNESS HARNESS SECURITY
MATING MATING MATING HARNESS
CONNECTOR CONNECTOR CONNECTOR CONNECTOR
205960
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Fig 1: Computer Data Lines Circuit, ICU1
1587C NCA B3
LEFT ICU
INSTRUMENTATION
NCA 1587+C CONTROL UNIT
NCA 1587C
NCA 1587+E
NCA 1587E
NCA 1587+P
NCA 1587P
NCA 1587+ 1587+E NCA N27 NCA 27
NCA 1587
NCA 1587+J 1587E NCA N08 NCA 8
NCA 1587J
ENGINE ECU
DATA LINK
JUNCTION 1587+P NCA A
BPANEL
1587P NCA B
ACPU ECU
1587+ NCA
1587 NCA
NCA 1587
NCA 1587+
NCA 1587
NCA 1587+A
NCA 1587A
NCA 1587
NCA 1587+
NCA 1587+L
1587+A
1587A
NCA 1587L
NCA
NCA
1587+
1587+
1587+
1587
1587
1587
NCA
A6 NCA
NCA
NCA
NCA
NCA
NCA
NCA
DATA LINK
P113
P114
JUNCTION
A5
B
A
BPILLAR
DIAGNOSTIC
CONNECTOR
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Fig 2: Computer Data Lines Circuit, ICU2L, ICU2M, ICU3
1587C NCA B3
LEFT ICU
NCA 1587+C
NCA 1587C 1587C A5
NCA
RIGHT ICU
NCA 1587C
NCA 1587+C 1587+C NCA A4
RIGHT ICU
NCA 1587+E
NCA 1587E
INSTRUMENTATION
NCA 1587+P CONTROL UNIT
NCA 1587P
NCA 1587+ 1587+E NCA N27 NCA 27
NCA 1587
NCA 1587+J 1587E NCA N08 NCA 8
NCA 1587J
ENGINE ECU
DATA LINK
JUNCTION 1587+P NCA A
BPANEL
1587P NCA B
ACPU ECU
1587+ NCA
1587 NCA
NCA 1587
NCA 1587+
NCA 1587
NCA 1587+A
NCA 1587A
NCA 1587
NCA 1587+
NCA 1587+L
1587+A
1587A
NCA 1587L
NCA
NCA
1587+
1587+
1587+
1587
1587
1587
NCA
A6 NCA
NCA
NCA
NCA
NCA
NCA
NCA
DATA LINK
P113
P114
JUNCTION
A5
B
A
BPILLAR
DIAGNOSTIC
CONNECTOR
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CRUISE CONTROL
Fig 1: Cruise Control Circuit, Caterpillar
HOT IN HOT AT
IGNITION ALL TIMES
POWER
IGN IGNITION
DISTRIBUTION SWITCH
CONTROLLED IGN FUSE
MODULE
CB 10A
15A
A
AC1
A6
B J1587 NCA B
C987
52
DIAGNOSTIC
NCA
NCA
NCA
NCA
A J1587+ NCA A
CONNECTOR
J1587+ NCA A
52
C715
J1587 NCA B
A NCA C993
JUNCTION BLOCK
A NCA C992
J1587 NCA B3
SERVICE BRAKE J1587 BUS
J1587+ NCA B10
C/O SWITCH J1587 BUS
(MAIN AIR J1587E NCA B2
J1587 BUS
JUNCTION BLOCK) J1587+E NCA A11
J1587 BUS
B NCA C993
ENGINE
C NCA C986 C659 NCA C16
PROTECTION
A NCA C985 LAMP
(RED)
THROTTLE POSITION C799 NCA C15 CHK ENGINE
SENSOR LAMP
(ON THROTTLE (YEL)
PEDAL)
INSTRUMENT CLUSTER
GND NCA
CYL HD SWITCH LIGHT
GND STUD GROUND
LOW COOLANT
LEVEL PROBE GND NCA 8
C978 NCA 1
BLK A NCA C784
C979 NCA 3
C978
C979
C993
C977
C993
C979
C978
VEHICLE
SPEED
SENSOR
F NCA J1922 7
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
DATA LINK
E NCA J1922+
CONNECTOR
C993
NCA
D
C
B
CRUISE 9 RESUME
CONTROL
ENGINE BRAKE
C977
C993
SWITCH
CONNECTOR CRUISE SET/RESUME SWITCH
(IF EQUIPPED)
(AUX SWITCH PANEL)
NCA
NCA
PAUSE
PAUSE
C
A
B
COM
RES
SET
WHT
RED
BLK
D
A
SHIFTER
CRUISE CONTROL
CLUTCH SWITCH
205815
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Fig 2: Cruise Control Circuit, Cummins
HOT IN HOT AT HOT AT
IGNITION ALL TIMES ALL TIMES
POWER B J1587 NCA B
IGN
DISTRIBUTION DIAGNOSTIC
CONTROLLED FUSE FUSE A J1587+ NCA A
MODULE CONNECTOR
CB 15A 15A
10A
J1587+ NCA A
B
AC1
J1587 NCA
(MAIN AIR
NC26
NC20
NC22
NCA
NCA
NCA
JUNCTION BLOCK) JUNCTION BLOCK
SERVICE BRAKE
J1587 NCA B3
C/O SWITCH J1587 BUS
A NCA N10 J1587+ NCA B10
J1587 BUS
J1587E NCA B2
J1587 BUS
J1587+E NCA A11
J1587 BUS
A NCA N13
N16 NCA C14 STOP ENG IND
(RED)
VEHICLE IDLE INC/DEC SWITCH
SPEED (LEFT SWITCH PANEL)
SENSOR
N04
N12
N22
N10
N04
N10
N22
N12
7
F NCA J1922 GND NCA 8
DATA LINK
E NCA J1922+ 9 RESUME
CONNECTOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
29A NCA 10
D
C
B
CRUISE SET
CONTROL N12 NCA 1 SET
SWITCH
(IF EQUIPPED)
N22 NCA 3 RESUME
N04
PAUSE
A NCA
C NCA
COM
RES
SET
CRUISE SET/RESUME SWITCH
B
(AUX SWITCH PANEL)
D
A
SHIFTER
WHT
RED
NCA
BLK
N10
ENGINE BRAKE
CONNECTOR
CRUISE CONTROL
205816 CLUTCH SWITCH
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Fig 3: Cruise Control Circuit, Detroit Diesel
HOT IN HOT AT HOT IN
IGNITION ALL TIMES IGNITION
POWER B J1587 NCA B
IGN
DISTRIBUTION DIAGNOSTIC
CONTROLLED FUSE A J1587+ NCA A
MODULE CONNECTOR
CB 15A
10A
J1587+ NCA A
B
AC1
J1587 NCA
A
(MAIN AIR
D439
D240
81C
NCA
NCA
NCA
JUNCTION BLOCK) JUNCTION BLOCK
SERVICE BRAKE
CUTOUT SWITCH
A NCA D953
J1587 NCA B3
J1587 BUS
J1587+ NCA B10
J1587 BUS
A NCA D543 J1587E NCA B2
J1587 BUS
J1587+E NCA A11
J1587 BUS
A NCA D510
C NCA D916 D419 NCA C15 CHK ENGINE
(YEL)
NCA
B NCA D952 D509 NCA C16 ENGINE
PROTECTION
NCA
(RED)
REMOTE TPS
INSTRUMENT CLUSTER
C NCA (LEFT CLUSTER)
A NCA
B NCA D417 81C NCA 9
THROTTLE POSITION SENSOR 7
(ON THROTTLE PEDAL) 29A NCA 10
D2 NCA D417
TPS SIG
A3 NCA D916 8
TPS +5V DC
C3 NCA D952 D953 NCA 2
TPS GND
D1 NCA D510
PTO/VSG
G2 NCA D543 D544 NCA 3
SERVICE BRAKE SW
B3 NCA D439
IGN INPUT
30PIN CONN
C NCA D439 GND NCA 6
IGN INPUT
COMM CONN
5
B NCA D151
INJECTOR GND
A NCA D240 NCA D240 CRUISE ON/OFF SWITCH
ECM POWER (AUX SWITCH PANEL)
C NCA D241
ECM POWER
ECM POWER CONN
29A NCA INTERIOR
C1 NCA D901 NCA J1587E LIGHTS SYSTEM
J1587 DATA LINK
C2 NCA D900 NCA J1587+E
J1587+ DATA LINK
F2 NCA D544 GND NCA
CRUISE ENABLE SWITCH
B1 NCA D419 GROUND
CHECK ENG LAMP
B2 NCA D509
S/D LAMP
J1 NCA D541
SET/ACCEL
G3 NCA D545
RESUME/COAST
G1 NCA D528 9
DIAG REQ S/D O/R
J2 NCA D531 29A NCA 10
CLUTCH SWITCH
H2 NCA D524 GND NCA 8
PARK BRAKE
E3 NCA D557
VEHICLE SPEED ()
E2 NCA D556 7
VEHICLE SPEED (+) 2
30PIN CONN D953 NCA
E NCA D150 D528 NCA 3
INJECTOR GROUND
D NCA D150 NCA NCA
ECM GROUND
ECM POWER CONN 1
A NCA D800
J1922+
B NCA D801 NCA D953 ENGINE
D150
DIAGNOSTIC REQUEST
NCA
J1922 CONTROLS
COMM CONN & S/D OVERRIDE
SYSTEM (LEFT SWITCH PANEL)
ENGINE CONTROL MODULE
D541
D545
D953
D531
D953
D545
D541
NCA
NCA
NCA
NCA
NCA
NCA
NCA
C
B
D953
PAUSE
PAUSE
A NCA
C NCA
COM
RES
SET
D524
D953
A NCA
A NCA
D953
D
A
SHIFTER
WHT
RED
BLK
NCA
PARK BRAKE SENSOR
CUTOUT SWITCH COMMON TAP
(MAIN AIR (OPTIONAL)
CRUISE CONTROL
205817 JUNCTION BLOCK) CLUTCH SWITCH
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Fig 4: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Eaton (1 of 2)
HOT AT CRUISE ON/OFF SWITCH
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A
A
B
NCA
NCA
439C
NCA
81C
81C
C NCA 440C*
10
5
A NCA 440C
440
GND3
81C
29AC
440D
NCA
NCA
NCA
NCA
NCA
B
CLUTCH SWITCH
81C NCA
1
1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P 440P NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587E (OR J1587) B CONNECTOR 431D NCA D
