Test Bench

A JOHN DEERE COMPANY
Parts and More

Catalogue
2019
CLOSE TO OUR CUSTOMERS
WIRTGEN GROUP
THE NEW 2019 PARTS AND MORE CATALOGUE
CUSTOMER SUPPORT –
WE ARE STILL AT YOUR le
ilab
SERVICE EVEN AFTER Ava ages:
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lang CN · ES
YOUR PURCHASE! D E
·
· EN PL · PT
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FR · RU
WIRTGEN GROUP genuine parts are synonymous with a long
service life, exceptional quality and simple installation.
Protect yourself against machine breakdowns as you know only too
well that spare part quality is crucial for success on sites.
This catalogue provides you with a useful tool for your day-to-day operations:
informative, well-organised and very user-friendly. You will find more detailed technical information,
in particular on wear properties, in our Parts and More Compact brochures.
We wish you every success in working with our products. We look forward to working with you in the new year and
to many new suggestions regarding further WIRTGEN GROUP products and services.
Yours truly,
Your WIRTGEN GROUP Customer Support-Team
> Parts and More Compact – also available in a

digital version on www.partsandmore.net
2
WIRTGEN GROUP I News
NEW MACHINES AND SPARE PARTS OPTIMISATION

AT A GLANCE
The lubricant product range has been updated and expanded.
>> Surface Miners 220 SM(i), 220 SM(i) 3.8

>> Spare parts optimisations in the cutting tools section
>> Spare parts optimisations in the wheels and tyres section

>> Product portfolio extensions for electrical accessories
>> Tandem rollers HD 10 –12, HD+ 90i –110i PH

>> Pneumatic tyre roller HP 280
>> Jaw crusher MC 120 Z(i) PRO

>> Spare parts optimisations in the screening and tools section
>> Stationary asphalt mixing plants BA-RPP 4000, BA-RPP 5000
3
WIRTGEN GROUP
ORIGINAL PARTS
8 Core competence cutting technology 10
Cutting tools 12
Toolholders 44
Milling drums 56
Milling drum housings 72
Conveyor belts 82
Crawler unit parts 92
Wheels and tyres 106
Power belts and belt pulleys 110
Clutches 114
Levelling 120
Water system 132
Electric and hydraulic vibrators 140
Connections and hose systems 142
Electrical accessories 144
Tools 148
Filter packages 156
Maintenance packages 162
Lubricants 166
Telematics 174
176 Core competence paving technology 178
Conveyance of mix 180
Spreading of mix 194
Compaction technology 202
Generator management and screed heating technology 224
Screed width control 234
Wheels and tyres 250
Levelling 252
Cabin 256
Tools 258
Filter packages 266
Lubricants 268
Telematics 276
4
278 Core competence compaction technology 280
Wheels and drums 282
Water system 290
Cabin 294
Tools 306
Filter packages 308
Maintenance packages 312
Lubricants 316
Telematics 324
326 Core competence crushing technology 328
Crusher tools 330
Abrasion lining 352
Crusher overload protection 358
Power belts 360
Conveyor belts 362
Scraper strips 376
Screening 382
Tools 404
Filter packages 406
Lubricants 414
422 Core competence mixing technology 424
Cold feed system 426
Dryer drum 428
Burners 432
Hot elevator conveyor 442
Screening machine 444
Weighing and mixing section 448
Storage silo 470
Cylinders and flaps 474
Seals 482
Load cells 486
5
WIRTGEN GROUP ORIGINAL PARTS
OUR QUALITY PRODUCTS

FOR YOUR SUCCESS
HIGHEST QUALITY:
For a long machine life
IDEAL AVAILABILITY:
Rapid delivery thanks to high storage capacities
and the very latest logistics
EXPERT ADVICE:
Service specialists with sound technical knowledge
FIRST-CLASS SUPPORT:
Fast, reliable order processing
IDEALLY SORTED:
Extensive, thematically coordinated service
and maintenance packages
> www.wirtgen-group.com
WIRTGEN GMBH
TAILOR-MADE PRODUCTS
FOR ROAD CONSTRUCTION AND MINING
CORE COMPETENCE 10
CUTTING TECHNOLOGY
CUTTING TOOLS 12 GENERATION X² picks for road milling machines 12
PCD milling tools 22
GENERATION Z picks for stabilisers and recyclers 28
Surface Miner picks 36
TOOLHOLDERS 44 Quick-change toolholder system HT22 44
Quick-change toolholder systems HT11, HT3, HT2 46
Welded toolholders 48
Toolholders for surface mining 52
Ejectors 54
MILLING DRUMS 56
MILLING DRUM HOUSINGS 72 Scrapers 72
Wear protection segments for milling drum housings 76
CONVEYOR BELTS 82 Conveyor belts 82
Drive and return rollers 86
Guide and support rollers 88
CRAWLER UNIT PARTS 92 Crawler unit chains 92
EPS PLUS track pads 94
Poly Grip track pads 98
Track rollers 100
8
A WIRTGEN GROUP COMPANY
WHEELS AND TYRES 106
POWER BELTS AND 110 Power belts and belt pulleys for milling drum drives 110
BELT PULLEYS
CLUTCHES 114
LEVELLING 120 Levelling controls and components 120
Sensors and scanning components 122
Recommendations for application 123
LEVEL PRO PLUS 124
Connecting cables for levelling components 125
Retrofit kits for levelling systems 128
WATER SYSTEM 132 Water pumps 132
Sprinkler nozzles 136
ELECTRIC AND 140

HYDRAULIC VIBRATORS
CONNECTIONS 142 Connections and hose systems for cold recyclers 142
AND HOSE SYSTEMS
ELECTRICAL 144 Work lights 144
ACCESSORIES
Safety equipment and light balloons 146
Cabin and chassis components 147
TOOLS 148 Tools for changing picks 148
Tools for road milling machines 150
Tools for maintenance and assembly 151
Service packages and emergency kits 152
Belt repair service packages 155
FILTER PACKAGES 156
MAINTENANCE PACKAGES 162
LUBRICANTS 166 Lubricants 166
Accessories for filling and lubrication 168
Lubricants in detail 169
TELEMATICS 174 WITOS FleetView retrofit kits 174
9
ORIGINAL WIRTGEN
CORE COMPETENCE CUTTING TECHNOLOGY
HIGH-TECH IN ASPHALT MILLING DRUMS: THE HEART OF A MODERN COLD MILLING MACHINE
Optimum interaction between the mill- At the heart of the world famous WIRTGEN WIRTGEN can also provide customised
ing drum, toolholder and pick is essen- road milling machines are the milling solutions which are suitably matched to
tial for precise, efficient paving remov- drums, designed and manufactured in the operating conditions concerned if spe-
al. WIRTGEN is a market leader in cutting our Windhagen headquarters. The special milling techniques should be required
technology and offers customers perfect- cial, highly precise milling drum manufac- in specific cases.
ly matched, high-performance cutting sys- turing processes can produce line spac-
tems. WIRTGEN is also constantly devel- ings up to 3 mm. The optional Flexible Cutter System, ab-
oping its cutting technology components breviated as FCS, allows operators to
further. Such further developments are In its standard product range, WIRTGEN change milling drums quickly and easily
largely based on practical experience and offers an extensive number of optional to use different working widths, line spac-
feedback from our customers. drums that help the customer to perform ings or milling profiles. Highly versatile, the
many applications in surface processing, FCS opens up a whole variety of cold mill-
WIRTGEN and BETEK developed the first carry out recycling work or in cutting soft ing machine usage options to ensure max-
road milling pick in cooperation in 1982. and hard rock. imum cost-effectiveness.
Since then, both companies have utilised
their experience to continuously devel-
op the picks. The close cooperation of
the two system partners also enables us
to quickly react to our customers’ wishes
and suggestions. Development, construc-
tion and manufacture of various cutting
tools at BETEK, perfectly matched to dif-
ferent machine types of WIRTGEN, ensure
maximum performance of the WIRTGEN
equipment.
10
WIRTGEN I Core competence cutting technology
THE WIRTGEN INNOVATION: QUICK-CHANGE TOOLHOLDER SYSTEMS
Based on the idea of replacing worn or de- and a toolholder (upper part), connect-
fective toolholder upper parts as quickly ed to the housing by a quick-release bolt
as possible directly on site, and thereby connection.
substantially reducing machine down-
times, WIRTGEN has been developing Continuous development has produced
quick-change toolholder systems since subsequent generations of different tool-
1990. They primarily consist of two parts: holders. Although these have been opti-
a housing (bottom part of toolholder sys- mised, they still retain their unique zigzag
tem), welded to the milling drum tube, shape.
YOU CAN’T DO WITHOUT THEM: PICKS
The design of the picks varies between the The highest possible economic efficiency
different types depending on the applica- is achieved by choosing the correct pick.
tion field and range. The components and This depends on the anticipated loads and
their function are however always identi- acting wear mechanism.
cal. Only the composition and geometry
of the components is adjusted to the re-
quired applications.
11
ORIGINAL WIRTGEN
GENERATION X²
PICKS FOR ROAD MILLING MACHINES
The new GENERATION X² picks excel due to unique

product features, which make them easier to handle
on the construction site and reduce operating costs
significantly.
Thanks to the newly developed wear plate with a spe-

cial groove profile, centring is improved and rotation per-
formance demonstrably optimised. As a result, the car-
bide continues to provide excellent cutting performance
on a long lasting basis, thus guaranteeing optimised car-
bide utilisation. The groove profile also reduces length-
wise wear in the pick toolholder and increases service
life by up to 25 %.
1 Optimised carbide distribution with enhanced 2

cutting performance and increased stability.
2 Solid steel body geometry optimises chip removal

and increases service life.
3 Strengthened wear plate optimised in shape

ensures maximum toolholder protection.
4 Unique groove profile with innovative centring

function reduces wear and increases pick and 3
toolholder service life.
5 Time-tested WIRTGEN clamping sleeve 4

permanently fixes the pick precisely into its
toolholder.
12
WIRTGEN I Cutting tools
INNOVATIVE GROOVE PROFILE

Sectional diagram of wear plates for comparison OPTIMISES CENTRING
The wear plate’s geometry with a groove

> conventional wear plate > GENERATION X² wear plate with
groove profile profile on its lower surface characteris-
es the GENERATION X². A centring pro-
file is incorporated into the pick’s con-
tact surface after the GENERATION X²
toolholder has been used for less than
50 operating hours. This profile provides
an almost form-fitting connection with
the wear plate, significantly reducing the
wear plate’s wobbling motion caused by
Self-stamping of the toolholder centring profile through use of the lengthwise toolholder wear during the
GENERATION X² milling process. As a result, lengthwise
toolholder wear is reduced by up to 25 %
> W6/20X² with flat > W6/20X² with pronounced when GENERATION X² picks are used.
pick contact surface centring profile
> at 0 h > after < 50 h
Lengthwise wear in the HT22 toolholder

+ 25 %
toolholder Shorter service life* with
service life
conventional wear plate
35
30
Longer service life* with
Lengthwise wear (mm)
25 conventional wear plate
20
Shorter service life* with

15
GENERATION X² wear plate
10
5 Longer service life* with

GENERATION X² wear plate
0
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
Operating hours
* The service life can vary depending on machine type and application.
13
ORIGINAL WIRTGEN
NE W
r co
de
GENERATION X² C ol
ou
s i m pli f
ie d
f or e c t ion
RECOMMENDATIONS FOR APPLICATION sel
Performance class,
Small milling machines Compact Large
machine type
milling milling
Pick designation, 1 m machines machines
0.35 m 0.5 m
Part No. rear
W 1500,
W 1900,
W 195,
Material
Carbide W 100 F, W 2000,
to be W 50, W 120 F, W 200,
size W 60,
milled W 350 E, W 50 H, W 130 F, W 205,
W 100 (L),
with without W 35, W 55 H, W 100 CF, W 200 H,
W 100 (H),
extractor groove extractor groove W 35 DC, W 50 DC, W 120 CF, W 215,
W 100 R, W 130 CF, W 210,
W 35 Ri W 50 R,
W 130 H W 150, W 210 XP,
W 60 R
W 150 CF W 2100,
W 220,
W 2200,
W 250
W4
W4-G / 20X²
# 2642519 • • • • •
W5
W5-G / 20X²
# 2642520
W5 / 20X²
# 2642521 • • • •
Asphalt
(cap-
shaped
carbide
W6
W6-G / 20X²
# 2642522
W6 / 20X²
# 2642523 • • • •
tips)
W7
W7-G / 20X²
# 2642530
W7 / 20X²
# 2642532 • • •
W8
W8-G / 20X²
# 2642535
W8 / 20X²
# 2642537 •
W1-10-G / 20X²
# 2642516 • • • • • • • • •
Concrete
(cylindrical
W1
carbide
tips)
W1-13-G / 20X²
# 2642517 • •
14 • • Highly
recommendable • Recommendable
Conditionally
recommendable
Specifications also valid for all machines in “i” version
GENERATION X²
PICK DETAILS
W1-8 / 13 Part No.: 193701

Type Meaning
W1 Cylindrical carbide tip for removing concrete
-8 8 mm carbide tip diameter
28
Held in the toolholder bore
54
/ 13
with a shank diameter of 13 mm
Quantity per toolbox: 200 pieces

ø 13
15
Weight per toolbox: 19.10 kg
ø 8
Carbide weight per pick: 8.9 g
W4 / 13 Part No.: 182598

Type Meaning
W4 Cap-shaped carbide tip for removing asphalt layers

/ 13
28

54
Quantity per toolbox: 200 pieces ø 8.5
ø 13
16
ø 16
Carbide weight per pick: 19.7 g
W1-10-G / 20X² Part No.: 2642516

Type Meaning

48
Slim steel body with extractor groove

-G
as a dismantling aid
88
7

/ 20
X² Generation identification / product characteristic

25

ø 20
Weight per toolbox: 15.40 kg ø 45
ø 10
Carbide weight per pick: 24 g
Dimensions in mm
15
ORIGINAL WIRTGEN
GENERATION X²
PICK DETAILS
W1-10-NG / 20X² Part No.: 2642539

Type Meaning

48

-NG as a dismantling aid for overall improved
88
penetration capacity
7

/ 20
25
ø 20 Quantity per toolbox: 50 pieces
ø 45 Weight per toolbox: 14.05 kg

ø 10
W1-13-G / 20X² Part No.: 2642517

Type Meaning

48

-G
88

7
/ 20

25

ø 20
ø 45
ø 13
W1-15-G / 20X² Part No.: 2642518

Type Meaning

48

-G
88
7

/ 20
24
ø 45 ø 15 Weight per toolbox: 16.95 kg
Dimensions in mm
16
W4-G / 20X² Part No.: 2642519

Type Meaning

-G
48
/ 20
88
7
X² Generation identification / product characteristic ø 8.5
16
ø 20
ø 45
ø 16
W5 / 20X² Part No.: 2642521

Type Meaning

/ 20
48

88

7
ø 9.5

17.5

ø 20
ø 45
Carbide weight per pick: 26 g ø 17.5
W5-G / 20X² Part No.: 2642520

Type Meaning

-G
48
/ 20
88

7
ø 9.5

17.5
ø 20
ø 45
Carbide weight per pick: 26 g ø 17.5
Dimensions in mm
17
ORIGINAL WIRTGEN
GENERATION X²
PICK DETAILS
W6 / 20X² Part No.: 2642523

Type Meaning

/ 20
48

88

7
ø 10.5

17.5
ø 45
ø 19
W6-G / 20X² Part No.: 2642522

Type Meaning

-G
48

/ 20
88

7
ø 10.5

17.5

ø 45
ø 19
W6L / 20X² Part No.: 2642525

Type Meaning
L Long carbide tip for long-lasting cutting performance

48

/ 20
88

7
ø 10.5

19.5

ø 45
ø 19
Dimensions in mm
18
W6L-G / 20X² Part No.: 2642524

Type Meaning
48
-G
88
7
ø 10.5
/ 20
19.5
Quantity per toolbox: 50 pieces ø 20
ø 19
W6M / 20X² Part No.: 2642526

Type Meaning
M Solid carbide tip for increased break resistance

48.5

/ 20
88.5

7
ø 11.5
Quantity per toolbox: 50 pieces 18

ø 45
ø 19
W6ML / 20X² Part No.: 2642529

Type Meaning

49.5
89.5
L Long carbide tip for long-lasting cutting performance ø 11.5

7

/ 20

21

ø 20
ø 19
Dimensions in mm
19
ORIGINAL WIRTGEN
GENERATION X²
PICK DETAILS
W6ML-G / 20X² Part No.: 2642528

Type Meaning

49.5

89.5
ø 11.5
7

-G
/ 20
21

ø 19
W7/ 20X² Part No.: 2642532

Type Meaning

48
/ 20
88
ø 11 X² Generation identification / product characteristic

7

20.5
ø 45
ø 20.5
W7-G / 20X² Part No.: 2642530

Type Meaning

-G
48

/ 20
88
ø 11 with a shank diameter of 20 mm

7

20.5

ø 45
ø 20.5
Dimensions in mm
20
W7M / 20X² Part No.: 2642534

Type Meaning
48
/ 20
88
with a shank diameter of 20 mm ø 11.5
7
20.5

ø 45
ø 20.5
W8 / 20X² Part No.: 2642537

Type Meaning

/ 20
48

88
ø 11.7
7

21.5

ø 45
Carbide weight per pick: 48 g ø 22
W8-G / 20X² Part No.: 2642535

Type Meaning

-G
48

/ 20
88
with a shank diameter of 20 mm ø 11.7

7

21.5

ø 45
ø 22
Dimensions in mm
21
ORIGINAL WIRTGEN
PCD MILLING TOOLS
PCD milling tools are particularly suitable for surface lay-

er rehabilitation thanks to their up-to-date tool geometry
and materials. An exceptionally long service life can be
achieved thanks to the highly wear-resistant tool tip made
of polycrystalline diamond. The very slight lengthwise
wear ensures optimum evenness over the milled surface
and consistently high machine feed.
Depending on the application, PCD milling tools are a use-

ful addition to the existing pick range featuring conven-
tional carbide tips.
3
4
1 Significantly longer service life due to higher wear
resistance of the polycrystalline cutting material.
2 Enhanced machine productivity due to constantly

high penetration.
3 Increased machine availability due to reduced

tool replacements.
4 Constant milling pattern due to significantly

reduced lengthwise wear. 5
5 Improved working conditions due to minimised

maintenance efforts.
22
PCD AND ITS MANUFACTURING

PROCESS
PCD (polycrystalline diamond) is a high-

ly sophisticated, synthetically manufac-
tured, strong mass of carbon and carbide.
The PCD tip consists of differing layers: A
concentrate of diamond particles in the
upper layer, the interlayers and a tungsten
carbide substrate. Basically a PCD tip is a
crystalline diamond coated carbide tip.
Manufacturing facts:
>> High-pressure:
55,000 bar – 85,000 bar
(5.5 GPa – 8.5 GPa)
>> High-temperature synthesis:
1,400 °C – 1,800 °C
(2,500 °F – 3,300 °F)
>>High-pressure high-temperature press to manufacture PCD tips
IMPROVED PCD TIP DURABILITY

Schematic figure of a
WD2-15B / HT22 PCD tip
Interlayers are the unique WIRTGEN solu-
tion to dampen the impact stresses be-
tween the tungsten carbide substrate and 1 > PCD tip
the highly wear resistant polycrystalline 2 > Carbide socket
diamond contact surface. The interlayers 3 > Steel body
subsequently enhance the durability and >> Polycrystalline
reliability of the PCD contact surface. This diamond
special tip design allows use in a wider
range of applications.
>> Precisely engineered >> Tungsten

polycrystalline diamond carbide
composite material substrate
(interlayer) (base of the
PCD tip)
23
ORIGINAL WIRTGEN
PCD MILLING TOOLS
PCD PERFORMANCE EVALUATION

PCD Performance Evaluation
Many factors must be taken into account
when making a cost / performance anal-
ysis of conventional carbide tools com- 100 %
80 %
pared with PCD milling tools. Besides us- 60 %
age and application cases, purchase costs 40 %
20 %
must also be considered for the two tool 0%
types (carbide and PCD) and their variants -20 %
-40 %
along with varying associated costs in- -60 %
curred due to the carbide and PCD charge -80 %
Savings (%)
-100 %
weight. There are enormous variations in -120 %
potential cost-effectiveness due to these -140 % WD2-15B
-160 % max. savings
costs and varying service lives alone. WD2-15B
-180 %
min. savings
-200 %
WD2-12F
-220 %
Lower maintenance expenses thanks to max. savings
-240 %
an absence of pick replacement or lower -260 %
WD2-12F
min. savings
costs related to pick wear also bring fur- -280 %
-300 %
ther advantages in terms of savings per
1
4
7
10
14
17
20
23
26
30
33
36
39
42
46
49
52
55
58
62
65
68
71
74
78
81
84
87
90
94
97
100
103
106
110
113
116
119
milled tonne or per m³.
x-times the service life of the PCD
compared to a conventional carbide tool
> When considering all variables and, above all, the applications, savings on tool
costs of up to about 60% per milled ton can be achieved. The analysis only takes
into account possible tool costs and maintenance expenses. Other potential cost
savings such as fuel savings are not considered in the graph.
WIRTGEN PCD IN COMBINATION WITH FCS LIGHT ADVANTAGES OF THE WIRTGEN PCD
INCREASES FLEXIBILITY IN COMBINATION WITH HT22
WIRTGEN FCS light (Flexible Cutter Sys- while PCD tools may be more economical Time spent on toolholder maintenance
tem) allows for the rapid, easy exchange for others. WIRTGEN FCS light provides and replacement are crucial factors in any
of same-width milling drums in less than opportunity for contractors to have the application. The HT22 toolholder in com-
two hours typically. Thus one machine can best of both worlds in one machine. bination with PCD milling tools gives ad-
be used for a broad range of applications vantage over all other available toolhold-
with minimal downtime when exchang- er systems by reducing this maintenance
ing drums. WIRTGEN FCS light flexibility time. The maintenance requirements of
is uniquely suited for PCD tool technology the HT22 (e. g. tightening of bolts) is in line
since conventional carbide tools may be with the life time of the PCD tool upper
more economical for some applications section (carbide PCD combination).
24
PCD MILLING TOOLS

TOOL DETAILS
WD2-12F/ HT22 Part No.: 2540437

Type Meaning
WD2 Mushroom-shaped carbide socket
41
.5
12
29
12 mm PCD tip diameter,
-12F
flat geometry
HT22 Base body for quick-change toolholder system HT22

>>Number of interlayers: 0
WD2-12F/ HT11 Part No.: 2564368

Type Meaning
41
.5
12
29
-12F
flat geometry

WD2-15B / HT22 Part No.: 2516748

Type Meaning

41
15
5 .
26

-15B
ballistic geometry

Dimensions in mm
25
ORIGINAL WIRTGEN
PCD MILLING TOOLS

TOOL DETAILS
WD2-15B / HT11 Part No.: 2564369

Type Meaning
41
15
5 .
26

-15B
ballistic geometry

Dimensions in mm
26
CLOSE TO OUR CUSTOMERS
LONG-DISTANCE MILLING
ACHIEVE MAXIMUM PERFORMANCE. The new GENERATION X² picks for cold milling are
designed to deliver record-winning performance. Their unique, optimised product features ensure
maximum output thanks to greater efficiency, increased productivity and significantly fewer tool
exchanges, ensuring you can concentrate on what’s really important!
> www.wirtgen.de/cuttingtechnology
ORIGINAL WIRTGEN
GENERATION Z
PICKS FOR STABILISERS AND RECYCLERS
GENERATION Z picks have been designed for extreme

impact stress and are thus primarily conceived for stabi
lisation and recycling applications.
In addition to an optimised carbide mix, the hardness of

the wear plate has also been increased significantly. The
shorter, yet bulkier pick head ensures greater resistance
to shank breakage thanks to the lower siphon effect plus
longer toolholder protection.
1 +85 % increased fracture resistance of the

c arbide tip due to optimised material composition
and tip geometry. 3
2 +30 % increased hardness of the wear plate

for better and longer toolholder protection.
4
3 +5 % increased steel body volume in the wear
critical area.
4 +45 % improved resistance to breakage of the

pick shank due to an aligned stop positioning of
the clamping sleeve. 2
5 +4 % reinforced clamping sleeve for durable and

firm seating in the toolholder.
28
The optimised carbide mix improves car-

W8 GENERATION Z W8
bide tensile strength. The lower pick head
height in GENERATION Z reduces the
siphon effect, thus improving the tensile
strength in the pick shank in the face of
impact loads.
+5 %
increased
The larger volume in the wear-critical sec-
steel body
tion and the greater hardness in the wear
volume in the
plate not only extend the expected longer
wear critical
service life for the pick, but also enhances
area
toolholder protection.
GENERATION Z W8 WORN TOOLHOLDER SYSTEM
+ 75 % + 140 %
with with
conventional GENERATION Z
pick pick
The clamping sleeve in GENERATION Z

OLD NEW
ensures optimal tool rotation behaviour
thanks to its precise round shape.
Compared to the previous model with

shanks 22 and 25 mm in diameter, the pick
shank fracture tendency is minimised in
the GENERATION Z by about 45 %. This
is achieved by offsetting or displacing the
stops from the centre to the bottom of the
pick shank (see left picture).
45 %
29
ORIGINAL WIRTGEN
GENERATION Z
RECOMMENDATIONS FOR APPLICATION
USE IN SOIL STABILISING
Compact soil / milled material usually contains abrasive (grind-

ing) materials that flow around the carbide tip and the pick head
during the cutting process. In this application case, the wear to
the steel body dominates, thereby limiting the service life of the
tool. In this case, the job of the carbide tip is to deflect the ma-
terial from the steel body (pick head), thereby reducing its wear.
For ground that contains pieces of rock, use of a pick with a cy-
lindrical tip (or with a W6C tip) is recommended. In this case, the
resistance to carbide breakage is the decisive factor because 1
sudden impact stresses have to be deflected. When there are
external shank stresses on the pick, caused by massive stone /
rock sizes, a pick with a 25 mm shank diameter can be used by
replacing the top section of the quick-change toolholder system.
USE IN COLD RECYCLING AND PULVERISING
On road works, the picks penetrate under the base layer, and
sometimes even deeper into the ground. Depending on the de-
sign of the roadway and the materials / additives used, it must be
assumed that there will be abrasive (grinding) stone with low grain
size and at least partially with tough binding elements. There are
high cutting forces that can be promoted by using a carbide tip
with a higher cutting performance (e. g. W6) when cutting these
layers. With increased abrasiveness, the size of the carbide tip
should also be adjusted. In case of larger pieces of rock, a cylin-
drical carbide type is recommended. 3
1 > Compact soil

2 > Slightly compact soil with medium-sized pieces of rock
3 > Asphalt base layer with a subjacent layer of smaller stone
grains
30
Application Machine type*
| Soil stabilising
WR 2000, WR 200, WR 2400, WR 240, WR 2500 S, WR 250,
WS 2200, WS 2500, WS 150, WS 220, WS 250
| Cold recycling and pulverising WR 2000, WR 200, WR 2400, WR 240, WR 2500 S, WR 250
Abrasiveness Shank
(abrasive materials) diameter
W6 / 22Z W8 / 22Z**
# 2493524 # 2493530

W6C / 22Z
22 mm
# 2493527
(Rock size / rock component increases)
W1-13 / 22Z
# 2493532
Impact stress
W8 / 25Z
# 2493545
W6C / 25Z
25 mm
# 2493541
W1-13 / 25Z
# 2493547
* Specifications also valid for all machines in “XL” and “i” version
** WIRTGEN ground stabilisers and cold recycling machines are fitted at the factory with this pick type.
31
ORIGINAL WIRTGEN
GENERATION Z
PICK DETAILS
W6 / 20Z Part No.: 2493520

Type Meaning
W6 Cap-shaped carbide tip for mixing compact soils

/ 20
48

88
Z Generation identification / product characteristic

7
ø 11.5

17.5

ø 20
ø 45 ø 19.5
W6C / 20Z Part No.: 2493523

Type Meaning
Cap-shaped carbide tip for mixing soils
W6
with small to medium-sized pieces of rock
C Flat carbide tip for increased break resistance

40.5

/ 20
80.5

7
ø 20
10

ø 45
ø 19.5
W1-13 / 22Z Part No.: 2493532

Type Meaning
Cylindrical carbide tip for mixing increasingly
W1
rocky soils

48

/ 22
88

7

25

ø 45
ø 13
Dimensions in mm
32
W1-17/ 22Z Part No.: 2493534

Type Meaning
W1
rocky soils
48
/ 22
88
7
28.5

ø 45 ø 17.5
W6 / 22Z Part No.: 2493524

Type Meaning

/ 22
48

88

7
ø 11.5

17.5

ø 45
ø 19.5
W6C / 22Z Part No.: 2493527

Type Meaning
W6

40.5

/ 22
80.5

7

10
ø 22
ø 45
ø 19.5
Dimensions in mm
33
ORIGINAL WIRTGEN
GENERATION Z
PICK DETAILS
W8 / 22Z Part No.: 2493530

Type Meaning

48
/ 22
88

7
ø 11.5

20

ø 22
ø 45 ø 21.5
W1-13 / 25Z Part No.: 2493547

Type Meaning
W1
rocky soils

52

/ 25
101

9

25

ø 25
ø 13
ø 60
W6C / 25Z Part No.: 2493541

Type Meaning
W6

52

/ 25
101

9

10

ø 25
ø 19.5
ø 60
Dimensions in mm
34
W8 / 25Z Part No.: 2493545

Type Meaning
64
/ 25
113
Z Generation identification / product characteristic ø 11.5
9
20
ø 25 ø 21.5
ø 60
Dimensions in mm
35
ORIGINAL WIRTGEN
SURFACE MINER PICKS
PICKS WITH 38 / 30-STEPPED SHANK
They are used in HT6 toolholder systems.

These tools are the established solution
and are attached using a simple locking
ring (code “LR”; see page 37).
PICKS WITH 42-MM SHANK

DIAMETER
They are usually fitted with short clamp-

ing sleeves and are used in HT14 and
HT15 toolholder systems. These tools are
installed in the holder using a (copper)
hammer. Clamping sleeves ensure a rapid,
easy change of cutting tools.
This is a great advantage with hard ma-

terials which cause heavy, rapid wear on
carbide and steel body as the clamping
sleeve is designed for a short to medium
pick service life.
If a longer service life is expected, an

optional c-clip (not included in deliv-
ery) can ensure that the cutting tool’s
maximum life span is achieved. The pick
head diameter and geometry have been
selected in such a way that greater protec-
tion is assured for toolholders.
Depending on the specific use, additional

tools with different types of head armour-
ing can also maximise service life.
The picks WSM2-17-90 / 42 with mush-

room-shaped tips are used in Russia due
to the fluctuating characteristic of lime
stone from hard to soft. The head length Due to the material properties of the coal The above-mentioned applications and
of the tool is 90 mm. ore, picks WSM3-24-77/ 38 / 30 with cap- the materials to be cut show that differ-
shaped carbide tips are used in India. ent carbide geometries are also used in
This pick is installed in milling drums with surface mining. Cap-shaped carbide tips
HT6 (stepped shank 38 / 30 mm) and fixed (“WSM3”) protect the steel body against
using a retaining ring. erosion, cylindrical carbide tips (“WSM1”)
are used in hard materials. The mush-
room-shaped tip (“WSM2”), in simple
terms, combines both properties, advan-
tages and disadvantages.
36
SURFACE MINER PICKS

GEOMETRY AND CODE LETTERS
Code Meaning
WSM WIRTGEN Surface Miner
Code for carbide tips Example illustration
WSM1 Cylindrical tip
WSM2 Mushroom-shaped tip
WSM3 Cap-shaped tip
Diameter information for carbide tips Example illustration
-15 Carbide tip diameter 15 mm
-17 Carbide tip diameter 17 mm ø

ø
-25 Carbide tip diameter 25 mm ø
Shape of the steel body (of the pick head) Example illustration
-P Protected Armouring of the tool head to increase the service life
The number after the second dash is the length of the

100 mm miner pick head in mm, if it differs from the standard
-100 (number)
pick head length (in the example: length of the left pick head 100 mm,
of the right pick head 77 mm).

Shank diameter data for the pick Example illustration
Stepped shank diameter from 38 mm to 30 mm ø

/ 38 / 30 ø
Pick secured with locking ring

(Part No. 155281; included in delivery)
Shank diameter 42 mm

/42 ø
Pick secured with clamping sleeve (included in delivery)
pick can also be secured with additional clip ring
(Part No. 2357297; not included in delivery).
37
ORIGINAL WIRTGEN
SURFACE MINER
PICK DETAILS
WSM1-15-77/ 38 / 30 Part No.: 47571

Type Meaning
WSM1 Cylindrical carbide tip

77
-77 77 mm pick head length

152
/ 38 / 30 Stepped shank diameter from 38 mm to 30 mm

24

ø 38
ø 60 ø 15
WSM1-15-100 / 38 / 30 Part No.: 161705

Type Meaning

100

176

24
ø 38 ø 15
ø 60
WSM1-17-77/ 38 / 30 Part No.: 48350

Type Meaning

77

152

28.5

ø 38
ø 60 ø 17
Dimensions in mm
38
WSM1-17-100 / 38 / 30 Part No.: 2256278

Type Meaning
100
176
28.5
ø 38 ø 17
ø 60
WSM1-19-77/ 38 / 30 Part No.: 70225

Type Meaning

77

152
Quantity per toolbox: 10 pieces 29

ø 38
ø 60 ø 19
WSM3-24-77/ 38 / 30 Part No.: 185018

Type Meaning
WSM3 Cap-shaped tip

77

152

18.7

ø 38
ø 60 ø 24
Dimensions in mm
39
ORIGINAL WIRTGEN
SURFACE MINER
PICK DETAILS
WSM1-17-77/42 Part No.: 2515527

Type Meaning

77

155
/42 Shank diameter 42 mm

28.5

ø 42
ø 80 ø 17
WSM2-17-90 /42 Part No.: 2521649

Type Meaning
WSM2 Mushroom-shaped carbide tip

90

168

26

ø 42 ø 17
ø 80
WSM2-17-90P/42 Part No.: 2537681

Type Meaning
WSM2 Mushroom-shaped carbide tip

90

168
P Armoured pick head

26

ø 42 ø 17
ø 80 Carbide weight per pick: 45 g
Dimensions in mm
40
WSM1-19-77/42 Part No.: 2521596

Type Meaning
77
155
29
ø 42
ø 80 ø 19
WSM1-19-77P/42 Part No.: 2537688

Type Meaning

77

155

29

ø 80 ø 19
WSM1-22-77/42 Part No.: 2515526

Type Meaning

77

155

34

ø 42
ø 80 ø 22
Dimensions in mm
41
ORIGINAL WIRTGEN
SURFACE MINER
PICK DETAILS
WSM1-22-77P/42 Part No.: 2537689

Type Meaning

77

155

34
ø 80 ø 22
WSM1-25-77P/42 Part No.: 2537692

Type Meaning

77

155

35
ø 80 ø 25
Dimensions in mm
42
PARTS AND MORE COMPACT
EXTRA KNOWLEDGE IN A COMPACT PACKAGE FOR YOU
Use our Parts and More Compact brochure series to broaden your basic knowledge about WIRTGEN GROUP original
parts. They focus primarily on the most important wear characteristics, how damaged components affect one other and
correct maintenance.

PICKS GENERATION X AND GENERATION Z
R
OU E
V IC
SER YOU
FOR
Achtung: Umschlag eigene Datei!
CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS CLOSE TO OUR CUSTOMERS
Parts and More Compact Parts and More Compact Parts and More Compact Parts and More Compact Parts and More Compact Parts and More Compact Parts and More Compact
Blow Bars Crawler unit parts Drum parts Lubricants and Filters Picks Quick-change toolholder Screed
GENERATION X and system HT22
GENERATION Z
PARTS AND MORE COMPACT – ALSO AVAILABLE IN A DIGITAL VERSION

WWW.PARTSANDMORE.NET
43
ORIGINAL WIRTGEN
QUICK-CHANGE TOOLHOLDER SYSTEM

HT22
The quick-change toolholder system HT22 is charac-

terised primarily by an increased wear resistance. The
system’s especially long service life makes itself apparent
on the construction site by a considerable reduction of the
replacement intervals. A characteristic feature is the pris-
matic arranged contact surface. Just like its predecessors,
the current quick-change toolholder system HT22 is rec-
ognised particularly due to its characteristic zigzag shape,
typical for WIRTGEN.
The seals between the upper and bottom part ease dis
assembly. WIRTGEN offers a lubricating grease which
protects the quick-change toolholder from corrosion
(refer to page 172).
1 Larger intervals for torque control at the quick- 5

change toolholder screws (every 500 hours) reduce
maintenance enormously.
2 Significantly larger, more robust and self-

centring contact surfaces of the upper to bottom 3
part ensure a longer service life of the milling drums.
4
3 A larger shank cross section and optimised shank

geometry provide increased resistance to breakage.
1
4 Higher pretension through optimised screw 2
osition for reliable system pretension of the upper

p
part in the bottom part.
5 Upper part service life is extended by the

enormously increased, maximum wear path.
44
WIRTGEN I TOOLHOLDERs
1 2 3
4 5 6 7
Quick-change toolholder system HT22
No. Designation Description Part No.
1 Toolholder HT22 Ø 20 mm 2198001
4 Dummy upper part HT22 2198005
5 Retaining screw for HT22 M30x2 158501
Individual 2197999
6 Plug HT22
100 pieces 2197988
Individual 2198006
7 Bottom part seal
100 pieces 2197989
45
ORIGINAL WIRTGEN
QUICK-CHANGE TOOLHOLDER SYSTEM

HT11
HT11
Due to the large contact surface of the

upper part to completely cover that of the
bottom part ensures a tight fit between the
two. During the milling process a seal pre-
vents fine dirt particles settling between
the parts.
On the upper part HT11-R, the groove in

the rear area of the upper part enables fine
milling particles to be washed out of the
bore. This prevents the sticking of the pick
in the hole much as possible the pick can
be used considerably longer, with better
rotation behaviour.
1 2 3 4
1 Toolholder HT11-R Ø 20 mm 187002
5 Retaining screw for HT11 M30x2 158501
Individual 2197999
6 Plug HT11
100 pieces 2197988
Individual 158509
7 Bottom part seal
100 pieces 187005
46
QUICK-CHANGE TOOLHOLDER SYSTEMS

HT3 AND HT2
HT3
The HT3 quick-change toolholder sys-

tem was developed from the first gener-
ation of WIRTGEN toolholders. Between
1997 and 2004 two standard upper parts
4 were available. For cold milling machines
an upper part is available for the picks with
a 20-mm shank, for recyclers and ground
stabilisers with a 2
2-mm shank diameter.
1 2 3

4 Retaining screw HT3 M24x2 79998
5 Plug HT3 126110
HT2
56
56
56
WIRTGEN developed the first quick-

change toolholder system from 1992 to
Ø 2 Ø 2 Ø 2
0 0 0 1996. HT2 was developed for different
machine types and applications.
1 2 3
Ø 30 The standard upper part for picks with
a 20-mm shank is available for milling
machines, another upper part for picks
56
with a 22-mm shank for recyclers.

Ø 2
67
2
50
4 5 6
M20x2.5

2 Toolholder HT2-170 Ø 20 mm 74801 Continuous further development has
3 Correcting toolholder HT2 Ø 20 mm 82755
produced generations of d ifferent
toolholders. Although these have
4 Toolholder HT2-170 Ø 22 mm 97180
been optimised, they still retain their
5 Dummy upper part HT2 89888 unique zigzag shape.
6 Retaining screw HT2 M20x2.5 56290
47
ORIGINAL WIRTGEN
WELDED TOOLHOLDERS
HT08
With the HT08 toolholder system, the toolholders are

permanently welded to the milling drum.
They are preferred for milling drums with small cutting

circle diameters.
The enhanced HT08 toolholder system replaces its

predecessor model HT01 and impresses with its optimised
characteristics.
1 Intelligent material distribution increases the

expected service life by up to 75 % (compared to
HT01).
1
2 Reinforced positioning cylinders enable improved

repositionability.
3 The design height of the toolholder ensures the

use of an automatic pick ejector at any condition of
wear. It reduces the time needed for changing the
picks. 3
4 The holder geometry enables low-wear integration

of the welded seam along the border of the milling 4
drum throughout the entire useful life. 5
2
5 Due to an adapted holder geometry and a
c orresponding milling pocket, an ideal welding
seam can be applied onto the milling drum tube.
48
EFFICIENT DESIGN
The efficient design and high strength

x
materials increase the lifespan of the tool-

holder by approximately 75 %.
> Wear margin

(see measure x):
HT01 = 10 mm
HT08 = 17.5 mm
MORE EXACT POSSIBILITY OF

RE-POSITIONING
Accurate positioning when replacing

toolholders is improved by the revised
geometry of the toolholder.
> Length of the positioning

cylinder
(see measure z):
HT01 = 2 mm
HT08 = 5 mm
> Diameter of the positioning
z
c ylinder:
HT01 = 7.5 mm
HT08 = 10 mm
SIMPLE CHANGE OF PICKS
HT08 is designed for quick pick changing

by means of the automatic pick ejector.
a
This reduces downtime significantly under
normal field conditions.
> HT08
b > Improved access to all

toolholders on the milling drum
(compare measures a and b),
enhances the cutting tool
> conventional, e. g. HT01 replacement process.
49
ORIGINAL WIRTGEN
WELDED TOOLHOLDERS
TOOLHOLDERS FOR PICKS WITH Good weldability and a long service life TOOLHOLDERS FOR PICKS WITH
SHANK DIAMETER 13 MM are achieved due to the use of high-quality SHANK DIAMETER 25 MM
materials and special tempering pro
These systems are used on milling drums cesses. The following types are available: >> HT9: Simple, forged toolholders.
or various cutting wheels requiring >> HT02 and HT03: Simple, forged Without positioning.
extremely small installed sizes. toolholder. Without positioning. >> HT13: Socket-type toolholders,
>> HT5: Socket-type toolholders for especially for soil stabilisation and
Two types are available here: picks with accurate positioning on a cold recycling. Can be positioned
>> HT04: Wrought toolholder without prepared milling drum tube. on prepared retainers on the milling
positioning >> HT5 plus: Socket-type toolholder drum.
>> HT4: Socket-type toolholders with with pick contact area enlarged to
precise positioning on a prepared 44 mm to reduce toolholder wear. EDGE PROTECTORS FOR PICKS WITH
milling drum tube. Can be accurately positioned on the SHANK DIAMETER 20 AND 22 MM
prepared milling drum tube.
TOOLHOLDERS FOR PICKS WITH >> HT08 (and previous model HT01): >> 3-way toolholders with preset contact
SHANK DIAMETER 20 MM Proven toolholders with enlarged angles.
contact surface and with two position-
These toolholders represent the world- ing rams for precise positioning on
wide standard for the conventional the milling drum (see page 48).
shank diameter of picks for road milling
machines.
50
1 2 3 4 5
6 7 8 9 10
11 12 13 14
Welded toolholders

10 Toolholder HT5 plus Ø 20 mm 194362
13 Edge protector 3-way Ø 20 mm 69902
14 Edge protector 3-way Ø 22 mm 162459
51
ORIGINAL WIRTGEN
TOOLHOLDERS FOR SURFACE MINING
HIGHLY ROBUST TOOLHOLDERS FOR SURFACE MINERS
Unlike the relatively homogeneous struc- >> Toolholder HT15: Quick-change >> Toolholder HT6: Socket-type for
ture of an asphalt pavement, the irregular toolholder system for rapid, easy picks with exact positioning feature
rock formations can cause enormous peak exchange of upper toolholder parts. on prepared bottom parts on the
loads on the individual toolholders. For Created for high stress loads and milling drum tube. The shape of the
this reason, special systems have been wear exposure in surface mining. The toolholder in relation to the bottom
developed in which all the components toolholders are designed to mount part is selected such that high loads
and their connections on the milling picks with a shank diameter of 42 mm. can be transferred.
drum are adapted specifically to the loads >> Toolholder HT06: Heavy-duty tool- >> Toolholder HT14: Socket-type,
encountered. holders with two positioning pins for similar to the HT6 toolholder but with
accurate positioning on the welded 42-mm pick bore and increased outer
helical elements. The toolholders are diameter as wear c ladding.
chamfered for easier welding.
1 2 3 4
Quick-change toolholder system HT15 for surface mining
1 Toolholder HT15 Ø 42 mm (incl. plugs and screws) 2202084

2 Toolholder HT15 armoured Ø 42 mm (incl. plugs and screws) 2218787
3 Retaining screw HT15 M36x2 (two are required per holder) 2162867
4 Plug HT15 (two are required per holder) 2189085
1 2 3
Welded toolholders for surface mining

1 Toolholder HT06 Ø 38-30 mm 78556
2 Toolholder HT6 Ø 38-30 mm 95781
52

QUICK-CHANGE TOOLHOLDER SYSTEM HT22
R
OU E
V IC
SER YOU
FOR
GENERATION Z

53
ORIGINAL WIRTGEN
EJECTORS
High level of protection from wear for

maximum machine performance. Genu-
ine WIRTGEN ejectors are perfectly de-
signed for all the components involved in
the milling process, and make for efficient
material removal from the drum housing.
Type 2, the premium version with opti-

mised geometry, impresses with an up-
graded conveyor unit for less wear to the
milling drum tube and the cutting com-
ponents. The ejector does not just have
a time-saving fastening system for short-
ening changeover times, but also – thanks
to its two identical wear edges – it can be
used reversed and thus for considerably > Ejector type 1
more time.
> Ejector type 2
54
1 2
3 4 6
> Ejectors type 1
Ejectors type 1

1 Ejector type 1 Width: 150 mm 45220
3 Single fastening screw 4633
4 Single fastening nut 36105
5 Ejector holder for ejector widths of 150 mm 52320
6 Ejector holder for ejector widths of 250 mm 37972
Single locking washer (one per screw joint) 5160
1 2 3
4 5 6
> Ejectors type 2
Ejectors type 2

4 Single fastening screw 4620
5 Single fastening nut (self-locking) 30392
6 Ejector holder for ejector widths of 150 mm, 200 mm, 250 mm 2140637
55
ORIGINAL WIRTGEN
MILLING DRUMS FROM THE WORLD MARKET LEADER

FOR VERSATILE USES
THE LEADER IN ENGINEERING The decision to buy a WIRTGEN machine

DESIGN AND PRODUCTION OF is underlined by this versatility.
MILLING DRUMS
SPECIAL PROJECTS BRING
Milling drums designed and produced PROXIMITY TO THE CUSTOMER
in the Windhagen plant are the central
element of the WIRTGEN road milling New requirements are repeatedly
machines known throughout the world. imposed upon the construction industry
Both, then and now, WIRTGEN invests and that is why almost never a day passes
in expanding its core competence of without WIRTGEN receiving at least
cutting technology for the benefit of its one enquiry for a solution using milling
customers. technology.
THE KEY TO VERSATILE MILLING And solutions have evidently been found,
MACHINES as proved by the numerous special mill-
ing drums supplied for machines built by
Operators want to use their milling WIRTGEN and other companies.
machines for as many different jobs as
possible. That is why WIRTGEN supplies a
large variety of optional drums as part of
its standard range.
This allows the customer to engage in a

wealth of applications for machining pave-
ments, performing recycling contracts or
in the selective extraction of hard rock.
56
WIRTGEN I milling drums
1 > Improving the skid resistance of the

pavement
2 > Restoring the evenness / levelling
3 > Pavement markings are removed
quickly and accurately with a special
unit
4 > Milling off resin s urfaces / synthetic
surfaces in factory halls
2 3 4
THE MILLING DRUM GENERALLY HAS

TO FULFIL THREE MAIN TASKS: Examples of various milling drums for small milling machines
>> Cutting and breaking out material

particles from the composite. 1 2
>> Transporting: Transport of loosened
material particles to the area of the
ejector.
>> Ejection of the broken material
particles onto the loading conveyor.
WIRTGEN offers the ideal milling drum

for every application to ensure that the
machine’s potential can be optimally 3 4
exploited.
Genuine WIRTGEN milling drums,

commonly equipped with an or- 5
namental flange, ensure excep-
1 > Milling drum LA15
tional performance and o ptimum
results. This ornamental m
illing 2 > Micro-fine milling drum LA6
drum flange is a special mark 3 > Micro-fine milling drum LA3
of quality of WIRTGEN milling
4 > Water channel milling drum LA4 FB500
drums, signifying that this is a
genuine WIRTGEN milling drum. 5 > Cutting wheel
57
ORIGINAL WIRTGEN
MILLING DRUMS FROM THE WORLD MARKET LEADER

FOR VERSATILE USES
FINE MILLING IS SETTING NEW
STANDARDS IN MILLING RESULTS Examples of various milling drums for large milling machines
WORLD-WIDE
By special and precise finishing processes

WIRTGEN can nowadays design line spac-
ings up to 3 mm.
So milling contractors are offered a multi-

tude of new applications: Their WIRTGEN
milling machines can work on sites with
1 2
high-quality demands on the surface. The
patented Flexible Cutter System (FCS)
makes the milling drum exchange much
easier.
3 4
1 > Eco Cutter 2 > Standard milling drum
3 > Fine milling drum 4 > Micro-fine milling drum
LA = x = Theo- Max.
Type of
Line retical base milling Usage options
milling drum
spacing height depth
20 mm 5.77 mm For greater demands on volume milling performance

Eco Cutter up to
> Concrete milling
Rough milling drums 35 cm
25 mm 7.21 mm > Complete removal of road surfaces
12 mm 3.46 mm
Universal milling drum for versatile use
Standard up to > Removing surface and binder courses
15 mm 4.33 mm
milling drums 35 cm > Complete removal of road surfaces
> Concrete milling
18 mm 5.19 mm
8 mm 2.31 mm For high demands on macro- and micro-profile

Fine up to
> Removal of surface layers, incl. construction of a more even surface
milling drums 8 cm
10 mm 2.88 mm > Corrective milling work on roadway profiles
3 mm 0.87 mm For the highest demands on macro- and micro-profile

> Increase in surface grip by roughening roadway surfaces
<using the micro-fine milling process
> Increasing the evenness of concrete roadways
Micro-fine up to
5 mm 1.44 mm > Preparation milling for surface treatment,
milling drums 3 cm
<cold paving of thin layers and other thin-layer paving
> Removal of coatings from road surfaces or hall floors
> Removal of markings on the road surface
6 mm 1.73 mm > Milling into markings on the road surface
Theoretical base height of typical milling drum line spacings

58
LA 25 LA 10
LA 20 LA 8
LA 18 LA 6
LA 15 LA 5
LA 12 LA 3
LA 120°
59
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Milling drum Toolholder Picks
Machine Max.
Model FB LA
type Type FT Part No. System Quantity Part No. Quantity
(mm) (mm)
(mm)
500 12 100 2400768 HT08 47 2321470 47

Milling drum
350 12 100 2400766 HT08 36 2321470 36
350 6x2 30 72257 HT4 116 72258 116

Fine milling drum
350 6 50 74737 HT5 57 74745 57
Micro-fine milling drum 350 3 30 140808 HT4 117 72258 117
200 10 100 105073 HT02 29 5244 29

W 350 E 0303 Milling drum
100 10 100 151642 HT02 16 5244 16
450+2x25 6x2 30 139699 HT4 164 72258 164

Fine milling drum
300+2x25 6x2 30 81564 HT4 116 72258 116
300+2x25 3 30 129694 HT4 117 72258 117

Micro-fine milling drum
150+2x25 3 30 134590 HT4 67 72258 67
Milling drum 80 160 105487 HT02 18 5244 18
Milling drum 350 12 60 2443192 HT08 36 2321470 36
Fine milling drum 350 6 50 187372 HT5 57 74745 57
350 3 30 187368 HT4 117 72258 117
300+2x25 3 30 192947 HT4 117 72258 117

W 35 0503
Micro-fine milling drum 250+2x25 3 30 194770 HT4 99 72258 99
200+2x25 3 30 194767 HT4 83 72258 83
150+2x25 3 30 194764 HT4 67 72258 67
Milling drum 80 60 188357 HT02 12 5244 12
Milling drum 500 15 110 2430055 HT08 39 2321470 39
Milling drum 350 15 110 2430058 HT08 31 2321470 31
350 3 30 187266 HT4 117 72258 117

W 35 DC, 0403,
450+2x25 3 30 193419 HT4 166 72258 166
W 35 Ri 0703
300+2x25 3 30 193337 HT4 117 72258 117
250+2x25 3 30 195053 HT4 99 72258 99
200+2x25 3 30 195052 HT4 83 72258 83
150+2x25 3 30 193416 HT4 67 72258 67
Milling drum 80 110 188358 HT02 12 5244 12
60
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 500 15 160 2400763 HT08 44 2321470 52
W 500 0605 Fine milling drum 500 6 50 89502 HT5 82 74745 82
Milling drum 80 220 56855 HT02 24 5244 24
500 20 160 2413941 HT08 36 2321470 44

Milling drum
500 15 160 2400764 HT08 44 2321470 52
Milling drum 500 3 30 177011 HT4 166 72258 166
Micro-fine milling drum 450+2x25 6 50 180541 HT5 84 74745 84

0805,
W 50
1005
400 15 160 2413492 HT08 38 2321470 46
Milling drum
300 15 160 2413491 HT08 29 2321470 37
300 3 30 180542 HT4 101 72258 101

300+2x25 3 30 172201 HT4 117 72258 117
Milling drum gutter 500 15 50 176725 HT5 40 74745 40
Milling drum 80 160 172197 HT02 30 5244 30
Milling drum 500 15 180 2544519 HT08 46 2321470 54
500 6 50 2487367 HT5 84 74745 84

Fine milling drum
400 6 50 2487917 HT5 67 74745 67
W 50 H,
1305 Milling drum 350 15 150 2487332 HT08 36 2321470 44
W 55 H
Milling drum gutter 300 6 30 2488800 HT5 51 74745 51
Milling drum 80 135 2487369 HT02 24 5244 24
Milling drum 500 15 210 2334391 HT08 48 2321470 60
400 15 210 2334390 HT08 42 2321470 54

0905,
W 50 DC(i) Milling drum
1205
300 15 210 2334386 HT08 35 2321470 47
Fine milling drum 450+2x25 6x2 30 183191 HT4 164 72258 164
80 210 183119 HT02 24 5244 24

Milling drum
80 300 179301 HT02 30 5244 30
61
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
500 20 210 2389391 HT08 42 2321470 54

Milling drum
500 15 210 2334391 HT08 48 2321470 60

1405,
W 50 R(i)
1505
400 15 210 2334390 HT08 42 2321470 54
300 15 210 2334386 HT08 35 2321470 47

Milling drum
80 210 183119 HT02 24 5244 24
80 300 179301 HT02 30 5244 30
600 15 300 2311471 HT22 54 2198001 72
500 15 300 2317307 HT22 47 2198001 65
W 600 DC 0705 Milling drum 400 15 300 2317256 HT22 41 2198001 59
300 15 250 2338513 HT22 32 2198001 54
80 250 111335 HT02 30 5244 30
600 20 210 2389396 HT08 46 2321470 58
600 15 210 2334395 HT08 58 2321470 70

1405,
W 60 R(i) Milling drum
1505
600 6 50 2389394 HT5 101 74745 101
80 210 2389537 HT02 24 5244 24
600 15 300 2311471 HT22 54 2198001 72
0910,
W 60(i) Milling drum 500 15 300 2317307 HT22 47 2198001 65
1210
400 15 300 2317256 HT22 41 2198001 59
Milling drum 1000 15 250 2338515 HT22 76 2198001 100

0705,
W 1000 L
1105
62
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 1000 15 315 2341969 HT22 84 2198001 102
1000 8 100 2345885 HT22 131 2198001 149

Fine milling drum
1000 6x2 30 161484 HT5 340 74745 340
FCS milling drum 1000 15 315 2338521 HT22 84 2198001 102
1000 8 100 2338529 HT22 131 2198001 149
FCS fine milling drum 1000 6 50 2345886 HT22 168 2198001 168
W 1000 F 0710
1000 6x2 30 150396 HT5 340 74745 340
900 15 290 2338522 HT22 83 2198001 101
750 15 290 2338523 HT22 66 2198001 84
500 15 290 2338527 HT22 48 2198001 72
300 12 290 2338528 HT22 31 2198001 55
Milling drum 1000 15 300 2311427 HT22 76 2198001 100
1000 18 300 2492794 HT22 72 2198001 84

0910, FCS milling drum
W 100(i), 1210,
1000 15 300 2311434 HT22 76 2198001 100
W 100 R(i) 1510,
1610
1000 8 100 2311438 HT22 130 2198001 148
FCS fine milling drum
1000 6x2 30 2062033 HT5 340 74745 340
Milling drum 1000 15 320 2308577 HT22 81 2198001 99
1000 25 320 2308540 HT22 59 2198001 83
1000 15 320 2308077 HT22 81 2198001 99

0810,
W 100 F(i), 1310,
1000 8 100 2308204 HT22 131 2198001 149
W 100 CF(i) 1710,
1810 FCS fine milling drum
1000 6x2 30 2062046 HT5 340 74745 340
600 12 290 2308151 HT22 62 2198001 80
300 12 290 2308192 HT22 31 2198001 55
63
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 1200 15 315 2345887 HT22 97 2198001 115
1200 8 100 2345889 HT22 156 2198001 174

1200 6x2 30 179345 HT5 410 74745 410
W 1200 F 0710 1000 15 290 2338521 HT22 84 2198001 102
900 15 290 2338522 HT22 77 2198001 95
750 15 290 2338523 HT22 66 2198001 84

FCS milling drum
600 12 290 2338525 HT22 62 2198001 80
500 15 290 2338527 HT22 48 2198001 72
300 12 290 2338528 HT22 31 2198001 55
Milling drum 1200 18 300 2510269 HT22 83 2198001 101

1510,
W 120 R(i)
1610
1200 8 100 2494907 HT22 130 2198001 148
1200 6x2 30 2494908 HT5 408 74745 408
Milling drum 1200 15 320 2308580 HT22 97 2198001 115
1200 25 320 2308291 HT22 63 2198001 87
1200 15 320 2308146 HT22 97 2198001 115
0810, 1200 8 100 2308217 HT22 156 2198001 174

W 120 F(i), 1310,
W 120 CF(i) 1710,
1810 1200 6x2 30 2062051 HT5 410 74745 410
900 15 290 2308214 HT22 77 2198001 95
600 12 290 2308151 HT22 62 2198001 80

FCS milling drum
500 15 290 2308183 HT22 48 2198001 72
300 12 290 2308192 HT22 31 2198001 55
64
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 1320 15 315 2345890 HT22 105 2198001 123
FCS fine milling drum 1320 8 100 2345892 HT22 169 2198001 187
1200 15 290 2338520 HT22 97 2198001 115
1000 15 290 2338521 HT22 84 2198001 102

W 1300 F 0710
900 15 290 2338522 HT22 77 2198001 95
600 12 290 2338525 HT22 62 2198001 80
500 15 290 2338527 HT22 48 2198001 72
300 12 290 2338528 HT22 31 2198001 55
1000 18 180 2314400 HT22 68 2198001 80

W 100 H, 1410,
Milling drum
W 130 H 1910
1300 18 180 2314405 HT22 85 2198001 97
Milling drum 1300 15 320 2308584 HT22 103 2198001 121
1300 15 320 2308220 HT22 103 2198001 121
1300 18 320 2308457 HT22 89 2198001 107
0810, 1300 8 100 2308268 HT22 167 2198001 185

W 130 F(i), 1310,
W 130 CF(i) 1710,
1810 1300 6x2 30 2062070 HT5 444 74745 444
900 15 290 2308214 HT22 77 2198001 95
600 12 290 2308151 HT22 62 2198001 80

FCS milling drum
500 15 290 2308183 HT22 48 2198001 72
300 12 290 2308192 HT22 31 2198001 55
65
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 1500 15 320 2309338 HT22 116 2198001 134
1500 25 320 2314996 HT22 78 2198001 102
FCS-L milling drum 1500 18 320 2315000 HT22 102 2198001 120
1500 15 320 2309322 HT22 116 2198001 134
1500 8 100 2314989 HT22 192 2198001 210

FCS-L fine milling drum
1500 6x2 30 2090831 HT5 512 74745 512
Milling drum 1200 15 320 2309334 HT22 97 2198001 115

0513,
W 150(i)
0613
1200 25 320 2308291 HT22 63 2198001 87
1200 15 320 2308146 HT22 97 2198001 115
1200 8 100 2308217 HT22 156 2198001 174

1200 6x2 30 2062051 HT5 410 74745 410
900 15 280 2308214 HT22 77 2198001 95

FCS milling drum
600 12 280 2308151 HT22 62 2198001 80
Milling drum 1500 15 330 2309338 HT22 116 2198001 134
1800 18 330 2535359 HT22 117 2198001 135
1500 25 330 2314996 HT22 78 2198001 102

FCS-L milling drum
1500 18 330 2315000 HT22 102 2198001 120
1500 15 330 2309322 HT22 116 2198001 134
1800 6x2 30 2632992 HT5 608 74745 608
FCS-L fine milling drum 1500 8 100 2314989 HT22 192 2198001 210
0713,
W 150 CF(i) 1500 6x2 30 2090831 HT5 512 74745 512
0813
1200 25 280 2308291 HT22 63 2198001 87
1200 15 280 2308146 HT22 97 2198001 115
1200 8 100 2308217 HT22 156 2198001 174

1200 6x2 30 2062051 HT5 410 74745 410
900 15 280 2308214 HT22 77 2198001 95

FCS milling drum
600 12 280 2308151 HT22 62 2198001 80
66
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
1500 15 300 2338533 HT22 113 2198001 131

Milling drum
W 1500 0820 1320 15 300 2338532 HT22 105 2198001 123
Milling drum 2000 15 320 2314564 HT22 144 2198001 162
2000 8 100 2338534 HT22 256 2198001 274

Fine milling drum
0820, 2000 6x2 30 123977 HT5 672 74745 672

W 1900 0920,
1020 FCS-L milling drum 2000 15 320 2314585 HT22 144 2198001 162
2000 8 100 2314592 HT22 256 2198001 274

2000 6x2 30 144986 HT5 672 74745 672
Milling drum 2200 15 320 2314577 HT22 156 2198001 174
2000 25 320 2338536 HT22 100 2198001 124

Milling drum
2000 15 320 2314564 HT22 144 2198001 162
2000 8 100 2338534 HT22 256 2198001 274

0620,
W 2000 Fine milling drum
1120
2000 6x2 30 123977 HT5 672 74745 672
2000 25 320 2338538 HT22 100 2198001 124

FCS-L milling drum
2000 15 320 2314585 HT22 144 2198001 162
2000 8 100 2314592 HT22 256 2198001 274

2000 6x2 30 144986 HT5 672 74745 672
1200 15 310 2307340 HT22 97 2198001 115
W 200i, 1420,
W 210i 1520
600 15 310 2307342 HT22 54 2198001 78
67
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
2000 15 330 2307322 HT22 144 2198001 162
Milling drum 2000 18 330 2307321 HT22 130 2198001 148
2000 25 330 2307320 HT22 100 2198001 124
1820, 2000 8 100 2307323 HT22 256 2198001 174

W 195, 1220, Fine milling drum
W 200(i), 1420, 2000 6x2 30 2112478 HT5 672 194362 672
W 205, 2520,
W 215, 1920,
W 210(i), 1320, 2000 25 330 2307324 HT22 100 2198001 124
W 210 XP 1520,
2420 FCS-L milling drum 2000 18 330 2307325 HT22 130 2198001 148
2000 15 330 2307326 HT22 144 2198001 162
2000 8 100 2307327 HT22 256 2198001 274

2000 6x2 30 2112481 HT5 672 194362 672
2200 15 330 2307330 HT22 157 2198001 175

Milling drum
1500 15 310 2307338 HT22 118 2198001 136
2200 25 330 2307332 HT22 110 2198001 134

1220,
W 200(i), 1420,
W 210(i), 1320, FCS-L milling drum 2200 18 330 2307333 HT22 141 2198001 159
W 210 XP 1520,
2420
2200 15 330 2370389 HT22 163 2198001 181
2200 8 100 2307335 HT22 280 2198001 298

2200 6x2 30 2119190 HT5 740 194362 740
2100 15 300 2314414 HT22 154 2198001 190

1620,
W 200 H(i) Milling drum
1720
2100 18 300 2314417 HT22 133 2198001 169
2200 15 320 2315691 HT22 168 2198001 186

Milling drum
2100 15 320 2338539 HT22 148 2198001 166
W 2100 0921 Fine milling drum 2100 8 100 2338541 HT22 270 2198001 288
Milling drum 2000 15 320 2338542 HT22 148 2198001 166
68
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
Milling drum 2200 15 350 2300231 HT22 170 2198001 188
2200 15 350 2317660 HT22 170 2198001 188

FCS milling drum
multiple parts
2500 15 350 2317661 HT22 193 2198001 211
2200 25 350 2309341 HT22 110 2198001 134

0522,
W 220(i) 2200 18 350 2309362 HT22 146 2198001 164
0722
2200 8 100 2309358 HT22 280 2198001 298
2500 15 350 2440591 HT22 183 2198001 201
FCS-L fine milling drum 2200 6x2 30 2120236 HT5 740 194362 740
Milling drum 2200 15 350 2300231 HT22 170 2198001 188
4400 15 350 2317666 HT22 326 2198001 353
3800 15 350 2317665 HT22 287 2198001 314
W 2200 0821 3500 15 350 2317664 HT22 267 2198001 294

FCS milling drum
multiple parts
3100 15 350 2317663 HT22 240 2198001 267
2500 15 350 2317661 HT22 193 2198001 211
2200 15 350 2317660 HT22 170 2198001 188
Milling drum 2200 15 350 2300231 HT22 170 2198001 188
2200 25 350 2309341 HT22 108 2198001 132
2200 18 350 2309362 HT22 146 2198001 164

FCS-L milling drum
2200 15 350 2309353 HT22 170 2198001 188
2200 8 100 2309358 HT22 280 2198001 298
FCS-L fine milling drum 2200 6x2 30 2120236 HT5 740 194362 740
0422,
W 250(i)
0622
4400 15 350 2317666 HT22 326 2198001 353
3800 15 350 2317665 HT22 287 2198001 314
3500 15 350 2317664 HT22 267 2198001 294

FCS milling drum
multiple parts
3100 15 350 2317663 HT22 240 2198001 267
2500 15 350 2317661 HT22 193 2198001 211
2200 15 350 2317660 HT22 170 2198001 188
69
ORIGINAL WIRTGEN
MILLING DRUMS
Milling drums
Machine Max.
Model FB LA
(mm) (mm)
(mm)
3800 50 300 2045386 HT6 92 95781 92
2200 38 300 2143830 HT14 72 2068087 72
2200 SM 0821 Milling drum 2200 76 300 2143829 HT14 50 2068087 50
2200 38 300 127333 HT6 76 95781 76
2200 76 300 141663 HT6 46 95781 46
2200 50 350 2535495 HT6 56 95781 68
2200 75 350 2570768 HT14 44 2068087 44

220 SM(i), 0822,
Milling drum
220 SM(i) 3.8 0922
3800 50 350 2535491 HT6 92 95781 104
3800 75 350 2569952 HT6 64 95781 76
WR 2000 03WR Milling drum 2000 20 500 2338550 HT22 D22 126 2198002 150
2000 20 510 2339558 HT22 D22 126 2198002 150

06WR,
WR 200(i) Milling drum
09WR
2000 20 510 2339557 HT22 D25 126 2198003 142
WR 2400 05WR Milling drum 2400 20 500 2338552 HT22 D22 146 2198002 170
2400 20 510 2314437 HT22 D22 146 2198002 170

07WR,
10WR
2400 20 510 2314434 HT22 D25 146 2198003 162
3048 37x2 500 2338553 HT22 D22 188 2198002 212

WR 2500 S 04WR Milling drum
2438 30x2 500 2341964 HT22 D22 184 2198002 208
2400 30x2 560 2314518 HT22 D22 184 2198002 208

08WR,
11WR
2400 30x2 560 2314513 HT22 D25 184 2198003 200
WS 150 02AS Milling drum 1500 40 500 2551588 HT22 D22 58 2198002 82
70
WR 250:
MAXIMUM QUALITY
FOR ALL USES
71
ORIGINAL WIRTGEN
SCRAPERS
Genuine WIRTGEN scrapers do not just

seal off the drum chamber so that the Scrapers type 1
milled material can be removed cleanly,
but they also smooth the milled surface.
1 2
Type 1 scrapers are optimised to ensure

the best possible glide performance on
the milled surface when scraping. The
modification of the shape, contour and
position of the carbide on type 2 ensures
more efficient scraping. 3 4
Both scraper types are available with dif-

ferent widths and can be supplied with the
respective fastening material on request.
Carbide scrapers
Type 1 Type 2
No. Designation
Part No. Part No.
1 Carbide scraper B100 56731 146459
3 Carbide scraper B145 L 56336 146461
4 Carbide scraper B145 R 56335 146460
6 Carbide scraper B248 L 44638 146457
7 Carbide scraper B248 R 44639 146458
72
WIRTGEN I Milling drum housings
Scrapers type 2 Scraper FB50
1 2
3 4
> Scraper FB50: Carbide elements

with a scraper width of 50 mm
can be replaced individually.
6 Part No.: 8838
73
ORIGINAL WIRTGEN
SCRAPERS
Service packages for scrapers
Machine type Model Series range Milling width (mm) Type Part No.
W 500 0605 0001 - 9999 500 1 194396
W 50, W 50 DC 0805, 1005, 0905, 1205 0001 - 9999 500 1 194390
W 50 H, W 55 H 1305 0001 - 9999 500 1 2590268
500 1 2465572
W 50 R(i), W 60 R(i) 1405, 1505 0001 - 9999
600 1 2465575
600 1 194400
W 600 DC, W 1000 L 0705, 1105 0420 - 9999
1000 1 194401
W 100(i) 0910, 1010, 1110, 1210 0001 - 9999 1000 1 2215148
1000 1 2590292
W 100 H, W 130 H 1410, 1910 0001 - 9999
1300 1 2590294
600 1 2465575
W 100 R(i), W 120 R(i) 1510, 1610 0001 - 9999 1000 1 2215148
1200 1 2532424
1000 2 194426
W 1000 F, W 1200 F,
0710 0389 - 9999 1200 2 194414
W 1300 F
1320 2 194407
1000 2 194426
W 100 F(i), W 120 F(i),
W 130 F(i), W 100 CF(i), 0810, 1310, 1710, 1810 0001 - 9999 1200 2 194414
W 120 CF(i), W 130 CF(i)
1300 2 194407
1200 1 2116633
W 150(i) 0513, 0613 0001 - 9999
1500 1 2116636
W 150 CF(i) 0713, 0813 0001 - 9999 1500 1 2116636
1300 2 194407
W 1500 0820 0001 - 9999
1500 2 194408
0820, 0920, 1020, 2000 2 194410

W 1900, W 2000 0001 - 9999
0620, 1120 2200 2 2138933
W 195, W 200(i), 2000 1 2172937

1820, 1220, 1420, 2520,
W 205, W 215, 0001 - 9999
1920, 1320, 1520, 2420 2200 1 2172942
W 210(i), W 210 XP
W 200 H(i) 1620, 1720 0001 - 9999 2100 1 2465591
2000 2 194410
W 2100 0921 0001 - 9999 2100 2 194411
2200 2 194409
W 220(i) 0522, 0722 0001 - 9999 2200 1 2172942
2200 (FCS) 1 2650760

W 220(i), W 250(i) 0522, 0722, 0422, 0622 0001 - 9999
2500 (FCS) 1 2650774
W 2200 0821 0001 - 9999 2200 2 194409
74
W 100 CFi:
LEADERSHIP
THROUGH PASSION
75
ORIGINAL WIRTGEN
WEAR PROTECTION SEGMENTS

