Pioneer International: Aug-19 Sep-19 Oct-19 Nov-19 Dec-19

PIONEER INTERNATIONAL
FORMAT NO. PI-ENG-PM002

Plot No. 42, Industrial Estate, Opp. Hirvavan Garden, Piparia, Silvassa. D & NH -396230
Equipment Name :BOILER (MAXIMA-RS-600 KG/HR Location : Utility
Month Aug-19 Sep-19 Oct-19 Nov-19 Dec-19

Week Frq.
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
Sr. No. Check Points
1 CLEAN PHOTO RESISTER W
2 CLEAN BURNER ASSEMBLY, ELECTRODE W
3 CLEAN NOZZLE ASSEMBLY W
4 CHECK FUEL PUMP COUPLING ALIGNMENT W
5 CLEAN PUMP ASSEMBLY AND LINE STAINERS, FILTERS W

CHECK FEED WATER PUMP ASSEMBLY & CHECK NO
W
6 WATER CUT OFF
CHECK THE WORKING OF LOW PRESURE SWITCH (3
W
7 KG/CM2)
8 CHECK THE WORKING OF TEMPERATURE CONTROLLER W
CHECK THE WORKING OF PRESSURE RELIEF VALVE/
W
9 SAFETY VALVE
10 CHECK THE WORKING OF OVER LOAD RELAYS OF MOTORS M
11 TOP UP SAE-40 OIL IN FEED WATER PUMP GEAR BOX M
12 CHECK & CLEAN BLOWER MOTOR ASSEMBELY M
13 BLOWER MOTOR NOISE AND AMP M
14 CLEAN FUEL SERVICE TANK Q
15 PANNEL CLEAN AND WIRES TIGHTENED Q
16 CHECK TOP & BOTTOM REFACTORIES Y
17 CHECK & CLEAN STEAM COIL WITH COMPRESSURE AIR Y
18 CHECK & CLEAN FUEL GAS OUTLET/CHIMNEY Y
19 CLEAN WATER TANK AND PAINT WITH CHEMICAL RESIST Y
Done By.
Checked By.
Pioneer International, Silvassa
Daily Air Compressor Maintenance Checklist
Check Parameters on Check air filter Check that condensate is On compressors with
Date Check oil level. Remarks Done By. Checked by
display. service indicator discharged Valve during integrated dryer, check
operation the dew point
10/15/2019
10/16/2019
10/17/2019
10/18/2019
10/19/2019
10/20/2019
10/21/2019
10/22/2019
10/23/2019
10/24/2019
10/25/2019
10/26/2019
10/27/2019
10/28/2019
10/29/2019
10/30/2019
10/31/2019
Note:Please tick(√)after compillation of above work.

FORMAT NO. PI-ENG-F001
Plot No. 42, Industrial Estate, Opp. Hirvavan Garden, Piparia, Silvassa. D & NH -396230
Equipment Name : Air Compressor Location : Utility

Week Frq.
1 Check the pressure drop over the (optional) filters M
Inspect the air inlet filters: check for cleanness and

damage. Replace a dirty or damaged filter with a
2 new one. M
3 Operate the safety valve, M
4 Check Noise & Vibration. M

On compressors with an integrated dryer, brush or
blow of the finned surface of the condenser. Inspect
5 and clean the electronic drain valve . M
Check Electrical connections, temperature

6 protection and motor overload tested. M
7 Check for leaks or damage parts M
Check the operation of production machine

8 isolation valves. M
Done By.
Checked By.
DAILY BOILER MAINTENANCE CHECKLIST Inspect and clean fireside
surfaces.
DATE CHECK WATER CHECK THE FUEL OIL CHECK THE STEAM CHECK THE STEAM CHECK THE FEED CHECK THE FEED BLOWDOWN REMARKS Done By. Checked by Inspect all burner
HARDNESS (PPM) PRESSURE KG/CM2 PRESSURE KG/CM2 TEMP (200 ©) WATER PH WATER LEVEL
refractory material.
10/15/2019 Inspect all manhole
gaskets for leaks.
10/16/2019 Inspect and test all
system valves.
10/17/2019 Inspect and test all safety
valves.
10/18/2019 Clean and rebuild low
water cut-off.
10/19/2019 Recalibrate all operating
controls.
10/20/2019 Overhaul feed water
pumps.
10/21/2019 Clean condensate
receiver.
10/22/2019 Inspect electrical
terminals.
10/23/2019 Switch boiler automation
to summer mode.
10/24/2019
Check fuel oil levels.
10/25/2019 Clean and inspect
chimneys.
10/26/2019 Clean and tune boiler
and components
10/27/2019
10/28/2019
10/29/2019
10/30/2019
10/31/2019