J1587
19 NCA J1939+ 2 431B NCA B
NCA
439A
J1939+
20 DIAGNOSTIC 439A NCA C
21 NCA J1939 4 CONNECTOR GND NCA GND NCA A
J1939 ENGINE
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA
30 NCA A
NCA 439D+
439S+
41 NCA 439L+
43 NCA 439L+
NCA 439D
439S
40 NCA 472M
NCA 439C
NCA 439C
12 NCA 472H
15 NCA 439A
11 NCA 472K
NCA
NCA
42 NCA 472L
51 NCA 472J
17PIN CONN
55PIN CONN
VEHICLE CONTROL UNIT
A
30G NCA B
2
1
9
6
5
472H
440Y
472K
439L
439L
472J
BLK
BLK
440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW
TRANSMISSION
472M
120B
472L
30G
12D
97C
30
TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA
SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G
G
C
D
C
D
A
B
A
B
E
F
FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
205818 ENGINE CONTROL MODULE
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Fig 5: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Eaton (2 of 2)
FAN SWITCH
SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM
C
A
B
9
10
NCA
NCA
NCA
GND2
440
GND4
81C
NCA
NCA
29AB
NCA
NCA
NCA
NCA
NCA
NCA
29AF
29AF
440Z
440
440
440
NCA 81C
1
STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A
11 INSTRUMENT CLUSTER
440P NCA B
NCA 440F
440
22 SYSTEM
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D
25
NCA 440C* NCA 3
26
NCA
27
NCA 120D 440
28
NCA
440
SHUTDOWN O/R
36G
36G
GND
NCA
NCA
NCA
NCA
NCA
NCA
440B
NCA
NCA
NCA
36G
36G
440
439N
440D
NCA
NCA
440K
NCA
NCA
NCA
440K
NCA
NCA
NCA
NCA
440E
NCA
NCA
NCA
440F
440L
440J
440J
87
86
85
30
87A
440
440
440
B NCA
A NCA
36G
36
27
13
12
D
E
A
F
ENGINE SERVICE
FRONTWALL BRAKE
CONNECTOR SWITCH
205819
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Fig 6: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Meritor (1 of 2)
CRUISE ON/OFF SWITCH
HOT AT
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A
A
B
NCA
NCA
439C
NCA
81C
81C
C NCA 440C*
1
2
4
9
10
5
A NCA 440C
440
GND3
440D
81C
29AC
NCA
NCA
NCA
NCA
NCA
B
CLUTCH SWITCH
81C NCA
1
1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P 440P NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587E (OR J1587) B CONNECTOR 431D NCA D
J1587
19 NCA J1939+ 2 431B NCA B
NCA
439A
J1939+
20 DIAGNOSTIC 439A NCA C
CONNECTOR
21 NCA J1939 4 ENGINE GND NCA GND NCA A
J1939
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA
41 NCA 439L+
43 NCA 439L+
30 NCA
NCA 439D
A
439S
40 NCA 472M
NCA 439C
NCA 439C
12 NCA 472H
15 NCA 439A
11 NCA 472K
NCA
NCA
42 NCA 472L
51 NCA 472J
17PIN CONN
55PIN CONN
VEHICLE CONTROL UNIT
B
A
30G NCA B
2
1
9
6
5
472H
440Y
472K
439L
439L
472J
BLK
BLK
440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW
TRANSMISSION
472M
120B
472L
30G
12D
97C
30
TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA
SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G
G
C
D
C
D
A
B
A
B
E
F
FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
207746 ENGINE CONTROL MODULE
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Fig 7: Cruise Control Circuit, Mercedes Benz W/ Shift and Cruise Meritor (2 of 2)
FAN SWITCH
SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM
C
B
A
1
2
10
4
9
NCA
NCA
NCA
GND2
440
GND4
81C
29AB
NCA
NCA
NCA
29AF
NCA
NCA
29AF
NCA
NCA
NCA
440Z
440
440
440
NCA 81C
1
STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A INSTRUMENT CLUSTER
11
NCA 440F
440
SYSTEM
22
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D NCA 440
25
NCA 440C* NCA 3
26
NCA
2
NCA
440E
NCA
440F
27
NCA 120D 440
28
SHUTDOWN O/R
NCA
440
36G
36G
GND
NCA
NCA
NCA
NCA
NCA
NCA
440B
NCA
NCA
NCA
36G
36G
440
440C*
120D
NCA
NCA
NCA
NCA
NCA
440E
NCA
NCA
NCA
NCA
440F
440L
30
87
86
85
12D
87A
440
440
440
B NCA
A NCA
36G
36
C
D
B
207747
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Fig 8: Cruise Control Circuit, Mercedes Benz W/O Shift and Cruise (1 of 2)
CRUISE ON/OFF SWITCH
HOT AT
ALL TIMES IGNITION
POWER
CIRCUIT DISTRIBUTION
BREAKER MODULE
15A
A
B
NCA
NCA
439C
NCA
81C
81C
C NCA 440C*
1
2
4
9
10
5
A NCA 440C
440
GND3
440D
81C
29AC
NCA
NCA
NCA
NCA
NCA
B
CLUTCH SWITCH
81C NCA
1
1
2 NCA 440C
CLUTCH
3 NCA 440G 440 NCA
IDLE VALID 5V GND 2
4 NCA 440E
CC SET/COAST
5 NCA 440F GND3 NCA
CC RESUME/ACCEL 3
6 NCA 440D
CC ON/OFF SWITCH
7
8 29AC NCA
4
9
10 440E NCA
5
11
12 440F NCA
6
13 NCA 440U 440U NCA
SHUT DOWN OVERRIDE 7
14 NCA 440Y
A/C STATUS
15 NCA 440Z 440Z NCA
FAN OVERRIDE 8
16
17
18
VC3
440H NCA
POWER 9
1 NCA 439B DISTRIBUTION
UN SW BAT+ POWER
2 NCA 439A SYSTEM NCA 439A 431C NCA
SWITCHED BATT + DISTRIBUTION 10
3 NCA 440 SYSTEM
SENSOR COMMON
4
5 NCA 440H
STOP ENG
6 NCA 440A 440A NCA
CHECK ENG 11
7 NCA 431C
PREHTR IND LP SIG
8 440G NCA
12
9 NCA 440P+ 440P+ NCA
TPS PWR 13
10
11 NCA 440T 440T NCA
TPS SIGNAL 14
12 NCA 440V1 440V1 NCA
IDLE VALIDATE SW1 15
13 NCA 440V2 440V2 NCA
IDLE VALIDATE SW2 16
14 NCA 440P 440P NCA
TPS SENSOR COMMON 17
15 NCA 440B 440P NCA
SERVICE BRAKE 18
16 AIR INTAKE
17 NCA 1587+E (OR J1587+) A HEATER
J1587+ DATA LINK
18 NCA 1587E (OR J1587) B CONNECTOR 431D NCA D
J1587
19 NCA J1939+ 2 431B NCA B
NCA
439A
J1939+
20 DIAGNOSTIC 439A NCA C
CONNECTOR
21 NCA J1939 4 ENGINE GND NCA GND NCA A
J1939
VC1 BLOCK
440D NCA
19
1 NCA 439N 439N NCA
TRANS SW NEUTRAL 20
2 440L NCA
21
3 NCA 439S+ 440F NCA
VSS SIGNAL 22
4 NCA 439S 440E NCA
VSS GND 23
5 440 NCA
24
6 12D NCA
25
7 NCA 440L 440C* NCA
COOLANT LEVEL 26
8 440 NCA
27
9 NCA 431D 120D NCA
FLAME STRT FUEL VLV 28
10 NCA 431B GND NCA A
GRID HTR/FLAME STRT
11
12
439C
NCA
41 NCA 439L+
43 NCA 439L+
30 NCA
NCA 439D
A
439S
40 NCA 472M
NCA 439C
NCA 439C
12 NCA 472H
15 NCA 439A
11 NCA 472K
NCA
NCA
42 NCA 472L
51 NCA 472J
17PIN CONN
55PIN CONN
VEHICLE CONTROL UNIT
B
A
30G NCA B
2
1
9
6
5
472H
440Y
472K
439L
439L
472J
BLK
BLK
440
VCU/PDU CAN HIGH
ECU GND
ECU GND
BAT POWER
BAT POWER
IGN PWR
VCU/PDU CAN LOW
TRANSMISSION
472M
120B
472L
30G
12D
97C
30
TEMPERATURE
NCA
NCA
NCA
NCA
NCA
NCA
NCA
SENSOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
G
G
C
D
C
D
A
B
A
B
E
F
FRONTWALL FRONTWALL
HARNESS HARNESS
VEHICLE
CONNECTOR
SPEED SENSOR
207740 ENGINE CONTROL MODULE
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Fig 9: Cruise Control Circuit, Mercedes Benz W/O Shift and Cruise (2 of 2)
FAN SWITCH
SENSOR
COMMON