FOR MILLING DRUM HOUSINGS
A milling drum housing that closes completely on one side pre-
vents material leakage. The supplied side plate rests evenly on the
milling surface and is therefore subject to natural wear.
Special wear elements are used to minimise this wear and facili-
tate the replacement of worn parts.
The wear elements are made of particularly wear-resistant mate-

rial – partly tungsten carbide – and are easy to replace.
Wear protection segments – side plates and depressors
1 2
3 4 5
6 7 8
1 > 2K-Protector skid, 50 x 625 mm 5 > 2K-Protector skid, 50 x 450 mm

Part No.: 155630 Part No.: 2106074
2 > 2K-Protector skid, 50 x 490 mm 6 > 2K-Protector skid, 50 x 200 mm
Part No.: 157828 Part No.: 2111404
3 > Carbide protector skid, 40 x 180 mm 7 > 2K-Protector skid, 40 x 170 mm
Part No.: 113001 Part No.: 2129390
4 > 2K-Protector skid, 40 x 180 mm 8 > Wear protection segment
Part No.: 2069177 Part No.: 2281665
2K = 2-component material with bonded plating

76
Wear protection segments – side plates
front rear
Machine
Model Position Dimensions Dimensions
type Quantity Part No. Quantity Part No.
(mm) (mm)
left 50 x 490 1 157828 50 x 350 1 2120385

W 150(i)
0513, 0613
(FB1200)
right 50 x 490 1 157828 50 x 450 2 2106074
left 50 x 625 1 155630 50 x 350 1 2120385

W 150(i)
0513, 0613
(FB1500)
right 50 x 490 1 157828 50 x 450 2 2106074
left 50 x 490 1 157828 50 x 1160 1 2431428
W 150 CF(i) 0713, 0813 50 x 280 1 2431013

right 50 x 625 1 155630
50 x 450 2 2106074
left 50 x 490 1 157828 40 x 180 1 2069177

W 1500,
0820
W 1900
right 50 x 625 1 155630 40 x 180 1 2069177
W 1900, 0920, 1020,

left + right 50 x 625 2 155630 40 x 180 2 2069177
W 2000 0620, 1120
50 x 450 1 2106074
W 195,
left 50 x 625 1 155630
W 205, 1820, 2520,
50 x 200 1 2111404
W 215 1920
(FB2000, 2200)
right 50 x 625 1 155630 50 x 450 2 2106074
50 x 450 1 2106074
W 200(i),
1220, 1420, left 50 x 625 1 155630
W 210(i), 40 x 100
1320, 1520, 2 56731
W 210 XP (scraper)
2420
(FB1500)
right 50 x 625 1 155630 50 x 450 2 2106074
50 x 450 1 2106074
W 200(i),
1220, 1420, left 50 x 625 1 155630
W 210(i),
1320, 1520, 50 x 200 1 2111404
W 210 XP
2420
(FB2000, 2200)
right 50 x 625 1 155630 50 x 450 2 2106074
50 x 450 2 2106074
left 50 x 625 1 155630
50 x 200 1 2111404
W 200 H(i) 1620, 1720
50 x 450 2 2106074
right 50 x 625 1 155630
50 x 200 1 2111404
50 x 625 2 155630 40 x 180 2 2069177

W 2100,
0921, 0821 left + right 50 x 1700* 2 196501
W 2200
100 x 1700* 2 155628
50 x 450 1 2106074
left 50 x 625 1 155630
W 220(i), 0522, 0722,
50 x 200 1 2111404
W 250(i) 0422, 0622
right 50 x 625 1 155630 50 x 450 2 2106074
* continuous protector skid, e.g. for soft ground, i.e. the standard protector skids at the rear have to be removed
77
ORIGINAL WIRTGEN

Wear protection segments – depressors
Machine type Model Dimensions (mm) Quantity Part No.
W 50 R(i) 1405, 1505 4 2281665
W 100 CF(i), W 120 CF(i), W 130 CF(i) 1710, 1810 50 x 490 2 157828
W 150(i) (FB1200, 1500) 0513, 0613 40 x 170 2 2129390
W 150 CF(i) 0713, 0813 40 x 170 2 2129390
W 195, W 205, W 215 1820, 2520,

40 x 170 6 2129390
(FB2000, 2200) 1920
W 2000 0620, 1120 40 x 170 8 2129390
1220, 1420,
W 200(i), W 210(i), W 210 XP
1320, 1520, 40 x 170 6 2129390
(FB1500, 2000, 2200)
2420
W 200 H(i) 1620, 1720 40 x 170 4 2129390
W 2100, W 2200 0921, 0821 40 x 170 8 2129390
0522, 0722,
W 220(i), W 250(i) 40 x 170 6 2129390
0422, 0622
The number of wear protection segments is valid for the standard milling width of the corresponding milling machine.
78
W 200i:
EFFICIENCY IN THE
2-METRE CLASS
79
ORIGINAL WIRTGEN

Besides the typical wear protection segments, there are some
areas on the milling drum housing that are exposed to heavy wear
and tear due to normal wear and abrasive material.
Below you will find WIRTGEN composition liner plates that can
be replaced individually and across machines. They can be eas
ily welded and are suitable for all drum housings or milling drums.
The WIRTGEN composition liner plates consist of two compo-

nents. These include the structural steel and the wear-protective
coating.
Wear protection segements – composition liner plates inside

the milling drum housing
Thickness of the
structural steel
Dimensions
No. and thickness Part No.
(mm)
of the wear
protective coating
1 50 x 12 x 50º 6 + 6 (bent) 155783 1
1 100 x 12 x 50º 6 + 6 (bent) 155818
2 75 x 8 x 200 3+5 198392 2
2 50 x 12 x 200 6+6 2112881
2 50 x 12 x 285 6+6 157830
3
2 50 x 12 x 446 6+6 155784
2 100 x 12 x 1524 6+6 155801
2 50 x 19 x 1000 10 + 9 42921
1 > Composition liner plate 50 x 12 x 50º
Part No.: 155783
2 50 x 19 x 540 10 + 9 138899 2 > Composition liner plate 50 x 19 x 150
Part No.: 45230
2 50 x 19 x 250 10 + 9 45229 3 > Composition liner plate 75 x 27 x 160
Part No.: 119945
2 50 x 19 x 150 10 + 9 45230
a
b
2 75 x 27 x 525 10 + 17 2166089
a = Structural steel S235 JR
3 75 x 27 x 160 10 + 17 119945 b = Wear-protective coating (55-66HRC)
80
A milling drum housing that closes com-

pletely on one side prevents material leak-
age. The supplied side plate rests evenly
on the milling surface and is therefore sub-
ject to natural wear.
Special wear elements are used to minimise

this wear and facilitate the replacement of
worn parts.
These wear elements, which wear down

on the side plates, can be easily changed.
Wear protection segments – welded side plates
Machine type Model Milling width (mm) Position Part No.
W 50 R(i), W 60 R(i) 1405, 1505 500, 600 left 2139616
1000 left 2465624
W 100 CF(i),
W 120 CF(i), 1710, 1810 1200, 1300 left 2465628
W 130 CF(i)
1000, 1200, 1300 right 2465621
81
ORIGINAL WIRTGEN
CONVEYOR BELTS
The performance of WIRTGEN road milling machines

is largely determined by the performance of the convey-
or belt system. Genuine WIRTGEN conveyor belts are
characterised by extremely smooth running and delivery
rates of up to 1000 tonnes per hour.
WIRTGEN conveyor belts are developed on the basis of

hot vulcanisation. They are produced in one step as a con-
tinuous band and therefore achieve maximum service life.
WIRTGEN also supplies open conveyor belts. Sold by the

metre, this material can be used for rapid, lasting repair or
replacement of conveyor belts using vulcanisation.
Belt repair service packages can be found on page 155.
1 The optimised cross-section with integrated 4 The special profile in the heavy-duty
longitudinal seal and very high conveyor cleats rubber compound ensures smooth running
ensures maximum delivery capacity. in return flow.
2 All genuine WIRTGEN conveyor belts comprise an 5 The special rubber compound produces
endless loop thanks to hot vulcanisation and provide high abrasion resistance on the cleats and the
an optimum, long-lasting bond. conveying side, ensuring a long service life.
3 The superior tensile strength of up to 800 N per

millimetre of belt width ensures a significantly
higher tear resistance.
1
4
2 3
82
WIRTGEN I conveyor belts
Conveyor belts
Conveyor belt, Conveyor belt, Ejector Sealing on

hot-vulcanised sold by the metre rubber the sides
Machine type Model
Width
Conveyor type Part No. Part No. Part No. Part No.
(mm)
Discharge conveyor (short) 250 182130 183143

W 35, 0503,
W 35 DC, 0403, 182623
W 35 Ri 0703
Discharge conveyor (long) 250 193070 193217
Discharge conveyor 400 50002 56863
W 500 0605 174688 57142
0805, Discharge conveyor 400 50002 174900

W 50, 1005,
174688 175164
W 50 DC(i) 0905,
1205 Discharge conveyor (short) 400 71478 80655
W 55 H 1305 Discharge conveyor 400 2185067 174688 175164 2185762

W 50 R(i), 1405, 2314051
2405363
W 60 R(i) 1505 + 2432900
W 600 DC,
0705 Discharge conveyor 400 97243 174688 104643 99288
W 1000 L
W 60(i) 2095029
0910,
Discharge conveyor 500 71776 174689 72056
1210
W 100(i) 2048690

W 100 H, 1410,
174688 175164
W 130 H 1910
Discharge conveyor (long) 400 2327881 2328109

W 100 R(i), 1510,
174689 2048690*
W 120 R(i) 1610
* Version 2095029 is required for FB600

83
ORIGINAL WIRTGEN
CONVEYOR BELTS
Conveyor belts
Conveyor belt, Conveyor belt, Rubber for Sealing on

hot-vulcanised sold by the metre chute/trough the sides
Machine type Model
Width
(mm)
Loading conveyor 600 125134 174690 90105 125119

W 1000 F,
W 1200 F, 0710
W 1300 F
Discharge conveyor 600 51873 174691 90182 90181
W 100 F,
W 120 F, 0810 Discharge conveyor 600 51873 90181
W 130 F
174691 90182
W 100 Fi,
W 120 Fi, 1310 Discharge conveyor 600 51873 90181
W 130 Fi
174691 90182
W 100 CFi,
W 120 CFi, 1810 Discharge conveyor 600 51873 2419317
W 130 CFi
174691 2406252
0513,
W 150(i) Discharge conveyor 600 51873 90181
0613
174691 90182
0713,
W 150 CF(i) Discharge conveyor 600 51873 2419317
0813
174691 2406252
Loading conveyor 800 52890 82811 82796
0820,
W 1500,
0920, 174692
W 1900
1020 57808
+ 2 x 53015
84
Conveyor belts
Conveyor belt, Conveyor belt, Rubber for Sealing on

hot-vulcanised sold by the metre chute/trough the sides
Machine type Model
Width
(mm)
1820,
W 195, 1220, Loading conveyor 850 2106093 2108225 2103389 2103391
W 200(i), 1420,
W 205, 2520,
W 215, 1920,
W 210(i), 1320, 2123672
W 210 XP 1520, Discharge conveyor 850 2106086 2106089 2120794
+ 2 x 2123671
2420
0620,
W 2000 174692
1120 57808
+ 2 x 53015
174692
2219839
800 2219593 2220370
1620, + 2 x 2123730
W 200 H(i)
1720
Discharge conveyor
2219839
850 2106086 2106089 2120794
+ 2 x 2123730
W 2100 0921 174693

138961
+ 2 x 53015
0522,
W 220(i)
0722 2179300
+ 2 x 2123671
W 2200 0821
121754
+ 2 x 53015
0422,
W 250(i)
0622 2121869
+ 2 x 2123671
Dosing conveyor 1000 150748 2109430

KMA 200, 04MS,
KMA 220 05MS
Discharge conveyor 800 8383
85
ORIGINAL WIRTGEN
DRIVE AND RETURN ROLLERS
The optimum milling performance in WIRTGEN cold

milling machines requires reliable milled material trans-
port. A perfect interaction between all premium compo-
nents is crucial to ensure high reliability and maximum
performance. Besides the conveyor belt, the guide, sup-
port, drive and return rollers play a major role in ensur-
ing this and have been specially developed for this task.
Genuine WIRTGEN components excel due to their
low-friction flow and high-grade roller bearings.
1 Thick-walled special rubber compound in the 4 The steel structure with support bars made of high-
drive rollers with safe power transmission ensures grade steel alloys and minimum manufacturing
a long service life. The diamond design prevents tolerances delivers reliable smooth running and
adhesion of asphalt. a long service life.
2 The permanent bond between the rubber and 5 Solid and open design principle supports the
metal ensures a long service life. long-term dimensional stability even under extreme
conditions and prevents adhesion of asphalt.
3 A curved outer contour results in an accurate belt
centring.
2
3
1
86
Drive and return rollers
Drive roller Return roller

Machine type Model Conveyor type
Part No. Part No.
0503, 0403,
W 35, W 35 DC, W 35 Ri Discharge conveyor 182505 182519
0703
W 500 0605 Discharge conveyor 43231 7654
0805, 1005,
W 50, W 50 DC(i) Discharge conveyor 43231 7654
0905, 1205
W 55 H 1305 Discharge conveyor 43231 7654
W 50 R(i), W60 R(i) 1405, 1505 Discharge conveyor 2279067 2279219
W 600 DC, W 1000 L 0705 Discharge conveyor 43231 7654
W 60(i), W 100(i), 0910, 1210,

W 100 R(i), W 120 R(i) 1510, 1610
W 100 H, W 130 H 1410, 1910 Discharge conveyor 43231 7654
W 1000 F, W 1200 F, W 1300 F 0710 Loading and discharge conveyor 90117 90059
Loading conveyor 190358 190357

W 100 F(i), W 120 F(i), W 130 F(i), 0810, 1310,
W 100 CF(i), W 120 CF(i), W 130 CF(i) 1710, 1810

W 150(i) 0513, 0613

W 150 CF(i) 0713, 0813

0820, 0920,
W 1500, W 1900
1020
W 2000 0620, 1120 Loading and discharge conveyor 95865 110871
1820, 1220,
W 195, W 200(i), W 205, 1420, 2520,
Loading and discharge conveyor 2107985 2105093
W 215, W 210(i), W 210 XP 1920, 1320,
1520, 2420
Loading and discharge conveyor 95865 2203028

W 200 H(i) 1620, 1720
W 2100 0921 Loading and discharge conveyor 138926 128671

W 220(i) 0522, 0722
W 2200 0821 Loading and discharge conveyor 127761 111225
W 250(i) 0422, 0622 Loading and discharge conveyor 127761 2141645
Dosing conveyor 138926 154282

04MS, 05MS,
KMA 200, KMA 220(i)
06MS
87
ORIGINAL WIRTGEN
GUIDE AND SUPPORT ROLLERS
The optimum milling performance in WIRTGEN cold

milling machines requires reliable milled material trans-
port. A perfect interaction between all premium compo-
nents is crucial to ensure high reliability and maximum
performance. Besides the conveyor belt, the guide, sup-
port, drive and return rollers play a major role in ensur-
ing this and have been specially developed for this task.
Genuine WIRTGEN components excel due to their
low-friction flow and high-grade roller bearings.
1 Durable side guide rollers help to centre the 3 Materials used with minimal friction coefficient
conveyor belt and ensure directional stability under reduce wear on the support rollers.
challenging construction site conditions.
4 Suspended garland rollers ensure automatic,
2 Highly wear-resistant belt rollers made of a trough-shaped belt adjustment and increase
special polyurethane compound with low abrasion conveying output.
reliably support the belt in its return flow.
5 High-quality heat-treated connecting elements
for maximum load capacity of garland rollers move
freely and avoid adhesion of asphalt.
5
3
1 2
88
Guide and support rollers
Number of components used
Machine type Model Roller type Discharge conveyor Part No.
standard short long

W 35, W 35 DC, 0403, 0503,
Support roller B250 6 4 182129
W 35 Ri 0703
Guide roller 2 54954
W 500 0605 Support roller B400 10 8363
Belt roller B400 3 3 71844
Guide roller 2 2 54954
W 50, 0805, 1005,

Roller B400 9 171832
W 50 DC(i) 0905, 1205
W 55 H 1305 Roller B400 8 171832
W 50 R(i) 1405, 1505 Roller B350 9 4 2279085
Belt roller B350 3 1 2279214
Roller B400 4 99285

W 600 DC,
0705
W 1000 L
Roller B400 6 99286
Belt roller B400 5 71844
Roller B500 4 72068

W 60(i),
0910, 1210
W 100(i)
Roller B500 7 71777
Guide roller 2 2 2 54954
Roller B500 4 4 4 72068

W 100 R(i),
1510, 1610
W 120 R(i)
Roller B500 7 6 7 71777
Belt roller B500 6 5 5 2373013
89
ORIGINAL WIRTGEN
GUIDE AND SUPPORT ROLLERS
Discharge conveyor
Machine type Model Roller type Loading Part No.
conveyor Folding Folding
Standard
conveyor conveyor short

W 100 H,
1410, 1910 Roller B400 8 11 171832
W 130 H

W 1000 F, Roller B600 6 4 90120
W 1200 F, 0710
W 1300 F Roller B600 7 90122
Guide roller 2 4 4 4 54954
Roller B650 6 190448

W 100 F(i), Belt roller B650 3 191392
W 120 F(i), 0810, 1310
W 130 F(i) Roller B600 4 4 4 90120
Roller B600 7 7 6 90122
Belt roller B600 6 5 4 90121
Roller B650 6 190448

W 100 CF(i), Belt roller B650 3 2341067
W 120 CF(i), 1710, 1810
W 130 CF(i) Roller B600 4 4 4 90120
Roller B600 7 7 6 90122
Belt roller B600 6 5 4 2341068
Roller B650 4 190448

W 150(i) 0513, 0613
Roller B600 4 4 4 90120
Roller B600 7 7 6 90122
Belt roller B600 6 5 4 90121
Roller B650 4 190448

W 150 CF(i) 0713, 0813
Roller B600 4 4 4 90120
Roller B600 7 7 6 90122
Belt roller B600 5 5 4 2341068
Roller B800 10 11 111363

W 1500, 0820, 0920,
Roller B800 4 65967
W 1900 1020
90
Discharge conveyor
Machine type Model Roller type Loading Part No.
conveyor Folding Folding
Standard
conveyor conveyor short
W 2000 0620, 1120 Roller B800 5 10 11 111363
Belt roller B800 2 5 5 111348
1820, 1220, Guide roller 2 4 4 54954

W 195, W 200(i),
1420, 2520,
W 205, W 215, Roller B850 5 10 10 2091189
1920, 1320,
W 210(i), W 210 XP
1520, 2420 Belt roller B850 2 5 5 2091190
Roller B800 5 7 111363
W 200 H(i) 1620, 1720 Belt roller B800 2 3 2104500
Roller B850 10 2091189
Roller B1000 5 10 11 138312

W 2100 0921
Roller B1100 6 116524
W 220(i) 0522, 0722 Belt roller B1100 2 2147184
Roller B1000 10 9 138312
Belt roller B1000 5 5 2219716
Roller B1100 6 10 11 116524

W 2200 0821
Belt roller B1100 5 5 116747
W 250(i) 0422, 0622 Roller B1100 6 10 9 116524
Belt roller B1100 2 5 5 2147184
KMA 200 04MS Guide roller 4 2 54954
Cushioned roll 19 150768
Support roller 4 150792

KMA 220(i) 05MS, 06MS
Roller B800 7 65967
91
ORIGINAL WIRTGEN
CRAWLER UNIT CHAINS
With WIRTGEN’s modern machines, reliable tractive power

transmission goes without saying, even under the tough-
est conditions on site.
Genuine WIRTGEN crawler unit chains with their bolted-on

Poly Grip or EPS PLUS track pads can fulfil all of your needs,
such as highest levels of strength and long service life even
under extreme load.
WIRTGEN crawler unit chains are matched in size and mate

rial to the drive wheels, track pads and track rollers.
1 A practical modular system for different chain sizes 3 Low-wear chain bolts and bushings thanks to
reduces the number of wearing parts. high-quality heat treatment.
2 Maximum load capacity thanks to optimised chain 4 Optimised wear performance thanks to
design even if there is extremely tough dirt. induction-hardened, curved treads.
5 High intrinsic strength in the chain links

ensure reliability, even when exposed to maximum
stress loads.
4
1
92
WIRTGEN I crawler UNIT parts
Crawler unit chains

pre-assembled pre-assembled
Pads per without with Poly Grip with EPS PLUS
Series track pads
Machine type Model Crawler size crawler track pads track pads
range
unit
Part No. Part No. Part No.
W 1000 F, W 1200 F,
W 1300 F, W 100 F(i), 0710, 0810,
W 120 F(i), W 130 F(i), 1310, 1710,
W 100 CF(i), W 120 CF(i), 1810
W 130 CF(i) 20 131296 131303 2121472
0513, 0613,
W 150(i), W 150 CF(i)
0713, 0813
0001 -
W1
9999
0820, 0920,
W 1500, W 1900
1020
24 108750 108756 2136667
1820, 1220,
W 195, W 200(i),
1420, 1620,
W 200 H(i)
1720
09SP, 12SP,
SP 150, SP 15(i) 20 131296 131303 2121472
14SP
W 2000 0620, 1120

0001 -
W3 23 121236 121235 2136665
9999
2520, 1920,
W 205, W 215,
1320, 1520,
W 210(i), W 210 XP
2420
0001 -
41344 41345
0147
W 2100 0921
0148 -
W4 24
9999
191688 193228 2213105
0001 -
W 220(i) 0522, 0722
9999
W 2200, 2200 CR 0821

0001 -
26 176322 176321 2517143
9999
W 250(i) 0422, 0622 W5
0740 -
2200 SM 0821 24 2416649 2531040
9999
08SP, 13SP, 0001 -

SP 250, SP 25(i), SP 500 W0 27 120561 120610
15SP, 10SP 9999
93
ORIGINAL WIRTGEN
EPS PLUS TRACK PADS
The innovation in the genuine WIRTGEN track pad product

family is the Easy Pad System (EPS PLUS). It allows the pads
to be replaced simply by unscrewing them from the base-
plate when the useful polyurethane layer is worn through.
The compact spare part simplifies transport and assembly.
The EPS PLUS track pad has no holes in its tread surface,

which would otherwise accumulate and encrust milled ma-
terial. The track pads conserve the finished ground as a
result.
All components are available individually or as a service

package per crawler unit.
You can recognise the genuine WIRTGEN track pads thanks

to their yellow-red colour combination.
1 20 % more wear volume compared to 1

Poly Grip track pads delivers a long service life.
2
2 The optimised tread design ensures protection of 3
curbs and excellent running performance.
3 Extreme tear strength is achieved thanks to a 4

special polyurethane mixture.
4 Firm bond thanks to the metallic contact between 5

the threaded steel inserts and the steel plate.
5 Easy and safe installation is ensured thanks to the

fine thread and micro-encapsulated thread locker.
94
EPS PLUS track pads
Screw set for base plates

Pads per Base plate Pad Screw set for pads
(incl. nuts)
Machine type Model Crawler size crawler
unit Packaging Packaging
Part No. Part No. Part No. Part No.
unit unit
W 1000 F,
W 1200 F,
W 1300 F, 0710,
W 100 F(i), 0810,
W 120 F(i), 1310,
W 130 F(i), 1710,
W 100 CF(i), 1810
W 120 CF(i), 20
W 130 CF(i)
0513,
W 150(i), 0613,
W1 2063489 100 2064533 2411111 100 2103002
W 150 CF(i) 0713,
0813
0820,
W 1500,
0920,
W 1900
1020
24
1820,
W 195, 1220,
W 200(i), 1420,
W 200 H(i) 1620,
1720
0620,
W 2000
1120
W3 23 2063490 100 2064534 2411112 100 2103002

2520,
W 205,
1920,
W 215,
1320,
W 210(i),
1520,
W 210 XP
2420
W 2100 0921
W4 24 2063491 50 2064535 2102698 50 2103003
0522,
W 220(i)
0722
W 2200,
0821
2200 CR
W5 26 2063492 50 2064536 2102699 50 2103003
0422,
W 250(i)
0622
95
ORIGINAL WIRTGEN
EPS PLUS TRACK PADS
Service packages EPS PLUS track pads
Service package I
Service package III
(all components Service package II
(all components
necessary for (all components
necessary to fit
Pads per converting one necessary for one
Crawler the stated number
Machine type Model crawler crawler unit to crawler unit)
size of track pads)
unit EPS PLUS)
Pads
per pallet
W 1000 F, W 1200 F, 0710,

W 1300 F, W 100 F(i), 0810,
W 120 F(i), W 130 F(i), 1310,
W 100 CF(i), W 120 CF(i), 1710,
W 130 CF(i) 1810
20 2063498 2063504
0513,
0613,
W 150(i), W 150 CF(i)
0713,
0813
W1 200 2275797
0820,
W 1500, W 1900 0920, 2063499
1020
24 2063505
1820,
1220,
W 195, W 200(i),
1420,
W 200 H(i)
1620,
1720
0620,
W 2000 2063500
1120
W3 23 2063506 200 2275798

2520,
1920,
W 205, W 215,
1320,
W 210(i), W 210 XP
1520,
2420
W 2100 0921 2063502
W4 24 2063649 100 2275799
0522,
W 220(i)
0722
W 2200, 2200 CR 0821 2063503
W5 26 2063650 104 2275800
0422,
W 250(i)
0622
96
WIRTGEN
COLD MILLING MACHINES:
ADVANCED TECHNOLOGY FOR
ENHANCED ROAD SURFACES
97
ORIGINAL WIRTGEN
POLY GRIP TRACK PADS
In the tough everyday conditions on site, plastic pads

prevent the asphalt pavement being damaged by road
milling machines.
Genuine WIRTGEN Poly Grip track pads consist of a steel

base plate made of high-quality heat-treated boron steel
onto which a pad made of a polyurethane mixture is cast.
The latter was chosen so that on a variety of terrains relia-
ble traction is always guaranteed. Here, the subbase can be
loose and unattached, as well as smooth and hard.
Poly Grip track pads are fitted directly on the chain links

with nuts and bolts.
You can recognise the genuine WIRTGEN track pads thanks

to their yellow-red colour combination.
1 Reliable stability thanks to a special polyurethane 4 Steel plates made of special boron steel
mixture. This assures a long service life even under guarantee high flexural strength.
high selective stresses.
5 A firm, reliable screw seating is achieved thanks
2 Extremely long service life thanks to a high to high-strength track pad bolted joints with fine
polyurethane volume. threads.
3 High wear and tear resistance of the track pads.

The angled treads impress in negotiation of
kerbstones and milled edges.
4 5
98
Poly Grip track pads
Track pad Bolt Nut

Track pads per
Machine type Model Crawler size
crawler unit
W 1000 F, W 1200 F,
0710, 0810,
W 1300 F, W 100 F(i),
1310
W 120 F(i), W 130 F(i)
20
W 150(i) 0513, 0613 W1 150740 18501 18502
0820, 0920,
W 1500, W 1900 24
1020
09SP, 12SP,
SP 150, SP 15(i) 20
14SP
W 2000 0620, 1120 W3 23 150821 1861 1860
W 2100 0921 W4 24 144728 37824 37825
W 2200 0821 W5 26 144727 43500 43499
08SP, 13SP,
SP 250, SP 25(i), SP 500 W0 27 151757 120552 120553
15SP, 10SP
Service packages Poly Grip track pads
Service package II
Service package I
(all components necessary
(all components necessary
to fit the stated number
for one crawler unit)
Machine type Model Crawler size of track pads)
Track pads per Track pads

Part No. Part No.
crawler unit per pallet
W 1000 F, W 1200 F,
0710, 0810,
W 1300 F, W 100 F(i),
1310
W 120 F(i), W 130 F(i) 20 162455
W1 200 2063664
W 150(i) 0513, 0613
0820, 0920,
W 1500, W 1900 24 85186
1020
09SP, 12SP,
SP 150, SP 15(i) 20 162455
14SP
W 2000 0620, 1120 W3 23 162456 200 2063665
W 2100 0921 W4 24 165045 100 2063666
W 2200 0821 W5 26 130346 104 2063667
99
ORIGINAL WIRTGEN
TRACK ROLLERS
As is well known, WIRTGEN road milling machines achieve

high advance rates, even with great milling depths. The
crawler units on road milling machines are exposed to very
high load conditions. Load is mainly absorbed by the track
rollers since they take the weight of machines and ensure
excellent in-line tracking.
WIRTGEN uses high-quality track rollers mounted in anti

friction or friction bearings which have been exclusively
developed for the respective machine types concerned.
Particular emphasis was placed on optimal performance
without maintenance.
1 Perfectly matched hardness between the true-to- 3 The reliable oil lubrication ensures ideal heat
line treads and the WIRTGEN crawler track chains. dissipation and low wear.
2 Maintenance-free seals avoid laborious seal 4 No oil top-up or replacement is required in the
changes and, consequently, reduce machine antifriction bearings.
downtimes.
5 A long service life is ensured thanks to precise
roller bearing setting.
5
2
3
> Friction ring seal
100
Track rollers
Antifriction bearing Friction bearing

Machine type Model Series range Crawler size Quantity
Part No. Part No.
W 1000 F, W 1200 F,
0710 3 193999
W 1300 F
W 100 F(i), W 120 F(i),

0810, 1310,
W 130 F(i), W 100 CF(i),
1710, 1810
W 120 CF(i), W 130 CF(i)
3 191936
0513, 0613,
W 150(i), W 150 CF(i)
0713, 0813
0001 - 9999 W1
0820, 0920,
W 1500, W 1900 4 193999
1020
1820, 1220,
W 195, W 200(i),
1420, 1620, 4
W 200 H(i)
1720
191936
09SP, 12SP,
SP 150, SP 15(i) 3
14SP
W 2000 0620, 1120 4 2066123
0001 - 9999 W3
2520, 1920,
W 205, W 215,
1320, 1520, 4 2111494
W 210(i), W 210 XP
2420
W 2100 0921
0001 - 9999 W4 4 2070670
W 220(i) 0522, 0722
0001 - 0311 4 118719
W 2200, 2200 CR 0821
0312 - 9999 4 2053169

W5
W 250(i) 0422, 0622 0001 - 9999 4 2165046
101
ORIGINAL WIRTGEN
CRAWLER UNIT PARTS
The WIRTGEN crawler units are designed to translate

motive power into powerful feed during the milling process
even in tough everyday site conditions.
Shape and dimensioning of all parts are precisely matched

to the chain and ensure both effective power transmission
and accurate tracking stability. The materials used
guarantee a long service life and high functional reliability.
Preassembled idler units and tensioner systems permit

rapid replacement, thus boosting the machine’s availability.
1 Powerful and long-lasting. The perfectly adapted 3 Insensitive to impacts maintenance-free hydraulic
drive wheel made from hardened, highly wear- tensioner ensures that the tensioning pressure is
resistant cast steel provides a long service life and always correct.
optimum power transmission.
4 Permanent tracking stability and a long service
2 Low-noise driving performance is achieved life are assured thanks to a hardened guide system.
thanks to chain slide bars made of self-lubricating
polyamide.
5 The wear-resistant idler is lubricated for life and
ensures precise track guidance.
3
5
102
Tensioner units
Spring/grease-system Hydraulic cylinder system
Tensioner unit Tensioner

complete Grease Sealing kit Sealing kit
Machine type Model Crawler size unit
nipple tensioner tensioner
front rear complete
Part No. Part No. Part No. Part No. Part No. Part No.
W 1000 F,
W 1200 F, 0710 129987 129989
W 1300 F
W 100 F(i),
W 120 F(i),
W 130 F(i), 0810, 1310,
W 100 CF(i), 1710, 1810
W 120 CF(i), 2056849 2056852
W 130 CF(i)
W 150(i), 0513, 0613,

W 150 CF(i) 0713, 0813
W1
W 1500, 0820, 0920,
106035 106036 38480 101814
W 1900 1020
W 195 1820 2533501 2533501 2537614
W 200(i), 1220, 1420,

W 200 H(i) 1620, 1720
2056849 2056852
SP 150, 09SP, 12SP,
SP 15(i) 14SP
W 2000 0620, 1120 121233 121233 38480 149063
W 205,
2520, 1920 W3 2533501 2533501 2537614
W 215
W 210(i), 1320, 1520,

2056849 2056852
W 210 XP 2420
W 2100 0921
W4 133015 133016
W 220(i) 0522, 0722
W 2200,
0821
2200 CR
W5 133015 133016
W 250(i) 0422, 0622
103
ORIGINAL WIRTGEN
CRAWLER UNIT PARTS
Crawler unit parts
Idler unit
Idler unit complete incl. Chain Pivot bearing
Drive tensioner unit
Series Crawler incl. idler slide
Machine type Model wheel
range size guiding bar
front rear Bushing Joint
Part No. Part No. Part No. Part No. Part No. Part No. Part No.
W 1000 F,
W 1200 F, 0710 0008 - 9999
W 1300 F
W 100 F(i),
W 120 F(i), 0810,
W 130 F(i), 1310,
0001 - 9999 2 x 18503
W 100 CF(i), 1710,
W 120 CF(i), 1810
W 130 CF(i) 87705 2056527
0513,
W 150(i), 0613,
0001 - 9999
W 150 CF(i) 0713,
0813
W1 2555933
0001 - 0107 2 x 55660
W 1900 0820 106030 106031
0108 - 9999 2 x 18503
1820,
W 195, 1220,
W 200(i), 1420, 0001 - 9999 2139776 2139779 2 x 153718
W 200 H(i) 1620,
1720
09SP,
SP 150,
12SP, 0001 - 9999 87705 2056527 2127559 2 x 18503
SP 15(i)
14SP
0001 - 0293 2 x 121258

W 2000 0620 121232 121231 121231 138451
0294 - 9999
2520, W2 121234
W 205,
1920, 2 x 153718
W 215,
1320, 0001 - 9999 2139776 2139779
W 210(i),
1520,
W 210 XP
2420
0001 - 0147 73749

W 2100 0921 138451 2 x 20345
0148 - 9999 W3 41346
191689
0522,
W 220(i) 0001 - 9999 2212009 2 x 21063
0722
0001 - 0115 2 x 133017

W 2200,
0821 133018
2200 CR
0116 - 9999 133013 133014
W5
0422,
W 250(i) 0003 - 9999 2212009 2 x 21063
0622
2200 SM 0821 0740 - 9999 2416655 133018
104

CRAWLER UNIT PARTS
R
OU E
V IC
SER YOU
FOR
GENERATION Z

105
ORIGINAL WIRTGEN
WHEELS AND TYRES
Machine traction is an important basic prerequisite for

optimum milling performance. Milling machine and wheels
must be matched precisely.
Genuine WIRTGEN wheels have been finely tuned based

on many years’ practical experience to ensure minimum
wear costs and optimum productivity from WIRTGEN‘s
small milling machines and cold recyclers. Wheels of
cut-resistant elastomer rubber should be used for small
milling machines. High-quality pneumatic and solid rub-
ber tyres are recommended for cold recyclers.
1 Tyre widths are specially adjusted to the respective

milling machine.
5
2 High damping properties influence the very quiet
driving behaviour. 4
3 Precise wheel centring and wheel body serve the

highest stress.
1
3
4 Durable and reliable rubber-steel connection
guarantees a long service life.
5 Cut-resistant elastomer rubber compound

ptimises the characteristics of the WIRTGEN
o
small milling machines.
106
WIRTGEN I Wheels and tyres
Wheels and tyres
Wheel complete Solid rubber tyre

Machine type Model Series range Position
Part No. Part No.
front 56529 57151
W 350 E 0303 0001 - 9999
rear 109638
0001 - 9999 front 2138565 2138566
W 35 0503 0001 - 0039 rear 109638
0040 - 9999 rear 181793
front 2138565 2138566
W 35 DC, W 35 Ri 0403, 0703 0001 - 9999
rear 181793
3 wheel front + rear 53348 57151
W 500 0605 0001 - 9999 4 wheel front 62602 74626
4 wheel rear 53348 57151
3 wheel front 2136673 2136675
0001 - 9999
4 wheel front 2136641 2136645
W 50 0805
0001 - 0067 172139 171108
3 wheel, 4 wheel rear
0068 - 9999 2136678 2136675
3 wheel front 2136673 2136675
W 50 1005 0001 - 0999 4 wheel front 2136641 2136645
3 wheel, 4 wheel rear 2136678 2136675
front 2453827 2453888
W 50 H, W 55 H 1305 0001 - 9999
rear 2453783 2453785
107
ORIGINAL WIRTGEN
WHEELS AND TYRES
Wheels and tyres
Wheel complete Solid rubber tyre

Machine type Model Series range Position
Part No. Part No.
0001 - 0099 2136673 2136675

3 wheel front
0100 - 9999 2136683 2136675
0001 - 0099 2136641 2136645

W 50 DC 0905 4 wheel front
0100 - 9999 2136670 2136645
0001 - 0050 173684 57151

3 wheel, 4 wheel rear
0051 - 9999 2136678 2136675
3 wheel front 2136683 2136675
W 50 DCi 1205 0001 - 9999 4 wheel front 2136670 2136645
3 wheel, 4 wheel rear 2136678 2136675
3 wheel front 2347467 2286953
W 50 R(i), W 60 R(i) 1405, 1505 0001 - 9999 4 wheel front 2286975 2286953
3 wheel, 4 wheel rear 2286962 2136675
0001 - 0034 97720 57151

3 wheel front
0035 - 9999 111868 56052
W 600 DC, W 1000 L 0705 0001 - 0106 102476 74626

4 wheel front
0107 - 9999 117051 117053
0001 - 9999 3 wheel, 4 wheel rear 97720 57151
3 wheel front 2136698 2136699

0910, 1210,
W 60(i), W 100(i),
1110, 1510, 0001 - 9999 4 wheel front 2136687 2136688
W 100 R(i), W 120 R(i)
1610
3 wheel, 4 wheel rear 2136695 2136696
front 2149233 2149237

1010, 1410,
W 100, W 100 H, W 130 H 0088 - 9999
1910
rear 2149234 2149239
W 1000 F, W 1200 F,
W 1300 F, W 100 F(i), 0710, 0810,
W 120 F(i), W 130 F(i), 1310, 1710, 0001 - 9999 front + rear 125782 123417
W 100 CF(i), W 120 CF(i), 1810
W 130 CF(i)
108
WIRTGEN I Wheels and tyres
Pneumatic and solid rubber tyres
Wheel complete Tyre Tube

Machine type Model Position
left front + rear 2292198
WR 2000, 03WR, 06WR,

2292195
WR 200(i) 09WR
right front + rear 2292199
WR 2400,
05WR, 07WR,
WR 240(i),
10WR, 04WR,
WR 2500 S,
08WR, 11WR
WR 250(i)
WR 240(i),
07WR, 10WR,
WR 250(i) 2486380
08WR, 11WR
with S-Pack
RX 4500 05RX front + rear 32627 32023
left front + rear
HM 4500 02HM, 06HM 15680 15374 15375
right front + rear
109
ORIGINAL WIRTGEN
POWER BELTS AND BELT PULLEYS

FOR MILLING DRUM DRIVES
The power belts and belt pulleys make up a system that reli
ably transmits power from the engine to the milling drum
and dampens disturbing vibrations.
The durable power belts and belt pulleys are precisely

coordinated and optimised with regard to their coeffi-
cients of friction, so as to enable reliable transmission of
the high tractive forces.
The belt pulleys are made of high-precision casting mate-

rials and are dynamically balanced.
1 Optimised coefficients of friction for excellent 3 Fibre-reinforced core plate provides high stability
coupling properties are supported by a multi-layer in the transverse direction.
and abrasion-resistant fabric cover, which consists
below the cover of extremely tear-resistant and
cross-stable material mixture.
4 Compact design emphasises the excellent
flexibility.
2 Wear-reduced belt pulleys are dynamically 5 Low-stretch high modulus traction rope supports
alanced for smooth operation and ensure the
b
the ideal power transmission.
dissipation of the heat with its optimised form.
3 4
110
WIRTGEN I power belts and belt pulleys
Power belts and belt pulleys for WIRTGEN road milling machines
Assembly position of belt pulleys when shipped
Series Engine/clutch Milling gearbox Tensioner roller

Machine type Model Power belt
range
Belt pulley 1 Belt pulley 2 Belt pulley 3
Ø (mm) Part No. Ø (mm) Part No. Ø (mm) Part No.

W 350 E 0303 0001 - 9999 187 77051 150 77052 96 77054 77050
W 35 0503 0001 - 9999 150 66891 187 66892 105 175666 176066
0403,
W 35 DC, W 35 Ri 0001 - 9999 165 175664 200 175665 105 175666 176066
0703
W 50 1005 0001 - 9999 215 170161 230 170170 155 173410 171089
0905,
W 50 DC(i) 0001 - 9999 215 170161 230 170170 155 173410 171088
1205
1405,
W 50 R(i), W 60 R(i) 0001 - 9999 215 2286039 230 2286049 135 2264517 2365560
1505
W 600 DC 0705 0001 - 9999 250 97146 300 97148 265 97207** 97153
W 1000 L 0705 0001 - 9999 250 97146 280 109646 265 97207** 97153
0910,
W 60(i), W 100(i) 0001 - 9999 250 97146 280 97147 190 2046453 2276826
1210
1510,
W 100 R(i), W 120 R(i) 0001 - 9999 250 2378501 280 2378503 135 2264517 2378274
1610
W 1000 F, W 1200 F,
0710 0001 - 9999 250 52203 325 90042 265 97207** 92815
W 1300 F
0810,
W 100 F(i), W 120 F(i),
1310,
W 130 F(i), W 100 CF(i), 0001 - 9999 265 191432 315 170796 265 191432 194597
1710,
W 120 CF(i), W 130 CF(i)
1810
0001 - 0103 67150
W 150 0513 315 170796 280 250 186903 66894
0104 - 9999 148639
W 150i 0613 0001 - 9999 315 170796 280 148639 250 186903 66894
0713,
W 150 CF(i) 0001 - 9999 265 2443001 250 2442788 250 2442788 2432611
0813
0001 - 0253 67150 67151
0820
0254 - 9999 148639 186903
W 1500, W 1900 0001 - 0219 330 142158 280 67150 250 67151 143377
0920
0220 - 9999 148639
186903
1020 0088 - 9999 148639
0620,
W 2000* 0001 - 9999 315 72438 280 114274 250 114275 113850
1120
1820,
1220,
W 195, W 200(i),
1420, 0001 - 9999 355 2096843 280 2102336 365 2079000 2117172
W 205, W 215
2520,
1920
0006 - 0329 2099851
W 210 1320 355 2 x 2096843 280 2102336 365 2079000
0330 - 9999 2202448
W 210i 1520 0001 - 9999 355 2 x 2096843 280 2102336 365 2079000 2202448
W 210 XP 2420 0001 - 9999 355 2096843 280 2102336 365 2079000 2579890
W 2100 0921 0001 - 9999 400 80028 355 72437 315 72438 138901
0522, 0001 - 0003 2173436
W 220(i) 420 2272265 355 2101923 365 2099112
0722 0004 - 9999 2205179
W 2200 0821 0001 - 9999 400 118543 355 118547 315 118545 120650
W 2200
0821 0001 - 9999 400 118546 355 118547 315 2 x 118547 2 x 134734
(FB3500-4300)
0422,
W 250(i) 0001 - 9999 420 2 x 2272265 355 2101923 365 2099112 2165101
0622
W 250(i) 0422, 2181962
0001 - 9999 420 2 x 2272265 355 2101923 365 2099112
(FB3500-4400) 0622 2181976
* FCS upon request · ** Tensioner roller incl. bearing
111
ORIGINAL WIRTGEN
POWER BELTS AND BELT PULLEYS

FOR MILLING DRUM DRIVES
Power belts and belt pulleys for WIRTGEN stabilisers and cold recyclers with 3 belt pulleys
Engine/clutch Milling gearbox Tensioner roller

Machine type Model Power belt
Belt pulley 1 Belt pulley 2 Belt pulley 3
Ø (mm) Part No. Ø (mm) Part No. Ø (mm) Part No.
WR 2000 03WR 400 170798 355 170797 315 170796 173713
06WR,
WR 200(i) 400 170798 355 170797 315 170796 2301089
09WR
WR 2400 05WR 400 80028 355 72437 315 72438 189294
WR 2500 S 04WR 355 72437 400 80028 355 72437 33142
WS 2200,
01AS 330 182730 330 182730 190 182732 2 x 184981
WS 2500
WS 150,
WS 220, 02AS 330 182730 330 182730 190 182732 2 x 2106383
WS 250
Power belts and belt pulleys for WIRTGEN stabilisers and cold recyclers with 4 belt pulleys
Tensioner roller
Engine/clutch Milling gearbox Return roller
Machine type Model (smooth) Power belt
Belt pulley 1 Belt pulley 2 Belt pulley 3 Belt pulley 4
Ø (mm) Part No. Ø (mm) Part No. Ø (mm) Part No. Ø (mm) Part No.
07WR,
WR 240(i) 400 80028 355 72437 315 72438 365 2248223 2194459
10WR
08WR,
WR 250(i) 355 2219396 400 2219400 355 2219396 365 2248223 2240153
11WR
112
WIRTGEN I power belts and belt pulleys
Ø355 Ø315 Ø315 Ø355
1/min Ø400 Ø400 Ø355 Ø315

rpm
Ø315 Ø355 Ø400 Ø400
112 126 160 181

WR 2000 and WR 2400
Ø315 Ø315 Ø355
1/min Ø400 Ø355 Ø315

rpm
Ø355 Ø400 Ø400
108 137 154
117 149 168
127 161 181

WR 200(i)
Ø400 Ø315 Ø355
1/min Ø355 Ø355 Ø315

rpm
Ø315 Ø400 Ø400
108 137 154
120 153 172
133 169 190

WR 240(i)
Ø400
1/min 1/min
Ø355
rpm rpm
Ø355 Ø400 Ø400 Ø355
Ø400
Ø355
87 111
100 127 97 124
108 137
129 164
150 190 145 184
160 203
WR 2500 WR 250(i)
113
ORIGINAL WIRTGEN
CLUTCHES
The clutches in milling machines must be capable of trans-

mitting their high power output and reliably connecting
and disconnecting the power in the milling power train.
WIRTGEN clutches were designed for use in the respec-

tive power train. They are optimised to handle the stress-
es generated by the dynamic action of the cutting process.
Disks and gear rim should always be replaced together.

The pressure springs require changing within the set.
1 Precisely fitting manufacturing of the disk teeth

that permits easy movement in their guides and
thereby allows for low-loss operation.
2 The sturdy thrust washer for pretensioning is

s upported by the gear rim made of precision-cast
aluminium for a custom-fit power transmission.
4
3 The compression spring is designed for a high
number of load cycles and is free of fatigue while 2
providing a safe power transmission to the bolts and
clutch hub.
3
1
4 The grooved ring is made of heat-resistant m aterial. 5

Pairing of cylinders and pistons also ensures
backlash-free mobility.
5 Outer disks with optimised coating for powerful

friction, inner disks for reliable torque transmission.
114
WIRTGEN I Clutches
Clutches
Machine type Model Series range Designation Quantity Part No.
Clutch complete* 1 182230

Friction disk 1 2061213
W 35, 0503, Pressure spring 12 2061223

0001 - 9999
W 35 DC 0403 Pressure spring 12 2061225
Rotary duct 1 68180
Sealing kit 1 195516
Friction disk 1 2655360
Pressure spring 12 2061223
W 35 Ri 0703 0001 - 9999
Elastic element 1 2164552
Connection ring 1 2214499
Rotary duct 1 68180
Toothed ring 1 2061230
Outer disk 2 2061232
0001 - 0214
Inner disk 1 2061231
0805, Clutch complete* 1 2156812

W 50
1005 Diaphragm with friction lining 1 2216791
0215 - 9999 Connection ring 1 2214499
0001 - 9999 Rotary duct 1 68180
W 50, W 55 H 1305 0088 - 9999 Clutch complete* 1 2377895
0001 - 0494 Outer disk 3 2061232
Inner disk 2 2061231
W 50 DC 0905
0495 - 9999 Elastic element 1 2164552
Connection ring 1 2214499
Rotary duct 1 68180
0001 - 9999
W 50 R(i), 1405,
0001 - 9999 Rotary duct 1 68180
W 60 R(i) 1505
* Clutch complete: clutch element and housing

115
ORIGINAL WIRTGEN
CLUTCHES
Clutches
Clutch element** 1 76650
Toothed ring 1 1568

W 600 DC,
0705 0001 - 9999 Outer disk 2 2356049
W 1000 L
Rotary duct 1 68180
Sealing kit 1 76651

W 60(i), 0910,
0001 - 9999
W 100(i) 1210
Rotary duct 1 68180
1410,
W 100 H, W 130 H 0088 - 9999 Clutch complete* 1 2232391
1910

1510,
W 100 R(i) 0001 - 9999 Rotary duct 1 68180
1610

0001 - 0149
Sealing kit 1 76651

0150 - 9999
W 1000 F, Sealing kit 1 185020
W 1200 F, 0710
W 1300 F Toothed ring 1 1568

0001 - 9999
Rotary duct 1 68180

W 100 F(i),
0810,
W 120 F(i), Toothed ring 1 2061284
1310,
W 130 F(i),
1710,
W 100 CF(i), 0001 - 9999 Outer disk 2 2356049
1810,
W 120 CF(i),
0513, Pressure spring 6 16589
W 130 CF(i),
0613
W 150(i)
Rotary duct 1 66852
* Clutch complete: clutch element and housing · ** Clutch element: toothed ring, outer disk, pressure spring
116
WIRTGEN I Clutches
Clutches
W 1500 0113 - 9999 Outer disk 2 2445315

0820
(FB1300, 1500) Pressure spring 9 16589
0001 - 9999 Rotary duct 1 66852

0129 - 9999

0820,
W 1900
0920, Toothed ring 1 135109
(FB2000)
1020
0001 - 9999 Outer disk 3 2068961
Rotary duct 1 66852

0620,
W 2000,
1120, 0001 - 9999 Outer disk 2 2445315
W 2100
0921
Rotary duct 1 66852

1820,
W 195,
1220, Toothed ring 1 133789
W 200(i),
1420,
W 205,
2520, 0001 - 9999 Outer disk 2 2445315
W 215,
1920,
W 210 XP, Pressure spring 6 16589
2420,
W 220i
0722
Rotary duct 1 2131394
1620, Clutch complete* 1 156082

W 200 H(i) 0001 - 9999
1720 Clutch element 1 2247698
Toothed ring 1 1568

W 210(i)
1320,
(two identical 0001 - 9999 Outer disk 2 2356049
1520
clutches)
117
ORIGINAL WIRTGEN
CLUTCHES
Clutches

Diaphragms with friction lining 1 2216816
0001 - 0092 Pressure spring 40 2216818
W 220 0522
0093 - 9999 Outer disk 2 2445315
W 2200 DC / CR 0821 0001 - 9999 Outer disk 2 2449388
Pressure spring 1 set 155370
Rotary duct 1 66852
Clutch one complete* 1 2096348
W 250(i) 0422,
0001 - 9999 Clutch two complete* 1 2096349
(two clutches) 0622
Toothed ring 1 1568
0233 - 9999 Toothed ring 1 156370
2200 SM 0821 Outer disk 3 156371
Rotary duct 1 66852
0001 - 9999
118
WIRTGEN I Clutches
Clutches

0822,
220 SM(i) 3.8 0001 - 9999 Outer disk 3 156371
0922
Rotary duct 1 66852
03WR,
WR 2000,
06WR, 0001 - 9999 Outer disk 3 2356049
WR 200(i)
09WR
Rotary duct 1 66852
0001 - 0043 Clutch complete* 1 113902
0044 - 0176 Clutch complete* 1 2068894
0177 - 9999 Clutch complete* 1 2133716
WR 2400 05WR Toothed ring 1 133789
0001 - 9999
Rotary duct 1 66852
07WR,
WR 240(i) 0001 - 9999 Outer disk 2 2445315
10WR
Rotary duct 1 66852
WR 2500 S 04WR 0001 - 9999 Outer disk 3 2445315
Rotary duct 1 66852
08WR,
WR 250(i) 0001 - 9999 Rotary duct 1 66852
11WR
119
ORIGINAL WIRTGEN
LEVELLING CONTROLS AND COMPONENTS
Levelling controls and components
Levelling system
LEVEL PRO LEVEL PRO 2 LEVEL PRO PLUS

W 50, W 50 H,
W 55 H, W 50 DC,
W 200(i), W 35 Ri, W 50 R(i),
Designation W 60, W 100, Part No.
Milling depth W 200 H(i), W 60 R(i), W 100 R(i),
DLS1 W 100 H, W 130 H,
indicator W 210(i), W 120 R(i), W 100 CF(i),
W 100 F(i), W 120 F(i),
W 210 XP, W 120 CF(i), W 130 CF(i),
W 130 F(i), W 150(i),
W 220(i), W 150 CF(i), W 195,
W 1500, W 1900,
W 250(i) W 205, W 215
W 2000, W 2100,
W 2200
Control panel LEVEL PRO

• • 2478077
Control panel LEVEL PRO PLUS

• 2624580
Milling depth indicator

• 178947
Milling depth regulator DLS1

• 2075279
Milling depth regulator

LEVEL PRO • 2196463
Milling depth regulator

LEVEL PRO 2 • 2620316
Transducing sensor digital

(PWM) • • • 76309
Transducing sensor digital

(CAN) • 2524225
Wire-rope exchange set II

• • • 112024
Wire-rope exchange set III

• • • 165399
Wire-rope exchange set IV

• • • 2200901
Wire-rope sensor IV
(PWM) • • • 2137341
Wire-rope sensor
(analogue 0 - 10 volts) • 181915
Wire-rope sensor
(analogue 4 - 20 mA) • 2221927
External Multiplex box 3-way

• • 2102694
Slope sensor fluid

(PWM / CAN) • • • 157449
Slope sensor digital

(CAN) • • • • 2207880
Ultrasonic sensor
(PWM) • • • 58614
Ultrasonic sensor
(CAN) • 2315361
120
WIRTGEN I LEVELLING
Levelling controls and components
Levelling system
LEVEL PRO LEVEL PRO 2 LEVEL PRO PLUS

W 50, W 50 H,
W 55 H, W 50 DC,
W 200(i), W 35 Ri, W 50 R(i),
Designation W 60, W 100, Part No.
Milling depth W 200 H(i), W 60 R(i), W 100 R(i),
DLS1 W 100 H, W 130 H,
indicator W 210(i), W 120 R(i), W 100 CF(i),
W 100 F(i), W 120 F(i),
W 210 XP, W 120 CF(i), W 130 CF(i),
W 130 F(i), W 150(i),
W 220(i), W 150 CF(i), W 195,
W 1500, W 1900,
W 250(i) W 205, W 215
W 2000, W 2100,
W 2200
Sonic-Ski sensor
(PWM) • • • 101244
Sonic-Ski sensor
(CAN) • 2195896
Laser sensor LS3000

(PWM / CAN) • • • • 2147807
Laser sensor LS6000

(PWM / CAN) • • • • 2174727
Cylinder sensor left:

W 200(i), W 210(i),
W 210 XP, W 220(i), • 2103475
W 250(i)
Cylinder sensor right:

W 200(i), W 210(i),
W 210 XP, W 220(i), • 2105212
W 250(i)
Cylinder sensor left and right:

W 50 R(i), W 60 R(i) • 2297811

W 100 CF(i), W 120 CF(i),
W 130 CF(i)
• 2353291

W 100 CF(i), W 120 CF(i),
W 130 CF(i)
• 2353292

W 100 R(i), W 120 R(i) • 2353291

W 150 CF(i) • 2103475

W 195, W 205, W 215 • 2472478

W 195, W 205, W 215 • 2472479
Connection box
(3-D alarm box LEVEL PRO) • • • 2172896
121
ORIGINAL WIRTGEN
SENSORS AND SCANNING COMPONENTS
1 > Wire-rope sensor 4 > Slope sensor 7 > Laser sensor

The wire-rope sensor is a height The slope sensor that is fixed to the Laser sensors on the machine receive
sensor that is hooked onto the edge machine is used to generate surfaces the signals of a rotating laser beam
protector. While the edge protector for which you cannot use relative that spreads an even reference
mechanically scans the reference references. It works with an absolute surface in the space by rotating.
surface, the sensor determines wear-free measuring procedure. This The wear-free, ultra-precise height
possible irregularities or differences makes it possible to generate surfac- measurement is suitable in particular
in height. This direct measurement es in all the predefined transverse for work on tunnels, airports, and
copies the surface even in difficult slopes. sports and indoor facilities.
weather conditions.
5 > Sonic-Ski sensor 8 > 3-D sensor
2 > Hydraulic cylinder sensor The Sonic-Ski contains five ultrasonic The current machine position is
The piston cylinders in the latest sensors that you can use both to collected via a total station or GPS
generation milling machines feature carry out non-contact scanning of systems. This data is matched with
displacement sensors on the edge a wire and to scan a surface. When a digital model of the terrain of
protector on each side. Protected by scanning a surface, the system the planned milling area. The 3-D
the hydraulic cylinder housing, these generates the measured value by computer and the LEVEL PRO system
sensors work on a non-contact basis averaging the individual ultrasonic correct any deviations.
and allow surfaces to be copied measurements; irregularities in the
reliably. surface to be milled can be quickly
levelled.
3 > Ultrasonic sensor
The ultrasonic sensor that works 6 > Multiplex systems
on a noncontact basis can sample Multiplex systems are used to
the reference surface next to and measure extended, elongated irreg-
in front of the milling drum. With ularities and combine several sensors
this measuring procedure, you must on one of the two machine sides.
take into account the dependence The system calculates the current
of the sound speed on the ambient milling depth very precisely from the
temperature. average value; this makes it possible
to compensate longitudinal waves
very well. The system is particularly
suitable for use in the case of fine
milling work.
1 2 3
4 5
7 8 6
122
WIRTGEN I LEVELLING
RECOMMENDATIONS FOR APPLICATION
For the applications listed beneath, at least be used on both height controllers or be For examples of deployment, please refer
the main sensor should always be used. combined with the recommended sec- to the cold milling manual.
Each of the main sensors shown can also ondary sensors in each case.
Edge
protector
Scanning
sensors
in front
Possible (wire-rope Multiplex Slope Ultrasonic Sonic-Ski Laser 3-D
of the
applications or systems sensor sensor sensor sensor sensor
milling
hydraulic
drum
cylinder
sensors)
Removing a surface
• • • • • • • • •
Removing surface
and binder courses • • • • • • • • •
Complete removal
of carriageways • • • • • • • • •
Corrective milling
work placing major
demands on the • • • • • • • • •
evenness of the surface
Removing asphalt with

a specified inclination • • • • • • • • •
Concrete milling
• • • • • • • • •
Removing surfaces
stipulated by stringline • • • • • • • • •
Making exactly even
surfaces (renovation
of the floors of indoor
facilities, tunnelling,
• • • • • • • • •
etc.)
Establishing new
surface contours
according to digital • • • • • •
models of the terrain
Recom-
Alternative
• • • Main
sensor • • mended
second • second
sensor
Not
suitable
sensor
123
ORIGINAL WIRTGEN
LEVEL PRO PLUS
LEVEL PRO PLUS is an automatic levelling system that

relieves the machine operator of some of the workload.
The permanently-installed digital control unit is the central

station of the LEVEL PRO PLUS system.
The preset target milling depth is precisely controlled, for

example for small milling machines of up to 210 mm, by
means of rugged displacement sensors in the side plate
hydraulic rams and displayed on the high-resolution
LEVEL PRO PLUS colour display.
1 The colour operating display concisely shows the 3 By means of displacement sensors in the side
milling depth and all important operating statuses. plate hydraulic rams the milling depth can be
measured with the utmost precision.
2 An intuitive operating concept features a display
split into three columns for regulating the right and 4 The compact structural design optimally enhances
left sides. The centre display enables preparation for the overview of the machine.
the right or left settings.
5 Various height sensors and a slope sensor can be
simultaneously connected to the LEVEL PRO PLUS
system.
2
3
1
4
124
WIRTGEN I LEVELLING
CONNECTING CABLES
FOR LEVELLING COMPONENTS
> Illustration for machine types:
— W 35 Ri
(0703)
— W 50 R(i)
(1405, 1505)
— W 100 R(i), W 120 R(i) R1
(1510, 1610)
— W 100 F(i), W 120 F(i), W 130 F(i)
(1710, 1810)
> Overview of the pre-installed sockets:
R1 = Direct connecting cable
S = Connection for additional CAN sensors,

e. g. ultrasonic sensor, laser sensor etc.

R2
— W 150 CF(i)
(0713, 0813)
— W 195
(1820) R1
— W 205
(2520)
— W 215
R2
(1920)
> Overview of the pre-installed sockets:
R1 = Direct connecting cable
R2 = Connection for control panel LEVEL PRO PLUS
S = Connection for additional CAN sensors,

e. g. ultrasonic sensor, laser sensor etc.
Length spiral / stretched

Designation Socket outlet Part No.
(mm)
R1 - / 2500 2372625
Power cable for control panel LEVEL PRO PLUS
(6-polar)
R2 1000 / 3000 2389991
1000 / 3000 2096045

Sensor cable CAN (7-polar) S
1700 / 7000 2350737
125
ORIGINAL WIRTGEN
CONNECTING CABLES
FOR LEVELLING COMPONENTS
— W 1500, W 1900
(0820 from serial no. 0332)
— W 1900
— W 1900
— W 2000
(0620, 1120)
— W 2100
(0921) > Overview of the pre-installed sockets:
R = Sockets for regulator DLS1 and control panel LEVEL PRO
S = Sockets for sensors
Power and sensor cables are available in The power cables connect the control pan-
various lengths so that the control panel, els and DLS1 regulators with the machine.
DLS1 regulators and sensors can be They ensure a secure supply of power and
mounted on the machine in a variety of reliably transmit control data for the CAN
positions, thus significantly increasing flex- bus via the installed wiring.
ibility in everyday work. Their spiral design
makes them compact and yet sufficiently
long – without causing interference.

(mm)
Power cable for control panel LEVEL PRO (10-/7-polar) R 1000 / 3000 192539
Power cable, plug one-sided angular

R 500 / 1750 117833
(10-polar, grey, with CAN)
Power cable (10-polar, yellow, without CAN) R - / 1500 102136
- / 700 98676
900 / 3100 74459

Sensor cable (7-polar) S
- / 1500 102137
1700 / 6000 58615
Adapter box for sensor cable (for extension) S - 2116372
Extension cable for sensors (7-polar) S - / 1600 2102128
Sensor cable, plug and bush

S 900 / 3100 117835
single sided angular (7-polar)
126
WIRTGEN I LEVELLING

*
— W 150(i)
(0513, 0613)*
— W 200 (i)
(1220, 1420)
— W 200 H(i)
(1620, 1720)
— W 210(i)
*
(1320, 1520)
— W 210 XP
(2420) > Overview of the pre-installed sockets:
— W 220(i)
R = Sockets for control panel LEVEL PRO
(0522, 0722)
— W 250(i) S = Sockets for sensors
(0422, 0622)
* On W 150(i) (0513, 0613) only these socket outlets are present.
The sensor cables connect the individual

sensors to the milling depth regulators
and transmit the measurement data. The
cables and plugs are of highly durable
design in order to ensure reliable function
despite the rough conditions of constant
use on a construction site.

