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OREDA-2009 137 Volume 1 -Topside Equipment

Pumps

Inventory Description
The boundary applies both to general service- and fire pumps, as shown in Figure 10. The
Pump system is further subdivided in Subunits and Maintainable Items as shown in Table
10.

Pump driver (e.g. el.motor) is not included. Inlet and outlet valves and suction strainer is
not within boundary.

Fuel or
El. power
EXHAUST Inlet

...... . ... ... ....... ... ..... ........ ... ··· ···-· ···· . ..... . .

POWER
DRIVER
STARTING TRANS-
(Diesel, El. PUMP UNIT
SYSTEM MISSION
motor, etc, .)
(Gearbox, etc.)

CONTROL
LUBRICATION MISC.
AND
SYSTEM
MONITORING

Remote
Power Coolant
instr.

··· · ···· · ·· ··········· ·· ·· · Boundary


Figure 10- Pumps, boundary definition

© OREDA
Volume 1 -Topside Equipment 138 OREDA-2009

T a bl e 10 - P umps, su bd"lVlSlOfl lD
. M"
amtama bl e Items
PUMP

Control and
Power transmission Pump Lubrication system Miscellaneous
monitoring

Gearbox/var. drive Support Instruments Instruments Purge air


Bearing Casing Cabling & Check va lves Cooling/heating
junction boxes system
Seals Impeller Reservoir w/heating
Control unit system Filter, cyclone
Lubrication Shaft
Actuating device Pump w/motor Pulsation damper
Coupling to driver Radial bearing
Monitoring Filter
Coupling to driven Thrust bearing
unit Internal power Cooler
Seals
supply
Instruments Valves
Valves
Valves
Piping
Piping
Oil
Cylinder liner7
Seals
Piston
Diaphragm 8
Instruments
(For all subumts the Mls "Unknown" and "Subunit" are mcluded .)

List of Failure Modes


AIR Abnormal instrument reading
BRD Breakdown
ELP External leakage - Process medium
ELU External leakage - Utility medium
ERO Erratic output
FTS Fail to start on demand
HIO High output
INL Intemalleakage
LOO Low output
NOI Noise
OHE Overheating
OTH Other
PDE Parameter deviation
SER Minor in-service problems
STD Structural deficiency
STP Fail to stop on demand
UNK Unknown
UST Spurious stop
VIB Vibration

7
Reciprocating pumps

8
Diaphragm pumps

© OREDA
OREDA-2009 139 Volume 1 - Topside Equipment

Taxonomy no Item
1.3 Machinery
Pumps
Population Installations Aggregated time in service (1os hours) No of demands
212 21 Calendar time • Operational timeT 5119
4.0911 2.7825
Failure mode No of Failure rate (per 1os hours). Active rep. hrs Manhours
failures Lower Mean Upper so nh Mean Max Mean Max
Critical 225* 3E·4 28.08 136.71 56.95 55.00 18 126 34 378
225t 0.03 60.76 260.23 100.62 80.86
Abnormal instrument reading 1* 0.31 1.72 0.89 0.24 44 44+ 88 88.
1t 0.52 2.71 1.21 0.36
Breakdown 12* 0.51 2.45 5.59 1.63 2.93 15 30+ 47 211
12t 0.11 3.21 9.71 3.33 4.31
Erratic output 1* . 0.33 1.91 1.04 0.24 126 126+ 378 378+
1t . 0.60 3.29 1.56 0.36
External leakage • Process 48* . 3.80 19.72 15.61 11.73 25 96 28 96
medium 48t . 6.72 38.99 21 .23 17.25
External leakage · Utility 39* . 3.24 11 .62 15.60 9.53 15 45 27 90
medium 39t . 5.57 31.89 17.85 14.02
Fail to start on demand 18* 0.06 3.54 11.10 3.96 4.40 7.3 33 28 336
18t 0.06 5.99 19.81 7.24 6.47
High output 3* . 2.15 11 .51 5.30 0.73 3.3 6.o·
3t 8E-4 5.37 24.25 9.63 1.08
Internal leakage 4* 2E-3 0.79 3.16 1.19 0.98 25 48+
4t 6E-3 1.34 4.98 1.84 1.44
Low output 8* 1.38 6.71 2.80 1.96 16 58+ 32 115+
at 0.02 2.28 7.79 2.87 2.88
Noise 3* O.D7 0.66 1.77 0.56 0.73 16 16+ 69 m·
3t 0.15 1.03 2.56 0.79 1.08
Overheating 2* 0.06 0.46 1.18 0.37 0.49 23 23+ 24 45+
l 0.11 0.69 1.69 0.51 0.72
Parameter deviation 7* 0.03 1.29 4.02 1.43 1.71 13 44+ 24 8s·
7t 0.30 2.06 5.13 1.58 2.52
Spurious stop 37* . 6.25 30.48 12.71 9.04 12 124 16 248
37t 0.02 11.40 46.01 17.31 13.30
Structural deficiency 26* . 2.01 4.14 11.14 6.36 15 54 30 108
26t 3.34 17.37 12.65 9.34
Vibration 15* 0.51 3.82 9.68 3.00 3.67 27 7r 105 320
15t 0.66 63.47 207.68 75.72 5.39
Other 1* 0.31 1.72 0.89 0.24 22 22+ 94 94+
1t . 0.52 2.71 1.21 0.36
Degraded 226* 0.60 43.89 139.90 50.44 55.24 7.5 88 17 210
226t 2.22 102.15 315.35 111.06 81.22
Abnormal instrument reading 2* 0.66 3.44 1.53 0.49 9.0 12+ 12 12+
2t 1.20 5.77 2.37 0.72
Erratic output 15* 5.78 28.68 12.18 3.67 12 12+ 18 32
15t 0.02 15.97 65.53 24.83 5.39
External leakage· Process 10* 2.10 10.59 4.55 2.44 9.9 33+ 24 99+
medium 10t . 3.95 20.19 8.73 3.59
Comments
(cont.)

© OREDA
Volume 1 -Topside Equipment 140 OREDA-2009

Taxonomy no Item
1.3 Machinery
Pumps
Population Installations Aggregated time in service (106 hours) No of demands
212 21 Calendar time • Operational timet S119
4.0911 2.782S
Failure mode No of Failure rateliler 106 hours). Active rep. hrs Manhours
failures Lower Mean Upper so nit Mean Max Mean Max
External leakage - Utility 104* O.OS 16.48 64.18 23.79 2S.42 7.6 88 16 178
medium 104t 2.S9 31.00 86.7S 28.29 37.38
lntemalleakage 1S* - S.66 27.49 11.41 3.67 1S 4S+ 18 90
1St 6E-3 13.78 S9.43 23.04 S.39
Low output 14* 1.01 3.3S 6.81 1.83 3.42 6.1 31 13 92
14t 0.66 63.33 207.11 7S.SO S.Q3
Minor in-service problems 1* - o.so 2.7S 1.34 0.24 - - 24 24+
1t - 0.69 3.2S 1.32 0.36
Noise 1* SE-3 0.23 0.70 0.24 0.24 13 13+ 2S 2s·
1t 6E-3 0.32 1.01 0.36 0.36
Parameter deviation S* 0.09 1.08 3.03 0.99 1.22 7.8 16+ 14 24+
st 0.04 1.71 S.27 1.86 1.80
Structural deficiency 17* - 1.57 8.22 6.70 4.16 4.3 16 6.9 31
17t - 2.76 1S.07 7.04 6.11
Vibration 29* - 4.62 23.60 10.21 7.09 6.2 12 2S 210
29t 7E-3 9.60 40.54 15.S7 10.42
Other 13* 0.03 4.44 14.99 5.S1 3.18 4.0 4.o· 1S 60
13t O.S2 8.12 23.69 7.8S 4.67
Incipient 266* 3.97 49.74 140.26 45.88 65.02 7.1 136 11 206
266t 165.72 655.50 1411.37 395.97 95.60
Abnormal instrument reading 142* 0.07 23.8S 93.26 34.63 34.71 S.3 24 6.7 72
142t 19.S9 2S0.84 709.84 232.54 S1.03
Erratic output 2* - 1.61 8.83 4.32 0.49 - - 2S 26+
2t - 3.97 18.94 7.78 0.72
External leakage- Process 22* - 3.01 1S.96 7.29 S.38 10 44 23 206
medium 22t 6E-4 5.S1 2S.18 10.0S 7.91
External leakage - Utility 14* 1E-3 3.34 14.60 S.69 3.42 29 136+ 20 136
medium 14t 0.06 S.89 19.23 7.01 S.03
Internal leakage S* - 1.16 6.06 2.70 1.22 6.2 16+ 17 6s·
st 4E-3 1.98 7.93 2.98 1.80
Low output 1* SE-3 0.23 0.70 0.2S 0.24 2.0 2.o· 2.0 2.o·
1t 0.01 0.34 1.04 0.36 0.36
Minor in-service problems 38* SE-4 10.92 S1 .14 20.80 9.29 S.7 27 9.4 32
38t 61.21 2S5.S6 SS9.31 1S8.64 13.66
Noise 4* O.OS 0.93 2.77 0.92 0.98 9.3 18+ 20 40+
4t 3E-3 1.S2 6.09 2.28 1.44
Parameter deviation 1S* - 2.15 11.07 4.81 3.67 9.6 36 16 72
1St 2E-3 3.86 16.74 6.SO S.39
Structural deficiency 5* 5E-3 1.00 3.69 1.36 1.22 5.1 16+ 7.2 24+
5t 0.01 1.51 4.97 1.82 1.80
Vibration 1* SE-3 0.23 0.70 0.24 0.24 s.o s.o· 10.0 1o.o·
1t 6E-3 0.32 1.01 0.36 0.36
Comments
(cont.)

© OREDA
OREDA-2009 141 Volume 1 -Topside Equipment

Taxonomy no Item
1.3 Machinery
Pumps
Population Installations Aggregated time in service (10 6hours) No of demands
212 21 Calendar time • Operational timet 5119
4.0911 2.7825
Failure mode No of Failure rate (per 106 hourSf. Active reo. hrs Man hours
failures Lower Mean Upper so nl't Mean Max Mean Max
Other 17* 7E-3 3.74 15.06 5.66 4.16 7.1 16 20 130
17t 4E-4 18.13 86.98 35.82 6.11
Unknown 14* 0.01 4.18 16.21 6.00 3.42 1.5 1.5' 6.7 29
14t 0.09 9.34 30.84 11.28 5.03
External leakage- Utility 1* 0.71 3.91 1.99 0.24 - 29 29+
medium 1t - 1.73 8.63 3.68 0.36
Other 2* - 1.18 6.56 3.38 0.49 - 11 14'
2t - 2.87 14.41 6.17 0.72
Unknown 11* - 2.42 11 .94 5.05 2.69 1.5 1.5' 3.2 6.o·
11t 4E-4 5.03 23.19 9.31 3.95

All modes 731* 2.50 124.59 386.40 136.69 178.68 11 136 20 378
731t 148.27 807.26 1900.20 564.07 262.72
Comments
On demand orobabilitv for consequence class: Critical and failure mode: Fail to start on demand= 1.8· 10·3

© OREDA
Volume 1 -Topside Equipment 142 OREDA-2009

Maintainable item versus failure mode, to be continued


Item: Pumps

AIR BRD ELP ELU ERO FTS HIO INL LOO


Bearing 0.14 007
Cabling & junction boxes 0.14 0.14
Casing 0.41 0.96 0.14 - -

Control unit 0.82 0.96 0.27 -


0.14
Cooler(s) 0.14 - -

Cooling/heating s ystem - - -

Coupling to driven unit - - -

Coupling to driver -
0.14 -

Cyclone separator - - - - -

Cylinder liner -
0.14 - -

Filter(s) 0.27 - -

Filter, cyclone - -
0.27
Gearbox/var.drive 0.14 - -

Impeller - -
0.05 -

Instrument, flow 4.10 0.14 0.07


Instrument, general 1.92 -
0.68 -

Instrument, level 0.14 - -

Instrument, pressure 5.40 0.07 0.27 -

Instrument, speed 0.68


Instrument, temperature 2.05 -
0.14
Instrument, vibration 2.33 - -

Lubrication -

Monitoring 0.68 -

Oil - -
0.68 0.14 -

Other -
1.23 -
0.14 -
0.48 0.27
Piping -
2.33 3.35 -
1.23
Piston(s) - -
0.14 -

Pulsation damper - - - -
0.27 0.62 -

Pump - - -

Pump w/motor -
0.27 - -

Radial bearing 0.05 - -

Reservoir incl. heating system -


0.14 -

Seals -
0.14 6.09 12.59 -
1.16
Shaft -
0.18 -
0.14
Subunit · 0.55 -
0.14 -
0.27
Support - -

Thrust bearing 0.14 0.14 0.14 - -

Unknown 0.55 0.27 0.14 1.23 0.14 1.09 0.41 0.55 0.82
Valves - -
1.09 0.14 1.09 0.41 -

Wiring 0.89
Total 19.84 1.64 10.94 21.61 2.46 2.46 0.41 3.28 3.15

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination.

