INSTALLATION AND PRECOMM NO: ID-PCK-PB-IBP-7011022

PROCEDURE PAGE: 1 OF 3
PCK 7A MWP-B DATE: REV: B
PECIKO 03/06/2010
PSDV-11803

INITIAL STATE

 Fuel gas line on shutdown condition

 New PSDV-11803 ready in position
 New LCP PSDV-11803 ready in position

100. PREPARATION: Location Action by

110. Team Organization. MWP-B

111.ENG/PJC: 1 person. ENG/PJC

112. BSP/MNP/IS: 1 person BSP/MNP
113. BSP/PRD : 2 person BSP/PRD
114. PJT/CMS : 2 person PJT/CMS
115. Contractor: 3 person. IBP
120. Work Permit. IBP
130. Material and Tools.
131. Common tools (multi-tester, screw driver, spanner)
132. Gas Driven Hydraulic pump.
133. Radios.
134. Nitrogen.
135. Valve and Tubing plug.

200. INHIBITION Field

 Close ball Valve Z-51 in new WHCP (see DWG. ID-PCK-PB-IBP- MWP-B IBP
7002104 sht.6)

 Push PB CC-1 in new WHCP (see DWG. ID-PCK-PB-IBP-7002104

IBP
sht.6)

300. TIE IN Field

 Check accumulator precharge already 85 barg MWP-B IBP

IBP
 Blown supply & return tube using Nitrogen
 Flush & circulate hydraulic oil TOTAL Azzola ZS-32 NAS 6 through IBP
new installed tube (5 minutes)
IBP
 Connect LP hydraulic supply & return, MP-2 supply & return tube to
new LCP PSDV-11803
IBP
 Install ball new valve & tubing as LP hydraulic return line
 INSTALLATION AND PRECOMM NO: ID-PCK-PB-IBP-7011022
PROCEDURE PAGE: 2 OF 3
PCK 7A MWP-B DATE: REV: B
PECIKO 03/06/2010
PSDV-11803

400. LEAK TEST Field

 Disconnect the tubing at LP hydraulic supply & return line to new LCP MWP-B IBP
PSDV-11803 and Pressurize with flushed hydraulic oil TOTAL Azolla
ZS-32 using gas driven hydraulic pump until reach it’s 150% of
working pressure (7 barg).
IBP
 Hold for 30 minutes, ensure no leakage happened
 Re-connect the tubing at LP hydraulic supply & return line to new LCP IBP
PSDV-11803

 Ensure all connection have tighten already IBP

 Disconnect the tubing at MP-2 supply & return line to new LCP PSDV-
IBP
11803 and Pressurize with flushed hydraulic oil TOTAL Azolla ZS-32
using gas driven hydraulic pump until reach it’s 150% of working
pressure (210 barg).
IBP
 Hold for 30 minutes, ensure no leakage happened
IBP
 Re-connect the tubing at MP-2 supply & return line to new LCP PSDV-
11803
IBP
 Ensure all connection have tighten already

500. COMPLETION : Field

 Open hydraulic supply ball valve V-1 to LCP PSDV-11803 (see DWG. MWP-B BSP/MNP
ID-PCK-GP-IBP-7002004 HOOK UP DRAWING sheet 39A)

 Open hydraulic return ball valve V-2 to LCP PSDV-11803 (see DWG.
BSP/MNP
ID-PCK-GP-IBP-7002004 HOOK UP DRAWING sheet 39A)

 Open hydraulic return ball valve V-3 to LCP PSDV-11803 (see DWG.
BSP/MNP
ID-PCK-GP-IBP-7002004 HOOK UP DRAWING sheet 39A)

 Open ball Valve Z-51 in new WHCP (see DWG. ID-PCK-PB-IBP- BSP/MNP
7002104 sht.6)
BSP/MNP
 SOV-11803 shall be opened first prior to open PSDV-11803
 Push PB CC-1 in new WHCP (see DWG. ID-PCK-PB-IBP-7002104 BSP/MNP
sht.6) and record traveling time from close to open position

 Pull PB CC-1 in new WHCP (see DWG. ID-PCK-PB-IBP-7002104 BSP/MNP

sht.6) and record traveling time from open to close position

 INSTALLATION AND PRECOMM NO: ID-PCK-PB-IBP-7011022
PROCEDURE PAGE: 3 OF 3
PCK 7A MWP-B DATE: REV: B
PECIKO 03/06/2010
PSDV-11803

FINAL STATE

 Fuel gas line on shutdown condition

 New PSDV-11803 ready to be used and all associate tag shall be
installed (WHCP & RTU)
 New LCP & it`s new connection is READY FOR COMMISSIONING

CAUTION
IN CASE OF OPERATING ANOMALY OR IF THIS PROCEDURE IS NOT
APPLICABLE FOR WHATEVER REASON, REPORT IMMEDIATELY TO
SUPERVISOR