(mm)
Power cable for control panel LEVEL PRO (7-polar) R 1000 / 3000 2096045
- / 700 98676
900 / 3100 74459

Sensor cable (7-polar) S
- / 1500 102137
1700 / 6000 58615
Adapter box for sensor cable (for extension) S - 2116372
Extension cable for sensors (7-polar) S - / 1600 2102128
Sensor cable, plug and bush

S 900 / 3100 117835
single sided angular (7-polar)
Sensor cable (CAN, 7-polar) R 1700 / 7000 2350737
127
ORIGINAL WIRTGEN
RETROFIT KITS FOR HEIGHT REGULATION
Ground scanning in front of the drum Edge

Ultrasonic Sonic-Ski
Machine type Model protector
sensor sensor
one side both sides sensor
Increasing precision Increasing precision

0503,
W 35, W 35 DC on request
0403
W 35 Ri 0703 on request on request 2509868
W 500 0605 on request on request 80940
1005,
W 50, W 50 DC on request on request 176424
0905
W 50 H, W 55 H 1305 on request on request 2435108
1405,
W 50 R(i), W 60 R(i) on request on request 2288352
1505
W 600 DC, W 1000 L 0705 on request on request 102004
0910,
W 60(i), W 100(i) on request on request 2053793
1210
1510,
W 100 R(i), W 120 R(i) on request on request 2365933
1610
W 1000 F, W 1200 F,
0710 on request on request 90017
W 1300 F
W 100 F(i), W 120 F(i), 0810,
on request on request 190859
W 130 F(i) 1310
W 100 CF(i), W 120 CF(i), 1710,
on request 2352878 standard
W 130 CF(i) 1810
0513,
W 150(i) on request on request 2094139 (right) 2070573
0613
0713,
W 150 CF(i) on request 2410276 2400801 (right) standard
0813
0820,
W 1500, W 1900 0920, 143459 143462 187202 (right) 143344
1020
1820,
W 195, W 205, W 215 2520, on request on request standard
1920
0620,
W 2000, W 2100 1120, 143459 143462 150177 (right) 119692
0921
1220,
1420,
W 200(i), W 210(i),
1320, on request 2175939 2112702 2112703 standard
W 210 XP
1520,
2420
1620, 2286567 (Ultrasonic sensor) 2283608 (Ultrasonic sensor)

W 200 H(i) on request on request standard
1720 2303478 (Sonic-Ski) 2301143 (Sonic-Ski)
0522,
0722,
W 220(i), W 250(i) on request 2175939 2125960 2125961 standard
0422,
0622
W 2200 0821 143459 143462 150177 (right) 124722
Recommendable Conditionally recommendable

128
WIRTGEN I LEVELLING
RETROFIT KITS FOR HEIGHT

AND SLOPE REGULATION
3-fold multiplex system

Series
Machine type Model Slope sensor
range
one side both sides
Increasing precision Increasing precision
0503, 0403,
W 35, W 35 DC, W 500 0001 - 9999 on request
0605
W 35 Ri 0703 0001 - 9999 2368617

W 50, W 50 DC 1005, 0905 0001 - 9999 176425
W 50 H, W 55 H 1305 0001 - 9999 2480850
0001 - 0011 2288392
W 50 R, W 60 R 1405
0012 - 9999 2547902
0001 - 1041 2288392
W 50 Ri, W 60 Ri 1505
1042 - 9999 2547902
W 600 DC, W 1000 L 0705 0001 - 9999 102006
W 60(i), W 100(i) 0910, 1210 0001 - 9999 2053826
W 100 R(i), W 120 R(i) 1510, 1610 0001 - 9999 2370620
W 1000 F, W 1200 F,
0710 0001 - 9999 on request on request 98213
W 1300 F
W 100 F(i), W 120 F(i),

0810, 1310 0001 - 9999 on request on request 190858
W 130 F(i)
W 100 CF(i), W 120 CF(i),

1710, 1810 0001 - 9999 2352880
W 130 CF(i)
W 150(i) 0513, 0613 0001 - 9999 2124541 2124543 2090856

W 150 CF(i) 0713, 0813 0001 - 9999 standard
W 1500, 0001 - 0244 119770 on request

0820 150841
W 1900 0245 - 9999 178494 195482
0001 - 0209 119770 on request
W 1900 0920, 1020 150841
0210 - 9999 2095592 195482
1820, 2520,
W 195, W 205, W 215 0001 - 9999 2467386 2467387 2467389
1920
0001 - 0604 119770 on request

W 2000 0620, 1120 on request
0605 - 9999 2095592 195482
1220, 1420,
W 200(i), W 200 H(i), 1620, 1720,
0001 - 9999 2436231 2436232 2105693
W 210(i), W 220(i) 1320, 1520,
0522, 0722
W 210 XP 2420 0001 - 9999 2436231 2436232 standard
0001 - 0129 119770 on request
W 2100 0921 on request
0130 - 9999 2095592 195482
0001 - 0199 119770 on request
W 2200 0821 on request
0200 - 9999 2095592 195482
W 250(i) 0422, 0622 0001 - 9999 2487117 2487127 2105693
WR 2000, WR 2400 03WR, 05WR 0001 - 9999 173133
06WR, 09WR,
WR 200(i), WR 240(i),
07WR, 10WR, 0001 - 9999 2417051
WR 250
08WR
WR 2500 S 04WR 0001 - 9999 154765
Recommendable Conditionally recommendable

129
ORIGINAL WIRTGEN
LEVEL PRO RETROFIT KITS
To be able to retrofit older series with the LEVEL PRO RETROFIT KIT, EXTERNAL
innovative levelling system LEVEL PRO,
WIRTGEN offers retrofit kits with which the The LEVEL PRO external retrofit kit con-
conversion to the new system can be made tains the complete scope of LEVEL PRO
quickly and straightforwardly. functions, with few exceptions (see table
of order data). The controller is installed
WIRTGEN offers the following retrofit kits: externally under the storage box with a ter-
>> Retrofit kit, internal minal box supplied with the kit.*
>> Retrofit kit, external
>> Retrofit kit, control panel The LEVEL PRO external retrofit kit in-
cludes the following parts:
Please note the following information and >> 1 control panel (incl. holder and cover)
the footnotes in the table of order data >> 1 controller
overleaf so that your retrofit kit can be >> 1 terminal box for the controller
installed without difficulty. >> 1 connecting cable
>> Installation instructions and material
LEVEL PRO RETROFIT KIT, INTERNAL
RETROFIT KIT, CONTROL PANEL
The LEVEL PRO internal retrofit kit supplies
the full scope of LEVEL PRO functions for Only the LEVEL PRO functions which are
selected machine models (see table of or- not dependent on the controller can be
der data). With this kit, the controller is in- used when retrofitting an additional con-
stalled directly inside the existing control trol panel with continued use of the DLS
cabinet. controller. The full functional scope is avail-
able if the machine is already equipped
The LEVEL PRO internal retrofit kit in- with a LEVEL PRO controller.
cludes the following parts:
>> 1 control panel (incl. holder and cover) The control panel retrofit kit includes the
>> 1 controller following parts:
>> 1 connecting cable >> 1 control panel (incl. holder and cover)
>> Installation instructions and material >> 1 connecting cable
* on W 2000, W 2100, W 2200

130
WIRTGEN I LEVELLING
LEVEL PRO Retrofit kits
LEVEL PRO LEVEL PRO

Control panel
Machine type Model Series range internal external
0001 - 0814 on request*,**

W 1000 F,
W 1200 F, 0710
W 1300 F
0815 - 9999 on request**
0001 - 0211 2093518*,**
0212 - 0331 2093518**

W 1500,
0820 2093512
W 1900
0332 - 0456 2093518
0457 - 0524 2093509
0001 - 0128 2106267*
0129 - 0519 2093514*,**
W 2000 0620 0520 - 0865 2093512 2093514**
0866 - 1072 2093514
1073 - 1134 2093509
0001 - 0106 2093514*,**
W 2100 0921 0107 - 0259 2093512 2093514**
0260 - 0274 2093509
0001 - 0159 2093514*,**
0160 - 0199 2093514**
W 2200 0821 2093512
0200 - 0362 2093514
0363 - 0399 2093509
* Slope sensor, liquid 157449 may have to be retrofitted · ** Kit for CAN slope sensor 2094293 required additionally
There may be functional limitations on the machine, in case of questions contact your local WIRTGEN GROUP representative.
131
ORIGINAL WIRTGEN
WATER PUMPS
The water installation is a complete system

which consists of pump, filter, supply lines
and nozzles. WIRTGEN adjusts the sprin-
kling to the requirements the best way.
On the conveyor belts, the water system

effectively binds the dust. In the drum
housing the sprayed-in water improves
the rotation behaviour of the picks during
the milling process. An optimal set water
system therefore minimises the wear and
improves productivity.
1 > Piston-diaphragm pump

2 > Centrifugal pump (self-priming)
3
3 > Water pump with electric drive
132
WIRTGEN I WAtER system
Water pumps
Series Water pump Sealing and repair kit

Machine type Model
range Designation Part No. Designation Part No.
W 35, 0503,
0001 - 9999 with electric drive 2096380 Sealing kit for pump 48445
W 35 DC 0403
Diaphragm for water pump 2418322

W35 Ri 0703 0001 - 9999 with electric drive 2368209
Valve housing 2418320
0005 - 0281 43912

W 500 0605 with electric drive Sealing kit for pump 48445
0282 - 9999 2096380
0805,
W 50 0001 - 9999 with electric drive 2096380 Sealing kit for pump 48445
1005
W50 H, W 55 H 1305 0088 - 9999 with electric drive 2276394
0905,
W 50 DC(i) 0001 - 9999 with electric drive 2073216 Sealing kit for pump 15617
1205

W 50 R(i), 1405,
0001 - 9999 with electric drive 2368209
W 60 R(i) 1505
0001 - 0034 2073216
W 600 DC,
0705 0035 - 0515 with electric drive 112984 Sealing kit for pump 15617
W 1000 L
0516 - 9999 2073216
W 60(i), 0910,
0001 - 9999 with electric drive 2073216 Sealing kit for pump 15617
W 100(i) 1210
W 100 H, 1410,
W 130 H 1910

W 100 R(i), 1510,
W 120 R(i) 1610
W 1000 F, Sealing kit for pump 109757

W 1200 F, 0710 0001 - 9999 with hydraulic drive 2163803
W 1300 F Repair kit for motor 2163687
W 100 F(i), 0810,

W 120 F(i), 1310,
W 130 F(i), 1710,
W 100 CF(i), 1810,
0001 - 9999 with hydraulic drive 2163683 Sealing kit for pump 109757
W 120 CF(i), 0513,
W 130 CF(i), 0613,
W 150(i), 0713,
W 150 CF(i) 0813
133
ORIGINAL WIRTGEN
WATER PUMPS
Water pumps
Series Water pump Sealing and repair kit

Machine type Model
range Designation Part No. Designation Part No.
0820, Sealing kit for pump 109757

W 1500,
0920, 0026 - 9999 with hydraulic drive 2163684
W 1900
1020 Repair kit for motor 2163687
0001 - 0210 2163803 Repair kit for pump 2163687
Repair kit for pump 153824

0620,
W 2000 0211 - 0774 with hydraulic drive 142023
1120
Coupling pump / motor 178413
0775 - 9999 194055
W 195, 1820, Valve for water pump 200089

W 205, 2520, 0088 - 9999 with hydraulic drive 2630506
W 215 1920 Safety valve for water pump 2095833
Repair kit for motor 2048816
1220,
W 200(i), 1420, Valve for water pump 200089
W 210(i), 1320, 0001 - 9999 with hydraulic drive 2630506
W 210 XP 1520, Safety valve for water pump 2095833
2420

1620,
1720, Valve for water pump 200089
W 200 H(i),
0522,
W 220(i), 0001 - 9999 with hydraulic drive 2630506
0722,
W 250(i) Safety valve for water pump 2150641
0422,
0622
Sealing kit for pump 153824

0001 - 0219 142023
W 2100 0921 with hydraulic drive Coupling pump / motor 178413
0220 - 9999 194055
0001 - 0059 2163684 Repair kit for motor 2163687
Repair kit for pump 153824

W 2200 0821 0060 - 0277 with hydraulic drive 142023
Coupling pump / motor 178413
0278 - 9999 194055
134
W 210: VERSATILE
HIGH-PERFORMANCE
MILLING MACHINE FOR
PROFESSIONAL APPLICATIONS
135
ORIGINAL WIRTGEN
SPRINKLER NOZZLES
At different points of the road milling machine water spray

systems ensure that dust and dirt are bound. This minimises
the wear on moving parts.
One or two water spray bars in the milling drum housing ensure
the effective cooling of the picks. The spray mist also cleans the
cutting tools and improves the rotation behaviour.
Nozzle unit for loading conveyor Nozzle unit for injection bar
(Part No.: 2116481) (Part No.: 2116482)
1 > Nozzle 1 > Nozzle

Part No.: 2153028 Part No.: 2153028
2 > Nozzle holder 2 > Nozzle holder
Part No.: 2111193 1 Part No.: 2153032
1
3 > O-ring for fastening 3 > Sealing
Part No.: 2141926 Part No.: 2153033
4 > Clamping piece
2
(incl. fastening material)
Part No.: 2153035 2
3
3
Nozzle unit for discharge conveyor

4
(Part No.: 2647826)
1 > Nozzle
Part No.: 2153028
2 > Nozzle holder
Part No.: 2334153 1 Dummy plug
3 > O-ring for fastening (Part No.: 2468641)
Part No.: 2141926
136
Sprinkler nozzles, brass
Injection bar Conveyor

Series
Machine type Model Nozzle unit Nozzle unit
range
Quantity Part No. Quantity Part No.
W 50 R(i) 1405, 1505 0001 - 9999 4 2116482
4 2116482
W 60 R(i) 1405, 1505 0001 - 9999
1 2647826
W 100 R(i) 1510, 1610 0001 - 9999 9 2116482
W 120 R(i) 1510, 1610 0001 - 9999 11 2116482
2 2116481
W 100 CF(i) 1710, 1810 0001 - 9999 10 2116482
1 2647826*
2 2116481
W 120 CF(i), W 130 CF(i) 1710, 1810 0001 - 9999 12 2116482
1 2647826*
W 150 CF(i) 0713, 0813 0001 - 9999 14 2499699 3 2116481**
W 200(i), W 210(i) 1220, 1420,
0001 - 9999 24 2116482 4 2116481**
(FB1500) 1320, 1520
W 200 0001 - 0667 32
(FB2000) 0668 - 9999 16
1220 2116482 4 2116481**
W 200 0001 - 0667 36
(FB2200) 0668 - 9999 18
W 200i 0001 - 1004 32
(FB2000) 1005 - 9999 16
1420 2116482 4 2116481**
W 200i 0001 - 1004 36
(FB2200) 1005 - 9999 18
W 200 H(i) 1620, 1720 0001 - 9999 18 2116482 4 2116481**
W 210 0001 - 0414 32
(FB2000) 0415 - 9999 16
1320 2116482 4 2116481**
W 210 0001 - 0414 36
(FB2200) 0415 - 9999 18
W 210i 0001 - 1003 32
(FB2000) 1004 - 9999 16
1520 2116482 4 2116481**
W 210i 0001 - 1003 36
(FB2200) 1004 - 9999 18
W 210 XP (FB2000) 16
2420 0001 - 9999 2116482 4 2116481**
W 210 XP (FB2200) 18
W 220(i), W 250(i) 0522, 0722,
0001 - 9999 36 2116482 4 2116481**
(FB2200) 0422, 0622
Water consumption is largely determined

Water consumption in brass sprinkler nozzles
by the specific nozzle type used and the
selected pressure. The bayonet mount al- Flow rate (l / min.)
Designation Part No.
lows operators to change WIRTGEN nozzle 4 bar 6 bar 10 bar 20 bar
units over rapidly with no tools required.
A dummy plug also offers the option of 2.3 2.8 3.6 5.1 Nozzle mouthpiece 2153028
sealing off specific parts of the bar. This
is useful when operators are not milling
across the entire milling width for longer
sections, for example. 4.6 5.6 7.2 10.2 Nozzle mouthpiece 2485425
0 0 0 0 Dummy plug 2468641
Extra units are required for dust extraction in addition to the quantities indicated in the chart: * 1x resp. ** 2x nozzle unit 2647826
137
ORIGINAL WIRTGEN
SPRINKLER NOZZLES
Sprinkler nozzles, plastic
Injection bar Conveyor
Series Valve for

Machine type Model Nozzle unit Single nozzle Nozzle
range nozzle unit
Quan- Quan- Quan- Quan-
tity tity tity tity
W 35, W 35 DC, 0503, 0403,
0001 - 9999 3 71765 3 15827 3 74328
W 35 Ri 0703
W 500 0605 0005 - 9999 4 8667 4 15827
0805, 1005,
W 50, W 50 DC(i) 0001 - 9999 4 71765 4 15827 4 74328
0905, 1205
W 50 H, W 55 H 1305 0088 - 9999 4 71765 4 15827 4 74328
W 600 DC 0705 0001 - 9999 6 71765 6 15827 6 74328
0001 - 0003 8 71765

W 1000 L 0705 8 15827 8 74328
0004 - 9999 8 112127
W 60 6 6 6
0910 0001 - 9999 71765 15827 74328
W 100 9 9 9
W 100 H 9 9 9
1410, 1910 0088 - 9999 71765 15827 74328
W 130 H 11 11 11
W 1000 F,
10 10 10
W 100 F(i) 0710, 0810,
0001 - 9999 71765 15827 74328
W 1200 F, W 1300 F, 1310
12 12 12
W 120 F(i), W 130 F(i)
W 150(i) 0513, 0613 0001 - 9999 28 71765 28 15827 28 74328 4 15827
W 1500 0820 0001 - 9999 12 71765 12 15827 12 74328 8 7537
0820, 0920,
W 1900 0001 - 9999 16 71765 16 15827 16 74328 8 7537
1020
W 195, W 205, 1820, 2520,
0088 - 9999 16 71765 16 15827 16 74328 4 2153028*
W 215 (FB2000) 1920
0001 - 0111 16 16
16 71765 15827
W 2000 0620, 1120 0112 - 0210 20 20 74328 8 7537
0211 - 9999 18 112127 22 111743 22
W 2100 (FB2000) 16 16 16
0921 0001 - 9999 112127 111743 74328 8 111743
W 2100 (FB2100) 17 17 17
0001 - 0344 18 112127

W 2200 0821 18 111743 18 74328 8 111743
0345 - 9999 18 2073669
* Extra units are required for dust extraction in addition to the quantities indicated in the chart: 2x nozzle mouth pieces 2153028
138

LUBRICANTS AND FILTERS
R
OU E
V IC
SER YOU
FOR
GENERATION Z

139
ORIGINAL WIRTGEN
ELECTRIC AND HYDRAULIC VIBRATORS
WIRTGEN slipform pavers cover a variety of applications

for high-quality offset slipform and roadway paving, all of
which centre on the compaction of concrete.
WIRTGEN uses electric or hydraulic vibrators for compac-

tion. They are adapted in their individual types and designs
to the different applications and optimised with respect to
form and function. The outstanding features are the high-
est compression performance with maximum reliability
and robustness.
1 The shock-resistant plug remains unbreakable

even at extremely low temperatures, thus ensuring a
reliable power supply in an electric vibrator.
2 The special geometry of the vibrator prevents 2
abrasion of the protective tube at its own

suspension, its smooth surface prevents concrete
from sticking.
3 Connections are fully sealed to protect against

mechanical damage and provide enhanced
insulation security and better heat deflection. 3
1
4 The high-quality AC induction motors have a

high efficiency. The enlarged unbalance provides a
larger effective diameter and a higher compression 4
performance.
5 The special roller bearings ensure long life, which 5
enables the economic use.
> Illustration of a bent electric vibrator
140
WIRTGEN I Electric and hydraulic vibrators
OFFSET APPLICATIONS
For offset pavement, which usually in-

volves the paving of a profile, the mould
is located alongside of the actual machine.
The vibrators are positioned directly in the
moulds and arranged such that the con-
crete is evenly distributed and compacted
even in small or complex moulds. Straight
vibrators are generally used in the offset
process. The number and arrangement of
the vibrators depends on the shape of the
profile and the volume of concrete placed.
ROAD PAVEMENT
When it comes to road pavement, curved

vibrators are usually used, which are sub-
merged in the concrete in front of the
slipform. The vibrators are distributed
across the paving width in such a way that
optimum compaction is achieved.
On a two-layer paving the T-vibrators are

used for the compaction of the second
layer. For other applications, e.g. profiled
surfaces, the various vibrators can be flex-
ibly combined to ensure the best possible
results for concrete paving.
Electric vibrators
Application Designation Part No.

Vibrator D66 straight 180705
Offset application
Vibrator D66 bent 145963
Road pavement 1. layer
T-vibrator D76, horizontal with 4.0 kN 180706
Road pavement 2. layer T-vibrator D76, horizontal with 5.6 kN 2076215
T-vibrator D76, horizontal with 7.2 kN 2063738
Hydraulic vibrators
Application Designation Part No.

Vibrator D66 straight 75721
Offset application
Road pavement Vibrator D66 bent 75722
141
ORIGINAL WIRTGEN
CONNECTIONS AND HOSE SYSTEMS

FOR COLD RECYCLERS
A safe and reliable workflow with simulta-
neous machine availability and work safe-
ty is an essential prerequisite when work-
ing with binders, such as hot bitumen. We
use specially designed couplings (MSV,
MSM and SK) for this purpose, which are
compatible with all WIRTGEN recyclers.
These connecting elements are manufac-
tured in varying diameters and can there-
fore be matched to the capacity of our
WIRTGEN machines as required by the
customer. The focus will always be safety
and smooth project handling.
Depending on site conditions, different

connections on pump and tank trucks
may require a different connection from
the tank vehicle or suspension mixer to the
cold recycler. To ensure constant availa-
bility and maximum flexibility also on
site, we offer adapter and connector kits
which include individual components for
self-assembly due to the wide variety of
connections.
1 2
3
1 > MSV coupling
2 > MSM coupling
3 > SK coupling
4 > Intermediate piece 4
Connecting elements for cold recyclers

Connector kit between
Adapter kit Individual
binder hoses
Part No. 2143002 components
Part No. 2143005
Designation Size
Quantity Quantity
(delivered as individual (delivered as individual Part No.
components for self-assembly) components for self-assembly)
Ø 2" 51529
MSV coupling with internal thread 1 2 Ø 3" 51530
1 2 Ø 4" 93679
Ø 2" 84214
MSM coupling with internal thread 1 Ø 3" 51531
1 Ø 4" 93680
Ø 2" 13001
SK coupling with internal thread 1 Ø 3" 13004
1 Ø 4" 84382
2" on 3" 2138702
1 1 3" on 3" 27844
Intermediate piece with external thread
1 1 3" on 4" 2138699
1 1 4" on 4" 93819
142
WIRTGEN I Connections and hose systems
To operate a WIRTGEN recycler as safely

Hose connections for suspension, bitumen and water as possible on the site, the fittings of
WIRTGEN machines (MSV) must be con-
nected free from leakage. The connection
is made with the required MSM coupling
to the tank vehicle or binder tank of the
suspension mixer. The connections on the
WIRTGEN binder systems vary in diameter
depending on the size and design of the
related WIRTGEN recycler.
>> Depending on the length and number of the tank trucks, pre-assembled binder
hoses are adequate. If the required hose length is not available for the recycler rig
concerned, you can order binder hoses by the metre from WIRTGEN as an option
as well as matching MSM connection sets for self-assembly. When selecting hos-
es, you should take both the diameter and the length into account which can vary
depending on the recycler type.
Binder hoses
For use with Ø Length (m) Part No. Remark
162915 Heatable, with MSM couplings on both sides

3” 6
162914
Hot bitumen,
emulsion, 4 107812
water Unheated, with MSM couplings on both sides
4” 8 136591
20 108689
Hot bitumen 4” Material sold by the metre 2142850 Unheated, matching MSM kit for couplings: Part No. 2142976
Suspension, 5 104482
3” Unheated, with MSM couplings on both sides
water 1.6 114285
4 2142840
Unheated, with MSM couplings on both sides
3” 8 2142841
Water
Material sold by the metre 2142849 Unheated, matching MSM kit for couplings: Part No. 2142978
4” Material sold by the metre 2146708 Unheated, matching MSM kit for couplings: Part No. 2142976
Machine connections
Machine type Model Water Emulsion Hot bitumen Suspension 1800 L
2200 CR 0821 4” MSV 4” MSV 4” MSV 2” MSV
WR 2000, WR 200(i), WR 2400 03WR, 06WR, 09WR, 05WR 3” MSV 3” MSV 4” MSV 4” MSV
WR 240(i), WR 250(i) 07WR, 10WR, 08WR, 11WR 3” MSV 3” MSV 4” MSV 3” MSV 4” MSV
WR 2500 S 04WR 4” MSV 4” MSV 4” MSV 3” MSV 4” MSV
KMA 200, KMA 220(i) 04MS, 05MS, 06MS 3” SK (water tank) 3” MSV 3” MSV
143
ORIGINAL WIRTGEN
HALOGEN WORK LIGHTS
Work is performed round-the-clock on a lot of sites, and many

types of work can only be done at night. Optimum illumination
of the site is essential for such tasks. To meet these demands,
WIRTGEN offers an extensive range of work lights that can be
used flexibly for a variety of jobs. The lights can be mounted in
existing fixtures at various points on a machine, or as needed at
other spots. They are easy to disassemble and store to prevent
vandalism and theft.
5 6 10
1 2
3 4 7 8 9
Halogen work lights
1 Small work light with fastening bracket 178477
2 Small work light with quick mounting 2085099
with 2-polar plug 2145206

3 Small work light with magnetic bracket and spiral cable
4 Small working light with fastening screw and plug 2222928
5 Large work light with quick mounting 57775
6 Large work light with fastening bracket 10906
7 Large work light with fastening bracket, cable and plug 31926

8 Large work light with magnetic bracket, spiral cable and plug
9 Large work light with fastening bracket, spiral cable and plug 37013
10 Illuminant for halogen work light 9778
144
WIRTGEN I Electrical Accessories
XENON AND LED WORK LIGHTS
Xenon or LED work lights are particularly

suitable for demanding lighting situa-
tions. The ultra-modern work lights are
very bright, providing ideal illumination
of a construction site.
1 2
3 4 5
> Xenon work lights
Xenon work lights

1 Large xenon work light with magnetic bracket, spiral cable and plug
2 Large xenon work light with spiral cable and 3-pole car plug 161026
3 Large xenon work light with fastening bracket 144623
4 Illuminant D2S P32D-2 for xenon work light 144624
5 Illuminant D1S PK32D-2 for xenon work light 2055493
8
1 2 3 4 5
> LED work lights 7
LED work lights
No. Designation Part No.

1 LED work light for floor lighting, 1000 lm 2412352
2 LED work light, 3000 lm with socket tube mounting and handle 2214723
3 LED work light, 3000 lm with socket tube mounting, without handle 2260140
4 LED work light, 3000 lm with fastening bracket, without handle 2214721
5 LED work light, 3000 lm with holding magnet, spiral cable and 3-pole plug 2277536
6 LED work light, 1800 lm with fastening bracket 2481685
7 LED work light, 1800 lm, long-range beam with fastening bracket 2630385
8 LED work light, 1000 lm, floor lighting with fastening bracket 2569169
145
ORIGINAL WIRTGEN
SAFETY EQUIPMENT AND LIGHT BALLOONS
WIRTGEN machines conform to the high-

est European and international safety
standards. To maintain this prescribed
level of safety on a permanent basis, indi-
vidual pieces of safety equipment must be
complete and fully functional, even when
exposed to extensive use.
For better illumination of the construction

site during the usage of the current large
milling machine generation, WIRTGEN
offers light balloons of varying luminous
intensity depending on the generator type
and power output (see below). As a result
construction sites can be made clearer
and safer at night.
Safety equipment
No. Designation Description Part No. 1 2 3
68407
1 Patrol light (yellow)
LED 2336319
Illuminant for
2 16224
patrol light
Alarm horn 8015

3 Horn / buzzer 4 5
Buzzer 10484
4 Reversing alarm* 177788
5 Reversing alarm 19836
Light balloons
Light balloon type

Generator type Part No. Part No.
(power consumption)
4.1 kVA / 110 V with hydraulic motor (socket outlet 16 A CEE) 2117336 110 V / 1.5 kW (3 x 500 W) 2139027
4.1 kVA / 110 V with hydraulic motor (socket outlet 32 A CEE) 2180806 110 V / 2 kW (4 x 500 W) 2180804
4.1 kVA / 230 V with hydraulic motor

2117335 230 V / 2 kW (4 x 500 W) 2180841
(power outlet with earthing contact with bayonet ring [IP68])
without generator (machine's alternator) 24 V /400 W (LED) 2440148
* for models 0805, 0905, 0403, 0503, 1005, 0910

146
WIRTGEN I Electrical Accessories
CABIN AND CHASSIS COMPONENTS
LATCH CLOSINGS
Doors, flaps, lids: every machine has

numerous covers which must remain

1 > Latch closing durably and reliably closed even when
right exposed to vibrations.
Part No.: 34867
2 > Latch closing The latch closings used for this purpose
left in WIRTGEN machines can be universally
Part No.: 34868 used in all locks and are available as right-
3 > Key for latch hand and left-hand versions.
closing
Part No.: 35295
1 2 3
SUN PROTECTOR
The display on the operator’s stand

provides the machine operator with com-
prehensive information for assessing the
milling process. This information is difficult
to read in intense sunlight.
To improve legibility in such cases, a sun

protector can easily be retrofitted or
replaced without difficulty if damaged.
It can be used on all machines with CGC
display.
> Sun protector

Part No.: 177514
CUSHION
Sit comfortably when changing picks: this

is now possible with immediate effect.
WIRTGEN offers a cushion which is simply
laid on top of two pick buckets, one on top
of the other. Thanks to the shape, adapted
to the lid of the pick bucket, the cushion
stays firmly in place.
> Cushion
Part No.: 2440649
147
ORIGINAL WIRTGEN
TOOLS FOR CHANGING PICKS
RAPID REPLACEMENT OF PICKS
Changing picks leads to machine downtime. To minimise down-

time, easy access to the milling drum is ensured on all WIRTGEN
machines. WIRTGEN offers suitable tools for removing the worn
picks and fitting the new milling tools.
ASSEMBLY TOOLS FOR SURFACE MINER PICKS
Special pliers are available from WIRTGEN for mounting and dis-
mounting the locking rings.
> Assembly pliers for locking rings

Part No.: 5447
Drivers and ejector drifts

Drivers and ejector drifts
1 Ejector drift for picks 193685
1
2 Extractor for picks 28812
3 Ejector drift for picks 45275
4 Ejector drift for mini picks 82747
2 3 4 5 5 Copper hammer for driving in the picks 5442
Pneumatic drivers and ejector drifts

Pneumatic drivers and ejector drifts
1 Pneumatic ejector drift for picks 84252

1
2 Retaining spring for drive tool 53035
2 3 3 Pneumatic hammer 11512
4 Pneumatic driver for picks 84251

4
5 Spout (Ø 12-R1/4) 11283
5
Pneumatic hammer set with driver and ejector
1–5 drift, including accessories and compressed 60604
air hose
148
WIRTGEN I Tools
HYDRAULIC PICK EJECTOR DRIFTS
Picks must be replaced regularly depend- The hydraulic pick ejector drift can be
ing on the specific operating conditions retrofitted on large milling machines. It
on the construction site. This maintenance has additional functions that – if fitted – can
work causes downtimes. activate the drum rotating device.
The hydraulic pick ejector drift helps you

to significantly reduce these times. The
tool can be used with the holder systems
HT22 and HT11, as this has the geometry
needed.
Hydraulic pick ejector drifts
Hydraulically operated pick ejector drift, hose length of 2.5 m 2580977
Hydraulically operated pick ejector drift, hose length of 4.3 m 2250069
149
ORIGINAL WIRTGEN
TOOLS FOR ROAD MILLING MACHINES
TOOL KITS
> Small tool kit
Part No.: 72613
> Large tool kit
Part No.: 72612
WIRTGEN offers two different tool kits for

maintenance and repair work as an option.
The small tool kit contains useful basic

equipment of various tools. The large tool
kit combines the tools of the small tool kit
with an extended range in a large box.
Weighing about 28 kg the whole tool kit
can be stored conveniently in the stor-
age compartment of your large milling
machine.
BELT PULLEYS PROFILE GAUGE

> Part No.: 2065403, 2163595
The profile gauge for belt pulleys sim

plifies the estimation of the wear on the
edges of the teeth. As a result it is possi-
ble to identify the need for replacement
in good time. The profile gauge for each
machine is included in the machine’s tool
and can also be found in the spare parts
catalogue.
150
WIRTGEN I Tools
TOOLS FOR MAINTENANCE AND ASSEMBLY
TOOLS FOR THE MAINTENANCE OF

TOOLHOLDERS
1
The genuine WIRTGEN assembly tools for
the HT15 quick-change toolholder system
are suitable for long-term use. The wrought
2 hexagon socket is manufactured such that
8
the required high torques for fastening the
retaining screws can be transmitted.
3 The thread cutter for reworking threads

has a cylindrical guide pin that eases
positioning of the tool. Overall the risk of
damage by positioning the tool incorrectly
4 is minimised.
CENTRING BOLTS FOR MOUNTING

FCS MILLING DRUMS
5 9
The centring bolts for FCS milling drums
make it possible to quickly and straight
forwardly change the milling drums. Two
centring bolts are recommended to adjust
the milling drum on the inside tube with
the aid of an assembly trolley or fork lift
6 truck.
10
Tools for maintenance and assembly
1 3 /4“ extension 10747

2 Hexagon socket 17 mm (for HT22 + HT11) 11886
3 Ratchet 3/4“ 97204
4 Hexagon socket 14 mm (for HT3) 11151
5 Torque wrench up to 700 Nm 68273
Adapter for thread cutter (for HT3) 169132
6
Adapter for thread cutter (for HT22 + HT11) 2089182
Thread cutter (for HT3) M24x2 101772
7
Thread cutter (for HT22 + HT11) M30x2 25392
8 Thread cutter with cylindrical guide pin, M36x2, width across flats 22 mm (for HT15) 2189068
9 Hexagon socket 22 mm for HT15 square mounting 1” 2197997
10 Centring bolt internal thread, M22x1.5, width across flats 17 mm 163632
151
ORIGINAL WIRTGEN
SERVICE PACKAGES AND EMERGENCY KITS
ELECTRICAL SERVICE PACKAGE

FOR MACHINE OPERATORS
Small electrical problems such as blown fuses or failed relays

interrupt the work flow at the site significantly. The electrical ser-
vice package is a handy box for machine operators containing all
the auxiliary equipment and parts needed to get the machine up
and running again without much effort directly on site.
The service package contains a variety of electrical parts, such

as relays, fuses, valve connectors, auxiliary switches and front
elements.
ELECTRICAL SERVICE PACKAGE

FOR WORKSHOP STAFF
The often challenging use of WIRTGEN’s milling machines re-

quires regular electrical system maintenance to ensure availabil-
ity at all times.
The electrical service package for workshop staff contains the

most common and essential hardware for servicing a machine,
all neatly arranged in a case: relays, blade-type fuses, wire-end
sleeves, flat plugs, proximity switches, auxiliary switches, front ele
ments and much more.
EMERGENCY KITS
Downtimes on site cost a lot of money. To reduce the time of un-

foreseen repairs, WIRTGEN assembled emergency kits for the
electrical components.
The kit’s contents make it possible to solve problems rapidly,

directly on site, with the parts on board and thus save money.
The most important spare parts are always available when n
eeded
because the kits are individually compiled for each machine.
The kit is supplied in a handy case and can be stowed away in the
machine’s storage compartment.
152
WIRTGEN I Tools
Service packages and emergency kits

Electrical service Electrical service
Series package for package for Emergency kit
Machine type Model machine operators workshop staff
range
W 350 E, W 500 0303, 0605 0001 - 9999 147320 2174835
0503, 0403,
W 35, W 35 DC, W 50, W 50 DC 0001 - 9999 148616 2174832
1005, 0905
0703, 1405,
W 35 Ri, W 50 R(i), W 60 R(i), 1505, 1510,
W 100 R(i), W 120 R(i), W 100 CF(i), 1610, 1710, 0001 - 9999 2529169 2528876
W 120 CF(i), W 130 CF(i), W 150 CF(i) 1810, 0713,
0813
1305, 0910,
W 50 H, W 55 H, W 60(i), W 100(i), 1210, 1010,
0001 - 9999 148616 2174832 2091528
W 100, W 100 L, W 100 H, W 130 H 1110, 1410,
1910
0001 - 0164 147320 2174835 194195
W 1000 F, W 1200 F, W 1300 F 0710 0165 - 0329 194195

148616 2174832
0330 - 9999 200017
W 100 F(i), W 120 F(i), W 130 F(i), 0810, 1310,

0001 - 9999 148616 2174832 2061025
W 150(i) 0513, 0613
W 1500, W 1900 0820, 1020 0001 - 9999 148616 2174832 194189
1820, 1220,
1420, 2520,
W 195, W 200(i), W 205,
1920, 1320,
W 215, W 210(i), W 210 XP, 0001 - 9999 2143521 2143541
1520, 2420,
W 220(i), W 250
0522, 0722,
0422
0001 - 0215 147320 2174835

0620
W 2000 0216 - 9999 194188
148616 2174832
1120 0001 - 9999
0001 - 0011 147320 2174835

W 2100 0921 194188
0012 - 9999 148616 2174832
0001 - 0059 147320 2174835

W 2200 0821 194188
0060 - 9999 148616 2174832
0001 - 0124 200019

WR 2000 03WR 148616 2174832
0125 - 9999 2061021
06WR, 09WR,
WR 200(i), WR 240(i), WR 250(i) 07WR, 10WR, 0001 - 9999 2284497
08WR, 11WR
WR 2400 05WR 2061021

0001 - 9999 148616 2174832
WR 2500 S 04WR 200020
153
ORIGINAL WIRTGEN
SERVICE PACKAGES
VACUUM KIT
When working on the hydraulic system, it is important to prevent

hydraulic fluid from e
scaping.
Using the vacuum kit can effectively help preventing excessive

amounts of fluid from escaping when disconnecting a hydraulic
hose or dismantling a valve.
HYDRAULIC TEST KIT

1 2
The hydraulic test kit contains a variety of tools required to carry
out hydraulic pressure tests and perform adjustments and ser-
vice work on W
IRTGEN machines.
Contents: Pressure gauges for different pressure ranges, hydrau-

lic fittings, seals, miniature test connections, tools (e. g. double
open-ended spanners, a set of metric hex wrenches with ball end,
and a set of SAE hex wrenches).
CRIMPING CASE COMPLETE
Specially developed for crimping WIRTGEN GROUP connector

and crimp contacts. 3 4
Using the instructions enclosed, every technician is able to allo-

cate the various connector or crimp contacts to the correct tool.
This will ensure lasting connections without contact error and
avoid transition resistance. Service packages
In addition, the case contains ejector tools for the No. Designation Part No.
WIRTGEN GROUP connectors.
1 Vacuum kit 95304
ELECTRICAL TEST KIT
The electrical test kit provides high-quality tools that are re- 2 Hydraulic test kit 12782
quired for electrical measurements, adjustment and servicing of
WIRTGEN machines.
3 Crimping case complete 2191384
Basic equipment: Multimeter with extensive accessories such as
test leads, test probes, clip-type probes and test adapters.
4 Electrical test kit 89900
Supplement: Wire stripper, crimping tool for wire-end sleeves,
diagonal cutters, needle-nose pliers and screwdriver set.
154
WIRTGEN I Tools
BELT REPAIR SERVICE PACKAGES
SERVICE PACKAGE
BELT REPAIR – CRACKS
The service package “belt repair – cracks”

is the perfect solution to repair frayed
cracks or bridge soft spots before they
tear. The package includes all the tools and
materials needed for instant repair of lon-
gitudinal cracks and cracked edges.
In addition to punches, bolt breakers, cut-

ters and other material, the package also
includes a large number of metal connec-
tors to hold the belt together.
> Service package belt repair – cracks The metal connectors can also be re
ordered separately.
SERVICE PACKAGE
BELT REPAIR – HOLES
Small and medium-sized holes can be

repaired very simply with the “belt repair –
holes” service package.
The package includes adhesive, h ardener

and lozenge-shaped patches of various
sizes, as well as a round brush, a roller and
a tool for roughening the surface.
> Service package belt repair – holes
Belt repair service packages
Service package belt repair – cracks 111850
Metal connectors (packaging unit: 25 units) 111841
Service package belt repair – holes 193618
155
ORIGINAL WIRTGEN
FILTER PACKAGES
Our lubricants and consumables are

perfectly matched to our filter systems,
guaranteeing you the necessary sys-
tem purity and preventing component
damage.
Particularly practical: We have put to-

gether comprehensive filter packages for
you. They are matched to the respective
machine type and contain all the required
filters as well as other components.
You will find details on the content of

the various packages in WIDOS.
156
WIRTGEN I Filter packages
Filter packages
Replacement interval
Machine Filter Series
Model 50 h* 250 h 500 h 1000 h
type package range
W 350 E 0303 Hydraulics 0001 - 9999 107665 106520
0001 - 0037 189278 189278 189278

Engine
W 35 0503 0038 - 9999 2219665 2089190 2089190
Hydraulics 0001 - 9999 107665 107665 106520
0001 - 0165 189278 189278 189278

Engine
W 35 DC 0403 0166 - 9999 2219665 2089190 2089190
Hydraulics 0001 - 9999 107665 107665 106520
Engine 0001 - 9999 2438131 2438358 2438358

W 35 Ri 0703
Hydraulics 0001 - 9999 2438377 2438377 2449922
0005 - 0275 107686 107686 106521 106521
Engine 0276 - 0903 107686 107686 106523 106523
W 500 0605 0904 - 9999 125015 125015 125016 125016
0005 - 0275 107649 107649 106522

Hydraulics
0276 - 9999 107650 107650 106531
Engine 0001 - 9999 181302 181302 181302

W 50 0805
Hydraulics 0001 - 9999 182467 182467 182469
0001 - 0027 2056606 2056606 2056606

Engine
W 50 1005 0028 - 9999 2219642 2089191 2089191
Hydraulics 0001 - 9999 182467 182467 182469
W 50 H, Engine 0001 - 9999 2592898 2592902 2592903 2592904

1305
W 55 H Hydraulics 0001 - 9999 2592883 2592891 2592895
0001 - 0234 181303 181303 181303

Engine
W 50 DC 0905 0235 - 9999 2219616 2085671 2085671
Hydraulics 0001 - 9999 182467 182467 182469
Engine 0001 - 9999 2336956 2336958 2336958

W 50 DCi 1205
Hydraulics 0001 - 9999 182467 182467 182469
W 50 R, Engine 0001 - 9999 2219616 2451842 2451842

1405
W 60 R Hydraulics 0001 - 9999 182467 182467 182469
0001 - 0999 2336956 2370101 2370101

W 50 Ri, Engine
1505 1001 - 9999 2336956 2370101 2520117
W 60 Ri
Hydraulics 0001 - 9999 182467 182467 182469
0001 - 0269 106568 106568 106568
W 600 DC, Engine 0270 - 0515 139470 139470 139470

0705
W 1000 L 0516 - 9999 176421 176421 176421
Hydraulics 0001 - 9999 107698 107698 106569
* First service
Due to possible technical changes, please always compare with the information in the instruction manual.
157
ORIGINAL WIRTGEN
FILTER PACKAGES
Filter packages
Model 50 h* 250 h 500 h 1000 h
type package range
W 60, 0910, 1010, Engine 0001 - 9999 2196864 2063467 2063467

W 100 1110 Hydraulics 0001 - 9999 182467 182467 182469
W 60i, Engine 0001 - 9999 2219670 2217206 2217206

1210
W 100i Hydraulics 0001 - 9999 182467 182467 182469
Engine 0001 - 9999 176421 176421 176421
W 1000 L 1105
Hydraulics 0001 - 9999 107698 107698 106569
W 100 H, Engine 0001 - 9999 2586988 2586988 2586988 2586988

1410
W 130 H Hydraulics 0001 - 9999 2592824 2592824 2592826
W 100 H, Engine 0001 - 9999 2379537 2379534 2379534

1910
W 130 H Hydraulics 0001 - 9999 2592824 2592824 2592826
W 100 R, Engine 0001 - 9999 2196864 2063467 2063467

1510
W 120 R Hydraulics 0001 - 9999 182467 182467 182469
W 100 Ri, Engine 0001 - 9999 2219670 2217206 2217206

1610
W 120 Ri Hydraulics 0001 - 9999 182467 182467 182469
0002 - 0074 136834 136834 136834
Engine 0075 - 0559 136833 136833 136833
W 1000 F,
W 1200 F, 0710 0560 - 9999 182335 182335 182335
W 1300 F
0001 - 0329 107664 107664 105556
Hydraulics
0330 - 9999 181355 181355 172347
W 100 F, W 120 F, Engine 0001 - 9999 2196859 2060509 2060509
W 130 F, W 100 CF, 0810, 1710
W 120 CF, W 130 CF Hydraulics 0001 - 9999 181355 181355 172347
W 100 Fi, W 120 Fi, Engine 0001 - 9999 2219674 2217202 2217202
1310
W 130 Fi Hydraulics 0001 - 9999 181355 181355 172347
W 100 CFi, W 120 CFi, Engine 0001 - 9999 2428648 2428649 2428651
1810
W 130 CFi Hydraulics 0001 - 9999 181355 181355 172347
Engine 0001 - 9999 2196859 2060509 2060509
W 150, W150 CF 0513, 0713
Hydraulics 0001 - 9999 181355 181355 172347
Engine 0001 - 9999 2219674 2217202 2217202
W 150i 0613
Hydraulics 0001 - 9999 181355 181355 172347
Engine 0001 - 9999 2428648 2428649 2428651
W 150 CFi 0813
Hydraulics 0001 - 9999 181355 181355 172347
Engine 0001 - 9999 193135 193135 147248 147248
W 1500,
0820, 0920 0001 - 0638 181920 181920 130775
W 1900 Hydraulics
0639 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2594264 2594264 2586907 2586907
W 1900 1020
Hydraulics 0001 - 9999 2160672 2160672 2160674
W 195, W 205, 1820, 2520, Engine 0001 - 9999 2196860 2141040 2141040
W 215 1920 Hydraulics 0001 - 9999 2110454 2110454 2591800
* First service
158
Filter packages
Model 50 h* 250 h 500 h 1000 h
type package range
0001 - 0865 192887 192887 130774 130774
Engine
0866 - 9999 194311 194311 194312 194312
W 2000 0620
0001 - 1438 181920 181920 130775
Hydraulics
1439 - 9999 2160672 2160672 2160674
0001 - 0533 194311 194311 2586677 2586677
Engine 0534 - 0635 2592866 2592866 2586679 2586679
W 2000 1120
0636 - 9999 2592909 2592909 2586682 2586682
Hydraulics 0001 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2196860 2141040 2141040
W 200 1220
Hydraulics 0001 - 9999 2110454 2110454 2110456
0001 - 0022 2219675 2217204 2217204
Engine 0023 - 0888 2219675 2547239 2547239
W 200i 1420
1001 - 9999 2432905 2432906 2432907
Hydraulics 0001 - 9999 2110454 2110454 2110456
Engine 0001 - 9999 2196860 2223531 2223531
W 200 H 1620
Hydraulics 0001 - 9999 2273099 2273099 2273095
0001 - 0003 2219675 2217204 2217204
Engine 0004 - 0888 2219675 2547239 2547239
W 200 Hi 1720
1001 - 9999 2432905 2446710 2446714
Hydraulics 0001 - 9999 2273099 2273099 2273095
Engine 0001 - 9999 2196861 2141041 2141041
W 210 1320
Hydraulics 0001 - 9999 2110454 2110454 2110456
0001 - 0999 2219676 2217203 2217203
Engine
W 210i 1520 1001 - 9999 2432165 2432166 2432168
Hydraulics 0001 - 9999 2110454 2110454 2110456
Engine 0001 - 9999 2219172 2215627 2215627 2215627
W 210 XP 2420
Hydraulics 0001 - 9999 2110454 2110454 2110456
0001 - 0129 192887 192887 130774 130774
Engine
0130 - 9999 193132 193132 186536 186536
W 2100 0921
0001 - 0384 181920 181920 130775
Hydraulics
0385 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2219172 2215627 2215627 2215627
W 220 0522
Hydraulics 0001 - 9999 2110454 2110454 2110456
Engine 0001 - 9999 2546013 2546015 2548852
W 220i 0722
Hydraulics 0001 - 9999 2110454 2110454 2110456
0001 - 0499 193133 193133 130344 130344
W 2200, Engine
0500 - 9999 2110174 2110174 2110175 2110175
2200 SM, 0821
2200 CR 0001 - 0499 193134 193134 130345
Hydraulics
0500 - 9999 2110454 2110454 2110456
Engine 0001 - 9999 2196862 2173465 2173465
W 250 0422
Hydraulics 0001 - 9999 2110454 2110454 2110456
0001 - 0999 2275504 2275505 2275505
Engine
W 250i 0622 1001 - 9999 2466710 2466711 2466719
Hydraulics 0001 - 9999 2110454 2110454 2110456
* First service
159
ORIGINAL WIRTGEN
FILTER PACKAGES
Filter packages
Model 50 h* 250 h 500 h 1000 h
type package range
0001 - 0037 166184
Engine 0038 - 0104 166186
WM 1000 03MS 0105 - 9999 2079386
0001 - 0134 193136 166187
Hydraulics
0135 - 9999 2181374 2181375
Engine 0001 - 9999 181918 181918 181919 181919
WR 2000 03WR 0001 - 0327 181920 181920 130775
Hydraulics
0328 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 181918 181918 181919 181919
WR 200 06WR
Hydraulics 0001 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2331705 2331704 2331704
WR 200i 09WR
Hydraulics 0001 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 192389 192389 192131 192131
WR 2400 05WR 0001 - 0211 181920 181920 130775
Hydraulics
0212 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2196860 2223531 2223531
WR 240 07WR
Hydraulics 0001 - 9999 2160672 2160672 2160674
0001 - 0083 2219675 2217204 2217204
Engine 0084 - 0888 2219675 2409545 2409545
WR 240i 10WR
1001 - 9999 2432905 2343449 2431650
Hydraulics 0001 - 9999 2160672 2160672 2160674
0001 - 0350 165056 165056 165057 165057
Engine
0351 - 9999 2219697 2115213 2115214 2115214
WR 2500 S 04WR
0001 - 0350 165055 165055 165054
Hydraulics
0351 - 9999 2116463 2116463 2116464
Engine 0001 - 9999 2219172 2262419 2262419 2262419
WR 250 08WR
Hydraulics 0001 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2500496 2500497 2500497 2500497
WR 250i 11WR
Hydraulics 0001 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2054557 2054557 2054557
RX 4500 05RX
Hydraulics 0001 - 9999 166477 166477 166477
0001 - 0067 166188 166188 166188 166188
Engine
0068 - 9999 166263 166263 166263 166263
HM 4500 02HM 0001 - 0015 85249 85249 85249
Hydraulics 0016 - 0067 167012 167012 167012
0068 - 9999 165087 165087 165087
0001 - 0006 125015 125016
0007 - 0028 176653
Engine
0029 - 0069 181303
HM 4500 06HM
0070 - 9999 2085671
0001 - 0028 182359
Hydraulics
0029 - 9999 2181377
Engine 0001 - 9999 167637
KMA 200 04MS
Hydraulics 0001 - 9999 181920 181920 130775
Engine 0001 - 9999 2103183
KMA 220 05MS 0001 - 0042 181920 181920 130775
Hydraulics
0043 - 9999 2160672 2160672 2160674
Engine 0001 - 9999 2219670 2463271 2530854
KMA 200i 06MS
Hydraulics 0001 - 9999 2160672 2160672 2160674
* First service
160
Filter packages
Model 50 h* 250 h 500 h 1000 h
type package range
0001 - 0004 181302 181302 181302

Engine
SP 150 09SP 0005 - 9999 2077854 2077854 2077854
Hydraulics 0001 - 9999 2060566 2060566 2060566
Engine 0001 - 9999 2196863 2164063 2164063
SP 15 12SP
Hydraulics 0001 - 9999 2164534 2164534 2164534
Engine 0001 - 9999 2219670 2330727 2330727
SP 15i 14SP
Hydraulics 0001 - 9999 2164534 2164534 2164534
0001 - 0065 125015 125015 125016 125016
Engine
0066 - 9999 176653 176653 176653
SP 250 08SP
0001 - 0065 107655 107655 107431
Hydraulics
0066 - 9999 176654 176654 176655
Engine 0001 - 9999 2196864 2063467 2063467
SP 25 13SP
Hydraulics 0001 - 9999 2167088 2167088 2167088
Engine 0001 - 9999 2219670 2217206 2217206
SP 25i 15SP
Hydraulics 0001 - 9999 2167088 2167088 2167088
0001 - 0059 182335 182335 182335
Engine
0060 - 9999 2103183 2103183 2103183
Hydraulics
SP 500 10SP 0001 - 9999 182338 182338 182339
electr. vibrator
Hydraulics
0001 - 9999 182340 182340 182341
hydr. vibrator
Engine 0001 - 9999 2196864 2063467 2063467
SP 61, Hydraulics
0001 - 9999 2362727 2362727 2362727
SP 62, 22SP electr. vibrator
SP 64
Hydraulics
0001 - 9999 2362731 2362731 2362731
hydr. vibrator
Engine 0001 - 9999 2219670 2217206 2529911
SP 61i, Hydraulics
0001 - 9999 2362727 2362727 2362727
SP 62i, 23SP electr. vibrator
SP 64i
Hydraulics
0001 - 9999 2362731 2362731 2362731
hydr. vibrator
Engine 0001 - 9999 2196859 2465134 2465134
Hydraulics
SP 92, 0001 - 9999 2362727 2362727 2362727
20SP electr. vibrator
SP 94
Hydraulics
0001 - 9999 2362731 2362731 2362731
hydr. vibrator
Engine 0001 - 9999 2428648 2465498 2474459
Hydraulics
SP 92i, 0001 - 9999 2362727 2362727 2362727
21SP electr. vibrator
SP 94i
Hydraulics
0001 - 9999 2362731 2362731 2362731
hydr. vibrator
* First service
161
ORIGINAL WIRTGEN
MAINTENANCE PACKAGES
Genuine WIRTGEN maintenance packag-

es contain, adapted to the respective mill-
ing machine, all required air, fuel, engine
oil and hydraulic oil filters as well as the
appropriate lubricants, oils and sealings.
Hydraulic oil is not included.
Each WIRTGEN maintenance package

for 500 h and 1000 h also contains the
WIRTGEN GROUP standard oil analysis
set.
> WIRTGEN GROUP

standard oil analysis set
Part No.: 2569619
162
WIRTGEN I maintenance packages
Maintenance packages
Maintenance interval
Machine Series
Model 50 h* 250 h 500 h 1000 h
type range
0001 - 0037 2103026 2103026 2103033

W 35 0503
0038 - 9999 2103027 2103027 2103034
0001 - 0165 2103026 2103026 2103033

W 35 DC 0403
0166 - 9999 2103027 2103027 2103034
W 35 Ri 0703 0001 - 9999 2450025 2450025 2450026
0005 - 0275 2103050 2103055 2103057 2103060
W 500 0605 0276 - 0903 2103051 2103055 2103058 2103061
0904 - 9999 2103053 2103056 2103059 2103062
W 50 0805 0001 - 9999 2102984 2102984 2102987
0001 - 0027 2101448 2101448 2101455

W 50 1005
0028 - 9999 2101449 2101449 2101456
W 50 H, W 55 H 1305 0001 - 9999 2592684 2592686 2592688 2592689
0001 - 0234 2103063 2103063 2103069

W 50 DC 0905
0235 - 9999 2103064 2103064 2103070
W 50 DCi 1205 0001 - 9999 2336960 2336960 2336961
W 50 R, W 60 R 1405 0001 - 9999 2391117 2391117 2391119
0001 - 0999 2370086 2370086 2370087

W 50 Ri, W 60 Ri 1505
1001 - 9999 2370086 2370086 2520130
0001 - 0269 2103028 2103028 2103038
W 600 DC, W 1000 L 0705 0270 - 0515 2103039 2103039 2101452
0516 - 9999 2103065 2103065 2103231
W 60, W 100 0910, 1010 0001 - 9999 2103072 2103072 2103075

W 60i, W 100i,
1210, 1610 0001 - 9999 2217272 2217273 2217274
W 100 Ri, W 120 Ri
W 100 H, W 130 H 1410 0001 - 9999 2330828 2330832 2330836 2330836
W 100 H, W 130 H 1910 0001 - 9999 2586367 2586365 2586361
W 100 R, W 120 R 1510 0001 - 9999 2217862 2103072 2103075
0001 - 0074 2103254 2103254 2103263
W 1000 F, 0075 - 0329 2103255 2103255 2103264

W 1200 F, 0710
W 1300 F 0330 - 0559 2103256 2103256 2103265
0560 - 9999 2103257 2103257 2103266
* First service
163
ORIGINAL WIRTGEN
Machine Series
Model 50 h* 250 h 500 h 1000 h
type range
W 100 F, W 120 F,
0810 0001 - 9999 2103071 2103077 2103078
W 130 F
W 100 Fi, W 120 Fi,
1310 0001 - 9999 2217276 2217278 2217279
W 130 Fi
W 100 CF, W 120 CF,
1710 0001 - 9999 2466540 2466541 2466542
W 130 CF
W 100 CFi, W 120 CFi,
1810, 0813 0001 - 9999 2428575 2428576 2428578
W 130 CFi, W 150 CFi
W 150, W 150 CF 0513, 0713 0001 - 9999 2103071 2103077 2103076
W 150i 0613 0001 - 9999 2217276 2217278 2217280
0001 - 0638 2103178 2103179 2103180 2103181

W 1500,
0820
W 1900
0639 - 9999 2181376 2103179 2183826 2183827
W 1900 1020 0001 - 9999 2586909 2594221 2586912 2586913
W 195, W 205, 1820, 2520,

0001 - 9999 2142161 2142163 2591801
W 215 1920
0001 - 0865 2103158 2103161 2103163 2103165
W 2000 0620 0866 - 1438 2103159 2103162 2103164 2103166
1439 - 9999 2183828 2103162 2183830 2183831
0001 - 0533 2586744 2592912 2586756 2586763
W 2000 1120 0534 - 0635 2586745 2592916 2586758 2586764
0636 - 9999 2586746 2592917 2586759 2586765
W 200 1220 0001 - 9999 2142161 2142163 2142164
0001 - 0022 2217283 2217285 2217286
W 200i 1420 0023 - 0888 2217283 2547243 2547244
1001 - 9999 2432908 2432909 2432910
W 200 H 1620 0001 - 9999 2347202 2347204 2347271
0001 - 0003 2347194 2347195 2347196
W 200 Hi 1720 0003 - 0888 2347194 2547264 2547265
1001 - 9999 2446680 2446681 2446682
* First service
164
WIRTGEN I maintenance packages
Machine Series
Model 50 h* 250 h 500 h 1000 h
type range
W 210 1320 0001 - 9999 2142158 2142159 2142160
0001 - 0999 2217287 2217288 2217290

W 210i 1520
1001 - 9999 2403773 2403775 2403777
W 210 XP 2420 0001 - 0999 2592173 2282574 2592183 2215626
0001 - 0129 2103296 2103298 2103300 2103302
W 2100 0921 0130 - 0384 2103297 2103299 2103301 2103303
0385 - 9999 2183833 2103299 2183835 2183836
W 220 0522 0001 - 9999 2215623 2282574 2215625 2215626
W 220i 0722 0001 - 9999 2535018 2545993 2545994
0001 - 0499 2103187 2103189 2103191 2103194

W 2200 0821
0500 - 9999 2110176 2110177 2110178 2110179
W 250 0422 0001 - 9999 2173466 2173467 2173468
0001 - 0999 2275506 2275507 2275508

W 250i 0622
1001 - 9999 2466714 2466715 2466716
0001 - 0327 2173657 2173658 2173659 2173660

WR 2000 03WR
0328 - 9999 2183837 2173658 2183839 2183840
WR 200 06WR 0001 - 9999 2183837 2173658 2183839 2331710
WR 200i 09WR 0001 - 9999 2331640 2331642 2331643
0001 - 0211 2173661 2173662 2173663 2173665

WR 2400 05WR
0212 - 9999 2183841 2173662 2183843 2183844
WR 240 07WR 0001 - 9999 2223472 2223471 2223470
0001 - 0083 2262358 2262357 2262354
WR 240i 10WR 0084 - 0888 2262358 2409537 2409536
1001 - 9999 2444497 2444496 2431648
0001 - 0350 2173672 2173673 2173675 2173676

WR 2500 S 04WR
0351 - 9999 2173677 2252057 2173678 2173681
WR 250 08WR 0001 - 9999 2262420 2282574 2262421 2262422
WR 250i 11WR 0001 - 9999 2500480 2500481 2500482 2500484
* First service
165
ORIGINAL WIRTGEN GROUP
LUBRICANTS
PREMIUM LUBRICANTS WIRTGEN GROUP lubricants meet these You will find further information in the
requirements perfectly and are optimised WIRTGEN GROUP lubricants product
Filling or lubricating your machine with a for your WIRTGEN GROUP machine. brochure.
lubricant which is specifically matched to
your application is critical for the service The best choice for ensuring the effective- ONE-STOP SUPPLY
life of the operational parts in combustion ness of your machine and reducing main-
engines, hydraulic components, gear units tenance costs long-term. WIRTGEN GROUP machines – whether
and bearings. WIRTGEN milling machine, VÖGELE paver,
HAMM roller or KLEEMANN plant are
filled and lubricated with the correspond-
ing WIRTGEN GROUP lubricant for each
application.
Together with the carefully coordinated

mixture of container sizes, this results in
optimised ordering, storage and filling
processes.
ACCESSORIES FOR FILLING AND

LUBRICATION
Practical and well-tried accessories “made

in Germany”, such as canister pumps and
grease guns, are available to assist you in
filling and lubricating your machines.
> WIRTGEN GROUP

Part No.: 2569619
166
WIRTGEN I Lubricants
ONLY THE BEST LUBRICANTS

FOR YOUR MACHINE
THE QUICK WAY TO GENUINE WIRTGEN GROUP

You can benefit from our online service at www.partsandmore.net to find the perfect product for your machine.
In just a few steps, you can, for instance, select suitable lubricants, filter and maintenance packages – clearly laid out
and including all the relevant details.
You order – we deliver promptly. The ideal tool to support you efficiently in your daily work.
PLEASE REFER TO: WWW.PARTSANDMORE.NET
R
OU E
E RV IC
S
R YOU
FO
ALWAYS UP-TO-DATE, INCLUDING ON MOBILE DEVICES

Complete flexibility: in the office, on the move or on site –
our service tool is very userfriendly and convenient to operate,
including on mobile devices such as tablets and smartphones.
167
ACCESSORIES FOR FILLING AND LUBRICATION
Oil pumps
1 > Hand pump for 20-l canisters

Part No.: 2065044
— Piston pump 1 2
— Delivery hose with spring-loaded spiral
and anti-kink spring
— Non-drip spout with holder
— Foot valve
2 > Lever-operated hand pump for 208-l barrels
Part No.: 2065045
— Made of metal
— Telescoping intake tube
— Pivotable delivery manifold
— Delivery capacity: 0.2 l / stroke
Filling cylinder and grease presses
2
1 > Filling cylinder
Part No.: 2065046 (500 g)
Part No.: 2065047 (1000 g)
— Made of metal
— Flexible hose
2 > Grease press / grease gun
1
Part No.: 2065049
— Made of metal
— High pressure output
— Size: 400-g cartridge 3
3 > Lever-operated hand grease press
Part No.: 2065048
Filling cans and funnels
1 > Filling cans

Part No.: 2065041 (1 l)
Part No.: 2065042 (2 l)
Part No.: 2065043 (5 l)
— Flexible spout
— Complete with lid 1
— Different sizes
2 > Filling funnels
Part No.: 2065039 (180 mm)
Part No.: 2065040 (220 mm)
— Transparent plastic material
— Different diameters
168
LUBRICANTS IN DETAIL
Engine oils
Designation Properties Container Part No.
5l 2065020
Mineral oil based multigrade engine oil

WIRTGEN GROUP 20 l 2065025
Use on markets in which fuel with a higher sulphur content is used (for example India,
Engine Oil
China, Africa, South America).
15W-40 208 l 2065026
Suitable for engines up to and including Tier 3 without exhaust aftertreatment.
1000 l IBC 2118572
5l 2112355
Synthetic low-friction engine oil for the longest oil change intervals

Engine Oil
10W-40 208 l 2219171
1000 l IBC 2118569
5l 2573349
Mineral oil based engine oil with high-grade base oil

WIRTGEN GROUP Complies with the viscosity requirements of all WIRTGEN GROUP machines with 20 l 2573350
Engine Oil Cummins engines.
Low SAPS
15W-40 Use on markets on which fuel with low sulphur content is used (for example Europe). 208 l 2573351

Suitable for engines up to and including Tier 4 with exhaust aftertreatment.
1000 l IBC 2637453
5l 2346869
Synthetic low-friction engine oil with a comprehensive performance range

WIRTGEN GROUP
Engine Oil Fuel savings of up to 1 % compared to a 15W-40 are possible.
20 l 2346870
Low SAPS Use on markets on which fuel with low sulphur content is used (for example Europe).

10W-40
208 l 2346871
Coolants
5l 2173022
WIRTGEN GROUP
WIRTGEN GROUP coolant for protection against corrosion, over-heating and frost
Antifreezing 20 l 2173023
(do not use for 09WR (WR 200i) or for KLEEMANN machines).
Compound
208 l 2173024
WIRTGEN GROUP
for Mercedes Benz diesel engines installed in 09WR (WR 200i) machines.
Compound MB
WIRTGEN GROUP
Antifreezing WIRTGEN GROUP coolant for protection against corrosion, over-heating and frost
20 l 2535933
Compound for KLEEMANN machines.
KLEEMANN
169
Hydraulic oils
Hydraulic oil for use in KLEEMANN clutches 5l 2268030

WIRTGEN GROUP
Clutch Fluid 32 Suitable for low temperatures (subpolar zone). 20 l 2268032
WIRTGEN GROUP Multigrade hydraulic oil

Hydraulic Oil 20 l 2118573
HVLP 32 Suitable for low temperatures (subpolar zone).
20 l 2065028
HVLP 46 Suitable for moderate temperatures.
1000 l IBC 2118571
WIRTGEN GROUP Multigrade hydraulic oil 20 l 2118574

Hydraulic Oil
HVLP 68 Suitable for high temperatures (subtropics, tropics). 208 l 2570591
Bio hydraulic oils
20 l 2118575
WIRTGEN GROUP Biodegradable multigrade hydraulic oil

Bio Hydraulic Oil 46 Suitable for moderate temperatures.
208 l 2270558
Biodegradable multigrade hydraulic oil

WIRTGEN GROUP Suitable for high temperatures (subtropics, tropics).
20 l 2124179
Bio Hydraulic Oil 68 As a flame-resistant hydraulic oil it meets the requirements of the Emscher approval
(MSHA) and is thus suitable for underground use.
170
Gear oils
5l 2065030
Mineral oil based axle gear oil for WIRTGEN advance drives.
WIRTGEN GROUP
Gear Oil Must not be used for WIRTGEN milling drum gearboxes (except 2500 SM, 4200 SM), 20 l 2065031
85W-90 HAMM vibratory bearings and drum drives as well as for VÖGELE pump splitter
gearboxes and travel drives.
208 l 2065032
20 l 2483280
WIRTGEN GROUP Mineral oil based industrial gear oil for KLEEMANN cone crushers. The EP additives
Multi Gear Oil (extreme pressure) ensure an extremely good wear protection.

VG 150 Recommended for use in KLEEMANN cone crushers MCO 9 EVO and MCO 11 PRO.
208 l 2483281

Mineral oil based industrial gear oil for KLEEMANN cone crushers. The EP additives
Multi Gear Oil
(extreme pressure) ensure an extremely good wear protection.
VG 220 208 l 2483283
5l 1238051
Special all-synthetic multigrade gear oil for VÖGELE pump distributor gear units and
WIRTGEN GROUP advance drives, HAMM vibratory bearings and KLEEMANN advance drives.

Special It has a very good cold start performance and provides extremely good wear protec- 20 l 2065037
Gear Oil tion (for example for bearings, gear wheels) and is therefore above all suitable for high
load applications.
208 l 2065038
5l 2571293
WIRTGEN GROUP Special all-synthetic multi-grade gear oil for HAMM drum drives.

Roller Drum Drive load applications.
208 l 2571300
5l 2173019
WIRTGEN GROUP Exclusive all-synthetic gear oil designed for heavy-duty use in WIRTGEN milling drum
High-Performance gearboxes. The high wettability of the lubricant makes for good adhesion to gear 20 l 199752
Gear Oil wheels and thus ensures good protection from wear.

VG 150 Must not be used for HAMM vibratory bearings and drum drives.
208 l 2120829
5l 2170074
Exclusive all-synthetic gear oil designed for heavy-duty use in WIRTGEN milling drum
WIRTGEN GROUP gearboxes and KLEEMANN belt and bevel gearboxes. The high wettability of the lubri-
High-Performance cant makes for good adhesion to gear wheels and thus ensures good protection from 20 l 2065033
Gear Oil wear.
VG 220
Must not be used for HAMM vibratory bearings and drum drives.
208 l 2065034
Exclusive all-synthetic gear oil designed for heavy-duty use in WIRTGEN hot recyclers 5l 2461524
WIRTGEN GROUP
High-Performance and S-Pack binding agent dosing units. The high wettability of the lubricant makes for
Gear Oil good adhesion to gear wheels and thus ensures good protection from wear.

VG 460 Must not be used for HAMM vibratory bearings and drum drives. 20 l 2120830
171
Lubricating greases
Mineral oil based grease for lubricating bearings with heavy loads respectively impact
WIRTGEN GROUP loads in damp, unfavourable conditions. Suitable for lubrication points with mixed fric-
Multipurpose Moly tion, rough surfaces, and as assembly grease (for example link pins, wheel bearings). 400 g 2065035
Grease Not suitable for ball bearings or polished surfaces.

Application temperature from -25 °C to +120 °C.
WIRTGEN GROUP Mineral oil based lithium complex grease with good wear protection. For use, for
High-Performance example, on clutches and WIRTGEN remixers. 400 g 47259

Grease Wide application temperature range from -20 °C to +150 °C (multigrade grease).
High-performance polyurea grease with extreme pressure resistance and good wear 18 kg 2027868
WIRTGEN GROUP protection. For lubrication of VÖGELE rolling bearings and sliding bearings with high
Friction and Roller thermal loads.
Bearing Grease
Wide application temperature range from -25 °C to +180 °C (multigrade grease). 12 x 400 g 2086136
Highly viscous lithium complex grease for lubrication in KLEEMANN cone crushers.

Molybdenum disulphide (MoS2) grease.
WIRTGEN GROUP
For slow-turning bearings and bolts with high loads. Not suitable for ball bearings or 400 g 2342967
Cone Moly Grease
polished surfaces.