Plot No. 42, Industrial Estate, Opp. Hirvavan Garden, Piparia, Silvassa. D & NH -396230 FORMAT NO. PI-ENG-PM003
Equipment Name : RO PLANT Location : Utility

Week Frq.
1 CHECH ALL VALVE OPERATION W
2 CHECK MOTOR COUPLING ALLINGMENT W
3 CHECK ALL MOTOR ABNORMAL NOISE W
4 FLOW METER & FLOW RATE W
5 RO INLET MOTOR RATED CURRENT & RELAY SETTING M
6 RO OUT LET MOTOR RATED CURRENT & RELAY SETTING M
7 RAW WATER MOTOR RATED CURRENT & RELAY SETTING M

8 DOUBLE EARTHING TO ALL MOTORS WITH PROPER FITTING M
9 ALL MOTOR WITH CABLE GLAND Q
10 PANNEL CLEANING & ALL WIRES TIGHTENED PROPERLY Q
ALL CONDUCTOR KITS CLEANED OR REPLACED AS PER
11 CONDITION. H
Done By.
Checked By.
DAILY RO PLANT MAINTENANCE CHECKLIST
DATE Inlet Filter Pressure BACKWASH REMARKS Done By. Checked by
TDS PH Conductivity Pressure
10/15/2019
10/16/2019
10/17/2019
10/18/2019
10/19/2019
10/20/2019
10/21/2019
10/22/2019
10/23/2019
10/24/2019
10/25/2019
10/26/2019
10/27/2019
10/28/2019
10/29/2019
10/30/2019
10/31/2019

Pioneer International: Aug-19 Sep-19 Oct-19 Nov-19 Dec-19

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PIONEER INTERNATIONAL

FORMAT NO. PI-ENG-PM002

Month Aug-19 Sep-19 Oct-19 Nov-19 Dec-19

2 CLEAN BURNER ASSEMBLY, ELECTRODE W

3 CLEAN NOZZLE ASSEMBLY W

4 CHECK FUEL PUMP COUPLING ALIGNMENT W

5 CLEAN PUMP ASSEMBLY AND LINE STAINERS, FILTERS W

11 TOP UP SAE-40 OIL IN FEED WATER PUMP GEAR BOX M

12 CHECK & CLEAN BLOWER MOTOR ASSEMBELY M

13 BLOWER MOTOR NOISE AND AMP M

14 CLEAN FUEL SERVICE TANK Q

15 PANNEL CLEAN AND WIRES TIGHTENED Q

16 CHECK TOP & BOTTOM REFACTORIES Y

17 CHECK & CLEAN STEAM COIL WITH COMPRESSURE AIR Y

18 CHECK & CLEAN FUEL GAS OUTLET/CHIMNEY Y

19 CLEAN WATER TANK AND PAINT WITH CHEMICAL RESIST Y

Note:Please tick(√)after compillation of above work.

Equipment Name : Air Compressor Location : Utility

1 Check the pressure drop over the (optional) filters M

Inspect the air inlet filters: check for cleanness and

3 Operate the safety valve, M

4 Check Noise & Vibration. M

Check Electrical connections, temperature

7 Check for leaks or damage parts M

Check the operation of production machine

Note:Please tick(√)after compillation of above work.

Equipment Name : RO PLANT Location : Utility

Month Aug-19 Sep-19 Oct-19 Nov-19 Dec-19

7 RAW WATER MOTOR RATED CURRENT & RELAY SETTING M

Note:Please tick(√)after compillation of above work.

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