ON OFF SPLICE PACK
INTERIOR
LIGHTS
SYSTEM
C
B
A
1
2
10
4
9
NCA
NCA
NCA
GND2
440
GND4
81C
29AB
NCA
NCA
NCA
29AF
NCA
NCA
29AF
NCA
NCA
NCA
440Z
440
440
440
NCA 81C
1
STOP ENGINE IND
NCA 440H 440H NCA C14
9
LC2
GRID HEATER IND
NCA 431C 431C NCA C6
10
LC1
CHK ENGINE IND
440A NCA C15
LC2
NCA 440A INSTRUMENT CLUSTER
11
440P NCA B
THROTTLE PEDAL
7
9
NCA 440D
19
NCA 439N RESUME
20 INTERIOR
NCA 440L 29AE NCA 10
21 LIGHTS
NCA
NCA 440F
440
SYSTEM
22
NCA 440E GND5 NCA 8 SET
23
NCA 440 1
24
NCA 12D
25
NCA 440C* NCA 3
26
NCA
2
27
NCA 120D 440
28
SHUTDOWN O/R
NCA
440
36G
36G
GND
NCA
NCA
NCA
NCA
NCA
NCA
440B
NCA
NCA
NCA
36G
36G
440
439N
440D
120D
NCA
440E
NCA
NCA
NCA
NCA
NCA
NCA
NCA
440F
440L
30
87
86
85
12D
87A
440
B NCA
A NCA
36G
36
27
A
3
ENGINE SERVICE
FRONTWALL BRAKE
CONNECTOR SWITCH
207741
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ELECTRONIC SUSPENSION
Fig 1: Electronic Suspension Circuit
HOT AT
ALL TIMES IGNITION
ECAS SYSTEM FAIL ECAS AUTO LOAD
INDICATOR LIGHT TRANSFER OFF
CONSTANT IGN SUPPLIED (RED LENS) INDICATOR LIGHT
PWR CB CB (CENTER GAUGE PANEL) (AMBER LENS)
15A 500MA (CENTER GAUGE PANEL)
BLK
BLK
BLK
BLK
434
81C
NCA
NCA
NCA B
NCA B
NCA A
NCA A
81C
GND
434C
434B
NCA
NCA 81C
81C
81C
NCA
NCA
NCA 434A
STOPLIGHT
SWITCH
(AIR/OIL
JUNCTION
BLOCK)
1 NCA 434
2 NCA J1587+ NCA A
3 DIAGNOSTIC
4 NCA J1587 NCA B CONNECTOR
5
6
7 NCA 434A
8
9 NCA 81C
10
11
12
13 NCA 434F
14 434F NCA 3
15 NCA 434G 434G NCA 2
16 NCA 434M 434H NCA 1
17 NCA 434N GND NCA 4
18
19 SOLENOID
20 NCA 434K VALVE
21 NCA 434E 81C NCA E
22 NCA 434L
23 434M NCA B
24
25 NCA 434J X12 NCA A
26
27 NCA GND C
28
29 D
30 NCA 434H
31 434C NCA F
32
33 NCA 434B ECAS AUTO LOAD
34 TRANSFER ON/OFF SWITCH
(SWITCH PANEL)
35 NCA 434D
ECAS ECU
3 NCA 434D
CLOCK
4 NCA 434E
DATA
1 NCA 81C
IGN PWR
2 NCA GND
GND
HAND CONTROL
RECEPTACLE ASSY
434N
GND
GND
434J
434K
434L
GND
NCA
NCA
X12
B NCA
C NCA
NCA
NCA
NCA
NCA
NCA
2 1
12
A
DISTANCE ABS ECU
SPEED SIGNAL
LOAD TRANSFER SENSOR
SENDER
MOMENTARYON
SWITCH
(SWITCH PANEL)
205997
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ENGINE ACCESSORIES
Fig 1: Engine Brake Circuit
INTERIOR LIGHTS
SYSTEM 81C NCA 9 NCA
(INSTRUMENT
ILLUMINATION)
7 NCA NCA
CATERPILLAR
5 NCA NCA
DETROIT DETROIT 6 NCA NCA
DIESEL CATERPILLAR DIESEL
ENGINE
CONTROL 4 NCA NCA
MODULE
ENGINE BRAKE
SWITCH
205998
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Fig 2: Low Coolant Level Circuit, W/ Cummins or Caterpillar Engines
NCA C997
CATERPILLAR
ENGINES NCA C983
NCA C993
L+5V NCA A NCA C984 CATERPILLAR
ENGINE
HARNESS
A NCA PROB
B NCA LNOR LNOR NCA C NCA C971
C NCA LGND LGND NCA A NCA C745
D NCA LLOW LLOW NCA B
E NCA L+5V
A NCA PROB
B NCA LGND NCA NA18
NCA NA13
LCL PROBE NCA NA09 CUMMINS
ENGINE
CUMMINS HARNESS
ENGINES
NCA NA08
NCA NC07
205407
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Fig 3: Low Coolant Level Circuit, W/ Detroit Diesel Engines
205413
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ENGINE PERFORMANCE
For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.
EXTERIOR LIGHTS
Fig 1: Backup Lamps Circuit
HOT IN ON
POWER
BACKUP DISTRIBUTION
10A MODULE
NF5
NCA 120
BACKUP
LAMP
SWITCH
NCA 120B
BACKUP BACKUP
LAMP LAMP
NCA NCA
207588
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Fig 2: Exterior Lamps Circuit
HOT AT ALL TIMES HOT AT ALL TIMES HOT IN ON & ACC HOT AT ALL TIMES HOT AT ALL TIMES HOT AT ALL TIMES
POWER
FLASHER DISTRIBUTION
UNIT TURN SIGNAL STOPLIGHT TRAILER ACC TRAILER TRACTOR LEFT MODULE
CIRCUIT CIRCUIT MRKR POWER MRKR TAIL HEADLIGHT
BREAKER BREAKER TAIL BREAKER BREAKER BREAKER BREAKER
20A 25A 30A 15A 30A 15A 15A
AF2 AA5 NF6 AB7 NA2 AD2 AE3 EH0 NC5 NC7 NC6 NC8 AD3 AE1
NCA 38A NCA 36 NCA 23A NCA 29C NCA 16A NCA 20A NCA 46 NCA 46E NCA 20
NCA 46 NCA 46F
NCA 23F
NCA 23D NCA 23
BRAKE
LIGHT
SWITCH
20A NCA
NCA 36B
HEADLIGHT
SWITCH
PANEL
DIMMER
23D NCA
INTERRUPT
SWITCH
NCA 38A 23A NCA K1
16A NCA A3
NCA 36A 36B NCA K2
38R NCA K3
38L NCA B4
7 WAY CONNECTOR
38R NCA F
NCA 39R
379R NCA E
DRL MODULE
TURN SIGNAL
SWITCH
46E NCA
LEFT DOOR
MARKER LIGHT
46F NCA
NCA 379R
NCA RIGHT DOOR
MARKER LIGHT
NCA 23
RIGHT
DRL
46 NCA 46 NCA NCA
PARK
LIGHT
46 NCA NCA
NCA 23
NCA 46 NCA NCA
NCA 379L
46 NCA NCA
LEFT
DRL
46 NCA NCA
PARK
LIGHT
CAB MARKER
LIGHTS
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
38R
39R
38L
39L
23
23
23
23
23
23
46
46
RIGHT LEFT
RIGHT LEFT REAR REAR LEFT RIGHT SIDE SIDE
FRONT FRONT STOP STOP TAIL TAIL MARKER MARKER
TURN TURN TURN TURN LIGHT LIGHT LIGHT LIGHT
PARK PARK TAIL TAIL
LIGHT NCA LIGHT NCA NCA NCA NCA NCA NCA NCA
LIGHT LIGHT
205917
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HEADLIGHTS
Fig 1: Headlights Circuit
30
INFO NOT 23D NCA
AVAILABLE 382 GRY
86
87A
87
85
BLK GND
TTRM & T RELAY
30
A BLK GND INFO NOT 29D NCA
B BLU 383 AVAILABLE 383 BLU
86
C PPL 222
D WHT 386
87A
E YEL 387
F BRN 379
87
G GRY 382
H RED 381 29D NCA
85
DRL MODULE PNL LAMPS RELAY
RED 381
NCA 20
379 BRN
A
NCA 29D NCA
B NCA 20
NCA 359 INFO NOT PARK BRAKE
C NCA 20L AVAILABLE SWITCH
D
E NCA 20A
F NCA 20R
RIGHT SWITCH
PANEL
INFO NOT 71 NCA
86
E4 NCA 22D AVAILABLE 22D NCA
387 YEL
87A
RIGHT HEADLAMP RELAY
INFO NOT 23D NCA
AVAILABLE 20L NCA
30
71 NCA
INFO NOT 71 NCA
AVAILABLE 86
E2 NCA 22 22 NCA
386 WHT
87A
E1 NCA 21 21 NCA
21B NCA
87
222 NCA
BULKHEAD
CONNECTOR 222 NCA
85
LEFT HEADLAMP RELAY
C1
LIGHTBAR/ TURN SIGNAL SWITCH
IE CLUSTER VIGIL/KYSOR
1E CLUSTER
281872
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Fig 2: Headlights Circuit, W/ DRL
HOT AT HOT IN RUN HOT AT
ALL TIMES OR ACC ALL TIMES
POWER
ACC POWER DISTRIBUTION
CIRCUIT BREAKER MODULE
15A
RIGHT LEFT
CLUSTER DRL
HEADLIGHT HEADLIGHT
CIRCUIT CIRCUIT
CIRCUIT CIRCUIT
BREAKER BREAKER
BREAKER BREAKER 10A 10A
15A 15A
3
LEFT RIGHT
HEADLIGHT HEADLIGHT
MICRO MICRO
RELAY RELAY
2
5
4
AD2
CA0
AD7
AB5
NE1
NC3
AB6
CF0
NB8
ND7
AF1
LE0
AD4
AE1
21
20
20L
21L
379
379C
20D
20H
20H
379D
21H
NCA
NCA
NCA
20A
NCA
NCA
NCA
NCA
NCA
NCA
21A
NCA
NCA
NCA
NCA
379A
NCA
HEADLIGHT
SWITCH
NCA
21A
NCA
20A
DIMMER
SWITCH
RHB2
NCA
HIGH BEAM
INDICATOR
LIGHT
H NCA 379D
G NCA 379A
D NCA 379
C NCA 379B
DRL MODULE
379R
NCA
NCA
NCA
NCA
NCA
379B
379L
NCA
NCA
NCA
NCA
NCA
20H
21H
20L
21L
NCA
LEFT RIGHT
HEADLIGHT HEADLIGHT
NCA
NCA
NCA
NCA