WIRTGEN GROUP
High-Performance Grease for KLEEMANN screen mounts. 400 g M10021195
Grease KLEEMANN
WIRTGEN GROUP Exclusive grease for lubricating HAMM drum bearings.
Drum Bearing 1 kg 1205757
Grease Extremely resistant to temperature and pressure.
WIRTGEN GROUP Special high-performance grease for use in HAMM drive bearings.
Drive Bearing 1 kg 1227114
Grease Extremely resistant to pressure and water-repellent.
WIRTGEN GROUP
Special high-performance grease based on silicone for use on VÖGELE telescoping
Telescoping Tube 100 g 2086137
tubes.
Grease
WIRTGEN GROUP
Thermally stable, high-performance low-viscosity grease with exceptional wear-resist-
Low-Viscosity 5 kg 2050152
ance properties for VÖGELE auger drives.
Grease
WIRTGEN GROUP
Quick-Change Lubricating grease for WIRTGEN quick-change toolholders. 480 g 2310279
Toolholder Grease
Miscellaneous
Perfect solution for HAMM rubber and combined wheel rollers: It prevents adhesion 5l 2559307
WIRTGEN GROUP
of the bitumen on the rubber tyres. The emulsion is based on a non-toxic solution
Asphalt Anti Stick
and is thus rapidly biodegradable. 20 l 2559309
WIRTGEN GROUP
Silicone DOW transformer oil can be used in the magnetic separator in KLEEMANN machines. 20 l 2346389
Transformer Liquid
10 l 2434706
AdBlue®* 32.5 % high-purity urea solution in compliance with DIN 70070.
210 l 2090870
* AdBlue® is a registered trademark of Verband der Automobilindustrie (VDA) e. V. (German Association of the Automotive Industry).
172
SMART SERVICE
OUR SERVICE IS SMART

WIRTGEN GROUP SmartService offers you reliable support to ensure your machines retain their value. Benefit from the
advantages of our service package such as cost-effectiveness, minimisation of machine downtimes, value retention,
comfort and safety.
In combination with WITOS FleetView*, we are offering a telematics-based service that sets new standards in terms of
prevention, responsiveness and efficiency.
OUR TAILOR-MADE
SERVICE AGREEMENTS FOR YOUR MACHINES
+
WITOS FleetView *
> Proactive maintenance

planning
> Faster response times in the
event of faults
> Current location and status
information for your machines
SmartService SmartService
> Professional maintenance > Professional maintenance
in accordance with operating in accordance with operating
instructions (incl. filters, instructions (incl. filters,
lubricants, work time and lubricants, work time and
travel expenses) travel expenses)
> Visual inspection > Visual inspection
> Check and report on wear > Check and report on wear
> Software updates > Software updates
> Safety check in line with acci- > Safety check in line with acci-
dent prevention regulations dent prevention regulations
INTERESTED? PLEASE CONTACT OUR

SALES AND SERVICE SUBSIDIARY.
* SmartService with WITOS FleetView is not available in all countries or for all series –
please contact your local sales and service subsidiary for details.
173
WITOS FLEET VIEW RETROFIT KITS
The table shows you for which machines

WITOS FleetView* is already available as
a retrofit kit. If the machine has already
been prepared for WITOS FleetView in
the factory, the cable set indicated in the
chart is not required.
For information on additional retrofit kits,

please contact your WIRTGEN GROUP
sales and service subsidiary.
WITOS FleetView retrofit kits
WITOS FleetView
Cable set
Machine type Model Series range (without cable set)
Part No. Part No.
0001 - 0005 2555113

W 35 Ri 0703 2483436
0006 - 9999
0001 - 0023 2555113

W 50 R, W 60 R 1405 2483436
0024 - 9999
0001 - 0024 2555113

W 50 Ri, W 60 Ri 1505 2483436
0025 - 9999
0001 - 0025 2555113

W 100 R, W120 R 1510 2483436
0026 - 9999
W 100 Ri, W120 Ri 1610 0001 - 9999 2483436
W 100 F, W 120 F, W 130 F 0810 0680 - 9999 2535386 2483436
0001 - 0263 2535388

W 100 Fi, W 120 Fi, W 130 Fi 1310 2483436
0264 - 9999
0001 - 0134 2555113

W 100 CF, W 120 CF, W 130 CF 1710 2483436
0135 - 9999
W 100 CFi, W 120 CFi, W 130 CFi 1810 0001 - 9999 2483436
W 150 0513 0070 - 0309 2650797 2483436
0001 - 0060 2348164

W 150i 0613 2483436
0061 - 9999
0001 - 0038 2555113

W 150 CF 0713 2483436
0039 - 9999
W 150 CFi 0813 0001 - 9999 2483436
* WITOS FleetView is not available in all countries or for all series –

174
WIRTGEN I Telematics
WITOS FleetView
Cable set
Machine type Model Series range (without cable set)
Part No. Part No.
W 2000 0620 0001 - 9999 2650795 2483436
0001 - 0838 2470503

W 200 1220 2483436
0839 - 9999
0001 - 0084 2470503

W 200i 1420 2483436
0085 - 9999
0001 - 0022 2470503

W 200 Hi 1720 2483436
0023 - 9999
0006 - 0432 2470503

W 210 1320 2483436
0433 - 9999
0001 - 0112 2470503

W 210i 1520 2483436
0113 - 9999
W 210 XP 2420 0001 - 9999 2483436
0001 - 0056 2470503

W 220 0522 2483436
0057 - 9999
W 220i 0722 0001 - 9999 2483436
W 2200 0821 0200 - 9999 2512856 2483436
W 250 0422 0003 - 9999 2470503 2483436
0001 - 0016 2470503

W 250i 0622 2483436
0017 - 9999
0001 - 0066 2381420

WR 200 06WR 2483436
0067 - 9999
WR 200i 09WR 0001 - 9999 2483436
0001 - 0274 2381420

WR 240 07WR 2483436
0275 - 9999
0001 - 0055 2381420

WR 240i 10WR 2483436
0056 - 9999
0001 - 0038 2381420

WR 250 08WR 2483436
0039 - 9999
WR 250i 11WR 0001 - 9999 2483436
KMA 220 05MS 0104 - 9999 2483436
KMA 220i 06MS 0001 - 9999 2483436
SP 15i, SP 25i 14SP, 15SP 0025 - 9999 2483436
SP 61, SP 62, SP 64 22SP 0090 - 9999 2483436
SP 61i, SP 62i, SP 64i 23SP 0001 - 9999 2483436
SP 92i, SP 94i 21SP 0001 - 9999 2483436
175
JOSEPH VÖGELE AG
THE NAME THAT STANDS FOR

WORLD-FAMOUS PAVERS
CORE COMPETENCE 178

PAVING TECHNOLOGY
CONVEYANCE OF MIX 180 Push rollers 180
Material hopper rubbers 182
Service packages for material hoppers 184
Service packages for conveyor tracks 186
Service packages for return sheaves for conveyors 188
Chain wheels and roller chains for auger drives 190
Driving shafts for conveyors 192
SPREADING OF MIX 194 Service packages for auger blades 194
Service packages for auger blades for auger extensions 196
Service packages for augers 198
Sensors for feed of mix of the augers 200
COMPACTION 202 Cover rubbers for screeds 202

TECHNOLOGY
Tamper shields and spring steel strips 204
Tamper bars 208
Screed plates 210
Pressure bars 214
Service packages for screeds 218
Service packages for screed extensions 222
176
GENERATOR 224 Generators 224

MANAGEMENT AND
SCREED HEATING V-belts 225
TECHNOLOGY
Heating rods 226
SCREED WIDTH 234 Guide rails and slide blocks 234

CONTROL
Telescoping tubes 236
CRAWLER UNIT PARTS 240 Crawler unit chains 240
Track pads 242
Track rollers 244
Drive wheels 246
Idlers 248
WHEELS AND TYRES 250
LEVELLING 252 NIVELTRONIC and NIVELTRONIC Plus components 252
NIVELTRONIC and NIVELTRONIC Plus accessories 254
CABIN 256 Spare keys 256
ELECTRICAL ACCESSORIES 257 Light balloons 257
TOOLS 258 Special tools 258
Service tool kits 260
Tools for hydraulic systems 261
Tools for electrical systems 262
Electro-hydraulic emergency kits 264
FILTER PACKAGES 266
177
ORIGINAL VÖGELE
CORE COMPETENCE PAVING TECHNOLOGY
Screeds are the core element in every road

paver. VÖGELE provides screeds in two Compacting systems of extending screeds
different designs.
An extending screed (AB) enables to cre-

ate varying pave widths between 1.1 m
and 9.5 m. Its advantage is enormous flex- 1 3
ibility for different pave widths.
Fixed-width screeds (SB) are mainly used

for long-term building projects with con-
stant, large pave widths and large radii
since they are able to manage pave widths
between 2.5 m and 16 m using additional
screed attachments.
As a basic rule, the screed smoothly com-

pacts the material over the whole pave
width, thus producing a close-textured
2 4
structure and an even surface.
The screed’s compacting systems are in-

tended to provide the greatest possi-
ble pre-compaction, so that varying lay-
er thickness has less effect on the extent
of compaction by rolling during final com-
paction. There are different compacting
systems available for compaction.
1 > V: Vibrators
2 > TV: Tamper and vibrators
3 > TP1: Tamper und one pressure bar
4 > TP2 (Plus): Tamper and two pressure bars
Compacting system abbreviation Description
T (Tamper) An eccentric shaft causes the tamper bar to move up and down.
Vibrations are generated by an eccentric shaft acting on the screed plates at right angles
V (Vibration)
to the direction of motion.
The pressure bars are hydraulically pressed onto the material at a frequency of
P (Pressure bar)
approx. 68 Hz and a maximum pressure of 130 bar.
P1 Screed equipped with one pressure bar
P2 Screed equipped with two pressure bars
Screed equipped with two pressure bars, modified tamper geometry and additional
Plus
weights in the screed frame
178
VÖGELE I Core cOMPETENce paving technology
HIGH COMPACTION METHOD OF OPERATION
A pulse generator generates a pulsating pressure via the pres-

sure bars. During this process, the pump provides a constant flow
which is interrupted by the pulse generator’s rotating movement.
The flow is interrupted about 68 times a second based on the pre-
set rpm. Thereby the pressure bar is pressed downwards at about
68 Hz and it is pulled up again by the spring assembly. The pres-
sure bar needs at least 40 bar to overcome the spring force. The
pressure can be read using the pressure sensor in the machine’s
lateral console and can be set using an electrically adjustable
pressure control valve.
4 5 6
1 10
8
11
1 > Rotating pulse generator 5 > Pressure loading valve 9 > Tank
2 > Constant flow rate 6 > Gear pump 10 > Suspension assembly
3 > Pulsating flow rate 7 > Pressure setting 11 > Pressure bar
4 > Pressure sensor 8 > Return flow
179
ORIGINAL VÖGELE
PUSH ROLLERS
The push rollers at the front of the paver take the high-
est loads.
This mainly concerns the moment when a truck with asphalt

drives onto these to supply the machine with new material
during the paving process.
VÖGELE ensures in the selection of the bearings that they

demonstrate the highest quality features, so that smooth
rotation of the wheels of the truck is ensured, and that the
filling process is not adversely affected in any way.
1 The overall system of the push roller is designed 3 The pendulum suspension allows for easy start-up
for maximum loads. of trucks during the curve paving.
2 The inner bearings offer the best possible quality 4 The push roller protects the asphalt pattern and the
and long service life. machine from collisions.
5 Sprung push rollers PaveDock reliably absorb all

jolts of the feed vehicle on “Dash 3” machines.
4 1
180
VÖGELE I Conveyance of mix
Push rollers
Pipe Bearing Axle Lid

Machine type Model
Quantity Part No. Quantity Part No. Quantity Part No. Quantity Part No.
SUPER 700,
0790 2 2005914 4 2005836
SUPER 800
SUPER 700-3(i),
0890 2 2005914 4 2005836
SUPER 800-3(i)
SUPER 1100-2,
0811 2 2005914 4 2005836
SUPER 1300-2
SUPER 1103-2,
0911 2 2005914 4 2005836
SUPER 1303-2
SUPER 1100-3(i),
1011 2 2005914 4 2005836
SUPER 1300-3(i)
SUPER 1103-3(i),
1111 2 2005914 4 2005836
SUPER 1303-3(i)
SUPER 1600-1, 0782,

2 4617305243 4 2240570 2 4601032333 4 4604132599
SUPER 1800-1 0982
SUPER 1603-1,
0783 2 4617305243 4 2240570 2 4601032333 4 4604132599
SUPER 1803-1
SUPER 1600-2,
1182 2 2040320 4 2240570 2 2041091 4 4604132599
SUPER 1800-2 (SJ)
SUPER 1603-2,
0883 2 2040320 4 2240570 2 2041091 4 4604132599
SUPER 1803-2
SUPER 1600-3(i) 1582 2 2182537 4 2240570 2 2182538 4 2182539

SUPER 1700-3(i) 1982 2 2182537 4 2240570 2 2182538 4 2182539
SUPER 1800-3(i),
1482 2 2182537 4 2240570 2 2182538 4 2182539
SUPER 1800-3(i) SJ
SUPER 1603-3(i) 1183 2 2182537 4 2240570 2 2182538 4 2182539

SUPER 1703-3(i) 1283 2 2182537 4 2240570 2 2182538 4 2182539
SUPER 1803-3(i) 1083 2 2182537 4 2240570 2 2182538 4 2182539
SUPER 1900-2,
SUPER 2100-2, 0719 2 2040320 4 2240570 2 2041091 4 4604132599
SUPER 2100-2 IP
SUPER 3000-2 0874 2 2118444 4 9506200625 2 2118447 4 2118449
SUPER 1900-3(i),
0819 2 2182537 4 2240570 2 2182538 4 2182539
SUPER 2100-3(i)
SUPER 2000-3(i) 1174 2 2320937 4 2240570 2 2320960 4 2182539

SUPER 2003-3(i) 0975 2 2320937 4 2240570 2 2320960 4 2182539
VISION 5100-2 1382 2 2040320 4 2240570 2 2041091 4 4604132599
VISION 5103-2 0983 2 2040320 4 2240570 2 2041091 4 4604132599
VISION 5200-2 0774 2 2054010 4 2240570 2 2054006 4 4604132599
VISION 5200-2(i) 0974 2 2054010 4 2240570 2 2054006 4 4604132599
VISION 5203-2 0775 2 2054010 4 2240570 2 2054006 4 4604132599
VISION 5203-2(i) 0875 2 2054010 4 2240570 2 2054006 4 4604132599
MT 3000-2 0761 2 2145859 4 2240570 2 2145868 4 4604132599
181
ORIGINAL VÖGELE
MATERIAL HOPPER RUBBERS
Genuine VÖGELE material hopper rubbers are designed

to fit all machines and guarantee absolute fitting accuracy.
This ensures that no material falls out in front when filling

the paver with asphalt, but remains in the hopper of the
machine. This ensures the availability of material from the
hopper via the material distribution to the screed.
They also protect the push rollers with a clean edge and
can be changed in an instant.
1 The exactly fitting material hopper

1
rubbers prevent the escape of asphalt.
2 Steel inserts strengthen the rubbers 3

and ensure their stability. 2
3 The hopper rubbers protect the

complete push roller the best way. 4
4 The material hopper rubbers are

matched to the type of machine. 5
5 Screw connections allow for quick and

easy exchange.
182
Material hopper rubbers
Scraper rubber Scraper rubber Rubber Rubber

Machine type Model Series range left and right middle left right
Quantity Part No. Quantity Part No. Part No. Part No.
SUPER 700,
0790 0010 - 9999 2 2025844 1 2025841* 2027092***
SUPER 800
SUPER 700-3(i),
0890 0010 - 9999 2 2379941 1 2025841 2396068***
SUPER 800-3(i)
SUPER 1100-2,
0811 0010 - 9999 2 2048231 1 2048234*
SUPER 1300-2
SUPER 1103-2,
0911 0010 - 9999 2 2048231 1 2052454*
SUPER 1303-2
SUPER 1100-3(i),
1011 0010 - 9999 2 2048231 1 2048234*
SUPER 1300-3(i)
SUPER 1103-3(i),
1111 0010 - 9999 2 2048231 1 2048234*
SUPER 1303-3(i)
SUPER 1600-1, 0782,
0010 - 9999 2 4601112253 1 4601112254*
SUPER 1800-1 0982
SUPER 1603-1,
0783 0010 - 9999 2 4601112253 1 4601112254*
SUPER 1803-1
SUPER 1600-2,
2 4601112253 1 4601112254*
SUPER 1800-2 1182 0010 - 9999
SUPER 1800-2 SJ 2 2082175*** 1 2101422***
SUPER 1603-2,
0883 0010 - 9999 2 4601112253 1 4601112254*
SUPER 1803-2
2 2267786* 1 4601112254*
SUPER 1600-3(i) 1582 0010 - 9999
2 2267692** 1 2267686**
SUPER 1700-3(i) 1982 0010 - 9999 2 2410922** 1 2267686**
SUPER 1800-3(i), 2 2267786* 1 4601112254*
1482 0010 - 9999
SUPER 1800-3(i) SJ 2 2267692** 1 2267686**
2 2267786* 1 4601112254*
SUPER 1603-3(i) 1183 0010 - 9999
2 2267692** 1 2267686**
SUPER 1703-3(i) 1283 0010 - 9999 2 2410922** 1 2267686**
2 2267786* 1 4601112254*
SUPER 1803-3(i) 1083 0010 - 9999
2 2267692** 1 2267686**
SUPER 1900-2,
SUPER 2100-2
0719 0010 - 9999 2 4601112202 1 4601112215*
2x 2038429 2x 2038429
SUPER 2100-2 IP
2x 2038431 2x 2038431
SUPER 3000-2 0874 0010 - 9999 2 2120400 1 2119569
SUPER 1900-3(i), 2 2183421* 1 4601112215*
0819 0010 - 9999
SUPER 2100-3(i) 2 2213268** 1 2212906**
SUPER 2000-3(i) 1174 0010 - 9999 2 2427961 1 2212906
SUPER 2003-3(i) 0975 0010 - 9999 2 2427961 1 2212906
VISION 5100-2 1382 0010 - 9999 2 2108835 1 2087710 2108798 2108798
VISION 5103-2 0983 0010 - 9999 2 2108835 1 2087621 2115367 2115367
0010 - 0067 1 2078090 2078108 2078100
VISION 5200-2 0774
0068 - 9999 1 2078090 2102839 2102838
VISION 5200-2(i) 0974 0010 - 9999 1 2078090 2102839 2102838
0010 - 0057 1 2078090 2078108 2078100
VISION 5203-2 0775
0058 - 9999 1 2078090 2102839 2102838
VISION 5203-2(i) 0875 0010 - 9999 1 2078090 2102839 2102838
MT 3000-2 0761 0010 - 9999 2182289 2182307
* only with mechanical inlet flap · ** with hydraulical inlet flap · *** only with asymmetric hopper
183
ORIGINAL VÖGELE
SERVICE PACKAGES FOR MATERIAL HOPPERS
Genuine VÖGELE service packages for material hoppers

ensure perfect feed and residue-free transport.
The service package includes all wearing parts for the ma-
terial hopper such as floor plates, centre and lateral guards
as well as mounting materials.
1 The floor plates provide a

residue-free travel.
1
2 The centre as well as the side
conveyor covers protect the
conveyor track from wear.
3 The complete mounting

hardware simplifies installation.
2
4 The material handling system

ensures a precisely metered mix
and great paving results.
5 High-quality materials such as 3

Hardox used at the base plates
ensures minimal wear values.
184
Service packages for material hoppers (including floor plates, conveyor covers and mounting material)
with hydraulic with mechanical

Machine type Model Series range hopper front hopper front
Part No. Part No.
SUPER 700, SUPER 800 0790 0010 - 9999 2085994
SUPER 700-3(i), SUPER 800-3(i) 0890 0010 - 9999 2085994
SUPER 1100-2, SUPER 1300-2 0811 0010 - 9999 2084782
SUPER 1103-2, SUPER 1303-2 0911 0010 - 9999 2085982
0010 - 0067 2084782
SUPER 1100-3(i), SUPER 1300-3(i) 1011 0068 - 0127 2401558
0128 - 9999 2392233
0010 - 0124 2085982

SUPER 1103-3(i), SUPER 1303-3(i) 1111
0125 - 9999 2392183
0010 - 0025 2013188 2013187

0782,
SUPER 1600-1, SUPER 1800-1
0982
0026 - 9999 2031620 2031619
0010 - 0018 2013188 2013187

SUPER 1603-1, SUPER 1803-1 0783
0019 - 9999 2031620 2031619
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 0010 - 9999 2031620 2031619
SUPER 1603-2, SUPER 1803-2 0883 0010 - 9999 2031620 2031619
SUPER 1600-3(i) 1582 0010 - 9999 2368957 2368951
SUPER 1700-3(i) 1982 0010 - 9999 2368957
SUPER 1800-3(i) SJ 1482 0010 - 9999 2355960 2355880
SUPER 1603-3(i) 1183 0010 - 9999 2369421 2369420
SUPER 1703-3(i) 1283 0010 - 9999 2369421
SUPER 1803-3(i) 1083 0010 - 9999 2355960 2355880
SUPER 1900-2, SUPER 2100-2, SUPER 2100-2 IP 0719 0010 - 9999 2041452 2041453
SUPER 3000-2 0874 0010 - 9999 2164939 2164939
SUPER 1900-3(i), SUPER 2100-3(i) 0819 0010 - 9999 2269373 2269356
SUPER 2000-3(i) 1174 0010 - 9999 2446062
SUPER 2003-3(i) 0975 0010 - 9999 2446062
VISION 5100-2 1382 0010 - 9999 2144458
VISION 5103-2 0983 0010 - 9999 2144451
VISION 5200-2 0774 0010 - 9999 2091446
VISION 5200-2(i) 0974 0010 - 9999 2342789
VISION 5203-2 0775 0010 - 9999 2091446
VISION 5203-2(i) 0875 0010 - 9999 2342789
185
ORIGINAL VÖGELE
SERVICE PACKAGES FOR CONVEYOR TRACKS
The conveyor tracks with feeder bars are preassembled

for quick replacement.
A preassembled unit includes two conveyor tracks with

feeder bars, bolts and closing links.
1 Reinforced tracks also withhold high loads. 3 The conveyor tracks are made of heavy-duty steel
to achieve the best wear resistance of these highly
2 The conveyor bars are fastened to the conveyor stressed parts.
track and provide in the overall system the necessary
stability. 4 Our service packages ensure a quick and easy
assembly and disassembly.
5 The conveyor tracks offer a precision fit.
4
1
5
2
186
Service packages for conveyor tracks (including conveyor chains with conveyor bars)
Machine type Model Quantity Part No.
SUPER 700, SUPER 800 0790 1 2045812
SUPER 700-3(i), SUPER 800-3(i) 0890 1 2045812
SUPER 1100-2, SUPER 1300-2 0811 2 2046350
SUPER 1103-2, SUPER 1303-2 0911 2 2052796
SUPER 1100-3(i), SUPER 1300-3(i) 1011 2 2046350
SUPER 1103-3(i), SUPER 1303-3(i) 1111 2 2052796
SUPER 1600-1, SUPER 1800-1 0782, 0982 2 2135839
SUPER 1603-1, SUPER 1803-1 0783 2 2135839
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 2 2135839
SUPER 1603-2, SUPER 1803-2 0883 2 2135839
SUPER 1600-3(i) 1582 2 2135838
SUPER 1700-3(i) 1982 2 2135838
SUPER 1800-3(i), SJ 1482 2 2135839
SUPER 1603-3(i) 1183 2 2135839
SUPER 1703-3(i) 1283 2 2135839
SUPER 1803-3(i) 1083 2 2135839
SUPER 1900-2, SUPER 2100-2, SUPER 2100-2 IP 0719 2 2135833
SUPER 3000-2 0874 2 2120082
SUPER 1900-3(i), SUPER 2100-3(i) 0819 2 2135833
SUPER 2000-3(i) 1174 2 2135833
SUPER 2003-3(i) 0975 2 2135833
VISION 5100-2 1382 2 2135838
VISION 5103-2 0983 2 2135840
VISION 5200-2 0774 2 2135844
VISION 5200-2(i) 0974 2 2135844
VISION 5203-2 0775 2 2135844
VISION 5203-2(i) 0875 2 2135844
187
ORIGINAL VÖGELE
SERVICE PACKAGES FOR RETURN SHEAVES

FOR CONVEYORS
These ingenious service packages con-
tain everything you need to replace your
conveyor’s return sheaves.
Besides the return sheaves themselves,

they also include all bearings, wearing
rings and locking rings.
The parts are made of highly wear-resis

tant materials, thus ensuring a long ser-
vice life.
Service packages for return sheaves for conveyors (including return sheaves with all bearings, wearing rings and locking rings)
SUPER 700, SUPER 800 0790 1 2037584

SUPER 700-3(i), SUPER 800-3(i) 0890 1 2037584
SUPER 1100-2, SUPER 1300-2 0811 1 2086375
SUPER 1103-2, SUPER 1303-2 0911 1 2086375
SUPER 1100-3(i), SUPER 1300-3(i) 1011 1 2086375
SUPER 1103-3(i), SUPER 1303-3(i) 1111 1 2086375
SUPER 1600-1, SUPER 1800-1 0782 1 2013205
SUPER 1603-1, SUPER 1803-1 0783 1 2013205
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 1 2013205
SUPER 1603-2, SUPER 1803-2 0883 1 2013205
SUPER 1600-3(i) 1582 1 2013205
SUPER 1700-3(i) 1982 1 2013205
SUPER 1800-3(i), SJ 1482 1 2013205
SUPER 1603-3(i) 1183 1 2013205
SUPER 1703-3(i) 1283 1 2013205
SUPER 1803-3(i) 1083 1 2013205
SUPER 3000-2 0874 1 2013205
SUPER 1900-3(i), SUPER 2100-3(i) 0819 1 2013205
SUPER 2000-3(i) 1174 1 2013205
SUPER 2003-3(i) 0975 1 2013205
VISION 5100-2 1382 1 2013205
VISION 5103-2 0983 1 2013205
VISION 5200-2 0774 1 2091319
VISION 5200-2(i) 0974 1 2091319
VISION 5203-2 0775 1 2091319
VISION 5203-2(i) 0875 1 2091319
188
VÖGELE MACHINES
ENSURE UNINTERRUPTED
PAVING
189
ORIGINAL VÖGELE
CHAIN WHEELS AND ROLLER CHAINS

FOR AUGER DRIVES
VÖGELE chain wheels and roller chains
are made of highly wear resistant materi-
als and for manufacture tight tolerance re-
quirements exist.
They ensure optimal transmission of pow-

er, smooth running and low wear. As a re-
sult, powerful conveyance of mix is guar-
anteed and a long service life.
Chain wheels and roller chains for auger drives
Chain wheel at the gear Roller chain

Machine type Model Series range
SUPER 700,
0790 0010 - 9999 1 2031792 1 2014115
SUPER 800
SUPER 700-3(i),
0890 0010 - 9999 2 2031792 2 2375497
SUPER 800-3(i)
0010 - 0665 2 4610062263 2 2044060

SUPER 1100-2,
0811
SUPER 1300-2
0666 - 9999 2 2365227 2 3301193066
0010 - 0567 2 4610062263 2 2044060

SUPER 1103-2,
0911
SUPER 1303-2
0568 - 9999 2 2365227 2 3301193066
0010 - 0095 2 4610062263 2 2044060

SUPER 1100-3(i),
1011
SUPER 1300-3(i)
0096 - 9999 2 2365227 2 3301193066
0010 - 0099 2 4610062263 2 2044060

SUPER 1103-3(i),
1111
SUPER 1303-3(i)
0100 - 9999 2 2365227 2 3301193066
SUPER 1600-1 2 4610062220

0782,
0010 - 9999 2 2026963
0982
SUPER 1800-1 2 4610062175
SUPER 1603-1,
0783 0010 - 9999 2 4610062220 2 2026963
SUPER 1803-1
190
Chain wheels and roller chains for auger drives
Chain wheel at the gear Roller chain

SUPER 1600-2,
1182 0010 - 9999 2 4610062220 2 2026906
SUPER 1800-2 (SJ)
SUPER 1603-2,
0883 0010 - 9999 2 4610062220 2 2026906
SUPER 1803-2
SUPER 1600-3(i) 1582 0010 - 9999 2 2313254 2 2026963
SUPER 1700-3(i) 1982 0010 - 9999 2 2313254 2 2026963
SUPER 1800-3(i), SJ 1482 0010 - 9999 2 2225691 2 2254381
SUPER 1603-3(i) 1183 0010 - 9999 2 2313254 2 2026963
SUPER 1703-3(i) 1283 0010 - 9999 2 2313254 2 2026963
SUPER 1803-3(i) 1083 0010 - 9999 2 2225691 2 2254381
SUPER 1900-2,
0719 0010 - 9999 2 4610062274 2 3301120062
SUPER 2100-2, IP
0010 - 0032 2 2115834

SUPER 3000-2 0874 2 2118129
0033 - 9999 2 2362677
2 3301120062
SUPER 1900-3(i),
0819 0010 - 9999 2 2225691
SUPER 2100-3(i)
2 3301192062
SUPER 2000-3(i) 1174 0010 - 9999 2 2225691 2 3301120062
SUPER 2003-3(i) 0975 0010 - 9999 2 2225691 2 3301120062
VISION 5100-2 1382 0010 - 9999 2 4610062220 2 3301120056
VISION 5103-2 0983 0010 - 9999 2 4610062220 2 3301120062
VISION 5200-2 0774 0010 - 9999 2 4610062220 2 2052638
VISION 5200-2(i) 0974 0010 - 9999 2 4610062220 2 2052638
VISION 5203-2 0775 0010 - 9999 2 4610062220 2 2052638
VISION 5203-2(i) 0875 0010 - 9999 2 4610062220 2 2052638
191
ORIGINAL VÖGELE
DRIVING SHAFTS FOR CONVEYORS
Genuine VÖGELE driving shafts for conveyors to e nsure

efficient transmission of p
ower and perfect conveyance
of mix.
Made of a material resistant to severe strain and thanks

to manufacture for which tolerances are extremely tight,
VÖGELE driving shafts stand out through remarkably long
service lives even in tough continuous operation.
Our kit includes preassembled driving shafts. No time-con-

suming preassembly needs to be done at your end.
1 The drive shafts provide an optimal guide of the 3 Heavy-duty material with tight manufacturing
conveyor tracks. tolerances ensure long life.
2 Easy access to the drive shafts facilitates 4 The conveyor drive shaft allows reversing (reverse)
maintenance services. of the conveyor.
5 The massive construction ensures a quiet run of

the drive shaft.
1
2
192
Driving shafts for conveyors
left right
Machine type Model
Part No. Part No.
SUPER 700, SUPER 800 0790 2086138
SUPER 700-3(i), SUPER 800-3(i) 0890 2086138
SUPER 1100-2, SUPER 1300-2 0811 2086230 2085818
SUPER 1103-2, SUPER 1303-2 0911 2086201 2086184
SUPER 1100-3(i), SUPER 1300-3(i) 1011 2086230 2085818
SUPER 1103-3(i), SUPER 1303-3(i) 1111 2086201 2086184
SUPER 1600-1, SUPER 1800-1 0782, 0982 4622082829 4622082829
SUPER 1603-1, SUPER 1803-1 0783 4622082829 4622082829
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 4622082829 4622082829
SUPER 1603-2, SUPER 1803-2 0883 4622082829 4622082829
SUPER 1600-3(i) 1582 4622082829 4622082829
SUPER 1700-3(i) 1982 4622082829 4622082829
SUPER 1800-3(i), SJ 1482 4622082829 4622082829
SUPER 1603-3(i) 1183 4622082829 4622082829
SUPER 1703-3(i) 1283 4622082829 4622082829
SUPER 1803-3(i) 1083 4622082829 4622082829
SUPER 3000-2 0874 2164930 2164930
SUPER 1900-3(i), SUPER 2100-3(i) 0819 4622082826 4622082826
SUPER 2000-3(i) 1174 4622082826 4622082826
SUPER 2003-3(i) 0975 4622082826 4622082826
VISION 5100-2 1382 4622082829 4622082829
VISION 5103-2 0983 2087424 2087424
VISION 5200-2 0774 4622082826 4622082826
VISION 5200-2(i) 0974 4622082826 4622082826
VISION 5203-2 0775 4622082826 4622082826
VISION 5203-2(i) 0875 4622082826 4622082826
193
ORIGINAL VÖGELE
SERVICE PACKAGES FOR AUGER BLADES
Our service package, tailored to your au-

gers in basic screed width, includes a set
of auger blades complete with bolts and
nuts. In other words, all you need for com-
plete or partial exchange.
1 1
3 3
1 > Auger blade left and right

2 > Paddle for exterior
3 > Mounting material
194
VÖGELE I Spreading of mix
Service packages for auger blades (including auger blades, bolts and nuts)
Machine type Model Series range Part No.
2178498 (left)
SUPER 700, SUPER 800 0790 0010 - 9999
2178495 (right)
2178498 (left)
SUPER 700-3(i), SUPER 800-3(i) 0890 0010 - 9999
2178495 (right)
SUPER 1100-3(i), SUPER 1300-3(i) 1011 0010 - 9999 2403347
SUPER 1103-3(i), SUPER 1303-3(i) 1111 0010 - 9999 2403347
SUPER 1600-1, SUPER 1800-1 0782, 0982 0010 - 9999 2013195
SUPER 1603-1, SUPER 1803-1 0783 0010 - 9999 2013195
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 0010 - 9999 2013195
SUPER 1603-2, SUPER 1803-2 0883 0010 - 9999 2013195
SUPER 1600-3(i) 1582 0010 - 9999 2013195
SUPER 1700-3(i) 1982 0010 - 9999 2013195
SUPER 1800-3(i), SJ 1482 0010 - 9999 2355876
SUPER 1603-3(i) 1183 0010 - 9999 2013195
SUPER 1703-3(i) 1283 0010 - 9999 2013195
SUPER 1803-3(i) 1083 0010 - 9999 2355876
SUPER 1900-2 2013196

0719 0010 - 9999
SUPER 2100-2, SUPER 2100-2 IP 2013197
0010 - 0032 2164933

SUPER 3000-2
0874 0033 - 9999 2342656
SUPER 3000-2 HD 0010 - 9999 2342656
SUPER 1900-3(i) 2013196
SUPER 2100-3(i) 0819 0010 - 9999 2013197
SUPER 2100-3(i) HD 2271756
SUPER 2000-3(i) 1174 0010 - 9999 2013196
SUPER 2003-3(i) 0975 0010 - 9999 2013196
VISION 5100-2 1382 0010 - 9999 2013195
VISION 5103-2 0983 0010 - 9999 2013195
VISION 5200-2 0774 0010 - 9999 2091414
VISION 5203-2 0775 0010 - 9999 2091414
VISION 5203-2(i) 0875 0010 - 9999 2091414
195
ORIGINAL VÖGELE
SERVICE PACKAGES FOR AUGER BLADES

FOR AUGER EXTENSIONS
Service packages for auger blades for auger extensions (including auger blades, bolts and nuts)
up to 4.6 m 4.6 m–7.1 m 7.1 m–9.7 m 10.7 m–14.3 m
2x 2x 3x 1 ft,
(2x (2x (2x (2x
Series 0.65 m 1.0 m pluggable
Machine type Model 1.045 m) 2.305 m) 2.305 m) 2.305 m)
range
SUPER 1600-1, 0782, 0010 -

2432624 2432658
SUPER 1800-1 0982 9999
SUPER 1603-1, 0010 -
0783 2432624
SUPER 1803-1 9999
SUPER 1600-2, 0010 -
1182 2432398 2432450 2432624
SUPER 1800-2 (SJ) 9999
SUPER 1603-2, 0010 -
0883 2432398 2432450 2432624
SUPER 1803-2 9999
0010 -
SUPER 1600-3(i) 1582 2432448 2432450
9999
0010 -
SUPER 1700-3(i) 1982 2446119
9999
0010 -
SUPER 1800-3(i), SJ 1482 2432398 2432450 2432624 2432658
9999
0010 -
SUPER 1603-3(i) 1183 2432448 2432450
9999
0010 -
SUPER 1703-3(i) 1283 2446119
9999
0010 -
SUPER 1803-3(i) 1083 2432398 2432450 2432624
9999
SUPER 1900-2 2432624

0010 -
0719 2432398 2432450
SUPER 2100-2, 9999
2432631 2432666 2432666
SUPER 2100-2 IP
0010 -
2432398 2432450 2432631 2432650 2432666 2432696
0032
SUPER 3000-2
0033 -
0874
9999
2432702 2432814 2432835 2432880 2432880 2432880
0010 -
SUPER 3000-2 HD
9999
SUPER 1900-3(i) 2432624 2432658

2432398 2432450
0010 -
SUPER 2100-3(i) 0819 2432631 2432661 2432666
9999
SUPER 2100-3(i) HD 2432809 2432828 2432839 2432876 2432880
0010 -
SUPER 2000-3(i) 1174 2432398 2432450 2432624 2446119
9999
0010 -
SUPER 2003-3(i) 0975 2432398 2432450 2432624 2446119
9999
0010 -
VISION 5100-2 1382 2432448 2432614
9999
0010 -
VISION 5103-2 0983 2432448 2432614
9999
0010 -
VISION 5200-2 0774 2432448 2432614 2432624
9999
0010 -
VISION 5200-2(i) 0974 2432448 2432614 2432624
9999
0010 -
VISION 5203-2 0775 2432448 2432614 2432624
9999
0010 -
VISION 5203-2(i) 0875 2432448 2432614 2432624
9999
196
ExTRA kNOwLEdGE IN A COMPACT PACkAGE FOR yOU

R
OU E
V IC
SER YOU
FOR
GENERATION Z
PARTS ANd MORE COMPACT – ALSO AVAILABLE IN A dIGITAL VERSION

197
ORIGINAL VÖGELE
SERVICE PACKAGES FOR AUGERS
The service package includes all parts

you need for your augers in basic screed
width: from auger shafts and auger blades
through to bearings, drive chains and
chain wheels. In other words, all you need
for complete or partial exchange of your
augers.
3 3
7
2 2
4 4
5 5
1 1
6 6
9 9
8 8
1 > Paddle
2 > Covers with bearing block (outer bearing block) 6 > Auger blade
3 > Drive track wheel on gear and mounting material 7 > Drive tracks
4 > Further mounting material 8 > Drive track wheel on shaft
5 > Track lock 9 > Auger shaft
198
Service packages for augers
Machine type Model Series range Part No.

0010 - 0014 2211984
SUPER 700, SUPER 800 0790
0015 - 9999 2198659
SUPER 700-3(i), SUPER 800-3(i) 0890 0010 - 9999 2198659
0010 - 0329 2204813
SUPER 1100-2, SUPER 1300-2 0811 0330 - 0543 2198699
0544 - 9999 2259296
0010 - 0331 2204813
SUPER 1103-2, SUPER 1303-2 0911 0332 - 0461 2198699
0462 - 9999 2259296
SUPER 1100-3(i), SUPER 1300-3(i) 1011 0010 - 9999 2356555
SUPER 1103-3(i), SUPER 1303-3(i) 1111 0010 - 9999 2356555
0010 - 0118 2013189
SUPER 1600-1
0119 - 9999 2032089
0782
0010 - 0118 2146796
SUPER 1800-1
0119 - 9999 2091731
SUPER 1600-1 2032089
0982 0010 - 9999
SUPER 1800-1 2091731
SUPER 1603-1, 0010 - 0113 2013189
0783
SUPER 1803-1 0114 - 9999 2032089
SUPER 1600-2 2204847
1182 0010 - 9999
SUPER 1800-2 (SJ) 2198422
SUPER 1603-2, SUPER 1803-2 0883 0010 - 9999 2204847
SUPER 1600-3(i) 1582 0010 - 9999 2368969
SUPER 1700-3(i) 1982 0010 - 9999 2368969
SUPER 1800-3(i), SJ 1482 0010 - 9999 2355964
SUPER 1603-3(i) 1183 0010 - 9999 2368969
SUPER 1703-3(i) 1283 0010 - 9999 2368969
SUPER 1803-3(i) 1083 0010 - 9999 2355964
SUPER 1900-2 2198311
0719 0010 - 9999
SUPER 2100-2, SUPER 2100-2 IP 2198287
0010 - 0032 2164964
SUPER 3000-2
0033 - 9999 2409908
0874
0010 - 0032 2342644
SUPER 3000-2 HD
0033 - 9999 2409908
SUPER 1900-3(i) 2269380
SUPER 2100-3(i) 0819 0010 - 9999 2269382
SUPER 2100-3(i) HD 2271754
SUPER 2000-3(i) 1174 0010 - 9999 2449373
SUPER 2003-3(i) 0975 0010 - 9999 2449373
VISION 5100-2 1382 0010 - 9999 2172217
VISION 5103-2 0983 0010 - 9999 2172217
VISION 5200-2 0774 0010 - 9999 2091796
VISION 5200-2(i) 0974 0010 - 9999 2091796
VISION 5203-2 0775 0010 - 9999 2091796
VISION 5203-2(i) 0875 0010 - 9999 2091796
199
ORIGINAL VÖGELE
SENSORS FOR FEED OF MIX OF THE AUGERS
For auger drives, proportional control For pick-up of actual values, ultrasonic
is provided. When working in automatic sensors are available as an option:
mode, speeds of augers are precisely con- >> Level of mix picked up more accurate-
trolled to match the current laydown rate. ly by ultrasonic technology.
>> Ultrasonic sensors are immune
The level of mix is picked up as standard to wear since they are operated
by mechanical sensors. contact-free.
>> Sensors for augers are located in the
auger tunnel at the extreme ends of
the screed.
>> Actual values picked up by the
sensors are passed on continuously to 1
regulate auger drives.
>> Proportional control is provided for
the separate drives (left and right
sides), i.e. speeds of augers adapt au-
tomatically to the actual levels of mix.
>> This ensures uniform spreading of the
mix in front of the screed.
>> The use of sensors is easy on your
drives and economical.
1 > Mechanical sensor

2 > Ultrasonic sensor 2
200
Sensors for feed of mix of the augers
Mechanical sensor Ultrasonic sensor

left right left + right Spiral cable
SUPER 800 0790 0010 - 9999 2028964 2028964 2013495 2035353
SUPER 700-3(i),
0890 0010 - 9999 2028964 2028964 2484809 2321132
SUPER 800-3(i)
SUPER 1100-2,
0811 0010 - 9999 2042420 2042420 2013496 2028733
SUPER 1300-2
SUPER 1103-2,
0911 0010 - 9999 2042420 2042420 2013496 2028733
SUPER 1303-2
SUPER 1100-3(i),
1011 0010 - 9999 2042420 2042420 2013496 2028733
SUPER 1300-3(i)
SUPER 1103-3(i),
1111 0010 - 9999 2042420 2042420 2013496 2028733
SUPER 1303-3(i)
SUPER 1600-1, 0010 - 0302 2454130067

0782 2454130070 2454130071 2460770070
SUPER 1800-1 0303 - 9999 2013496
SUPER 1600-1 EP,

0982 0010 - 9999 2032512 2032513 2013496 2028733
SUPER 1800-1 EP
SUPER 1603-1, 0010 - 0238 2454130067

0783 2454130070 2454130071 2460770070
SUPER 1803-1 0239 - 9999 2013496
SUPER 1600-2,
1182 0010 - 9999 2032512 2032513 2013496 2028733
SUPER 1800-2 (SJ)
SUPER 1603-2,
0883 0010 - 9999 2032512 2032513 2013496 2028733
SUPER 1803-2
SUPER 1600-3(i) 1582 0010 - 9999 2032512 2032513 2484809 2284323

SUPER 1700-3(i) 1982 0010 - 9999 2484818 2284323
SUPER 1800-3(i), SJ 1482 0010 - 9999 2032512 2032513 2484809 2284323
SUPER 1603-3(i) 1183 0010 - 9999 2032512 2032513 2484809 2284323
SUPER 1703-3(i) 1283 0010 - 9999 2484818 2284323
SUPER 1803-3(i) 1083 0010 - 9999 2032512 2032513 2484809 2284323
SUPER 1900-2,
SUPER 2100-2, 0719 0010 - 9999 2032512 2032513 2013496 2028733
SUPER 2100-2 IP
SUPER 3000-2 0874 0010 - 9999 2032512 2032513 2013496 2028733
SUPER 1900-3(i),
0819 0010 - 9999 2032512 2032513 2484809 2284323
SUPER 2100-3(i)
SUPER 2000-3(i) 1174 0010 - 9999 2343348 2028733

SUPER 2003-3(i) 0975 0010 - 9999 2343348 2028733
VISION 5100-2 1382 0010 - 9999 2343348 2028733
VISION 5103-2 0983 0010 - 9999 2343348 2028733
VISION 5200-2 0774 0010 - 9999 2343348 2028733
VISION 5200-2(i) 0974 0010 - 9999 2343348 2028733
VISION 5203-2 0775 0010 - 9999 2343348 2028733
VISION 5203-2(i) 0875 0010 - 9999 2343348 2028733
201
ORIGINAL VÖGELE
COVER RUBBERS FOR SCREEDS
Genuine VÖGELE cover rubbers are available for every

screed type.
The covers are designed so that they ensure optimum

protection against every type of soiling of the screed
components (e. g. chains and drive wheels for the fine
adjustment of the screed).
This also ensures that the time requirement for the main-
tenance of these components is reduced to a minimum.
1 The entire rubber cover

protects the machine operator
from accidents the best way.
2 The cover prevents dirt from 2

entering the screed area.
3 The thickness of the rubber

covers minimises the noise level
considerably.
5
4 Depending on the screed type, 1
the steel strut reinforces the
protective strip.
3
5 Optionally, cat’s eyes can 4

inimise the risk of accidents
m
through better visibility on the
cover.
202
VÖGELE I Compaction TECHNology
Cover rubbers for screeds
Offset Offset
left middle right
Screed type Model Series range left right
Part No. Part No. Part No. Part No. Part No.
AB 340 V, TV 13AB 0010 - 9999 2061052 2062043 2061052 2061044 2061044
AB 340-3 27AB 0010 - 9999 2288003 2288003 2241885 2241887
0010 - 0022 4601350101 4601350102
AB 500 TV, TP 10AB 0023 - 0125

4601350155 4601350156
0126 - 9999 4601350187 4601350188
AB 500-2 TV 14AB 0010 - 9999 2038478 2038479
AB 500-2 TP 15AB 0010 - 9999 2038478 2038479
AB 500-3 TV 23AB 0010 - 9999 2278336 2278337
AB 500-3 TP 24AB 0010 - 9999 2278336 2278337
AB 600 TV, TP 11AB 0010 - 9999 2002516 2002517
AB 600-2 TV 16AB 0010 - 9999 2060987 2061004
AB 600-2 TP 17AB 0010 - 9999 2060987 2061004
VR 600-2 V 18AB 0010 - 9999 2180732 2180735
AB 600-3 TV 25AB 0010 - 9999 2278635 2278648
AB 600-3 TP 26AB 0010 - 9999 2278635 2278648
VF 500-2 V 19AB 0010 - 9999 2223210 2223213
VF 600-2 V 20AB 0010 - 9999 2218027 2218031
SB 250 02SB 0010 - 9999 4601350146 4601350147
SB 250-2 05SB 0010 - 9999 4601350146 4601350147
SB 300 03SB 0010 - 9999 4601350146 4601350147
SB 300-2 06SB 0010 - 9999 4601350144 4601350145
203
ORIGINAL VÖGELE
TAMPER SHIELDS AND SPRING STEEL STRIPS
The tamper shields are designed to direct the mix under

the screed.
By the mix in the auger tunnel, high forces are exerted on

the screed. Therefore, highest demands are made on the
tamper shields in terms of resistance to wear and rigidity.
VÖGELE tamper shields perfectly meet these demands.
The spring steel strips – which can of course be changed

separately – have the task of elastically sealing the tamper
bar against the tamper shield.
1 The tamper shield guides the mix perfectly under 4 With its high-quality materials, the spring steel
the screed due to its form-fit. strip provides a long service life.
2 Depending on the tamper shield the material feed 5 Replacing the entire tamper shields works faster
changes. than the respective individual parts.
3 The spring steel strip seals the front wall to the

t amper bar as good as possible, and thus prevents
the ingress of the material to be mixed.
2 4
204
Tamper shields and spring steel strips for basic screeds and extending screeds
Basic screed Extending screed

Series
Screed type Model Designation left right left right
range
0010 - 0546 Tamper shield 2024451 2024496 2024387 2024401

AB 200 V 12AB
0547 - 9999 Tamper shield 2060051 2060054 2060032 2060045
Tamper shield complete* 2024057 2024194 2023966 2023994
0010 - 0331
Spring steel strip 2024039 2024189 2023957 2023957
AB 200 TV 12AB
0332 - 9999
AB 220-3 V 28AB 0010 - 9999 Tamper shield 2370881 2371113 2370845 2370847
AB 220-3 TV 28AB 0010 - 9999
AB 340 V 13AB 0010 - 9999 Tamper shield 2060956 2060954 2060856 2060837
AB 340 TV 13AB 0010 - 9999
AB 340-3 V 27AB 0010 - 9999 Tamper shield complete 2095330 2095343 2095354 2095363
AB 340-3 TV 27AB 0010 - 9999
AB 500 10AB 0010 - 9999
14AB, Tamper shield complete* 2037329 2037330 2037331 2037332

AB 500-2 0010 - 9999
15AB Spring steel strip 2027338 2027338 2027338 2027338

AB 500-3 0010 - 9999
AB 600 11AB 0010 - 9999

AB 600-2 0010 - 9999
VR 600-2 V 18AB 0010 - 9999 Tamper shield; no berm 2128686 2128690 2123232 2127228

AB 600-3 0010 - 9999
VF 500-2 V 19AB 0010 - 9999 Tamper shield; no berm 2180975 2180930 2181087 2181090
VF 600-2 V 20AB 0010 - 9999 Tamper shield; no berm 2144092 2143326 2148567 2148545
0010 - 0275 Tamper shield 4602433581 4602433582
0276 - 0436 Tamper shield 4602434552 4602434553
SB 250 02SB
Tamper shield complete* 2009720 2009721
0437 - 9999
Spring steel strip 4615106722 4615106722
SB 250-2 05SB 0010 - 9999
0010 - 0331 Tamper shield 4602433054 4602433055
0332 - 0403 Tamper shield 4602434557 4602434558
SB 300 03SB
0404 - 9999
SB 300-2 06SB 0010 - 9999
* Tamper shield complete includes the steel strip

205
ORIGINAL VÖGELE
TAMPER SHIELDS AND SPRING STEEL STRIPS
Tamper shields and spring steel strips for screed extensions
Screed extension
Screed type Model Series range Extension (m) Designation
left right
0010 - 0546 Tamper shield 2028413 2028521
0.35
AB 200 V 12AB 0547 - 9999 Tamper shield 2060000 2060027
0010 - 9999 0.60 Tamper shield 2059991 2059988
0.35
AB 200 TV 12AB 0010 - 9999
0.60
AB 220-3 V 28AB 0010 - 9999 0.50 Tamper shield 2375495 2375501
AB 220-3 TV 28AB 0010 - 9999 0.50
AB 340 V 13AB 0010 - 9999 0.40 Tamper shield 2060871 2060864
0.40
AB 340 TV 13AB 0010 - 9999
0.55
0.25 Tamper shield complete* 2183885 2183889
AB 340-3 V 27AB 0010 - 9999
0.55
AB 340-3 TV 27AB 0010 - 9999 Spring steel strip 2047521 2047521
0.80
0.225
AB 500, 10AB, Tamper shield complete* 4621300005 4621300005
0010 - 9999 0.75
AB 600 11AB Spring steel strip 4615106692 4615106692
1.25
0.25
14AB,
AB 500-2, 15AB, Tamper shield complete* 2043402 2043403
0010 - 9999 0.75
AB 600-2 16AB, Spring steel strip 2038330 2038330
17AB
1.25
0.25
23AB,
AB 500-3, 24AB, Tamper shield complete* 2043402 2043403
0010 - 9999 0.75
AB 600-3 25AB, Spring steel strip 2038330 2038330
26AB
1.25
VR 600-2 V 18AB 0010 - 9999 0.65 Tamper shield 2124827 2126821
0.305 Tamper shield 2169597 2169597
VF 500-2 V 19AB 0010 - 9999
0.61 Tamper shield 2171347 2171347
0.305 Tamper shield 2169597 2169597
VF 600-2 V 20AB 0010 - 9999
0.61 Tamper shield 2171347 2171347

206
Tamper shields and spring steel strips for screed extensions
Screed extension
Screed type Model Series range Extension (m) Designation
left right
0010 - 0275 Tamper shield 4602433265 4602433266
0276 - 0436 Tamper shield 4602434535 4602434536
0.25
0437 - 9999
0010 - 0275 Tamper shield 4602433075 4602433075
0276 - 0436 Tamper shield 4602434561 4602434561
0.50
0437 - 9999
0276 - 0436 Tamper shield 4602432889 4602432890
0.75
SB 250 02SB Tamper shield complete* 2009731 2009732
0437 - 9999 (extensible)
0010 - 0275 Tamper shield 4602433076 4602433076
0276 - 0436 Tamper shield 4602434560 4602434560
1.00
0437 - 9999
0010 - 0275 Tamper shield 4602433077 4602433077
0276 - 0436 Tamper shield 4602434559 4602434559
1.50
0437 - 9999
0.25
0.50
SB 250-2 05SB 0010 - 9999
(extensible) Spring steel strip 2123654 2123654
1.00
1.50
0010 - 0331 Tamper shield 4602433265 4602433266
0332 - 0403 Tamper shield 4602434535 4602434536
0.25
0404 - 9999
0010 - 0331 Tamper shield 4602433075 4602433075
0332 - 0403 Tamper shield 4602434561 4602434561
0.50
0404 - 9999
0332 - 0403 Tamper shield 4602432889 4602432890
0.75
SB 300 03SB Tamper shield complete* 2009731 2009732
0404 - 9999 (extensible)
0010 - 0331 Tamper shield 4602433076 4602433076
0332 - 0403 Tamper shield 4602434560 4602434560
1.00
0404 - 9999
0010 - 0331 Tamper shield 4602433077 4602433077
0332 - 0403 Tamper shield 4602434559 4602434559
1.50
0404 - 9999
0.25
0.50
SB 300-2 06SB 0010 - 9999
(extensible) Spring steel strip 2123654 2123654
1.00
1.50
207
ORIGINAL VÖGELE
TAMPER BARS
VÖGELE tamper bars are made of a highly wear-resistant

steel alloy for a long service life of these components sub-
ject to severe strain.
Tamper bars come with heating rods installed inside. This

guarantees uniform heating of the bars across the full pave
width.
Thanks to bevelled edges, tamper bars are designed

for universal use. They always ensure that mix is perfect-
ly packed under the screed and optimum compaction is
achieved. Induction hardening of VÖGELE tamper bars
provides for large hardening depth and uniform harden-
ing over the bar’s full length.
1 The induction hardening process ensures a high 4 The heating rod allows for optimal heating of the
hardening depth on the tamper bar. bar and is safely located in the bore of the tamper
bar.
2 The highly wear-resistant alloy steel ensures a
long service life. 5 An exact fit and high form a ccuracy
are paramount in manufacturing.
3 The bevelled front edge enhances the uniform
material feed and perfects the compaction.
1
3
208
Tamper bars for basic screeds and extending screeds

Screed type Model Series range
left right left right
0010 - 0289 2014805 2014805 2020273 2020273
AB 200 TV 12AB
0290 - 9999 2049732 2049732 2020273 2020273
AB 220-3 TV 28AB 0010 - 9999 2339107 2339107 2339128 2339128
AB 340 TV 13AB 0010 - 9999 2043707 2043707 2043892 2043892
AB 340-3 TV 27AB 0010 - 9999 2234960 2234960 2235761 2235761
AB 500 TV, TP 10AB 0010 - 9999 2003833 2003834 2003835 2003836
2003833 2003834 2003835 2003836
AB 500-2 TV, TP 14AB, 15AB 0010 - 9999
2202733* 2202847* 2202970* 2203022*
AB 500-3 TV, TP 23AB, 24AB 0010 - 9999 2202733 2202847 2202970 2203022
AB 600 TV, TP 11AB 0010 - 9999 2003841 2003842 2003843 2003844
2003841 2003842 2003843 2003844
AB 600-2 TV, TP 16AB, 17AB 0010 - 9999
2203109* 2203136* 2203171* 2203200*
AB 600-3 TV, TP 25AB, 26AB 0010 - 9999 2203109 2203136 2203171 2203200
SB 250 TV, TP 02SB 0010 - 9999 4611353204 4611353205
SB 250-2 TV, TP 05SB 0010 - 9999 4611353204 4611353205
SB 300 TV, TP 03SB 0010 - 9999 4611353073 4611353074
SB 300-2 TV, TP 06SB 0010 - 9999 4611353073 4611353074
Tamper bars for screed extensions
Screed type Model Extension (m) left right

0.35 2028210 2028210
AB 200 TV 12AB
0.60 2030843 2030843
0.50 2374331 2374331
AB 220-3 TV 28AB
0.65 2376248 2376248
0.40 2051125 2051125
AB 340 TV 13AB
0.55 2046991 2046991
0.25 2259636 2260205
AB 340-3 TV 27AB 0.55 2255578 2255578
0.80 2254820 2254820
0.225 4611353675 4611353676
AB 500 TV, TP, 10AB,
0.75 2038930 2038931
AB 600 TV, TP 11AB
1.25 2038932 2038933
0.25 2247041 2247043
14AB,
AB 500-2 TV, TP 0.75 2246755 2246761
15AB
1.25 2246446 2246448
0.25 2247041 2247043
AB 500-3 TV, TP, 23AB, 24AB,
0.75 2246755 2246761
AB 600-3 TV, TP 25AB, 26AB
1.25 2246446 2246448
0.25 2247041 2247043
16AB,
AB 600-2 TV, TP 0.75 2246755 2246761
17AB
1.25 2246446 2246448
0.25 4611352947 4611352948
0.50 4611352326 4611352327
SB 250, 02SB,
0.75 (extensible) 4611352996 4611352997
SB 300 03SB
1.00 4611352549 4611352550
1.50 4611353094 4611353095
0.25 4611352947 4611352948
0.50 4611352326 4611352327
SB 250-2, 05SB,
0.75 (extensible) 4611352996 4611352997
SB 300-2 06SB
1.00 4611352549 4611352550
1.50 4611353094 4611353095
* The wearing bars must also be replaced if you change over to tamper bar model “Dash 3” (AB 500-2: 4x 2261005 / AB 600-2: 4x 2261007).
209
ORIGINAL VÖGELE
SCREED PLATES
The screed plates are designed to wear down evenly.
The use of highly wear-resistant steel for manufacture pro-

longs the screed plates’ service lives, thus enhancing your
paver’s readiness for service.
VÖGELE screed plates are attached to the screed frame

by sturdy welded bolts.
1 Setting angle of the screed plate edges 4 Chamfered screed plate edges provide improved
influences the compaction, surface structure feeding.
and the screed floating behaviour.
5 The weld studs are securely welded and do not
2 The micro-encapsulated nuts and the expansion change the material structure even over load
sleeve ensure a durable connection that withstands periods.
even the dynamic requirements.
3 The material structure provides a reliable

immutable structure.
3 4
2
210
Screed plates for basic screeds and extending screeds
Screed type Model Series range left right left right
0010 - 0546 2014155 2014155 2014140 2014137

AB 200 V 12AB
0547 - 9999 2057184 2057184 2057411 2057420
AB 200 TV 12AB 0010 - 9999 2014155 2014155 2014140 2014137
AB 220-3 V 28AB 0010 - 9999 2370427 2370427 2370651 2370668
AB 220-3 TV 28AB 0010 - 9999 2369071 2369071 2370689 2370688
AB 340 V 13AB 0010 - 9999 2060797 2060781 2060812 2060809
AB 340 TV 13AB 0010 - 9999 2042760 2042924 2043503 2043504
AB 340-3 V 27AB 0010 - 9999 2243673 2100925 2100927 2100931
AB 340-3 TV 27AB 0010 - 9999 2243191 2042924 2043503 2043504
AB 500 TV, TP1, TP2 10AB 0010 - 9999 4602426246 4602426247 4602427998 4602427999
AB 500 TV* 10AB 0010 - 9999 2030819 2030820 2030822 2030823
AB 500-2 TV, TP1, TP2 14AB, 15AB 0010 - 9999 2042535 2042536 2042538 2042539
AB 500-3 TV, TP1, TP2 23AB, 24AB 0010 - 9999 2201289 2201290 2202435 2202445
AB 600 TV, TP1, TP2 11AB 0010 - 9999 4602428170 4602428171 4602428173 4602428174
AB 600 TV* 11AB 0010 - 9999 2031119 2031122 2031125 2031127
AB 600-2 TV, TP1, TP2 16AB, 17AB 0010 - 9999 2052858 2052859 2052887 2052893
VR 600-2 V 18AB 0010 - 9999 2171786 2171789 2119871 2120665
AB 600-3 TV, TP1, TP2 25AB, 26AB 0010 - 9999 2211817 2211812 2211964 2211967
VF 500-2 V without 90°berm 2527665 2527716
VF 500-2 V without 60° berm 2504505 2504583
VF 500-2 V with 305-mm berm 19AB 0010 - 9999 2478970 2478970 2460030 2460033
VF 500-2 V with 457-mm berm 2460050 2460052
VF 500-2 V with 610-mm berm 2460397 2460399
VF 600-2 V without 90°berm 2527743 2527746
VF 600-2 V without 60° berm 2523038 2523085
VF 600-2 V with 305-mm berm 20AB 0010 - 9999 2478991 2478991 2460596 2460601
VF 600-2 V with 457-mm berm 2460704 2460705
VF 600-2 V with 610-mm berm 2460997 2461000
SB 250, SB 250-2 02SB, 05SB 0010 - 9999 4602418916 4602418917
SB 300, SB 300-2 03SB, 06SB 0010 - 9999 4602418082 4602418083
* Screed plates 330 mm deep

211
ORIGINAL VÖGELE
SCREED PLATES
Screed plates for screed extensions
Screed extension
Screed type Model Series range Extension (m) left right
Part No. Part No.
0010 - 0546 0.35 2028016 2028016
AB 200 V 12AB 0547 - 9999 0.35 2057718 2057718
0010 - 9999 0.60 2057758 2057758
0.35 2028016 2028016

AB 200 TV 12AB 0010 - 9999
0.60 2030798 2030798
AB 220-3 V 28AB 0010 - 9999 0.50 2375523 2375523
0.50 2374066 2374066

AB 220-3 TV 28AB 0010 - 9999
0.65 2376221 2376221
AB 340 V 13AB 0010 - 9999 0.40 2060829 2060829
0.40 2050862 2050862

AB 340 TV 13AB 0010 - 9999
0.55 2046968 2046968
0.25 2183855 2183855

AB 340-3 V 27AB 0010 - 9999
0.40 2134911 2134911
0.25 2158886 2158886
AB 340-3 TV 27AB 0010 - 9999 0.55 2046968 2046968
0.80 2066364 2066364
0.225 4602428068 4602428068
AB 500 TV, 10AB,

0010 - 9999 0.75 4602426519 4602426520
AB 600 TV 11AB
1.25 4602428228 4602428228
0.225 2032258 2032258

AB 500 TV*, 10AB,
0010 - 9999
AB 600 TV* 11AB
0.75 2031131 2031132
0.225 4602428068 4602428068
AB 500 TP1, TP2, 10AB,

0010 - 9999 0.75 4602426519 4602426520
AB 600 TP1, TP2 11AB
1.25 4602428228 4602428228
0.25 2040876 2040876
AB 500-2 TV, 14AB,

0010 - 9999 0.75 2043246 2043247
AB 600-2 TV 16AB
1.25 2043248 2043248
* Screed plates 330 mm deep

212
Screed plates for screed extensions
Screed extension
Screed type Model Series range Extension (m) left right
Part No. Part No.
0.25 2040876 2040876
AB 500-2 TP1, TP2, 15AB,

0010 - 9999 0.75 2043246 2043247
AB 600-2 TP1, TP2 17AB
1.25 2043248 2043248
0.25 2222229 2222229
AB 500-3 TV, 23AB,

0010 - 9999 0.75 2217007 2217013
AB 600-3 TV 25AB
1.25 2214303 2214303
0.25 2222229 2222229
AB 500-3 TP1, TP2, 24AB,

0010 - 9999 0.75 2217007 2217013
AB 600-3 TP1, TP2 26AB
1.25 2214303 2214303
VR 600-2 V 18AB 0010 - 9999 0.65 2123601 2126171
0.305 (90°) 2169392 2169392
0.305 (60°) 2561166 2561166

VF 500-2 V 19AB 0010 - 9999
0.610 (90°) 2171115 2171115
0.610 (60°) 2561603 2561603
0.305 (90°) 2169392 2169392
0.305 (60°) 2561166 2561166

VF 600-2 V 20AB 0010 - 9999
0.610 (90°) 2171115 2171115
0.610 (60°) 2561603 2561603
0.25 4602418642 4602418642
0.50 4602418098 4602418098

SB 250, 02SB,
SB 250-2, 05SB,
0010 - 9999 0.75 (extensible) 4602425219 4602425220
SB 300, 03SB,
SB 300-2 06SB
1.00 4602418086 4602418087
1.50 4602418084 4602418085
213
ORIGINAL VÖGELE
PRESSURE BARS
The pressure bars driven by pulsed-flow hydraulics pro-

duce highest density and, in doing so, they are exposed
to severe strain.
VÖGELE pressure bars are made of a highly wear-resist-

ant material. Induction hardening optimises the material’s
hardening depth and achieves absolutely uniform harden-
ing over the bar’s full length.
The pressure bars come with heating rods installed inside,

allowing them to achieve highest pavement quality very
economically.
1 The pressure bars are located immediately behind 4 Bevelled edge makes for an ideal material infeed
the screed plates and form the seal of the optimum and an ideal final density.
compaction by the screed.
5 The pressure bars compress the asphalt,
2 The highly wear-resistant material protects the depending on machines and use, either individual
pressure bar against the extreme loads. or double as TP1 or TP2 version.
3 The pressure bar is uniformly heated from

the inside via a heating rod to prevent asphalt
adhesions.
1
2
5
4
214
Pressure bars for basic screeds and extending screeds

Designation
Screed type Model left right left right
pressure bar
AB 500 TP1 10AB P2 2004023 2004024 2004027 2004028
P1 2004020 2004022 2004025 2004026

AB 500 TP2 10AB
P2 2004023 2004024 2004027 2004028
AB 500-2 TP1 15AB P2 2004023 2004024 2004027 2004028
P1 2004020 2004022 2004025 2004026

AB 500-2 TP2 15AB
P2 2004023 2004024 2004027 2004028
AB 500-3 TP1 24AB P2 2004023 2004024 2004027 2004028
P1 2004020 2004022 2004025 2004026

AB 500-3 TP2 24AB
P2 2004023 2004024 2004027 2004028
AB 600 TP1 11AB P2 2004575 2004576 2004579 2004580
P1 2004573 2004574 2004577 2004578

AB 600 TP2 11AB
P2 2004575 2004576 2004579 2004580
AB 600-2 TP1 17AB P2 2004575 2004576 2004579 2004580
P1 2004573 2004574 2004577 2004578

AB 600-2 TP2 17AB
P2 2004575 2004576 2004579 2004580
AB 600-3 TP1 26AB P2 2004575 2004576 2004579 2004580
P1 2004573 2004574 2004577 2004578

AB 600-3 TP2 26AB
P2 2004575 2004576 2004579 2004580
SB 250 TP1 02SB P2 4611353212 4611353213
P1 4611353210 4611353211
SB 250 TP2 02SB
P2 4611353212 4611353213
SB 250-2 TP1 05SB P2 4611353212 4611353213
P1 4611353210 4611353211
SB 250-2 TP2 05SB
P2 4611353212 4611353213
SB 300 TP1 03SB P2 4611353109 4611353110
P1 4611353107 4611353108
SB 300 TP2 03SB
P2 4611353109 4611353110
SB 300-2 TP1 06SB P2 4611353109 4611353110
P1 4611353107 4611353108
SB 300-2 TP2 06SB
P2 4611353109 4611353110
215
ORIGINAL VÖGELE
PRESSURE BARS
Pressure bars for screed extensions
Screed extension
Designation
Screed type Model Extension (m) left right
pressure bar
Part No. Part No.
0.225 P2 4611353685 4611353686

AB 500 TP1, 10AB,
0.75 P2 2004603 2004604
AB 600 TP1 11AB
1.25 P2 2004612 2004613
P1 4611353681 4611353683
0.225
P2 4611353685 4611353686
AB 500 TP2, 10AB, P1 2004600 2004601

0.75
AB 600 TP2 11AB P2 2004603 2004604
P1 2004610 2004611
1.25
P2 2004612 2004613
0.25 P2 2041252 2041253
AB 500-2 TP1, 15AB,
0.75 P2 2004603 2004604
AB 500-3 TP1 24AB
1.25 P2 2004612 2004613
P1 2041249 2041251
0.25
P2 2041252 2041253
AB 500-2 TP2, 15AB, P1 2004600 2004601

0.75
AB 500-3 TP2 24AB P2 2004603 2004604
P1 2004610 2004611
1.25
P2 2004612 2004613
0.25 P2 2041252 2041253
AB 600-2 TP1, 17AB,
0.75 P2 2004603 2004604
AB 600-3 TP1 26AB
1.25 P2 2004612 2004613
P1 2041249 2041251
0.25
P2 2041252 2041253
AB 600-2 TP2, 17AB, P1 2004600 2004601

0.75
AB 600-3 TP2 26AB P2 2004603 2004604
P1 2004610 2004611
1.25
P2 2004612 2004613
0.25 P2 4611353116 4611353120
SB 250 TP1, 02SB, 0.50 P2 4611353124 4611353128
SB 250-2 TP1, 05SB,
0.75 (extensible) P2 4611353465 4611353466
SB 300 TP1, 03SB,
SB 300-2 TP1 06SB 1.00 P2 4611353132 4611353136
1.50 P2 4611353140 4611353144
P1 4611353115 4611353119
0.25
P2 4611353116 4611353120
P1 4611353123 4611353127
0.50
P2 4611353124 4611353128
SB 250 TP2, 02SB,
SB 250-2 TP2, 05SB, P1 4611353467 4611353468
0.75 (extensible)
SB 300 TP2, 03SB, P2 4611353465 4611353466
SB 300-2 TP2 06SB
P1 4611353131 4611353135
1.00
P2 4611353132 4611353136
P1 4611353139 4611353143
1.50
P2 4611353140 4611353144
216

SCREED
R
OU E
V IC
SER YOU
FOR
GENERATION Z

217
ORIGINAL VÖGELE
SERVICE PACKAGES FOR SCREEDS
With the service packages, you are op-

timally equipped to quickly replace the
most important wear and spare parts of
your screed and your screed extension.
The service packages include screed

plates, tamper bars, pressure bars (on TP
screeds), heating rods, spring steel strips
for tamper bars and pressure bars as well
as the complete insulation and fastening
material.
1 > Screed plates and heating rods

2 > Tamper bars
3 > Fastening material
218
Service packages for screeds
with 10-mm with 12-mm with 12-mm with 15-mm with 15-mm
Series screed plates screed plates screed plates* screed plates screed plates**
Screed type Model
range
0010 - 0546 2037577

AB 200 V 12AB
0547 - 9999 2074368
0010 - 0289 2037578

AB 200 TV 12AB
0290 - 9999 2049834
AB 220-3 V 28AB 0010 - 9999 2436324
AB 220-3 TV 28AB 0010 - 9999 2436327
0010 - 0492 2069226

AB 340 V 13AB
0493 - 9999 2135330
AB 340 TV 13AB 0010 - 9999 2069225
AB 340-3 V 27AB 0010 - 9999 2318801
AB 340-3 TV 27AB 0010 - 9999 2318821
AB 500 TV 10AB 0010 - 9999 2009421 2047365
AB 500 TP1 10AB 0010 - 9999 2009422
AB 500 TP2 10AB 0010 - 9999 2009423
AB 500-2 TV 14AB 0010 - 9999 2051692
AB 500-2 TP1 15AB 0010 - 9999 2051693
AB 500-2 TP2 15AB 0010 - 9999 2051694
AB 500-3 TV 23AB 0010 - 9999 2310096
AB 500-3 TP1 24AB 0010 - 9999 2310251
AB 500-3 TP2 24AB 0010 - 9999 2310253
AB 600 TV 11AB 0010 - 9999 2013177 2047510
AB 600 TP1 11AB 0010 - 9999 2013178
AB 600 TP2 11AB 0010 - 9999 2013179
AB 600-2 TV 16AB 0010 - 9999 2073390
AB 600-2 TP1 17AB 0010 - 9999 2073391
AB 600-2 TP2 17AB 0010 - 9999 2073392
VR 600-2 V 18AB 0010 - 9999 2204910
AB 600-3 TV 25AB 0010 - 9999 2310246
AB 600-3 TP1 26AB 0010 - 9999 2310305
AB 600-3 TP2 26AB 0010 - 9999 2310306
* 320 mm deep · ** 330 mm deep

219
ORIGINAL VÖGELE
SERVICE PACKAGES FOR SCREEDS
Screed type Model
range
VF 500-2 V
19AB 0010 - 9999 2478782
compl. standard 90°
VF 500-2 V
19AB 0010 - 9999 2584475
2478724 without
berm left 90°
2478727 without
berm right 90°
2584382 without
berm left 60°
2584383 without
berm right 60°
2537176 12-inch
VF 500-2 V berm left
19AB 0010 - 9999
extensions 2537181 12-inch
berm right
2537184 18-inch
berm left
2537187 18-inch
berm right
2537192 24-inch
berm left
2537196 24-inch
berm right
VF 600-2 V
20AB 0010 - 9999 2478737
VF 600-2 V
20AB 0010 - 9999 2584474
2478703 without
berm left 90°
2478713 without
berm right 90°
2584384 without
berm left 60°
2584386 without
berm right 60°
2537486 12-inch
VF 600-2 V berm left
20AB 0029 - 9999
extensions 2537495 12-inch
berm right
2537496 18-inch
berm left
2537497 18-inch
berm right
2537499 24-inch
berm left
2537501 24-inch
berm right

220
Screed type Model
range
SB 250 TV 02SB 0010 - 9999 4617500026
SB 250 TP1 02SB 0010 - 9999 4617500027
SB 250 TP2 02SB 0010 - 9999 4617500028
SB 250-2 TV 05SB 0010 - 9999 2166153
SB 250-2 TP1 05SB 0010 - 9999 2166154
SB 250-2 TP2 05SB 0010 - 9999 2166155
SB 300 TV 03SB 0010 - 9999 4617500029
SB 300 TP1 03SB 0010 - 9999 4617500030
SB 300 TP2 03SB 0010 - 9999 4617500031
SB 300-2 TV 06SB 0010 - 9999 2166156
SB 300-2 TP1 06SB 0010 - 9999 2166157
SB 300-2 TP2 06SB 0010 - 9999 2166158

221
ORIGINAL VÖGELE
SERVICE PACKAGES FOR SCREED EXTENSIONS
Service packages for screed extensions
Screed type Model Series range Extension (m) Part No.
0010 - 0546 0.35 2037579

AB 200 V 12AB
0547 - 9999 0.35 2074369
0.35 2037580
AB 200 TV 12AB 0010 - 9999
0.60 2037581
AB 220-3 V 28AB 0010 - 9999 0.50 2436328
0.50 2436329
AB 220-3 TV 28AB 0010 - 9999
0.65 2436330
0814 - 9999 0.25 2225607
AB 340 V 13AB 0010 - 0492 0.40 2069228
0493 - 9999 0.40 2135333
0623 - 9999 0.25 2184162
0.40 2069227
AB 340 TV 13AB 0010 - 9999
0.55 2069229
0402 - 9999 0.80 2160123
0.25 2318842
AB 340-3 V 27AB 0010 - 9999
0.40 2135333
0.25 2318834
AB 340-3 TV 27AB 0010 - 9999 0.55 2318853
0.80 2318857
0.225 2013180
0.225* 2047511
AB 500 TV, 10AB,
0010 - 9999 0.75 2009424
AB 600 TV 11AB
0.75* 2047509
1.25 2013200
0.225 2013181
AB 500 TP1, 10AB,
0010 - 9999 0.75 2009425
AB 600 TP1 11AB
1.25 2013183
0.225 2013182
AB 500 TP2, 10AB,
0010 - 9999 0.75 2009426
AB 600 TP2 11AB
1.25 2013184
0.25 2051719
AB 500-2 TV, 14AB,
0010 - 9999 0.75 2051728
AB 600-2 TV 16AB
1.25 2051736
0.25 2051720
AB 500-2 TP1, 15AB,
0010 - 9999 0.75 2051729
AB 600-2 TP1 17AB
1.25 2051737
0.25 2051721
AB 500-2 TP2, 15AB,
0010 - 9999 0.75 2051730
AB 600-2 TP2 17AB
1.25 2051738
0.25 2310232
AB 500-3 TV, 23AB,
0010 - 9999 0.75 2310237
AB 600-3 TV 25AB
1.25 2310239
* with 330 mm deep screed plates

222
Service packages for screed extensions
Screed type Model Series range Extension (m) Part No.

0.25 2310296
AB 500-3 TP1, 24AB,
0010 - 9999 0.75 2310298
AB 600-3 TP1 26AB
1.25 2310302
0.25 2310297
AB 500-3 TP2, 24AB,
0010 - 9999 0.75 2310299
AB 600-3 TP2 26AB
1.25 2310303
VR 600-2 V 18AB 0010 - 9999 0.65 2228882
0.305 (90°) 2307061
0.610 (90°) 2307064
0010 - 9999
0.305 (60°) 2584387
VF 500-2 V 19AB
0.610 (60°) 2584390
12-inch berm 2307061
0029 - 9999
0.305 (90°) 2307061
0.610 (90°) 2307064
0.305 (60°) 2584387
VF 600-2 V 20AB 0010 - 9999
0.610 (60°) 2584390
0.25 4617500032
0.50 4617500035
SB 250 TV, 02SB,
0010 - 9999 0.75 (extensible) 2047480
SB 300 TV 03SB
1.00 4617500038
1.50 4617500041
0.25 4617500033
0.50 4617500036
SB 250 TP1, 02SB,
0010 - 9999 0.75 (extensible) 2047481
SB 300 TP1 03SB
1.00 4617500039
1.50 4617500042
0.25 4617500034
0.50 4617500037
SB 250 TP2, 02SB,
0010 - 9999 0.75 (extensible) 2047483
SB 300 TP2 03SB
1.00 4617500040
1.50 4617500043
0.25 2166451
0.50 2166454
SB 250-2 TV, 05SB,
0010 - 9999 0.75 (extensible) 2166459
SB 300-2 TV 06SB
1.00 2166462
1.50 2166465
0.25 2166452
0.50 2166455
SB 250-2 TP1, 05SB,
0010 - 9999 0.75 (extensible) 2166460
SB 300-2 TP1 06SB
1.00 2166463
1.50 2166467
0.25 2166453
0.50 2166456
SB 250-2 TP2, 05SB,
0010 - 9999 0.75 (extensible) 2166461
SB 300-2 TP2 06SB
1.00 2166464
1.50 2166468
223
ORIGINAL VÖGELE
GENERATORS
Generators
Voltage
Power output Generator
Machine type Model regulator
(kW)
Part No. Part No.
SUPER 700, SUPER 800 0790 5 / 8.5 2014354 2489382

SUPER 700-3(i), SUPER 800-3(i) 0890 5 / 8.5 2330137 2555496
SUPER 1100-2, SUPER 1300-2 0811 7/ 13 2044135* 2489377
SUPER 1103-2, SUPER 1303-2 0911 7/ 13 2044135* 2489377
SUPER 1100-3(i), SUPER 1300-3(i) 1011 10 / 13 2220310* 2555497
SUPER 1103-3(i), SUPER 1303-3(i) 1111 10 / 13 2220310* 2555497
13 / 18 idling rpm 2268452 3515043283
SUPER 1800-1, SUPER 1600-1 0782 22 / 36 idling rpm 2112706 3515180021
27/44 idling rpm 2112726 3515180021
Standard 2026061* 2489387
SUPER 1600-1, SUPER 1800-1 0982
Power 2032544* 2489387
13 / 18 idling rpm 2268452 3515043283
SUPER 1603-1, SUPER 1803-1 0783
22 / 36 idling rpm 2112706 3515180021
13 / 18 idling rpm 2268452 3515043283
SUPER 1600-2, SUPER 1800-2 (SJ) 1182 22 / 36 idling rpm 2112706 3515180021
27/44 idling rpm 2112726 3515180021
13 / 18 idling rpm 2268452 3515043283
SUPER 1603-2, SUPER 1803-2 0883
22 / 36 idling rpm 2112706 3515180021
SUPER 1600-3(i) 1582 Standard 2408851 2287963
SUPER 1700-3(i) 1982 Standard 2408851 2287963
Standard 2148312 2222936
SUPER 1800-3(i), SJ 1482
Power 2142586 2222936
SUPER 1603-3(i) 1183 Standard 2408851 2287963
SUPER 1703-3(i) 1283 Standard 2408851 2287963
SUPER 1803-3(i) 1083 Standard 2148312 2222936
22 / 36 idling rpm 2112569 3515180021
SUPER 1900-2, SUPER 2100-2 0719
27/44 idling rpm 2112574 3515180021
SUPER 2100-2 IP 0719 Power 2112574* 3515180021
SUPER 3000-2 0874 Power 2109780 2220300
Standard 2148312 2222936
SUPER 1900-3(i), SUPER 2100-3(i) 0819
Power 2479725 2222936
SUPER 2000-3(i) 1174 Standard 2403721 2372261
SUPER 2003-3(i) 0975 Standard 2403721 2372261
VISION 5100-2 1382 Standard 2071960 2220300
VISION 5103-2 0983 Standard 2071960 2220300
Standard 2112898* 2489387
VISION 5200-2 0774
Power 2112894* 2489387
VISION 5200-2(i) 0974 Standard 2112898* 2489387
Standard 2112898* 2489387
VISION 5203-2 0775
Power 2112894* 2489387
VISION 5203-2(i) 0875 Standard 2112898* 2489387
MT 3000-2 0761 Standard 2150018 2489376
* V-belt pulley (driven end) already mounted

224
VÖGELE I Generator management and screed heating technology
V-BELTS
V-belts
Series Power output V-belt pulley V-belt

Machine type Model
range (kW)
Part No. Quantity Part No.
SUPER 700,
0790 0010 - 9999 5 / 8.5 2024975 1 2034422
SUPER 800
SUPER 700-3(i),
0890 0010 - 9999 5 / 8.5 2338658 2 3304211357
SUPER 800-3(i)
SUPER 1100-2,
0811 0010 - 9999 7/ 13 2044085 2 2048342
SUPER 1300-2
SUPER 1103-2,
0911 0010 - 9999 7/ 13 2044085 2 2048342
SUPER 1303-2
SUPER 1100-3(i),
1011 0010 - 9999 10 / 13 2236103 2 2244137
SUPER 1300-3(i)
SUPER 1103-3(i),
1111 0010 - 9999 10 / 13 2236103 2 2244137
SUPER 1303-3(i)
13 / 18 idling rpm 2009797 1 2028978

SUPER 1600-1,
0782 0010 - 9999 22 / 36 idling rpm 2009797 1 2028978
SUPER 1800-1
27/44 idling rpm 2009797 1 2028978
SUPER 1600-1, Standard 2014529 1 2028978

0982 0010 - 9999
SUPER 1800-1 Power 2032523 1 2036648
SUPER 1603-1, 13 / 18 idling rpm 2009797 1 2028978

0783 0010 - 9999
SUPER 1803-1 22 / 36 idling rpm 2009797 1 2028978
13 / 18 idling rpm 2009797 1 2028978

SUPER 1600-2,
1182 0010 - 9999 22 / 36 idling rpm 2009797 1 2028978
SUPER 1800-2 (SJ)
27/44 idling rpm 2009797 1 2028978
SUPER 1603-2, 13 / 18 idling rpm 2009797 1 2028978

0883 0010 - 9999
SUPER 1803-2 22 / 36 idling rpm 2009797 1 2028978
SUPER 1900-2, 22 / 36 idling rpm 2034929 1 2034969

0719 0010 - 9999
SUPER 2100-2 27/44 idling rpm 2034929 1 2034969
0727 - 0852 27/44 idling rpm 2034929 1 2034969

SUPER 2100-2 IP 0719
0853 - 9999 27/44 idling rpm 2034929 1 2131259
Standard 2009797 1 2115169

VISION 5200-2 0774 0010 - 9999
Power 2009797 1 2115169
VISION 5200-2(i) 0974 0010 - 9999 Standard 2009797 1 2115169
Standard 2009797 1 2115169

VISION 5203-2 0775 0010 - 9999
Power 2009797 1 2115169
VISION 5203-2(i) 0875 0010 - 9999 Standard 2009797 1 2115169
225
ORIGINAL VÖGELE
HEATING RODS
The heating rods of tamper bars, pressure bars and screed

plates are vital components of the electrical screed heat-
ing system.
Their easy fitting simplifies maintenance and exchange.
Thanks to soldered cable contacts and amply dimen-

sioned cable lengths, the heating rods are insusceptible
to vibrations.
1 The screed heating system is electrically

c ontrolled. The functionality of the heating
rods can be checked immediately after
switching it on.
2 The heating rods can be replaced easily. 3
3 The soldered cable contacts and oversized 1

cable loops in the sleeve help against vibration.
4 The use of silicone rubber as a sealing 4
c ompound in the sleeve prevents the

penetration of dirt and diesel. 2
5 The heating rods are resistant to high

temperatures. 5
226
Heating rods for tamper bars and pressure bars
Screed type Model Quantity Part No.
AB 200 TV 12AB 4 2013523
AB 220-3 TV 28AB 4 2368902
AB 340 TV 13AB 4 2044960
AB 340-3 TV 27AB 4 2044960
AB 500 TV 4
AB 500 TP1 10AB 8 4608150169
AB 500 TP2 12
AB 500-2 TV 14AB 4 2035050
AB 500-2 TP1 8
15AB 2035050
AB 500-2 TP2 12
AB 500-3 TV 23AB 4 2035050
AB 500-3 TP1 8
24AB 2035050
AB 500-3 TP2 12
AB 600 TV 4
AB 600 TP1 11AB 8 4608150202
AB 600 TP2 12
AB 600-2 TV 16AB 4 2056558
AB 600-2 TP1 8
17AB 2056558
AB 600-2 TP2 12
AB 600-3 TV 25AB 4 2056558
AB 600-3 TP1 8
26AB 2056558
AB 600-3 TP2 12
SB 250 TV 2
SB 250 TP1 02SB 4 4608150168
SB 250 TP2 6
SB 250-2 TV 2
SB 250-2 TP1 05SB 4 4608150168
SB 250-2 TP2 6
SB 300 TV 2
SB 300 TP1 03SB 4 4608150100
SB 300 TP2 6
SB 300-2 TV 2
SB 300-2 TP1 06SB 4 4608150100
SB 300-2 TP2 6
227
ORIGINAL VÖGELE
HEATING RODS
Heating rods for screed plates
Screed type Model Series range Designation Quantity Part No.