©OREDA
OREDA-2009 143 Volume 1 -Topside Equipment

Maintainable item versus failure mode, continued


Item : Pumps

NOI OHE OTH PDE SER STD UNK UST VIB Sum
Bearing 0.14 . 0.14 0.27 0.07 0.14 0.96
Cabling & junction boxes . . . . 0.14 . . . . 0.41
Casing . 0.14 . . . 0.55 . . . 2.19
Control unit . 0.27 0.27 0.27 . 0.27 . 3.28
Cooler(s) . 0.41 . 0.55
Cooling/heating system . 0. 14 . 0. 14
Coupling to driven unit 0.14 . 0.41 0.14 0.68
Coupling to driver . . 0.14
Cyclone separator . . . 0.41 . . . 0.41
Cylinder liner . . . . . 0.14
Filter(s) . . 0.14 . 0.27 . . . 0.68
Filter, cyclone . . 1.78 . . . 2.05
Gearbox/var.d rive . 0.14 0.14 . . 0.41
Impeller . . . . 0.21 . . 0.18 0.43
Instrument, flow . . . . . 0.14 . . . 4.45
Instrument, general . . 0.68 0.27 . . 0.41 3.97
Instrument, level . . 0.14 . 0.27
Instru ment, pressure . 0.14 0.27 0.14 1.37 . 7.66
Instrument, speed . 0.41 . . . 1.09
Instrument, temperature . . 0.55 2.74
Instrument, vibration . . . . 0.55 2.87
Lubrication . . . . 0.14 . . . 0.14
Monitoring . 0.14 0.27 . . . 0.41 1.50
Oil . . 0.27 0.14 0.14 . . . 1.37
Other . . 0.55 0.14 0.41 0.14 . . 0.14 3.49
Piping . 0.14 1.37 0.55 1.23 . . 10.19
Piston(s) . . . . . . . . 0.14
Pulsation damper . . . . . . . 0.89
Pump . . 0.14 . . . . 0.14
Pump w/motor . . . . 0.27
Radial bearing 0.21 . 0.80 1.05
Reservoir incl. heating system . . . 0.14
Seals 0.07 . 0.41 0. 14 0.14 0.41 0.21 . 21 .34
Shaft 0.27 . 0.14 0.11 0.84
Subunit . 0.68 0.96 . 0.14 0.27 3.01
Support . . . . . . 2.87 2.87
Thrust bearing . . . . 0.48 . . 0.14 1.03
Unknown . 0.96 . 0.14 0.55 1.37 1.23 0.96 10.40
Valves 0.27 0.68 0.14 0.41 . . 0.14 4.38
Wiring . . 0.14 . . . 0.27 . 1.30
Total 1.09 0.27 4.51 3.69 5.34 6.57 1.50 5.06 6.16 100.0

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination .

© OREDA
Volume 1 -Topside Equipment 144 OREDA-2009

Failure mechanism versus failure mode, to be continued


Item: Pumps
AIR BRD ELP ELU ERO FTS HIO INL LOO
BlockaQe/pluQQed 1.23 - 0.41 0.96 0.41 - - - 1.78
BreakaQe 0.14 0.14 - - 0.27 - - -
Cavitation 0.27 0.41 0.41 - - - -
Clearance/ alignment failure 0.55 0.27 0.14 - - -
Combined causes - 0.14 - - - -
Contamination - - 0.27 - - 0.14 -
Control failure 0.27 - - 0.68 0.14 -
Corrosion 0.68 - 0.27 0.27 - - 0.14
Deformation - 0.14 - -
Earth/isolation fault - - - - 0.27 -
Electrical failure - general 0.41 - - - 0.14 - - -
Erosion - - - 0.14 - - - -
External influence - general - - - - 0.14 - -
Faulty signal/indication/alarm 2.05 - - - - -
Instrument failure -general 9.71 - 0.55 0.14 0.14
LeakaQe 0.27 - 1.92 4.51 0.27 0.96 0.14
Looseness - 0.82 0.14 - -
Material failure -general 0.55 1.37 - 0.14 0.27
Mechanical Failure - general 0.55 0.82 6.02 9.99 0.55 0.41 - 1.09 0.82
Misc. external influences 0.96 0.14 0.14 1.23 - -
Miscellaneous- Qeneral -
No cause found - 0.14
No siQnal/indication/alarm 0.68 - - - -
Open circu it 0.55 - - - - -
Other - - - - - 0.14
Out of adjustment 1.37 - - - 0.27 - -
Overheating - 0.14 - - - -
Sticking - - - - - - -
Unknown 0.14 - 0.55 - 0.41 0.14 0.27 0.1 4
Vibration 0.27 - - 0.14 - - - -
Wear - - 0.14 1.64 - - 0.27 0.14
Total 19.84 1.64 10.94 21.61 2.46 2.46 0.41 3.28 3.15

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination .

© OREDA
OREDA-2009 145 Volume 1 -Topside Equipment

Failure mechanism versus failure mode, continued


Item: Pumps

NOI OHE OTH POE SER STD UNK UST VIB Sum
Blockage/plugged - - 1.50 0.82 0.55 0.27 7.93
Breakage 0.41 0.14 - 0.41 1.50
Cavitation 0.14 - - 1.23
Clearance/ alignment failure - - 0.14 - - 0.27 - 1.50 2.87
Combined causes - - - 0.14
Contamination - - 2.05 - 2.46
Control failure - 0.14 0.27 - - 0.41 1.92
Corrosion - - 0.41 - 0.14 - - 1.92
Deformation - 0.14
Earth/isolation fault 0.27
Electrical failure - general - 0.14 - 0.55 1.23
Erosion - - - - - 0.14
External influence - general - - - - - - - 0.14
Faulty signal/indication/alarm - - 0.14 - - - 2.19
Instrument failure - general 0.55 0.41 0.27 0.41 2.19 - 14.36
Leakage - 0.14 0.55 0.55 0.27 - - 9.58
Looseness - - - 0.14 - - 1.09
Material failure- general - - - 1.78 - 0.14 4.24
Mechanical Failure - general 0.82 0.27 1.09 0.27 0.27 3.01 0.41 0.96 1.37 28.73
Misc. external influences - - 0.55 0.14 0.96 - 0.14 1.50 5.75
Miscellaneous -general - - 0.14 0.41 - - - 0.55
No cause found - - - - 0.14
No signal/indication/alarm - - 0.14 - 0.82
Open circuit - - - - - - 0.55
Other - 0.41 - - - 0.55
Out of adjustment - - - 0.27 0.14 2.05
Overheating - - 0.14
Sticking - 0.14 - - 0.14
Unknown - - 0.14 - - 0.68 0.27 2.74
Vibration 0.14 - - - 0.14 0.14 - 0.14 0.55 1.50
Wear - 0.14 0.27 - 0.41 3.01
Total 1.09 0.27 4.51 3.69 5.34 6.57 1.50 5.06 6.16 100.0

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination.

© OREDA
Volume 1 -Topside Equipment 146 OREDA-2009

Taxonomy no Item
1.3.1 Machinery
Pumps
Centrifuqal
Population Installations Aggregated time in service (106hours) No of demands
156 19 Calendar time * Operational time T 5018
3.2412 2.1290
Failure mode No of Failure rate (per 106 hourS). Active reo. hrs Manhours
failures Lower Mean Upper SD n i'r: Mean Max Mean Max
Critical 210* . 39.63 205.38 90.59 64.79 18 126 36 378
210t 0.05 86.51 369.80 142.88 98.64
Abnormal instrument reading 1* 0.35 1.94 0.93 0.31 44 44. 88 aa·
1t 0.58 2.96 1.27 0.47
Breakdown 12* 2.67 12.73 5.23 3.70 15 3o· 47 211
12t 0.11 4.65 14.32 5.03 5.64
Erratic output 1* 0.38 2.09 1.09 0.31 126 126. 378 378.
1t 0.66 3.55 1.64 0.47
External leakage - Process 47* 4.93 26.48 17.09 14.50 25 96 28 96
medium 47t - 8.89 48.13 22.36 22.08
External leakage - Utility 39* 5.35 14.77 27.31 12.03 15 45 27 90
medium 39t 8.86 45.81 34.79 18.32
Fail to start on demand 17* 0.06 4.53 14.55 5.26 5.24 7.8 33 30 336
17t 0.13 7.86 24.62 8.79 7.98
High output 3* - 2.41 12.85 5.89 0.93 . 3.3 6.o·
3t 1E-3 6.11 27.34 10.82 1.41
Internal leakage 2* 1E-3 0.54 2.18 0.82 0.62 - 42 48.
2t 3E-3 0.91 3.56 1.32 0.94
Low output 5* 0.01 1.52 5.10 1.87 1.54 20 sa· 42 1W
st 5E-3 2.25 8.95 3.34 2.35
Noise 3* 0.1 1 0.82 2.07 0.64 0.93 16 16. 69 122.
3t 0.22 1.28 3.09 0.93 1.41
Overheating 2* 0.02 0.59 1.79 0.62 0.62 23 23. 24 45.
2t 0.08 0.92 2.58 0.84 0.94
Parameter deviation 6* 0.02 1.60 5.25 1.92 1.85 15 44. 27 aa·
6t 0.03 2.45 7.81 2.81 2.82
Spurious stop 35* . 9.06 45.52 19.51 10.80 13 124 17 248
35t 0.02 16.75 69.64 26.51 16.44
Structural deficiency 21* 2.97 7.27 15.63 6.48 18 54 35 108
21t 4.87 25.23 19.73 9.86
Vibration 15* 0.05 5.83 19.47 7.14 4.63 27 n· 105 320
15t 0.83 73.17 237.10 86.14 7.05
Other 1* 0.35 1.94 0.93 0.31 22 22. 94 94+
1t - 0.58 2.96 1.27 0.47
Degraded 192* 0.11 54.87 219.55 82.24 59.24 7.5 88 17 210
192t 1.07 114.16 377.52 138.08 90.18
Abnormal instrument reading 2* 0.75 3.68 1.55 0.62 9.0 12+ 12 12+
2t 2E-4 1.33 5.96 2.36 0.94
Erratic output 10* - 6.09 32.57 15.00 3.09 12 12. 16 24
10t 4E-4 12.04 56.78 23.19 4.70
Comments
(cont.\

© OREDA
OREDA-2009 147 Volume 1 - Topside Equipment

Taxonomy no Item
1.3.1 Machinery
Pumps
Centrifuqal
Population Installations Aggregated time in service (1 06 hours) No of demands
156 19 Calendar time * Operational time1 5018
3.2412 2. 1290
Failure mode No of Failure rate (per 106 hourS\. Active reo. hrs Man hours
failures Lower Mean Upper so n/-r; Mean Max Mean Max
External leakage - Process 9* 0.02 2.35 7.84 2.87 2.78 9.9 33+ 25 gg·
medium gt 0.08 3.79 11 .71 4.13 4.23
External leakage - Utility 93* 2E-3 22.45 103.84 41.86 28.69 7.5 88 16 178
medium 93t 0.29 41.92 144.26 53.1 7 43.68
Internal leakage 9* 0.01 4.55 18.24 6.84 2.78 15 45+ 21 go·
gt 0.08 8.43 27.88 10.20 4.23
Low output 12* 1.21 3.60 7.04 1.83 3.70 6.3 31 14 92
12t 1.75 78.83 243.05 85.49 5.64
Minor in-service problems 1* 0.55 3.02 1.41 0.31 - 24 24+
1t 3E-4 0.71 3. 11 1.21 0.47
Noise 1* 2E-4 0.30 1.26 0.48 0.31 13 13+ 25 25+
1t 4E-3 0.45 1.51 0.55 0.47
Parameter deviation 1* 1E-3 0.29 1.11 0.41 0.31 1.0 1.o· 6.0 6.o·
1t 2E-3 0.47 1.80 0.66 0.47
Structural deficiency 14* - 2.19 10.44 9.96 4.32 4.4 16 7.5 31
14t 3.65 20.06 12.26 6.58
Vibration 28* - 8.23 42.92 19.18 8.64 6.3 12 26 210
28t 4E-3 15.05 66.49 26.14 13.15
Other 12* 0.03 4.90 17.39 6.43 3.70 4.0 4.o· 13 60
12t 0.30 8.52 25.77 8.82 5.64
Incipient 256* 1.02 62.23 195.59 69.93 78.98 7.2 136 11 206
256t 197.13 759.71 1622.20 452.42 120.24
Abnormal instrument reading 137* 0.01 33.84 149.03 58.45 42.27 5.4 24 6.8 72
137t 28.18 304.28 835.12 269.92 64.35
External leakage - Process 22* - 3.63 17.31 7.11 6.79 10 44 23 206
medium 22t 0.03 6.68 24.73 9.13 10.33
External leakage - Utility 14* 3E-3 4.25 17.92 6.88 4.32 29 136+ 20 136
medium 14t 0.08 7.20 23.47 8.55 6.58
Internal leakage 5* - 1.32 6.62 2.83 1.54 6.2 16+ 17 55·
5t 0.01 2.22 8.45 3.11 2.35
Low output 1* 5E-3 0.27 0.86 0.3 1 0.31 2.0 2.o· 2.0 2.o·
1t 7E-3 0.42 1.31 0.47 0.47
Minor in-service problems 38* 6E-3 14.16 61.29 23.79 11.72 5.7 27 9.4 32
38t 66.45 285.79 630.82 179.87 17.85
Noise 4* - 1.02 5.29 3.78 1.23 9.3 18+ 20 40+
4t 0.11 1.72 5.04 1.67 1.88
Parameter deviation 15* 9E-4 2.66 11.60 4.52 4.63 9.6 36 16 72
15t 0.08 4.85 15.20 5.42 7.05
Structural deficiency 3* 1E-3 0.91 3.74 1.42 0.93 6.5 16+ 10.0 24+
3t 0.01 1.43 5.21 1.92 1.41
Comments

(cont.)

