Date May 10, 1991 Rev.

B TP # 1

MFR. & TYPE WESTINGHOUSE --- CO

F2000 INSTRUMENTS
FUNCTION OVERCURRENT # 51
RELAY TEST PLAN
SOURCES 1: HIGH POWER CURRENT SOURCE
REQUIRED 1: D.C. CURRENT SLAVE SOURCE

I. INTRODUCTION

This test plan describes the use of Doble F2000 test instruments to perform the manufacturers’acceptance tests. Relay
settings and test connections are included.

Additional references:

MANUFACTURERS REFER- West. IL 41 101

ENCE West. IL 41 100R
DOCUMENTATION

TEST INSTRUMENT MANUAL F2000 Series Operating Manual

II. DESCRIPTION OF RELAY

The Type CO series of protective relays are used to sense the current level in an A.C. line, the relay operates (trips) when the
current exceeds the relay setting. The operating time is inversely proportional to the current , as a multiple of the set value.
The current setting is selected by a tap screw and the operating time can be scaled by a time dial which offsets the disc from
the maximum time position. The relay uses an induction disc current element. Different models (e.g. CO---9, CO---11) have
different current---time curves. Other options include Instantaneous unit (normal or high dropout) for high speed tripping
on heavy overcurrents, torque control input to allow remote enabling from another relay, and contact opening action for
A.C. tripping duty. The CO---4 includes an auxiliary timer for use with air circuit breakers.

III. CONNECTIONS (REAR, TYPICAL)

CO =Inverse element
IIT =Indicating instantaneous trip ICS
(if fitted)
ICS =Indicating contactor switch
TC =OC Torque control winding IIT ICS CO
(not always brought out) CO
SS =Case C.T. shorting switch TC
IIT
*.N.B. The connection from CO/IIT
is not made through the test switch SS *
to the case terminals.

10 9 8 7 6 5 4 3 2 1

--- 1 --- TP1

IV. PRECAUTIONS

***************************** WARNING *****************************

Dangerous and potentially fatal voltages can be developed across the output terminals of any Doble F2000 Test Instrument.

Always turn the source output OFF before connecting , removing or touching any output terminal or cable, use extreme
caution when turning on or using any Doble F2000 Test Instrument.

NEVER GROUND ANY TEST INSTRUMENT OUTPUT CONNECTION.

NOTE:
ALWAYS TEST THIS RELAY IN ITS CASE AND IN A VERTICAL POSITION. USE LOWEST PRACTICAL
SOURCE RANGE FOR BEST RESOLUTION AND MAXIMIZED TEST POWER.

V. SETUP AND PROCEDURE

V.A. Assemble the sources required and connect all timing, control, and supply cables.

V.B. If relay has torque control option connect terminals 5 and 6 together.

V.C. For each test:

V.C.1. Assign sources as shown in preset columns.

V.C.2. Connect source outputs to relay inputs as shown in preset column. (input of slave D.C. source must be con-
nected to output of A.C. source only when V/I DC is specified).

V.C.3. Run test as defined in preset and action columns.

VI. CO UNIT --- MINIMUM PICKUP TEST

PRESET CONDITIONS ACTION

SRC CONNECT TST VALUE FREQ H1 AMPLITUDE

ASS HI LO SRC AMPL PHASE HZ INITIAL = TAP SETTING
EXPECTED = TAP SETTING ± 3%.
VA
VB 6.1 CO unit acceptance settings:
VC Time dial = 6: Tap setting = lowest.
H1 8 9 I1 ACTION 0.00 60.00
I2 6.2. Set the current to 103% tap value.
I3 Enable source H1.
BAT
VDC 6.3. Turn system output on. Disc should rotate
IDC forward.

6.4. Reduce current to 97% tap value. Disc

SEN 1 10 S CONTACTS O → C should rotate backward.

6.5. Turn System output off.

ZERO X=SOURCE

PHASOR DIAGRAM

H1 (ACTION)

TP1 --- 2 ---

VII. CO UNIT CHARACTERISTIC TEST.

PRESET CONDITIONS ACTION

SRC CONNECT TST VALUE FREQ MULTIPLE OPERATING TIME

ASS HI LO SRC AMPL PHASE HZ OF TAP
VALUE EXPECTED ACTUAL COMMENTS
VA
VB (1.30) CO---2 only
VC 1.5
H1 8 9 I1 ACTION 0.00 60.00 2.0 See Mfr’ s
I2 4.0 reference
I3 6.0 for time
BAT 8.0 data and
VDC 10.0 tolerance
IDC

STOP=CONTACTS O → C VII.A. Using System output control, sequentially apply

TIM 1 10 T currents equivalent to the CO unit tap value multiple
shown in the table.
ZERO X=SOURCE START = H1 OFF/ON
Measure CO unit operate time and compare with specifi-
cations in manufacturers publications.
PHASOR DIAGRAM
Output will turn off automatically after each trip.

H1 (ACTION) Ensure disc is fully reset before applying current.

Reset timer between each test.

7.2. Turn all sources off.

VIII. ITT INSTANTANEOUS TRIP UNIT TEST.

PRESET CONDITIONS ACTION

SRC CONNECT TST VALUE FREQ

PULSED RAMP H1
ASS HI LO SRC AMPL PHASE HZ

VA MAXIMUM ON TIME = 1 SECOND

VB
VC
H1 8 9 I1 ACTION 0.00 60.00 EXPECTED = SET VALUE ± 10%
I2
I3 VIII.A. Enable Source H1.
BAT Initially set current to 115% of IIT setting.
VDC
IDC VIII.B. Pulse output on/off using system output control.
Reset indicator and timer after each trip.
TIM 2 10 T STOP=CONTACTS O → C
Decrement current 5% of setting and repeat till operat-
ing point is bracketed.
ZERO X=SOURCE START = H1 OFF/ON
Output will turn off automatically only for tests where
relay operates. Reset timer.
PHASOR DIAGRAM
VIII.C. Return to lowest operating current and repeat
decrement in 1---2% steps until lowest operating point is
found.
H1 (ACTION)
VIII.D. Turn system output off. Turn all sources off.

--- 3 --- TP1

IX. SETUP AND PROCEDURE.

IX.A. Connect control cable between F2410 D.C. slave and F2410 socket on A.C. source. Assign source H1 as DI. Connect
output of A.C. source to input of D.C. slave.

IX.B. Connect source outputs to relay inputs as shown in preset column.

IX.C. Run test as defined in preset and action columns.

X. ICS INDICATING CONTACTOR TEST.

ACTION
PRESET CONDITIONS
PULSED RAMP IDC
SRC CONNECT TST VALUE FREQ
ASS SRC AMPL MAXIMUM ON TIME = 1 SECOND
HI LO PHASE HZ
EXPECTED = SET VALUE ± 10%
VA
VB X.A. Initially set DI current to 50% of ICS setting.
VC
I1 X.B. Close CO unit contact by hand.
I2
I3 X.C. Pulse D.C. output on/off using source DI on/
BAT off control.
VDC
DI 1 10 IDC ACTION --- --- --- --- -- --- --- ---
Increment current 5% of setting and repeat till
ICS operating point is found.

SEN S Reset indicator after each trip.

X.D. Release CO unit contact --- ICS should stay

sealed in through its own contact.
ZERO X=SOURCE
X.E. Turn DI source output off.

XI. CONCLUSION

XI.A. If no further tests are to be made disconnect sources and/or relay.

XI.B. If terminals 5 and 6 were connected together in section 5.2 remove this temporary connection. Ensure relay has been
restored to normal service condition.

TP1 --- 4 ---