0010 - 0546 4 2013521
AB 200 V 12AB
0547 - 9999 4 2057071
AB 200 TV 12AB 0010 - 9999 4 2013521
AB 220-3 V 28AB 0010 - 9999 4 2341960
AB 220-3 TV 28AB 0010 - 9999 4 2342131
AB 340 V 13AB 0010 - 9999 4 2060753
AB 340 TV 13AB 0010 - 9999 4 2043840
AB 340-3 V 27AB 0010 - 9999 4 2275929
AB 340-3 TV 27AB 0010 - 9999 4 2275932
AB 500 TV 10AB 0010 - 9999 4 4608150166
AB 500 TP1, TP2 10AB 0010 - 9999 4 4608150190
14AB, Basic screed left 1 2035986
AB 500-2 TV, TP, 15AB, Basic screed right 1 2035992
0010 - 9999
AB 500-3 TV, TP 23AB, Extending screed left 1 2035992
24AB Extending screed right 1 2035986
AB 600 TV 11AB 0010 - 9999 4 4608150199
AB 600 TP 11AB 0010 - 9999 4 4608150200
16AB, Basic screed left 1 2056568
AB 600-2 TV, TP, 17AB, Basic screed right 1 2056569
0010 - 9999
AB 600-3 TV, TP 25AB, Extending screed left 1 2056569
26AB Extending screed right 1 2056568
Basic screed left + right 2 2119873
VR 600-2 V 18AB 0010 - 9999 Extending screed left + right 2 2112914
4 2096490
2 2190671
2 2276013
Extending screed left + right 2 2182409
without berm 2 2137038
1 2141834
Extending screed left 1 2137044
305-mm berm 1 2137043
1 2137037
1 2137041
Extending screed right 1 2137044
305-mm berm 1 2137043
1 2137037
1 2191782
VF 500-2 V 19AB 0010 - 9999 Extending screed left 1 2137048
457-mm berm 1 2191048
1 2137039
1 2191058
457-mm berm 1 2191048
1 2137039
1 2194547
610-mm berm 1 2193930
1 2137042
1 2192596
610-mm berm 1 2193930
1 2137042
228
Heating rods for screed plates

2 2137032
2 2137029
Extending screed left + right 2 2138475
without berm 2 2169384
1 2141819
305-mm berm 1 2137038
1 2137037
1 2137045
305-mm berm 1 2137038
1 2137037
1 2141794
VF 600-2 V 20AB 0010 - 9999 Extending screed left 1 2137048
457-mm berm 1 2137040
1 2137039
1 2147047
457-mm berm 1 2137040
1 2137039
1 2141834
610-mm berm 1 2137043
1 2137042
1 2137041
610-mm berm 1 2137043
1 2137042
SB 250 TV, TP1, TP2 02SB 0010 - 9999 4 4608150006
2 2121664
SB 250-2 TV, TP1, TP2 05SB 0010 - 9999 Basic screed left + right
2 2121669
SB 300 TV, TP1, TP2 03SB 0010 - 9999 4 4608150003
2 2119621
SB 300-2 TV, TP1, TP2 06SB 0010 - 9999 Basic screed left + right
2 2119711
Heating rods for additional heating
Screed type Model Quantity Part No.
4 4608150167
AB 500 TV, TP1, TP2 10AB
4 4608150192
4 4608150210
AB 600 TV, TP1, TP2 11AB
4 4608150208
SB 250 TV, TP1, TP2 02SB 2 2053770
SB 300 TV, TP1, TP2 03SB 2 2053768
229
ORIGINAL VÖGELE
HEATING RODS
FOR SCREED EXTENSIONS
Heating rods for tamper bars, pressure bars and for screed plates for screed extensions
Tamper bar,
Series Screed plate
Screed type Model Extension (m) pressure bar
range
Quantity Part No. Designation Quantity Part No.
0010 - 0546 2 2014017

0.35
AB 200 V 12AB 0547 - 9999 2 2057073
0010 - 9999 0.60 2 2057080
0.35 2 2014019 2 2014017

AB 200 TV 12AB 0010 - 9999
0.60 2 2030992 2 2030954
AB 220-3 V 28AB 0010 - 9999 0.50 2 2375552
0.50 2 2374683 2 2372972

AB 220-3 TV 28AB 0010 - 9999
0.65 2 2376402 2 2376443
0814 - 9999 0.25 2 2158785

AB 340 V 13AB
0010 - 9999 0.40 2 2060750
0623 - 9999 0.25 2 2157593 2 2158785
0.40 2 2051126 2 2051149

AB 340 TV 13AB 0010 - 9999
0.55 2 2047003 2 2047175
0402 - 9999 0.80 2 2067126 2 2067119
0.25 2 2158785
AB 340-3 V 27AB 0010 - 9999
0.40 2 2060750
0.25 2 2157593 2 2158785
AB 340-3 TV 27AB 0010 - 9999 0.55 2 2047003 2 2047175
0.80 2 2255040 2 2255038
0.225 2 4608150189 2 4608150195
AB 500 TV, 10AB,

0010 - 9999 0.75 2 4608150174 2 4608150170
AB 600 TV 11AB
1.25 2 4608150169 2 4608150204
0.225 4 4608150189 2 4608150195
AB 500 TP1, 10AB,

0010 - 9999 0.75 4 4608150174 2 4608150191
AB 600 TP1 11AB
1.25 4 4608150169 2 4608150204
0.225 6 4608150189 2 4608150195
AB 500 TP2, 10AB,

0010 - 9999 0.75 6 4608150174 2 4608150172
AB 600 TP2 11AB
1.25 6 4608150169 2 4608150204
230
Tamper bar,
Series Screed plate
range
left 1 2041149
0.25 2 2041147
right 1 2041151
left 1 2036690
AB 500-2 TV, 14AB,
0010 - 9999 0.75 2 2035055
AB 600-2 TV 16AB
right 1 2036728
left 1 2035986
1.25 2 2035050
right 1 2035992
left 1 2041149
0.25 4 2041147
right 1 2041151
left 1 2036690
AB 500-2 TP1, 15AB,
0010 - 9999 0.75 4 2035055
AB 600-2 TP1 17AB
right 1 2036728
left 1 2035986
1.25 4 2035050
right 1 2035992
left 1 2041149
0.25 6 2041147
right 1 2041151
left 1 2036690
AB 500-2 TP2, 15AB,
0010 - 9999 0.75 6 2035055
AB 600-2 TP2 17AB
right 1 2036728
left 1 2035986
1.25 6 2035050
right 1 2035992
left 1 2041149
0.25 2 2041147
right 1 2041151
left 1 2036690
AB 500-3 TV, 23AB,
0010 - 9999 0.75 2 2035055
AB 600-3 TV 25AB
right 1 2036728
left 1 2035986
1.25 2 2035050
right 1 2035992
left 1 2041149
0.25 4 2041147
right 1 2041151
left 1 2036690
AB 500-3 TP1, 24AB,
0010 - 9999 0.75 4 2035055
AB 600-3 TP1 26AB
right 1 2036728
left 1 2035986
1.25 4 2035050
right 1 2035992
231
ORIGINAL VÖGELE
HEATING RODS
FOR SCREED EXTENSIONS
Tamper bar,
Series Screed plate
range
left 1 2041149
0.25 6 2041147
right 1 2041151
AB 500-3 TP2, 24AB, left 1 2036690

0010 - 9999 0.75 6 2035055
AB 600-3 TP2 26AB right 1 2036728
left 1 2035986
1.25 6 2035050
right 1 2035992
left 1 2123603
VR 600-2 V 18AB 0010 - 9999 0.65 2 2123611
right 1 2126439
VF 500-2 V, 19AB, 0.305 2 2137044 2 2137037

0010 - 9999
VF 600-2 V 20AB 0.61 2 2137042 2 2137046
0.25 2 4608150189 4 4608150115
0.50 2 4608150105 4 4608150071

SB 250 TV, 02SB,
0010 - 9999 0.75 (extensible) 2 4608150184 4 4608150116
SB 300 TV 03SB
1.00 2 4608150184 4 4608150037
1.50 2 4608150100 4 4608150003
0.25 4 4608150189 4 4608150115
0.50 4 4608150105 4 4608150071

SB 250 TP1, 02SB,
0010 - 9999 0.75 (extensible) 4 4608150184 4 4608150116
SB 300 TP1 03SB
1.00 4 4608150184 4 4608150037
1.50 4 4608150100 4 4608150003
0.25 6 4608150189 4 4608150115
0.50 6 4608150105 4 4608150071

SB 250 TP2, 02SB,
0010 - 9999 0.75 (extensible) 6 4608150184 4 4608150116
SB 300 TP2 03SB
1.00 6 4608150184 4 4608150037
1.50 6 4608150100 4 4608150003
left 1 2122379
0.25 2 4608150189
right 1 2122384
left 2 2121768
0.50 2 4608150105
right 2 2121859
SB 250-2 TV, 05SB, left 1 2121689

0010 - 9999 0.75 (extensible) 2 4608150184
SB 300-2 TV 06SB right 1 2121757
left 2 2119791
1.00 2 4608150184
right 2 2119815
left 2 2148138
1.50 2 4608150100
right 2 2148151
232
Tamper bar,
Series Screed plate
range
left 1 2122379
0.25 4 4608150189
right 1 2122384
left 2 2121768
0.50 4 4608150105
right 2 2121859
left 1 2121689
SB 250-2 TP1, 05SB,
0010 - 9999 0.75 (extensible) 4 4608150184
SB 300-2 TP1 06SB
right 1 2121757
left 2 2119791
1.00 4 4608150184
right 2 2119815
left 2 2148138
1.50 4 4608150100
right 2 2148151
left 1 2122379
0.25 6 4608150189
right 1 2122384
left 2 2121768
0.50 6 4608150105
right 2 2121859
left 1 2121689
SB 250-2 TP2, 05SB,
0010 - 9999 0.75 (extensible) 6 4608150184
SB 300-2 TP2 06SB
right 1 2121757
left 2 2119791
1.00 6 4608150184
right 2 2119815
left 2 2148138
1.50 6 4608150100
right 2 2148151
Heating rod for additional heating for screed extensions
Screed type Model Extension (m) Quantity Part No.
2 4608150171
AB 500 TV, 0.75
2 4608150193
AB 500 TP1, TP2, 10AB,
AB 600 TV, 11AB
2 4608150209
AB 600 TP1, TP2 1.25
2 4608150211
0.25 2 4608150115
SB 250 TV, 0.50 2 4608150071

SB 250 TP1, TP2, 02SB,
0.75 (extensible) 2 4608150116
SB 300 TV, 03SB
SB 300 TP1, TP2 1.00 2 4608150037
1.50 2 4608150003
233
ORIGINAL VÖGELE
GUIDE RAILS AND SLIDE BLOCKS
VÖGELE guide rails and slide blocks are a guarantee for

paving to a high standard of accuracy.
Materials, which are adapted best to each other provide

perfect guidance of the screed’s extending units, free from
slack. Be sure that greasing services are performed on a
regular basis.
They are part of the VÖGELE torque restraint system. The

guide bar is attached to the screed body of the extend-
ing parts using bolts. The sliding blocks are attached to
the outer extending parts of the screed. They are located
above and below the guide bar.
1 The cleverly designed guide p rovides

a high degree of strengthening that
enables the extending units to cope
safely with the loads placed on them. 1
2 The guide bar is securely attached to the

screed body of the extending units u
sing
bolts.
3 The sliding blocks can be reused –

they just have to be rotated. 2 3
4 The bottom sliding block is attached 4

in such a way that when it wears it can
be adjusted without difficulty using an 5
eccentric attachment.
5 To ensure optimal adjustment, loosen

the counter nut, extend the screed
completely and then retract it again.
234
VÖGELE I Screed width control
Guide rails and slide blocks
Guide rail Slide block

Screed type Model Series range
2 2020398
0010 - 0107 2 2014112
2 2020401
AB 200 12AB
2 2020398
0108 - 9999 2 2038101
2 2020401
AB 220-3 28AB 0010 - 9999 2 2369358 4 2242347
2 2020398
AB 340 13AB 0010 - 9999 2 2043185
2 2020401
AB 340-3 27AB 0010 - 9999 2 2043185 4 2242347
10AB,
AB 500,
14AB, 0010 - 9999 2 2009647 4 4607252008
AB 500-2
15AB
23AB,
AB 500-3 0010 - 9999 2 2228916 4 4607252008
24AB
11AB,
AB 600,
16AB,
AB 600-2, 0010 - 9999 2 2014773 4 4607252008
17AB,
VR 600-2
18AB
25AB,
AB 600-3 0010 - 9999 2 2228918 4 4607252008
26AB
SB 250,
02SB,
SB 250-2,
05SB,
SB 300, 0010 - 9999 2 4615106642 4 4607252006
03SB,
SB 300-2
06SB
(VB 0.75, extensible)
235
ORIGINAL VÖGELE
TELESCOPING TUBES
The telescoping tubes’ whole process of manufacture

meets tight tolerance requirements, thus ensuring a high
level of quality.
Telescoping tubes are nickel-plated. This provides for low

wear operation as well as positive and accurate paving
throughout a long service life.
The extending tubes package consists of an outer tube, an

intermediate tube, and an inner tube.
1 Telescoping tubes provide the extending screed 4 Teflon tapes ensure perfect gliding properties.
with the necessary stability.
5 The highest possible precision facilitates the
2 Honing and grinding processes ensure the best extension and retraction.
play.
3 The nickel-plated surface is low-wear.
2
4
3
5
1
236
Telescoping tubes
Outer tube 2 2035620
Piston rod 2 2014469

0010 - 0041
Scraper 2 2014682
Guide ring 2 2014681
AB 200 12AB Outer tube 2 2037603
0042 - 9999 Scraper 4 2014682
AB 220-3 28AB 0010 - 9999 Scraper 4 2014682
Intermediate tube 2 2043553
AB 340 13AB 0010 - 9999 Scraper 4 2044142
Intermediate tube 2 2043553
AB 340-3 27AB 0010 - 9999 Scraper 4 2044142
Set of telescoping tubes* 2 2005960
Wiper ring small 2 4604112068
AB 500 10AB 0010 - 9999 Wiper ring large 2 4604112059
Teflon tape for half shell 2 4624132029
Glue and hardener for half-shell 1 2013981

14AB,
AB 500-2 0010 - 9999 Wiper ring large 2 4604112059
15AB
23AB, Wiper ring small 2 4604112068

AB 500-3 0010 - 9999
24AB Wiper ring large 2 4604112059
Plain bearing bush 2 2211074
* Set of telescoping tubes consisting of 1 outer tube, 1 intermediate tube and 1 inner tube
237
ORIGINAL VÖGELE
TELESCOPING TUBES
Telescoping tubes
AB 600 11AB 0010 - 9999 Wiper ring large 2 4604112059
16AB,
AB 600-2 0010 - 9999 Wiper ring large 2 4604112059
17AB
VR 600-2 18AB 0010 - 9999 Wiper ring large 2 4604112059

25AB,
AB 600-3 0010 - 9999
26AB
Wiper ring large 2 4604112059
Plain bearing bush 2 2211074
VF 500-2 19AB 0010 - 9999 Guide ring 48 2134632
Wiper ring 16 2140458
VF 600-2 20AB 0010 - 9999 Guide ring 48 2134632
Wiper ring 16 2140458
02SB, Guide tube 2 4617305116

SB 250, SB 250-2,
05SB,
SB 300, SB 300-2 0010 - 9999
03SB,
(VB 0.75, extensible) Scraper 4 9650060147
06SB
* Set of telescoping tubes consisting of 1 outer tube, 1 intermediate tube and 1 inner tube
238

CRAWLER UNIT PARTS
R
OU E
V IC
SER YOU
FOR
GENERATION Z

239
ORIGINAL VÖGELE
CRAWLER UNIT CHAINS
VÖGELE crawler tracks are easily able to withstand con-

stant, enormous mechanical stress during day-to-day
operations.
Die-forged chain links made of a boron / manganese mod-

ified steel feature extraordinarily high strength for a long
service life. Contact surfaces are induction hardened, the
best precondition also for longevity. The chain’s optimised
geometry reduces strain when under extreme tension and
improves fatigue strength.
1 The steel alloy of the track links ensures a long 3 Special design and high intrinsic strength of the
service life. track links provide the permanent edge stability.
2 Induction-hardened, curved treads perfect the 4 Hinges withstand extreme soiling and screw
wear behaviour. c onnections provide a high dynamic load capacity
thanks to their optimised elongation length.
5 With their self-locking nut seat the crawler unit

chains can be easily mounted.
4 5
240
VÖGELE I Crawler unit parts
Crawler unit chains
pre-assembled with track pads without track pads

Machine type Model
Part No. Part No.
SUPER 700,
0790 2013741 2033717
SUPER 800
SUPER 700-3(i),
0890 2013741 2033717
SUPER 800-3(i)
SUPER 1100-2,
0811 2583021 2043937
SUPER 1300-2
SUPER 1100-3(i),
1011 2583021 2043937
SUPER 1300-3(i)
SUPER 1600-1,
0782, 0982 4610302084 4610302086
SUPER 1800-1
SUPER 1600-2,
1182 4610302084 4610302086
SUPER 1800-2 (SJ)
SUPER 1600-3(i) 1582 2332089 2335404
SUPER 1700-3(i) 1982 2375795
SUPER 1800-3(i), SJ 1482 4610302084 4610302086
SUPER 1900-2,
SUPER 2100-2, 0719 2252658 2056009
SUPER 2100-2 IP
SUPER 3000-2 0874 2120854 2120878
SUPER 1900-3(i),
0819 2252658 2056009
SUPER 2100-3(i)
SUPER 2000-3(i) 1174 2041065
2068496 (fluted)
VISION 5100-2 1382
2375795 (slicks)
VISION 5200-2 0774 2041065
VISION 5200-2(i) 0974 2041065
MT 3000-2 0761 2252658 2056009
241
ORIGINAL VÖGELE
TRACK PADS
VÖGELE road pavers are real power packages. It takes an

undercarriage with a strong grip to convert their high en-
gine power into optimum traction.
Every centimetre of ground contact counts here. And the

right rubber compound. VÖGELE uses track shoes with rub-
ber pads of premium quality to meet their high standards.
Compared with imitated track shoes, genuine VÖGELE

shoes yield clearly higher values in terms of tensile
strength, resistance to abrasion, ultimate strain and re-
sistance to tear propagation. VÖGELE rubber pads stand
out through a long service life due to a larger volume of
solid rubber material.
1 The tapered shape of the track pad ensures 4 The rubber pads are fitted with maximum adhesive
xcellent running properties and high tensile
e strength on the steel plate.
strength.
5 High-strength special bolts and nuts ensure a
2 The special rubber compound ensures best durable threaded connection.
traction and maximum pulling power.
3 The flat forging plate ensures a significantly better

substrate adhesion of the rubber pad.
1
3
242
Service packages for track pads (including track pad with 4 bolts and nuts)
SUPER 700,
0790 66 2484384
SUPER 800
SUPER 700-3(i),
0890 66 2484384
SUPER 800-3(i)
SUPER 1100-2,
0811 76 2443871
SUPER 1300-2
SUPER 1100-3(i),
1011 76 2443871
SUPER 1300-3(i)
SUPER 1600-1,
0782, 0982 92 2372467
SUPER 1800-1
SUPER 1600-2,
1182 92 2372467
SUPER 1800-2 (SJ)
SUPER 1600-3(i) 1582 82 2372467
SUPER 1800-3(i), SJ 1482 92 2372467
SUPER 1900-2,
SUPER 2100-2, 0719 98 2372467
SUPER 2100-2 IP
SUPER 3000-2 0874 108 2027993
SUPER 1900-3(i),
0819 98 2372467
SUPER 2100-3(i)
MT 3000-2 0761 98 2372467
243
ORIGINAL VÖGELE
TRACK ROLLERS
In order to allow positive and reliable tracking even under

highest strain, the track rollers are of rugged design and
feature a perfect fit.
Due to the high strength of the track rollers, expanding

of bushes is positively avoided. Thanks to lifetime grease
lubrication, no servicing is required.
1 The high-quality ball bearings withstand the high 4 The roller bodies are differently hardened, which
loads safely. ensures maximum wear resistance.
2 The ideal shape and location of the track roller 5 The hardness of the track rollers and track links is
lead to an optimal guidance of the roller track. fine-tuned in order to achieve maximum wear life of
both components.
3 The wear-resistant seals avoid burdensome
maintenance.
3
2
244
Track rollers
Machine type Model Ø (mm) Quantity Part No.
SUPER 700,
0790 130 12 2013745
SUPER 800
SUPER 700-3(i),
0890 130 12 2013745
SUPER 800-3(i)
SUPER 1100-2,
0811 135 14 4611340027
SUPER 1300-2
SUPER 1100-3(i),
1011 135 14 2307941
SUPER 1300-3(i)
156 10 4611340028
SUPER 1600-1,
0782, 0982
SUPER 1800-1
180 6 4611340029
156 10 4611340028
SUPER 1600-2,
1182
SUPER 1800-2 (SJ)
180 6 4611340029
156 10 4611340028
SUPER 1600-3(i) 1582 180 6 4611340029
4 2306186
SUPER 1700-3(i) 1982 270 24 2080543
156 10 4611340028
SUPER 1800-3(i), SJ 1482 180 8 4611340029
4 2306186
SUPER 1900-2, 156 12 2038734

SUPER 2100-2, 0719
SUPER 2100-2 IP 180 8 2038715
180 16 2038715
SUPER 3000-2 0874
180 6 2133094
156 14 2038734
SUPER 1900-3(i),
0819 180 8 2038715
SUPER 2100-3(i)
98 6 2199919
SUPER 2000-3(i) 1174 300 24 2184765
VISION 5100-2 1382 270 24 2080543
VISION 5200-2 0774 300 24 2184765
VISION 5200-2(i) 0974 300 24 2184765
180 8 2038715
MT 3000-2 0761
180 12 2149095
245
ORIGINAL VÖGELE
DRIVE WHEELS
In all VÖGELE tracked pavers, the drive units are incorpo-

rated into the drive wheels.
This allows to transmit engine power to the tracks the best

way and translate it into high tractive effort.
The drive wheel transmits the driving torque from the

respective hydraulic motor through the gearbox to the
crawler track, so that it acts in the crawler track, rotates
and so the crawler unit is set in motion.
1 Exact positioning of the drive wheels through 4 The large surface hardening, hardening depth
machined mating surfaces. and core hardness ensure particularly high wear
and breakage resistance.
2 The tooth divisions of the track and drive wheel
are matched accurately to one another. 5 The tooth hardness of the drive wheels is tuned
to achieve the best possible service life for the entire
3 The entire drive gear is built for optimal efficiency drive system.
of the undercarriage.
2
1
4
5
246
Drive wheels
Machine type Model Part No.
SUPER 700,
0790 2013454
SUPER 800
SUPER 700-3(i),
0890 2364430
SUPER 800-3(i)
SUPER 1100-2,
0811 2043368
SUPER 1300-2
SUPER 1100-3(i),
1011 2043368
SUPER 1300-3(i)
SUPER 1600-1, 0782,

4610042048
SUPER 1800-1 0982
SUPER 1600-2,
1182 4610042048
SUPER 1800-2 (SJ)
SUPER 1600-3(i) 1582 2331885
SUPER 1700-3(i) 1982 2080552
SUPER 1800-3(i), SJ 1482 4610042048
SUPER 1900-2,
SUPER 2100-2, 0719 2038741
SUPER 2100-2 IP
SUPER 3000-2 0874 2115904
SUPER 1900-3(i),
0819 2038741
SUPER 2100-3(i)
SUPER 2000-3(i) 1174 2216498
VISION 5100-2 1382 2080552
VISION 5200-2 0774 2045214
VISION 5200-2(i) 0974 2216498
MT 3000-2 0761 2038741
247
ORIGINAL VÖGELE
IDLERS
The sturdy VÖGELE idler guides and tensions the crawler

track chain, ensuring it is reliably directed.
Thanks to the idler’s very high strength, crawler track

chains effortlessly withstand even the toughest constant
stress loads, guaranteeing high track precision.
1 The tensioner unit provides the correct chain 3 The idler assures that the crawler track chain is
tensioning thanks to grease and spring force. guided precisely.
2 The pressure rod is made of wear-resistant material 4 The lifetime-lubricated idler guarantees
and conducts the tensioning force to the idler. permanent directional stability thanks to its
maintenance-free bearing.
5 The safety valve protects the crawler track chain

against overload from tensioning (250 bar).
1
5
2 3
248
Idlers
Series‑ Idler Tensioner unit Pressure rod

Machine type Model Quantity
range Part No. Part No. Part No.
SUPER 700,
0790 0010 - 9999 2 2030568 2030566
SUPER 800
SUPER 700-3(i),
0890 0010 - 9999 2 2030568 2030566
SUPER 800-3(i)
SUPER 1100-2,
0811 0010 - 9999 2 2043929 2043932
SUPER 1300-2
SUPER 1100-3(i),
1011 0010 - 9999 2 2043929 2043932
SUPER 1300-3(i)
SUPER 1600-1, 0782,

0010 - 9999 2 2008160 2008164 2008163
SUPER 1800-1 0982
SUPER 1600-2,
1182 0010 - 9999 2 2008160 2008164 2008163
SUPER 1800-2 (SJ)
SUPER 1600-3(i) 1582 0010 - 9999 2 2008160 2008164 2008163
SUPER 1700-3(i) 1982 0010 - 9999 4 2080556
SUPER 1800-3(i), SJ 1482 0010 - 9999 2 2008160 2008164 2008163
SUPER 1900-2,
SUPER 2100-2, 0719 0010 - 9999 2 2038731 2038732, including pressure rod 2040803
SUPER 2100-2 IP
1 2134780 2119311 2119399

SUPER 3000-2 0874 0010 - 9999
1 2119264 2119311 2119399
SUPER 1900-3i,
0819 0010 - 9999 2 2038731 2038732, including pressure rod 2040803
SUPER 2100-3i
SUPER 2000-3(i) 1174 0010 - 9999 4 2184767
VISION 5100-2 1382 0010 - 9999 4 2080556
0010 - 0146 4 2062381

VISION 5200-2 0774
0147 - 9999 4 2184767
VISION 5200-2(i) 0974 0010 - 9999 4 2184767
MT 3000-2 0761 0010 - 9999 2 2038731 2038732, including pressure rod 2040803
MT 3000-2 USA 0761 0010 - 9999 4 2184767
249
ORIGINAL VÖGELE
WHEELS AND TYRES
On wheeled pavers, highest demands are made in terms

of manoeuvrability, smooth running and tractive effort.
In order to guarantee this on any terrain and in all weath-
er conditions VÖGELE, together with renowned suppli-
ers, have optimised tyres for their pavers to meet these
demands.
The users‘ benefits are smooth running, high tractive ef-

fort and long service lives of both tyres and undercarriage.
1 Profiled tyres provide the best traction on loose 4 Accurate wheel centre fit for steel rims for extreme
ground. operational conditions.
2 Long service life thanks to dependable, durable 5 Rubber compound ensures tyres are reliable
rubber-steel connection. on different ground surfaces.
3 Optimum insulation properties ensure quiet

driving performance.
2
5
4
250
VÖGELE I wheels and tyres
Wheels and tyres
Machine type Model Position Designation Quantity Part No.
Front without front wheel drive Wheel complete 4 4606162067
Wheel complete (1. front axle) 2 4606162067

SUPER 1103-2, Front with front wheel drive 6x4
SUPER 1303-2, 0911, Wheel complete (2. front axle) 2 4606162070
SUPER 1103-3(i), 1111 Wheel complete 2 2045376
SUPER 1303-3(i)
Rear Tyre 2 2045375
Wheel complete with water filling 2 2111933
SUPER 1603-1, Front with front wheel drive 6x4 Wheel complete 4 4602302086
SUPER 1803-1, 0783,
Front with front wheel drive 6x6 Wheel complete 4 4602302086
SUPER 1603-2, 0883
SUPER 1803-2 Wheel complete 2 4602302084
Rear
Tyre 2 4602302072
SUPER 1603-3(i) 1183 Front with front wheel drive 6x6 Wheel complete 4 2255671
Wheel complete 2 2355218

Rear
Tyre 2 2355217

SUPER 1703-3(i) 1283
Rear
Tyre 2 2098209

Rear
Tyre 2 4602302072

Rear
Tyre 2 2326084

VISION 5103-2 0983
Rear
Tyre 2 2080477

0775,
VISION 5203-2(i) Front with front wheel drive 6x6 Wheel complete 4 4602302086
0875
Rear
Tyre 2 2047732
251
ORIGINAL VÖGELE
NIVELTRONIC AND NIVELTRONIC PLUS

COMPONENTS
NIVELTRONIC and NIVELTRONIC Plus components

Mechanical Ultrasonic Road
Slope Screed
Control unit grade grade Handset scanner/ Big ski
Machine type sensor handset
sensor sensor laser head
Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.
2197266 2024191
SUPER 700,
2454130106 2472560017 2462560026 2136633
SUPER 800
2076055* 2041684**
SUPER 700-3(i),
2331721 2403330 2484825 2304891
SUPER 800-3(i)
2197266
SUPER 1100-2,
2039585 2462560026 2052116 2136633
SUPER 1300-2
2076055*
2197266
SUPER 1103-2,
2039585 2462560026 2052116 2136633
SUPER 1303-2
2076055*
2197266
SUPER 1100-3(i),
2039585 2484825 2480191 2136633
SUPER 1300-3(i)
2076055*
2197266
SUPER 1103-3(i),
2039585 2484825 2480191 2136633
SUPER 1303-3(i)
2076055*
SUPER 1600-1,
2472560017 2197266 2462560026 4603014013 2462560032
SUPER 1800-1
SUPER 1603-1,
2472560017 2197266 2462560026 4603014013 2462560032
SUPER 1803-1
2052116
2197266
(0010 - 2327)
SUPER 1600-2,
2039585 2462560026 2136633 2069778
SUPER 1800-2 (SJ)
2480181
2076055*
(2328 - 9999)
2052116
2197266
(0010 - 2327)
SUPER 1603-2,
2039585 2462560026 2136633 2069778
SUPER 1803-2
2480181
2076055*
(2328 - 9999)
2197266
SUPER 1600-3(i),
2484805 2484825 2480191 2136633 2555059
SUPER 1603-3(i)
2076055*
SUPER 1700-3(i) 2484805 2197266 2484825 2427731 2304893 2555059
* Single sensor · ** Slope sensor adapter

252
VÖGELE I Levelling
NIVELTRONIC and NIVELTRONIC Plus components

Mechanical Ultrasonic Road
Slope Screed
Control unit grade grade Handset scanner/ Big ski
Machine type sensor handset
sensor sensor laser head
Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.
2197266
SUPER 1800-3(i),
2484805 2484825 2480191 2136633 2555059
SUPER 1803-3(i)
2076055*
SUPER 1703-3(i) 2484805 2197266 2484825 2427731 2304893 2555059
2052116
2197266
SUPER 1900-2, (0010 - 1399)
SUPER 2100-2, 2039585 2462560026 2136633 2069778
SUPER 2100-2 IP 2480181
2076055*
(1400 - 9999)
2197266
SUPER 3000-2 2039585 2484825 2480181 2136633 2069778
2076055*
2197266 2480181
SUPER 1900-3(i),
2484805 2484825 2136633 2555059
SUPER 2100-3(i)
2076055* 2480191***
2197266
SUPER 2000-3(i) 2484805 2484825 2427731 2304893 2555059
2076055*
2197266
SUPER 2003-3(i) 2484805 2484825 2427731 2304893 2555059
2076055*
2197266 2134303
VISION 5100-2,
2039585 2484825 2476368 2083037
VISION 5103-2
2076055* 2476368
2197266 2134303
VISION 5200-2(i) 2039585 2462560026 2476368 2083037
2076055* 2476368
2197266 2134303
VISION 5203-2(i) 2039585 2462560026 2476368 2083037
2076055* 2476368
* Single sensor · ** Slope sensor adapter · *** “Dash 3” screed

253
ORIGINAL VÖGELE
NIVELTRONIC AND NIVELTRONIC PLUS

ACCESSORIES
SKI
For tracing a grade reference. Available in

different lengths for universal use.
BOW
Used in conjunction with the mechanical 3

grade sensor for indirect referencing from
a tensioned wire.
1
2
4
1 > Ski 350 mm

2 > Ski 1000 mm
3 > Ski 2000 mm
4 > Bow
254
VÖGELE I Levelling
NIVELTRONIC and NIVELTRONIC Plus accessories
Ski sensor 350 mm 2452260014
Ski sensor 350 mm (for mechanical grade sensor), NIVELTRONIC Plus 2042513
Ski sensor 350 mm (SUPER 700-3, SUPER 800-3) 2373027
Ski sensor 1.0 m 2452260015
Ski sensor 1.0 m (for mechanical grade sensor), NIVELTRONIC Plus 2042514
Ski sensor 1.0 m (SUPER 700-3, SUPER 800-3) 2355133
Ski sensor 2.0 m 2452260017
Ski sensor 2.0 m (for mechanical grade sensor), NIVELTRONIC Plus 2042515
Ski sensor 2.0 m (SUPER 700-3, SUPER 800-3) 2374570
Bow 2452140009
Bow (for mechanical grade sensor), NIVELTRONIC Plus 2042554
Bow (SUPER 700-3, SUPER 800-3) 2355095
Averaging beam 7.0 m, NIVELTRONIC 2645940003
Polyester line for stringline (3 mm - 500 m) 2060897
Reel for line, on wheels 2060899
Line holder (50 - 250 mm, mounting every 5 m) 2060728
Cord irons (mounting every 5 m) 2060896
Tension spring balance (attached every 100 m) 4606032026
Pulley block with accessories 4606352002
Tension spring balance kit with pulley block 4624250008
Cable 2.5 m (for grade sensor) 2460770015
Cable 1 m (for slope sensor) 2460770014
Extension cable 4 m 2460770096
Electrical connecting cable for CAN – slope sensor 2090331
Electrical connecting cable for CAN – mechanical grade sensor 2321132
Electrical connecting cable for CAN – Sonic 2403417
RoadScan connecting cable 2460770103
RoadScan control unit 2454130137
Cable 2.5 m (for laser receiver) 2460770015
Pole for laser receiver 2014697
Coiled cable 12 m distributor box – Sonic Ski (Big Ski) 2037422
Coiled cable 6 m distributor box – Sonic Ski (Big Ski) 2037423
255
ORIGINAL VÖGELE
SPARE KEYS
The available spare keys ensure that

every machine operator is able to move 1
the machine anywhere and at any time,
and to open locked areas containing ele-
ments that need to be protected against 2 3
vandalism.
If the number of keys supplied as standard

is not sufficient for operating personnel,
it is therefore advisable to reorder them.
1 > Key ring

5
2 > Tank key
3 > Ignition key
4 > Switch cabinet key 4
5 > Square key
Spare keys
Switch
Machine type Model Key ring Tank key Ignition key Square key
cabinet key
SUPER 700, SUPER 800 0790

SUPER 700-3(i), SUPER 800-3(i) 0890
SUPER 1100-2, SUPER 1300-2 0811
3516031120 4619112010 3515046032 4618270022 4618382084
SUPER 1103-2, SUPER 1303-2 0911
SUPER 1100-3(i), SUPER 1300-3(i) 1011
SUPER 1103-3(i), SUPER 1303-3(i) 1111
SUPER 1600-1, SUPER 1800-1 0782
SUPER 1603-1, SUPER 1803-1 0783
SUPER 1600-2, SUPER 1800-2,
1182
SUPER 1800-2 (SJ)
SUPER 1603-2, SUPER 1803-2 0883
SUPER 1600-3(i) 1582
SUPER 1700-3(i) 1982
SUPER 1800-3(i), SJ 1482
SUPER 1603-3(i) 1183
SUPER 1703-3(i) 1283
SUPER 1803-3(i) 1083
3516031120 4619112010 3515046032 4618382084
SUPER 1900-2, SUPER 2100-2,
0719
SUPER 2100-2 IP
SUPER 3000-2 0874
SUPER 1900-3(i), SUPER 2100-3(i) 0819
SUPER 2000-3(i) 1174
SUPER 2003-3(i) 0975
VISION 5100-2 1382
VISION 5103-2 0983
VISION 5200-2(i) 0974
VISION 5203-2(i) 0875
MT 3000-2(i) 0761
256
VÖGELE I Cabin, electrical accessories
LIGHT BALLOONS
VÖGELE pavers conform to the highest

European and international safety stand-
ards. To maintain this prescribed level of
safety on a permanent basis, individual
pieces of safety equipment must be com-
plete and fully functional, even when ex-
posed to extensive use.
For better illumination, VÖGELE offers

light balloons for providing supplemen-
tal lighting when working at night. They
provide optimal lighting for the best pos-
sible work conditions and help to avoid
accidents.
Light balloons
1x 2 kW 1x 2 kW 2x 2 kW 2x 2 kW
with mounting with with mounting with
Machine type Model attachment attachment attachment attachment
SUPER 1100-3(i), SUPER 1300-3(i) 1011 2336013 (600 W LED)
SUPER 1103-3(i), SUPER 1303-3(i) 1111 2336013 (600 W LED)
SUPER 1600-2, SUPER 1800-2 1182 2090340 2090337 2090341 2090339
SUPER 1800-2 SJ 1182 2117491 2132558
SUPER 1603-2, SUPER 1803-2 0883 2090340 2090337 2090341 2090339
SUPER 1600-3(i), SUPER 1800-3(i) 1482 2196074 2196075
SUPER 1603-3(i) 1183 2196074 2196075
SUPER 1803-3(i) 1083 2196074 2196075
SUPER 1900-2, SUPER 2100-2 0719 2090340 2090337 2090341 2090339
SUPER 3000-2 0874 2135461 2135464 2135465 2135469
SUPER 1900-3(i), SUPER 2100-3(i) 0819 2196074 2196075
MT 3000-2(i) 0761 2192563 2192564 2142965 2142966
257
ORIGINAL VÖGELE
SPECIAL TOOLS
3
4
1 Level 4 m Length of level 4 m, folding down to 1 m, 90 x 18 mm, no bubbles. 2034936
Special socket: hydraulic rams For unscrewing and tightening up locking nuts on hydraulic rams for
2 4618270012
for pressure bar(s) pressure bars.
Measuring instrument for layer

3 For measuring layer thickness during the paving process. 2060727
thickness
For measuring, the frequency meter (Sirometer) is held against the machine
housing while it is in operation and the meter displays the number of
4 Frequency meter 4612070034
revolutions per minute (rpm in 1000 steps). The lower scale shows the
number of vibrations per second, i.e. in hertz.
258
VÖGELE I tools
1 Rod for stake Rod to accommodate stake for stringline. Recommended for every 5 m. 2060896
2 Polyester line Stringline made of polyester, 500 m coil, diameter 3 mm, colour: red. 2060897
Stake for stringline, distance between stakes 50 – 250 mm.

3 Stake 2060728
Recommended for every 5 m.
4 Reel for line, on wheels Reel to coil up polyester line, easy unwinding. 2060899
5 Tension spring balance To anchor the polyester wire. Recommended for every 100 m. 4606032026
6 Pulley block with accessories Pulley block to tension the polyester wire. 4606352002
Wire tensioning system

1-6 Kit consists of numbers 1 to 6 in suitable quantities. 2541050
Basic set – 500 m
Wire tensioning system
1-3+5 Kit consists of numbers 1, 2, 3 and 5 in suitable quantities. 2541051
Set for 500 m extension
Tension spring balance kit with Kit consists of tension spring balance (no. 5) and
5+6 4624250008
pulley block pulley block with accessories (no. 6).
259
ORIGINAL VÖGELE
SERVICE TOOL KITS
5
3
Sets of screw drivers and pliers, crimping tool, a variety of switches, sensors and
1 Service tool kit 2024590
relays, digital measuring equipment pressure gauges etc.
This case includes all the standard parts needed to quickly remedy a fault in the
2 Electrical service kit 2052241
electrical system.
The box contains an extensive selection of O-rings to seal non-airtight points in the
3 O-ring kit 4614062005
hydraulic system.
4 Tool kit Benefit from our toolkit and ensure the operational readiness of your machine. 2296353
No machine should be without this tool specifically designed for our machines. It
5 Vehicle tool kit 2309864
can be stored away even smaller storage compartments and is always ready for use.
260
VÖGELE I tools
TOOLS FOR HYDRAULIC SYSTEMS
Every service vehicle and every repair shop should have such a case.
1 Hydraulic connection kit It is packed with a clearly laid-out assortment of cutting rings, union nuts, 2056134
Minimess connections, SAE couplings and all standard couplings.
When working on the hydraulic system it is important to prevent oil

from passing out. The vacuum exhauster / pump creates a stable
pressure column in your hydraulic circuit which allows to carry out
2 Vacuum exhauster / pump repairs with loss of oil reduced to a minimum. 2008975
For producing a stable pressure column in the hydraulic system,
so that repair work can be carried out without oil escaping – no pollution.
For leak testing of the hydraulic system.
261
ORIGINAL VÖGELE
TOOLS FOR ELECTRICAL SYSTEMS
1 2
4 5
For measuring A.C. / D.C. from 0.3 – 700 amperes, A.C. / D.C. voltage from
1 Clip-on ammeter 0 – 750 Volts, frequency from 0.5 – 9999 Hz, resistance from 0 – 4 kΩ 2008516
or for carrying out continuity test. With belt pouch.
Non-contacting measurement by infrared sensor. Emittance adjustable for

Infrared temperature
2 measurement on most various surfaces. Infrared and contacting measurement 2008493
measuring instrument
combined in one instrument. With belt pouch and batteries.
For identifying insulation faults in the heating system and for

3 Insulation continuity tester 2014661
resistance measurements.
4 Multimeter Fluke Multi-measuring devices for voltage, ampere, ohm and hertz. 425191
Cable for insulation

5 Cables, probe tips and crocodile clips for the insulation resistance meter. 2014662
continuity tester
262
VÖGELE I tools
3 4
For measuring rpm, speed, length.

Hand-held digital
1 Non-contacting measurement with reflector mark. Slip-on adapter for contact 2008504
speedometer
measurement.
2 Crimping pliers 0.5 – 2.5 For crimp connectors 0.5 – 2.5 mm². 449391
Removal tool
3 Removal tool for loosening the star-shaped protection of the crimp contacts. 437591
for crimp contacts
Demounting tool
4 For demounting the crimp contact’s protection. 437491
for crimp contacts
263
ORIGINAL VÖGELE
ELECTRO-HYDRAULIC EMERGENCY KITS
AVOID DOWNTIME AND ENHANCE EMERGENCY KIT

YOUR PAVER’S OPERATIONAL
AVAILABILITY Sturdy case with all the most frequent-
ly needed electrical and hydraulic com
Nothing is more important than opera ponents to remedy technical problems
tional reliability of your VÖGELE paver. directly on the job. The handy kit is sup-
Minor faults in your electrical or electronic plied with appropriate spare parts for each
systems, however, may have major conse- machine model.
quences for your VÖGELE paver’s reliabil-
ity in service.
Genuine VÖGELE emergency kits con-

tain an assortment of switches, sensors,
fuses and control items to quickly fix mi-
nor faults.
Genuine VÖGELE emergency kits avoid

downtime and maintain your paver’s
operational availability.
264
VÖGELE I tools
Electro-hydraulic emergency kits
SUPER 700, SUPER 800 0790 2055594
SUPER 1100-2, SUPER 1300-2 0811 2110715
SUPER 1103-2, SUPER 1303-2 0911 2110719
SUPER 1600-1, SUPER 1800-1 0782 2055583
SUPER 1603-1, SUPER 1803-1 0783 2055585
SUPER 1600-2, SUPER 1800-2 1182 2110709
SUPER 1603-2, SUPER 1803-2 0883 2110712
SUPER 1900-2, SUPER 2100-2 0719 2055491
SUPER 3000-2 0874 2164865
SUPER “Dash 3” series 2257880
VISION 5100-2, VISION 5103-2 1382, 0983 2151111
0774, 0775,
VISION 5200-2(i), VISION 5203-2(i) 2101420
0974, 0875
265
ORIGINAL VÖGELE
FILTER PACKAGES

damage.


Filter packages
Series
Machine type Model 50 h 500 h 1000 h
range
SUPER 700, SUPER 800 0790 0010 - 9999 2033689 2033691
SUPER 700-3i, SUPER 800-3i 0890 0010 - 9999 2373954 2373955 2373956
SUPER 1100-2, SUPER 1300-2, SUPER 1103-2, SUPER 1303-2 0811, 0911 0010 - 9999 2069167 2069169
SUPER 1100-3i, SUPER 1300-3i, SUPER 1103-3i, SUPER 1303-3i 1011, 1111 0010 - 9999 2283867 2248324 2248325
0010 - 0333 2011361 2011362

SUPER 1600-1 0782
0334 - 9999 2037317 2037318
SUPER 1800-1 0782, 0982 0010 - 9999 2012539 2012540
0010 - 0241 2011361 2011362

SUPER 1603-1
0783 0242 - 9999 2037317 2037318
SUPER 1803-1 0010 - 9999 2012539 2012540
SUPER 1600-2 2052666 2052667

1182 0010 - 9999 2052665
SUPER 1800-2 (SJ) 2052668 2052669
SUPER 1603-2 2052666 2052667

0883 0010 - 9999 2052665
SUPER 1803-2 2052668 2052669
266
VÖGELE I Filter packages
Filter packages
Series
Machine type Model 50 h 500 h 1000 h
range
SUPER 1600-3, SUPER 1603-3 2343131 2343133 2343135

1582, 1183 0010 - 9999
SUPER 1600-3i, SUPER 1603-3i 2343126 2343128 2343129
SUPER 1700-3i, SUPER 1703-3i 2343133 2343135

1982, 1283 0010 - 9999 2343131
SUPER 1700-3i, SUPER 1703-3i (exhaust emissions category Tier 4f) 2484564 2539013
0010 - 0150 2318760 2318761

SUPER 1800-3 1482 2318759
0151 - 9999 2341401 2341407
SUPER 1800-3i, SUPER 1803-3i 2302975 2318757

1482, 1083 0010 - 9999 2318749
SUPER 1800-3i, SUPER 1803-3i (exhaust emissions category Tier 4f) 2539563 2539564
SUPER 1800-3i SJ 1482 0010 - 9999 2456669* 2456668*
SUPER 1803-3 1083 0010 - 9999 2318759 2341401 2341407
0010 - 1304 2041587 2041588

SUPER 1900-2, SUPER 2100-2, SUPER 2100-2 IP 0719 2041586
1305 - 9999 2188956 2188959
0010 - 0014 2136259 2136261

SUPER 3000-2 0874 2136257
0015 - 9999 2287476 2287481
0010 - 0342 2241430 2241432

SUPER 1900-3, SUPER 2100-3 0819 2318759
0343 - 9999 2304176 2304180
0010 - 0050 2241427 2241431

SUPER 1900-3i
0051 - 9999 2320238 2320241
0819 2318759
0689 - 0951 2442196
SUPER 1900-3i (exhaust emissions category Tier 4f) 2442195
0952 - 9999 2505589
0010 - 0182 2296142 2296144

SUPER 2100-3i
0183 - 9999 2320239 2320242
0819 2318759
0689 - 0951 2442196
SUPER 2100-3i (exhaust emissions category Tier 4f) 2442195
0952 - 9999 2505589
SUPER 2000-3 2304176 2304180

1174 0010 - 9999 2318759
SUPER 2000-3i (exhaust emissions category Tier 4f) 2442195 2505589
SUPER 2003-3 2304176 2304180

0975 0010 - 9999 2318759
SUPER 2003-3i (exhaust emissions category Tier 4f) 2442195 2505589
VISION 5100-2 1382 0010 - 9999 2087480 2087481 2087482
VISION 5103-2 0983 0010 - 9999 2087480 2087481 2087482
VISION 5200-2 0774 0010 - 9999 2075493 2075498
VISION 5200-2(i), VISION 5203-2(i) 0974, 0875 0010 - 9999 2075492 2283668 2283670
VISION 5203-2 0775 0010 - 9999 2075493 2075498
MT 3000-2 2184908 2184909

0761 0010 - 9999 2184906
MT 3000-2(i) (exhaust emissions category Tier 4f) 2487993 2487995
* Use the maintenance kit in addition to the standard maintenance kit.

267
ORIGINAL wIRTGEN GROUP
LUBRICANTS
application.

processes.

LUBRICATION

> WIRTGEN GROUP

Part No.: 2569619
268
VÖGELE I Lubricants

FOR YOUR MACHINE

LUBRICANTS ANd FILTERS
you order – we deliver promptly. The ideal tool to support you efficiently in your daily work.
PLEASE REFER TO: www.PARTSANdMORE.NET
R
OU E
E RV IC
S
R YOU
FO
ALwAyS UP-TO-dATE, INCLUdING ON MOBILE dEVICES

269
Oil pumps

Part No.: 2065044
— Piston pump 1 2
— Foot valve
Part No.: 2065045
— Made of metal
2
Part No.: 2065046 (500 g)
Part No.: 2065047 (1000 g)
— Made of metal
— Flexible hose
1
Part No.: 2065049
— Made of metal
Part No.: 2065048
1 > Filling cans

Part No.: 2065041 (1 l)
Part No.: 2065042 (2 l)
Part No.: 2065043 (5 l)
— Flexible spout
— Different sizes
2 > Filling funnels
Part No.: 2065039 (180 mm)
Part No.: 2065040 (220 mm)
270
Engine oils
5l 2065020

Engine Oil
15W-40 208 l 2065026
1000 l IBC 2118572
5l 2112355

Engine Oil
10W-40 208 l 2219171
1000 l IBC 2118569
5l 2573349

Low SAPS

1000 l IBC 2637453
5l 2346869

WIRTGEN GROUP
20 l 2346870

10W-40
208 l 2346871
Coolants
5l 2173022
WIRTGEN GROUP
Compound
208 l 2173024
WIRTGEN GROUP
Compound MB
WIRTGEN GROUP
20 l 2535933
KLEEMANN
271
Hydraulic oils

WIRTGEN GROUP

20 l 2065028
1000 l IBC 2118571

Hydraulic Oil
Bio hydraulic oils
20 l 2118575

208 l 2270558

20 l 2124179
272
Gear oils
5l 2065030
WIRTGEN GROUP
208 l 2065032
20 l 2483280

208 l 2483281

Multi Gear Oil
VG 220 208 l 2483283
5l 1238051

load applications.
208 l 2065038
5l 2571293

208 l 2571300
5l 2173019

208 l 2120829
5l 2170074
Gear Oil wear.
VG 220
208 l 2065034
WIRTGEN GROUP

273
Lubricating greases


Bearing Grease

WIRTGEN GROUP
Cone Moly Grease
polished surfaces.

WIRTGEN GROUP
Grease KLEEMANN
WIRTGEN GROUP
tubes.
Grease
WIRTGEN GROUP
Grease
WIRTGEN GROUP
Toolholder Grease
Miscellaneous
WIRTGEN GROUP
Asphalt Anti Stick
WIRTGEN GROUP
Transformer Liquid
10 l 2434706
210 l 2090870
274
SMART SERVICE

comfort and safety.
OUR TAILOR-MAdE
SERVICE AGREEMENTS FOR yOUR MACHINES
+
wITOS FleetView *

planning
event of faults
INTERESTEd? PLEASE CONTACT OUR

SALES ANd SERVICE SUBSIdIARy.
275

a retrofit kit.

WITOS FleetView
Machine type Model (incl. cable set)
Part No.
SUPER 700, SUPER 800 0790 2430485
SUPER 700-3(i), SUPER 800-3(i) 0890 2480613
SUPER 1103-2, SUPER 1303-2 0911 2299231
SUPER 1100-3(i), SUPER 1300-3(i) 1011 2370243
SUPER 1103-3(i), SUPER 1303-3(i) 1111 2370243
SUPER 1600-2, SUPER 1800-2 1182 2292398
SUPER 1603-2, SUPER 1803-2 0883 2292398
SUPER 1600-3(i) 1582 2370243
SUPER 1700-3(i) 1982 2370243
SUPER 1800-3(i) 1482 2370243

276
VÖGELE I Telematics
WITOS FleetView
Machine type Model (incl. cable set)
Part No.
SUPER 1603-3(i) 1183 2370243
SUPER 1703-3(i) 1283 2370243
SUPER 1803-3(i) 1083 2370243
SUPER 1900-2, SUPER 2100-2 0719 2292398
SUPER 3000-2 0874 2439886
SUPER 1900-3(i), SUPER 2100-3(i) 0819 2370243
SUPER 2000-3(i) 1174 2370243
SUPER 2003-3(i) 0975 2370243
VISION 5100-2 1382 2472290
VISION 5103-2 0983 2472290
VISION 5200-2 0774 2453800
VISION 5200-2(i) 0974 2453800
VISION 5203-2 0775 2453800
VISION 5203-2(i) 0875 2453800
MT 3000-2(i) 0761 2472297
277
HAMM AG
COMPACTION AND A WHOLE LOT MORE
278
CORE COMPETENCE 280

COMPACTION TECHNOLOGY
WHEELS AND DRUMS 282 Smooth and earthwork tyres 282
Scrapers for tyres and drums 284
Rubber buffers for drums 288
WATER SYSTEM 290 Water sprinkling 290
CABIN 294 Windscreen cleaning 294
ELECTRICAL 298 Lighting 298

ACCESSORIES
Emergency kits for electronic systems and water sprinkling 304
TOOLS 306 Special tools 306
FILTER PACKAGES 308
MAINTENANCE PACKAGES 312
279
ORIGINAL HAMM
CORE COMPETENCE COMPACTION TECHNOLOGY
HAMM OSCILLATION:
THE INNOVATIVE SOLUTION FOR ALL APPLICATIONS IN THE FIELD OF SOIL AND ASPHALT COMPACTION
In the oscillation drum masses turning ings but transmit it purposefully into the For earth compactors there is also the
in the same direction, produce one mo- material to be compacted – exactly where possibility for the oscillation compaction,
ment around the drum axle. The moment the energy is needed. here is the VIO drum used. In this drum
changes its effect direction during a turn both systems are combined, so that there
of the mass (forward and reverse), so that On all bitumen sites – from the smallest sur- can be selected between oscillation and
the oscillation drum movement is created. face, bridges, multistorey car parks up to vibration.
Here thrusts are introduced into the soil. highways – the oscillation shows its perfor
mance and clear advantages. The oscil-
With oscillation clearly lower resonances lating movement in combination with the
are generated than with the vibration. It permanent static load of the drum guaran-
only causes up to 10 % of the stress exert- tee a fast increase of compaction together
ed by vibrating compactors. Oscillating paired with very homogeneous compac-
rollers do not use up their energy to cre- tion and good surface roughness. The sub
ate undesired vibration of the surround- base remains thereby preserved.
100 % QUICKER AND CONTINUOUS RISE

OF COMPACTION
The compaction degree rises continuously with the

oscillation. With the vibration from a certain point
95 % there is a risk of loosening or even of grain destroy-
ing.
Not so with the oscillation. With each further pass the

material rigidity still increases and this without any
90 % unwanted side effects.
This means striking compaction with higher quality.
85 %
1 2 3 4
HAMM Tandem roller Vibration roller
DV with oscillation
280
HAMM I Core competence compaction technology
BENEFITS OF OSCILLATION WIDE APPLICATION SPECTRUM
>> High compaction power >> Compaction on major projects (motorways, racetracks,
>> Fewer passes required airfields, etc.)
>> No over-compaction or grain crushing >> Compaction on bridges, on ramps and in multi-storey car
>> High quality thanks to homogenous, smooth carriageways parks
>> Tight joints without damage to cold asphalt >> Compaction in inner-city areas, in close proximity to
>> Dynamic compaction even in vibration-sensitive areas historical or vibration-sensitive buildings
>> Efficient compaction at low asphalt or ambient temperatures >> Compaction of thin layers (surface courses or DSH-V thin
enables compaction even within very tight working time overlays)
windows >> Compaction of difficult-to-compact asphalt types
>> Self-regulating system, requires no adjustments >> Compaction of joints
>> Environment-friendly thanks to low noise level and reduced >> Compaction above gas and water pipes
vibrations >> Compaction near railway installations
>> Reduced vibrations make the machine components last >> Compaction under difficult ambient conditions (cold, wind)
longer and are less tiring for the driver or at low asphalt temperatures
281
ORIGINAL HAMM
SMOOTH AND EARTHWORK TYRES
Today’s compactors of HAMM reach highest climbing

power in the toughest terrain. The tyres on the c ompactors
are exposed to the highest loads. Therefore, the tyres are
optimised for all operating conditions and guarantee safe
traction and best handling.
Earthwork tyres are available in different profiles, depend-

ing on machine type and site of operation.
The design of the tyres and rims, and the rubber com-
pound used are specifically designed for the requirements
in asphalting. Depending on air pressure the effect of the
compaction changes.
1 Special rubber mixtures ensure the dependability 3 Smooth tyres are designed for the highest machine
of the tyres for diverse uses with different profiles. weight and have a maximum bearing load.
2 Smooth tyres for asphalting provide the best 4 Profile tyres run with the ideal self-cleaning effect.
compaction results.
5 Profile tyres provide the best traction and are
characterised by their high damage resistance.
4
2
282
HAMM I Wheels and drums
Smooth tyres
Machine type Model Description Part No.
HD 10C VT, HD 10(i) VT H199, H251, H262 1270745

HD 12(i) VT H251, H262 2604640
HD 13 VT, HD 14 VT, HD 14 TT H201, H208 2172109
HD 13i - 14i H231 2172109
HD 30 VT 2604638
H247
HD 35 VT 2604640
HD 70K, HD 75K, HD O75K, HD 75.4K, Dunlop 1209353

H173, H174, H181, H187
HD 90K, HD 90.4K, HD 110K Michelin 329096
HD+ 70i VT, HD+ 80i VT, HD+ 80i OT, HD+ 90 VT, HD+ 110 VT, Dunlop 1209353
H186, H185, H209, H242, H258, H241
HD+ 90i VT, HD+90i PH, HD+ 110i VT Michelin 329096
DV 70 TV, DV 70 TO, DV 90 TV, DV 90 TO, DV 65 TV, DV 65 TO, H191, H192, H197, H198, H225, H226, Dunlop 1209353
DV 85 TV, DV 85 TO, DV+ 70i VT, DV+ 90i VT H246 Michelin 329096
HD 150 TT, GRW 10, GRW 15 - 24, H183, H193, H178, H190, H195, H212, Dunlop 1209353
GRW 280(i), GRW 180, HP 280 H229, H228, H244, H249 Michelin 329096
GRW 280(i), GRW 180, HP 280 H195, H212, H229, H228, H244, H249 HAMM 2301739
Earthwork and rock tyres
Earthwork tyres
Rock tyres
Machine type Model Diamond tread Tractor tread
3205 H188 2030936 364193

3307 H189 2213630 355127
H179, H206, H217, H269,

3410 - 3411, 3412 - 3414 387851 342009
H180, H214
1289926
3410 - 3411, 3412 - 3414, 3516, H 11i, H179, H206, H217, H269, (option)
H 11i P, H 13i, H 13i P, H 13i VIO, H 16i, H180, H214, H176, H215,
H 16i P, H 11ix, H 11ix P, H 13ix, H 12i H210, H211, H235, H234 2071620
(standard)
3411 H221 7021312 7024906

318 - 325 H239 387851 342009
3516, 3518, 3520, H 11i, H 11i P, H 13i,

H176, H215, H210, H211,
H 13i P, H 13i VIO, H 16i, H 16i P, H 18i, 387851 342009
H235, H234, H202, H233
H 20i, H 11ix, H 11ix P, H 13ix, H 12i
1232975
(option)
3518, 3520, 3625, H 18i, H 20i,
H176, H202, H238, H233
H 25i, H 25i VC
2068866
(standard)
3625 H177, H233 2129836

H 5i H222 2388996 364193
H 7i H222 2213630 355127
H 25i H202 387851 2129836
283
ORIGINAL HAMM
SCRAPERS FOR TYRES AND DRUMS
In daily use on construction sites, the genuine HAMM

scrapers guarantee the best compaction and surface
quality thanks to clean drum surfaces.
The scrapers prevent dust and asphalt sticking to the drum

and the tyres.
The scraper materials optimised by HAMM are wear-resis

tant at lowest operating costs.
1 The wear-resistant scrapers ensure safe cleaning 3 Plastic scrapers are durable and wear-resistant, at
of the bandages and the smooth tyres. low usage costs.
2 The material used provides the best surface quality 4 The scraper brushes fit perfectly to the tyre surface,
with clean roller drum. and thus offer the best cleaning effect.
5 The gaps of the padfoot drum are easily cleaned

by scraper teeth made of high-quality steel.
3
1
284
Scrapers for tyres
Machine type Model Series range Description Part No.
DV 65, DV 70, DV 85, DV 90 H197, H191, H198, H192 0001 - 9999 PVC 1406248
DV+ 70i VT - DV+ 90i VT H225, H226, H246 0001 - 9999 PVC 2171169
0001 - 0945 PVC 2085393

HD 10 VT H262
0946 - 9999 PVC 2091348
HD 10i VT, HD 12i VT H251 0001 - 9999 PVC 2091348
0001 - 0945 PVC 2085390

HD 12 VT H262
0946 - 9999 PVC 2091348
0001 - 0219 PVC 2076350

HD 13 - 14 VT H201
0220 - 9999 PVC 2187115
HD 13i - 14i H231 0001 - 9999 PVC 2187115
0001 - 0010 PVC 2076350

HD 14 TT H208
0011 - 9999 PVC 2187115
HD 30 VT, HD 35 VT H247 0001 - 9999 PVC 2091348
HD 70, HD 75, HD 90 - 110, H173, H187, H174, H181,

HD 150 TT, HD+ 70i - 80i, H183, H193, H186, H185, 0001 - 9999 PVC 1406248
HD+ 90(i) - 110(i), HD+ 90i PH H209, H242, H258, H241
Brush, wooden 2295331

GRW 10 - 18, GRW 180,
H178, H190, H228, H212 0001 - 9999
GRW 280i
PVC 1406248
Brush, wooden 2295331

GRW 280 H195 0001 - 9999
PVC 2171169
0001 - 9999 Brush, wooden 2295331
GRW 280 H229 0001 - 0045 PVC 2171169
0046 - 9999 PVC 1406248
Brush, PVC 2545856
Brush, PVC
GRW 280i, HP 280 H244, H249 0001 - 9999 2545857
with fine insert
PVC 1406248
285
ORIGINAL HAMM
SCRAPERS FOR TYRES AND DRUMS
Scrapers for smooth drums

3205 H188 468207
3307 H189 492280
3410 - 3411 H179, H206 1499327
3411 H221 7089340
3412 - 3414 H180, H214 1499327
318 - 325 H239 1499351
3516 H176, H215 1499327
3518 - 3520 H176, H215 1499351
3625 H177 1499351
H 5i H222 2395899
H 7i H222 2394659
H 11i - H 13i - H 16i H211, H234 2161611
H 11ix - H 13ix H210 2161611
H 11i, H 12i H235 2161611
H 18i - H 20i - H 25i H202, H233 2161611
DV 65 H197 1503987
DV 70 H191 1503987
DV 85 H198 407976
DV 90 H192 407976
DV+ 70i H225 2256981
DV+ 90i H226, H246 2129161
HD 8 VV H199 2033739
HD 30 H247 2031269
HD 10i VV, HD 10 VT H251 2031269
HD 10C VV H199 2031269
HD 12(i) VV, HD 12(i) VT, HD 35 H247, H251, H262 2069570
HD 13 VV, HD 13 VT H201 2047124
HD 14 VV, HD 14 VT H201 2034672
HD 13i H231 2047124
HD 14i H231 2034672
HD 70 H173, H187 1466763
HD 75 H173, H187 1461796
HD 90 - 110 H174, H181 1461796
HD 120 H175, H182 1504185
HD 130 H175, H182 1473638
HD+ 70i H186 2256981
HD+ 80i H186 2129161
HD+ 90(i) - 110(i), HD+ 90i PH H185, H209, H242, H258, H241 2129161
HD+ 120 H184 2056544
HD+ 120i H207, H243, H259 2148763
HD+ 140 H184 2092340
HD+ 140i H207, H243, H259 2148766
557048 (front)
422851 (rear – 650 mm wide)
HW 90 H123
434795 (rear – 610 mm wide)
557374 (rear – 550 mm wide)
286