© OREDA
Volume 1 - Topside Equipment 148 OREDA-2009
Taxonomy no Item
1.3.1 Machinery
Pumps
Centrifuqal
Population Installations Aggregated time in service (106 hours) No of demands
156 19 Calendar time • Operational time i 5018
3.2412 2.1290
Failure mode No of Failure rate (per 106 hourSI. Active reo. hrs Manhours
failures Lower Mean Upper so n/'t Mean Max Mean Max
Vibration 1* 2E-4 0.30 1.26 0.48 0.31 5.0 5.o· 10.0 1o.o·
1t 4E-3 0.45 1.51 0.55 0.47
Other 16* 0.06 4.1 9 13.30 4.79 4.94 7.1 16 12 48
16t - 19.03 94.74 40.35 7.52
Unknown a· 9E-4 3.36 14.79 5.ao 2.47 1.5 1.5' 7.7 29+
at 0.03 7.64 29.49 10.a9 3.76
External leakage - Utility 1* - 0.78 4.33 2.1 8 0.31 - - 29 29+
medium 1t - 1.92 9.58 4.08 0.47
Unknown 7* - 2.60 12.96 5.52 2.16 1.5 1.5' 4.2 6.o·
7t 1E-3 5.79 25.96 10.28 3.29

All modes 666' 0.41 159.57 629.15 234.35 205.4a 11 136 21 37a
666t 213.75 1021 .22 2324.77 676.94 312.a2
Comments
On demand orobabilitv for conseauence class: Critical and failure mode: Fail to start on demand = 1.8· 10·3

© OREDA
OREDA-2009 149 Volume 1- Topside Equipment

Maintainable item versus failure mode, to be continued


Item: Pumps - Centrifugal

AIR BRD ELP ELU ERO FTS HIO INL LOO


Bearing 0.15 0.08 - -
Cabling & junction boxes 0.15 - 0.15 -
Casing 0.45 1.05 0.15 - -
Control unit 0.75 - 1.05 0.15 0.1 5
Cooler(sl - - 0.15 - - -
Cooling/heating system - - - -
Coupling to driven unit - - -
Coupling to driver - - 0.15 - - - - -
Filter(s) - - - 0.30 - -
Filter, cyclone - 0.30
Gearbox/var.drive - 0.15 - -
Impeller - - - - - -
Instrument, flow 4.35 - 0.15 - - - 0.08 -
Instrument, general 2.10 - - - 0.75 -
Instrument, level 0. 15 - - - - - - - -
Instrument, pressure 5.63 - 0.08 0.30 - - -
Instrument, speed 0.75 - - - -
Instrument, temperature 2.25 - 0.15 - -
Instrument, vibration 2.55 - - - -
Lubrication - -
Monitoring 0.75 - - - - - -
Oil - - 0.75 0.1 5 - -
Other - 1.20 - 0.15 - 0.30 0.15
Piping - 2.55 3.38 - - - - 1.35
Pump - - - - - -
Pump w/motor - 0.30 -
Radial bearing - - - - -
Reservoir incl. heating sy~tem - - 0.15 - -
Seals - 0.15 6.68 13.66 - - 1.13 -
Shaft - - - 0.15 - - - - 0.15
Subunit 0.60 - 0.15 - -
Support - - -
Thrust bearing 0. 15 0.15 - 0.15 - - - - -
Unknown 0.60 0.30 - 0.75 0.15 1.20 0.45 0.45 0.60
Valves 1.05 0.15 0.45 0.45
Wiring 0.83 -
Total 21 .02 1.80 11 .71 22.07 1.65 2.55 0.45 2.40 2.70

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination.

© OREDA
Volume 1 -Topside Equipment 150 OREDA-2009

Maintainable item versus failure mode, continued


Item: Pumps- Centrifugal

NOI OHE OTH PDE SER STD UNK UST VIB Sum
Bearing 0.15 - - - 0.30 0.08 0.15 0.90
Cabling & junction boxes - 0.15 - 0.45
Casing - 0.15 - - - 0.60 - - 2.40
Control unit 0.30 0.30 0.15 0.30 3.15
Cooler(~ - - - - - 0.45 - - - 0.60
Cooling/heating system - 0.15 - - - - - - - 0.15
Coupling to driven unit 0.15 - - - 0.45 0.15 - - 0.75
Coupling to driver - 0.15
Filter{s) - - 0.15 0.30 0.75
Filter, cyclone - - - 1.95 - - - - 2.25
Gearbox/var.drive - - 0.15 - 0.30
Impeller - - - 0.23 - 0.20 0.43
Instrument, flow - - 0.15 - - - 4.73
Instrument, general 0.75 0.30 - 0.45 4.35
Instrument, level - - 0.15 - - 0.30
Instrument, pressure - - - - 0.30 0.15 1.20 - 7.66
Instrument, speed 0.45 - - - - - - 1.20
Instrument, temperature - - - - - 0.60 - 3.00
Instrument, vibration - - - - - 0.60 3.15
Lubrication 0.15 0.15
Monitoring - - 0.15 0.30 - - - 0.45 - 1.65
Oil 0.30 0.15 0.15 - - 1.50
Other - - 0.60 - 0.45 0.15 - 0.15 3.15
Pipin!l - 0.15 1.50 0.60 1.05 - - 10.59
Pump - - 0.15 - - - 0.15
Pump w/motor - - 0.30
Radial bearing 0.23 - - - - - 0.88 1.10
Reservoir incl. heating system - - - - - - - 0.15
Seals 0.08 - 0.30 0.15 0.15 - 0.23 - 22.52
Shaft 0.30 - - - - 0.13 0.73
Subunit - - 0.75 0.75 0.15 0.30 2.70
Support - - - - 3.00 3.00
Thrust bearin!l - - 0.53 0.15 1.13
Unknown - - 0.90 - 0.15 0.45 0.90 1.35 1.05 9.31
Valves 0.30 - 0.75 0.15 0.45 0.15 - 3.90
Wiring - - 0.15 0.30 1.28
Total 1.20 0.30 4.35 3.30 5.86 5.71 1.05 5.26 6.61 100.0

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination .

© OREDA
OREDA-2009 151 Volume 1 -Topside Equipment

Failure mechanism versus failure mode, to be continued


Item: Pumps - Centrifugal
AIR BRD ELP ELU ERO FTS HIO INL LOO
Blockage/plugged 1.35 0.45 1.05 0.45 - 1.80
Breakage 0.15 0.15 -
Cavitation - 0.30 0.45 0.45 -
Clearance/ alignment failure 0.60 - 0.30 0.15 - - -
Combined causes - 0.1 5 - - - -
Contamination - - 0.30 0.15
Control failure 0.30 - - 0.75 0.15 -
Corrosion 0.75 - 0.30 0.30 - - - 0.15
Deformation - 0.1 5 - -
Earth/isolation fault - 0.30 -
Electrical failure -general 0.45 - 0.15 -
Erosion - - 0.15 - -
External influence - general - - - - 0.15 - - -
Faulty signal/indication/alarm 2.25 - - - - -
Instrument failure -general 10.21 - - - 0.60 0.15 - 0.15
Leakage 0.30 - 1.80 4.05 0.15 - - 0.75 -
Looseness - - 0.90 0.15 - - -
Material failure - general - 0.60 1.05 0.15 -
Mechanical Failure- general 0.60 0.90 6.61 10.81 0.30 0.75 0.45
Misc. external influences 0.90 0.15 0.15 1.35 - - - -
Miscellaneous - general - - - - - - -
No cause found - - - - 0.15 - -
No signal/indication/alarm 0.75 - - - - -
Open circuit 0.60 - - - - - - - -
Other - - - - - - 0.15 -
Out of adjustment 1.35 - - - 0.30
Overheating - 0.15 -
Sticking -
Unknown 0.15 - 0.60 0.45 0.15 0.30 0.15
Vibration 0.30 - - 0.1 5 - - -
Wear - 0.15 1.65 0.15 0.15
Total 21 .02 1.80 11 .71 22.07 1.65 2.55 0.45 2.40 2.70

The figures are percentages of the tota l failure rate for the actual failure mechanism/failure mode combination .

© OREDA
Volume 1 -Topside Equipment 152 OREDA-2009

Failure mechanism versus failure mode, continued


Item: Pumps- Centrifugal

NOI OHE OTH POE SER STD UNK UST VIB Sum
Blockage/plugged - - 1.65 0.90 0.45 0.30 - 8.41
Breakage - - 0.30 0.15 - - - 0.45 1.20
Cavitation 0.15 - - 1.35
Clearance/ alignment failure - 0.15 - 0.30 - 1.65 3.15
Combined causes - - - - - - - - - 0.15
Contamination - 2.25 - 2.70
Control failure - 0.15 0.30 - 0.30 - 1.95
Corrosion - 0.45 - 0.1 5 - - 2.10
Deformation - - - - - 0.15
Earth/isolation fault - - - - - - 0.30
Electrical failure- general - - - - - 0.60 1.20
Erosion - - - - - - - - 0.15
External influence -general - - - - 0.15
Faulty signal/indication/alarm - 0.15 - - - 2.40
Instrument failure- general - - 0.60 0.45 0.30 0.45 2.25 15.17
Leakage - - 0.15 0.60 0.30 - - 8.11
Looseness - - - 0.15 - - - 1.20
Material failure -general - - 1.20 - 0.15 3.15
Mechanical Failure- general 0.90 0.30 0.75 0.30 0.30 3.15 0.15 1.05 1.50 28.83
Misc. external influences - - 0.60 0.15 1.05 - 0.15 1.50 6.01
Miscellaneous -_general - 0.15 0.30 - 0.45
No cause found - - - - - 0.15
No signal/indication/alarm - 0.15 - - 0.90
Open circuit - 0.60
Other 0.45 - - - 0.60
Out of adjustment - - - - - 0.30 0.15 2.10
Overheating - - - - - - 0.15
Sticking - - 0.15 - - - 0.15
Unknown - 0.15 - 0.45 0.30 2.70
Vibration 0.15 - - - 0.15 0.15 0.15 0.60 1.65
Wear - - 0.15 - 0.45 2.70
Total 1.20 0.30 4.35 3.30 5.86 5.71 1.05 5.26 6.61 100.0

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination .

©OREDA
OREDA-2009 153 Volume 1 - Topside Equipment

Taxonomy no Item
1.3.1 .1 Machinery
Pumps
Centrifugal
Combined function
Population Installations Aggregated time in service (10 6 hours) No of demands
4 1 Calendar time * Operational timeT
0.1971 0.1460
Failure mode No of Failure rate (per 10• hours). Active rep. hrs Man hours
failures Lower Mean Upper so n 11: Mean Max Mean Max
Critical 6* 13.27 30.44 60.07 12.43 30.44 58 9() 59 96"
6t 17.91 41 .09 81 .09 16.78 41.09
External leakage - Process 5* 10.00 25.37 53.35 11 .35 25.37 70 96. 70 96.
medium 5t 13.49 34.24 72.01 15.31 34.24
Fail to start on demand 1* 0.25 5.07 24.08 5.07 5.07 1.0 1.o· 1.0 1.o·
1t 0.34 6.85 32.50 6.85 6.85
Degraded 2* 1.80 10.15 31 .94 7.1 8 10.15 3.0 4.o· 3.0 4.o·
2t 2.43 13.70 43.11 9.69 13.70
External leakage - Process 1* 0.25 5.07 24.08 5.07 5.07 2.0 2.o· 2.0 2.o·
medium 1t 0.34 6.85 32.50 6.85 6.85
External leakage - Utility 1* 0.25 5.07 24.08 5.07 5.07 4.0 4.o· 4.0 4.o·
medium 1t 0.34 6.85 32.50 6.85 6.85
Incipient 5* 10.00 25.37 53.35 11 .35 25.37 35 13() 29 13()
5t 13.49 34.24 72.01 15.31 34.24
Abnormal instrument reading 1* 0.25 5.07 24.08 5.07 5.07 1.5 1S 1.5 1.s+
1t 0.34 6.85 32.50 6.85 6.85
External leakage - Process 3* 4.16 15.22 39.35 8.79 15.22 1.5 2.o· 2.7 5.o·
medium 3t 5.62 20.55 53.11 11 .86 20.55
External leakage - Utility 1* 0.25 5.07 24.08 5.07 5.07 136 136. 136 136.
medium 1t 0.34 6.85 32.50 6.85 6.85

All modes 13* 39.01 65.96 104.86 18.29 65.96 41 136 39 136
13t 52.65 89.03 141.53 24.69 89.03
Comments

© OREDA
Volume 1 -Topside Equipment 154 OREDA-2009
Taxonomy no Item
1.3.1.2 Machinery
Pumps
Centrifugal
Condensate processino
Population Installations Aggregated time in service (106hours) No of demands
10 2 Calendar time * Operational time1 554
0.1752 0.0853
Failure mode No of Failure rate (per 106hourS!. Active rep. hrs Manhours
failures Lower Mean Upper so n/-r; Mean Max Mean Max
Critical 10* 0.90 118.44 402.19 147.95 57.08 10 48
10t 1.85 240.47 815.03 299.72 11 7.25
Fail to start on demand 3* 0.66 28.44 87.47 30.69 17.12 8.3 12+
3t 1.42 57.74 177.08 61 .92 35.18
High output 2* 0.09 26.40 102.15 37.75 11.42 4.5 6.o·
2t 0.1 9 53.53 207.04 76.51 23.45
lntemal leakage 1* 0.10 5.19 16.12 5.71 5.71 - 48 48+
1t 0.21 10.66 33.10 11.73 11 .73
Spurious slop 3* 0.15 40.67 157.00 57.96 17.12 - 5.7 1o.o·
3t 0.30 82.48 318.34 117.51 35.18
Vibration 1* 0.04 12.13 47.17 17.48 5.71 - 5.0 5.o·
1t 0.08 24.58 95.49 35.36 11 .73
Degraded 20* 75.65 114.16 159.12 25.53 114.16 . . 28 178
20t 155.15 234.24 326.62 52.44 234.51
Extemal leakage - Utility 14* 48.80 80.43 118.46 21 .36 79.91 - . 33 178
medium 14t 100.06 165.02 243.15 43.87 164.16
Other 6* 14.47 33.73 59.53 13.98 34.25 - - 18 6o·
6t 29.66 69.22 122.23 28.72 70.35
Incipient 11 * 14.55 86.02 206.81 62.20 62.79 11 48
11 t 30.52 175.02 417.29 124.80 128.98
Abnormal instrument read ing 8* 2.67 78.02 236.07 80.88 45.66 - 7.8 24+
at 5.76 158.55 478.81 163.41 93.80
Other 3* 0.42 14.37 43.74 15.13 17.12 - - 20 48+
3t 0.83 29.50 89.93 31.19 35.18
Unknown 4* 4.59 29.97 73.87 22.56 22.83 5.0 6.o·
4t 9.75 60.88 148.45 45.05 46.90
Unknown 4* 4.59 29.97 73.87 22.56 22.83 5.0 6.o·
4t 9.75 60.88 148.45 45.05 46.90

All modes 45* 69.67 356.16 825.52 243.00 256.85 . - 18 178


45t 146.51 725.32 1667.16 488.35 527.64
Comments
On demand probabilitv for conseouence class: Critical and failure mode: Fail to start on demand = 1.8 10·3

© OREDA
OREDA-2009 155 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.1.3 Machinery
Pumps
Centrifugal
Coolinq systems
Population Installations Aggregated time in service (106 hours) No of demands
6 1 Calendar time • Operational time1 150
0.1051 0.0601
Failure mode No of Failure rate (per 1oshours I. Active rep. hrs Man hours
failures Lower Mean Upper SD n/t Mean Max Mean Max
Critical 1* 0.48 9.51 45.1 4 9.51 9.51 . 122 122+
1t 0.83 16.65 78.98 16.65 16.65
Noise 1* 0.48 9.51 45.14 9.51 9.51 . 122 122+
1t 0.83 16.65 78.98 16.65 16.65

All modes 1* 0.48 9.51 45.14 9.51 9.51 . 122 122+


1t 0.83 16.65 78.98 16.65 16.65
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand =0

© OREDA
Volume 1 -Topside Equipment 156 OREDA-2009

Taxonomy no Item
1.3.1.4 Machinery
Pumps
Centrifugal
Crude oil handlina
Population Installations Aggregated time in service (106hours) No of demands
5 2 Calendar time • Operational time T
0.1 052 0.0876
Failure mode No of Failure rate (per 106hours). Active rep. hrs Man hours
failures Lower Mean Upper SD nit Mean Max Mean Max
Critical 4* 0.33 38.00 126.92 46.54 38.01 . 115 231+
4t 0.28 55.18 199.42 73.69 45.66
Spurious stop 1* 0.04 9.50 36.48 13.43 9.50 . . 4.0 4.o·
1t 0.90 12.37 35.40 11.65 11.42
Vi bra lion 3* 0.38 28.50 91.12 32 .90 28.51 . 152 231+
3t 0.24 40.91 144.56 53.39 34.25
Degraded 27* 118.50 256.54 437.26 98.65 256.56 16 4s+ 41 210
27t 69.15 338.18 774.82 226.52 308.22
Erratic output 6* 0.35 57.00 199.35 73.58 57.01 . 12 24+
6t 0.39 83.71 309.09 114.1 6 68.49
External leakage - Process 1* 0.48 9.50 28.46 9.50 9.50 22 22+ 66 66+
medium 1t 0.08 10.65 36.52 13.45 11.42
External leakage - Utility 5* 18.72 47.51 86.99 21 .25 47.51 11 20+ 36 83+
medium 5t 16.69 59.24 123.10 33.63 57.08
Internal leakage 5* 18.72 47.51 86.99 21.25 47.51 21 45+ 33 go·
5t 22.49 57.08 104.51 25.53 57.08
Low output 3* 7.79 28.51 59.82 16.46 28.51 12 12+ 20 24+
3t 9.14 33.94 71.57 19.77 34.25
Vibration 6* 8.97 57.01 139.60 42.47 57.01 12 12+ 93 2W
6t 4.17 78.23 232.76 77.58 68.49
Other 1* 0.04 9.50 36.48 13.43 9.50 . . 8.0 8.o·
1t 0.90 12.37 35.40 11.65 11.42
Incipient 26* 128.19 247.06 397.41 82.94 247.05 9.1 27 14 30
26t 205.86 294.64 396.45 58.21 296.80
Abnormal instrument reading 7* 31.21 66.51 112.50 25.14 66.51 9.3 w 12 30+
7t 16.53 86.74 202 .37 59.79 79.91
External leakage · Utility 1* 0.04 9.50 36.48 13.43 9.50 . . 8.0 8.o·
medium 1t 0.90 12.37 35.40 11 .65 11 .42
Minor in-service problems 17* 17.12 161 .56 430.73 137.10 161.54 8.9 27 14 27
17t 46.67 181 .10 387.54 108.26 194.06
Other 1* 0.48 9.50 28.46 9.50 9.50 12 12+ 24 24+
1t 0.08 10.65 36.52 13.45 11.42

All modes 57* 429.25 541.62 664.77 71 .74 541.62 11 45 34 231


57t 333.26 681.75 1130.67 246.14 650.68
Comments

© OREDA
OREDA-2009 157 Volume 1 - Topside Equipment

Taxonomy no Item
1.3.1.5 Machinery
Pumps
Centrifugal
Flare, vent & blow-down
Population Installations Aggregated time in service (1 os hours) No of demands
4 1 Calendar time * Operational timer
0.1971 0.1460
Failure mode No of Failure rate lper 10s hours). Active rep. hrs Man hours
failures Lower Mean Upper so nit Mean Max Mean Max
Critical 1* 0.25 5.07 24.08 5.07 5.07 25 25"' 25 25"'
1r 0.34 6.85 32.50 6.85 6.85
External leakage - Process 1* 0.25 5.07 24.08 5.07 5.07 25 25+ 25 25+
medium 1t 0.34 6.85 32.50 6.85 6.85

All modes 1* 0.25 5.07 24.08 5.07 5.07 25 25"' 25 25"'


1t 0.34 6.85 32.50 6.85 6.85
Comments

© OREDA
Volume 1 -Topside Equipment 158 OREDA-2009

Taxonomy no Item
1.3.1.6 Machinery
Pumps
Centrifugal
Gas processinq
Population Installations Aggregated time in service (1 06hours) No of demands
6 1 Calendar time • Operational timeT
0.1051 0.0978
Failure mode No of Failure rate (per 106hourS). Active reo. hrs Man hours
failures Lower Mean Upper SD nit Mean Max Mean Max
Critical 18. 110.66 171.23 253.90 40.36 171.23 14 37 27 73
1St 118.96 184.08 272.94 43.39 184.08
Breakdown 3* 7.80 28.54 73.77 16.48 28.54 11 1r 21 33+
3t 8.39 30.68 79.31 17.71 30.68
External leakage - Process 1. 0.48 9.51 45.14 9.51 9.51 19 19+ 37 3r
medium 1t 0.51 10.23 48.52 10.23 10.23
External leakage - Utility 6* 24.88 57.08 112.63 23.30 57.08 16 3r 32 73+
medium 6t 26.74 61 .36 121.08 25.05 61 .36
Spurious stop 3* 7.80 28.54 73.77 16.48 28.54 3.0 5.o· 3.0 5.o·
3t 8.39 30.68 79.31 17.71 30.68
Structural deficiency 4* 12.99 38.05 87.09 19.03 38.05 17 26+ 35 w
4t 13.96 40.91 93.62 20.45 40.91
Vibration 1* 0.48 9.51 45.14 9.51 9.51 25 25+ 50 50+
1t 0.51 10.23 48.52 10.23 10.23
Degraded 22* 141.67 209.28 298.83 44.62 209.28 4.0 20 6.0 39
22t 152.30 224.98 321.25 47.97 224.98
External leakage - Process 2* 3.38 19.03 59.88 13.45 19.03 2.5 2.5· 5.0 5.o·
medium 2t 3.63 20.45 64.38 14.46 20.45
External leakage - Utility 10. 51 .61 95.13 161 .34 30.08 95.13 4.2 20 8.3 39
medium 10t 55.48 102.26 173.44 32.34 102.26
Structural deficiency 2* 3.38 19.03 59.88 13.45 19.03 4.0 4.o· 2.0 4.o·
2t 3.63 20.45 64.38 14.46 20.45
Vibration 8* 37.86 76.10 137.32 26.91 76.10 4.3 1.o· 4.3 w
at 40.70 81 .81 147.62 28.92 81.81
Incipient 4* 12.99 38.05 87.09 19.03 38.05 2.8 4.o· 3.5 4.o·
4t 13.96 40.91 93.62 20.45 40.91
Abnormal instrument reading 3* 7.80 28.54 73.77 16.48 28.54 3.0 4.o· 3.3 4.o·
3t 8.39 30.68 79.31 17.71 30.68
Minor in-service problems 1* 0.48 9.51 45.14 9.51 9.51 2.0 2.o· 4.0 4.o·
1t 0.51 10.23 48.52 10.23 10.23

All modes 44* 320.45 418.57 538.17 63.10 418.57 8.4 37 14 73


44t 344.48 449.96 578.53 67.83 449.96
Comments

© OREDA
OREDA-2009 159 Volume 1 - Topside Equipment

Taxonomy no Item
1.3.1.7 Machinery
Pumps
Centrifugal
Gas treatment
Population Installations Aggregated time in service (1 06 hours) No of demands
22 4 Calendar time * Operational time T 2574
0.1927 0.0723
Failure mode No of Failure rate -(per 10s hours). Active rep. hrs Man hours
failures Lower Mean Upper so nlr. Mean Max Mean Max
Incipient 1* 1E-3 4.75 20.83 8.15 5.1 9 . 40 40+
1t 0.08 12.75 44.21 16.31 13.83
Noise 1* 1E-3 4.75 20.83 8.15 5.19 . . 40 40+
1t 0.08 12.75 44.21 16.31 13.83
Unknown 1* 3E-4 5.03 23.46 9.51 5.19 . 29 29+
1t 0.05 13.33 51 .51 19.03 13.83
External leakage • Utility 1* 3E-4 5.03 23.46 9.51 5.19 - 29 29+
medium 1t 0.05 13.33 51.51 19.03 13.83

All modes 2' 0.34 9.89 29.94 10.26 10.38 35 40+


2t 3.72 26.46 66.49 20.52 27.67
Comments
On demand orobabilitv for conseauence class: Critical and failure mode: Fail to start on demand =0

