Академический Документы
Профессиональный Документы
Культура Документы
LITERATURE REVIEW
This Chapter presents the background to the needs for the development
of alternative binders to manufacture concrete and the use of fly ash in
concrete. The available published literature on geopolymer technology is
also briefly reviewed.
The trading of carbon dioxide (CO2) emissions is a critical factor for the
industries, including the cement industries, as the greenhouse effect
created by the emissions is considered to produce an increase in the global
temperature that may result in climate changes. The ‘tradeable emissions’
refers to the economic mechanisms that are expected to help the
countries worldwide to meet the emission reduction targets established
by the 1997 Kyoto Protocol. Speculation has arisen that one ton of
emissions can have a trading value about US$10 (Malhotra 1999; Malhotra
2004).
The climate change is attributed to not only the global warming, but also
to the paradoxical global dimming due to the pollution in the atmosphere.
Global dimming is associated with the reduction of the amount of sunlight
reaching the earth due to pollution particles in the air blocking the sunlight.
With the effort to reduce the air pollution that has been taken into
implementation, the effect of global dimming may be reduced; however it
will increase the effect of global warming (Fortune 2005). From this point
of view, the global warming phenomenon should be considered more
seriously, and any action to reduce the effect should be given more
attention and effort.
The concrete industry has recognized these issues. For example, the U.S.
Concrete Industry has developed plans to address these issues in ‘Vision
2030: A Vision for the U.S. Concrete Industry’. The document states that
‘concrete technologists are faced with the challenge of leading future
development in a way that protects environmental quality while projecting
concrete as a construction material of choice. Public concern will be
responsibly addressed regarding climate change resulting from the
increased concentration of global warming gases. In this document,
strategies to retain concrete as a construction material of choice for
infrastructure development, and at the same time to make it an
environmentally friendly material for the future have been outlined
(Mehta 2001; Plenge 2001).
Fly ash that results from burning sub-bituminous coals is referred as ASTM
Class C fly ash or high-calcium fly ash, as it typically contains more than 20
percent of CaO. On the other hand, fly ash from the bituminous and
anthracite coals is referred as ASTM Class F fly ash or low-calcium fly ash.
It consists of mainly an aluminosilicate glass, and has less than 10 percent
of CaO. The colour of fly ash can be tan to dark grey, depending upon the
chemical and mineral constituents (Malhotra and Ramezanianpour 1994;
ACAA 2003). The typical fly ash produced from Australian power stations is
light to mid-grey in colour, similar to the colour of cement powder. The
majority of Australian fly ash falls in the category of ASTM Class F
lowcalcium fly ash, and contains 80 to 85% of silica and alumina (Heidrich
2002).
Aside from the chemical composition, the other characteristics of fly ash
that generally considered are loss on ignition (LOI), fineness and
uniformity. LOI is a measurement of unburnt carbon remaining in the ash.
Fineness of fly ash mostly depends on the operating conditions of coal
crushers and the grinding process of the
coal itself. Finer gradation generally results in a more reactive ash and
contains less carbon.
In 2001, the annual production of fly ash in the USA was about 68 million
tons. Only 32 percent of this was used in various applications, such as in
concrete, structural fills, waste stabilisation/solidification etc. (ACAA 2003).
Ash production in Australia in 2000 was approximated 12 million tons,
with some 5.5 million tons have been utilised (Heidrich 2002). Worldwide,
the estimated annual production of coal ash in 1998 was more than 390
million tons. The main contributors for this amount were China and India.
Only about 14 percent of this fly ash was utilized, while the rest was
disposed in landfills (Malhotra 1999). By the year 2010, the amount of fly
ash produced worldwide is estimated to be about 780 million tons
annually (Malhotra 2002). The utilization of fly ash, especially in concrete
production, has significant environmental benefits, viz, improved concrete
durability, reduced use of energy, diminished greenhouse gas production,
reduced amount of fly ash that must be disposed in landfills, and saving of
the other natural resources and materials (ACAA 2003).