205906
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Fig 3: Headlights Circuit, W/O DRL
POWER
HOT AT HOT IN RUN
DISTRIBUTION
ALL TIMES OR ACC
MODULE
ACC POWER
CIRCUIT BREAKER
15A
RIGHT LEFT
HEADLIGHT HEADLIGHT
CIRCUIT CIRCUIT
BREAKER BREAKER
15A 15A
3
LEFT RIGHT
HEADLIGHT HEADLIGHT
MICRO MICRO
RELAY RELAY
2
5
4
AD7
AB5
NE1
NC3
AD2
AB6
NB8
ND7
AD4
AE1
20D
20H
20H
21H
21
20
20L
21L
NCA
NCA
NCA
NCA
NCA
NCA
NCA
20A
NCA
21A
NCA
NCA
HEADLIGHT
SWITCH
RHB2
HIGH BEAM
INDICATOR
LIGHT
NCA
21A
NCA
20A
NCA
NCA
NCA
NCA
20H
21H
20L
21L
NCA
NCA
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HORN
Fig 1: Horn Circuit
HOT AT
ALL TIMES
POWER
HORN DISTRIBUTION
CIRCUIT MODULE
BREAKER
15A
D8
NCA 24
NCA 26
B
ELECTRONIC
HORN
A
NCA 25
NCA 24A
A
HORN BUTTON
ASSEMBLY
205992
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INSTRUMENT CLUSTER
Fig 1: Clock Circuit
HOT AT
ALL TIMES
POWER
CIRCUIT DISTRIBUTION
BREAKER 16 MODULE
10A
AA4
172
NCA
A NCA 172
B NCA GND
INTERIOR
C NCA
LIGHTS
SYSTEM
D
OVERHEAD
CLOCK
GND
NCA
205878
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Fig 2: Data Logging Circuit
HOT IN HOT AT
BPILLAR IGNITION ALL TIMES
JUNCTION
BLOCK
NCA
NCA
NCA
NCA
442A
442
A1
A2
A3
A4 NCA GND
A5 NCA J1587
A6 NCA
A7 NCA 442B 442B NCA A2
A8 NCA 442A
A9 NCA 15A INSTRUMENTATION
STARTER
A10 CONTROL
UNIT
A11 NCA GNDE
A12 NCA 442
DATA LOGGING
UNIT
GNDS
NCA
GROUND
BPILLAR
(LEFT CORNER
GROUND
205938 OF CAB FLOOR)
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Fig 3: Instrument Cluster Circuit (1 of 2)
HOT AT HOT IN HOT AT ISO
ALL TIMES IGNITION ON ALL TIMES BUS
POWER
DISTRIBUTION
INSTRUMENT MODULE
INSTRUMENT RIGHT DOME LIGHT
CLUSTER CLUSTER HEADLIGHT 15A
10A 10A 15A
20
437
359
108
108
NCA
NCA
437A
NCA
NCA
20A
NCA
NCA
NCA
INTERIOR
A1 NCA 29A LIGHTS
PANEL LIGHTS
A2 NCA 442B SYSTEM
DATA
A3
A4
OPTIONAL IND 5
A5
OPTIONAL IND 4 ANTILOCK
A6 NCA 376F
TRAILER ABS IND BRAKES
A7 SYSTEM 437 NCA
OPTIONAL IND 2 1
A8
OPTIONAL IND 1
A9 NCA 320A 320A NCA
WASHER LEVEL 2
A10
A11
A12
B1 NCA 29A
KEYPAD PANEL LIGHTS
B2
B3 NCA 1587C COMPUTER 29A NCA F
J1587 DATABUS () DATA LINES
B4 SYSTEM 437D NCA C
B5 NCA 437D 437C NCA B
WIRE 3
B6 NCA 437C 437F NCA E
WIRE 2
B7 NCA 437F 437B NCA A
WIRE 5
B8 NCA 437B 437E NCA D
WIRE 1
B9 NCA 437E 437G NCA H
WIRE 4
B10 NCA 1587+C COMPUTER GND NCA G
J1587 DATABUS (+) DATA LINES
B11
SYSTEM
B12 NCA 437Z KEYPAD
BUZZER ENABLE
LEFT 1
NCA
C1
C2
C3 NCA 108K INTERIOR LIGHTS 125 NCA
IGNITION KEY SW LT
C4 NCA 437W SYSTEM
DOOR OPEN PARK BRAKE
C5 NCA 125
PARKING BRAKE SWITCH
C6 NCA 218A+ ENGINE CONTROLS
PYROMETER (+)
C7 NCA 299 SYSTEM 437Z NCA
AMBIENT AIR (+) 3
C8 NCA 38L EXTERIOR LIGHTS
LEFT TURN
C9 NCA 173 SYSTEM 173 NCA
COOLANT LEVEL 4
C10 NCA 98K
RECIRC PRESSURE
C11
C12
C13
ENGINE PROTECTION C14 NCA N16
(CUMMINS ONLY) C15 NCA C799 437A NCA
5
NCA D419
CHECK ENGINE ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE SHUTDOWN
NCA N01
D1
D2
D3 NCA GND2
D4
D5
ENGINE
D6 NCA 218A 299 NCA
PYROMETER () CONTROLS 6
D7 NCA 299A SYSTEM 299A NCA
AMBIENT AIR () 7
D8
D9
D10
D11 NCA 437G
KEYPAD PANEL GND
D12 NCA GND
KEYPAD LIGHT GND
D13 NCA GND1 GND1 NCA
GROUND JUMPER 8
D14 NCA 437
BATTERY
D15 NCA 437A
IGNITION
D16 NCA 359
HEADLIGHTS
LEFT 2
INSTRUMENTATION
CONTROL UNIT
108D
108D
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
98K
20A
108
108
20
205873
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Fig 4: Instrument Cluster Circuit (2 of 2)
A1
OPTIONAL IND 7
A2
OPTIONAL IND 6
ANTILOCK 376L NCA A3
TRACTOR ABS
BRAKES SYSTEM 1587+C NCA A4
COMPUTER J1587+C
DATA LINES 1587C NCA A5
SYSTEM J1587C
INTERIOR LIGHTS 29A NCA A6
PANEL LIGHTS
NCA 437 SYSTEM 437Z NCA A7
1 BUZZER ENABLE
STARTING/CHARGING 15D NCA A8
STARTER LOCKOUT
NCA 320A SYSTEM A9
2
A10
437 NCA A11
BATTERY
A12
38R NCA B1
EXTERIOR LIGHTS SYSTEM RIGHT TURN
20H NCA B2
HEADLIGHTS SYSTEM HEADLIGHTS
NCA 18 18 NCA B3
LOW AIR PRESSURE
ANTILOCK 376S NCA B4
WHEEL SPIN
BRAKES SYSTEM 47 NCA B5
FUEL LEVEL (+)
NCA 18A 47G NCA B6
FUEL LEVEL ()
B7
PRIMARY LOW
B8
AIR PRESSURE
SWITCH B9
B10
NCA 18A 437 NCA B11
BATTERY
B12
RIGHT 1
NCA
SECONDARY LOW
C1
AIR PRESSURE OPTIONAL IND 8
SWITCH C2
C3
OPTIONAL GAUGE
43G NCA C4
REARMOSTAXLE OIL TEMP SENS ()
42G NCA C5
FORWARDAXLE OIL TEMP SENS ()
C6
NCA 437Z C7
3 GAUGE RETURN (AU07)
C8
GAUGE RETURN (AU08)
NCA 173 C9
4 GAUGE RETURN (AU09)
C10
GAUGE GROUND (AU06)
C11
GAUGE POWER (AU06)
C12
GAUGE POWER (AU07)
C13
GAUGE POWER (AU08)
C14
GAUGE POWER (AU09)
NCA 437A 437A NCA C15
5 IGNITION
GND1 NCA C16
CHASSIS GROUND
SUPPLEMENTAL 454L NCA D1
AIR BAG
RESTRAINTS SYSTEM D2
OPTIONAL BUZZER C POWER
D3
OPTIONAL GAUGE TYPE 2D (+)
43 NCA D4
REARMOSTAXLE OIL TEMP SENS (+)
42 NCA D5
FORWARDREARAXLE OIL TEMP SENS (+)
30G NCA D6
TRANS FLUID TEMP GAUGE ()
30 NCA D7
TRANS FLUID TEMP GAUGE (+)
D8
OPTIONAL GAUGE TYPE 2E ()
D9
OPTIONAL GAUGE TYPE 2E (+)
NCA 299 D10
6 OPTIONAL GAUGE TYPE 2F ()
NCA 299A D11
7 OPTIONAL GAUGE TYPE 2F (+)
D12
OPTIONAL GAUGE TYPE 2G ()
D13
OPTIONAL GAUGE TYPE 2G (+)
D14
OPTIONAL BUZZER D
D15
D16
NCA GND1 RIGHT 2
8
INSTRUMENTATION
CONTROL UNIT
NCA
NCA
299A
NCA
NCA
NCA
NCA
NCA
NCA
NCA
47G
43G
42G
299
47
43
42
NCA
NCA
320A
NCA
NCA
30G
173
30
F4 F1
D9
D7
B9
G9
H2
H6
H4
H8
J3
J2
BULKHEAD CHASSIS CONNECTOR
CONNECTOR
205874
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Fig 5: Instrument Cluster Circuit, Level I,ICU3
HOT AT ALL TIMES
NCA 437
A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4 NCA 30G
TRANSMISSION TEMP IND
A5 NCA 183A
AIR FILTER RESTRICTION IND ENGINE AIR INDUCTION SYSTEM
A6 NCA
OPTIONAL IND 2
A7
OPTIONAL IND 3 PRIMARY
A8 LOW AIR
OPTIONAL IND 4
A9 NCA 137 PRESSURE
(OPTIONAL) NO CHARGE IND STARTING/CHARGING SYSTEM INDICATOR
A10
SWITCH
A11
A12 NCA 20H NCA
HIGH BEAM IND HEADLIGHTS SYSTEM
B1
OPTIONAL IND 5
B2
B3 NCA 1587C NCA
J1587 DATALINK () COMPUTER DATA LINES SYSTEM
B4
SECONDARY
B5 LOW AIR
B6 PRESSURE
INDICATOR
B7
SWITCH
B8 30G NCA
OPTIONAL IND 6
B9
B10 NCA 1587+C
J1708/J1587 (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L NCA
TRACTOR ABS IND ANTILOCK BRAKES SYSTEM
B12 NCA 437Z
OPT BUZZER INPUT ANTITHEFT SYSTEM TRANSMISSION
C1 TEMPERATURE
INDICATOR
SWITCH
C1
OPTIONAL IND 8
C2
C3
C4
C5 NCA 125 125 NCA
PARK BRAKE IND
C6
C7