© OREDA
Volume 1 -Topside Equipment 160 OREDA-2009

Taxonomy no Item
1.3.1.8 Machinery
Pumps
Centrifugal
Heati nq medium
Population Installations Aggregated time in service (106 hours) No of demands
7 2 Calendar time • Operational time 1 12
0.1226 0.0947
Failure mode No of Failure rate (per 106 hours). Active rep. hrs Man hours
failures Lower Mean Upper so nit Mean Max Mean Max
Critical 1* 0.04 7.72 27.32 10.09 8.15 3.5 3.s+ 7.0 1.o·
1t 0.20 9.64 29.87 10.56 10.56
External leakage - Utility 1* 0.04 7.72 27.32 10.09 8.15 3.5 3.5· 7.0 7.o·
medium 1t 0.20 9.64 29.87 10.56 10.56
Degraded 4' 0.58 29.90 92.95 32.95 32.62 5.6 1o 11 31+
4t 7.38 37.50 86.76 25.51 42.23
Structural deficiency 1* 0.04 7.72 27.32 10.09 8.15 16 16. 31 31 .
1t 0.20 9.64 29.87 10.56 10.56
Vibration 3* 1.22 22.76 67.70 22.56 24.46 2.3 2S 4.7 5.o·
3t 6.65 28.92 64.02 18.29 31 .67
Incipient 4* 0.58 29.90 92.95 32.95 32.62 4.5 8.o· 4.5 8.o·
4t 7.38 37.50 86.76 25.51 42.23
Abnormal instrument reading 4* 0.58 29.90 92.95 32.95 32.62 4.5 8.o· 4.5 8.o·
4t 7.38 37.50 86.76 25.51 42.23

All modes 9' 0.43 65.57 227.25 83.81 73.39 4.9 1o 7.8 31+
9t 1.83 74.42 228.27 79.83 95.02
Comments
On demand probabilitv for consequence class: Critical and failure mode: Fail to start on demand = 0

© OREDA
OREDA-2009 161 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.1 .9 Machinery
Pumps
Centrifugal
Oil export
Population Installations Aggregated time in service (1 os hours) No of demands
4 2 Calendar time * Operational time T 480
0.1 018 0.0792
Failure mode No of Failure ratefDer 106 hours). Active rep. hrs Manhours
failures Lower Mean Upper SD n/'t Mean Max Mean Max
Critical 19' 121 .72 186.12 261 .64 42.80 186.58 14 45 23 90
19t 144.86 238.62 351.32 63.30 240.00
Breakdown 1' 0.04 9.67 36.47 13.45 9.82 18 18+ 35 35+
1t 0.06 12.21 44.87 16.57 12.63
Ex1ernalleakage - Process 6' 0.35 60.58 214.15 79.09 58.92 8.6 16+ 11 16+
medium 6t 0.44 81 .27 291.26 107.62 75.79
External leakage - Utility 10' 0.50 95.46 344.12 127.16 98.20 16 45+ 29 go·
medium 10t 0.66 118.26 421 .59 155.76 126.32
Noise 1* 0.54 9.93 29.48 9.82 9.82 - - -
1t 0.79 12.99 38.07 12.63 12.63
Spurious stop 1* 0.04 9.67 36.47 13.45 9.82 8.0 8.o· 8.0 8.o·
1t 0.06 12.21 44.87 16.57 12.63
Degraded 12' 2.61 115.1 9 354.81 124.67 117.84 5.5 15 8.6 30
12t 4.47 143.92 437.00 150.66 151.58
Ex1ernal leakage - Utility 7' 7.90 67.69 176.19 55.26 68.74 4.7 w 7.1 30+
medium 7t 13.04 85.56 211.15 64.53 88.42
Vibration 5' 0.37 47.89 162.25 59.66 49.10 6.6 8.5· 11 1r
5t 0.54 59.66 198.12 72.54 63.16
Incipient 32' 100.04 310.91 616.58 162.23 314.24 3.4 12 3.7 12
32t 152.50 395.56 731 .12 180.34 404.21
Abnormal instrument reading 25' 54.80 242.28 539.20 154.61 245.50 2.9 10.0 3.0 10.0
25t 83.90 307.08 644.45 177.34 315.79
External leakage - Utility 2' 3.49 19.65 46.60 13.89 19.64 7.0 12+ 7.0 12+
medium 2t 4.52 25.31 59.98 17.86 25.26
Minor in-service problems 1' 0.54 9.93 29.48 9.82 9.82 1.0 1.o· 1.0 1.o·
1t 0.79 12.99 38.07 12.63 12.63
Vibration 1' 0.04 9.67 36.47 13.45 9.82 5.0 5.o· 10.0 1o.o·
1t 0.06 12.21 44.87 16.57 12.63
Other 3' 7.98 29.36 61.73 17.01 29.46 7.0 8.o· 7.0 8.o·
3t 10.18 37.64 79.28 21 .88 37.89
Unknown 1' 0.04 9.67 36.47 13.45 9.82 -
1t 0.06 12.21 44.87 16.57 12.63
Unknown 1' 0.04 9.67 36.47 13.45 9.82 - - - -
1t 0.06 12.21 44.87 16.57 12.63

All modes 64' 158.90 620.35 1330.15 372.09 628.49 6.6 45 10 90


64t 238.75 786.19 1592.22 426.23 808.42
Comments
On demand orobabilitv for consequence class: Critical and failure mode: Fail to start on demand = 0

© OREDA
Volume 1 - Topside Equipment 162 OREDA-2009

Taxonomy no Item
1.3.1.10 Machinery
Pumps
Centrifugal
Oil processinq
Population lnsta !lations Aggregated time in service (106hours) No of demands
2 1 Calendar time * Operational time 1
0.0985 0.0776
Failure mode No of Failure rate (per 106hourSf. Active reo. hrs Manhours
failures Lower Mean Upper so n 11: Mean Max Mean Max
Critical 15* 93.81 152.22 234.36 39.30 152.22 15 77 15 80
1St 119.11 193.26 297.55 49.90 193.26
Breakdown 1* 0.51 10.15 48.15 10.15 10.15 - - -
1t 0.64 12.88 61 .13 12.88 12.88
External leakage - Process 10* 55.05 101.48 172.11 32.09 101.48 11 20. 11 20.
medium 10t 69.90 128.84 218.51 40.74 128.84
Fail to start on demand 1* 0.51 10.15 48.15 10.15 10.15 6.0 6.o· 6.0 6.o·
1r 0.64 12.88 61 .13 12.88 12.88
Spurious stop 2* 3.60 20.30 63.88 14.35 20.30 3.5 4.o· 3.5 4.o·
2r 4.57 25.77 81.10 18.22 25.77
Vibration 1* 0.51 10.15 48.15 10.15 10.15 77 1r 80 so·
1r 0.64 12.88 61 .13 12.88 12.88
Degraded 3* 8.32 30.44 78.70 17.58 30.44 6.2 8.o· 6.0 8.o·
3t 10.56 38.65 99.91 22.32 38.65
External leakage - Utility 3* 8.32 30.44 78.70 17.58 30.44 6.2 s.o· 6.0 s.o·
medium 3r 10.56 38.65 99.91 22.32 38.65
Incipient 13* 78.02 131.92 209.71 36.59 131.92 7.9 36 7.9 36
13t 99.05 167.49 266.26 46.45 167.49
Abnormal instrument reading 4' 13.85 40.59 92.90 20.30 40.59 1.8 3.o· 1.8 3.o·
4r 17.59 51 .54 117.95 25.77 51 .54
External leakage - Process 2* 3.60 20.30 63.88 14.35 20.30 21 36. 21 36.
medium 2t 4.57 25.77 81.10 18.22 25.77
External leakage - Utility 2* 3.60 20.30 63.88 14.35 20.30 24 24. 24 24.
medium 2r 4.57 25.77 81.10 18.22 25.77
Minor in-service problems 5' 19.99 50.74 106.70 22.69 50.74 1.4 2.o· 1.4 2.o·
5t 25.38 64.42 135.47 28.81 64.42

All modes 31 * 227.75 31 4.58 424.55 56.50 31 4. 58 11 77 11 80


31 t 289.16 399.40 539.02 71.73 399.40
Comments

© OREDA
OREDA-2009 163 Volume 1 - Topside Equipment

Taxonomy no Item
1.3.1.11 Machinery
Pumps
Centrifugal
Oily water treatment
Population Installations Aggregated time in service (106hours) No of demands
6 1 Calendar time * Operational time 1
0.1051 0.0806
Failure mode No of Failure rate (per 106hours). Active rep. hrs Man hours
failures Lower Mean Upper SD n it Mean Max Mean Max
Critical 47* 345.50 447.11 570.16 65.22 447.11 12 30 23 60
47t 450.71 583.26 743.78 85.08 583.26
Breakdown 5* 18.74 47.56 100.03 21.27 47.56 17 30+ 33 60+
5t 24.45 62.05 130.49 27.75 62.05
External leakage - Process 8* 37.86 76.10 137.32 26.91 76.10 10 15+ 21 30+
medium at 49.39 99.28 179.13 35.10 99.28
External leakage - Utility 19* 118.35 180.75 265.20 41.47 180.75 11 25 23 49
medium 19t 154.39 235.78 345.95 54.09 235.78
Fail to start on demand 1* 0.48 9.51 45.14 9.51 9.51 7.5 7.5' 15 15+
1t 0.62 12.41 58.88 12.41 12.41
Low output 1* 0.48 9.51 45.14 9.51 9.51 18 18+ 35 35+
1t 0.62 12.41 58.88 12.41 12.41
Overheating 1* 0.48 9.51 45.14 9.51 9.51 23 23+ 45 45+
1t 0.62 12.41 58.88 12.41 12.41
Spurious stop 2* 3.38 19.03 59.88 13.45 19.03 3.5 6.o· 4.0 6.o·
2t 4.41 24.82 78.12 17.55 24.82
Structural defi ciency 9* 44.66 85.62 149.40 28.54 85.62 11 17' 21 33+
9t 58.26 111 .69 194.89 37.23 111.69
Vibration 1* 0.48 9.51 45.1 4 9.51 9.51 - -
1t 0.62 12.41 58.88 12.41 12.41
Degraded 39* 278.98 371.00 484.58 59.41 371.00 4.5 13 7.6 25
39t 363.93 483.98 632.14 77.50 483.98
External leakage - Utility 27* 181.29 256.85 354.20 49.43 256.85 4.1 12 7.1 24
medium 27t 236.49 335.06 462.05 64.48 335.06
Low output 3* 7.80 28.54 73.77 16.48 28.54 2.0 2.5' 4.0 5.o·
3t 10.18 37.23 96.24 21.49 37.23
Noise 1* 0.48 9.51 45.14 9.51 9.51 13 13+ 25 25+
1t 0.62 12.41 58.88 12.41 12.41
Structural deficiency 4* 12.99 38.05 87.09 19.03 38.05 3.3 4.5' 6.7 9.o·
4t 16.94 49.64 113.6 1 24.82 49.64
Vibration 4* 12.99 38.05 87.09 19.03 38.05 9.8 w 9.8 21 +
4t 16.94 49.64 11 3.61 24.82 49.64
Incipient 25* 165.35 237.82 332.14 47.56 237.82 2.3 6.0 3.1 10.0
25t 215.70 310.24 433.28 62.05 310.24
Abnormal instrument reading 18* 110.66 171.23 253.90 40.36 171.23 2.3 6.o· 2.6 6.o·
1St 144.36 223.38 331.21 52.65 223.38
Minor in-service problems 7* 31.25 66.59 125.10 25.1 7 66.59 2.3 5.o· 3.7 1o.o·
7t 40.77 86.87 163.19 32.83 86.87
Unknown 1* 0.48 9.51 45.14 9.51 9.51 1.5 1.5' 3.0 3.o·
1t 0.62 12.41 58.88 12.41 12.41
Comments
(cont.\

© OREDA
Volume 1 -Topside Equipment 164 OREDA-2009

Taxonomy no Item
1.3.1.11 Machinery
Pumps
Centrifugal
Oily water treatment
Population Installations Aggregated time in service (106hours) No of demands
6 1 Calendar time * Operational timer
0.1051 0.0806
Failure mode No of Failure rate (per 106hoursl. Active rep. hrs Manhours
failures Lower Mean Upper so n l-r: Mean Max Mean Max
Unknown 1* 0.48 9.51 45.14 9.51 9.51 1.5 1.5· 3.0 3.o·
1t 0.62 12.41 58.88 12.41 12.41