DRUM PARTS
R
OU E
V IC
SER YOU
FOR
GENERATION Z

287
ORIGINAL HAMM
RUBBER BUFFERS FOR DRUMS
In daily operation the genuine HAMM rubber buffers

prevent the high compaction capacities produced by
vibration and oscillation drums, transferring the damaging
resonances to the roller.
Depending on the roller type, rubber buffers are posi-

tioned either between the drum and cam or between the
cam and bracket sheet.
Genuine HAMM rubber buffers ensure that the torque of

the drive is reliably transferred even under the hardest
conditions.
They provide ideal driving comfort for the operator with

minimal maintenance costs.
1 The hardness of the genuine rubber buffers is 3 The rubber elements have a vibration-insulating
djusted ideally to the machine and the compacting
a effect and allow concentrated and undisturbed
performance. working.
2 The rubber buffers prevent the transfer of vibration 4 They are maintenance-free and easy to attach.
to the drum.
5 Reduction of vibrations spares the machine
components.
2
5
3
4
288
Rubber buffers for drums
H188, H189, H179,

3205, 3307, 3410 - 3411 1487116
H221, H217
3412 - 3414, H180, H214, H176,

1524771
3516, 3518, 3520, 3625 H215, H177
318 - 325 H239 1524771
H 5i - H 7i, H222, H211,

1487116
H 11i - H 12i, H 11ix, H 11ix P H210, H235
H 13i, H 14i, H 16i, H 13ix, H211, H210, H234,

1524771
H 18i - H 20i - H 25i, H 25i VC H202, H233, H238
DV 70, DV 90, DV 65, DV 85, H191, H192, H197, H198,

1487116
DV+ 70i, DV+ 90i H225, H226, H246
HD 8 VV, HD 10C VV, HD 10(i) - 12(i), H199, H247,

2029281
HD 30 - 35 H262, H251
HD 13(i) - 14(i) H201, H231 1487116
HD 70 - 75, HD 90 - 110, H173, H174, H181,

354082
HD 120 - 130 H175, H182, H187
HD+ 70i - 80i, H186, H185, H209,

1487116
HD+ 90(i) - 110(i), HD+ 90i PH H242, H258, H241
H184, H207,
HD+ 120(i) - 140(i) 1524771
H243, H259
289
ORIGINAL HAMM
WATER SPRINKLING
Genuine HAMM parts for sprinkling guar-

antee the reliable water distribution on the
drums of asphalt rollers.
The HAMM sprinkling system for asphalt

machines has been optimised for the ap-
plication on most difficult paving and is
extremely water-saving. Depending on
the machine type, the individual compo-
nents of the system can be ordered and
replaced.
The complete sprinkling system is de-

signed for optimum reliability.
4 5
1 > Water pump

2 > Water filter complete with spare glass and filter element
3 > Spray nozzle, complete
4 > Hose coupling
5 > Spray nozzle
290
HAMM I Water system
Water sprinkling
Water filter complete 813249
Filter element 386596
Felt seal for filter element 392731
Spare glass 878685
O-ring for spare glass 392758
Union nut 390313
Water pump 2335548
Sprinkler nozzle complete (vibration drum) 2027825

DV 65,
Sprinkler nozzle complete (oscillation drum) 2027844
DV 70,
H191, H192, 0001 - 9999
DV 85,
H197, H198 Nozzle holder 1232770
DV 90
Sieving filter 2028603
Spray nozzle 1232762
Union nut (additive sprinkling) 1212273
Adapter for hose coupling 2029231
Hose coupling 2031621
Hose coupling complete 2035493
Water filter 2033909
O-ring for water filter 2035815
Water pump 2335548
Bayonet cap 2026016

DV+ 70i, H225, H226,
0001 - 9999
DV+ 90i H246
Hose nozzle 2025162
Union nut 1212273
Nozzle holder 1232770

HD 8 VV,
H199 0001 - 9999 O-ring for water filter 2035816
HD 10C VV
Water pump 2335548
291
ORIGINAL HAMM
WATER SPRINKLING
Water sprinkling

H230, H247,
HD 10(i) - 12(i) 0001 - 9999 O-ring for water filter 2035816
H251, H262
Water pump 2335548

HD 13(i) - 14(i), H201, H208,
0001 - 9999
HD 14 TT H231
Water pump 2335548
Outlet lid 2031438
HD 70 - 75, H173, H174,

HD 90 - 110, H181, H182,
0001 - 9999 Water filter complete 813249
HD 120 - 130, H183, H187,
HD 150 TT H193
Spray nozzle complete 2027825
H184, H185, Adapter for hose coupling 2029231

HD+ 70i - 80i,
H186, H207,
HD+ 90(i) - 110(i),
H209, H242, 0001 - 9999 Hose coupling 2031621
HD+ 90i PH,
H243, H258,
HD+ 120(i) - 140(i)
H259, H241 Hose coupling complete 2035493
Union nut 1212273
H185, H186,
HD+ 70i - 80i,
H209, H242, 0001 - 9999 Water pump 2335548
HD+ 90(i) - 110(i)
H258
0001 - 0858 Water pump 2335548

HD+ 120 - 140 H184
0859 - 9999 Water pump 2245726
HD+ 120i - 140i H207, H243, H259 0001 - 9999 Water pump 2245726
292
HAMM I Water system
Water sprinkling
Felt seal 392731

GRW 10 - 24 H178, H190 0001 - 9999
Spare glass 878685
Union nut 390313
Water pump 2335548
Adapter for hose coupling 2029231

GRW 180i, H228, H195,
HP 280, H229, H249, 0001 - 9999 Hose coupling 2031621
GRW 280(i) H212, H244
Hose coupling complete 2035493
Union nut 1212273
O-ring 293717
0522 - 1034 Spare glass 293598
Water pump 2335548

HW 90 H123
O-ring 392731
Spare glass 878685
1035 - 9999 O-ring for spare glass 392758
Union nut 390313
Water pump 2335548
293
ORIGINAL HAMM
WINDSCREEN CLEANING
The genuine HAMM windscreen wiper system is optimised

for the modern cabin concept of the HAMM rollers.
Through its powerful configuration, the wiper provides the
best visibility even in difficult weather conditions.
The genuine HAMM windscreen wiper system is reliable

and service-reduced. The used rubber parts for the wipers
are optimised for the application on sites throughout the
world. Beside the wiper motor, wiper arms and wiper
blades are also available.
1 Powerful wiper motor

c ontrols the wiper arms
reliably even in heavy rain.
1
2 Wiper arms made of metal

combined with wiper blades
and rubber profile are
designed for worldwide use.
3 The wiper blades allow an

easy and quick installation.
4 The wiper’s two thin,

f lexible metal inserts with
rubber profile ensure the
uniform distribution of the 4
contact pressure.
5 The length and curvature 3

of the wiper blade is matched
to the particular drum type.
2
5
294
HAMM I CABIN
Windscreen cleaning
Front Rear
Machine type Model Series range Description
Part No. Part No.
0001 - 0052 1270036 1270044
3205 H188 Wiper motor
0053 - 9999 2187419 2187516
0001 - 0246 1270036 1270044
3307 H189 Wiper motor
0247 - 9999 2187419 2187516
0001 - 1224 Wiper arm 1272152 2073692
H179
3410 - 3411 1225 - 9999 Wiper motor 2187419 2187516
H206, H217 0001 - 9999 Wiper arm 2187241 2073692
H214 0001 - 9999 Wiper arm 2187241
3412 - 3414 0001 - 1365 1272152 2073692
H180 Wiper arm
1366 - 9999 2187241
H176, H215,
3516 - 3520, 3625 0001 - 9999 Wiper blade 1272187 2073691
H177
Wiper motor 2294910 2294905
H 18i - H 20i - H 25i, Wiper arm 2187241 2294906

H 11i - H 13i - H 16i, H202, H211,
0001 - 9999
H 11ix - H 13ix, H210, H238
H 25i VC Wiper blade 2294908 2073691
Nozzle 2292460 2292460
Wiper motor 2034533 2034533
DV 65, DV 70, H197, H191,

0001 - 9999 Wiper arm 2035371 2035371
DV 85, DV 90 H198, H192
Wiper blade 2035372 2035372
295
ORIGINAL HAMM
WINDSCREEN CLEANING
Windscreen cleaning
Front Rear
Part No. Part No.
Wiper motor 2471084 2471084
2473406 (left) 2470398 (left)

DV+ 70i H225 0001 - 9999 Wiper arm
2470398 (right) 2473406 (right)
1249169 (left) 2471086 (left)

Wiper blade
2471086 (right) 1249169 (right)
Wiper motor 2471084 2471084
2470336 (left) 2470338 (left)

DV+ 90i H226, H246 0001 - 9999 Wiper arm
2470338 (right) 2470336 (right)
Wiper blade 2471086 2471086
Wiper motor 2243012 2243012
Wiper arm 2315165 2314580
HD 13(i) - 14(i) H201, H231 0001 - 9999
Wiper blade 1249169 2314360
Nozzle 2314336 2314336
Wiper motor 1247484 1247476
HD 70 - 75, H173, H174,

HD 90 - 110, H181, H175,
0001 - 9999 Wiper arm 1249371 1249150
HD 120 - 130, H182, H183,
HD 150 TT H187, H193
Wiper blade 1249398 1249169
2132774 (left)
Wiper motor 2135318
2132778 (right)
HD+ 70i - 80i, H185, H186,

2135308 (left)
HD+ 90(i) - 110(i), H209, H242, 0001 - 9999 Wiper arm 2135317
2135313 (right)
HD+ 90i PH H258, H241
Wiper blade 2135320 2135311
2132774 (left)
Wiper motor 2132775
2132778 (right)
H184, H207, 2135308 (left)

HD+ 120(i) - 140(i) 0001 - 9999 Wiper arm 2135321
H243, H259 2135313 (right)
Wiper blade 2135320 2135311
296
HAMM I CABIN
Windscreen cleaning
Front Rear
Part No. Part No.
Wiper motor 356956 356956
H178 Wiper arm 356964 356964
Wiper blade 385999 385999

GRW 10 - 18 0001 - 9999
H190 Wiper arm 2501726 2501726
2162364 (left)
Wiper motor 2132775
2162359 (right)
2162358 (left)
0001 - 0238 Wiper arm 2135321
2162363 (right)
Wiper blade 2135320 2162361

GRW 280 H195
2162364 (left)
Wiper motor 2264974
2162359 (right)
2162358 (left)
0239 - 9999 Wiper arm 2264973
2162363 (right)
Wiper blade 2264972 2264975
2162364 (left)
Wiper motor 2264974
2162359 (right)
GRW 180, H228, H229, 2162358 (left)

0001 - 9999 Wiper arm 2264973
GRW 280(i) H212 2162363 (right)
Wiper blade 2264972 2162361
Wiper motor 2641692 2641694
2641690 (left)
HP 280, GRW 280i H249, H244 0001 - 9999 Wiper arm 2641693
2641687 (right)
Wiper blade 2641686 2135311
HW 90 H123 0001 - 9999 Wiper arm 356964 207683
297
ORIGINAL HAMM
LIGHTING
The genuine HAMM lighting system allows the safe

operation of the HAMM rollers even on night sites.
The robust design of the HAMM headlights ensure oper-

ating safety even under the toughest site conditions. The
lighting parts are made of weatherproof and temperature-
resistant material.
Besides the usual headlights and rear lights HAMM also

offers direction indicator lamps, side-marker lamps, and
the corresponding illuminants.
1 Reliable metal mount of the

headlights provides a secure 4
hold on the machine.
2
2 The design is tailored to
maximum light transmission
and illumination. 5
3 Depending on the task 1

of the lights, the appropriate
light colour will light through
the patterned plastic surface
according to the standard.
4 The housing of the headlight

is made of glass-reinforced
plastic.
3
5 The headlights are

c haracterised by their
vibration resistance
and a high light period.
298
HAMM I Electrical accessories
Lighting
Front Rear
Description Part No. Description Part No.
Rear light 330639

Illuminant 12 V 10 W 283142
Headlight, left 1266985
Headlight, right 1266993
Illuminant 12 V H7 1277499
Direction indicator 311685
3205, H188, Illuminant 12 V 21 W 283150
0001 - 9999 Illuminant 12 V 4 W 209635
3307 H189
Headlight cabin 1272209

Illuminant 12 V 55 W H3 366528
Rear reflector 398225
Rear light 330639

H179, Illuminant 12 V 21 W 283150
H206, Illuminant 12 V 4 W 209635
H180,
3410 - 3411, Direction indicator 311685
H176,
3412 - 3414, Illuminant 12 V 21 W 283150
H177, 0001 - 9999
3516 - 3520,
H214,
3625
H215, Side lamp, left 2029166
H217, Side lamp, right 2029266
H221 Illuminant 12 V 4 W 209635

Rear light 2374269

Illuminant, 12 V 10 W 283142
318 - 325 H239 0001 - 9999 Illuminant 12 V 10 W 283142

Side lamp 2444119
Rear light 2030860

H202,
H211, Headlight, left 2173316
H 11i, H 12i, H 13i,
H210, Headlight, right 2173317
H 11ix, H 13ix,
H238, Illuminant 12 V 21 W 283150
H 16i, H 18i, H 20i, 0001 - 9999
H222, Illuminant 12 V 55 W H3 366528
H 25i, H 25i VC,
H 5i - H 7i
H233, Illuminant 12 V H7 1277499 Reversing light 2030859
H234 Illuminant 12 V 21 W 283150
299
ORIGINAL HAMM
LIGHTING
Lighting
Front Rear
Headlight 388483 Headlight 385085

Illuminant 12 V H4 346357 Illuminant 12 V 55 W H3 366528

Rear light 330639
DV 70, H191, Illuminant 12 V 10 W 283142
DV 90, H192,
0001 - 9999
DV 65, H197,
DV 85 H198
Drum lighting 330647
Drum lighting 330647 Illuminant 12 V 21 W 283150
Illuminant 12 V 21 W 283150 Illuminant 12 V 10 W 283142
Headlight cabin 2035376 Headlight cabin 2035376

Illuminant 12 V 55 W H3 366528 Illuminant 12 V 55 W H3 366528
Rear light 2030860

Headlight 2030857 Illuminant 12 V 21 W 283150
Illuminant 12 V H4 346357 Illuminant 12 V 21/ 5 W 2065509
H225,
DV+ 70i,
H226, 0001 - 9999
DV+ 90i
H246 Headlight 2030857
Rear light 2030860

HD 8 VV,
H199 0001 - 9999
HD 10C VV
Reversing light 2030859
Rear light 2030860

HD 10(i) - 12(i) H251, 0001 - 9999
H262
Reversing light 2030859
300
Lighting
Front Rear
Rear light 2030860

HD 13(i) - 14(i),
H208, 0001 - 9999
HD 14 TT
H231 Reversing light 2030859
Illuminant 12 V 21 W 2055118 Rear reflector 398225
Headlight 388483 Rear light 330639

Illuminant 12 V H4 346357 Illuminant 12 V 10 W 283142

Headlight 385085
H174,
HD 70 - 75, H175,
HD 90 - 110, H181, Direction indicator 311685
0001 - 9999 Direction indicator 311685
HD 120 - 130, H182, Illuminant 12 V 21 W 283150
HD 150 TT H183, Illuminant 12 V 21 W 283150
H187,
H193 Headlight cabin 385077
Headlight cabin 385077 Illuminant 12 V 55 W 355283
Headlight 2030857
Headlight 2030857 Illuminant 12 V H4 346357
Illuminant 12 V H4 346357 Illuminant 12 V 4 W 209635
HD+ 90 - 110 H185 0001 - 9999
Rear light 2030860
Direction indicator 2142234 Illuminant 12 V 21/ 5 W 2065509
Headlight 2060918
Headlight 2065584 Illuminant 12 V 55 W H3 366528
Rear light, left 2060712

Direction indicator, left 2066214 Illuminant 12 V 21 W 283150
0001 - 0243 Illuminant 12 V 10 W 283142 Illuminant 12 V 21/ 5 W 2065509
Illuminant 12 V 21 W 283150 Rear light, right 2060713
Illuminant 12 V 21/ 5 W 2065509
Direction indicator, right 2066215
HD+ 120 - 140 H184 Illuminant 12 V 21 W 283150

Illuminant 12 V H4 346357 Illuminant 12 V H4 346357
0244 - 9999
Rear light 2030860
Direction indicator 2142234 Illuminant 12 V 21 W 283150
Illuminant 12 V 21 W 283150 Illuminant 12 V 21/ 5 W 2065509
301
ORIGINAL HAMM
LIGHTING
Lighting
Front Rear
Headlight 2030857
Headlight 2030857 Illuminant 12 V H4 346357
H186, Illuminant 12 V H4 346357 Illuminant 12 V 4 W 209635
HD+ 70i - 80i, H207,
HD+ 90i - 110i, H242,
0001 - 9999
HD+ 90i PH, H243,
HD+ 120i - 140i H258, Rear light 2030860
H259, Illuminant 12 V 21 W 283150
H241 Illuminant 12 V 21/ 5 W 2065509

Illuminant 12 V 45 /40 W 209651 Illuminant 12 V 45 /40 W 209651
H178,
GRW 10 - 24 0001 - 9999
H190
Rear light 230286
Side lamp, left 2029166 Illuminant 12 V 21 W 283150
Side lamp, right 2029266 Illuminant 12 V 10 W 283142
Headlight 2030859
Headlight 2030857
H195,
GRW 180, Rear light 2030860
H229,
HP 280, 0001 - 9999 Illuminant 12 V 21 W 283150
H249,
GRW 280(i) Illuminant 12 V 21/ 5 W 2065509
H212,
H244
Illuminant 12 V 10 W 283142 Rear reflector 2025134
Headlight 207500
HW 90 H123 0001 - 9999 Rear light 230286

302
H COMPACTLINE:
COMPACT ATHLETES
FOR SOIL COMPACTION
303
ORIGINAL HAMM
EMERGENCY KITS FOR

ELECTRONIC SYSTEMS AND WATER SPRINKLING
Small malfunctions in the electronic or electric system can disturb
the site work severely. With the genuine HAMM service package,
you will have all necessary sensors, relays, switches, fuses as well
as control elements at your disposal locally. The machine can con-
tinue the operation without longer downtime. Due to the variety
of parts, your service and maintenance staff is supported effec-
tively. The genuine HAMM service packages should not be miss-
ing in any workshop or service car.
Emergency kits for electronic systems and water sprinkling
Electronic systems Water sprinkling
Machine type Model Version Emergency kit Service package Driver kit
Standard 2117310
3205, 3307, 3410 - 3411,
H188, H189, H179,
3412 - 3414, 3516 - 3520,
H180, H176, H177
3625
Hammtronic 2117311
DV 70, DV 65 H191, H197 2117318 2032389 2047936
DV 85, DV 90 H192, H198 2117319 2032389 2047936
DV+ 70i - 90i H225, H226, H246 2573896
HD 8 - 10C, H199, H200, H201,

HD 10(i) - 12(i), H231, H247, H251, 2047906
HD 13(i) - 14(i) H262
Standard 2117312 2039034 2047933

HD 70 - 75,
HD 90 - 110, H187, H181, H182
HD 120 - 130 Divided drum
2117313 2039034 2047933
(ASC)
HD+ 70i - 80i, H184, H185, H186,

HD+ 90(i) - 110(i), H207, H209, H242,
2117320
HD+ 90i PH, H243, H258, H259,
HD+ 120(i) - 140(i) H241
HD 150 TT H193 Standard 2117312 2039034 2047944
GRW 180, HP 280, H228, H195, H229,

2196411
GRW 280(i) H249, H212, H244
304

R
OU E
V IC
SER YOU
FOR
GENERATION Z

305
ORIGINAL HAMM
SPECIAL TOOLS
Frequency and amplitude meters
The frequency meter is used for testing and setting

1 Frequency meter 2256382
the belt tension on oscillation and VIO drums.
With these special tools the vibration frequencies and

2 Frequency meter and amplitude meter 2277444
the amplitude of vibration drums can be measured.
Oscillating drum adjusting tool
Machine type Model Designation Part No.
HD 120 - 130 H175, H182, H275

2247253
HD+ 120(i) - 140(i) H184, H207, H243, H259
This tool is used to adjust the oscillating drum after a belt change
HD+ 70i - 80i H186
or after a repair.
HD+ 90i - 110i, HD+ 90i PH H185, H242, H258, H241 2532355
DV+ 70i - 90i H225, H226, H246
306
HAMM I tools
SPECIAL TOOLS:
PRECISE MEASUREMENT
AND SETTING
307
ORIGINAL HAMM
FILTER PACKAGES

damage.


308
HAMM I Filter packages
Filter packages
Machine type Model Series range 50 h* 250 h 500 h 1000 h 2000 h
0001 - 0052 2057970 2057971 2057972 2057973
3205 H188
0053 - 9999 2221165 2221168 2221170 2221172
0001 - 0246 2058130 2058131 2058132 2058133
3307 H189
0247 - 9999 2243713 2243406 2243408 2243409
H179 0001 - 9999 2060088 2060092 2060093 2060094
H269 0001 - 9999 2034356 2034358 2034359 2034360
H206 0001 - 9999 2130142 2130143 2130145 2130147
3410 - 3411
0001 - 0261 2325208 2325215 2325215 2325216
H217
0262 - 9999 2501689 2501690 2501690 2501691
H221 0001 - 9999 2545701 2545708 2545708 2545710
0001 - 1346 2060095 2060096 2060098 2060099
H180 1347 - 3370 2215509 2215512 2215512 2215513
3412 - 3414
3371 - 9999 2501685 2501686 2501686 2501687
H214 0001 - 9999 2186745 2186746 2186746 2186747
0001 - 1501 2043632 2043633 2043635 2043637
H176 1502 - 2488 2218059 2218061 2218061 2218064
3516 - 3520
2489 - 9999 2501679 2501680 2501680 2501681
H215 0001 - 9999 2203258 2203261 2203261 2203264
318 - 325 H239 0001 - 9999 2538254 2538255 2538256 2538257 2538258
0001 - 0058 2043632 2043633 2043635 2043637
3625 H177
0059 - 9999 2218059 2218061 2218061 2218064
H 5i - H 7i H222 0001 - 9999 2428761 2428764 2428766
H 11i - H 13i - H 16i H211 0001 - 9999 2308768 2260053 2260053 2260055
H 13i - H 16i H234 0001 - 9999 2546715 2546715 2546718
H 11ix - H 13ix H210 0001 - 9999 2356666 2356666 2356671
H 11i - H 12i H235 0001 - 9999 2521856 2521856 2527076
H202 0001 - 9999 2194245 2204871 2204871 2204874
H 18i - H 20i - H 25i
H233 0001 - 9999 2555289 2555289 2555290
H 25i VC H238 0001 - 9999 2416543 2416543 2416551
DV 70 H191 0001 - 9999 2050500 2050501 2050503 2050555
DV 65 H197 0001 - 9999 2050500 2050501 2050503 2050555
DV 90 H192 0001 - 9999 2051236 2051237 2051248 2051250
DV 85 H198 0001 - 9999 2051236 2051237 2051248 2051250
0001 - 0092 2441901 2441903 2441906
DV+ 70i H225
0093 - 9999 2441901 2541207 2541208
H226 2443482 2443482 2443484
DV+ 90i 0001 - 9999
H246 2577355 2577355 2577359
0001 - 0220 2151915 2151916 2151916 2151917
HD 8 VV,
H199 0221 - 2090 2171751 2171753 2171753 2171754
HD 10C VV
2091 - 9999 2371678 2160199 2371680 2371680 2371682
HD 10 - 12 H230 0001 - 9999 2349670 2349675 2349677 2349677 2349678
0170 - 3546
2171507 251496 2171508 2171508 2171509
(without cabin)
0170 - 3546
2171507 251496 2171508 2171508 2271371
(with cabin)
HD 13 - 14 H201
3547 - 9999
2595591 251496 2595592 2595592 2595594
(without cabin)
3547 - 9999
2595591 251496 2595596 2595596 2595597
(with cabin)
* First service
309
ORIGINAL HAMM
FILTER PACKAGES
Filter packages
Machine type Model Series range 50 h* 250 h 500 h 1000 h 2000 h
0001 - 9999
2461475 2461477 2462699 2461478
(without cabin)
HD 13i - 14i H231
0001 - 9999
2461475 2461480 2510670 2510674
(with cabin)
0001 - 0157
2171507 251496 2171508 2171508 2171509
(without cabin)
0001 - 0157
2171507 251496 2271706 2271706 2271707
(with cabin)
HD 14 TT H208
0158 - 9999
2595591 251496 2595592 2595592 2595594
(without cabin)
0158 - 9999
2595591 251496 2595596 2595596 2595597
(with cabin)
0001 - 0343 2029661 2029693 2029696 2029726
H173
0344 - 9999 2052620 2052622 2052623 2052624
HD 70 - 75 0001 - 0613 2058010 2058011 2058012 2058013
H187 0614 - 1502 2249211 2249212 2249215 2249216
1502 - 9999 2561798 2561803 2561804 2561805
H174 0001 - 9999 2020489 2020492 2020496 2020499
HD 90 - 110 0001 - 1346 2060101 2060103 2060104 2060105
H181
1347 - 9999 2561732 2561734 2561735 2561737
H175 2020489 2020492 2020496 2020499
HD 120 - 130 H182 0001 - 9999 2060107 2060110 2060111 2060112
H275 2020489 2020492 2020496 2020499
H183 2060113 2060114 2060115 2060116
HD 150 TT 0001 - 9999
H193 2048055 2048063 2048110 2048128
HD+ 70i - 80i H186 0001 - 9999 2318278 2318278 2318283
HD+ 90 - 110 H185 0001 - 9999 2140973 2140973 2140976
HD+ 90i - 110i H209 0001 - 9999 2277490 2277490 2277491
HD+ 90i - 110i H242 0001 - 9999 2506291 2506296
0001 - 0053 2057901 2057901 2057903
HD+ 120 - 140 H184
0054 - 9999 2057901 2057901 2140976
H207 2308768 2308636 2308636 2308637
HD+ 120i - 140i 0001 - 9999
H243 2543617 2543617 2543620
GRW 10 - 18 H178 0001 - 9999 2060117 2060119 2060120 2060121
GRW 10 - 24 0001 - 1974 2047980 2047998 2048005 2048025
H190
(TCD 2012) 1975 - 9999 2449647 2450196 2450200 2450209
GRW 180 H228 0001 - 9999 2457218 2457218 2457222
H195,
GRW 280 0001 - 9999 2160576 2160576 2160577
H229
HP 280 H249 0001 - 9999 2647040 2647044 2647044 2647045
GRW 280i H212 0001 - 9999 2283765 2283765 2283770
GRW 280i H244 0001 - 9999 2622228 2618572 2618572 2619004
0522 - 0541 2013780 2013756 2013749
0542 - 0861 2013815 2013830 2013829 2013817
0862 - 0989 2029734 2029736 2029756 2029775
HW 90 H123
0990 - 1023 2052612 2052614 2052615 2052618
1024 - 1110 2058251 2058252 2058253 2058254
1111 - 9999 2370197 2370199 2370201 2370202
* First service
310
HAMM I Filter packages
OPTIMALLY ARRANGED:
COMPREHENSIVE
FILTER AND MAINTENANCE
PACKAGES
311
ORIGINAL HAMM
HAMM maintenance packages c ontain all

the necessary air, fuel, motor oil and hy-
draulic fluid filters and the c orresponding
lubricants, oils, liquids and seals appropri-
ate for the roller types concerned.
312
HAMM I Maintenance packages
Series
Machine type Model 50 h* 250 h 500 h 1000 h 2000 h
range
3205 H188 0378 - 9999 2410479 2410395 2410396 2410398
3307 2410403
H189 1127 - 9999 2410399 2410400 2410402
3307 VIO 2410404
1207 - 2443 2410405 2410406 2410407 2410408
3410 - 3411 H179
2444 - 9999 2504286 2504288 2504290 2504292
3410 - 3411 H206 0081 - 9999 2410410 2410412 2410414 2410416
0262 - 9999 2504354 2504355 2504356 2504357
3410 - 3411 H217
0001 - 0261 2504341 2504344 2504349 2504352
3411 H221 0001 - 9999 2591863 2591865 2591866 2591867
3412 - 3414 2410424
1357 - 3370 2410418 2410420 2410422
3412 - 3414 VIO 2410426
H180
3412 - 3414 2504503
3371 - 9999 2504504 2504506 2504507
3412 - 3414 VIO 2504450
1502 - 2488 2410428 2410429 2410432 2410434
3516 - 3518 - 3520 H176
2489 - 9999 2504312 2504313 2504314 2504316
0059 - 0186 2410435 2410437 2410438 2410439
3625 H177
0187 - 9999 2504332 2504334 2504335 2504336
H 5i - H 7i 2504375
H222 0001 - 9999 2504364 2504367 2504371
H 7i VIO 2504449
H 11i - 13i - 16i 2410443
H211 0001 - 9999 2410440 2410441 2410442
H 13i VIO 2410444
H 11i - H 12i H235 0001 - 9999 2591869 2591870 2591871 2591872
H 13i - H 14i 2591878
H234 0001 - 9999 2591869 2591873 2591875
H 16i - 16i P 2591881
H 11ix - H 13ix H210 0001 - 9999 2410453 2410455 2410457 2410459
H 18i - H 20i - H 25i H202 0001 - 9999 2410447 2410449 2410451
H 18i - H 25i H233 0001 - 9999 2591891 2591893 2591895
DV 65 VV - 65 VT H197 0040 - 9999
2410342
DV 70 VV - 70 VT H191 0115 - 9999
2410341 2410341
DV 65 VO - 65 TO H197 0040 - 9999
2410343
DV 70 VO - 70 TO H191 0115 - 9999
DV 85 VV - 85 VT H198 0050 - 9999
2410346
DV 90 VV - 90 VT H192 0120 - 9999
2410345 2410345
DV 85 VO - 85 TO H198 0050 - 9999
2410348
DV 90 VO - 90 TO H192 0120 - 9999
DV+ 70i VV - 70i VT 2503861
H225 0001 - 9999 2503846 2503857 2503859
DV+ 70i VO 2504439
DV+ 90i VV - 90i VT 2503867
H226 0001 - 9999 2503863 2503865 2503865
DV+ 90i VO 2504440
DV+ 90i VV - 90i VT 2591899
H246 0001 - 9999 2591896 2591896
DV+ 90i VO 2591901
HD 8 VV, HD10C VV, HD10C VT 0221 - 2090 2410350 2410355 2410360 2410360 2410369
H199
HD 8 VV, HD10C VV, HD10C VT 2091 - 9999 2410352 2410364 2410364 2410372
HD 10 VV, HD 10 VT,
2410386
HD 12 VV, HD 12 VT H230 4323 - 9999
HD 10 VO, HD 12 VO 2410390
2410483 2410380 2410380
HD 10 VV, HD 10 VT,
2410386
HD 12 VV, HD 12 VT H262 0001 - 9999
HD 10 VO, HD 12 VO 2410390
* First service
313
ORIGINAL HAMM
Series
range
0170 - 3546
2410456 2410456 2410394
HD 13 VV, HD 13 VT, (without cabin)
HD 14 VV, HD 14 VT 0170 - 3546
2504443 2504443 2410392
(with cabin)
2410485 2410464
0170 - 3546
2410456 2410456 2410409
(without cabin)
HD 13 VO, HD 14 VO
0170 - 3546
2504443 2504443 2410397
(with cabin)
H201
3547 - 9999
2593838 2593838 2593840
HD 13 VV, HD 13 VT, (without cabin)
HD 14 VV, HD 14 VT 3547 - 9999
2593837 2593837 2593839
(with cabin)
2593827 2410464
3547 - 9999
2593838 2593838 2593842
(without cabin)
HD 13 VO, HD 14 VO
3547 - 9999
2593837 2593837 2593841
(with cabin)
0001 - 9999
2504662 2504667 2504669
HD 13i VV, HD 13i VT, (without cabin)
HD 14i VV, HD 14i VT 0001 - 9999
2504359 2504360 2504361
(with cabin)
H231 2504358
0001 - 9999
2504662 2504667 2504670
(without cabin)
HD 13i VO, HD 14i VO
0001 - 9999
2504359 2504360 2504451
(with cabin)
HD 70 2410431 2410415
HD 75 2410433 2410417
HD 70 - 75 K 2410436 2410419
H187 0875 - 9999 2410460
HD O70V, HD O75V, HD O75K (ASC) 2410446 2410421
HD O75V 2410448 2410423
HD 75.4, HD 75.4K (ASC) 2410450 2410425
HD 90, HD 110,
2410452 2410427
HD 110 HV, HD 110 VHV
HD 90K, HD 110K
2410454 2410430
HD 90.4 ASC H181 1889 - 9999 2410490 2410462
HD O90V 2410344 2410347
HD O90V ASC 2410349 2410351
HD O90K ASC 2504511 2504512
HD+ 70i VV, HD+ 70i HV,
2410354
HD+ 80i VV, HD+ 80i HV
HD+ 70i VO, HD+ 80i VO 2410356
H186 0001 - 9999 2410353 2410353
HD+ 70i VT, HD+ 80i VT 2410357
HD+ 80i VV-S, HD+ 80i VT-S 2410359
HD+ 80i VO-S 2410361
* First service
314
HAMM I Maintenance packages
Series
range
HD+ 90 VV, HD+ 90 HV,

2410363
HD+ 110 VV, HD+ 110 HV
HD+ 90 VO, HD+ 110 VO 2410365
H185 0001 - 9999 2410362 2410362
HD+ 90 VT, HD+ 110 VT 2410366
HD+ 90 VV-S, HD+90 VT-S 2410367
HD+ 90 VO-S 2410368
HD+ 90i VV, HD+ 90i HV,
2410371
HD+ 110i VV, HD+ 110i HV
HD+ 90i VO, HD+ 110i VO 2410374
H209 0001 - 9999 2410370 2410370
HD+ 90i VT, HD+ 110i VT 2410375
HD+ 90i VV-S, HD+ 90i VT-S 2410377
HD+ 90i VO-S 2410379
HD+ 90i VV 2651366
HD+ 90i VO 2651367
HD+ 90i VT H241 0001 - 9999 2651359 2651361 2651363 2651368
HD+ 90i VV-S, HD+ 90i VT-S 2651370
HD+ 90i VO-S 2651453
HD+ 90i VV, HD+ 90i VV-HF,
2531740
HD+ 110i VV, HD+110i VV-HF
HD+ 90i VO, HD+ 110i VO 2531741
H242 0001 - 9999 2531738 2531738
HD+ 90i VT, HD+ 110i VT 2531742
HD+ 90i VV-S, HD+ 90i VT-S 2531743
HD+ 90i VO-S 2531744
HD+ 120 VV, HD+120 HV 2410383
HD+ 120 VO, HD+ 140 VO H184 0054 - 9999 2410381 2410381 2410385
HD+ 140 VV, HD+ 140 HV 2410387
HD+ 120i VV, HD+ 120i HV 2410389
HD+ 120i VO, HD+ 140i VO H207 0001 - 9999 2410388 2410388 2410391
HD+ 140i VV, HD+ 140i HV 2410393
HD+ 120i VV, HD+120i HV 2591907
HD+ 140i VV, HD+ 140i VV H243 0001 - 9999 2591903 2591903 2591908
HD+ 120i VO, HD+ 140i VO 2591905
0001 - 0157
2504443 2504443 2410413
(without cabin)
2410489
0001 - 0157
2410458 2410458 2410411
(with cabin)
HD 14 TT H208 2410492
0158 - 9999
2593838 2593838 2593844
(without cabin)
2593827
0158 - 9999
2593837 2593837 2593843
(with cabin)
GRW 10 - 24 H190 0001 - 9999 2410467 2504495 2410468 2410469 2410470
GRW 180i H228 0001 - 9999 2410475 2410476 2410477 2504376
H195 2410540 2410541 2410542 2410543
GRW 280 0001 - 9999
H229 2410471 2410472 2410473 2410474
HP 280 H249 0001 - 9999 2651378 2651379 2651381 2651383
H212 2410475 2410476 2410477 2410478
GRW 280i 0001 - 9999
H244 2651392 2651374 2651376 2651377
HW 90 H123 1024 - 9999 2410461 2410463 2410465 2410466
* First service
315
LUBRICANTS
application.

processes.

LUBRICATION

> WIRTGEN GROUP

Part No.: 2569619
316
HAMM I Lubricants

FOR YOUR MACHINE

R
OU E
E RV IC
S
R YOU
FO

317
Oil pumps

Part No.: 2065044
— Piston pump 1 2
— Foot valve
Part No.: 2065045
— Made of metal
2
Part No.: 2065046 (500 g)
Part No.: 2065047 (1000 g)
— Made of metal
— Flexible hose
1
Part No.: 2065049
— Made of metal
Part No.: 2065048
1 > Filling cans

Part No.: 2065041 (1 l)
Part No.: 2065042 (2 l)
Part No.: 2065043 (5 l)
— Flexible spout
— Different sizes
2 > Filling funnels
Part No.: 2065039 (180 mm)
Part No.: 2065040 (220 mm)
318
HAMM I Lubricants
Engine oils
5l 2065020

Engine Oil
15W-40 208 l 2065026
1000 l IBC 2118572
5l 2112355

Engine Oil
10W-40 208 l 2219171
1000 l IBC 2118569
5l 2573349

Low SAPS

1000 l IBC 2637453
5l 2346869

WIRTGEN GROUP
20 l 2346870

10W-40
208 l 2346871
Coolants
5l 2173022
WIRTGEN GROUP
Compound
208 l 2173024
WIRTGEN GROUP
Compound MB
WIRTGEN GROUP
20 l 2535933
KLEEMANN
319
Hydraulic oils

WIRTGEN GROUP

20 l 2065028
1000 l IBC 2118571

Hydraulic Oil
Bio hydraulic oils
20 l 2118575

208 l 2270558

20 l 2124179
320
HAMM I Lubricants
Gear oils
5l 2065030
WIRTGEN GROUP
208 l 2065032
20 l 2483280

208 l 2483281

Multi Gear Oil
VG 220 208 l 2483283
5l 1238051

load applications.
208 l 2065038
5l 2571293

208 l 2571300
5l 2173019

208 l 2120829
5l 2170074
Gear Oil wear.
VG 220
208 l 2065034
WIRTGEN GROUP

321
Lubricating greases


Bearing Grease

WIRTGEN GROUP
Cone Moly Grease
polished surfaces.

WIRTGEN GROUP
Grease KLEEMANN
WIRTGEN GROUP
tubes.
Grease
WIRTGEN GROUP
Grease
WIRTGEN GROUP
Toolholder Grease
Miscellaneous
WIRTGEN GROUP
Asphalt Anti Stick
WIRTGEN GROUP
Transformer Liquid
10 l 2434706
210 l 2090870
322
HAMM I Lubricants
SMART SERVICE

comfort and safety.
OUR TAILOR-MAdE
SERVICE AGREEMENTS FOR yOUR MACHINES
+
wITOS FleetView *

planning
event of faults
INTERESTEd? PLEASE CONTACT OUR

SALES ANd SERVICE SUBSIdIARy.
323

a retrofit kit.

WITOS FleetView
Machine type Model Series range (incl. cable set)
Part No.
H179, H206, H217, H269 2480523

3410, 3411 0010 - 9999
H221 2590606
3412 HT, 3414 HT, 3412, 3414 H180 0010 - 9999 2480523
3414, 3412 H214 0010 - 9999 2480523
3516 HT, 3518 HT, 3516, 3518 H176 0010 - 9999 2480523
3516, 3520 H215 0010 - 9999 2480523
3625 HT H177 0010 - 9999 2480523
H 5i - H 7i H222 0010 - 9999 2408617
0010 - 0088 2356998

H 11i - H 15i H211
0089 - 9999 2355425
H 11i - H 12i H235 0010 - 9999 2384218
H 11ix - H 13ix H210 0010 - 9999 2355425
H 16i H234 0010 - 9999 2384218
0010 - 0047 2356998

H202
H 18i - H 25i 0048 - 9999 2355425
H233 0010 - 9999 2384218
H 25i VC H238 0010 - 9999 2355425
DV 65, DV 70 H197, H191 0010 - 9999 2467052
DV 85, DV 90 H198, H192 0010 - 9999 2467052
DV+ 70i H225 0010 - 9999 2409686
DV+ 90i H226, H246 0010 - 9999 2409686

324
HAMM I Telematics
WITOS FleetView
Machine type Model Series range (incl. cable set)
Part No.
HD 8 - 10C H199 0010 - 9999 2480633
HD 10 - 12 H262 0010 - 9999 2480632
H230 0010 - 9999 2480632

HD 10(i) - 12(i)
H251 0010 - 9999 2558581
HD 13 - 14 H201 0010 - 9999 2467085
HD 13i - 14i H231 0010 - 9999 2490841
HD 70 - 75 H187 0010 - 9999 2572866
HD 90 - 110 H181 0010 - 9999 2572866
0010 - 0191 2426598

HD+ 70i - 80i H186
0192 - 9999 2545527
H185 0010 - 9999 2467062

HD+ 90 - 110
H258 0010 - 9999 2617372
0010 - 0257 2426598

H209
HD+ 90i - 110i 0258 - 9999 2545527
H242 0010 - 9999 2545521
HD+ 90i - 110i PH H241 0010 - 9999 2545521
H184 2467062
HD+ 120 - 140 0010 - 9999
H259 2617372
0010 - 0181 2426598

H207
HD+ 120i - 140i 0182 - 9999 2545527
H243 0010 - 9999 2545521
HD 14 TT H208 0010 - 9999 2467085
GRW 10 - 24 H190 0010 - 9999 2623657
GRW 180i H228 0010 - 9999 2345897
GRW 280 H229 0010 - 9999 2527574
H195, H212 2527574

GRW 280(i) 0010 - 9999
H244 2560728
325
KLEEMANN GMBH
PERFECT MOBILE CRUSHER

AND SCREENING SYSTEMS
326
CORE COMPETENCE 328

CRUSHING TECHNOLOGY
CRUSHER TOOLS 330 Crusher jaws 330
Crusher tools for cone crusher 334
Blow bars 340
Impact toggles in monoblock design 346
Impact plates 348
Impact bars 350
ABRASION LINING 352 Wear plates for crusher housings 352
Rubber curtain elements and chains for the crusher inlet 354
Cheek plates 356
CRUSHER OVERLOAD 358 Bearing blocks 358

PROTECTION
POWER BELTS 360 Narrow V-belts 360
CONVEYOR BELTS 362 Conveyor belts 362
Conveyor belt rollers 368
SCRAPER STRIPS 376
CRAWLER UNIT PARTS 380
SCREENING 382 Slotted grates 382
Perforated plates 384
Wire meshes 388
Harp screens 398
Screening options for folding and vibration screens 400
Anti clogging ropes 402
TOOLS 404 Electric service packages for conveyor scales 404
Emergency Kits 405
FILTER PACKAGES 406
327
ORIGINAL KLEEMANN
CORE COMPETENCE CRUSHING TECHNOLOGY
THE CRUSHERS CAN BE CLASSIFIED PRESSURE CRUSHING PRESSURE CRUSHING

INTO TWO MAIN GROUPS: JAW CRUSHERS CONE CRUSHERS
>> All KLEEMANN jaw and cone crushers The KLEEMANN jaw crushers are used for Cone crushers are mostly used as sec-
operate according to the pressure crushing virtually any natural stone and for ondary crushers. The feed material is pro-
crushing principle. This means that the recycling construction waste. The material duced through an upstream crushing
material is subjected to high pressure is crushed in the wedge-shaped duct be- stage, e. g. a jaw crusher.
until it breaks. tween the fixed crusher jaw and the crush-
>> Impact crushing is the principle of er jaw that is moved by an eccentric shaft. Crushing takes place between the rigid
impact crushers. Here, the material is crushing shell and the moving crushing
crushed through quick impacts. The feed material is crushed by the ellip- cone. A gear-driven eccentric bushing cre-
tical movement and transported down- ates a circular oscillation, which results in
wards. This action continues until the ma- periodically varying distances of the crush-
terial is smaller than the crusher gap set. ing cone to the shell.
The gap width (o.s.s. = open gap width,

c.s.s. = closed gap width) and thereby the
grain size of the crusher product can be
varied by raising and lowering the crush-
ing shell.
> Jaw crusher > Cone crusher
328
KLEEMANN I Core competence crushing technology
> Impact crusher

IMPACT CRUSHING
IMPACT CRUSHERS
Upon impact of the feed material with the Impact crushers allow for a higher crush- The below table shows some key criteria
blow bars, the material is accelerated and ing ratio and produce a cubic final prod- through which the corresponding crusher
thrown onto the impact toggle or abrasion uct. In certain cases on wear-resistant can be selected. The here mentioned
lining of the impact area. During this pro- material the whole process can thus be selection is a recommendation due to the
cess the material is primarily crushed by performed with a crusher, for which usu- long-term use on sites. It thus represents
the impact of the blow bars. ally several crushing stages are required. a guideline only, but offers no fixed rule.
To obtain a better crushing effect, the im-

pact edge is chamfered. It is important that
the impact edge remains “sharp” even with
advancing wear (like on the C-shape blow
bars) to ensure the best possible crushing
result.
Feature Jaw crushers Cone crushers Impact crushers
Common crushing level Primary Secondary / tertiary Primary / secondary
Abrasiveness of the feed material High High Low
Influence on grain size No Yes Yes
Fines in the crushed material Low Low Medium / high
Feed size up to (mm) 1300 300 1500
15:1 in the pre-crushing area

Crushing ratio 5:1 5:1
20:1 in the secondary crushing area
329
ORIGINAL KLEEMANN
CRUSHER JAWS
A good crushing result with low wear costs is significant-

ly influenced by the choice of the right crushing tools. The
quality of the steel has a significant influence on the ser-
vice life.
The crusher jaws are made of special manganese steel

with high manganese content. The wear resistance results
from strain hardening. During high impact or compression
stress, the hardness of the surface increases up to 700 HV,
while the base material remains resilient. For wear parts
with a high wear resistance and quality, the raw material
used and the entire moulding process are critical.
1 Special manganese steel ensures long service

life.
2 3
2 The honeycomb design reduces the weight

and increases the stiffness.
1
3 The flat-ground rear wall saves costly removal

and fitting time due to the good fit and provides
long service lives. 4
4 Due to the exact support, damage to the

crusher is prevented and the risk of fracture
due to the poor distribution of the crushing
forces reduced.
5 The symmetrical shape increases the utilisation

factor as it can be turned once. 5
330
KLEEMANN I Crusher tools
Recommendations for crusher jaw application
Feed material
Tooth shape End product size Soft and Plate-like,

Building rubble /
Hard rock medium Gravel medium hard
recycling
hard rock rocks
RT
(regular-teeth)
> 60 mm
• • • • • • • • •
FT
(flat-teeth)
> 60 mm
• • • • •
ST
(sharp-teeth)
< 60 mm
• • • • • •
• • Highly recommended
• Recommended Not recommended
Properties of tooth-shaped profiles
Illustration Tooth shape Properties
RT Balanced with respect to lifetime, energy consumption and crushing pressure,

(regular-teeth) suitable for natural stone, gravel and recycling.
Due to the higher wear dimensions, the flat teeth are especially powerful
FT
in abrasive material. The result is a higher pressure load and thus higher
(flat-teeth)
energy consumption.
ST The pointed teeth reduce the plate-like share in the crushed material.
(sharp-teeth) Recommended for small gap widths (< 60 mm).
331
ORIGINAL KLEEMANN
CRUSHER JAWS
Width Width TP*
Thickness
Height Height
1 > Moving crusher jaw

1 2 2 > Fixed crusher jaw
Moving crusher jaws
RT tooth shape (regular teeth) FT tooth shape (flat-teeth) ST tooth shape (sharp-teeth)
Machine type Model
Designation TP* Part No. Designation TP* Part No. Designation TP* Part No.
MC 100
K001 RT-XPERT 85 2418998
series
MC 100 EVO
K002, K011 RT-XPERT 85 2419223 ST-XPERT 37 2337527
series
MC 110 RT-XPERT 85 2292019
K003, K004
series RT-XTRA 85 2412269
MC 110 EVO K006, K015, RT-XPERT 85 2419250 FT-XPERT 105 2305311 ST-XPERT 37 2305309
series K005, K014 RT-XTRA 85 2419251
MC 120 RT-XPERT 110 2292007
K034, K035
MC 120 PRO RT-XPERT 110 2457875 FT-XPERT 110 2457878
K007
series RT-XTRA 110 2570190 FT-XTRA 110 2570191
MC 125
K008 RT-XPERT 150 F10156711
series
Fixed crusher jaws
RT tooth shape (regular teeth) FT tooth shape (flat-teeth) ST tooth shape (sharp-teeth)
Machine type Model
Designation TP* Part No. Designation TP* Part No. Designation TP* Part No.
MC 100
K001 RT-XPERT 85 2419030
series
MC 100 EVO
K002, K011 RT-XPERT 85 2419243 ST-XPERT 37 2337542
series
MC 110 RT-XPERT 85 2292016
K003, K004
MC 110 EVO K006, K015, RT-XPERT 85 2419252 FT-XPERT 105 2305307 ST-XPERT 37 2305306
series K005, K014 RT-XTRA 85 2419253
MC 120 RT-XPERT 110 2292013
K034, K035
MC 120 PRO RT-XPERT 110 2457892 FT-XPERT 110 2457909
K007
series RT-XTRA 110 2570192 FT-XTRA 110 2570191
MC 125
K008 RT-XPERT 150 F10156701 FT-XPERT 150 F10399811
series
* Other tooth pitches (TP) and steel grades are of course available on request.
Please contact the relevant sales and service subsidiary.
332
MOBICAT MC 110 Z EVO:
THE EFFICIENT
HIGH-PERFORMERS
333
ORIGINAL KLEEMANN
CRUSHER TOOLS FOR CONE CRUSHER
OPTIMUM CRUSHING PERFORMANCE A MATTER OF GETTING THE RIGHT COMBINATION
KX series cone crushers are generally used as secondary or ter- The crusher tool’s entire wear surface must be used to achieve
tiary crushers. During the process, feed material is crushed be- consistently high performance and a long service life.
tween the rigid crushing shell and the moving crushing cone.
The reducer gear drives the eccentric wheel rotating around the The only way to achieve this is to select the right crusher tools for
main shaft. The support cone is displaced in a wobbling motion the size of the feed material and the required end product.
due to the rotation, causing the crusher gap to open and close
periodically. If an unsuitable tool combination is selected for the feed materi-
al, crusher tools will need to be replaced prematurely. The right
You can vary the grain size by adjusting the crusher gap (open crusher gap and crusher tool combination uses the entire wear
side feeding O.S.F. = inlet opening / closed side setting C.S.S. = surface, meaning the unit works more effectively and the service
closed gap width). life increases.
Overview of crusher tools for cone crushers
> Short Head > Short Head > Short Head > Standard > Standard > Standard
Fine Medium Coarse Fine Medium Coarse
334
Gap width opening
Closed gap width in mm (C.S.S.)

Machine type Version Inlet opening
6 8 10 13 16 19 22 25 32 38 45
Short Head
66* 68* 71 73 76 80
Fine
Short Head
99 102 105 108 111
Medium
Short Head
130 133 135 139 142
Coarse Maximum
MCO 9 EVO (KX200) feed size
Standard in mm (O.S.F.)
116 119 122 125 131
Fine
Standard
138 141 144 151 157
Medium
Standard
179 186 192 199*
Coarse
Short Head
50* 52 55 58 62
Fine
Short Head
81 84 87 90 93
Medium
Short Head
102 105 108 111 114
Coarse Maximum
MCO 11 (KX300),
feed size
MCO 11 PRO (KX350)
131 134 137 140 147
Fine
Standard
173 173 178 183 190
Medium
Standard
220 227 233 240*
Coarse
Short Head
62 66 69 73
Fine
Short Head
74 77 80 84 87
Medium
Short Head
119 122 125 129 132
Coarse Maximum
MCO 13 (KX400) feed size
152 155 158 161 169
Fine
Standard
228 231 238 244 251
Medium
Standard
320 323 326 329
Coarse
* only after consultation and approval by KLEEMANN

335
ORIGINAL KLEEMANN
THE COMPLETE SOLUTION FOR CRUSHER TOOL

REPLACEMENT
The cone crusher service package is optimally equipped for

2 3 4
crusher tool replacement.
The service package contains all components which are required 1

to replace the crushing shell (1), the crushing cone (2), the seal
ring (3) made of specially processed steel, the seal compound (4)
and the mounting hardware.
1 > Crushing shell 3 > Seal ring

2 > Crushing cone 4 > Seal compound
Crusher tools service packages for cone crushers (without Anti-Spin)
Designation/ Fine Medium Coarse

Machine type Model Quantity Version
content of package Part No. Part No. Part No.
Crushing shell 1 2295652 2295649 2295646

Crushing cone 1 2295672 2295672 2295672
Seal ring 1 2545973 2545973 2545973
Wedge locking washer 4 2337523 2337523 2337523
Standard
Screw 4 M00171911 M00171911 M00171911
XPERT
Cotter 6 M00182958 M00182958 M00182958
Lubrication grease 1 2342967 2342967 2342967
Welding protection paste 1 2300574 2300574 2300574
Service package no. 2615625 2615624 2615623
Crushing shell 1 2369178 2369191 2369180
Crushing cone 1 2295676 2295676 2295676
Seal ring 1 2545973 2545973 2545973
K074, Wedge locking washer 4 2337523 2337523 2337523
MCO 9 S(i) EVO, K075, Short Head
Screw 4 M00171911 M00171911 M00171911
MCO 9(i) EVO K072, XPERT
K073 Cotter 6 M00182958 M00182958 M00182958
Crushing shell 1 2450551 2450550 2450548
Crushing cone 1 2450546 2450546 2450546
Seal ring 1 2545973 2545973 2545973
Wedge locking washer 4 2337523 2337523 2337523
Standard
Screw 4 M00171911 M00171911 M00171911
XTRA
Cotter 6 M00182958 M00182958 M00182958
336
Crusher tools service packages for cone crushers (without Anti-Spin)

Crushing shell 1 2487691 2462360 2461748
Crushing cone 1 2461750 2461750 2461750
Seal ring 1 2567659 2567659 2567659
Wedge locking washer 4 M00171912 M00171912 M00171912
Screw 4 M00183109 M00183109 M00183109
Standard
Screw 6 M00171992 M00171992 M00171992
XPERT
Cone nut 6 2475142 2475142 2475142
Cotter 6 M00182960 M00182960 M00182960
Crushing shell 1 2487609 2487664 2462422
Crushing cone 1 2462298 2462298 2462298
Seal ring 1 2567659 2567659 2567659
Screw 4 M00171912 M00171912 M00171912
Disc 4 M00183109 M00183109 M00183109
Short Head
Screw 6 M00171992 M00171992 M00171992
XPERT
Cone nut 6 2475142 2475142 2475142
Cotter 6 M00182960 M00182960 M00182960
K110, Service package no. 2531640 2531639 2531637
MCO 11(i) PRO
K111 Crushing shell 1 2566553 2566480 2566446
Crushing cone 1 2566558 2566558 2566558
Seal ring 1 2567659 2567659 2567659
Screw 4 M00171912 M00171912 M00171912
Disc 4 M00183109 M00183109 M00183109
Standard
Screw 6 M00171992 M00171992 M00171992
XTRA
Cone nut 6 2475142 2475142 2475142
Cotter 6 M00182960 M00182960 M00182960
Crushing shell 1 2566556 2566555 2566554
Crushing cone 1 2566560 2566560 2566560
Seal ring 1 2567659 2567659 2567659
Screw 4 M00171912 M00171912 M00171912
Disc 4 M00183109 M00183109 M00183109
Short Head
Screw 6 M00171992 M00171992 M00171992
XTRA
Cone nut 6 2475142 2475142 2475142
Cotter 6 M00182960 M00182960 M00182960
337
ORIGINAL KLEEMANN
Crusher tools service packages for cone crushers (with Anti-Spin)

Crushing shell 1 2295652 2295649 2295646
Crushing cone 1 2295672 2295672 2295672
Seal ring 1 2322420 2322420 2322420
Screw 4 Standard 2328490 2328490 2328490

XPERT
Cotter 6 Anti-Spin M00182958 M00182958 M00182958
Flat gasket Anti-Spin 1 2334881 2334881 2334881
Crushing shell 1 2369178 2369191 2369180
Crushing cone 1 2295676 2295676 2295676
Seal ring 1 2322420 2322420 2322420

K074,
Screw 4 Short Head 2328490 2328490 2328490
MCO 9 S(i) EVO, K075,
XPERT
MCO 9(i) EVO K072,
K073
Crushing shell 1 2450551 2450550 2450548
Crushing cone 1 2450546 2450546 2450546
Seal ring 1 2322420 2322420 2322420
Screw 4 Standard 2328490 2328490 2328490

XTRA
338
Crusher tools service packages for cone crushers (with Anti-Spin)

Crushing shell 1 2272891 2272893 2272894
Crushing cone 1 2272901 2272901 2272901
Seal ring 1 2272888 2272888 2272888
Spring lock washer 4 M00182005 M00182005 M00182005
Screw 4 Standard 2328491 2328491 2328491
Seal compound 6 XPERT M10021732 M10021732 M10021732
Cotter 6 Anti-Spin 2246426 2246426 2246426
MCO 11, K064, Service package no. 2402535 2402534 2402532
MCO 11 SX, K038,
MCO 11 S K041 Crushing shell 1 2272889 2272890 2272897
Crushing cone 1 2272900 2272900 2272900
Seal ring 1 2272888 2272888 2272888
Screw 4 Short Head 2328491 2328491 2328491
Cotter 6 Anti-Spin 2246426 2246426 2246426
Crushing shell 1 2268977 2268979 2268981
Crushing cone 1 2269083 2269083 2269083
Seal ring 1 2269095 2269095 2269095
Screw 4 Standard 2328492 2328492 2328492
Cotter 6 Anti-Spin 2330762 2330762 2330762
MCO 13 H, K042, Service package no. 2402579 2402577 2402576
MCO 13 S K044 Crushing shell 1 2268967 2268968 2268971
Crushing cone 1 2268993 2268993 2268993
Seal ring 1 2269095 2269095 2269095
Screw 4 Short Head 2328492 2328492 2328492
Cotter 6 Anti-Spin 2330762 2330762 2330762
339
ORIGINAL KLEEMANN
BLOW BARS
Genuine KLEEMANN blow bars offer more than just the

high
correct dimensions. The materials used, alloying elements
and the entire casting process are important foundations
for a reliable crushing tool.
Impact resistance
A KLEEMANN impact crusher has many different areas of
use. From conventional natural stone processing to con-
struction waste recycling and mining applications, the
main focus is on two tasks: increasing the blow bar ser-
vice life and reducing the operating costs.
low Wear resistance high

Composite materials made up of
Manganese steel Chrome steel
Martensitic steel Ceramic insert
1 The high utilisation rate represents long life. 4 The impact edge is chamfered to maintain the
impact edge longer, and thus for better crushing
2 Increase of duration of use and availability over a long period.
thanks to the one-time reversible symmetrical
design. 5 The modified clamping surface along the entire
length provides exact fit with a reduced risk of
3 Holes ensure easy and quick handling. breaking.
5
3
340
Depending on the model series of the ma-

> X-Shape
chines, different blow bar shapes are used.
KLEEMANN offers three different shapes:
X-Shape, S-Shape and C-Shape.
The X-Shape blow bars are fitted to the

MR 100, MR 122, MR 150 and MR 170.
These are pushed into the rotor from the
side and affixed. In contrast to the other
systems, the blow bars rest loosely in the
rotor. The use of highly wear-resistant blow
bars, e. g. chrome steel or chrome steel
with ceramic insert, is not recommended
for these mounting variants due to the in-
creased risk of breakage.
A newly developed clamping system is

now used with the S-Shape blow bars in-
stalled in the MR 130. The blow bars are
> S-Shape
fastened to the rotor without any play us-
ing clamping wedges. This reduces the
risk of breakage for wear-resistant blow
bars, such as those made of chrome steel
or chrome steel with ceramic insert. In con-
trast to the X-shaped blow bars, the blow
bars can be mounted and dismantled from
above.
Further developed for the EVO genera-

tion, the design is known as the C-Shape.
The blow bar affixing to the rotor is han-
dled here by means of the lug of the blow
bar. These are made thicker at this place,
so that the clamp cross-section is strength-
ened in the highly-stressed area. The rigid
mounting also ensures that impact energy
is optimally transferred to the rotor, which
substantially further reduces the risk of
> C-Shape
breakage in highly wear-resistant chrome
steel blow bars.
341
ORIGINAL KLEEMANN
BLOW BARS
Recommendations for blow bar application
Version Properties Recommended application
> Mild abrasiveness,

e.g. limestone
Manganese steel is used when increased impact resistance
or elongation is required. When the impact force is > In case of very large feed size
Manganese steel
sufficient, the manganese steel of the blow bar consolidates
(cold consolidation) and therefore reduces the wear. > When there is a very high proportion
of unbreakable objects in the feed
material e.g. iron
> Building rubble

This steel combines hardness and impact resistance
where using chromium steel would lead to breakage. > Blasted limestone
Martensitic steel Furthermore, martensitic blow bars have a longer service
life than manganese blow bars for applications with > In case of large feed material
abrasive materials. (depends on the geometry of the
crusher inlet)
The blow bar comprises a martensite body which is > Recycling of building rubble
reinforced on the inside with ceramic inlays. This composite with little to medium iron content
Martensitic steel
material combines the hardness of a ceramic with the
with ceramic insert
mechanical characteristics of steel and has a 2 to 4 times > Concrete
(MartComp / MartXpert)
longer service life when compared to blow bars made of
single alloys. > Natural stone
> Recycling of building rubble

with little to medium iron content
The ceramic inlay is cast in deeper and more elongated.
Martensitic steel
The impact edge therefore is preserved until the end of the > Concrete
with ceramic insert
wear period, increasing the service life compared to the
(MartXtra / MartPower)
MartXpert / MartComp blow bar for abrasive applications. > Natural stone
> Asphalt
Chrome steel is characterised in particular by its increased > Secondary crushing level with natural
hardness and has the advantage of being highly wear stone or river gravel
Chrome steel
resistant in applications where manganese and martensitic
steels wear down more quickly. > In case of smaller feed sizes
> Secondary crushing level with very

The bond between chrome body and ceramic inlays abrasive natural stone or river gravel
Chrome steel
ensures a constant wear profile with very abrasive pre-
with ceramic insert
crushed materials which are encountered especially in > Asphalt in case of smaller feed size,
(ChromComp / ChromXpert)
gravel pits and quarries. milled material without any iron
content
342
Feed material classification
1000
Manganese steel
max. feed size as per specifications Martensitic steel
for crusher inlet and plate-like material MartComp, MartXpert
800
MartXtra, MartPower
Chrome steel
Feed size (mm)
ChromComp, ChromXpert
600
max. feed size
for cubic material
400
200
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100
Abrasiveness (g/t)
Asphalt*
Recycling
Concrete*
Building rubble
Limestone
Granite
Natural stone
Basalt**
Greywacke
River gravel*
Diabase
If you are unable to determine a

suitable blow bar when assisted by
the selection aid, then please contact Economically
our sales and service s ubsidiary optimised areas
directly to have your application
usage checked and an appropriate The cost-effective use of the blow bars is 1) Questions on selecting blow bars ap-
solution found. influenced by many factors (e.g. feed ma- propriate to the application:
terial, rotor speed, moisture content, feed >> Which material will be crushed (bro-
size, crushing ratio). ken-up concrete, for example)?
>> How can the feed size be classified
Use the diagram above to determine the (e. g. largest grain size 600 mm)?
most cost-effective blow bar grade for >> Is the material cubic or plate-like?
your specific application. If this leads you >> In which area is the abrasiveness?
to choose various blow bars, start with the
most cost-effective crusher tool for your 2) Determining the possible blow bars
application.
3) Verification of the determined blow bar
with regard to the availability of the crush-
er type
* Additional materials are decisive (e.g. granite, quarzite, basalt).