C8 NCA 38L NCA
LEFT TURN SIGNAL EXTERIOR LIGHTS SYSTEM
C9
PARK BRAKE
C10 NCA 98K SWITCH
RECIRC AIR IND AIR CONDITIONING SYSTEM
C11 NCA 376S
OPTIONAL IND 7 ANTILOCK BRAKES SYSTEM
C12 NCA 30G
TRANS OIL TEMP SENSOR ()
C13 NCA 30
TRANS OIL TEMP SENSOR (+)
C14
OPTIONAL IND 1
(STOP ENGINE LIGHT; CUMMINS) C15 NCA C799
NCA D419
CHECK ENGINE IND
NCA N25 ENGINE
C16 NCA C659 CONTROLS
SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING; OPTIONAL) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL ()
D3 NCA GND1
PANEL LIGHT GND ()
D4
OPTIONAL IND 9
D5 NCA 1939+C
J1939 (+) COMPUTER DATA LINES SYSTEM
D6
D7
D8 NCA 38R
RIGHT TURN SIGNAL EXTERIOR LIGHTS SYSTEM
D9 NCA 1939C
J1939 () COMPUTER DATA LINES SYSTEM
D10 NCA GNDC
EMI GND ()
D11 NCA 1939
J1939 (SHIELD) ANTILOCK BRAKES SYSTEM
D12 NCA 376F
TRAILER ABS (OPTIONAL) ANTILOCK BRAKES SYSTEM
D13 NCA GND1
PC BOARD GND ()
D14 NCA 437
BAT PWR (+)
D15 NCA 437A
NCA
NCA
NCA
NCA
47G
30G
IGN PWR (+) POWER DISTRIBUTION SYSTEM
47
30
FUEL LEVEL TRANSMISSION OIL
SENDER TEMPERATURE
SENSOR
205875
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Fig 6: Instrument Cluster Circuit, Level II,ICU2L
HOT AT ALL TIMES
NCA
NCA
NCA 437
SECONDARY
LOW AIR
PRESSURE
SWITCH
NCA
A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4
OPTIONAL IND 3 PRIMARY
A5 LOW AIR
OPTIONAL IND 2 PRESSURE
A6
OPTIONAL IND 1 SWITCH
A7 NCA GND
LOW OIL PRESSURE IND ENGINE CONTROLS SYSTEM
A8 NCA GND
COOLANT TEMPERATURE IND ENGINE CONTROLS SYSTEM
A9
A10 NCA 42 42 NCA +
OIL TEMPERATURE SENSOR (+)
A11 NCA 42G
OIL TEMPERATURE SENSOR ()
A12 NCA 20H
HIGH BEAM IND HEADLIGHTS SYSTEM
B1 42G NCA
B2 NCA 43
OIL TEMPERATURE SENSOR (+) FORWARD
B3 NCA 1587C REAR AXLE OIL
J1587 DATABUS () COMPUTER DATA LINES SYSTEM
B4 NCA 43G TEMPERATURE
OIL TEMPERATURE SENSOR () SENSOR
B5
B6
B7
B8
B9 43 NCA +
B10 NCA 1587+C
J1587 DATABUS (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L
TRACTOR ABS IND ANTILOCK BRAKES SYSTEM
B12 43G NCA
C1
REARMOST
AXLE OIL
C1 NCA 98K TEMPERATURE
RECIRCULATION PRESSURE IND AIR CONDITIONING SYSTEM SENSOR
C2
C3
C4
C5 NCA 125 125 NCA
PARKING BRAKE IND
C6 NCA 218A+
PYROMETER (+) ENGINE CONTROLS SYSTEM
C7
C8 NCA 38L NCA
LEFT TURN IND EXTERIOR LIGHTS SYSTEM
C9
PARK BRAKE
C10 SWITCH
C11 NCA 376S
WHEEL SPIN IND ANTILOCK BRAKES SYSTEM
C12 NCA 30G
TRANS FLUID TEMP GAUGE ()
C13 NCA 30
TRANS FLUID TEMP GAUGE (+)
C14 NCA N16
OPTIONAL IND 1
(STOP ENGINE LIGHT; CUMMINS) C15 NCA C799
NCA D419
CHECK ENGINE IND ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING; OPTIONAL) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL ()
D3 NCA GND
PANEL LIGHT GROUND
D4
OPTIONAL IND 4
D5
D6 NCA 218A
PYROMETER GROUND
D7
D8 NCA 38R
RIGHT TURN IND EXTERIOR LIGHTS SYSTEM
D9 NCA 437Z
OPT BUZZER INPUT ANTITHEFT SYSTEM
D10 NCA GND
EMI GND
D11
NCA
NCA
NCA
NCA
47G
30G
47
30
BATTERY
205876
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Fig 7: Instrument Cluster Circuit, Level III,ICU2M
HOT AT ALL TIMES
NCA 437
A1 NCA 29A
PANEL LIGHTS INTERIOR LIGHTS SYSTEM
A2
EVENT KEY
A3 NCA 18 18 NCA
LOW AIR PRESSURE IND
A4 NCA 31
(OPTIONAL) AUTO TRANS WARN TRANSMISSIONS SYSTEM
A5 NCA 137
(OPTIONAL) ALTER NO CHRG WARN STARTING/CHARGING SYSTEM LOW AIR
A6 NCA 376F PRESSURE
(OPTIONAL) TRAIL ABS IND ANTILOCK BRAKES SYSTEM
A7 NCA 434B SWITCH
(OPTIONAL) ECAS FAIL WARN TRANSMISSIONS SYSTEM
A8 NCA 434P
(OPTIONAL) ECAS TRANSFER IND TRANSMISSIONS SYSTEM
A9 NCA 320A
WASHER LEVEL WARNING WIPER/WASHER
A10 NCA 42 42 NCA +
OIL TEMPERATURE SENSOR (+)
A11 NCA 42G
OIL TEMPERATURE SENSOR ()
A12 NCA 20H
HIGH BEAM IND HEADLIGHTS SYSTEM
B1 42G NCA
OPTIONAL IND 6
B2 NCA 43
OIL TEMPERATURE SENSOR (+) FORWARD
B3 NCA 1587C REAR AXLE OIL
J1587 DATABUS () COMPUTER DATA LINES SYSTEM
B4 NCA 43G TEMPERATURE
OIL TEMPERATURE SENSOR () SENSOR
B5
WIRE 3 (KEYPAD)
B6
WIRE 2 (KEYPAD)
B7
WIRE 5 (KEYPAD)
B8
WIRE 1 (KEYPAD)
B9 43 NCA +
WIRE 4 (KEYPAD)
B10 NCA 1587+C
J1587 DATABUS (+) COMPUTER DATA LINES SYSTEM
B11 NCA 376L
TRACTOR ABS IND ANTILOCK BRAKES SYSTEM
B12 43G NCA
C1
REARMOST
AXLE OIL
C1 NCA 19B TEMPERATURE
(OPTIONAL) LOW VOLTAGE WARN STARTING/CHARGING SYSTEM SENSOR
C2
C3
C4
DOOR OPEN IND
C5 NCA 125 125 NCA
PARKING BRAKE IND
C6 NCA 218A+
PYROMETER (+) ENGINE CONTROLS SYSTEM
C7
AMBIENT AIR SNS (+)
C8 NCA 38L NCA
LEFT TURN IND EXTERIOR LIGHTS SYSTEM
C9
OPTIONAL DEVICE PARK BRAKE
C10 SWITCH
HVAC INPUT
C11 NCA 376S
WHEEL SPIN IND ANTILOCK BRAKES SYSTEM
C12 NCA 30G
TRANS FLUID TEMP GAUGE ()
C13 NCA 30
TRANS FLUID TEMP GAUGE (+)
C14 NCA N16
STOP ENG IND
(CUMMINS ONLY) C15 NCA C799
NCA D419
CHECK ENGINE IND ENGINE
NCA N25
CONTROLS
C16 NCA C659 SYSTEM
NCA D509
ENGINE PROTECTION IND
(SHUTDOWN WARNING) NCA N01
D1 NCA 47
FUEL LEVEL (+)
D2 NCA 47G
FUEL LEVEL ()
D3 NCA GND
PANEL LIGHT GND
D4
OPTIONAL IND 8
D5
OPTIONAL DEVICE
D6 NCA 218A
PYROMETER GND ENGINE CONTROLS SYSTEM
D7 NCA 299A
AMBIENT AIR () AIR CONDITIONING SYSTEM
D8 NCA 38R
RIGHT TURN IND EXTERIOR LIGHTS SYSTEM
D9 NCA 444K
OPT BUZZER INPUT WARNING SYSTEM
D10 NCA GND
EMI GND
D11
KEYPAD PANEL GND
D12 NCA 376F
TRAILER ABS IND ANTILOCK BRAKES SYSTEM
D13 NCA GND
GROUND
D14 NCA 437
NCA
NCA
NCA
NCA
47G
30G
BATTERY
47
30
+
GND
NCA
INSTRUMENT CLUSTER
FUEL SENDER TRANSMISSION
FLUID
TEMPERATURE
SENSOR
205877
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INTERIOR LIGHTS
Fig 1: Dome Light Circuit
HOT AT
ALL TIMES
POWER
DISTRIBUTION
SLEEPER
SYSTEM
PD10S
CIRCUIT CLOSED CLOSED
15A 15A
BREAKER
60A
MA0 5A 1A 1C 2C 2A
NCA
NCA
NCA
NCA
NCA
NCA
41R
14S
14S
14S
14S
41S
NCA A NCA 41S 41S NCA A NCA
PWR PWR
NCA B NCA GND NCA GND GND NCA GND NCA B NCA
GND GND
NCA
CURTAIN BOW DOME LIGHT
FLUORESCENT
41B+ NCA 2
3 NCA 41A
41B NCA 3
2 NCA 41A+
UPPER BACK
41A+
41A
WALL DOME
NCA
NCA
CURTAIN BOW
LIGHT REAR LIGHT SWITCH
SWITCH
41B NCA 3
2 NCA 41A+
41B+ NCA 2
3 NCA 41A
LOWER BACK
WALL DOME
LOWER MAIN
LIGHT SWITCH
DOME LIGHT
SWITCH
41S NCA A
3 NCA 41A
2 NCA 41A
41RB NCA 3
UPPER READING
3 NCA 41A+
LIGHT SWITCH
B NCA 113
C NCA 113 GND NCA GND NCA A NCA
A NCA 113
D UPPER READING
NCA 113
LIGHT
BAGGAGE AREA
LIGHT SWITCH
41R NCA 3
B NCA 113
41RA NCA 2
A NCA 113A
LOWER READING
LIGHT SWITCH
BUNK LIGHT
SWITCH
113
GND
113A
113A
CONTROL PANEL
NCA
NCA
NCA
NCA
NCA
RIGHT BAGGAGE