All modes 112* 905.42 1065.45 1246.54 100.68 1065.45 7.4 30 14 60


112t 1181.13 1389.89 1626.12 131.33 1389.89
Comments

© OREDA
OREDA-2009 165 Vol ume 1 -Topside Equipment

Taxonomy no Item
1.3.1.12 Machinery
Pumps
Centrifugal
Sea water lift
Population Installations Aggregated time in service (1 os hours) No of demands
16 4 Calendar time • Operational time T 528
0.3526 0.2411
Failure mode No of Failure rate (per 10s hoursf Active rep. hrs Man hours
failures Lower Mean Upper so n /-r; Mean Max Mean Max
Critical 18* 33.23 51.29 72.55 12.03 51.05 35 124+ 94 336
1St 47.88 74.28 105.39 17.60 74.67
Breakdown 1* 7E-4 2.92 12.90 5.07 2.84 - - -
1t 2E-3 4.05 17.62 6.85 4.15
External leakage - Process s· 0.34 15.01 46.28 16.27 14.18 15 31 + 20 31 +
medium st 1.04 20.22 60.37 20. 14 20.74
External leakage - Utility 1' 7E-4 2.92 12.90 5.07 2.84 26 26+ 34 34+
medium 1t 2E-3 4.05 17.62 6.85 4.15
Fail to start on demand 3* 1.03 8.80 22.92 7.19 8.51 33 33+ 135 336+
3t 0.84 14.11 41.47 13.77 12.45
High output 1* 0.02 2.52 8.61 3.17 2.84 - - 1.0 1.o·
1t 0.01 3.82 15.36 5.77 4.15
Internal leakage 1' 0.02 2.52 8.61 3.17 2.84 - 36 36+
1t 0.01 3.82 15.36 5.77 4.15
Low output 1* 0.06 3.19 9.90 3.50 2.84 58 sa· 115 11 5+
1t 6E-4 4.27 19.37 7.71 4.15
Overheating 1* 0.02 2.52 8.61 3.17 2.84 - - 3.0 3.o·
1t 0.01 3.82 15.36 5.77 4.15
Spurious stop 1' 0.06 3.19 9.90 3.50 2.84 124 124+ 248 248+
1t 6E-4 4.27 19.37 7.71 4.15
Structural deficiency 1* 0.06 3.19 9.90 3.50 2.84 15 15+ 15 15+
1t 6E-4 4.27 19.37 7.71 4.15
Vibration 2* 0.02 4.69 17.17 6.34 5.67 - - 285 320+
2t 1.25 7.89 19.30 5.87 8.30
Degraded 7* 1.54 19.71 55.78 18.28 19.85 3.1 1.o· 4.9 14+
7t 4.39 27.85 68.16 20.73 29.04
External leakage - Process 2* 0.01 7.10 29.00 10.97 5.67 4.5 7.o· 9.0 w
medium 2t 0.06 8.54 29.61 10.92 8.30
External leakage - Utility 2* 0.02 4.69 17.17 6.34 5.67 - 3.5 4.o·
medium 2t 1.25 7.89 19.30 5.87 8.30
Internal leakage 1* 7E-4 2.92 12.90 5.07 2.84 2.0 2.o· 2.0 2.o·
1t 2E-3 4.05 17.62 6.85 4.15
Structural deficiency 1* 0.06 3.19 9.90 3.50 2.84 1.5 1.s· 3.0 3.o·
1t 6E-4 4.27 19.37 7.71 4.1 5
Other 1* 0.02 2.52 8.61 3.17 2.84 - - 4.0 4.o·
1t 0.01 3.82 15.36 5.77 4.15
Incipient 14* 6.26 41.02 101.19 30.92 39.70 3.2 a.o· 4.2 12
14t 15.13 56.25 118.69 32.81 58.08
Abnormal instrument reading 8* 1.80 25.65 73.77 24.32 22.69 3.4 a.o· 3.4 a.o·
at 5.34 33.08 80.50 24.40 33.19
Comments

(cont.'

© OREDA
Volume 1 -Topside Equipment 166 OREDA-2009
Taxonomy no Item
1.3.1.12 Machinery
Pumps
Centrifugal
Sea water lift
Population Installations Aggregated time in service (106 hours) No of demands
16 4 Calendar time* Operational time 1 528
0.3526 0.2411
Failure mode No of Failure rate (per 106hours). Active rep. hrs Manhours
failures Lower Mean Upper so nl-r: Mean Max Mean Max
External leakage - Utility 3* 0.80 7.77 20.88 6.67 8.51 5.0 12+
medium 3t 0.70 11.59 34.00 11.28 12.45
Internal leakage 2* 0.05 5.83 19.52 7.16 5.67 2.0 2.o· 5.0 8.o·
2t 0.17 8.14 25.16 8.87 8.30
Other 1* 7E-4 2.92 12.90 5.07 2.84 -
1t 2E-3 4.05 17.62 6.85 4.15
Unknown 1* 0.02 2.52 8.61 3.17 2.84 - 2.0 2.0+
1t 0.01 3.82 15.36 5.77 4.15
Unknown 1' 0.02 2.52 8.61 3.17 2.84 - 2.0 2.o·
1t 0.01 3.82 15.36 5.77 4.1 5

All modes 40' 68.04 114.94 171.77 31 .82 113.44 18 124 47 336
40t 73.88 160.12 273.05 61.64 165.94
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand = 3.8 10·3

© OREDA
OREDA-2009 167 Vo lume 1 - Topside Equipment

Taxonomy no Item
1.3.1.13 Machinery
Pumps
Centrifugal
Water fire fiqhtinq
Population Installations Aggregated time in service (10 6 hours) No of demands
34 9 Calendar time * Operational time T
0.6542 0.2837
Failure mode No of Failure rate (per 10s hours). Active rep. hrs Man hours
failures Lower Mean Upper SD n /1: Mean Max Mean Max
Critical 7* 0.1 7 10.36 32.61 11.67 10.70 41 126'" 114 378+
7t 663.94 1161.90 1772.79 340.56 24.67
Breakdown 1* - 1.44 7.91 3.81 1.53 - - 211 2W
1t 0.09 3.57 10.94 3.82 3.52
Erratic output 1* 0.08 1.54 4.59 1.53 1.53 126 126+ 378 378+
1t 488.67 819.00 1218.31 223.81 3.52
Low output 1* 1.44 7.91 3.81 1.53 52 52+
1t 0.09 3.57 10.94 3.82 3.52
Parameter deviation 1* 1.36 7.09 3.17 1.53 3.0 3.o· 3.0 3.o·
1t 0.12 3.40 10.30 3.52 3.52
Spurious stop 1* 1.44 7.91 3.81 1.53 5.0 s.o· 5.0 s.o·
1t 0.09 3.57 10.96 3.83 3.52
Vibration 2* 3.24 16.28 6.98 3.06 31 31 + 76 92+
2t 460.26 835.13 1300.26 258.26 7.05
Degraded 21* 3.58 31.34 82.03 25.82 32.10 25 88 27 92
21t 2859.37 4340.13 6072.56 982.78 74.02
Erratic output 4* 4.89 25.79 11.70 6.11 12 12+ 21 24+
4t 0.79 13.05 38.27 12.70 14.10
External leakage - Utility 8* 0.08 13.79 48.52 17.92 12.23 4a sa· 40 sa·
medium at 3172.00 4616.33 6282.06 950.21 28.20
Internal leakage 2* SE-4 2.89 12.94 5.12 3.06 - 8.0 a.o·
2t 0.19 7.18 21.94 7.64 7.05
Low output 1* 3E-4 1.70 7.63 3.02 1.53 31 31 + 92 92'
1t 659.36 1045.3a 1503.62 258.54 3.52
Minor in-service problems 1* - 1.44 7.91 3.81 1.53 - 24 24+
1t 0.09 3.57 10.96 3.83 3.52
Parameter deviation 1* - 1.36 7.09 3.17 1.53 1.0 1.o· 6.0 6.o·
1t 0.12 3.40 10.30 3.52 3.52
Other 4* 0.01 5.71 22.57 8.42 6.11 4.0 4.o· 11 12+
4t 1.73 14.3a 37.24 11 .65 14.10
Incipient 18* 1.05 29.48 89.09 30.44 27.51 7.7 16'" 9.9 32
18t 6221 .52 8357.84 10753.29 1382.05 63.44
Abnormal instrument reading 8* 0.36 12.7a 38.97 13.52 12.23 8.3 12+ 6.1 12+
at 2417.75 3605.49 49a6.7a 785.40 28.20
External leakage - Utility 4* 0.97 6.19 15.16 4.61 6.11 4.0 4.o· 11 24+
medium 4t 397.40 a41.76 1419.77 316.11 14.10
Internal leakage 1* 1.44 7.91 3.81 1.53 9.0 9.o·
1t 0.09 3.57 10.94 3.82 3.52
Minor in-service problems 3* SE-3 5.33 22.19 a.46 4.59 10.0 16+ 19 32+
3t 1803.21 2612.52 3544.44 531.94 10.57
Comments
(cont.\

© OREDA
Volume 1 -Topside Equipment 168 OREDA-2009

Taxonomy no Item
1.3.1.13 Machinery
Pumps
Centrifugal
Water fire fiqhtinq
Population Installations Aggregated time in service (106 hours) No of demands
34 9 Calendar time * Operational time t
0.6542 0.2837
Failure mode No of Failure rate (per 106hourS!. Active rep. hrs Manhours
failures Lower Mean Upper so n 11: Mean Max Mean Max
Other 2* - 3.07 14.68 6.03 3.06 5.0 6.o· 8.0 12+
2t 91.40 255.22 486.02 123.38 7.05

All modes 46* 9.02 71 .18 182.61 56.91 70.31 21 126 34 378
46t 12775.27 16289.91 20156.90 2248.89 162.13
Comments

© OREDA
OREDA-2009 169 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.1.1 4 Machinery
Pumps
Centrifugal
Water injection
Population Installations Aggregated time in service (10 6 hours) No of demands
30 5 Calendar time * Operational time1 720
0.7287 0.5771
Failure mode No of Failure rate (per 106 hours). Active rep. hrs Manhours
failures Lower Mean Upper SD n/-r; Mean Max Mean Max
Critical 63* 0.54 136.19 520.75 191.86 86.46 19 84 27 108
63t 0.64 162.94 624.19 229.93 109.17
Abnormal instrument reading 1* 4E-3 1.26 4.91 1.82 1.37 44 44* 88 88*
1t 2E-3 1.62 6.58 2.48 1.73
External leakage - Process 11* - 10.55 52.56 22.39 15.10 36 80 36 80
medium 11t - 14.22 70.43 29.87 19.06
External leakage - Utility 2* 6E-3 3.16 12.71 4.77 2.74 39 44* 57 68*
medium 2t 0.03 3.54 11 .71 4.28 3.47
Fail to start on demand 8' 0.04 18.41 73.46 27.46 10.98 5.5 13* 6.3 13*
at 0.06 22.39 88.14 32.82 13.86
Low output 2* 2E-3 5.21 22.58 8.77 2.74 1.5 1.5* 3.0 3.0*
2t 3E-3 6.25 26.89 10.4 1 3.47
Noise 1* 4E-3 1.26 4.90 1.82 1.37 16 16* 16 16*
1t 3E-3 1.61 6.51 2.45 1.73
Parameter deviation 5' 5E-3 13.93 60.72 23.64 6.86 18 44* 32 88*
5t 6E-3 16.67 72.66 28.30 8.66
Spurious stop 21 ' 0.04 53.64 225.12 86.21 28.82 11 84 13 84
21t 0.05 63.89 269.26 103.35 36.39
Structural deficiency 7' 7E-3 19.69 85.98 33.53 9.61 28 54* 55 108*
7t 0.01 23.47 102.83 40.19 12.13
Vibration 4' 0.02 8.85 34.80 12.95 5.49 9.2 19* 16 38*
4t 0.04 10.79 41 .65 15.38 6.93
Other 1' 4E-3 1.26 4.91 1.82 1.37 22 22* 94 94*
1t 2E-3 1.62 6.58 2.48 1.73
Degraded 35' 0.76 79.76 263.49 96.35 48.03 6.0 33 11 99
35t 1.18 98.53 317.70 115.19 60.65
Abnormal instrument reading 2' 6E-3 3.16 12.71 4.77 2.74 9.0 12* 12 12*
2t 0.03 3.54 11 .71 4.28 3.47
Externa l leakage - Process 3* 0.11 3.95 12.05 4.19 4.12 21 33* 54 99*
medium 3t 0.16 4.92 14.92 5.14 5.20
External leakage- Utility 16' 0.17 47.36 182.70 67.42 21 .96 5.5 18 9.4 35
medium 16t 0.29 59.88 219.77 81.18 27.73
Internal leakage 1* 4E-3 1.26 4.90 1.82 1.37 10.0 10.0* 10.0 10.0*
1t 3E-3 1.61 6.51 2.45 1.73
Low output 5* 5E-3 5.44 22.72 8.67 6.86 1.6 2.0* 1.6 2.0*
5t 4E-3 7.14 30.57 11.82 8.66
Structural deficiency 6* 6E-3 16.81 73.36 28.59 8.23 3.7 8.5* 6.7 17*
6t 7E-3 20.08 87.76 34.24 10.40
Vibration 2* 0.28 3.35 9.37 3.05 2.74 12 12* 12 24*
2t 0.68 3.78 8.94 2.66 3.47
Comments
(cont.)