** Usage must be checked by KLEEMANN by means of a material sample.
343
ORIGINAL KLEEMANN
BLOW BARS
Service packages for blow bars
for 4-piece rotor,

for 3-piece rotor for 4-piece rotor
high/low
(contains 3 (contains 4
Machine type Shape Version (contains 2
blow bars) blow bars)
blow bars)

Manganese steel 2592653 2604990
Martensitic steel 2592669 2605001
MR 100 MartComp* 2592671 2605021
series MartXpert* 2592674 2605032
MartXtra* 2592676 2604985
ChromComp* 2592680 2605024
MartComp* 2592852 2604449
MR 122
MartXpert* 2592857 2604454
series
MartXtra* 2592865 2604431
X-Shape
MartPower* 2593900 2642135
ChromXpert* 2593910 2632169
MR 150
series
MartComp* 2593052 2605007
MR 170
series
MartComp* 2594166 2632166
Manganese steel 2592884 2592876 2604447
Martensitic steel 2592906 2592897 2604445
MartComp* 2592925 2592914 2604452
MR 130 MartXpert* 2592932 2592931 2605039
series MartXtra* 2592937 2592936 2605041
S-Shape Chrome steel 2592948 2592941 2604350
ChromComp* 2592988 2592949 2605037
ChromXpert* 2592991 2592989 2604457
Manganese steel 2592766 2592682 2604514
Martensitic steel 2592786 2592778 2604463
MartComp* 2592790 2592787 2604510
MR 110 EVO MartXtra* 2592795 2592791 2604420
series MartPower* 2593773 2593767 2642126
Chrome steel 2592807 2592804 2604419
ChromComp* 2592817 2592813 2604415
ChromXpert* 2592827 2592825 2604423
C-Shape Martensitic steel 2593014 2604466
MartComp* 2593018 2604509
MR 130 EVO MartXtra* 2593021 2604428
series MartPower* 2593945 2642118
Chrome steel 2593023 2604366
ChromComp* 2593029 2604356
ChromXpert* 2593030 2604430
* with ceramic insert

344

BLOW BARS
R
OU E
V IC
SER YOU
FOR
GENERATION Z

345
ORIGINAL KLEEMANN
IMPACT TOGGLES IN MONOBLOCK DESIGN
After the crushed material was collected by the blow bars,

it is greatly accelerated and thrown onto the impact tools.
Impact toggles are exposed to a constant load in oper-

ation. Along with factors such as the feed material, r otor
speed and gap setting, above all the correct choice of
materials plays a major role in the wear.
KLEEMANN uses only high manganese steels with ex-

cellent strain hardening on the impact toggles for high
resistance to wear.
1 A shaft mounting checked for correct

alignment eases fitting on the construction site.
2 The thick-walled wear coat

reduces downtimes.
3 Forms adjusted to the rotor and inlet area 3 2

ensure optimum crushing results even during
advanced wear.
4 Special manganese steel castings with

very high strain hardening increase the wear 4
1
resistance, parallel to that the tough core
minimises the risk of breakage.
5 Special pockets for retaining cams ensure the

impact plates are retained the best way.
346
Impact toggles in monoblock design
top bottom
Machine type Model
Part No. Part No.
MR 100
K012, K013 F10322171 F10322161
series
MR 110 EVO
K016, K017, K018, K019 F20009826 F20009852
series
MR 122
K062 F10501501 F10501511
series
MR 130
K023, K024 F10329091 F10483791
series
MR 130 EVO
K023, K024, K077, K078 F20011752 F20011758
series
347
ORIGINAL KLEEMANN
IMPACT PLATES
To protect the bottom impact toggle against premature

wear and to further increase the service life, high-strength
wear plates – which can be replaced individually – are fit-
ted in the bottom part of the impact toggle, which is high-
ly stressable.
The service package contains both the impact plates that

you need as well as all the fastening material.
1 Thick-walled impact plates made of KLEEMANN 3 Easy to fit the impact plates on the impact toggle.
Resistant Steel protect the lower impact toggle
against premature wear.
4 The mounting hardware includes all necessary
screws for a secure fit.
2 The impact plate service packages are available
in several material types – optimised for the
application concerned.
5 Example of the contents in an impact plate
service package which can be used to change
the impact plates, depending on the machine and
requirements.
1 3
2
4
348
Service packages for impact plates
Martensitic steel
Manganese steel Martensitic steel
with ceramic insert
Machine type Model
MR 110 EVO
K016, K017, K018, K019 2274596 2277483 2634218
series
MR 122
K062 2274599
series
MR 130
K023, K024 2274600
series
MR 130 EVO
K023, K024, K077, K078 2274601 2277486 2634235
series
349
ORIGINAL KLEEMANN
IMPACT BARS
The impact bar dampens the impact of the crushed ma-

terial onto the conveyor belt and the chute. It is subject to
extreme stress.
KLEEMANN therefore only uses impact bars made of ex-

tremely wear-resistant material (KLEEMANN Resistant
Steel). The precise shape of the connection ensures a quick
replacement during assembly.
1 Impact bars at the front

catch the crushed material.
2 Rear impact bar dampens

the impact on the conveyor
belt and chute.
3 The precise shape of the

connection provides for
a quick and easy change
during assembly.
4 The material of the impact

bar is particularly wear-
resistant to withstand
3 4
extreme stress.
5 1 2
5 The front impact bar

ensures complete protection
of the crusher housing.
350
Impact bars
front rear
Machine type Model
Part No. Part No.
MR 100
K012, K013 F10293614 F10293604
series
MR 110 EVO
K016, K017, K018, K019 F20010151 F20010151
series
MR 122
K062 F10501494 F10501494
series
MR 130
K023, K024 F10534824 F10534824
series
MR 130 EVO
K023, K024, K077, K078 F10534824 F10534824
series
351
ORIGINAL KLEEMANN
WEAR PLATES FOR CRUSHER HOUSINGS
To protect the high-quality crusher housing against

damage, it is completely lined with special wear-resist-
ant plates. The wear load may vary significantly within the
housing. Increased wear is to be expected in the section
where the rotor makes direct impact (in the zone shown in
grey in the digram below).
To reduce retooling times and costs due to wear,

KLEEMANN offers the following KRS (KLEEMANN
Resistant Steel) solutions especially for this segment:
KRS-COMP – about 400 HV, KRS-XPERT – about 500 HV
and KRS-XTRA – about 740 HV (welded to order).
1 A variety of versions for the main wear zone

ensures easy changing.
1
2 The thick-walled KRS metal sheets in 2
various hardnesses (KRS-COMP, KRS-XPERT 4
and KRS-XTRA) protect the housing.
3 Composite plates (KRS-XTRA) with a h ighly 3

wear-resistant coating ensure maximum wear
protection.
4 The wear plates are for the most part

interchangeable, greatly reducing the spare
parts stock. 5
5 The threaded borehole enables easy assembly.
352
KLEEMANN I Abrasion lining
Wear plates KRS
Machine type Model Series range Designation Shape (exemplary) Part No.
F20009533
KRS-COMP F20009534
F20009535
2389211
MR 110 R EVO, K016, 0001 - 9999,
MR 110 Z EVO, K017, 0001 - 9999,
MR 110 Z EVO2, K018, 0001 - 9999,
MR 110 Zi EVO2, K019, 0001 - 9999,
KRS-XPERT 2389216
MR 130 R EVO, K023, 0200 - 9999,
MR 130 Z EVO, K024, 0301 - 9999,
MR 130 Z EVO2, K077, 0001 - 9999,
MR 130 Zi EVO2 K078 0001 - 9999
2462226
2234056
KRS-XTRA 2234057
2245882
F10366234
KRS-COMP
F10366244
MR 122 Z K062 0066 - 9999
F20004066
KRS-XTRA
2521336
353
ORIGINAL KLEEMANN
RUBBER CURTAIN ELEMENTS AND CHAINS

FOR THE CRUSHER INLET
On an open crusher housing, material and dust would

escape. To prevent this, the crusher inlet is lined with a
wear-resistant chain and a fibre-reinforced rubber curtain.
They are attached to the crusher inlet cover. This front part
of the crusher inlet cover is made of special cast iron to al-
low mobility.
The parts are subject to natural wear and tear and should
be regularly checked and renewed to protect against ma-
terial flying out.
1 The labyrinth rubber

curtain and the chain curtain
prevent the unintentional 3
5
discharge of crushed 2
material.
2 The rubber elements can be 1

individually replaced easily
4
and quickly.
3 All components are bolted

from the outside to avoid
premature wear.
4 The crusher inlet angle

ensures optimal material
supply.
5 The front of the crusher

inlet cover is raised
hydraulically by remote
control and can be
replaced easily.
354
Rubber curtain elements and chains for the crusher inlet
Rubber curtain element Chain

Machine type Model
MR 100
K012, K013 9 F10579704 18 F10331504
series
MR 110 EVO
K016, K017, K018, K019 10 F10473414 18 F10473404
series
20 F20002132
MR 122
K062 14 F10503364
series
16 F20000489
MR 130
K023, K024 14 F10473414 21 F10473404
series
MR 130 EVO
K023, K024, K077, K078 13 F20011339 21 F20002132
series
355
ORIGINAL KLEEMANN
CHEEK PLATES
The cheek plates are located to the right and left of the
crusher jaws. They are made of highly wear-resistant steel
to protect the crusher housing.
Depending on the type of machine the cheek plates can

be replaced one-part or two-part.
Designed for ease of use, the cheek plates can be assem-

bled without screws, saving valuable dismantling and fit-
ting time.
1 The cheek plates are

made of high-quality steel 1
(KLEEMANN Resistant Steel) 3
to minimise wear as much as
possible.
2 For ease of assembly and

depending on the type of
machine, the cheek plates
are in two parts.
3 The practical design of the 4

cheek plates allows quick
installation without screws.
4 The cheek plates protect the 2
entire crusher housing.
5 Cheek plates together 5

with crusher jaws form an
optimum crushing chamber
for material crushing.
356
Cheek plates KRS-COMP
top left bottom left top right bottom right

Machine type Model
MC 100
K001 F10350993 (one-piece) F10350983 (one-piece)
series
MC 100 EVO
K002, K011 2282528 (one-piece) 2282528 (one-piece)
series
MC 110
K004, K003 F10377273 F10377293 F10377263 F10377283
series
MC 110 EVO
K006, K015, K005, K014 2242112 2242120 2242111 2242115
series
MC 120
K007 F20002093 F20002094 F20002091 F20002092
series
MC 120 PRO
K034, K035 2483369 2483371 2483370 2483372
series
MC 125
K008 F10109101 F10109111 F10109101 F10109111
series
Cheek plates KRS-XPERT

Machine type Model
MC 100
K001 2314602 (one-piece) 2314596 (one-piece)
series
MC 100 EVO
series
MC 110
K004, K003 2243829 2243840 2243817 2243821
series
MC 110 EVO
K006, K015, K005, K014 2355333 2355337 2355332 2355334
series
MC 120
K007 2314575 2314587 2314582 2314590
series
MC 120 PRO
K034, K035 2629507 2629512 2629509 2629513
series
MC 125
K008 2369899 2369903 2369899 2369903
series
Cheek plates KRS-XTRA

Machine type Model
MC 100
K001
series
MC 100 EVO
series
MC 110
K004, K003
series
MC 110 EVO
K006, K015, K005, K014 2462971 2462960 2463084 2463069
series
MC 120
K007
series
MC 120 PRO
K034, K035
series
MC 125
K008
series
357
ORIGINAL KLEEMANN
BEARING BLOCKS
The bearing block is used to protect the crusher against

materials that cannot be processed, e.g. pieces of steel. If
an overload occurs, the bearing block protects the crusher
against damage and expensive consequential loss.
Thanks to their special geometry and their manufacture

from special steel, the genuine KLEEMANN bearing blocks
are optimally designed for the forces in the crusher.
1 Through special geometries (lateral recesses) of 4 Radii are precisely matched to the pressure plate
the pressure plate a crusher overload is prevented. bearing.
2 The special steel (KLEEMANN Resistant Steel) is 5 Defined breaking points prevent damage to the
particularly resistant to wear. toggle and bearing.
3 The designated fixtures allow an easy installation.
2 5
358
KLEEMANN I Crusher overload protection
Bearing blocks
MC 100
K001 F10351413
series
MC 100 EVO
K002, K011 2542240
series
MC 110
K004, K003 F10377373
series
MC 110 EVO
K006, K015, K005, K014 2426262
series
MC 120
K007 2235531
series
MC 120 PRO
K034, K035 2558961
series
MC 125
K008 F10264034
series
F20013771 (250 bar)
MR 110 EVO,
K016, K017, K018, K019,
MR 130 EVO F20013774 (300 bar)
K023, K024, K077, K078
series
2228860 (350 bar)
359
ORIGINAL KLEEMANN
NARROW V-BELTS
The high-performance narrow V-belts are specially de-

signed for large drives subject to heavy loads.
The low-elongation material has a high tensile strength and

also provides extremely high abrasion and wear resistance.
Contrary to popular V-belts, the high-performance belt has

a tapered shape, which causes an increased profile. Thus,
it also meets the high demands of the crusher drive.
1 Power belts with high performance ensure ideal 4 The interplay of material and profile properties
crusher drive. optimises the quiet running characteristics.
2 Made of low stretch material, the belt is extremely 5 The cover fabric used is extremely
abrasion- and wear-resistant. abrasion-resistant.
3 The profile increases the power transmission of

the belt and extends the service life.
2
4
360
KLEEMANN I Power belts
Narrow V-belts
MC 100
K001 8 M00211423
series
MC 100 EVO
K002, K011 8 2337123
series
MC 110
K004, K003 10 M00211423
series
MC 110 EVO
K006, K015, K005, K014 10 2290313
series
MC 120
K007 10 M10002720
series
MC 120 PRO
K034, K035 12 2466925
series
MC 125
K008 10 M00211050
series
MR 100
K013 6 M10015185
series
MR 110 EVO
K016, K017 8 2227289
series
MR 110 EVO2
K018, K019 1 set (8 pieces) 2404710
series
MR 122
K062 10 M10001690
series
MR 130
K023, K024 10 M00211032
series
MR 130 EVO
K023, K024 10 M00211041
series
MR 130 EVO2
K077, K078 1 set (10 pieces) 2404713
series
361
ORIGINAL KLEEMANN
CONVEYOR BELTS
The crushing performance is determined among other

things by the conveying capacity of the individual convey-
or belts of the KLEEMANN systems.
For many years, KLEEMANN has used three- or multiply

conveyor belts, which meet all requirements in quarries
and gravel pits. For the conveyor belt to be operated with-
out interruption, it must be closed indefinitely.
KLEEMANN offers two variants here: Produced as an end-

less belt or open sold by the metre, meaning it is joined on
site when the belt is installed.
1 Greater tear resistance is provided by several 4 The use of multiply conveyor belts with extreme
intermediate layers matched to one another. abrasion-resistant covers guarantees a long service
life, especially with sharp-edged and extremely
2 High-quality chevron and high chevron belts abrasive material.
increase conveyor output to the maximum possible
level. 5 The elastic rubber intermediate layers dampen
the impacts caused by the various types of crushed
3 Chevron and high chevron belts are fitted with material.
solid rubber edges for optimum material transport.
3
5
2
362
KLEEMANN I conveyor belts
Conveyor belts
Belt Belt Conveyor belt, Conveyor belt,

Series hot-vulcanised sold by the metre
Machine type Model Conveyor type length width
range
(mm) (mm)
Part No. Part No.
21300 1100 F20018220 2252960

Crusher discharge belt
0001 - 23200 1100 F20018394 2252961
MC 100 R K001
9999 Lateral discharge belt 9000 500 F20017275 2252962
Permanent magnet separator 4715 750 M10019176 2212014
18300 800 2276328
21400 800 2345668
K002, 0001 - 10750 500 2262332 2346890

MC 100 R(i) EVO Lateral discharge belt
K011 9999 6150 500 2226095 2346889
Electromagnetic separator 4510 800 2323184
20400 1200 F20016923 2252890
22000 1200 F20017438 2252897
Fine-grained conveyor
11600 1200 F20017395 2252898
(secondary screening unit)
MC 110 Z, K004, 0001 -
MC 110 R K003 9999 12900 650 F20009762 2252545
Lateral discharge belt
8900 650 F20011025 2252553
Permanent magnet separator 5315 750 2210667 M10015357
19400 1000 2256551 2346901
22400 1000 2269126 2346903
K006,
MC 110 Z(i) EVO, K015, 0001 - 6150 500 2226095 2346889
MC 110 R(i) EVO K005, 9999 10750 500 2262332 2346890
K014
21000 1400 F20014924 2252938
24000 1400 F20018504 2252939
0053 -
MC 120 Z K007 Lateral discharge belt 13000 650 F20015453 2252942
9999
Permanent magnet separator 4715 750 2452717
22200 1200 2560616
25300 1200 2617389
25500 1200 2608905
K034, 0001 -
MC 120 Z(i) PRO 28700 1200 2538354
K035 9999
Lateral discharge belt 14100 650 2582476
Electromagnetic separator 5110 1000 2540481 2361793
20960 1200 2201415 2252963
25300 1200 F20019182 2252964
0005 -
MC 125 Z K008 Lateral discharge belt 17000 1000 F20019180 2252965
9999
Electromagnetic separator 5710 800 2540777 M20000485
363
ORIGINAL KLEEMANN
CONVEYOR BELTS
Conveyor belts

range
(mm) (mm)
Part No. Part No.
Crusher discharge belt 19700 1200 F20012192 2252210
Fine-grained conveyor 14600 1200 F20012551 2252213
(secondary screening unit) 16600 1200 2224803 2252555
Return conveyor 17800 500 2223573 2252529
MR 110 R EVO, K016, 0002 -
Transfer conveyor 3800 500 F20014794 2252542
MR 110 Z EVO K017 9999
8900 650 F20011025 2252553
12900 650 F20009762 2252545
Electromagnetic separator 5710 800 2540777 M20000485
Crusher discharge belt 19600 1200 2358281 2358905
14500 1000 2322377
Return conveyor 19000 500 2336219 2377900
K018, 0001 -
MR 110 Z(i) EVO2 Transfer conveyor 3800 500 F20014794 2252542
K019 9999
8900 650 F20011025 2252553
12900 650 F20009762 2252545
21000 1400 F20014924 2252938
24000 1400 F20018504 2252939
0066 -
MR 122 Z K062 Lateral discharge belt 12900 650 F20009762 2252545
9999
20500 1400 F20011462 2252560
23100 1400 F20014740 2252562
Fine-grained conveyor 15300 1400 F20011977 2252576
(secondary screening unit) 17300 1400 F20014597 2252602
0200 -
MR 130 R EVO, K023, 9999, Return conveyor 18800 500 2223564 2252582
MR 130 Z EVO K024 0301 - Transfer conveyor 4200 500 F20014607 2252590
9999
8900 650 F20011025 2252553
12900 650 F20009762 2252545
Electromagnetic separator 5710 800 M20000485
20400 1400 2358152 2358894
23600 1400 2351696 2377874
14700 1200 2305013 2377897
K077, 0001 - Return conveyor 20300 500 2305085 2377877

MR 130 Z(i) EVO2
K078 9999 Transfer conveyor 4200 500 F20014607 2252590
8900 650 F20011025 2252553
12900 650 F20009762 2252545
364
Conveyor belts

range
(mm) (mm)
Part No. Part No.
Feed conveyor 13600 1000 2454068
Crusher discharge belt 19600 800 2339948
K074, 0001 -
MCO 9 S(i) EVO Fine-grained conveyor 14500 1000 2322377
K075 9999
Return conveyor 20800 500 2305085 2377877
Transfer conveyor 3800 500 F20014794 2252542
Feed conveyor 13600 1000 2454068
18600 800 2307107

K072, 0001 -
MCO 9(i) EVO Crusher discharge belt
K073 9999
21800 800 2336946
Lateral discharge belt,

12900 650 F20009762 2252545
oversized grain
Feed conveyor 15900 1200 2435251 2568886

K110, 0001 -
MCO 11(i) PRO
K111 9999
Crusher discharge belt 22400 1000 2343611 2410888
Feed conveyor 7348 1200 2345636
Main discharge bel, oversized grain 10125 1050 2345639
0001 - Lateral discharge belt,

MS 12 Z-AD K067 14757 650 2345638
9999 medium-sized grain
Collection conveyor, fine grain 5074 1050 2345637
Lateral discharge belt, fine grain 14757 650 2345638
Hopper discharge belt 7360 1200 2345644
Feed conveyor 16554 900 2345645

MS 14 Z K068
9999 oversized grain
16444 650 2345646
medium-sized grain
Main discharge belt, fine grain 10477 650 2345647
Feed conveyor 8868 1200 2345640
Main discharge belt, oversized grain 10169 1050 2323721

MS 13 Z-AD K066 15174 650 2345643
365
ORIGINAL KLEEMANN
CONVEYOR BELTS
Conveyor belts

range
(mm) (mm)
Part No. Part No.
Hopper discharge belt 8 m² 8100 1200 2365474 2428492
K083, 0001 -
MS 702(i) EVO Feed conveyor 21500 1200 2366596 2448650
K103 9999
21200 650 2364608
oversized / medium-sized grain
Main discharge belt, fine grain 14100 1200 2365692 2457434
Feed conveyor 21500 1200 2366596 2448650
K084, 0001 -
MS 703(i) EVO Upper deck transfer conveyor 4250 650 2355971 2428782
K104 9999
21200 800 2347436 2428490
medium-sized grain
18600 500 2355976
oversized grain
Hopper discharge belt, 12 ft funnel 8068 1200 M10020070
Feed conveyor 20019 1050 M10020212
Feed conveyor Chevron 20019 1050 2287601
Transfer conveyor 4170 650 2286400

MS 16 Z, K049, 0001 -
MS 16 D K048 9999 Lateral discharge belt,
17719 500 2222752
oversized grain
17719 650 2287591
oversized grain
medium-sized grain, left
18979 650 M10023645
medium-sized grain, right
Main discharge belt, fine grain 13389 1200 M10023646
Feed conveyor 10048 1400 2232586

MS 15 Z-AD K047 9769 1200 2476924
366
Conveyor belts

range
(mm) (mm)
Part No. Part No.
K085, 0001 -
MS 952(i) EVO Feed conveyor 24900 1200 2350690 2428491
K105 9999
21200 800 2347436 2428490
oversized / medium-sized grain
Feed conveyor 24900 1200 2350690 2428491
K086, 0001 - Lateral discharge belt,

MS 953(i) EVO 21200 800 2347436 2428490
K106 9999 medium-sized grain
18600 500 2355976
oversized grain
Upper deck transfer conveyor 4250 650 2355971 2428782
Feed conveyor 24419 1050 M10020213
Feed conveyor Chevron 24419 1050 2287582

MS 19 Z, K054, 0001 -
MS 19 D K055 9999
Transfer conveyor 4170 650 2286400

21379 800 2228594
oversized grain
17719 500 2222752
medium-sized grain
Main discharge belt, fine grain 16879 1200 2287587
Feed conveyor 10048 1500 2338017

MS 21 Z-AD K076 17250 900 2345651
367
ORIGINAL KLEEMANN
CONVEYOR BELT ROLLERS
In order to smoothly convey heavy material, a KLEEMANN

machine requires high-quality rollers in the individual con-
veyor belt.
The genuine conveyor belt rollers provide for optimum

alignment and operating characteristics of the individual
conveyor belts.
The simply replaceable rollers also make easy on-site main-

tenance possible.
1 The guide rollers ensure ideal centring of the belts. 4 Garlands adapt perfectly to the belt shape,
increasing the filling cross-section.
2 The load is evenly distributed over the individual
support rollers to achieve better guidance of the 5 Track rollers ideally prevent any caking on the
conveyor belt. conveyor belt.
3 The reinforced construction of the support rollers

at the feed area ensures a longer service life.
1
5
368
Conveyor belt rollers
Series
Machine type Model Conveyor belt Roller type Dimensions (mm) Part No.
range
D89x200 M10000451
Support roller
D63.5 / 89x200 M10000456
Lateral guide roller D63.5x100 M10000442
Belt roller D63.5 / 108x600 F10062014
0001 - D89x465 M10001642

MC 100 R K001
9999 D89x1150 M10000434
Support roller
D89x530 M10004175
D89 / 133x530 M10008227
Belt roller D63.5 / 108x1150 F10062044
Lateral discharge belt D89x250 M10000452
D89x380 M10000080
Support roller D89x250 M10000452
K002, 0002 -
MC 100 R(i) EVO D89x65 M10008892
K011 9999 Main discharge belt
D89x900 M10014163
Garland with hooks D89x200-380-200 2275488
Belt roller D63.5 / 108x950 F10062034
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5x108x750 F10062024
Support roller (charging) D89 / 133x600 M10012384
D89x600 M10000432
D89x1250 M10009566
MC 110 Z, K004, 0001 - Lateral guide roller D63.5x100 M10000442

MC 110 R K003 9999 Belt roller D63.5 / 108x1250 F10243314
D89x250 M10000452
Support roller
oversized grain Lateral guide roller D63.5x100 M10000442
Belt roller D89x750 M10000436
D63.5x100 M10000442
Fine-grained conveyor Lateral guide roller
D63.5x132 M10002237
Belt roller D89 / 133x1300 F10332314
Lateral discharge belt Support roller D89x250 M10000452
D89x465 M10001642
D89x315 M10000453
MC 110 Z EVO, K006, 0001 -
D89x250 M10000452
MC 110 R EVO K005 9999 Crusher discharge belt
D89x1050 M10009567
Garland rubberised D63 / 89x250-465-250 2221046
Belt roller D63.5 / 108x1150 F10062044
369
ORIGINAL KLEEMANN
Series
range
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5 / 108x750 F10062024
D63.5 / 89x600 M10001886
0053 - Support roller (charging)
MC 120 Z K007 D63.5 / 89x380 M10000457
9999
D89x600 M10000432
Support roller
Crusher discharge belt D89x380 M10000080
D89x132 M10000444
Lateral guide roller
D63.5x132 M10002237
Belt roller D89 / 133x1500 F10292374
D89x200 M10000451
Support roller
D89x220 2474170
Lateral discharge belt Belt roller
D63.5x200 M10000534
negative station
Belt roller D89x750 2488102
D89x315 M10000453
D89x380 M10000080
D89x465 M10001642
Support roller
D89x290 2425273
Crusher discharge belt D63.5x465 M10003724
with gutter D63.5x250 M10000533
K034, 0001 - negative station
MC 120 Z(i) PRO D89x250 M10000452
K035 9999
Belt roller D89 / 133x1300 F10332314
Support roller (charging) D63.5 / 108x465 M10000543
D89x315 M10000453
D89x380 M10000080
D89x465 M10001642
Support roller D89x290 2425273
Crusher discharge belt D63.5x465 M10003724
without gutter D63.5x250 M10000533
D88.9 / D97x133 2616915
negative station D89x250 M10000452
Belt roller D89 / 133x1300 F10332314
Garland D108x380-380-380 M10009854
D63.5 / 108x315 M10009875
Support roller (charging)
Lateral discharge belt D63.5 / 108x380 M10009876
Belt roller D63.5 / 108x1150 F10062044
Garland with hooks D108x380-380-380 M10009851
0001 -
MC 125 Z K008 Support roller (charging) D89 / 133x465 M10000539
9999
D89 / 133x380 M10000540
D89x380 M10000080
D63.5x132 M10002237
Lateral guide roller
D89x132 M10000444
Belt roller D89 / 133x1300 F10332314
370
Series
range
Support roller D63.5x500 M10003864
Lateral discharge belt Lateral guide roller D63.5x100 M10000442
Belt roller D63.5 / 108x750 F10062024
D63.5 / 89x380 M10000457
D63.5 / 89x315 M10000454
D89x380 M10000080
Support roller
D89x315 M10000453
Support roller (non-magnetic) D90x380 M10006388
MR 100 R, K012, 0001 -
D63.5x132 M10002237
MR 100 Z K013 9999 Lateral guide roller
D63.5x100 M10000442
Belt roller D63.5 / 108x1150 F10062044
Support roller D63.5x500 M10003864
Transfer conveyor
D63.5x100 M10000442
Fine-grained conveyor Lateral guide roller
D63.5x132 M10002237
Belt roller D89 / 133x1300 F10332314
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5 / 108x750 F10062024
D89x250 M10000452
Support roller
D89x750 M10000436
D89x750 M10002179
Crusher discharge belt Support roller (non-magnetic)
D89x165 M20001284
MR 110 R EVO, K016, 0002 -
Belt roller D89 / 133x1300 F10332314
MR 110 Z EVO K017 9999
Transfer conveyor
Return conveyor Lateral guide roller D63.5x100 M10000442
D89x250 M10000452
Support roller
D89x750 M10000436
Belt roller D89 / 133x1300 F10332314
D89x250 M10000452
Support roller
Garland D89x315-465-315 2304990
D89x465 M10001642
D89x465 M10006389
K018, 0001 - Support roller (non-magnetic) D89x315 M10011319
MR 110 Z(i) EVO2
K019 9999 D89x200 2295906
Belt roller D89 / 133x1300 F10332314
Transfer conveyor Support roller D89x200 M10000451
D89x200 M10000451
Return conveyor Support roller
D89x530 M10004175
Garland D89x315-315-315 2322839
Fine-grained conveyor D89x380 M10000080
Support roller
D89x250 M10000452
Belt roller D63.5 / 108x1150 F10062044
371
ORIGINAL KLEEMANN
Series
range
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5 / 108x750 F10062024
0066 - D63.5 / 89x600 M10001886
MR 122 Z K062 Support roller (charging)
9999 D63.5 / 89x380 M10000457
D89x600 M10000432
Crusher discharge belt Support roller
D89x380 M10000080
Belt roller D89 / 133x1500 F10292374
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5 / 108x750 F10062024
D89x250 M10000452
Support roller
D89x950 M10000435
D89x165 M20001284
Crusher discharge belt Support roller (non-magnetic)
D89x950 M20001275
MR 130 R EVO, K023, 0301 -
Belt roller D89 / 133x1500 F10292374
MR 130 Z EVO K024 9999
Transfer conveyor
Return conveyor Lateral guide roller D63.5x100 M10000442
D89x250 M10000452
Support roller
D89x950 M10000435
Belt roller D89 / 133x1500 F10292374
D89x250 M10000452
Support roller
D89x200 M10000451
Belt roller D63.5 / 108x750 F10062024
Garland D89x380-530-380 2297025
D89x600 M10000432
D89x315 M10000453
Support roller
D89x1500 2291208
K077, 0001 -
MR 130 Z(i) EVO2 D89x600 M10016766
K078 9999 Support roller (non-magnetic)
D89x315 M10011319
Belt roller D89 / 133x1500 F10292374
D89x530 M10004175
Return conveyor Support roller
D89x200 M10000451
Garland D89x315-465-315 2304990
Support roller
D89x465 M10001642
Belt roller D89 / 133x1300 F10332314
372
Series
range
D89x465 M10001642
Feed conveyor
D89x200 M10000451
Belt roller D63.5 / 108x1150 F10062044
Garland buffer ring D63 / D89x200-380-200 2275491
D89x380 M10000080
Crusher discharge belt Support roller D89x250 M10000452
K074, D89x165 M10008892
MCO 9 S(i) EVO, K075, 0001 -
MCO 9(i) EVO K072, 9999
K073 Belt roller D63.5 / 108x950 F10062034
Return conveyor
Garland D89x315-315-315 2322839
Support roller
D89x250 M10000452
Belt roller D63.5 / 108x1150 F10062044
D63.5 / 108x530 M10009602
Support roller (charging) D63.5 / 108x380 M10009876
D63.5 / 108x250 M10000458
D89x750 M10000436
D89x530 M10004175
Feed conveyor Support roller D89x380 M10000080
D89x250 M10000452
D89x1250 M10009566
D89x530 2434076
Support roller (non-magnetic)
D89x250 M10010106
K110, 0001 -
MCO 11(i) PRO Belt roller D89 / 133x1300 F10332314
K111 9999
D63.5 / 89x315 M10000454
D63.5 / 89x465 2470078
Garland with hooks D89-250-465-250 2221013
D89x465 M10001642
D89x315 M10000453
Support roller
D89x200 M10000451
D89x250 M10000452
Support roller (one side) D89x200 2499872
Belt roller D63.5 / 108x1150 F10062044
373
ORIGINAL KLEEMANN
Series
range
D89x815 2582653
Support roller
D89x200 2582593
Hopper discharge belt
Lateral guide roller D63.5 / 108x100 2582680
Track roller D89 / 133x1300 2582558
D89x700 2582648
D89x290 2582660
Feed conveyor
Beat roller D89x1300 2582504
D133x1300 2582558
Belt roller
K083, 0010 - D89x1300 2593834
MS 702(i) EVO
K103 9999 D89x240 2582659
D89x200 2582593
Support roller
Lateral discharge belt, D89x160 2582657
left / right
D89x380 2582638
Oversized grain /
medium-sized grain Beat roller D89x750 2582510
D89x750 M10000436
Belt roller
D89x700 2582648
D89x700 M10011203
Main discharge belt Support roller
D89x290 2425273
fine grain
Belt roller D89 / 133x1300 F10332314
D89x815 2582653
Support roller
D89x200 2582593
D89x700 2582648
D89x290 2582660
Feed conveyor
D133x1300 2582558
Belt roller
D89x1300 2593834
D89x240 2582659
D89x200 2582593
K084, 0010 - Support roller
MS 703(i) EVO Lateral discharge belt D89x160 2582657
K104 9999 left / right
D89x380 2582638
Medium-sized grain 1/
medium-sized grain 2 Beat roller D89x750 2582510
D89x750 M10000436
Belt roller
D89x700 2582648
D89x160 2582657
Support roller
Lateral discharge belt D89x200 2582593
Oversized grain Beat roller D89x530 2582508
Transfer conveyor Support roller D89x700 2582648
D89x700 M10011203
Main discharge belt Support roller
D89x290 2425273
fine grain
Belt roller D89 / 133x1300 F10332314
374
Series
range
D89x815 2582653
Support roller
D89x200 2582593
D89x700 2582648
D89x290 2582660
Feed conveyor
D133x1300 2582558
Belt roller
D89x1300 2593834
K085, 0010 - D89x240 2582659
MS 952(i) EVO
K105 9999 D89x315 2582637
Lateral discharge belt, Support roller
D89x160 2582657
left / right
D89x600 2582643
Oversized grain /
medium-sized grain Beat roller D89x950 2582519
D89x950 M10000435
Belt roller
D89x815 2582653
D89x700 M10011203
Main discharge belt
D89x240 2347145
fine grain
Belt roller D89 / 133x1300 F10332314
D89x815 2582653
Support roller
D89x200 2582593
D89x700 2582648
D89x290 2582660
Feed conveyor
D133x1300 2582558
Belt roller
D89x1300 2593834
D89x240 2582659
D89x315 2582637
Lateral discharge belt Support roller
D89x160 2582657
left / right
K086, 0010 - D89x600 2582643
MS 953(i) EVO Medium-sized grain 1/
K106 9999 medium-sized grain 2 Beat roller D89x950 2582519
D89x950 M10000435
Belt roller
D89x815 2582653
D89x160 2582657
Support roller
Lateral discharge belt D89x200 2582593
oversized grain Beat roller D89x530 2582508
Upper deck
transfer conveyor
D89x700 M10011203
Main discharge belt
D89x240 2347145
fine grain
Belt roller D89 / 133x1300 F10332314
375
ORIGINAL KLEEMANN
SCRAPER STRIPS
The belts from different conveyor belts carry different

materials on a daily basis. The respective front and wedge
scrapers offer the protection required to guarantee a long
service life.
KLEEMANN therefore only uses abrasion-resistant

composites for its scrapers to ensure that belt wear is
minimised.
1 The individual scrapers ensure an optimum 4 Easy fitting or dismantling thanks to individually
cleaning effect for conveyor belts. replaceable scraper strips.
2 Scrapers provide high wear and abrasion 5 Extremely low-maintenance, easy-to-care

resistance and feature a long service life even under scrapers.
tougher conditions.
3 Precisely fitted scrapers guarantee less material

loss and provide considerable financial benefits.
3 4 5
376
KLEEMANN I Scraper strips
Scraper strips
Series Front scraper strip Wedge scraper strip

range
0001 - Crusher discharge belt 1 F10362984 2 F20002398

MC 100 R K001
9999 Lateral discharge belt 1 F10362904 2 F20002473
K002, 0001 - Crusher discharge belt 1 2277175 2 F20002406

MC 100 R(i) EVO
K011 9999 Lateral discharge belt 2 F20002473
Crusher discharge belt 1 F10362994 2 F20002398
MC 110 Z, K004, 0013 -
Fine-grained conveyor 1 F10362994 2 F20002422
MC 110 R K003 9999
Lateral discharge belt 1 F10362934 2 F20002410
K006, Crusher discharge belt 1 2220753 2 F20002403

MC 110 Z(i) EVO, K015, 0001 -
MC 110 R(i) EVO K005, 9999
K014 Lateral discharge belt 2 F20002473

MC 120 Z K007
Lateral discharge belt 5 2495340 2 2473631
K034, 0001 -
MC 120 Z(i) PRO Crusher discharge belt 1 2560064
K035 9999 2 F20002398
Crusher discharge belt, folding 1 2528534

MC 125 Z K008
MR 100 R, K012, 0010 - Lateral discharge belt 1 F10362934 2 F20002410

MR 100 Z K013 9999 Fine-grained conveyor 1 F10362994 2 F20002422
Return conveyor 2 F20002473
MR 110 R EVO, K016, 0002 - Lateral discharge belt 1 F10362934 2 F20002410

MR 110 Z EVO K017 9999 Fine-grained conveyor (secondary screening unit) 1 F10362994 2 F20002398
Crusher discharge belt 1 2200439 2 F20002398
K018, 0001 -
MR 110 Z(i) EVO2 Transfer conveyor 1 2349467
K019 9999
Fine-grained conveyor (secondary screening unit) 1 2220753 2 F20002403

MR 122 Z K062
MR 130 R EVO, K023, 0301 - Lateral discharge belt 1 F10362934 2 F20002410

MR 130 Z EVO K024 9999 Fine-grained conveyor (secondary screening unit) 1 F10363034 2 F20002413
K077, 0001 -
MR 130 Z(i) EVO2 Transfer conveyor 1 2349467
K078 9999
Fine-grained conveyor (secondary screening unit) 1 2200439 2 F20002422
377
ORIGINAL KLEEMANN
SCRAPER STRIPS
Scraper strips
Series Front scraper strip Wedge scraper strip

range
Feed conveyor 1 2220753 2 F20002403

K074, 0001 -
MCO 9 S(i) EVO Transfer conveyor 1 2349467
K075 9999
Fine-grained conveyor 1 2220753 2 F20002403
Feed conveyor 1 2220753 2 F20002403

K072, 0001 -
MCO 9(i) EVO Lateral discharge belt, oversized grain 1 F10362934 2 F20002410
K073 9999
K110, 0001 - Feed conveyor 1 2502745 2 F20002398

MCO 11(i) PRO
K111 9999 Crusher discharge belt 1 2220753 2 F20002403
Hopper discharge belt 1 2361541 2 2411345
Feed conveyor 1 2200439 2 2403854

K083, 0001 -
MS 702(i) EVO Lateral discharge belt, oversized grain 2 2444218
K103 9999
Lateral discharge belt, medium-sized grain 2 2444218
Feed conveyor 1 2200439 2 2403854
Upper deck transfer conveyor 1 2435630

K084, 0001 -
K104 9999
Lateral discharge belt, medium-sized grain, left 2 2444218
Lateral discharge belt, medium-sized grain, right 2 2444218
Feed conveyor 1 2200439 2 2403854

K085, 0001 -
MS 952(i) EVO Lateral discharge belt, oversized grain, left 2 2458446
K105 9999
Feed conveyor 1 2200439 2 2403854
Upper deck transfer conveyor 1 2435630

K086, 0001 -
K106 9999
Lateral discharge belt, medium-sized grain, left 2 2458446
378
KLEEMANN I Scraper strips

R
OU E
V IC
SER YOU
FOR
GENERATION Z

379
ORIGINAL KLEEMANN
CRAWLER UNIT PARTS
Genuine KLEEMANN crawler unit chains fulfill all of your

needs, such as the highest levels of strength and long
service lives even under extreme load and the heavy
weight of KLEEMANN plants.
To change the chassis parts, KLEEMANN provides the

individual parts such as roller, track pad or a complete
repair segment.
1 Rollers distribute the acting forces for a

smooth running performance.
2 The complete repair segment allows a

quick and inexpensive repair of the chain.
3 Track pad made of rolled high-

performance steel profiles offers at the
same time an optimised surface hardness. 1
4 Screws with a rounded head and fine 4

thread provide for high-endurance and
reliable connection. 2
5 Square track pad nuts ensure a fixed

connection.
380
KLEEMANN I Crawler unit parts
Crawler unit parts
Repair segment, complete

Track pad Track roller
Machine type Model Series range with nuts and screws
MC 100 R K001 0001 - 9999 M10013851 M10020125 M10005184

MC 100 R(i) EVO K002, K011 0001 - 9999 M10024552 M10020125 2297331
0001 - 0221 M10013856 M10022270 2294887
MC 110 Z K004
0222 - 9999 2223165 2223167 2294887
0001 - 0206 M10013856 M10022270 2294887
MC 110 R K003
0207 - 9999 2223165 2223167 2294887
MC 110 Z(i) EVO, K006, K015,

0001 - 9999 2332776 2332777 2290211
MC 110 R(i) EVO K005, K014
MC 120 Z K007 0001 - 9999 M10013860 M20001140 M10005300

MC 120 Z(i) PRO K034, K035 0001 - 9999 M10013860 2478299 2437985
MC 125 Z K008 0200 - 9999 M10024732 M10024733 M10010444
MR 100 R, MR 100 Z K012, K013 0001 - 9999 M10016749 M10022058 M10012358
0002 - 0003 M10013856 M10022270 2294887
MR 110 R EVO K016
0004 - 9999 2223165 2223167 2294887
0002 - 0028 M10013856 M10022270 2294887
MR 110 Z EVO K017
0029 - 9999 2223165 2223167 2294887
MR 110 Z(i) EVO2 K018, K019 0001 - 9999 2380412 2380446 2294887
MR 122 Z K062 0001 - 9999 M10013860 M20001140 M10005300
MR 130 R, 0001 - 0199 M10013856 M10022270 2294887

K023
MR 130 R EVO 0200 - 9999 2223165 2223167 2294887
MR 130 Z, 0001 - 0330 M10013856 M10022270 2294887

K024
MR 130 Z EVO 0331 - 9999 2223165 2223167 2294887
MR 130 Z(i) EVO2 K077, K078 0001 - 9999 2380412 2380446 2294887
MCO 9 S(i) EVO K074, K075 0001 - 9999 2332776 2332777 2290211
MCO 9(i) EVO K072, K073 0001 - 9999 M10024552 M10020125 2297331
MCO 11 PRO K110 0001 - 9999 2380412 2380446 2294887
0001 - 0024 2434558 2434569 2356050
MS 702 EVO K083
0025 - 9999 2588963 2589209 2484823
0010 - 0012 2434558 2434569 2356050
MS 702i EVO K103
0013 - 9999 2588963 2589209 2484823
0001 - 0048 2434558 2434569 2356050
MS 703 EVO K084
0049 - 9999 2588963 2589209 2484823
0010 - 0014 2434558 2434569 2356050
MS 703i EVO K104
0015 - 9999 2588963 2589209 2484823
0010 - 0022 2434558 2434569 2356050
MS 952 EVO K085
0023 - 9999 2588963 2589209 2484823
0010 - 0014 2434558 2434569 2356050
MS 952i EVO K105
0015 - 9999 2588963 2589209 2484823
0010 - 0076 2434558 2434569 2356050
MS 953 EVO K086
0077 - 9999 2588963 2589209 2484823
0010 - 0015 2434558 2434569 2356050
MS 953i EVO K106
0016 - 9999 2588963 2589209 2484823
381
ORIGINAL KLEEMANN
SLOTTED GRATES
On difficult, sticky and very coarse feed material a slotted

grate is used in most cases.
The demands on the selectivity should be fairly small. The

feed material enters the slotted grate via the feed chute.
To increase the service life, the elements of the slotted

grate are manufactured from a particularly wear-resistant
material.
The R-version of different machine types includes a slotted

grate which is integrated in the feed chute.
1 Prescreening flexible possible by simply replacing 4 Rugged construction withstands even the highest
the entire slotted grate. requirements for coarse feed material.
2 Optimal distribution of the feed material even 5 Expanding the gap width in the material flow
with the most demanding material properties. direction prevents grains from getting stuck and
ensures a permanent screening performance.
3 Bars made of high-quality KLEEMANN Resistant
Steel particularly resist the coarse material.
3 2
1
5
382
KLEEMANN I Screening
Slotted grates
Machine type Model Series range Rod spacing (mm) Part No.
32 F20007487
50 F10350432
MC 100 R K001 0001 - 9999
60 F20004901
90 F10578302
40 2339535
K002,
MC 100 R(i) EVO 0001 - 9999 50 2339536
K011
60 2339538
40 2234419
MC 110 R K003 0001 - 9999
50 F20009648
45 2298411
MC 110 EVO Z(i), K006, K015,
0001 - 9999 55 2298412
MC 110 EVO R(i) K005, K014
65 2298413
45 F20017519
65 F20007126
75 F20017522
MC 120 Z K007 0001 - 9999
80 F10538960
85 F20017086
90 F20000021
55 2611642
MC 120 Z PRO, K034, 0014 - 9999, 65 2610502

MC 120 Zi PRO K035 0002 - 9999 75 2622034
85 2610000
MR 110 R EVO K016 0001 - 9999 50 F20009648
45 F20003570
MR 110 Z EVO K017 0002 - 9999 55 F20003701
65 F20017141
45 2332229
K018, 55 2332262
MR 110 Z(i) EVO2 0001 - 9999
K019 65 2332315
75 2332183
45 F20018433
MR 122 Z K062 0001 - 9999 55 F20018405
70 F20018497
45 F20018433
MR 130 Z 0001 - 0299 55 F20018405
70 F20018497
K024
45 F20011673
MR 130 Z EVO 0301 - 9999 55 F20011381
65 F20011677
35 2456989
K077, 45 2298473
MR 130 Z(i) EVO2 0001 - 9999
K078 55 2295997
65 2341036
383
ORIGINAL KLEEMANN
PERFORATED PLATES
To withstand the enormous impact loads and fric-

tion loads and to maximise the service life, perforated
plates of p
articularly wear-resistant material are used at
KLEEMANN.
These provide a good combination of high hardness

and excellent toughness to keep the wear low with the
different loads.
1 Relief of the crusher through prescreening of fine 4 The use of KLEEMANN Resistant Steel leads to a
particles. long service life.
2 The staggered arrangement of the circular holes 5 The individual perforated plates allow an easy
allows best separation results. and quick replacement.
3 Round holes combine high rigidity with relatively

large free cross section.
3 2
384
Perforated plates
Perforated plate type Perforated plate type

Series Average mesh size Thickness charging discharge
Machine type Model
range (mm) (mm)
Part No. Part No.
30 20 2339328
35 20 2339366
40 20 2339420
K002, 45 20 2339431
MC 100 R(i) EVO 0001 - 9999
K011 50 20 2339489
60 20 2339547
70 20 2339570
80 20 2339576
30 20 2584667 F20016178
40 20 F20007386 2590393
45 20 2590358 2590364
MC 110 Z K004 0001 - 9999 50 20 2590334 2590351
60 20 2590282 2592140
70 20 2590262 2590274
80 20 2590318 2590291
30 20 2298372
35 20 2298457
40 20 2298374
K006,
MC 110 Z(i) EVO, K015, 45 20 2298461
0001 - 9999
MC 110 R(i) EVO K005, 50 20 2298378
K014
60 20 2298381
70 20 2298384
80 20 2298472
60 20 F20017381 2592194
70 20 2584681 2592209
75 20 F20005642 F20005643
MC 120 Z K007 0053 - 9999
80 20 2590095 2590121
90 20 F20003970 F20003971
100 20 2590149 2590122
60 20 2618626
MC 120 Z PRO, K034, 0014 - 9999, 70 20 2626410

MC 120 Zi PRO K035 0002 - 9999 80 20 2620010
90 20 2618329
30 20 2584667 F20016178
35 20 2590405 2590423
40 20 F20007386 2590393
45 20 2590358 2590364
MR 110 Z EVO K017 0002 - 9999
50 20 2590334 2590351
60 20 2590282 2592140
70 20 2590262 2590274
80 20 2590318 2590291
385
ORIGINAL KLEEMANN
PERFORATED PLATES
Perforated plates
Perforated plate type Perforated plate type

Series Average mesh size Thickness charging discharge
Machine type Model
range (mm) (mm)
Part No. Part No.
30 20 2341990 2342002
35 20 2342007 2342014
40 20 2336412 2336433
K018,
MR 110 Z(i) EVO2 0001 - 9999 50 20 2341374 2341371
K019
60 20 2326015 2326026
70 20 2326208 2326203
80 20 2319902 2319871
30 20 2590175 2590183
40 20 2584612 2584624
50 20 2590129 2590150
MR 122 Z K062 0066 - 9999 60 20 2584300 2584321
70 20 2584368 2584607
80 20 2584379 F20001923
100 20 F20000128 F20000129
30 20 2590175 2590183
40 20 2584612 2584624
50 20 2590129 2590150
MR 130 Z K024 0070 - 0299 60 20 2584300 2584321
70 20 2584368 2584607
80 20 2584379 F20001923
100 20 F20000128 F20000129
30 20 2590175 2592163
35 20 F20011776 2592119
40 20 2584612 2592171
45 20 2590109 2590448
MR 130 Z EVO K024 0301 - 9999
50 20 2590129 2584637
60 20 2584300 2584648
70 20 F20014484 F20014486
80 20 2584379 F20011774
30 20 2341618 2341639
35 20 2301480 2298960
40 20 2301591 2301597
K077,
MR 130 Z(i) EVO2 0001 - 9999 50 20 2301667 2301649
K078
60 20 2296285 2301725
70 20 2296318 2301777
80 20 2341807 2341836
386
MR 110 Zi:
COMPACT POWER PACK
387
ORIGINAL KLEEMANN
WIRE MESHES
FOR PRESCREENING AND SECONDARY UNITS
Screens are exposed to heavy loads in everyday use.

In order to ensure that final particle size is screened con-
sistently and reliably, KLEEMANN uses screens made from
particularly wear-resistant spring steel wire or round wires.
Due to the double anchoring at the cross-overs, these

screens have an additional fixed cross-over point that pre-
vents wire drift and ensures a constant mesh size.
1 Screens made of spring steel wire are suitable for 4 Wires are deformed uniformly in warp and weft
all screening machines. and keep their fixed wire position until final wear.
2 Heavy-duty spring steel wire ensures highest 5 Clamp hooks for permanent fixing in the screen
elasticity at large vibratory stresses. box provides ample support.
3 Large open screening area (MLW) is ideal for use

with dry, damp and wet screen material and features
an increased screening capacity.
2
3 5
388
SELECTION OF MESH SIZES FOR REQUIRED PARTICLE SIZES
The result of the screening is defined by The screen tilt (α) reduces the mesh During the configuration of a double-deck
numerous factors. The most important size (MLW) to the projected dimension primary screen the ratio of screening up-
factors include the shape of the particles, (MLWproj). For well-defined screening per deck to screening lower deck should
the moisture content and the feed vol- the screen opening should therefore al- not be less than 4:1 to prevent a reduction
ume. The table provides general figures ways be a little larger than the particle in the service life of the lower deck screen.
for the selection of the appropriate mesh size required.
size (MLW) for EU standard particle sizes.
ML
W
MLWproj α > simplified illustration
2
1 > Upper deck: Screening with
perforated plate
(example MLW 55)
2 > Lower deck: Screening with
wire mesh
(example MLW 22)
389
ORIGINAL KLEEMANN
WIRE MESHES
FOR PRESCREENING UNITS
Wire meshes for prescreening units
Screen*
Machine type Model Series range Average mesh size Wire Ø
Quantity Part No.
(mm) (mm)
15 4 1 2339206
20 5 1 2339208
25 6 1 2291447
30 8 1 2339209
K002,
MC 100 R(i) EVO 0002 - 9999
K011
35 8 1 2291449
40 8 1 2339210
50 10 1 2339212
55 10 1 2339213
15 4 1 2232158
20 6 1 2220614
25 6 1 M20000541
MC 110 R, K003,
0001 - 9999 30 6 1 2224928
MR 110 R EVO K016
35 8 1 M20000543
40 8 1 2232160
Blind rubber (lower deck) 1 F20006960
10 4 1 M20001709
15 4 1 M20001344
20 5 1 M20001376
25 6 1 M20000800
MC 110 Z K004 0001 - 9999 30 8 1 M20001522
35 8 1 M20000315
40 8 1 M20000373
50 10 1 2234812
10 4 1 2298547
15 4 1 2298550
20 5 1 2298552
K006, 25 6 1 2298554
MC 110 Z(i) EVO, K015,
0001 - 9999 30 8 1 2298555
MC 110 R(i) EVO K005,
K014 35 8 1 2298556
40 8 1 2298557
50 10 1 2298559
Blind rubber (lower deck) 1 2318316
* Other sizes and mesh types are available on request.

390
Wire meshes for prescreening units
Screen*
Machine type Model Series range Average mesh size Wire Ø
Quantity Part No.
(mm) (mm)
10 4 1 M10010237
15 4 1 M10013885
20 5 1 M10007905
25 6 1 M10010004
MC 120 Z, K007, 0001 - 9999, 30 8 1 M20000033

MR 122 Z, K062, 0001 - 9999, 35 8 1 M10004739
MR 130 Z, K024, 0001 - 0299, 40 8 1 M10004738
MR 130 Z EVO K024 0301 - 9999 45 8 1 M10006092
50 10 1 M10012445
55 10 1 M10016328
60 10 1 M20000339
20 8 2 2601987
25 8 2 2601985
30 10 2 2601983
MC 120 Z PRO, K034, 0014 - 9999, 35 10 2 2601982
MC 120 Zi PRO K035 0002 - 9999 40 12.5 2 2601976
45 12.5 2 2601959
50 12.2 2 2601957
10 4 1 M20001709
15 4 1 M20001344
20 5 1 M20001376
25 6 1 M20000800
MR 110 Z EVO K017 0002 - 9999 30 8 1 M20001522
35 8 1 M20000315
40 8 1 M20000373
50 10 1 2234812
10 4 1 2335436
15 4 1 2335441
20 5 1 2335444
25 6 1 2335446
K018,
MR 110 Z(i) EVO2 0001 - 9999 30 7 1 2335448
K019
35 8 1 2335453
40 8 1 2335455
50 8 1 2335459
10 4 1 2341115
15 4 1 2341117
20 6 1 2341119
25 6 1 2298429
K077, 30 8 1 2341120
MR 130 Z(i) EVO2 0001 - 9999
K078 35 8 1 2298424
40 8 1 2341122
45 8 1 2341123
50 10 1 2341124

391
ORIGINAL KLEEMANN
WIRE MESHES
FOR SECONDARY SCREENING UNITS
Wire meshes for secondary screening units
Screen*
Machine type Model Series range Average mesh size Wire Ø Screen section, large Screen section, small
(mm) (mm) Quantity Part No. Quantity Part No.
25 6 2 M10021718
30 8 2 2234804
35 8 2 M20000147
MC 110 Z, K004, 40 8 2 M20000377

0001 - 9999
MR 100 Z K013 50 10 2 M20000799
55 10 2 M20000666
60 10 2 M20000273
65 10 2 M20000148
10 4 4 2234836 1 2234837
12 4 4 M20001524 1 M20001523
15 4 4 M20001533 1 M20001534
20 5 4 2234861 1 2234862
25 6 4 M20001411 1 M20001410
30 8 4 2234867 1 2234871
MR 110 Z EVO, K017, 0002 - 9999,
35 8 4 2234878 1 2234880
MR 110 Z EVO2, K018, 0001 - 9999,
MR 110 Zi EVO2, K019, 0001 - 9999, 40 8 4 M20001405 1 M20001404
MCO 9 S EVO, K074, 0001 - 9999,
45 8 4 M20001640 1 M20001639
MCO 9 Si EVO K075 0001 - 9999
50 10 4 M20001370 1 M20001369
55 10 4 M20001571 1 M20001579
60 10 4 M20001716 1 M20001715
65 10 4 M20001529 1 M20001530
70 10 4 M20001678 1 M20001679
90 10 4 2200097 1 2200098
20 6 2 M10016387
30 6 2 M20000082
MR 130 Z K024 0001 - 0299
40 8 2 M10016477
50 10 2 M10017445
10 4 4 2208580 1 2208582
12 4 4 2234822 1 2234825
15 4 4 2212424 1 2212430
20 5 4 M10003491 1 M20001561
25 6 4 M20001551 1 M20001552
30 7 4 2234476 1 2234480
35 8 4 M10003179 1 M20001254
K024, 0301 - 9999,
MR 130 Z EVO,
K077, 0001 - 9999, 40 8 4 M10005149 1 M20000795
MR 130 Z(i) EVO2
K078 0001 - 9999
45 8 4 M20001595 1 M20001596
50 10 4 M20001298 1 M20001558
55 10 4 M20001553 1 M20001554
60 10 4 M20001555 1 M20001556
65 10 4 M10010425 1 M20001560
70 10 4 M20001752 1 M20001753
90 10 4 2192479 1 2192481

392
WIRE MESHES
FOR MOBISCREEN MODELS
Wire meshes for MOBISCREEN models
Screen*
Machine type Model Series range Deck Average Screen section, large Screen section, small
Wire Ø
mesh size
(mm) Quantity Part No. Quantity Part No.
(mm)
40 8 2 2531585
50 10 2 2529893
60 10 2 2529895
0223 - 9999 Upper deck
80 10 2 2529899
90 10 2 2529900
100 10 2 2529901
MS 12 Z-AD K067
10 4 1 2227330 1 2227352
20 4 1 2228359 1 2227361
25 5 1 2313339 1 2313343
0001 - 9999 Lower deck
30 6 1 2227339 1 2227363
40 8 1 2227341 1 2227367
50 8 1 2227342 1 2227368
10 4 2 2227785 1 2227786
20 5 2 2227772 1 2227790
25 5 2 2227774 1 2227793
30 6 2 2296423 1 2291875
40 8 2 M20001582 1 M20001610
Upper deck
45 8 2 2227777 1 2227797
50 8 2 M20001386 1 2223200
MS 14 Z K068 0001 - 9999 55 8 2 M20001627 1 2227799
70 10 2 M20001605 1 M20001604
90 10 2 2227783 1 2227810
10 4 1 2227636
20 4 1 M20001606
Lower deck 25 5 1 2227626
30 6 1 2227627
40 8 1 2227629
10 4 3 2227785
20 5 3 2227772
25 5 3 2227774
30 6 3 2296423
32 6 3 2296425
Upper deck 40 8 3 M20001582
45 8 3 2227777
50 8 3 M20001386
55 8 3 M20001627
70 10 3 M20001605
MS 13 Z-AD K066 0001 - 9999
90 10 3 2227783
7 3 2 2228390
8 3 2 2228391
10 3 2 2199248
20 5 2 M20001473
Lower deck 25 5 2 M20001603
30 6 2 2228395
40 8 2 M20001703
45 8 2 2235994
50 8 2 2228397

393
ORIGINAL KLEEMANN
WIRE MESHES
Screen*
Wire Ø
mesh size
(mm)
7 3 2 2447170 2 2448953
8 3 2 2447171 2 2348799
10 4 2 2428276 2 2208580
11 4 2 2447085 2 2199916
12 4 2 2354096 2 2234822
15 5 2 2447094 2 2448851
16 5 2 2447110 2 2448852
18 5 2 2447118 2 M10003800
20 5 2 2354095 2 M10003491
25 6 2 2428275 2 M20001551
Upper /
30 8 2 2447130 2 2234476
middle deck
35 8 2 2354093 2 2448868
40 8 2 2447134 2 M10005149
50 10 2 2447141 2 2448879
55 10 2 2447143 2 M20001553
60 10 2 2447147 2 M20001555
K083,
MS 702(i) EVO, K084, 65 10 2 2447148 2 M10010425
0001 - 9999
MS 703(i) EVO K103, 70 10 2 2447150 2 M20001752
K104
75 100 2 2354086 2 2448949
90 12 2 2447153 2 2448951
100 12 2 2447154 2 2448952
7 3 1 2453886 1 2447173
8 3 1 2453889 1 2447186
9 3 1 2453891 1 2447190
10 4 1 2453892 1 2447196
11 4 1 2453894 1 2447202
12 4 1 2453898 1 2447208
Lower deck 15 5 1 2453901 1 2447216
20 5 1 2453902 1 2447222
25 6 1 2453919 1 2447229
30 8 1 2453927 1 2447231
38 8 1 2453928 1 2447233
40 8 1 2453931 1 2447234
50 10 1 2453933 1 2447236

394
Screen*
Wire Ø
mesh size
(mm)
10 3 3 M20000621 1 M20001494
13 4 3 M20001027 1 M20000622
14 4 3 M20001735 1 2195335
15 4 3 M20000833 1 2195338
16 4 3 M20001327 1 2195342
18 4 3 2234507 1 2195345
20 5 3 M20000958 1 2234505
25 5 3 2234516 1 M20001769
Upper / 30 8 3 M20001727 1 2234515
middle deck 35 8 3 M20000625 1 M20001726
40 8 3 M20000642 1 M20000626
45 8 3 M20000686 1 M20000643
50 10 3 M20000627 1 M20000687
MS 16 Z, K048, 55 10 3 M20001065 1 M20000628
0001 - 9999
MS 16 D K049 60 10 3 M20000688 1 M20001066
65 10 3 M20001400 1 M20000689
70 10 3 2218851 1 M20001399
80 10 1 2218853 1 2218853
5 2 2 M20001308
8 3 2 M20000761
10 4 2 2234498
12 4 2 2234501
15 4 2 2201658
Lower deck
20 5 2 M20001081
25 5 2 M20000693
30 6 2 M20001352
40 8 2 M20000832
50 8 2 M20000817
10 3 4 M20001496
12 4 4 M20000872
15 4 4 M20001735
16 4 4 M20000833
18 4 4 M20001327
20 5 4 2234507
25 5 4 M20000958
30 8 4 2234516
35 8 4 M20001727
Upper deck
40 8 4 M20000625
45 8 4 M20000642
50 10 4 M20000686
55 10 4 M20000627
60 10 4 M20001065
65 10 4 M20000688
70 10 4 M20001400
80 10 4 2218851
90 10 4 2202934
MS 15 Z-AD K047 0001 - 9999 7 3 3 2212560
8 3 3 M10025548
9 3 3 2210653
10 3 3 M20001734
11 3 3 2228347
12 3 3 2197550
15 4 3 2198322
18 4 3 M20001499
20 5 3 M20001453
Lower deck 25 5 3 M20001563
28 6 3 2244893
30 6 3 M20001564
32 6 3 2231937
40 8 3 M20001449
50 10 3 M20001760
55 10 3 M20001719
60 10 3 2246161
65 10 3 M20001720
70 70 3 2292450
395
ORIGINAL KLEEMANN
WIRE MESHES
Screen*
Wire Ø
mesh size
(mm)
7 3 5 2447170
8 3 5 2447171
10 4 5 2428276
11 4 5 2447085
12 4 5 2354096
15 5 5 2447094
16 5 5 2447110
18 5 5 2447118
20 5 5 2354095
25 6 5 2428275
Upper / 30 8 5 2447130
middle deck 35 8 5 2354093
40 8 5 2447134
45 8 5 2354091
50 8 5 2447141
55 10 5 2447143
K085, 60 10 5 2447147
MS 952(i) EVO, K086,
0001 - 9999 65 10 5 2447148
MS 953(i) EVO K105,
K106 70 10 5 2447150
75 10 5 2354086
90 12 5 2447153
100 12 5 2447154
7 3 3 2447173
8 3 3 2447186
9 3 3 2447190
10 4 3 2447196
11 4 3 2447202
12 4 3 2447208
Lower deck 15 5 3 2447216
20 5 3 2447222
25 6 3 2447229
30 8 3 2447231
38 8 3 2447233
40 8 3 2447234
50 10 3 2447236

396
Screen*
Wire Ø
mesh size
(mm)
10 3 5 M20001496
12 4 5 M20000872
15 4 5 M20001735
16 4 5 M20000833
18 4 5 M20001327
20 5 5 2234507
25 5 5 M20000958
30 8 5 2234516
Upper / 35 8 5 M20001727
middle deck 40 8 5 M20000625
45 8 5 M20000642
50 10 5 M20000686
55 10 5 M20000627
MS 19 Z, K054, 60 10 5 M20001065
0001 - 9999
MS 19 D K055 65 10 5 M20000688
70 10 5 M20001400
80 10 5 2218851
90 10 5 2202934
5 2 3 M20001308
8 3 3 M20000761
10 4 3 2234498
12 4 3 2234501
15 4 3 2201658
Lower deck
20 5 3 M20001081
25 5 3 M20000693
30 6 3 M20001352
40 8 3 M20000832
50 8 3 M20000817
50 10 5 2298699
55 10 5 2298700
60 10 5 2298701
65 10 5 2298703
Upper deck 70 10 5 2298704
75 10 5 2298705
80 10 5 2298706
90 10 5 2298709
MS 21 Z-AD K076 0001 - 9999 100 10 5 2298710
10 4 3 2298740
15 4 3 2298743
20 5 3 2298744
25 6 3 2298745
Lower deck
30 6 3 2298746
35 8 3 2298747
40 8 3 2298748
50 8 3 2298749

397
ORIGINAL KLEEMANN
HARP SCREENS (SMOOTH)

This type of screen consists of smooth, gap-forming, longi-

tudinal wires. The additional inherent vibration of the wires
counteracts clogging and caking.
Harp screens are generally recommended in case of diffi-

cult-to-sift, moist and sticky materials.
1 Longitudinal wires made of spring

steel ensure highest elasticity at large
vibratory stresses.
2 The fixed gap width guarantees a 2

substantial throughput rate.
3 A smooth screen provides for a long 4

usable service life. 3
4 The flexible lateral connections 1
ensure individualised adaptation to the

crossbars of the screen box.
5
5 Clamp hooks for permanent fixing in the

screen box provide secure mounting.
398
Harp screens (smooth) for MOBISCREEN models
Lower deck screen*
Machine type Model Average mesh size Wire Ø Screen section, large Screen section, small
(mm) (mm) Quantity Part No. Quantity Part No.
2 0.7 1 2414054 1 2414096
3 0.8 1 2414059 1 2414097
4 1 1 2414060 1 2414098
5 1 1 2414063 1 2414099
MS 12 Z-AD K067 6 1.2 1 2414066 1 2414100
7 1.4 1 2414067 1 2414101
8 1.5 1 2414092 1 2414102
10 1.5 1 2414093 1 2414103
12 1.8 1 2414095 1 2414104
2 0.7 1 2414116
3 0.8 1 2414117
4 1 1 2414118
5 1 1 2414119
MS 14 Z K068 6 1.2 1 2414121
7 1.4 1 2414124
8 1.5 1 2414125
10 1.5 1 2414126
12 1.8 1 2414127
2 0.7 2 2414105
3 0.8 2 2414106
4 1 2 2414107
5 1 2 2414108
MS 13 Z-AD K066 6 1.2 2 2414109
7 1.4 2 2414110
8 1.5 2 2414111
10 1.5 2 2414112
12 1.8 2 2414113
K083, 2 1 1 2453837 1 2354104
3 1 1 2453840 1 2447447
MS 702(i) EVO, K084,
4 1.2 1 2448606 1 2447459
MS 703(i) EVO K103,
5 1.2 1 2453879 1 2354103
K104 6 1.6 1 2447936 1 2428273
2 0.7 2 2414148
3 0.8 2 2401395
4 1 2 2414149
5 1 2 2414150
MS 16 Z, K048,
6 1.2 2 M20000644
MS 16 D K049
7 1.4 2 2414152
8 1.5 2 2414153
10 1.5 2 2414154
12 1.8 2 2414155
2 0.7 3 2414132
3 0.8 3 2414134
4 1 3 2414135
5 1 3 2414136
MS 15 Z-AD K047 6 1.2 3 2414138
7 1.4 3 2414141
8 1.5 3 2414142
10 1.5 3 2414143
12 1.8 3 2414145
K085, 2 1 3 2354104
3 1 3 2447447
MS 952(i) EVO, K086,
4 1.2 3 2447459
MS 953(i) EVO K105,
5 1.2 3 2354103
K106 6 1.6 3 2428273
2 0.7 3 2414148
3 0.8 3 2401395
4 1 3 2414149
5 1 3 2414150
MS 19 Z, K054,
6 1.2 3 M20000644
MS 19 D K055
7 1.4 3 2414152
8 1.5 3 2414153
10 1.5 3 2414154
12 1.8 3 2414155
399
ORIGINAL KLEEMANN
SCREENING OPTIONS
FOR FOLDING AND VIBRATION SCREENS
Thanks to the selection of different screening options for

feed hoppers in the KLEEMANN MS EVO series, coarse
materials can be filtered out in advance and the system
fed with a defined grain size.
1 Folding screens and slotted grates separate the 4 Robust slotted grates protect the downstream
feed material from excessively coarse materials. screens from premature wear.
2 Easy to change the individually replaceable folding 5 System fed with a defined grain size thanks to
screens. additional built-in screens in the lower deck.
3 Inclination angle set individually for the vibration

screen.
1
1 4
2
3
400
Screening options for hydraulic folding screens
Quan- Rod spacing

Machine type Model Series range Deck Feed hopper Designation Part No.
tity (mm)
Folding screen, left 1 100 2507511
Folding screen, centre 3 100 2507551
Folding screen, right 1 100 2507573
Short
MS 702 EVO, K083, 0010 - 0039, Folding screen, left 1 150 2507521
MS 702i EVO, K103, 0010 - 0015, Folding screen, centre 3 150 2507560
MS 703 EVO, K084, 0010 - 0053,
MS 703i EVO, K104, 0010 - 0014, Upper Folding screen, right 1 150 2507576
MS 952 EVO, K085, 0010 - 0027, deck Folding screen, left 1 100 2507539
MS 952i EVO, K105, 0010 - 0016,
MS 953 EVO, K086, 0010 - 0085, Folding screen, centre 4 100 2507551
MS 953i EVO K106 0010 - 0024 Folding screen, right 1 100 2507573
Long
Folding screen, left 1 150 2507567
Folding screen, centre 4 150 2507560
Folding screen, right 1 150 2507576
MS 702 EVO, K083, 0040 - 9999,

MS 702i EVO, K103, 0016 - 9999, Short 27
MS 703 EVO, K084, 0054 - 9999,
MS 703i EVO, K104, 0015 - 9999, Upper
Single grille bar 100 2583775
MS 952 EVO, K085, 0028 - 9999, deck
MS 952i EVO, K105, 0017 - 9999,
MS 953 EVO, K086, 0086 - 9999, Long 33
MS 953i EVO K106 0025 - 9999
Screening options for vibration screens
Series Quan- Rod spacing Average mesh size Wire Ø

Machine type Model Deck Designation Part No.
range tity (mm) (mm) (mm)
MS 702 EVO, K083, 0010 - 0039, 1 100 2410844

MS 702i EVO, K103, 0010 - 0015, Slotted
MS 703 EVO, K084, 0010 - 0053, grate, left
1 150 2411448
MS 703i EVO, K104, 0010 - 0014, Upper
MS 952 EVO, K085, 0010 - 0027, deck
1 100 2410896
MS 952i EVO, K105, 0010 - 0016, Slotted
MS 953 EVO, K086, 0010 - 0085, grate, right
MS 953i EVO K106 0010 - 0024 1 150 2413303
MS 702 EVO, K083, 0040 - 9999,

MS 702i EVO, K103, 0016 - 9999, Slotted
1 100 2492215
MS 703 EVO, K084, 0054 - 9999, grate, left
MS 703i EVO, K104, 0015 - 9999, Upper
MS 952 EVO, K085, 0028 - 9999, deck
MS 952i EVO, K105, 0017 - 9999, Slotted
MS 953 EVO, K086, 0086 - 9999, 1 100 2492216
grate, right
MS 953i EVO K106 0025 - 9999
2 32 8 2447828
K083,
K103, 2 55 10 2447834
MS 702(i) EVO, K084,
MS 703(i) EVO, K104, Lower
0010 - 9999 Screen 2 60 10 2447838
MS 952(i) EVO, K085, deck
MS 953(i) EVO K105,
K086, 2 70 10 2447841
K106
2 90 12 2447842
401
ORIGINAL KLEEMANN
ANTI CLOGGING ROPES
Sticky screening material causes caking on screens,

making it difficult for material to flow through. Attach-
ing KLEEMANN anti clogging ropes prevents unwanted
maintenance and non-operational periods.
The anti clogging ropes work based on the screen box

vibration. Movement causes the caked material on the
screen surface to break and press through the meshes.
1 The anti clogging elements are made of 3 The special shape of the elements produces a
wear-resistant polyurethane. maximum working surface, increasing screening
machine productivity.
2 Easy to change the individually replaceable
clogging elements. 4 A spacer ensures the anti clogging ropes’
operating range remains constant.
5 Safe, secure fastening prevents damage

due to uncontrolled elements flying around
inside the screen box.
5
4
2
1
402
Anti clogging ropes
Machine type Model Version For MLW screens Designation Quantity Part No.
Fastening element 2 2571103

Anti clogging element 18 2571105
Bracket for anti clogging element 2 2571160
Washer 2 M00183533
Light < 4 mm Nut 2 M00181403
Bolt 4 M00171847
Washer 4 M00183108
Nut 4 M00181411
K083,
MS 702(i) EVO, K084, Service package no. 2628665
MS 703(i) EVO K103, Fastening element 2 2546945
K104
Washer 2 M00183533
Standard > 4 mm Nut 2 M00181403
Bolt 4 M00171847
Washer 4 M00183108
Nut 4 M00181411
Service package no. 2628667
Fastening element 2 2571103
Extension 2 2571117
Spacer 1 2589749
Light < 4 mm Washer 2 M00183533
Nut 2 M00181403
Bolt 4 M00171847
Washer 4 M00183108
Nut 4 M00181411
K085,
MS 952(i) EVO, K086, Service package no. 2628662
MS 953(i) EVO K105, Fastening element 2 2546945
K106
Extension 2 2546946
Spacer 1 2589638
Standard > 4 mm Washer 2 M00183533
Nut 2 M00181403
Bolt 4 M00171847
Washer 4 M00183108
Nut 4 M00181411
Service package no. 2628663
403
ORIGINAL KLEEMANN
ELECTRIC SERVICE PACKAGES

FOR CONVEYOR SCALES
If an optional mounted conveyor scale
should fail, KLEEMANN offers a ser-
vice package which contains elec-
trics and spare parts for conveyor scale
trouble-shooting or repair.
Electric service package

2644978
for conveyor scales
3
2
1 > Conveyor scale display

2 > Bending beam load cell
3 > Polyurethane wheel
404
KLEEMANN I Tools
EMERGENCY KITS
Minor faults in the electrical system, such

as burned-out fuses, tripped relays, dam-
aged contacts or switches can interrupt
operations on the construction site for
long periods.
With the emergency kits for machine oper-

ators, which have been put together spe-
cially for every machine type, any such
faults can be rectified quickly and cost-
effectively.
1
2
1 > Emergency- 3
stop button
2 > Power
contactor
3 > Relay
Emergency kits
EU version US version
Part No. Part No.
MC 100 R K001 0001 - 9999 F10616869
MC 100 R EVO K002 0001 - 9999 2328285
MC 100 Ri EVO K011 0001 - 9999 2328282
MC 110 Z, MC 110 E K004, K003 0001 - 9999 F10617370 F10617789
MC 110 Z EVO, MC 110 R EVO K006, K005 0001 - 9999 2328285
MC 110 Zi EVO, MC 110 Ri EVO K015, K014 0001 - 9999 2328282
MC 120 Z K007 0001 - 9999 F10616879
MC 120 Z(i) PRO K034, K035 0001 - 9999 2601353 2601360
MC 125 K008 0005 - 9999 F10617369
MR 100 R, MR 100 Z K012, K013 0001 - 9999 F10617389
MR 110 R EVO, MR 110 Z EVO K016, K017 0002 - 9999 F60000092 F60000093
MR 110 Z EVO2 K018 0001 - 9999 2385137
0001 - 0034
2385140
0036 - 0036
MR 110 Zi EVO2 K019
0035 - 0035
2591720
0037 - 9999
MR 122 Z K062 0001 - 9999 F10616889
0001 - 0199 F10616479
MR 130 R, MR 130 R EVO K023
0200 - 9999 F60000092 F60000093
0001 - 0299 F10616479
MR 130 Z, MR 130 Z EVO K024
0300 - 9999 F60000092 F60000093
MR 130 Z EVO2 K077 0001 - 9999 2385137
0001 - 0029
2385140
0031 - 0032
MR 130 Zi EVO2 K078
0030 - 0030
2591720
0033 - 9999
MCO 9 S EVO, MCO 9 EVO K074, K072 0001 - 9999 2392714
MCO 9 Si EVO, MCO 9i EVO K075, K073 0001 - 9999 2392715
MCO 11 PRO K110 0001 - 9999 2540693
MCO 11i PRO K111 0001 - 9999 2568649
MS 702(i) EVO, MS 703(i) EVO, K083, K103, K084, K104,
0001 - 9999 2503425 2503425
MS 952(i) EVO, MS 953(i) EVO K085, K105, K086, K106
405
ORIGINAL KLEEMANN
FILTER PACKAGES

damage.