READING LIGHT
113
DOOR SWITCH
113A
113A
113A
113A
113A
A B B A
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
A B C A D B
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Fig 2: Overhead Console Lamps Circuit
HOT AT HOT AT
ALL TIMES ALL TIMES
POWER
CLUSTER CIRCUIT DISTRIBUTION
CIRCUIT BREAKER 43 MODULE
BREAKER 16 15A
10A
108 NCA A
NCA 172 A NCA 172
NCA GND B NCA GND
NCA 29A C NCA 29A 108D NCA B
NCA D
(NOT USED) RIGHT CAB
DOOR SWITCH
OVERHEAD
CLOCK
PWM
DIMMER NCA 29A 108 NCA A
SWITCH
CONNECTOR
108D NCA B
LEFT CAB
DOOR SWITCH
DOOR
DIFFUSE
SWITCH
SENSE
CLUSTER
NCA 41 B NCA 41
WHITE
SPOT
RED
NCA GND C NCA GND NCA GND NCA GND3 GND3 NCA B GND NCA
NCA GND1
LEFT FLOOR
WELL LIGHT
NCA GND C NCA GND
WHITE
SPOT
NCA 41 B NCA 41
(NOT USED) 9
DIFFUSE
DOME
(NOT USED) 7
LEFT MAP/DOME LIGHT
108 NCA 2
FOOTWELL
LIGHT SWITCH
205971
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NAVIGATION
Fig 1: Navigation Circuit
TRANSCEIVER
NCA W30
P1 NCA W31
P7 NCA W30
P3
P4
J4 NCA W24 W24 P1 NCA
J2 NCA W32
J3 NCA MICROPHONE
CIRCUIT
GPS
BOARD
ANTENNA NCA CH2
CH1
J1
NCA W32 NCA W25
NCA
DISPLAY UNIT
GPS
RECEIVER
CONTROL UNIT MOTOROLA
HANDSET SPEAKER
206239
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POWER DISTRIBUTION
Fig 1: Power Distribution Circuit (1 of 4)
NCA
1 W/O ISO RELAY
16
1 E DEPOPULATION
STUD 7V ISO
RELAY
NCA
NCA
NCA
NCA
15B
15B
16
16C NCA 30
6
NCA
W/ ISO RELAY
BATT+ 1 C D
BATT
14 NCA 16 NCA 87
PWR
(OR 52E)
16
NCA
NCA
NCA
NCA
NCA
14 (OR 16C) NCA
MAGNETIC STARTER
BATT+ 6 NCA
SWITCH
16C
14 NCA 14 NCA
BATTERY 4
DEEP CYCLE
ALTERNATOR W/O ISO RELAY CAB BATTERY
W/ ISO RELAY 14 NCA
NCA 52E
TO TO
NCA 14A NCA 14 NCA 14C
IGN RELAY B A ACC RELAY
(DIAGRAM
14B
(DIAGRAM
NCA
1 OF 4) 1 OF 4) POWER
DISTRIBUTION
MODULE
HVAC
MAXI CB LEFT RIGHT
30A CIGAR CB OPT OPT DOME CB UTILITY LT SLEEPER
HEADLIGHT HEADLIGHT
15A SW 1 CB SW 2 CB 15A CB (EBOX)
CB CB
D 5 3 15A 15A 15A MAXI FUSE
(CYCLING) (CYCLING)
HVAC HVAC 15A 15A 60A
TO STOPLIGHT
HIGH MINI
CB, 25A SPEED RELAY
(DIAGRAM MINI
2 OF 4) RELAY
AE1
AD4
AF3
AC5
AC6
AC7
AC8
NB3
NB4
AB1
JG
DD
LD
EE
JE
BA
MA
EF
57
NCA
B
CIGAR
LIGHTER GROUND
ELEMENT DISTRIBUTION
SYSTEM
TO IGNITION CB
(DIAGRAM 2 OF 4)
TO WIPER
F
A
C CB, 15A
(DIAGRAM
GND
NCA
GND+
2 OF 4)
NCA
GND+
GND
NCA
NCA
52
52C
NCA
52A
NCA
NCA
SYSTEM
W/ ISO RELAY
C
B
D
F
NCA
NCA
NCA
NCA
52D
14C
14A
52B
W/O ISO RELAY
C
A NCA
NCA
15
52B
B A
NCA
NCA
52D
52D
JUMPER
FROM RIGHT FROM
HEADLIGHT CB, 15A, OPT SW 2 CB, 15A
G CYCLING (DIAGRAM 1 OF 4)
NCA
(DIAGRAM 1 OF 4)
(OR 15)
15K
TO ENG ECM CB, 10A
(DIAGRAM 1 OF 4)
B
NCA
15K
NCA
NCA
15A
15A
A9
DATA START MAGNETIC
LOGGING SIG SWITCH
NCA
52C
UNIT (DLU) POWER
DISTRIBUTION
MODULE
FUEL HTR STARTER LOCKOUT
MINI RELAY MICRO RELAY
NC1
AE2
AF1
AC1
AB4
AB3
AE5
NF5
AF5
ND6
JD
BD
DE
BE
DA
FB
BF
NCA
52D
FROM
W/ ISO RELAY G IGNITION SWITCH, PIN C
(DIAGRAM 1 OF 4)
206277
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Fig 2: Power Distribution Circuit (2 of 4)
FROM
ACC RELAY
(DIAGRAM 1 OF 4)
C
NCA
52A POWER
DISTRIBUTION
MODULE
WIPER CB MIRROR CB ACC RADIO CB CB RADIO CB ACC WINDSHIELD SPOTLIGHT CB
15A 15A POWER CB 10A 10A POWER FAN CB 10A
15A OPT CB 10A
30A
2 2 3 2 2 2
AB2
CD
EC
JH
ED
JC
JB
DB
GB
JA
DF
JF
LF
POWER
FROM RIGHT DISTRIBUTION
HEADLIGHT CB MODULE
(CYCLING), 15A
(DIAGRAM 1 OF 4)
D
TO CLUSTER
E CB, 10A
(DIAGRAM
STOPLIGHT HORN CB DRL CB LEFT RIGHT BAT PWR OPT TRAILER POWER TRAILER 2 OF 4)
CB 15A 10A WINDOW CB WINDOW CB DOOR AUX SEAT CB ABS CB
25A 15A 15A LOCK CB MAXI CB 30A 30A
30A
AA5
ND8
CC
BC
KC
DC
LC
LE
CE
LA
FA
GA
KB
FROM POWER
TRAILER ABS CB, 30A DISTRIBUTION
(DIAGRAM 2 OF 4) MODULE
E
CLUSTER CB EBOX IGNITION CB TRAILER TRAILER FUEL HTR ROAD LIGHT FLASHER CB TRACTOR PANEL
10A MAXI FUSE 10A TAILLIGHTS MARKER MAXI CB CB 20A TAILLIGHTS CB LAMP CB
40A MAXI CB MAXI CB 30A 20A 15A 15A
3 30A 3 30A 3 3 5 5
AA3
AA4
AA6
BB
MB
52
NCA
F
FROM
IGNITION SWITCH, PIN A
(DIAGRAM 1 OF 4)
206278
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Fig 3: Power Distribution Circuit (3 of 4)
CAB OVER ENGINE
C NCA 52R
A NCA 14E
CONNECTOR P6
NCA
NCA
NCA
52R
14E
14S
NCA 14S
G2 NCA
G1 NCA
A1 NCA
A2 NCA
G4 NCA
G3 NCA
G5 NCA
G7 NCA
G6 NCA
A6 NCA
A8 NCA
A7 NCA
A4 NCA
A3 NCA
52R
52R
52R
14E
14E
14E
14E
14S
14S
14S
14S
14S
14S
14S
AUXILIARY
POWER MODULE
DLU ABS ABS DIAGNOSTIC/ COM ABS DLU OPT PNL COM HVAC RIGHT SLPR LEFT READ/
BATT BATT BATT 1 OPS IGN IGN IGN ACC RCPT BATT CIRCUIT RCPT DOME RCPT BAG
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE BREAKER FUSE FUSE FUSE FUSE
10A 15A 15A 10A 10A 10A 10A 10A 15A 15A 30A 15A 15A 15A 15A
H2
H1
B1
B2
H4
H3
H5
H8
G8
H7
H6
B6
B8
B7
B4
B3
442
331
ACC+
OPT+
434R
376C
57C
41R
NCA
NCA
376B
NCA
376A
NCA
NCA
NCA
NCA
442A
NCA
52K
NCA
NCA
NCA
NCA
NCA
57A
NCA
41S
NCA
57B
NCA
+12V
AIR CONDITIONING
SYSTEM
A NCA 434R
B NCA 376C
C NCA 442
D NCA 376B
E NCA 98Y
AIR CONDITIONING
F NCA 376A SYSTEM
G NCA 331
H NCA 97A
AIR CONDITIONING
SYSTEM
CONNECTOR P1
A NCA 52K
B NCA 57C
C NCA OPT+
D NCA 442A
E NCA GND
F NCA GND
G NCA 98Z
AIR CONDITIONING
H NCA ACC+ SYSTEM
CONNECTOR P2
ACC+
NCA
A NCA 98S
AIR CONDITIONING
B NCA 98H NCA 98H
SYSTEM
C NCA 57C
D NCA 52K
E NCA ACC+
F NCA ACC+
G NCA 98H
H NCA 98L
AIR CONDITIONING
SYSTEM
CONNECTOR P3
NCA
GND
A NCA 14S
B NCA 57A
C NCA 41S
D NCA GND NCA GND AIR CONDITIONING
E NCA GND SYSTEM
F NCA 98R AIR CONDITIONING
G NCA 57B SYSTEM
H NCA 41R
CONNECTOR P4
C NCA GND
A NCA 14S NCA 14S
CONNECTOR P5
206279
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Fig 4: Power Distribution Circuit (4 of 4)
CONVENTIONAL
C NCA 14S
B NCA GNDS
A NCA GNDF
CONNECTOR CH2
D NCA GNDF
C NCA 98L
B NCA 98R AIR 52R NCA A
CONDITIONING
A NCA 98S SYSTEM 52K NCA B
NCA
NCA
NCA
14E
52R
CONNECTOR CH1
14S
NCA 14S
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
52R
52R
52R
14E
14E
14E
14E
52K
14S
14S
14S
14S
14S
14S
14S
5C
1C
7C
5D
9D
1C
5A
1A
7A
3A
7A
9B
1A
7A
5A
DLU ABS ECAS DLU ABS ABS DIAGNOSTIC/ OPT OPT SLEEPER POWER MAIN READ/ POWER POWER
IGN IGN IGN BATT BATT 2 BATT 1 ECAS BATT IGN BATT HVAC CB RCPT 3 DOME BAG RCPT 2 RCPT 1
CB PWR CB CB CB CB CB ACC PWR 30A CB LAMP LAMP CB CB
(OPT) CB (OPT) (OPT) 15A 15A 10A CB CB 15A CB CB 15A 15A
10A 10A 10A 10A 10A 15A 15A 15A
AUXILIARY
4C
2C
8C
6D
8D