© OREDA
Volume 1 - Topside Equipment 170 OREDA-2009

Taxonomy no Item
1.3.1.14 Machinery
Pumps
Centrifugal
Water injection
Population Installations Aggregated time in service (106 hours) No of demands
30 5 Calendar time • Operational time T 720

Failure mode No of
0.7287 I 0.5771
Failure rate (per 1os hours). Active rep. hrs Manhours
failures Lower Mean Upper so n l-r Mean Max Mean Max
Incipient 103* 9.44 174.09 517.04 172.23 141 .35 8.1 44 14 206
103t 13.01 215.19 631.28 209.49 178.48
Abnormal instrument reading 51 * 0.78 116.15 401.46 148.03 69.99 7.9 24 10 72
51 t 1.09 141.92 481.21 176.97 88.38
External leakage - Process 17* 0.20 18.81 61.41 22.37 23.33 10 44 27 206
medium 17t 0.18 23.88 81.19 29.87 29.46
External leakage - Utility 1* 1E-3 2.25 9.67 3.75 1.37 5.0 s.o· 10.0 1o.o·
medium 1t 2E-3 2.68 11.31 4.35 1.73
Inte rnal leakage 2* 0.03 2.75 8.93 3.25 2.74 8.3 16+ 33 65+
2t 0.12 3.38 10.22 3.50 3.47
Low output 1* 4E-3 1.26 4.90 1.82 1.37 2.0 2.o· 2.0 2.o·
1t 3E-3 1.61 6.51 2.45 1.73
Minor in-service problems 4* 0.02 4.56 17.10 6.31 5.49 3.6 6.o· 3.6 6.o·
4t 0.01 5.92 23.41 8.73 6.93
Noise 3* 0.12 3.67 11 .12 3.82 4.12 9.3 18+ 9.3 18+
3t 0.05 4.67 15.20 5.53 5.20
Parameter deviation 15* 0.02 15.74 65.12 24.75 20.59 9.6 36 16 72
15t 0.01 20.25 85.80 33.02 25.99
Structural deficiency 3* 0.04 6.45 22.21 8.19 4.12 6.5 16+ 10.0 24+
3t 0.06 7.50 25.54 9.40 5.20
Other 6* 1.99 8.56 18.90 5.39 8.23 6.9 16+ 6.9 16+
6t 2.84 10.85 23.12 6.44 10.40

All modes 201 * 4.75 390.16 1256.18 455.15 275.85 11 84 17 206


201t 6.44 475.18 1515.47 546.60 348.30
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand = 8.3- 10·3

© OREDA
OREDA-2009 171 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.2 Machinery
Pumps
Reciprocating
Population Installations Aggregated time in service (10 6 hours) No of demands
55 5 Calendar time • Operational time t 101
0.8323 0.6371
Failure mode No of Failure rate (per 1o• hourSf. Active rep. hrs Man hours
failures Lower Mean Upper so nl-r: Mean Max Mean Max
Critical 6* 0.22 6.92 20.98 7.22 7.21 4.5 6.o· 7.2 1o.o·
6t 0.25 10.41 31 .97 11.20 9.42
External leakage - Process 1* 1.37 6.33 2.55 1.20 - 10.0 1o.o·
medium 1t 2E-3 2.17 9.14 3.50 1.57
Internal leakage 2* 0.01 2.73 10.61 3.93 2.40 - - 7.5 1o.o·
2t 0.01 4.34 16.81 6.22 3.14
Low output 1* 1.37 6.33 2.55 1.20 - 6.0 6.o·
1t 2E-3 2.17 9.14 3.50 1.57
Structural deficiency 2* 0.07 1.97 5.96 2.04 2.40 4.5 6.o· 6.0 6.o·
2t 0.32 2.72 7.07 2.22 3.14
Degraded 31 * 6.29 54.26 141.52 44.44 37.25 8.5 36 17 145
31t 17.01 149.64 392.21 123.55 48.66
Erratic output 5* 0.13 14.29 47.25 17.28 6.01 - 23 32+
5t 2.70 40.69 117.95 38.99 7.85
External leakage - Process 1* 8E-4 2.83 12.47 4.89 1.20 - - 16 16+
medium 1t 0.01 6.31 25.62 9.67 1.57
External leakage - Utility 10* - 12.10 62.42 27.18 12.01 11 36+ 23 145
medium 10t - 17.66 92.64 41 .75 15.70
Internal leakage 6* 1E-3 13.47 62.03 24.92 7.21 12 40+
6t 0.58 62.98 208.56 76.31 9.42
Low output 1* 1E-3 1.92 8.16 3.15 1.20 - 3.0 3.o·
1t 0.03 8.58 32.74 12.07 1.57
Parameter deviation 4* 2E-4 5.16 24.21 9.85 4.81 9.5 16. 16 24.
4t 3E-4 7.94 37.36 15.24 6.28
Structural deficiency 3* 0.05 2.76 8.61 3.06 3.60 4.0 5.o· 4.0 5.o·
3t 0.48 3.92 10.10 3.15 4.71
Other 1* 8E-4 2.07 9.01 3.50 1.20 - - 32 32.
1t 4E-3 4.58 19.23 7.36 1.57
Incipient 4* 0.04 11.15 43.14 15.94 4.81 2.0 2.o· 46 130+
4t 0.1 2 22.78 82.45 30.47 6.28
Abnormal instrument reading 1* 1.37 6.33 2.55 1.20 2.0 2.o· 5.0 5.o·
1t 2E-3 2.17 9.14 3.50 1.57
Erratic output 2* 4E-3 6.53 27.65 10.64 2.40 - - 25 26+
2t 0.04 13.90 54.60 20.31 3.14
Other 1* 8E-4 2.83 12.47 4.89 1.20 - - 130 130+
1t 0.01 6.31 25.62 9.67 1.57
Unknown 6* 0.85 8.79 23.93 7.70 7.21 - 5.2 14+
6t 0.78 15.73 47.12 15.74 9.42
Other 2* 9E-4 4.65 20.70 8.16 2.40 - - 11 w
2t 7E-3 9.85 41.61 15.99 3.14
Comments
{cont.\

© OREDA
Volume 1 -Topside Equipment 172 OREDA-2009
Taxonomy no Item
1.3.2 Machinery
Pumps
Reciorocatinq
Population Installations Aggregated time in service (106 hours) No of demands
55 5 Calendar time • Operational timer 101
0.8323 0.6371
Failure mode No of Failure rate (per 106 hours). Active rep. hrs Manhours
failures Lower Mean Upper SD nl-r: Mean Max Mean Max
Unknown 4* 0.11 4.88 15.03 5.28 4.81 1.3 2.o·
4t 0.12 7.45 23.40 8.36 6.28

All modes 47* 12.97 80.66 196.47 59.59 56.47 7.4 36 17 145
47t 31.96 195.51 474.24 143.46 73.77
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand = 0

© OREDA
OREDA-2009 173 Volume 1 -Topside Equipment

Maintainable item versus failure mode, to be continued


Item: Pumps - Reciprocating
AIR BRD ELP ELU ERO FTS HIO INL LOO
Bearing - - -
Control unit 2.13
Cyclone separator - -
Cylinder liner - - - 2.13 - -
Gearbox/var.drive - - - - -
Impeller - - 0.71 - -
Other - - 2.13 3.19 2.13
Piping - - - 4.26 - - -
Piston(s} - - 2.13 - - - - -
Pulsation damper - - 4.26 9.57
Radial bearing - 0.71 -
Seals - - - 2.13
Shaft - - - 0.71 - - - -
Unknown - 2.13 8.51 - - 2.13 2.13
Valves - 2.13 - 10.64 -
Total 2.13 - 4.26 21 .28 14.89 - - 17.02 4.26

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination .

© OREDA
Volume 1 -Topside Equipment 174 OREDA-2009

Maintainable item versus failure mode, continued


Item: Pumps- Reciprocating

NOI OHE OTH PDE SER STD UNK UST VIB Sum
Bearing - 2.13 2.13
Control unit - - - - 2.13
Cyclone separator - - 6.38 - - - - 6.38
Cylinder liner - - 2.13
Gearbox/var.drive - 2.13 - - - 2.13
Impeller - - - 0.71
Other - - 2.13 - 9.57
Piping - - 4.26
Piston(s) - - - - - - 2.13
Pulsation damper - - - - - 13.83
Radial bearing - - - 0.71
Seals - 2.13 6.38 - 10.64
Shaft - - - - 2.13 - 2.84
Unknown - 2.13 - 2.1 3 8.51 - - 27.66
Valves - 12.77
Total - 8.51 8.51 - 10.64 8.51 - 100.0

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination.

© OREDA
OREDA-2009 175 Volume 1 -Topside Equipment

Failure mechanism versus failure mode, to be continued


Item: Pumps - Reciprocating
AIR BRD ELP ELU ERO FTS HIO INL LOO
Breakage - - - - 4.26 - - -
Electrical failure- general - - - - - -
Instrument failure - general 2.13 - - - -
Leakage - - 4.26 12.77 2.13 - - 4.26 2.13
Material failure - general - - - 6.38 - 4.26
Mechanical Failure - general - 8.51 6.38 2.13
Miscellaneous - general - - - - - -
Unknown - - - - -
Wear - - 2.13 - - 2.13 -
Total 2.13 - 4.26 21.28 14.89 - 17.02 4.26

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination .

Failure mechanism versus failure mode, continued


Item: Pumps- Reciprocating

NOI OHE OTH POE SER STD UNK UST VIB Sum
Breakage - - 2.13 - - - - - 6.38
Electrical failure- general - - 2.13 2.13
Instrument failure- general - - - 2.1 3
Leakage - - - 6.38 - - - - - 31 .91
Material failure -general - - 6.38 17.02
Mechanical Failure - general 6.38 2.13 4.26 29.79
Miscellaneous- general - 2.13 - - 2.13
Unknown - - - 4.26 - 4.26
Wear - - - - 4.26
Total 8.51 8.51 - 10.64 8.51 - 100.0

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination .

© OREDA
Volume 1 - Topside Equipment 176 OREDA-2009
Taxonomy no Item
1.3.2.1 Machinery
Pumps
Reciprocating
Chemical injection
Population Installations Aggregated time in service (106hours) No of demands
25 1 Calendar time * Operational timer
0.4380 0.4255
Failure mode No of Failure rate (per 1os hourSl. Active reo. hrs Manhours
failures Lower Mean Upper so n it Mean Max Mean Max
Critical 2* 0.81 4.57 14.37 3.23 4.57 4.5 6.0+ 6.0 6.0+
2t 0.83 4.70 14.79 3.32 4.70
Structural deficiency 2* 0.81 4.57 14.37 3.23 4.57 4.5 6.o· 6.0 6.o·
2t 0.83 4.70 14.79 3.32 4.70
Degraded 3* 1.87 6.85 17.71 3.95 6.85 4.0 5.o· 4.0 5.o·
3t 1.93 7.05 18.23 4.07 7.05
Structural deficiency 3* 1.87 6.85 17.71 3.95 6.85 4.0 5.o· 4.0 5.o·
3t 1.93 7.05 18.23 4.07 7.05
Unknown 1* 0.11 2.28 10.83 2.28 2.28 . .
1t 0.12 2.35 11 .15 2.35 2.35
Unknown 1* 0.11 2.28 10.83 2.28 2.28 . .
1t 0.12 2.35 11.1 5 2.35 2.35

All modes 6* 5.97 13.70 27.03 5.59 13.70 4.2 6.0+ 4.8 6.0+
6t 6.15 14.10 27.83 5.76 14.10
Comments

© OREDA
OREDA-2009 177 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.2.2 Machinery
Pumps
Reciprocating
Gas processina
Population Installations Aggregated time in service (106hours) No of demands
15 2 Calendar time* Operational time r 90
0.1314 0.0657
Failure mode No of Failure rate (per 10s hours). Active rep. hrs Man hours
fai lures Lower Mean Upper so n/'t Mean Max Mean Max
Degraded 5* 4.00 42.49 116.26 37.52 38.05 . 26 3r
5t 7.99 84.98 232.52 75.04 76.10
Erratic output 3* 0.16 27.27 96.37 35.59 22.83 . 27 32+
3t 0.32 54.54 192.75 71 .19 45.66
External leakage· Process 1* 0.60 8.24 23.60 7.77 7.61 . 16 16+
medium 1t 1.20 16.49 47.21 15.53 15.22
Other 1* 0.05 7.1 0 24.35 8.97 7.61 . 32 32+
1t 0.10 14.21 48.70 17.94 15.22
Incipient 3* 0.16 27.27 96.37 35.59 22.83 . 60 130+
3t 0.32 54.54 192.75 71.19 45.66
Erratic output 2* 0.14 17.76 59.81 21.97 15.22 . 25 26+
2t 0.29 35.51 119.62 43.94 30.44
Other 1* 0.60 8.24 23.60 7.77 7.61 . 130 130+
1t 1.20 16.49 47.21 15.53 15.22
Unknown 2* 2.25 14.40 35.33 10.76 15.22 . 11 w
2t 4.49 28.80 70.66 21.53 30.44
Other 2* 2.25 14.40 35.33 10.76 15.22 . 11 w
2t 4.49 28.80 70.66 21.53 30.44