406
KLEEMANN I Filter packages
Filter packages
Machine type Model Filter package 500 h* 250 h 400 h 500 h 1000 h 2000 h 3000 h
Engine Scania (2A) 2270754*** 2270747 2270754
Engine Scania
MC 100 R K001 2270762 2270763 2270762
(3A / LRC)
Hydraulics F10615349 F10615349
Engine Deutz 2396001 2396000 2396001

MC 100 R EVO K002
Hydraulics 2330204 2330206 2330204
Engine Deutz 2407887 2407887 2407888

MC 100 Ri EVO K011
Hydraulics 2330204 2330206 2330204
Engine Scania (2A) 2270754*** 2270747 2270754
Engine Scania
2270764 2270763 2270764
MC 110 Z, K004, (3A / LRC)
MC 110 R K003
Engine CAT (Tier 3) 2270779** 2270778 2270779
Engine Scania (3A) 2270762 2270763 2270762
MC 110 Z EVO, K006,

Engine Scania (LRC) 2403247 2403244 2403247
MC 110 R EVO K005
Hydraulics 2330204 2330206
Engine Scania (4F) 2382644 2379004 2382644

MC 110 Zi EVO, K015,
MC 110 Ri EVO K014
Hydraulics 2330204 2330206
Engine Scania (2A) 2270756*** 2270755 2270756
Engine Scania (3A) 2270764 2270763 2270764
MC 120 Z K007 Engine CAT (Tier 3) 2270782** 2270780 2270782
Engine Scania
(3A standard / 2532465 2532466 2532465
heat package)
MC 120 PRO K034 Engine Scania

(3A cold package / 2562256 2562258 2562256
LRC)
Hydraulics 2585402 2585404 2585402
First service: * After 500 h if not indicated otherwise · ** After 250 h · *** After 400 h
407
ORIGINAL KLEEMANN
FILTER PACKAGES
Filter packages
Engine Scania
(4F standard, 2562261 2562262 2562261
MC 120i PRO K035 heat /cold package)
Hydraulics 2585402 2585404 2585402
Engine Scania (2A) 2270756*** 2270755 2270756
MC 125 Z K008 Engine Scania (3A) 2270764 2270763 2270764
Engine Scania (2A) 2270756*** 2270755 2270756

MR 100 R, K012,
MR 100 Z K013
Engine Scania (2A) 2270756*** 2270755 2270756
Engine Scania
2270764 2270763 2270764
MR 110 R EVO, K016, (3A / LRC)
MR 110 Z EVO K017
Engine CAT (Tier 3) 2270782** 2270780 2270782
Engine Scania (3A) 2270764 2270763 2270764
MR 110 Z EVO2 K018 Engine Scania (LRC) 2403248 2403244 2403248
Hydraulics 2378001 2582725 2378001
Engine Scania (4F) 2382642 2379004 2382642

MR 110 Zi EVO2 K019
Hydraulics 2378001 2582725 2378001
Engine Scania (2A) 2270756*** 2270755 2270756
Engine Scania (3A) 2270764 2270763 2270764
MR 122 Z K062 Engine CAT (Tier 3) 2270772** 2270771 2270772
Engine Scania (2A) 2270756*** 2270755 2270756
Engine Scania
2270764 2270763 2270764
(3A / LRC)
Engine CAT (Tier 3) 2270772** 2270771 2270772

MR 130 R, K023,
MR 130 Z K024
Hydraulics
F10615389 F10615389
(hydraulic drive)
Hydraulics
F10615349 F10615349
(direct drive)
408
Filter packages
Engine Scania (2A) 2270756*** 2270755 2270756
Engine Scania
MR 130 R EVO, K023, 2270764 2270763 2270764
(3A / LRC)
MR 130 Z EVO K024
Engine CAT (Tier 3) 2270772** 2270771 2270772
Engine Scania (3A) 2270764 2270763 2270764
MR 130 Z EVO2 K077 Engine Scania (LRC) 2403248 2403244 2403248
Hydraulics 2378001 2582725 2378001
Engine Scania (4F) 2382642 2379004 2382642

MR 130 Zi EVO2 K078
Hydraulics 2378001 2582725 2378001
Engine Scania (3A) 2270762 2270763 2270762
MCO 9 S EVO K074 Engine Scania (LRC) 2403247 2403244 2403247
Hydraulics 2390020 2393114 2390020
Engine Scania (4F) 2382644 2379004 2382644

MCO 9 Si EVO K075
Hydraulics 2390020 2393114 2390020
Engine Scania (3A) 2270762 2270763 2270762
MCO 9 EVO K072 Engine Scania (LRC) 2403247 2403244 2403247
Hydraulics 2390020 2393114 2390020
Engine Scania (4F) 2382644 2379004 2382644

MCO 9i EVO K073
Hydraulics 2390020 2393114 2390020
Engine Scania
(3A standard / 2532465 2532466 2532465
heat package)
MCO 11 PRO K110 Engine Scania
(3A cold package / 2562258 2562256 2562258
LRC)
Hydraulics 2533774 2533780 2533774
Engine Scania (4F) 2562261 2562262

MCO 11i PRO K111
Hydraulics 2533774 2533780 2533774
Engine Scania
2270760*** 2270758 2270760
(2A / LRC)
Engine Scania (3A)

2270766 2270765 2270766
up to serial no. 0200
MCO 13 H K042
Engine Scania (3A)
2362836 2362830 2362836
from serial no. 0201
Engine CAT (Tier 3) 2270772** 2270771 2270772
409
ORIGINAL KLEEMANN
FILTER PACKAGES
Filter packages MS EVO models
Series
Machine type Model Filter package 250 h* 250 h 1000 h
range
0001 - 0016 2564715 2564715

Deutz (3A), standard / heat
0017 - 9999 2565167 2565167
0001 - 0016 2568419 2568419

Deutz (3A), cold
0017 - 9999 2568436 2568436
0001 - 0016 2564705

MS 702 EVO K083 Deutz (4F), standard / heat /cold
0017 - 9999 2565165
0001 - 0015
Hydraulics 2470325 2470325
0017 - 0017
0016 - 0016
Hydraulics, including proportional valves 2594581 2594581
0018 - 9999
0001 - 0011 2547726 2547726

Deutz (4F), standard / heat
0012 - 9999 2564711 2564711
0001 - 0011 2568414 2568414

Deutz (4F), cold
0012 - 9999 2568418 2568418
MS 702i EVO K103
0001 - 0011 2547725
Deutz (4F), standard / heat /cold
0012 - 9999 2564707
0001 - 0011 Hydraulics 2470325 2470325
0012 - 9999 Hydraulics, including proportional valves 2594581 2594581
0001 - 0032 2564715 2564715

0033 - 9999 2565167 2565167
0001 - 0032 2568419 2568419

Deutz (3A), cold
0033 - 9999 2568436 2568436
MS 703 EVO K084
0001 - 0032 2564705
Deutz (3A), standard / heat /cold
0033 - 9999 2565165
0001 - 0034 Hydraulics 2470325 2470325
0001 - 0012 2547726 2547726

0013 - 9999 2564711 2564711
0001 - 0012 2568414 2568414

Deutz (4F), cold
0013 - 9999 2568418 2568418
MS 703i EVO K104
0001 - 0012 2547725
0013 - 9999 2564707
0001 - 0012 Hydraulics 2470325 2470325
* First service
410
Filter packages MS EVO models
Series
Machine type Model Filter package 250 h* 250 h 1000 h
range
0001 - 0015 2564715 2564715

0016 - 9999 2565167 2565167
0001 - 0015 2568419 2568419

Deutz (3A), cold
0016 - 9999 2568436 2568436
MS 952 EVO K085
0001 - 0015 2564705
Deutz (3A), standard / heat /cold
0016 - 9999 2565165
0001 - 0016 Hydraulics 2470325 2470325
0001 - 0011 2547726 2547726

0012 - 9999 2660526 2660526
0001 - 0011 2568414 2568414

Deutz (4F), Deutz (3A), cold
0012 - 9999 2568418 2568418
MS 952i EVO K105
0001 - 0011 2547725
0012 - 9999 2660523
0001 - 0011 Hydraulics 2470325 2470325
0001 - 0041 2564715 2564715

0042 - 9999 2565167 2565167
0001 - 0041 2568419 2568419

Deutz (3A), cold
0042 - 9999 2568436 2568436
0001 - 0041 2564705

MS 953 EVO K086 Deutz (3A), standard / heat /cold
0042 - 9999 2565165
0001 - 0041
Hydraulics 2470325 2470325
0044 - 0049
0042 - 0043
0050 - 9999
0001 - 0013 2547726 2547726

0014 - 9999 2660526 2660526
0001 - 0013 2568414 2568414

Deutz (4F), cold
0014 - 9999 2568418 2568418
0001 - 0013 2547725

MS 953i EVO K106 Deutz (4F), standard / heat /cold
0014 - 9999 2660523
0001 - 0011
Hydraulics 2470325 2470325
0013 - 0013
0012 - 0012
0014 - 9999
* First service
411
ORIGINAL KLEEMANN
FILTER PACKAGES
Filter packages MS models
Series
Machine
Model range Filter package 250 h* 250 h 1000 h 1500 h 2500 h
type
engine
Engine JCB 63 kW (Tier 3) 2226638 2226638
Engine CAT 4.4 75 kW (Tier 3) 2304910 2304910

444
Engine CAT 4.4 95 kW
W23 2586324 2586324
(Tier 3 Fixed Speed)
448 Engine CAT 4.4 75 kW (Tier 4i) 2512757 2512757 2579520
MS 12 Z-AD K067
JKT Engine CAT 4.4 75 kW (Tier 4f) 2512757 2512757 2579521

1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
Engine JCB 63 kW (Tier 3) 2226638 2226638

444
W23 2586324 2586324
MS 14 Z K068

1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
444
W23 2586324 2586324
MS 13 Z-AD K066 JKT Engine CAT 4.4 75 kW (Tier 4f) 2512757 2512757 2579521

1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
First service: * After 250 h if not indicated otherwise · ** After 50 h
412
Filter packages MS models
Series
Machine
Model range Filter package 250 h* 250 h 1000 h 1500 h 2500 h
type
engine
Engine CAT 3054 (Tier 3) 2226635 2226635

444
W23 2586324 2586324
MS 16 Z, K048,
MS 16 D K049

1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
Engine CAT 3054 (Tier 3) 2226635 2226635

444
W23 2586324 2586324
MS 15 Z-AD K047

1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
Engine CAT 3054 (Tier 3) 2226635 2226635
444 Engine CAT 4.4 95 kW (Tier 3) 2226637 2226637

W23 2586324 2586324
MS 19 Z, K054,
448 Engine CAT 4.4 95 kW (Tier 4i) 2512756 2512756
MS 19 D K055
JKT Engine CAT 4.4 95 kW (Tier 4f) 2512756 2512756
1x 2x
1x M10022051 M10020520
Hydraulics
M10022051** 1x 1x
M10020534 M10020528
666, 667,
PHO
G9R 2586325 2586325
MS 21 Z-AD K076 770 Engine CAT 7.1 165 kW (Tier 4i) 2512758 2512758 2582746
881 Engine CAT 7.1 165 kW (Tier 4f) 2512758 2512758 2582753
Hydraulics 2x 2512758 2x 2512758
First service: * After 250 h if not indicated otherwise · ** After 50 h

413
LUBRICANTS
application.

processes.

LUBRICATION

> WIRTGEN GROUP

Part No.: 2569619
414
KLEEMANN I Lubricants

FOR YOUR MACHINE

R
OU E
E RV IC
S
R YOU
FO

415
Oil pumps

Part No.: 2065044
— Piston pump 1 2
— Foot valve
Part No.: 2065045
— Made of metal
2
Part No.: 2065046 (500 g)
Part No.: 2065047 (1000 g)
— Made of metal
— Flexible hose
1
Part No.: 2065049
— Made of metal
Part No.: 2065048
1 > Filling cans

Part No.: 2065041 (1 l)
Part No.: 2065042 (2 l)
Part No.: 2065043 (5 l)
— Flexible spout
— Different sizes
2 > Filling funnels
Part No.: 2065039 (180 mm)
Part No.: 2065040 (220 mm)
416
Engine oils
5l 2065020

Engine Oil
15W-40 208 l 2065026
1000 l IBC 2118572
5l 2112355

Engine Oil
10W-40 208 l 2219171
1000 l IBC 2118569
5l 2573349

Low SAPS

1000 l IBC 2637453
5l 2346869

WIRTGEN GROUP
20 l 2346870

10W-40
208 l 2346871
Coolants
5l 2173022
WIRTGEN GROUP
Compound
208 l 2173024
WIRTGEN GROUP
Compound MB
WIRTGEN GROUP
20 l 2535933
KLEEMANN
417
Hydraulic oils

WIRTGEN GROUP

20 l 2065028
1000 l IBC 2118571

Hydraulic Oil
Bio hydraulic oils
20 l 2118575

208 l 2270558

20 l 2124179
418
Gear oils
5l 2065030
WIRTGEN GROUP
208 l 2065032
20 l 2483280

208 l 2483281

Multi Gear Oil
VG 220 208 l 2483283
5l 1238051

load applications.
208 l 2065038
5l 2571293

208 l 2571300
5l 2173019

208 l 2120829
5l 2170074
Gear Oil wear.
VG 220
208 l 2065034
WIRTGEN GROUP

419
Lubricating greases


Bearing Grease

WIRTGEN GROUP
Cone Moly Grease
polished surfaces.

WIRTGEN GROUP
Grease KLEEMANN
WIRTGEN GROUP
tubes.
Grease
WIRTGEN GROUP
Grease
WIRTGEN GROUP
Toolholder Grease
Miscellaneous
WIRTGEN GROUP
Asphalt Anti Stick
WIRTGEN GROUP
Transformer Liquid
10 l 2434706
210 l 2090870
420
KLEEMANN:
EXPERTISE,
BASED ON TRADITION
421
BENNINGHOVEN GMBH & CO. KG
ASPHALT MIXING PLANTS FOR ROLLED

AND MASTIC ASPHALT
422
CORE COMPETENCE 424

MIXING TECHNOLOGY
COLD FEED SYSTEM 426 Conveyor technology 426
DRYER DRUM 428 Lifter plates and mountings 428
BURNERS 432
HOT ELEVATOR 442 Gear ring segments and elevator chains 442
CONVEYOR
SCREENING MACHINE 444 Spring steel screen meshes 444
Clamping strips 446
WEIGHING AND 448 Troughs 448

MIXING SECTION
Shafts 460
STORAGE SILO 470
CYLINDERS AND FLAPS 474
SEALS 482
LOAD CELLS 486
423
ORIGINAL BENNINGHOVEN
CORE COMPETENCE MIXING TECHNOLOGY
ASPHALT MANUFACTURING – IT’S IN THE MIX
A thermal mixing process is required to produce asphalt for road

construction from aggregate and bitumen. An asphalt mixing
plant is essential for this purpose. BENNINGHOVEN offers the
right solution for all market requirements, whether you need a
mobile, transportable or stationary plant.
There is a basic distinction between two different production

processes in asphalt manufacturing: continuous production and
non-continuous production.
424
BENNINGHOVEN I Core cOMPETENce Mixing technology
In BENNINGHOVEN systems, the precisely pre-weighed com- BENNINGHOVEN supplies these batch systems with the follow-
ponents (mineral, bitumen, filler) in the asphalt mix are mixed in ing output capacities:
batches based on a formula in a non-continuous process in an as-
phalt mixer. This process is more flexible than a continuous pro- >> 100 t/h – 1.25-t mixer
cess since it is possible to change the mix formula in each batch. >> 160 t/h – 2-t mixer
A greater mix quality is also attained as more precise quantities >> 240 t/h – 3-t mixer
can be added and mixing times or cycles adjusted. >> 320 t/h – 4-t mixer
>> 400 t/h – 5-t mixer
425
CONVEYOR TECHNOLOGY
There are 3-, 4-, 5- and 6-fold cold feed groups with a
capacity of 8 or 12 m³ and individual feed systems with a
capacity of 12, 16 or 20 m³ to pre-classify the white mate-
rial precisely.
These feed systems are positioned in a row above the col-

lating conveyor together with continuously frequency-con-
trolled discharge conveyors, material flow monitors and a
material shortfall warning indicator.
The different versions provide a flexible set-up adapted to

local conditions (e. g. T-shape).
1 The conveyors are ideally matched to the 3 Reversing slinger conveyors are available as
material flow – discharge conveyor, collating standard. There is no need to feed surplus amounts
conveyor, inclined conveyor, slinger conveyor. through the system at the end of the shift.
Layers of water which may form over night are not
2 Optimal belt widths are available for conveyors – able to penetrate the system or the dryer drum
either.
between 500, 650 and 850 mm.
4 The cold feed units feature a modular design.

5 The excellent matching of spare parts makes
optimum warehousing easier.
1
2
5
4
426
BENNINGHOVEN I COLD FEED SYSTEM
Stationary cold feed conveyor technology
1 > WM discharge conveyor

2 > Collating conveyor
3 > Inclined conveyor
Stationary cold feed conveyor technology
Machine type Model Belt Designation Part No.
Upper belt idler Ø 63.5x750 A2 – 20x15 90-003052
Bend pulley, convex, Ø 244x700x40, including UCT 208 90-003051

WM
discharge Drive pulley, convex, Ø 244x700x40, including UCP 208 90-044205
conveyor
Pillow block, complete UCP 208 (for discharge conveyor drive pulley) 90-024329
Tensioning bearing, complete UCT 208 (for discharge conveyor bend pulley) 90-023819
Support roller Ø 89 / 20x315 SW15 90-008338

ECO 1250,
Support roller Ø 63.5 / 108x750 SW15 90-035756
ECO 2000,
ECO 3000, Side guide roller Ø 89x100 M 20 90-014344
ECO 4000, VD01, Collating
TBA 2000, VD07, Side guide roller Ø 63.5x100 M16 90-016010
conveyor
TBA 3000, VD08, Drive pulley, Ø 320x950x50 rubberised, including SN 511 90-045540
TBA 4000, VD09
BA 3000, Bend pulley, convex, Ø 220x950x40, including SN 509 90-035761
BA 4000,
Scraping element for head scraper FAF 120 HMK with 3 mm groove 90-049682
BA 5000
Support roller Ø 89 / 20x315 SW15 90-008338
Support roller Ø 63.5 / 108x750 SW15 90-035756
Inclined Side guide roller Ø 63.5x100 M16 90-016010

conveyor Drive pulley, convex, Ø 220x950x50 rubberised, including SN 511 90-044232
Bend pulley, convex, Ø 220x950x40, including SN 509 90-046384
Scraping elements for head scraper FAF 120 HMK with 3 mm groove 90-049682
427
LIFTER PLATES AND MOUNTINGS
The dryer drum is mandatory to produce asphalt from a

process engineering perspective to remove moisture from
the raw material and thus ensure it binds with the bitumen.
To ensure optimum results, the drum is available in differ-

ent lengths or diameters, or with different fixtures which
adapt its use to factors such as location, stone and mate-
rial moisture content. The dryer drum is compact, robust
and maintenance-friendly.
3
1 Lifter plates are manufactured in high-quality, low-
wear, temperature-resistant steel.
2 Effective material handling and optimal drying 1 2
performance are achieved thanks to the a lternating

high and shorter lifter plates (change between
shape 2 and 3). 5
3 The waste gas temperature is optimised

by fitting and dismounting lifter plates.
4 The drum in the hot zones (near the burner) is

protected highly effectively by fire protection plates.
4
5 The fixtures are easily exchanged since they come
in a screw-fastened design.
428
BENNINGHOVEN I Dryer drum
White drum lifter plates – discharge side lid
Standard High-temperature resistant

Direction of Direction of Direction of Direction of
Length
Machine type Model Designation rotation, rotation, rotation, rotation,
(mm)
left right left right
Lifter plate design 5 500 02-000181 02-000264 02-000263 02-000265
Lifter plate design 2 02-003454 02-004160 02-000811 02-003983
Lifter plate design 2c 02-000613 02-000592 02-003086

800
Lifter plate design 3 02-003455 02-004161 02-003949
MBA 2000,
MBA 3000, Lifter plate design 3c 02-000614 02-000593 02-003087
ECO 2000,
TT03, Lifter plate design 2 02-004025 02-001422 02-003092 02-000435
ECO 3000,
TT08,
ECO 4000, Lifter plate design 2c 02-000844 02-001438 02-001784 02-003546
TT02,
TBA 2000, 900
TT06, Lifter plate design 3 02-004026 02-001423 02-003093 02-000436
TBA 3000,
TT13,
TBA 4000,
TT17 Lifter plate design 3c 02-000845 02-001439 02-001785 02-003547
BA 3000,
BA 4000, Lifter plate design 2 02-001524 02-001435 02-000338 02-003151
BA 5000
Lifter plate design 2c 02-001859 02-001744 02-002728 02-002298
Lifter plate design 3 1000 02-001525 02-001436 02-000339 02-003150
Lifter plate design 3c 02-001860 02-001745 02-002729 02-002299
Lifter plate design 5 02-000279 02-000366 02-000727 02-000566
White drum lifter plates – lid on both sides
Standard High-temperature resistant
Length
Machine type Model Designation Direction of rotation, Direction of rotation,
(mm)
left/right left/right
Part No. Part No.
Lifter plate design 2 02-000749 02-004695
Lifter plate design 2c 02-005895

800
Lifter plate design 3c 02-005896

MBA 2000,
MBA 3000, Lifter plate design 2 02-001758 02-001759
ECO 2000,
TT03,
ECO 3000, Lifter plate design 2c 02-004377 02-003578
TT08,
ECO 4000, 900
TT02,
TBA 2000, Lifter plate design 3 02-001757 02-001760
TT06,
TBA 3000,
TT13, Lifter plate design 3c 02-004378 02-003579
TBA 4000,
TT17
BA 3000,
BA 4000, Lifter plate design 2 02-003562 02-000578
BA 5000
Lifter plate design 2c 02-000697 02-000380
Lifter plate design 3 1000 02-003561 02-000579
429
LIFTER PLATES AND MOUNTINGS
White drum lifter plates – without lid
Length Standard High-temperature resistant

Machine type Model Designation
(mm)
Part No. Part No.

800
MBA 2000,
MBA 3000,
ECO 2000, Lifter plate design 2 02-003168 02-000433
TT03,
ECO 3000,
TT08,
ECO 4000, Lifter plate design 2c 02-000178 02-000257
TT02,
TBA 2000, 900
TT06,
TBA 3000, Lifter plate design 3 02-003169 02-000434
TT13,
TBA 4000,
TT17 Lifter plate design 3c 02-000179 02-000258
BA 3000,
BA 4000,
BA 5000
Mountings for lifter plates
Length Quantity
Machine type Model Designation Description Part No.
(mm) per lifter plate
Retaining bracket 2 02-000182

Lifter plate design 2,
800,
Lifter plate design 2c,
900, Hexagonal bolt 2 90-014503
Lifter plate design 3,
1000
Lifter plate design 3c
Hexagonal nut 2 90-000540
MBA 2000,
MBA 3000,
ECO 2000, Retaining clamp 2 02-000183
TT03,
ECO 3000,
TT08,
ECO 4000,
TT02,
TBA 2000, 500 Retaining bracket 2 02-000182
TT06,
TBA 3000,
TT13,
TBA 4000,
TT17
BA 3000, Hexagonal nut 2 90-000540
BA 4000,
Lifter plate design 5
BA 5000
Retaining clamp 3 02-000183
1000 Retaining bracket 2 02-000182
430
BENNINGHOVEN I Dryer drum
EACH DRUM
UNDERGOES A COMPLETE
FINAL INSPECTION
431
BURNERS
BENNINGHOVEN is a world market leader in burners and

the only manufacturer of quadruple-fuel burners. Devel-
oped over many years, its expertise serves as the basis for
unique burners with excellent characteristics.
The burner is responsible for drying and heating raw ma-

terial. An oil burner in its standard design, the burner can
be upgraded to feature up to three different fuels. This
transforms the burner into a combination burner, so that it
can also be run on natural gas, liquefied gas and coal dust.
1 The modular design concept means that the 3 Minimal pollutant emissions are made possible
urner can be upgraded for use with other fuels
b thanks to state-of-the-art control systems.
(combination burner).
4 The interior fan is exclusively available from
2 The inspection flaps on both sides and the BENNINGHOVEN.
ovable burner ensure improved accessibility and,
m
consequently, ease of maintenance.
5 Low noise emission is assured thanks to sound
absorbers.
5 2 1
4
432
BENNINGHOVEN I Burners
Burners
Machine type Model Burner Designation Description Part No.
Heating oil, horizontal

EJ 2-3 90-032078
40,000 litres Ø2,500

EJ 2-4 90-032080
50,000 litres Ø2,500
Fill level sensor for all tanks (option) 90-048009
Housing lid for all tanks (option) 90-034883
Display and operating module for all tanks (option) 90-053561
Ball valve, 1" Oil line 90-001882
Ball valve, 1 1/4" Oil line 90-034580
Solenoid valve FK40 230 V Oil line 90-003319
Electric motor, 11 kW (fan) IE3 EJ 1-2 90-044795
Servomotor, curve, left, 230 V 03-007271
Servomotor, curve, right, 230 V 03-007272

EJ 1-5
Pressure switch, 4-40 bar 90-008790

MBA 1250, Pressure controller throttle, 40 bar, oil 03-001883
MBA 2000, Burner
Oil feed line EJ 1-4,
ECO 1250, BR01 EJ 2 FU Öl Stopcock, 1/2" 90-001893
oil return nozzle
ECO 2000, (ÖLR)
TBA 2000 Solenoid valve MK15 230 V 90-003318
Solenoid valve MK15 115 V 90-003316
Manometer, 0-60 bar 90-006870
Pressure gauge edge sealing ring

90-021272
DKI 1/4 ALU
Oil return line EJ 1-2,

Shut-off valve, 1/4" 90-016330
oil return nozzle
Non-return valve, 1/2" 90-003738
Oil return nozzle RJ 1-5 03-000434
UV sensor with cable EJ 1-5 03-000464
Solenoid valve, 230 V (ignition gas) EJ 1-5 90-024240
Ignition transformer, 230 V EJ 1-5 90-003638
Pressure controller, 2.5-50 mbar EJ 1 + EJ 3 90-008789
Oil valve, 1/2" (FU), ÖLR EJ 1-5 03-000437
433
BURNERS
Burners
Motor pump group, SMG1531 90-046860
Pressure control valve G 1", 15-40 bar 90-021272
Ball valve, 1" Pump station EJ 2 90-001882
Suction filter, 300 mµ (oil filter) 90-032941
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580
Vibration limit switch 90-034849
Pump station EJ 2,
Pressure control valve, 15-40 bar 90-054345
oil return nozzle

MBA 1250, Pump and
MBA 2000, conveyor Manometer, 0-6 bar 90-006871
ECO 1250, BR01 station,
ECO 2000, EJ 2 FU Öl Pressure control valve G 1", 15-40 bar 90-021272
TBA 2000 (2000 l / h)
Ball valve, 1" 90-001882
Ball valve, 1/2" 90-001884

Feed station
(feed pump station) EJ 2
Ball valve, 1 1/4" 90-034580
Safety valve, 1/2" 90-030106
Solenoid valve FK25 230 V 90-003321
Feed station
Pressure control valve, 1-4 bar (feed pump station) EJ 2, 90-054341
oil return nozzle
434
Burners

EJ 2-3 90-032078
40,000 litres Ø2,500

EJ 2-4 90-032080
50,000 litres Ø2,500

EJ 3-5 90-032081
60,000 litres Ø2,500
Electric motor, 33 kW (fan) IE3 EJ 3 90-052206

EJ 1-5

Burner
MBA 3000, Pressure switch, 4-40 bar 90-008790
EJ 3 FU Öl
ECO 3000, BR03
(ÖLR, standard Stopcock, 1/2" 90-001893
TBA 3000 Oil feed line EJ 1-4,
+ ÖLD, option)
Solenoid valve MK15 230 V oil return nozzle 90-003318

90-021272
DKI 1/4 ALU
Oil return line EJ 3,
oil return nozzle
Non-return valve, 3/4" 90-003739
Oil return nozzle RJ 1-5 03-000434
Pressure controller, 2.5-50 mbar EJ 3 90-008789
Oil valve, 1/2" (FU), ÖLR EJ 1-5 03-000437
435
BURNERS
Burners

90-021272
DKI 1/4 ALU
Ball valve, 1" Pump station EJ 3-5 90-001882
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580
Pump station EJ 3-5,

oil return nozzle

Pump and
conveyor
MBA 3000, station Pressure control valve, 1-4 bar 90-054341
ECO 3000, BR03 EJ 3 FU Öl
TBA 3000 (4400 l / h) ÖLR, Shut-off valve, 1/4" 90-016330
standard +
ÖLD, option)

90-021272
DKI 1/4 ALU
Ball valve, 1" 90-001882

Feed station
(feed pump station) EJ 2-5
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580
Safety valve, 1/2" 90-030106
436
Burners

EJ 2-4 90-032080
50,000 litres Ø2,500

EJ 3-5 90-032081
60,000 litres Ø2,500
EJ 1-5
Pressure controller throttle, 40 bar, oil 03-001883
Stopcock, 1/2" 90-001893
Oil line EJ 1-4,
oil compressed air nozzle
ECO 4000,
Burner
TBA 4000, Pressure gauge edge sealing ring
BR06 EJ 4 FU Öl 90-021272
BA 4000, KI 1/4 ALU
(ÖLD)
BA-RPP 4000-180 HG
Ball valve, 3/4" 90-001883
Micro oil-fog lubricator, 3/4” 90-003673
90-021272
DKI 1/4 ALU
Pressure switch, 0-10 bar Air line EJ 4-5 90-008800
End cap 03-000043
Filter pressure reducer, 1/2” 90-003757
Oil compressed air nozzle EJ 4-5 03-000445
Pressure controller, 1-10 mbar EJ 4-5 90-024389
Oil valve 1/2" (FU), ÖLD, left EJ 1-5 03-000438
Oil valve 1/2" (FU), ÖLD, right EJ 1-5 03-000439
437
BURNERS
Burners

90-021272
DKI 1/4 ALU
Ball valve, 1" Pump station EJ 3-5 90-001882
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580


Pump and
ECO 4000,
conveyor
TBA 4000,
BR06 station Pressure control valve, 1-4 bar 90-003353
BA 4000,
EJ 4 FU Öl
BA-RPP 4000-180 HG
(4400 l / h)
Ball valve, 1" 90-001882
Feed station
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580
Safety valve, 1/2" 90-030106
438
Burners

EJ 5 90-032081
60,000 litres Ø2,500

EJ 1-5
Pressure controller throttle, 40 bar, oil 03-001883
Stopcock, 3/4" 90-001894
Oil line EJ 5,

90-021272
Burner DKI 1/4 ALU
BA 5000,
BR07 EJ 5 FU Öl
BA-RPP 5000-220 HG Shut-off valve, 1/4" 90-016330
(ÖLD)
Ball valve, 3/4" 90-001883
Micro oil-fog lubricator, 3/4” 90-003673

90-021272
DKI 1/4 ALU
Pressure switch, 0-10 bar Air line EJ 4-5 90-008800

Cover cap 03-000043
Filter pressure reducer, 1/2” 90-003757
Oil compressed air nozzle EJ 4-5 03-000445
Oil valve 1/2" (FU),
Ignition transformer, 115 V oil compressed air nozzle, 90-003639
left, EJ 3-5
Oil valve 1/2" (FU), ÖLD, left EJ 1-5 03-000438
Oil valve 1/2" (FU), ÖLD, right EJ 1-5 03-000439
439
BURNERS
Burners
Ball valve, 1" 90-001882

Pump station EJ 3-5
Ball valve, 1/2" 90-001884
Ball valve, 1 1/4" 90-034580

Feed station
Pump and
conveyor Pressure control valve, 1-4 bar 90-003353
BA 5000,
BR07 station,
BA-RPP 5000-220 HG
EJ 5 FU Öl Shut-off valve, 1/4" 90-016330
(4400 l / h)
Ball valve, 1" 90-001882
Ball valve, 1/2" 90-001884

Feed station
Ball valve, 1 1/4" 90-034580
Safety valve, 1/2" 90-030106
440
UNIQUE ADVANTAGE:
COMBINATION BURNER
FOR 4 FUEL TYPES
441
GEAR RING SEGMENTS AND ELEVATOR CHAINS
The inlet and discharge chutes feature screwed-in wear

plates. The large inspection port in the base allows easy
servicing. A high-performance attached geared motor en-
sures reliable drive. A solid, dual-line double drag link con-
veyor chain, tensioned at the foot of the elevator, carries
the elevator buckets, which feature a scoop edge made
of wear-resistant steel. A spacious platform allows tech-
nicians to service the drive motor and outer bearings to
an optimum extent. The engine features a return stop
mechanism.
1 Maximum wear protection 1

is assured by a hardened
toothed ring.
2 The three-section gear 3

allows ring segments to be
replaced even when the
chain is tensioned and
without dismantling the gear.
3 The elevator buckets are

easily replaced thanks to the
bolt connections.
4 Easy replacement of chain

4
links thanks to bolt joints.
5 Chain can be shortened 5

at any time thanks to a
service-friendly system.
442
BENNINGHOVEN I HOT ELEVATOR CONVEYOR
Gear ring segments*
Gear ring segment M160, toothed, top 90-013733
HB01, HB02,
MBA 2000, MBA 3000, Gear ring segment M160, untoothed, bottom 90-013734
HB03, HB04,
ECO 2000, ECO 3000,
HB05, HB06,
ECO 4000, TBA 2000,
HB07, HB08,
TBA 3000, TBA 4000,
HB09, HB10,
BA 3000, BA 4000,
HB11, HB12, Gear ring segment E30, Z=18, threepart 90-006073
BA 5000
HB13
Gear ring segment E45, threepart 90-006100
HB03, HB04, Gear ring segment M224, toothed, top 90-018265

ECO 2000, ECO 3000,
HB05, HB06,
ECO 4000, TBA 2000,
HB07, HB08,
TBA 3000, TBA 4000,
HB09, HB10,
BA 3000, BA 4000,
HB11, HB12,
BA 5000 Gear ring segment M224, untoothed, bottom 90-018266
HB13
Elevator chains*
Elevator chain (hot material) M160-2 90-006554
Connecting link for chain M160 with bucket attachment 90-016262
HB01, HB02, Connecting link for chain M160 without bucket attachment 90-015387
MBA 2000, MBA 3000,
HB03, HB04,
ECO 2000, ECO 3000,
HB05, HB06,
ECO 4000, TBA 2000,
HB07, HB08, Elevator chain (hot material), type E29 90-006083
TBA 3000, TBA 4000,
HB09, HB10,
BA 3000, BA 4000,
HB11, HB12,
BA 5000 Connecting link for chain E29 90-006084
HB13
Elevator chain (hot material), type E45 90-006101
Connecting link for chain E45 90-006102
HB03, HB04, Elevator chain (hot material) M224-2 90-018268

ECO 2000, ECO 3000,
HB05, HB06,
ECO 4000, TBA 2000,
HB07, HB08,
TBA 3000, TBA 4000, Connecting link for chain M224 with bucket attachment 90-016270
HB09, HB10,
BA 3000, BA 4000,
HB11, HB12,
BA 5000
HB13 Connecting link for chain M224 without bucket attachment 90-016267
* Selection is based on the plant height, elevator height and displacement rate.
443
SPRING STEEL SCREEN MESHES
The screening machine’s design concept is based on vibra-

tion technology. The advantage of this technology lies in
its reliable screening and the low maintenance required for
the vibration motors. The screening machine is designed
for high-temperature mineral production. The screening
unit is mounted in four positions with easily accessible
multi-spring assemblies. The screening machine features
large inspection hatches and a movable chute carriage.
The chute carriage enables the screens to be replaced or
inspected on an individual basis while ensuring that the hot
ensilage container beneath can also be inspected.
If the unit is equipped with a bypass function, the duct fea-

tures a mount which is dust-tight on the outside and can
also be displaced using a wheeled structure.
1 Movable chute carriages ensure that screens can 3 High performance, precise screening –
be easily accessed for visual check or replacement. adapted to our customers’ needs.
2 High wear resistance increases service life and 4 High-grade special wires,
reduces life-cycle costs. highly wear- and vibration-resistant.
5 Ready-to-mount profile with tensioning seams

ensures rapid, uncomplicated replacement.
2 4
5
3
1
444
BENNINGHOVEN I SCREENING MACHINE
Spring steel screen meshes
Machine type Model Dimensions (mm) Mesh size (mm) Part No.
1660 x 1790 15.0 90-024001
ECO 2000, ECO 3000 SM01 3400 x 1790 8.0 90-023707
3400 x 1790 10.0 90-024000
1500 x 1790 22.0 90-025078
1650 x 1790 5.0 90-004568
1650 x 1790 4.0 90-014237
MBA 2000, MBA 3000 SM10
1800 x 1790 9.0 90-024351
1800 x 1790 12.0 90-014233
2400 x 1790 22.0 90-025076
3400 x 1600 5.0 90-019196
TBA 2000 SM03
3400 x 1600 18.0 90-019093
3400 x 1195 3.15 90-022055
3400 x 1195 4.0 90-017494
3400 x 1195 5.0 90-020823
3400 x 1195 5.6 90-021623
3400 x 1195 6.3 90-024259
3400 x 1195 8.0 90-023782
3400 x 1195 9.0 90-017452
3400 x 1195 10.0 90-019649
3400 x 1195 12.0 90-020824
3400 x 1195 12.5 90-017453
3400 x 1195 15.0 90-017497
TBA 3000, BA 3000 SM04, SM06
3400 x 1195 16.0 90-023781
3400 x 1195 18.0 90-017454
3400 x 1195 20.0 90-019651
3400 x 1195 22.0 90-017498
3400 x 1195 25.0 90-017455
3400 x 1195 50.0 90-017499
3400 x 1195 29.0 90-024261
3400 x 1195 31.0 90-025922
3400 x 1195 35.0 90-021482
3400 x 1195 40.0 90-021362
3400 x 1195 45.0 90-024527
2200 x 1195 3.0 90-027620
2200 x 1195 3.15 90-023221
2200 x 1195 3.2 90-034289
2200 x 1195 4.0 90-023705
2200 x 1195 5.0 90-023222
2200 x 1195 6.3 90-023460
2200 x 1195 7.0 90-025223
2200 x 1195 8.0 90-023704
2200 x 1195 10.0 90-027672
TBA 4000, BA 4000 SM05, SM07 2200 x 1195 11.5 90-027535
2200 x 1195 12.0 90-023226
2200 x 1195 12.5 90-023462
2200 x 1195 13.0 90-019805
2200 x 1195 14.0 90-037591
2200 x 1195 16.0 90-023227
2200 x 1195 16.5 90-044404
2200 x 1195 22.0 90-023703
2200 x 1195 24.0 90-027673
2200 x 1195 45.0 90-023465
445
CLAMPING STRIPS
> Clamping strip
Clamping strips
Machine type Model Designation Quantity Part No.
Tensioning plate, 556 mm long 8 90-016957
Protective sleeve 16 90-015370
Centring bushing pressure spring 32 90-015372
Pressure spring 16 90-013474

MBA 1250 SM09
Hexagonal bolt 16 90-015410
Safety washer 16 90-017857

MBA 2000, MBA 3000,
SM10, SM01
ECO 2000, ECO 3000

ECO 1250 SM11
446
BENNINGHOVEN I SCREENING MACHINE
Clamping strips
Machine type Model Designation Quantity Part No.
ECO 4000 SM02 Pressure spring 64 90-013474

TBA 2000 SM03

TBA 3000, BA 3000 SM04, SM06

TBA 4000, BA 4000, SM05, SM07,
BA 5000 SM08
447
TROUGHS
The mixer is the heart of an asphalt plant. Here, the min-

eral is thoroughly mixed with the binder and filler to form
a homogeneous mass. Due to the stringent demands in
terms of wear, weight and transfer of forces, only the high-
est-quality materials are used in the mixer.
The trough in the twin-shaft pugmill mixer is lined with spe-

cial cast iron sections. The screws holding the cast iron lin-
ing are accessible from the outside to ensure easy mainte-
nance. Rotary valves operate two pneumatic cylinders to
open and close the discharge flaps in the mixer.
1 S-shaped trough tiles – wear on the surface and on 4 Tiles protect the mixer, providing maximum
specific points is prevented along joints, thus longer wear protection and service life thanks to cast
service life is guaranteed by the S-shape. parts c ontaining a special alloy.
2 Wear zones are divided up into tiles, ensuring 5 Fixing the tiles with countersunk screws
costs are reduced thanks to replacement of tiles on provides an optimum, secure grip.
an individual basis when they become worn.
3 Easy handling thanks to optimum tile size and

optimum weight.
3
2
1
448
BENNINGHOVEN I WEIGHING AND MIXING SECTION
Trough for a 1.25-t mixer
1 2
3 4
8 5 6 8
8
9 8
8 8
8
8
8 9 8
8
8 8
9 8
7 7
8
8
9
7
7
Troughs for a 1.25-t mixer
Quantity
No. Designation 1.25-t mixer Part No.
MBA 1250, ECO 1250
Front wall tile, top left 2 90-006905
Countersunk screw 2 90-013157
1 Countersunk screw 6 90-013159
Washer 8 90-000703
Nut 8 90-000539
Front wall tile, top right 2 90-006906
Washer 8 90-000703
Nut 8 90-000539
449
TROUGHS
Troughs for a 1.25-t mixer
Quantity
No. Designation 1.25-t mixer Part No.
MBA 1250, ECO 1250
Front wall tile, left 2 05-007195

3
Washer 10 90-000703
Nut 10 90-000539
Front wall tile, right 2 05-007194
4
Washer 10 90-000703
Nut 10 90-000539
Front wall tile, bottom left 2 90-003087
5
Washer 4 90-000703
Nut 4 90-000539
Front wall tile, bottom right 2 90-006910
6
Washer 4 90-000703
Nut 4 90-000539
Trough tile 4 90-006913
Washer 16 90-000703
Nut 16 90-000539
Washer 64 90-000703
Nut 64 90-000539
Rotary valve 4 90-006912
9
Washer 16 90-000695
Nut 16 90-000531
1 05-003660
Scraper, left*
1 05-003661
Scraper, centre* 6 05-003666
1 05-003664
Scraper, right*
1 05-003665
* Change scrapers as complete sets only (right and left) – fix onto trough tiles 7–8
450
Trough for a 2.5-t / 2-t mixer
10 11
12 12
13 14
15 16
20 17 17 18
19
24 19
19
23 25 21
19 19
22 25 22
19
19
22 25 22
19
18 22
22
25
20
22 22
24
21 23
Troughs for a 2.5-t / 2-t mixer
Quantity
2.5-t mixer 2-t mixer

MBA 2000, ECO 2000,
MBA 2500 (old)
TBA 2000
Wear plate (front wall tile, top left) 2 2 05-017794
Countersunk screw 2 2 90-013159
10 Countersunk screw 2 2 90-015765
Washer 4 4 90-000703
Nut 4 4 90-000539
Wear plate (front wall tile, top right) 2 2 05-017793
Washer 4 4 90-000703
Nut 4 4 90-000539
12 Wear ring 4 4 05-017792
Front wall tile, left 2 2 90-003087
Washer 2 2 90-000703
13
Washer 2 2 90-000703
Nut 4 4 90-000539
451
TROUGHS
Quantity

MBA 2000, ECO 2000,
MBA 2500 (old)
TBA 2000
Front wall tile, right 2 2 90-003086
Washer 4 4 90-000703
Nut 4 4 90-000539
15 Washer 4 4 90-000703
Nut 4 4 90-000539
16 Washer 4 4 90-000703
Nut 4 4 90-000539
Front wall tile, bottom 4 4 90-003091

17
Washer 8 8 90-000703
Nut 8 8 90-000539
Trough tile 2 2 90-003099

18
Washer 6 6 90-000703
Nut 6 6 90-000539
Trough tile 10 8 90-003100

19
Washer 20 16 90-000703
Nut 20 16 90-000539

20
Washer 4 4 90-000703
Nut 4 4 90-000539
452
Quantity

MBA 2000, ECO 2000,
MBA 2500 (old)
TBA 2000
Washer 2 2 90-000703
Washer 2 2 90-000728
Nut 4 4 90-000539
Locknut 2 2 90-000570
Trough tile 10 8 90-003103
Washer 10 8 90-000703
Washer 10 8 90-000728
Nut 20 16 90-000539
Locknut 10 8 90-000570
Washer 2 2 90-000703
Washer 4 4 90-000728
Nut 6 6 90-000539
Locknut 4 4 90-000570
Rotary valve 2 2 90-003104

24
Washer 8 8 90-000695
Nut 8 8 90-000531

25
Washer 20 16 90-000695
Nut 20 16 90-000531
2 05-003970
Scraper, left*
2 05-003455
2 05-003971
Scraper, right*
2 05-003456
1 set 05-019613
Complete lining**
1 set 05-019611
** 1 set contains all the front wall, trough and slider tiles, including screw connections
453
TROUGHS
Trough for a 4-t / 3-t mixer
26 27
35
28 30 31 29
36
36
36
32 33
35 34
37 34
42 37
38 41
39 38
43
38 40
40 38
43
38 40 38
43 40
37 40 37
40
42
39
41
Troughs for a 4-t / 3-t mixer
Quantity
4-t mixer 3-t mixer

ECO 4000, TBA 4000, MBA 3000, ECO 3000,
BA 4000 TBA 3000, BA 3000
Front wall tile 2 2 05-014883

26
Washer 4 4 90-000703
Nut 4 4 90-000539
Front wall tile 2 2 05-014884

27
Washer 4 4 90-000703
Nut 4 4 90-000539
Washer 8 8 90-000703
Nut 8 8 90-000539
454
Quantity
4-t mixer 3-t mixer

ECO 4000, TBA 4000, MBA 3000, ECO 3000,
BA 4000 TBA 3000, BA 3000
Washer 8 8 90-000703
Nut 8 8 90-000539
30
Washer 6 6 90-000703
Nut 6 6 90-000539
31
Washer 6 6 90-000703
Nut 6 6 90-000539
32
Washer 4 4 90-000703
Nut 4 4 90-000539
33
Washer 4 4 90-000703
Nut 4 4 90-000539
Front wall tile, bottom 4 4 90-003106
34
Washer 12 12 90-000703
Nut 12 12 90-000539
35
Washer 12 12 90-000703
Nut 12 12 90-000539
36
Washer 12 8 90-000703
Nut 12 8 90-000539
37
Washer 12 12 90-000703
Nut 12 12 90-000539
455
TROUGHS
Quantity
4-t mixer 3-t mixer

ECO 4000, TBA 4000, MBA 3000, ECO 3000,
BA 4000 TBA 3000, BA 3000
38
Washer 12 8 90-000703
Nut 12 8 90-000539
Washer 4 4 90-000703
Washer 2 2 90-000728
Nut 6 6 90-000539
Locknut 2 2 90-000570
Washer 6 4 90-000703
Washer 6 4 90-000728
Nut 12 8 90-000539
Locknut 6 4 90-000570
Washer 2 2 90-000703
Washer 4 4 90-000728
Nut 6 6 90-000539
Locknut 4 4 90-000570
42
Washer 8 8 90-000695
Nut 8 8 90-000531
43
Washer 12 8 90-000695
Nut 12 8 90-000531
2 05-002892
Scraper, left*
2 05-002782
2 05-002893
Scraper, right*
2 05-002783
1 set 05-019614
Complete lining**
1 set 05-019616
** 1 set contains all the front wall, trough and slider tiles, including screw connections
456
Trough for a 5-t mixer
46 46
46 45 44 46
47
47
47 46
47 46
44 45
47 47 47
47 46 46 47
47 47
47 47 47 42 47 47
47 47 48 48
43 47 47
47 47 48 48
47 47
47 43
47 48 48 47
47 47
47 48 43 48 47
47
47 48 48
42 47
47 48 48
47
48 48
Troughs for a 5-t mixer
Quantity
No. Designation 5-t mixer Part No.
BA 5000
Front wall tile 4 90-022809

44
Washer 10 90-000695
Nut 10 90-000531

45
Washer 10 90-000695
Nut 10 90-000531
457
TROUGHS
Troughs for a 5-t mixer
Quantity
No. Designation 5-t mixer Part No.
BA 5000
Washer 40 90-000695
Nut 40 90-000531

47
Washer 84 90-000695
Nut 84 90-000531
Washer 14 90-000724
48 Locknut 14 90-000567
Washer 14 90-000695
Nut 28 90-000531
Rotary valve 5 90-006890

49
Washer 20 90-000695
Nut 20 90-000531
Scraper, left* 2 05-002927
Scraper, right* 2 05-002928
* Change scrapers as complete sets only (right and left) – fix onto trough tiles 48
458
TYPE TBA
ASPHALT MIXING PLANT:
A TRULY HIGHLY CAPABLE
SYSTEM
459
SHAFTS
The mixer arms are optimally protected against wear by

an arm guard. An elastic coupling is installed between the
drive motor and the shaft.
Each shaft is fitted with two bearings. The shafts are syn-
chronised using a prop shaft between the drive motors.
1 Optimum wear protection for the mixer arms 3 Mixer arms attached with innovative fastening
thanks to a dual arm guard, meaning the mixer clamps ensure reduced contact surface during
arm is fully protected. the mixing process and a longer service life.
2 Efficient shaft protection reduces costly 4 Durable mixing shaft bearing or sealing
replacements. thanks to flange bearing and labyrinth seal.
5 Sunken inside seal reduces the wear

and ensures a very long service life.
2 3 5
460
Shaft for a 1.25-t mixer
Shafts for a 1.25-t mixer
Quantity
1.25-t mixer
Agitator Designation Description Part No.
MBA 1250,
ECO 1250
Mixer arm, left 20 90-006901

Mixer arm, left
Filler plate 20 05-008713
Mixer arm, right 2 90-016020

Mixer arm, right
Filler plate 2 05-008713
Clamp 22 90-006902
Clamp Screw 44 90-001204
Nut 88 90-000545
Mixer blade, left 20 90-006903

Shaft
Angled wear plate 20 80-015287
Mixer blade, left
Screw (with armoured head) 40 90-017861
Nut 80 90-000545
Mixer blade, right 2 90-006904
Angled wear plate 2 80-015287

Mixer blade, right
Nut 8 90-000545
Shaft protector for mixer shaft 20 05-002402
461
SHAFTS
Shafts for a 1.25-t mixer
Quantity
1.25-t mixer
MBA 1250,
ECO 1250
Flange bearing casing, open 2 90-015672
Flange bearing casing, closed 2 90-003551
Clamping sleeve 4 90-003366
Bearing Roller journal bearing 4 90-003449
Felt strip 6 90-003533
Fixed ring 2 90-015664
Mixer shaft for labyrinth seal 2 05-007185
Labyrinth ring, inner 4 05-007153
Labyrinth ring, outer 4 05-007154
Bushing 4 05-007151
Seal Packing gland 4 05-007152
High-pressure packaging 4 05-007851
Disc 4 90-000683
Wear plate 4 05-007196
462
Shaft for a 2.5-t / 2-t mixer
Shafts for a 2.5-t / 2-t mixer
Quantity

MBA 2000,
MBA 2500
ECO 2000,
(old)
TBA 2000
Mixer arm, left 24 20 90-003092
Mixer arm, right 2 2 90-003093
Clamp 26 22 90-003090
Clamp Screw 52 44 90-001204
Nut 104 88 90-015389
Mixer blade, left 24 20 90-003094
Screw (with armoured head) 48 40 90-017560
Mixer blade, left
Washer 48 40 90-000731
Nut 96 80 90-000544
Mixer blade, right 2 2 90-003095
Mixer blade, right
Washer 4 4 90-000731
Shaft
Nut 8 8 90-000544
Arm guard, left 24 20 90-003096
Arm guard, left Nut 24 20 90-000540
Locknut 24 20 90-000569
Arm guard backing 24 20 99-005173
Arm guard, right 2 2 90-003097
Arm guard, right Nut 2 2 90-000540
Locknut 2 2 90-000569
Shaft protector for mixer shaft 22 20 05-000379
463
SHAFTS
Shafts for a 2.5-t / 2-t mixer
Quantity

MBA 2000,
MBA 2500
ECO 2000,
(old)
TBA 2000
Flange bearing casing, open 2 2 90-003542
Flange bearing casing, closed 2 2 90-018664
Clamping sleeve 4 4 90-003365
Roller journal bearing 4 4 90-014906

Bearing
Felt strip 8 8 90-003531
Fixed ring 2 2 90-003666
2 05-003985
Mixer shaft for labyrinth seal
2 05-003482
Labyrinth ring, inner 4 4 05-003375
Labyrinth ring, outer 4 4 05-003376
Bushing 4 4 80-002477
Packing gland 4 4 05-003377
Seal High-pressure packaging 4 4 05-007520
Disc 4 4 80-002573
Wear plate 4 4 05-003493
Disc 28 28 90-000683
1 set 05-019612
Agitator, complete*
1 set 05-019610
* 1 set contains all the arms, blades, arm guards, and clamps, including screw connections, required for the agitator
464
Shaft for a 4-t / 3-t mixer
Shafts for a 4-t / 3-t mixer
Quantity
4-t mixer 3-t mixer

Agitator Designation Description MBA 3000, Part No.
ECO 4000,
ECO 3000,
TBA 4000,
TBA 3000,
BA 4000
BA 3000
Mixer arm, left 16 12 90-003127
Mixer arm, right 4 4 90-003128
Clamp 20 16 90-047505
Clamp Screw 40 32 90-047904
Nut 80 64 90-015432
Mixer blade, left 16 12 90-003114
Mixer blade, left
Washer 32 24 90-000731
Nut 64 48 90-000544
Mixer blade, right 4 4 90-003115
Mixer blade, right
Washer 8 8 90-000731
Shaft
Nut 16 16 90-000544
Arm guard A 20 16 90-039131
Screw 20 16 90-013091
Arm guard A Nut 20 16 90-000540
Locknut 20 16 90-000569
Arm guard B 20 16 90-039132
Screw 20 16 90-013091
Arm guard B Nut 20 16 90-000540
Locknut 20 16 90-000569
Shaft protector for mixer shaft 18 14 05-000550
465
SHAFTS
Shafts for a 4-t / 3-t mixer
Quantity
4-t mixer 3-t mixer

Agitator Designation Description MBA 3000, Part No.
ECO 4000,
ECO 3000,
TBA 4000,
TBA 3000,
BA 4000
BA 3000
Flange bearing casing, open 2 2 90-003545
Flange bearing casing, closed 2 2 90-021818
Clamping sleeve 4 4 90-003367
Bearing Roller journal bearing 4 4 90-003446
Fixed ring 2 2 90-003670
2 05-002899
Mixer shaft for labyrinth seal
2 05-002823
Labyrinth ring, inner 4 4 05-001032
Labyrinth ring, outer 4 4 05-001033
Bushing 4 4 80-000557
Packing gland 4 4 05-001034
High-pressure packaging 4 4 05-007519

Seal
Segment seal 8 8 05-014887
Wear plate 4 4 05-002843
Disc 32 32 90-000683
Hexagonal nut 32 32 90-000518
1 set 05-019607
Agitator, complete*
1 set 05-019615
* 1 set contains all the arms, blades, arm guards, and clamps, including screw connections, required for the agitator
466
Shaft for a 5-t mixer
Shafts for a 5-t mixer
Quantity
Agitator Designation Description 5-t mixer Part No.
BA 5000
Mixer arm, left 12 90-003135

Mixer arm, right 4 90-003136
Clamp 16 90-003137
Clamp Screw 32 90-001249
Nut 64 90-000557
Mixer blade, left 12 90-003134
Mixer blade, left
Washer 24 90-000731
Nut 48 90-000545
Mixer blade, right 4 90-003134
Mixer blade, right
Washer 8 90-000731
Shaft
Nut 16 90-000545
Arm guard, left 24 90-003139
Arm guard, left Nut 48 90-000539
Locknut 48 90-000570
Arm guard backing 48 99-005173
Arm guard, right 8 90-003140
Arm guard, right Nut 16 90-000539
Locknut 16 90-000570
Arm guard backing 16 99-005173
Shaft protector for mixer shaft 14 05-000067
467
SHAFTS
Shafts for a 5-t mixer
Quantity
Agitator Designation Description 5-t mixer Part No.
BA 5000
Pillow block bearing housing 4 90-003592
Clamping sleeve 4 90-003375
Bearing Roller journal bearing 4 90-003454
Fixed ring 2 90-003516
Mixer shaft for labyrinth seal 2 90-003077
Packing gland 4 05-003004
Packing box housing 4 05-003009
High-pressure packaging 20 99-003575
Wear plate 4 05-000973
Seal
Wear bushing 4 80-002098
Disc 16 90-000965
Nut 16 90-000531
Synchronisation Spur gear 2 90-003063
468
MOBILE ASPHALT MIXING

PLANT TYPE MBA:
MOBILISES MASSES
469
STORAGE SILO
The mixture storage silo is used to hold the finished as-

phalt for up to 24 hours with a supply in different tonnages.
The sophisticated modular system ensures the asphalt

mixing plant can be extended at any time.
There are also adjoining silos in addition to underpinned

storage silos in a container design and ones extendible
horizontally. The adjoining silo is positioned next to the
mixing system and filled using steep buckets.
1 Its modular design means that the silo can be 3 Ease of maintenance is guaranteed to an o ptimum
quickly relocated when required and is easy to extent thanks to easy accessibility and a simple
assemble and dismantle. structural design.
2 Dust- and emission-free loading is assured thanks 4 High wear resistance increases service life and
to the panelling on the overhead bucket conveyor reduces life-cycle costs to a maximum.
system.
5 A subsequent extension to the silo container
is possible at any time.
5
3 2
470
BENNINGHOVEN I STORAGE SILO
Storage silo – rollers, cylinders and drives
Machine type Model Bucket Designation Quantity Part No.
Axle with flange 190x120x15 mm 4 80-005327
Bucket wheel, Ø 265 mm, with bearing assembly 4 06-001004
Spring lock washer A12 16 90-000752

MBA 1250,
VS06, Bucket 3 t
MBA 2000, Locking ring, 50x2 4 90-007985
VS07 inclined lift
MBA 3000
Hexagonal bolt M12x40 16 90-000902
Hexagonal nut M12 16 90-000531
Grease nipple M10x1 H1 4 90-007771
Bevel gear motor 1 90-031599
Cotter 5x50 mm 2 90-017222
Bolt, Ø 25h6, 155 mm long 1 06-000222
Disc A25 2 90-000714
Pneumatic cylinder SPG / 07507B /450, SA / 8100 / W2G / UF+UR 2 90-022887
Cotter bolt, Ø 20h6, 80 mm long, drill hole Ø = 5 mm 2 80-002618
Disc A21 8 90-000709
Disc 21 2 90-000731
Drive shaft Ø 60 mm, 1948 mm long for bucket 1 06-000601
Shaft Ø 60 mm, 1948 mm long for bucket 1 06-000090

TBA 2000, Bucket 4 t Disc, Ø outside 80 mm, Ø inside 17 mm, 8 mm deep 4 06-000130
TBA 3000, VS03 left-hand
TBA 4000 version Crane wheel KRL 03.25 , Ø 60H7 mm 4 90-013465
Flange bearing casing FNL 513B 4 90-003549
Self-aligning ball bearing 2213 K-2RS-C3 4 90-013488
Clamping sleeve H 313 4 90-013489
Fixed ring FRB 2/120 2 90-013490
Disc A13 24 90-000695
Spring washer 12 12 90-033196
Locking ring, 60x2 4 90-008018
Locking screw M10x1 8 90-021242
Feather key A 18x11x90 4 90-007076
Feather key A 18x11x200 1 90-007075
471
STORAGE SILO

Bevel gear motor
1 90-031600
KA87T-DRE112M4 / BE5 / TF /AL, 3 kW, 52 rpm
Cotter 6.x63 mm 2 90-013168
Bolt, Ø 25h6, 155 mm long 1 06-000222
Disc A25 2 90-000714
Pneumatic cylinder ZE / 9533B SA / 8160 / W2 /450 / F+R 1 90-002749
Cotter bolt, Ø 30 mm, 165 mm long 1 06-000221
Disc A31 2 90-000716
Cotter 5x40 mm 2 90-013166
Disc, Ø outside 80 mm, Ø inside 17 mm, 8 mm deep 4 06-000130
Crane wheel KRL 03.25 , Ø 60H7 mm 4 90-013465

ECO 1250,
Bucket 4 t
ECO 2000,
VS02 moveable Flange bearing casing FNL 513B 4 90-003549
ECO 3000,
horizontally
ECO 4000
Self-aligning ball bearing 2213 K-2RS-C3 4 90-013488
Fixed ring FRB 2/120 2 90-013490
Disc A13 24 90-000695
Locking ring, 60x2 mm 4 90-008018
Locking screw M10x1 8 90-021242
Feather key A 18x11x90 mm 4 90-007076
472
BENNINGHOVEN I STORAGE SILO

Bevel gear motor
1 90-029548
KA87/ T-DRE90M4 BE1, 1.1 kW, 12 rpm
Bolt, Ø 25h6, 155 mm long 1 06-000222
Disc A25 2 90-000714
Pneumatic cylinder ZE / 9188B SA / 8160 / W2 / 250 / F+R 2 90-002848
Cotter bolt, Ø 30 mm, 170 mm long 2 06-000128
Cotter 6.3x63 mm 4 90-013168
Disc A31 2 90-000716
Disc, Ø outside 80 mm, Ø inside 17 mm, 8 mm deep 4 06-000130
Crane wheel KRL 03.25 , Ø 60H7 mm 4 90-013465
Flange bearing casing FNL 513B 4 90-003549
BA 3000, Bucket 5 t Roller journal bearing 22213 EK 2 90-013978

BA 4000, VS04 moveable
BA 5000 horizontally Clamping sleeve H 313 2 90-013489
Fixed ring FRB 2/120 2 90-013490
Ton bearing 20213 K-C3 2 90-014925
Felt strip FS 260 8 90-003535
Disc A13 24 90-000695
Locking ring, 60x2 mm 4 90-008018
473
CYLINDERS AND FLAPS
Genuine BENNINGHOVEN pivotal flaps excel thanks to

their ease of maintenance and rapid switching cycles. The
flaps are even able to withstand the high temperatures of
the latest polymer bitumens.
Genuine BENNINGHOVEN pneumatic cylinders are de-

signed to resist even extremely tough conditions. Reed
contacts monitor the positions of the cylinders.
1 A precise mineral feed is guaranteed thanks to 4 The cylinder unit’s compact structure means that
high displacement speeds. just a small installation space is required.
2 The cylinder seals are designed for a long service 5 Optimum access for maintenance is provided by
life. cylinders mounted on the exterior.
3 Generously dimensioned pneumatic cylinders

ensure that the mixers are drained completely.
2
1
4 5
474
BENNINGHOVEN I CYLINDERs AND FLAPS
Cylinders
Machine type Model Position Designation Part No.

Pneumatic cylinder 90-002737
Hot ensilage outlet Screw connection 90-002435
Nipple 90-002551
Screw connection 90-002435
Mineral weighing flap
MBA 1250 WS09 Nipple, straight 90-002551
Plug-in nipple, angled 90-002582
Mixer
Nipple 90-002551
Mineral scales
Mixer
Nipple 90-002551
Mineral scales
Mixer
Hot ensilage outlet Pneumatic cylinder 90-002737
Bellows 90-028371
Mineral scales
Clamp 90-001807
ECO 1250 WS12 Clamp 90-001794
Mixer
Bellows 90-028371
Mineral scales
Clamp 90-001807
ECO 2000 WS00 Clamp 90-001794
Mixer
475
CYLINDERS AND FLAPS
Cylinders

Bellows 90-028371
Mineral scales
Clamp 90-001807
ECO 3000 WS01 Clamp 90-001794
Mixer
Bellows 90-028371
Mineral scales
Clamp 90-001807
ECO 4000 WS02 Clamp 90-001794
Mixer
Nipple 90-002551
Mineral scales Screw connection 90-002435
TBA 2000 WS03
Nipple, straight 90-002551
Mixer
Nipple 90-002551
TBA 3000 WS04
Mixer
476
Cylinders

Nipple 90-002551
TBA 4000 WS05
Mixer
Nipple 90-002551
Mineral scales
BA 3000 WS06 Nipple, straight 90-002551
Mixer
Nipple 90-002551
BA 4000, WS07, Mineral scales
BA-RPP 4000 WS13
Mixer
Nipple 90-002551
BA 5000, WS08, Mineral scales
BA-RPP 5000 WS14
Mixer
477
CYLINDERS AND FLAPS
Flaps
Pivotal flap 1 90-047100

Plug-in nipple 1 90-002582
Filling scales
Screw connection 1 80-001718
Seal 2 80-000473
MBA 1250 WS09
Bitumen scales
Seal 2 90-028011
Filling scales
Seal 2 80-000473
MBA 2000 WS10
Bitumen scales
Seal 2 90-028011
Filling scales
Seal 2 80-000473
MBA 3000 WS11
Bitumen scales
Seal 2 90-028011
Filling scales
Seal 4 80-000472
ECO 1250 WS12
Bitumen scales
Seal 2 90-028011
Filling scales
Seal 2 80-000473
ECO 2000 WS00
Bitumen scales
Seal 2 90-028011
478
Flaps

Filling scales
Seal 2 80-000473
ECO 3000 WS01

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
ECO 4000 WS02

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
TBA 2000 WS03

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
TBA 3000 WS04

Bitumen scales
Seal 2 90-028011
479
CYLINDERS AND FLAPS
Flaps

Filling scales
Seal 2 80-000473
TBA 4000 WS05

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
BA 3000 WS06

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
BA 4000, WS07,
BA-RPP 4000 WS13

Bitumen scales
Seal 2 90-028011

Filling scales
Seal 2 80-000473
BA 5000, WS08,
BA-RPP 5000 WS14

Bitumen scales
Seal 2 90-028011
480
THE NEW MIX CULTURE –

MADE IN GERMANY
481
SEALS
BENNINGHOVEN rubber sleeves and rubber seals are

designed to withstand high temperatures.
Applications include the mineral scales, the filling scales,

the bitumen scales and the screening machine chute
carriage.
The seals are subject to normal wear and should be checked

on a regular basis and replaced if necessary.
1 Precise-mount fittings ensure easy replacement. 4 The flexible seal material enables precise
weighing.
2 High process reliability is guaranteed thanks to the
use of continuous seal. 5 Dust emission is reduced thanks to the excellent
seal.
3 High-grade seal material assures maximum heat
resistance.
4 1 5
3
2
4 4
482
BENNINGHOVEN I Seals
Seals
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
Sleeve 1 90-035601
MBA 1250 WS09 Bitumen scales
Clamp 2 90-001812
Drive unit 2 90-049047

Screening machine
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
MBA 2000 WS10 Sleeve 1 90-035601

Bitumen scales
Clamp 2 90-001812
Screening machine Drive unit 2 90-049046
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
MBA 3000 WS11 Sleeve 1 90-035601

Bitumen scales
Clamp 2 90-001812
Rubber belt 8.8 m 90-005870
Mineral scales Terminal strip 16 90-003179
Angled terminal 8 90-003178
Sleeve 1 90-002991
ECO 1250 WS12 Filling scales
Clamp 2 90-001800
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
ECO 2000 WS00
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Chute carriage, long side 2 90-030130
Screening machine Chute carriage, front 1 90-030131
483
SEALS
Seals

Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
ECO 3000 WS01
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
ECO 4000 WS02
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Rubber belt 23 m 90-005870
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
TBA 2000 WS03
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
TBA 3000 WS04
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
484
BENNINGHOVEN I Seals
Seals
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
TBA 4000 WS05
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Rubber belt 8m 90-005870
Sleeve 1 90-002989
Filling scales
Clamp 2 90-001808
BA 3000 WS06
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
Sleeve 1 90-002989
Filling scales
BA 4000, WS07, Clamp 2 90-001808
BA-RPP 4000 WS13 Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812

BA 5000, WS08,
Sleeve 1 90-002989
BA-RPP 5000 WS14 Filling scales
Clamp 2 90-001808
Sleeve 1 90-035601
Bitumen scales
Clamp 2 90-001812
485
LOAD CELLS
Load cells can be used in all types of scales systems. Their

measuring accuracy should be checked at regular inter-
vals, so that the scales can be quickly calibrated if required.
1 Great ease of maintenance is guaranteed thanks to 4 High feed precision is ensured for all scales thanks
the outer bearing. to the load cell layout.
2 Optimum measuring accuracy is achieved thanks 5 The maintenance-free bearing is designed for a
to robust load cells. long service life.
3 Optimum positioning protects the measuring

units from high temperatures.
3
1
2
5
486
BENNINGHOVEN I Load cells
Load cells
Load cells Installation set

Machine type Model Position
Mineral scales 3 80-012433

MBA 1250 WS09 Filling scales 1 80-012432
Bitumen scales 3 80-011775
ECO 1250 WS12 Filling scales 2 90-040476 2 90-038797
ECO 2000 WS00 Filling scales 2 80-012432
TBA 2000 WS03 Filling scales 1 80-011933
BA 3000 WS06 Filling scales 3 90-040476 3 90-038797
BA 4000, WS07,
Filling scales 3 90-040476 3 90-038797
BA-RPP 4000 WS13
BA 5000, WS08,
Filling scales 3 90-040476 3 90-038797
BA-RPP 5000 WS14
487
PARTS AND MORE
LEGEND
2K 2-component material with bonded plating
EP ErgoPlus
FB Width of milling drum in mm
FT Milling depth in mm
HD Heavy Duty
IP InLine Pave
KRS KLEEMANN Resistant Steel
L Longversion
LA Line spacing in mm
MLW Mesh size
MT Feeder
SF Spray paver
SK Hose coupling
SJ SprayJet
The General Standard Terms and Conditions of Sale and Delivery apply.
The Terms and Conditions of Sale and Delivery of the company at which orders are processed can be sent on request.
They can also be viewed on the website of the respective company.
The WIRTGEN GROUP and its associated companies protect their intellectual property. The following in particular are registered trademarks in many countries: the
WIRTGEN, VÖGELE, HAMM, KLEEMANN, BENNINGHOVEN, CIBER and WITOS names, the WIRTGEN GROUP logo, the “zigzag toolholder”, “yellow-red track pad”
and “ornamental milling drum flange” designs, and numerous other product or system names. Contact the respective trademark owner if you have any questions on
trademark matters. You may only copy and distribute any images or articles after prior approval.
488
WIRTGEN GmbH HAMM AG BENNINGHOVEN GmbH & Co. KG
Reinhard-Wirtgen-Str. 2 Hammstr. 1 Benninghovenstr. 1
53578 Windhagen 95643 Tirschenreuth 54516 Wittlich
Germany Germany Germany
T: +49 26 45 / 131 0 T: +49 96 31 / 80 0 T: +49 65 71 / 69 78 0
F: +49 26 45 / 131 397 F: +49 96 31 / 80 120 F: +49 65 71 / 69 78 8020
customersupport@wirtgen.de customersupport@hamm.eu customersupport@benninghoven.com
> www.wirtgen.de > www.hamm.eu > www.benninghoven.com
JOSEPH VÖGELE AG KLEEMANN GmbH

Joseph-Vögele-Str. 1 Manfred-Wörner-Str. 160
67075 Ludwigshafen 73037 Göppingen
Germany Germany
T: +49 621 / 81 05 0 T: +49 71 61 / 206 0
F: +49 621 / 81 05 463 F: +49 71 61 / 206 100
customersupport@voegele.info customersupport@kleemann.info
> www.voegele.info > www.kleemann.info
All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications.
Performance data dependant upon operational conditions.
© WIRTGEN GROUP Branch of John Deere GmbH & Co. KG 2019. Printed in Germany. No. 2652908 EN-02/19 – V1

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A JOHN DEERE COMPANY

Parts and More

THE NEW 2019 PARTS AND MORE CATALOGUE

Your WIRTGEN GROUP Customer Support-Team

> Parts and More Compact – also available in a

NEW MACHINES AND SPARE PARTS OPTIMISATION

The lubricant product range has been updated and expanded.

>> Surface Miners 220 SM(i), 220 SM(i) 3.8

>> Spare parts optimisations in the wheels and tyres section

>> Tandem rollers HD 10 –12, HD+ 90i –110i PH

>> Jaw crusher MC 120 Z(i) PRO

>> Stationary asphalt mixing plants BA-RPP 4000, BA-RPP 5000

8 Core competence cutting technology 10

Milling drum housings 72

Crawler unit parts 92

Wheels and tyres 106

Power belts and belt pulleys 110

Water system 132

Electric and hydraulic vibrators 140

Connections and hose systems 142

Electrical accessories 144

Filter packages 156

Maintenance packages 162

176 Core competence paving technology 178

Conveyance of mix 180

Spreading of mix 194

Compaction technology 202

Generator management and screed heating technology 224

Screed width control 234

Crawler unit parts 240

Wheels and tyres 250

Electrical accessories 257

Filter packages 266

278 Core competence compaction technology 280

Wheels and drums 282

Water system 290

Electrical accessories 298

Filter packages 308

Maintenance packages 312

326 Core competence crushing technology 328

Crusher tools 330

Abrasion lining 352

Crusher overload protection 358

Power belts 360

Conveyor belts 362

Scraper strips 376

Crawler unit parts 380

Filter packages 406

422 Core competence mixing technology 424

Cold feed system 426

Dryer drum 428

Hot elevator conveyor 442

Screening machine 444

Weighing and mixing section 448

Storage silo 470

Cylinders and flaps 474

Load cells 486

OUR QUALITY PRODUCTS

PCD milling tools 22

GENERATION Z picks for stabilisers and recyclers 28

Surface Miner picks 36

TOOLHOLDERS 44 Quick-change toolholder system HT22 44

Quick-change toolholder systems HT11, HT3, HT2 46