2C
4A
2A
8A
2A
8A
8B
2A
8A
4A
POWER
MODULE
ACC+
OPT+
442
331
376C
434R
57C
41R
NCA
442A
NCA
NCA
NCA
NCA
376B
NCA
376A
NCA
NCA
NCA
NCA
98P
NCA
NCA
41S
NCA
NCA
57B
NCA
57A
AIR
CONDITIONING
SYSTEM
A NCA 442A
B NCA 442
C NCA GNDE
CONNECTOR DLU
F NCA GNDE
E NCA GNDE
D NCA GNDE
C NCA 376C
B NCA 376B
A NCA 376A
CONNECTOR DC1
C NCA GNDE
B NCA 331
A NCA 434R
CONNECTOR DC2
A NCA GNDE
B NCA 331
NCA 331
CONNECTOR CH4
A NCA ACC+
B NCA OPT+
C NCA GND
CONNECTOR DC3
CONNECTOR SH2
206280
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Fig 1: Power Door Locks Circuit
HOT AT
ALL TIMES
MAIN POWER
BAT PWR DISTRIBUTION
OPT DOOR MODULE
LOCK CB
10A
9 FA GA
9
7 NCA 443 NCA 443
7
5B NCA 443U1
443U2 NCA 5B
6 NCA GND TO
MIRROR 443U1 NCA 6
4
4
3 NCA 443
443 NCA 3
1 NCA GND TO
MIRROR 443L1 NCA 1
2B NCA 443L1
443L2 NCA 2B
8 NCA GND MIRRORS
SYSTEM GND NCA 8
MIRRORS
10 NCA 29A INTERIOR LIGHTS SYSTEM
SYSTEM INTERIOR LIGHTS 29A NCA 10
LEFT DOOR A B SYSTEM
LOCK SWITCH KEYLESS RIGHT DOOR
ENTRY LOCK SWITCH
CONNECTOR
443U
443L
NCA
NCA
443U
443U
443L
443L
B NCA
A NCA
B NCA
A NCA
NCA
NCA
NCA
NCA
M M
LEFT DOOR RIGHT DOOR
LOCK ACTUATOR LOCK ACTUATOR
205872
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POWER SEATS
Fig 1: Power Seats Circuit
GND BUS GND BUS
NCA 242B NCA 242C NCA GND NCA 242 NCA 242A NCA GNDP
A NCA 242B
242A NCA C
C NCA 242C
242 NCA A
A
205996
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POWER WINDOWS
Fig 1: Driver Power Window Circuit
HOT AT
ALL TIMES
MAIN POWER
DISTRIBUTION LEFT WINDOW
MODULE CIRCUIT BREAKER
25
15A
CC
NCA 363
363 NCA A NCA
10 NCA 29A INTERIOR LIGHTS
SYSTEM M
2B NCA 363A 363E NCA B NCA
NCA 363A
LEFT WINDOW
1 NCA GND
REGULATOR
MOTOR
3 NCA 363
NCA 363 363 NCA A
IGN
4 363B NCA B
DOWN
LEFT WINDOW WINDOW
SWITCH EXPRESS
MODULE
205868
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Fig 2: Driver/Passenger Power Window Circuit
HOT AT ALL TIMES
MAIN POWER 363D NCA A NCA
DISTRIBUTION RIGHT WINDOW
MODULE CIRCUIT BREAKER
18 M
15A
363D NCA B NCA
RIGHT WINDOW
LA CE
REGULATOR
NCA 363R NCA 363R MOTOR
4 4
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RADIO
Fig 1: Radio Circuit, Delco
NCA
NCA
RIGHT FRONT
TWEETER
A
95F+ NCA B
NCA 95F NCA C
D
NCA 95F+ NCA E
95F NCA F
RIGHT FRONT B
MIDRANGE A
95AL+ NCA E
95AR+ NCA C
NCA NCA 95F+ NCA 95AR NCA D
95AL NCA B
NCA NCA 95F NCA F
C
STEREO
LEFT FRONT
CONNECTOR
MIDRANGE
NCA
NCA
LEFT FRONT
TWEETER
A1
A2
A3 NCA 95WL+
A4 NCA 95WR+
A5
A6
A7
A8
A9 NCA GRD GRD NCA
A10
A11
A12 NCA 295E 295E NCA
B1 PDM
B2
B3 NCA 95WL
B4 NCA 95WR 95AR NCA
B5
B6 95AR+ NCA
B7
B8 LEFT REAR
MIDRANGE
B9 NCA 95WR+
B10 NCA 95WR
B11 NCA 95WR+
B12 NCA 95WL
SUB AMPLIFIER
RIGHT RIGHT REAR
SUB WOOFER MIDRANGE
NCA 95WR
NCA 95WR+
LEFT
SUB WOOFER
281876
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Fig 1: Webasto Circuit
1 BLU
2 WHT
3 RED/BLK
GND NCA 86
CONTROLLER UNIT
438I NCA 30
1 RED RELAY
+5V OUT
2 RED
BATTERY PWR IN
3 BLU
TEMP CTRL +
4
5 WHT
TEMP CTRL
6 438I NCA
7 BLK
ON/OFF IN (5V)
8 BRN BRN NCA GND
GROUND
438I NCA
1 BRN
FUEL PMP GND PARK
2 BLU
FUEL PMP OUT BRAKE
NCA GND SWITCH
WEBASTO UNIT
2 BLU
FUEL PUMP
438 NCA C
86 BRN
BRN DASH
PCM
85 WHT
30 RED
87 RED/BLK
RELAY
BRN
GROUND
WHT
OUTPUT
BLU BLU NCA 438
INPUT
ROLLOVER SWITCH
BRN
RED
RED RED NCA 438I
DIODE
245768
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STARTING/CHARGING
Fig 1: Charging Circuit, W/ Conventional Batteries
C NCA 16
D NCA 14 POWER DISTRIBUTION
E NCA 16 SYSTEM
DEPOPULATION
STUD
NCA 6 STARTING
CIRCUIT
NCA
NCA
NCA
6
GNDA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
16
GND STRAP
BATT+ GND
NCA
NCA
NCA
1
NCA
NCA 1
STARTER
GND
ALTERNATOR
206263
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Fig 2: Charging Circuit, W/ Isolated Batteries
16
NCA
NCA
14
87 NCA 16
16 NCA
86 DEPOPULATION
NCA 428R
STUD
85 NCA GND
7V ISO RELAY
STARTING
CIRCUIT
NCA
15B
16 NCA
6 NCA
BATT+
6 NCA
NCA
6
GNDA NCA
GND
STARTER
NCA
NCA
NCA
NCA
6
GND STRAP
BATTERY 1 BATTERY 2 BATTERY 3 BATTERY 4 NCA
GNDA
428R
DEEP
16
CYCLE
CAB
NCA
NCA
NCA
BATTERY
NCA
NCA
NCA
NCA
1
NCA 1
NCA
1
ALTERNATOR
GND
206265
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Fig 3: Starting Circuit, W/ Conventional Batteries
HOT AT ALL TIMES
POWER
IGNITION DISTRIBUTION
CIRCUIT MODULE
BREAKER
10A
AA6
A NCA C715
NCA
52
EVENT
RECORDER
(CATERPILLAR)
A
IGNITION
SWITCH
START ACC
RUN OFF
NCA B
15
15A NCA A9
A
JUMPER
DATA LOGGING
UNIT (DLU)
(OR 15K)
NCA
15
CHARGING
CIRCUIT
15B NCA BATT
NCA 6
15C NCA CRANK
NCA
NCA
NCA
6
MAGNETIC SWITCH
BATTERY 3 BATTERY 2 BATTERY 1
GNDA NCA
GND
15C
15B
16
6
6
ALTERNATOR
GNDA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
NCA 1 STARTER
BATT+ STRTR GND
GND STRAP
NCA
GND
M
206262
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Fig 4: Starting Circuit, W/ Isolated Batteries
HOT AT ALL TIMES
POWER
IGNITION DISTRIBUTION
CIRCUIT MODULE
BREAKER
10A
C1
NCA
52
RECORDER
(CATERPILLAR)
A
IGNITION
SWITCH
START ACC
RUN OFF
B 15
NCA
15A NCA A9
JUMPER
A DATA LOGGING
UNIT (DLU)
(OR 15K)
NCA
15
CHARGING
CIRCUIT
15B NCA BATT
CIRCUIT
6
MAGNETIC SWITCH
NCA
NCA
NCA
NCA
6
CAB
16
15C
6
6
BATTERY ALTERNATOR
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
NCA 1
NCA
1
GND M
206264
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SUPPLEMENTAL RESTRAINTS
Fig 1: Air Bag Circuit, Late Production
HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
13 5A
10A
A1 B1
E
NCA 454
NCA 81C
AIR BAG SENSOR 3 1
MODULE
GRY VIO
CLOCKSPRING
GRY
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Fig 2: Dual Air Bags Circuit, Early Production
HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION SPACE (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
17 5A
15A
A1 B1
NOTE: CIRCUIT BREAKER
POSITION 17 IS DESIGNATED E
"IGNITION POWERED OPTIONS"
81C
81C
454
NCA
NCA
NCA
1 NCA 454G 454G NCA 1 EM1 SHIELD
EMI SHIELD GND
2 2 GND
3 3
4 NCA 454 4
5 NCA 454A+ 5
DRIVER SRS+
6 NCA 454A 6
DRIVER SRS
7 NCA 454D+ 454D+ NCA 7
PASS SPACE+ PASS SPACE+
8 NCA 454D 454D NCA 8
PASS SPACE PASS SPACE
9 NCA 454L (OR 454) 9
SRS WARN LP
10 NCA 10
11 11
12 12
13 NCA 1587+B 13
SAE D/L 1587+
14 NCA 1587B 14
SAE D/L 1587
15 NCA 454 454 NCA 15
IGNITION +12V IGNITION+12V
16 NCA GND GND NCA 16
GROUND GROUND