All modes 10* 15.59 83.08 194.57 57.60 76.10 . 33 130


10t 31.17 166.16 389.14 115.21 152.21
Comments
On demand probabilitv for consequence class: Critical and failure mode: Fail to start on demand = 0

© OREDA
Volume 1 -Topside Equipment 178 OREDA-2009
Taxonomy no Item
1.3.2.3 Machinery
Pumps
Reciprocating
Gas treatment
Population Installations Aggregated time in service (10 6hours) No of demands
6 2 Calendar time • Operational time l 11
0.1052 0.0402
Failure mode No of Failure rate (per 106 hourS!. Active reo. hrs Manhours
failures Lower Mean Upper so nit Mean Max Mean Max
Critical 4* 3.42 33.28 89.36 28.56 38.03 . . 7.8 1o.o·
4t 1.58 91.88 287.76 102.62 99.53
External leakage - Process 1* 0.11 8.72 27.92 10.09 9.51 - 10.0 1o.o·
medium 1t 0.13 23.65 84.42 31.19 24.88
Internal leakage 2* 2.56 17.56 43.76 13.45 19.02 . . 7.5 1o.o·
2t 6.70 47.77 120.08 37.07 49.76
Low output 1* 0.11 8.72 27.92 10.09 9.51 - 6.0 6.o·
1t 0.13 23.65 84.42 31.19 24.88
Degraded 15* 35.93 165.12 371.76 107.47 142.63 12 40
1St 218.26 379.47 576.90 110.11 373.23
Erratic output 2* 0.13 26.13 94.44 34.90 19.02 18 21 +
2t 0.67 54.25 174.56 63.23 49.76
External leakage - Utility 6* 1.58 47.55 144.03 49.45 57.05 - - 12 18+
medium 6t 1.21 135.99 452.43 165.74 149.29
Internal leakage 6* 0.35 83.13 313.85 115.76 57.05 - - 12 40+
6t 0.85 168.41 611.72 226.03 149.29
Low output 1* 0.1 2 11 .88 39.01 14.24 9.51 . 3.0 3.o·
1t 1.78 26.09 75.36 24.88 24.88
Unknown 3* 5.35 26.15 59.88 17.50 28.53 . 1.3 2.o·
3t 3.11 69.82 209.65 70.57 74.65
Unknown 3* 5.35 26.15 59.88 17.50 28.53 - - 1.3 2.o·
3t 3.11 69.82 209.65 70.57 74.65

All modes 22* 138.09 213.45 302.14 50.20 209.19 . . 9.9 40


22t 369.33 546.14 751 .16 116.71 547.40
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand = 0

© OREDA
OREDA-2009 179 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.2.4 Machinery
Pumps
Reciprocating
Main power
Population Installations Aggregated time in service (10 6 hours) No of demands
3 1 Calendar time * Operational time T
0.0526 0.0007
Failure mode No of Failure rate (per 106hours). Active rep. hrs Man hours
failures Lower Mean Upper so n l't Mean Max Mean Max

All modes 0*
ot
0.03 8.50 32.64 12.02 - - -
0.60 153.92 591 .05 217.67 -
Comments

© OREDA
Volume 1 -Topside Equipment 180 OREDA-2009

Taxonomy no Item
1.3.2.5 Machinery
Pumps
Reciprocating
Water fire fighting
Population Installations Aggregated time in service (106 hours) No of demands
6 1 Calendar time • Operational time T
0.1051 0.1050
Failure mode No of Failure rate (per 106hours). Active rep. hrs Manhours
failures Lower Mean Upper so nl't Mean Max Mean Max
Degraded 8* 37.86 76.1 0 137.32 26.91 76.10 10 36'" 27 145'"
8t 37.90 76.17 137.45 26.93 76.17
External leakage - Utility 4* 12.99 38.05 87.09 19.03 38.05 11 36+ 39 145+
medium 4t 13.00 38.09 87.17 19.04 38.09
Parameter deviation 4* 12.99 38.05 87.09 19.03 38.05 9.5 16+ 16 24+
4t 13.00 38.09 87.17 19.04 38.09
Incipient 1* 0.48 9.51 45.1 4 9.51 9.51 2.0 2.0+ 5.0 5.o+
1t 0.48 9.52 45.18 9.52 9.52
Abnormal instrument reading 1* 0.48 9.51 45.14 9.51 9.51 2.0 2.0+ 5.0 5.0+
1t 0.48 9.52 45.18 9.52 9.52

All modes 9* 44.66 85.62 149.40 28.54 85.62 9.2 36'" 25 145'"
9t 44.70 85.70 149.54 28.57 85.70
Comments

© OREDA
OREDA-2009 181 Volume 1 -Topside Equipment

Taxonomy no Item
1.3.3 Machinery
Pumps
Rotarv
Population Installations Aggregated time in service (106 hours) No of demands
1 1 Calendar time * Operational timeT
0.0175 0.0164
Failure mode No of Failure rate (per 106 hours). Active rep. hrs Manhours
failures Lower Mean Upper so n/-r: Mean Max Mean Max
Critical 9* 267.98 513.70 896.40 171 .23 513.70 5.9 16" 10 31+
9t 286.84 549.85 959.49 183.28 549.85
Fail to start on demand 1* 2.85 57.08 270.83 57.08 57.08 2.0 2.o· 2.0 2.o·
1t 3.05 61.09 289.89 61.09 61 .09
Low output 2* 20.26 114.16 359.30 80.72 114.16 10.0 16. 20 31 +
2t 21 .69 122.19 384.59 86.40 122.19
Parameter deviation 1* 2.85 57.08 270.83 57.08 57.08 2.0 2.o· 2.0 2.o·
1t 3.05 61.09 289.89 61.09 61 .09
Spurious stop 2* 20.26 114.16 359.30 80.72 114.16 5.0 5.o· 5.0 5.o·
2t 21 .69 122.19 384.59 86.40 122.19
Structural deficiency 3* 46.80 171 .23 442.64 98.86 171.23 6.5 1o.o· 13 2o·
3t 50.10 183.28 473.79 105.82 183.28
Degraded 3* 46.80 171 .23 442.64 98.86 171.23 3.7 5.o· 7.3 1o.o·
3t 50.10 183.28 473.79 105.82 183.28
External leakage- Utility 1* 2.85 57.08 270.83 57.08 57.08 2.0 2.o· 4.0 4.o·
medium 1t 3.05 61.09 289.89 61 .09 61 .09
Low output 1* 2.85 57.08 270.83 57.08 57.08 4.0 4.o· 8.0 8.o·
1t 3.05 61.09 289.89 61.09 61 .09
Vibration 1* 2.85 57.08 270.83 57.08 57.08 5.0 5.o· 10.0 1o.o·
1t 3.05 61 .09 289.89 61.09 61.09
Incipient 6* 149.26 342.47 675.80 139.81 342.47 2.8 5.o· 2.8 5.o·
6t 159.76 366.57 723.36 149.65 366.57
Abnormal instrument reading 4* 77.91 228.31 522.55 114.16 228.31 2.7 5.o· 2.7 5.o·
4t 83.39 244.38 559.32 122.19 244.38
Structural deficiency 2* 20.26 114.16 359.30 80.72 114.16 3.0 4.o· 3.0 4.o·
2t 21.69 122.19 384.59 86.40 122.19

All modes 18* 663.99 1027.40 1523.40 242.16 1027.40 4.6 16 7.6 31
1St 710.72 1099.71 1630.62 259.20 1099.71
Comments

© OREDA
Volume 1 -Topside Equipment 182 OREDA-2009

Maintainable item versus failure mode, to be continued


Item: Pumps- Rotary

AIR BRD ELP ELU ERO FTS HIO INL LOO


Control unit - 5.56 -
Instrument, flow 5.56 - -
lnstrument,_pressure 11.11 - - - - - -
Piping - - - -
Seals - - - 5.56 - - - -
Subunit - - 11 .11
Support - - - -
Unknown - - - - 5.56
Wiring 5.56 - - - - - - -
Total 22.22 - - 5.56 5.56 16.67

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination.

Maintainable item versus failure mode, continued


Item: Pumps- Rotary

NOI OHE OTH POE SER STD UNK UST VIB Sum
Control unit - - - - 5.56 - - 11 .11
Instrument, flow - - - - 5.56
Instrument, pressure - 5.56 - - 11.11 27.78
Piping 11.11 - - 11 .11
Seals - - - - - - - 5.56
Subunit - - - - 11.11 - 22.22
Support - - - 5.56 5.56
Unknown - - - - 5.56
Wiring - - - - - - 5.56
Total - 5.56 - 27.78 - 11 .1 1 5.56 100.0

The figures are percentages of the total failure rate for the actual maintainable item/failure mode combination .

© OREDA
OREDA-2009 183 Volume 1- Topside Equipment

Failure mechanism versus failure mode, to be continued


Item: Pumps - Rotary
AIR BRD ELP ELU ERO FTS HIO INL LOO
Blockage/plugged - - - - - - 5.56
Control failure - - - - - -
Instrument failure- general 11.11 - -
Leakage - - - - - -
Material failure -general - - - - -
Mechanical Failure - general - - - 5.56 5.56 11.11
Misc. external influences 5.56 - - - - -
Out of adjustment 5.56 - - - - - - -
Wear - - - - -
Total 22.22 - 5.56 - 5.56 - - 16.67

The figures are percentages of the total failu re rate for the actual failure mechanism/failure mode combination.

Failure mechanism versus failure mode, continued


Item: Pumps - Rotary

NOI OHE OTH PDE SER STD UNK UST VIB Sum
Blockage/plugged - - - - 5.56 - - - 11.11
Control failure - - - 5.56 5.56
Instrument failure - general - - - - - - 5.56 16.67
Leakage - 5.56 - 5.56
Material fa ilure -general - 11 .11 11 .11
Mechanical Failure - general - 22.22
Misc. external influences - - - - - - - 5.56 11 .11
Out of adjustment - - - - 5.56
Wear - - 11 .11 - 11 .11
Total - 5.56 - 27.78 11.11 5.56 100.0

The figures are percentages of the total failure rate for the actual failure mechanism/failure mode combination .

© OREDA
Volume 1 -Topside Equipment 184 OREDA-2009
Taxonomy no Item
1.3.3.1 Machinery
Pumps
Rotary
Oily water treatment
Population Installations Aggregated time in service (106hours) No of demands
1 1 Calendar time • Operational timeT
0.0175 0.0164
Failure mode No of Failure ratejper 106hours). Active re~.hrs Manhours
failures Lower Mean Upper so nl't Mean Max Mean Max
Critical 9* 267.98 513.70 896.40 171 .23 513.70 5.9 1&- 10 31+
9t 286.84 549.85 959.49 183.28 549.85
Fail to start on demand 1* 2.85 57.08 270.83 57.08 57.08 2.0 2.o· 2.0 2.o·
1t 3.05 61.09 289.89 61.09 61.09
Low output 2* 20.26 114.16 359.30 80.72 114.16 10.0 16+ 20 31 +
2t 21.69 122.19 384.59 86.40 1 ~ ~ 19
Parameter deviation 1* 2.85 57.08 270.83 57.08 J8 2.0 2.o· 2.0 2.o·
1t 3.05 61 .09 289.89 61 .09 61 .09
Spurious stop 2* 20.26 114.16 359.30 80.72 114.16 5.0 5.o· 5.0 5.o·
2t 21.69 122.19 384.59 86.40 122.19
Structural deficiency 3* 46.80 171 .23 442.64 98.86 171.23 6.5 1o.o· 13 20+
3t 50.10 183.28 473.79 105.82 183.28
Degraded 3* 46.80 171 .23 442.64 98.86 171.23 3.7 5.o· 7.3 1o.o·
3t 50.1 0 183.28 473.79 105.82 183.28
External leakage - Utility 1* 2.85 57.08 270.83 57.08 57.08 2.0 2.o· 4.0 4.o·
medium 1t 3.05 61 .09 289.89 61 .09 61.09
Low output 1* 2.85 57.08 270.83 57.08 57.08 4.0 4.o· 8.0 8.o·
1t 3.05 61.09 289.89 61.09 61 .09
Vibration 1* 2.85 57.08 270.83 57.08 57.08 5.0 5.o· 10.0 1o.o·
1t 3.05 61 .09 289.89 61 .09 61.09
Incipient 6* 149.26 342.47 675.80 139.81 342.47 2.8 5.o+ 2.8 5.o·
6t 159.76 366.57 723.36 149.65 366.57
Abnormal instrument reading 4* 77.91 228.31 522.55 114.16 228.31 2.7 5.o· 2.7 5.o·
4t 83.39 244.38 559.32 122.19 244.38
Structural deficiency 2* 20.26 114.16 359.30 80.72 114.16 3.0 4.o· 3.0 4.o·
2t 21.69 122.19 384.59 86.40 122.19

All modes 18* 663.99 1027.40 1523.40 242.16 1027.40 4.6 16 7.6 31
18t 710.72 1099.71 1630.62 259.20 1099.71
Comments

© OREDA

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