DRIVER SIDE PASSENGER SIDE
454G
GND
NCA
NCA
NCA
SPACE MODULE SPACE MODULE
3 1
NCA
JUNCTION BLOCK CLOCKSPRING
DIAGNOSTIC CONNECTOR
GRY
CLUSTER
NCA VIO
2 1
AIR BAG
205969 CONNECTOR
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Fig 3: Single Air Bag Circuit, Early Production
HOT AT
ALL TIMES
POWER SUPPLEMENTAL RESTRAINTS
DISTRIBUTION SPACE (SPACE SYSTEM)
MODULE CIRCUIT SPACE AIR BAG FUSE
BREAKER FUSE
17 5A
15A
A1 B1
NOTE: CIRCUIT BREAKER
81C
454
NCA
NCA
E
POSITION 17 IS DESIGNATED
"IGNITION POWERED OPTIONS"
81C
NCA
454
NCA
1 NCA 454G
EMI SHIELD GND
2
3
4
5 NCA 454A+
DRIVER SRS+
6 NCA 454A
DRIVER SRS
7
PASS SPACE+
8
PASS SPACE
9 NCA 454L (OR 454)
SRS WARN LP
10 NCA
11
12
13 NCA 1587+B
SAE D/L 1587+
14 NCA 1587B
SAE D/L 1587
15 NCA 454
IGNITION +12V NCA NCA
16 NCA GND
GROUND
DRIVER SIDE
454G 3 1
GND
NCA
NCA
NCA
SPACE MODULE
GRY VIO
NCA
CLOCKSPRING
B NCA 1587B
2B
GROUND
STUD
A NCA 1587+B
2A
454L (OR 454)
GRY
JUNCTION BLOCK
DIAGNOSTIC CONNECTOR
NCA
NCA VIO
D1
2 1
IND
AIR BAG
AIR BAG
CONNECTOR
CLUSTER
205967
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TRANSMISSION
Fig 1: Transmission Circuit, Meritor EOA Range Shift
B NCA NCA B
LOW
SOLENOID
A NCA NCA NCA A
NCA
NEUTRAL SWITCH NCA B
A NCA
HIGH
NCA
NCA
SOLENOID
NCA A
B NCA
SOLENOID ASSEMBLY
REVERSE
B NCA
A NCA
A NCA
B NCA
A NCA
B NCA
C NCA
D NCA
E NCA
NCA
SWITCH
(OPTIONAL)
J2
F
C
D
B
B
A
A
ORG
WHT
WHT
GRN
BLU
GRN
BLU
YEL
YEL
BLK
BLK
NCA
RESUME
LO HI LO HI SWITCH
NCA
NCA
SET
NCA
NCA
SWITCH
PAUSE
SWITCH
SHIFT KNOB SHIFT KNOB
281875 (OPTIONAL)
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Fig 2: Transmission Circuit, Meritor Smart Shift
HOT AT HOT IN ON
ALL TIMES OR START
PDF
FUSE
2
M2
B
B NCA 464B
C NCA 464C
A NCA 464A
232
NCA
NCA
223A
NCA
223A
SMART SHIFT
1
2
1587T NCA 3
COMPUTER
DATA LINES 1587+T NCA 4
SYSTEM GND+ NCA 5
1 NCA 1939+T COMPUTER 223A NCA 6
DATA LINES
2
SYSTEM
3 NCA 1939T TRANSMISSION
4 NCA 1587T COMPUTER DISPLAY
DATA LINES
5 NCA 1587+T
SYSTEM
6 NCA 223R1
7 NCA 464A
8 NCA 464C
9 NCA 223R2
10 GND+ NCA
11 NCA 464B GND NCA
12 NCA 223T1
13 NCA 223P2 GND SPLICE
14 NCA 223P1 PACK
15 NCA 223T2
16
17 NCA 223P3
18 NCA 223P
T1 A2
1
2 GND NCA A1
3
4 NCA 223M 223M NCA C2
5
6 GND NCA
B2
7 NCA 223L GND NCA
8 NCA 223H
9 NCA 223S4 223M+ NCA C1
10 NCA 223S1
11 NCA 223S2 INDICATOR
LIGHT RELAY
12 NCA 223S3
13 NCA 232
14 NCA 223A
15 NCA GNDE
T2
TRANSMISSION ECU
A NCA 223S3
B NCA 223S4
C NCA 223S1
D NCA 223S2
E NCA 223L
F NCA 223H
G
H NCA GNDE
M8
A NCA 223T1
B NCA 223T2
C NCA 223P3
D NCA 223P2
E NCA 223P1
F
G NCA 223R1
H NCA 223R2
J
K NCA 223P
M10
TRANSMISSION HARNESS
VENDOR SUPPLIED
281873
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For additional transmission wiring diagrams, see TRANSMISSION WIRING DIAGRAMS article.
WARNING SYSTEMS
Fig 1: Collision Warning Circuit, Eaton Vorad EVT200
FLASHER
RELAY
1 NCA NCA
ANTENNA 1
2 NCA NCA
ANTENNA 2
3 NCA NCA
ANTENNA 3
4 NCA NCA
ANTENNA 4
5 NCA NCA
ANTENNA 5
6 NCA NCA
ANTENNA 6
7 NCA NCA
ANTENNA 7
8 NCA NCA
ANTENNA 8
C12 NCA 444L
SIGR TBSD ISP
C13 NCA 444M FRONT
GND ANTENNA ECU
C11 NCA 444K
+ 12V
D13 NCA 444U
GND
D12 NCA 444T 444L NCA A
SIGRTBSSENS SIGR TBSD ISP
D11 NCA 444A
+12V
D8 NCA 444I 444M NCA B
RSTEERSMSR GND
D7 NCA 444G
GND
C8 NCA 444G 444K NCA C
LSTEERSMSR +12V
C7 NCA 444F
+12
C5 NCA 444D D
COUANALOG NOT USED
C6 NCA 444E
+12V
C4 NCA 444C SIDE SENSOR
COUDATA
D4 NCA 444N DISPLAY UNIT
COUCLK
D5 NCA 444P
GND
D6 NCA 444R
SPEAKER
C2 NCA 38R 444U NCA A GND NCA
RTTURSIG
C1 NCA 36B 444T NCA B SIGRTBSSENS NCA
BRAKE
D1 NCA 444 444A NCA C +12V NCA
IGNITION
D9 NCA J1587+W
1587+
D10 NCA J1587W SIDE SENSOR
1587 UNIT
NCA GND
GND
EATON VORAD
EVT200 9
39R NCA
ELECTRONIC
CONTROL UNIT
38R NCA 12
1
38A NCA
J1587+W
NCA J1587W
39L NCA 3
NCA
NCA
NCA
3A
3B
DATA LINK
36B
36B
JUNCTION
BLOCK
(LEFT B
PILLAR)
ANTILOCK
2B
2A
BRAKES
SYSTEM 6
38L NCA
36A NCA 7
36B
NCA
28D NCA 2
EXTERIOR
LIGHTS
SYSTEM
1587+A
1587+A
36B
444R
444E
444N
444C
444D
444P
NCA 11
444G
444G
444F
GND1
444I
GND1
28D
39L
39R
NCA
NCA
3B NCA
10B NCA
NCA
E NCA
D NCA
C NCA
B NCA
A NCA
D NCA
C NCA
B NCA
A NCA
TURN SIGNAL
SWITCH
NCA
NCA
NCA
NCA
NCA
NCA
A
B
F
GND
COUANALOG
GND
COUANALOG
SPEAKER
LSTEERSNSR
COUCLK
RSTEERSNSR
+12V
1788 A
1788 +A
+12V
38L
38R
EXTERIOR
NCA
NCA
LIGHTS
STOP
SYSTEM
LIGHT
SWITCH
LEFT SIDE DRIVER DISPLAY UNIT STEERING SENSOR UNIT HEADLIGHTS HEADLIGHTS
CLUSTER SYSTEM SYSTEM
205964
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Fig 2: Collision Warning Circuit, Eaton Vorad EVT300
HOT IN
ON OR START
MAIN
POWER
CIRCUIT BREAKER DISTRIBUTION
13 MODULE
10A
BDG
NCA 444
444K NCA 2
POWER
1
NOT USED
SIDE DISPLAY
SIDE SENSOR
1587+W
1587+W
444N
444R
444P
444E
36B
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
36B
C
D
A
A
A
GND
POWER
VBUSNEG
VBUSPOS
1587+ 5A
1587 5B
OPTION STOP
CONNECTOR LIGHT
DRIVER DISPLAY VORAD DATA BUS
JUNCTION BLOCK
205966
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Fig 3: Low Voltage Disconnect Circuit
HOT AT
ALL TIMES
MAIN
LOW POWER
VOLTAGE DISTRIBUTION
VSENSE DISCONNECT MODULE
FUSE GROUND
15A FUSE
15A
GND
NCA
GND
447B
NCA
NCA
NCA 447B
VSENSE
NCA GND
GROUND
NCA 14B POWER
VIN DISTRIBUTION
NCA 447J SYSTEM
WARNING BUZZER CTRL
NCA 14BS
VOUT
NCA 14BS
LOW VOLTAGE
DISCONNECT MODULE
14BS
14BS
447J
NCA
NCA
NCA
POWER
DISTRIBUTION WARNING
SYSTEM BUZZER
205965
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WIPER/WASHER
Fig 1: Intermittent Wiper/Washer Circuit
CIRCUIT
BREAKER
15A
NCA
315
INTERMITTENT
WIPER &
WINDSHIELD
WIPER SWITCHES
NCA NCA
7 NCA NCA
NCA
5 NCA 316
315
WIPER SWITCH INTERMITTENT
(ON LEFT SIDE WIPER RELAY
("A" PANEL)
DASH PANEL)
316
318
317
315
NCA
NCA
NCA
M
GND NCA
WASHER
MOTOR
281871
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Fig 2: Wiper/Washer Circuit
HOT IN ON
OR ACC
POWER
DISTRIBUTION
MODULE
LOW SPEED HIGH SPEED
WIPER RELAY RELAY
CIRCUIT
BREAKER
15A
30 87A 87 86 85 30 87A 87 86 85
315H
315L
315
NCA
NCA
315A
NCA
315P
NCA
NCA
315B
NCA
3 NCA 315B
H
4 NCA 315A
L
1 NCA 315
12V
5 NCA 320
W
WIPER
SWITCH
320A
NCA
WASHER
NCA
PUMP
M
WASHER
315H
315C
315P
315L
NCA
NCA
NCA
NCA
NCA
NCA
LEVEL
D C E A B SENSOR
HIGH
GND
LOW
BLUE
12V
205946 WIPER MOTOR
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