1.4 GEOPOLYMERS
Mn [-(SiO2)z–AlO2]n . wH2O
(2-1)
| | |
n(OH)3-Si-O-Al--O-Si-(OH)3 + NaOH or KOH ! (Na+,K+)-(-Si-O-Al--O-Si-O-) + 4nH2O
| | | |
(OH)2 O O O
(Geopolymer backbone) (2-3)
The chemical reaction may comprise the following steps (Davidovits 1999;
Xu and van Deventer 2000):
However, these three steps can overlap with each other and occur almost
simultaneously, thus making it difficult to isolate and examine each of
them separately (Palomo et al. 1999).
A geopolymer can take one of the three basic forms (Davidovits 1999): •
Poly (sialate), which has [-Si-O-Al-O-] as the repeating unit. • Poly
(sialate-siloxo),
The last term in Equation 2-3 reveals that water is released during the
chemical reaction that occurs in the formation of geopolymers. This water,
expelled from the geopolymer matrix during the curing and further drying
periods, leaves behind discontinuous nano-pores in the matrix, which
provide benefits to the performance of geopolymers. The water in a
geopolymer mixture, therefore, plays no role in the chemical reaction that
takes place; it merely provides the workability to the mixture during
handling. This is in contrast to the chemical reaction of water in a
Portland cement mixture during the hydration process.
Davidovits (1999) proposed the possible applications of the geopolymers
depending on the molar ratio of Si to Al, as given in Table 1.1.
Si/Al Application
1 Bricks, ceramics, fire protection
Any material that contains mostly Silicon (Si) and Aluminium (Al) in
amorphous form is a possible source material for the manufacture of
geopolymer. Several minerals and industrial by-product materials have
been investigated in the past. Metakaolin or calcined kaolin (Davidovits
1999; Barbosa et al. 2000; Teixeira-Pinto et al. 2002), low-calcium ASTM
Class F fly ash (Palomo et al. 1999; Swanepoel and Strydom 2002), natural
Al-Si minerals (Xu and van Deventer 2000), combination of calcined
mineral and non-calcined materials (Xu and van Deventer 2002),
combination of fly ash and metakaolin (Swanepoel and Strydom 2002; van
Jaarsveld et al. 2002), and combination of granulated blast furnace slag
and metakaolin (Cheng and Chiu 2003) have been studied as source
materials.
Davidovits (1999) calcined kaolin clay for 6 hours at 750oC. He termed this
metakaolin as KANDOXI (KAolinite, Nacrite, Dickite OXIde), and used it to
make geopolymers. For the purpose of making geopolymer concrete, he
suggested that the molar ratio of Si-to-Al of the material should be about
2.0 (Table1.1).
On the nature of the source material, it was stated that the calcined
source materials, such as fly ash, slag, calcined kaolin, demonstrated a
higher final compressive strength when compared to those made using
non-calcined materials, for instance kaolin clay, mine tailings, and
naturally occurring minerals (Barbosa et al. 2000). However, Xu and van
Deventer (2002) found that using a combination of calcined (e.g. fly ash)
and non-calcined material (e.g. kaolinite or kaolin clay and albite) resulted
in significant improvement in compressive strength and reduction in
reaction time.
Natural Al-Si minerals have shown the potential to be the source materials
for geopolymerisation, although quantitative prediction on the suitability
of the specific mineral as the source material is still not available, due to
the complexity of the reaction mechanisms involved (Xu and van Deventer
2000). Among the by-product materials, only fly ash and slag have been
proved to be the potential source materials for making geopolymers. Fly
ash is considered to be advantageous due to its high reactivity that comes
from its finer particle size than slag. Moreover, low-calcium fly ash is more
desirable than slag for geopolymer feedstock material.
and other calcium compounds, especially in the early ages. The other
characteristics that influenced the suitability of fly ash to be a source
material for geopolymers are the particle size, amorphous content, as well
as morphology and the origin of fly ash.
Following the earlier work of Davidovits (1982) and using calcined kaolin as
source material, Barbosa et al (2000) prepared seven mixture
compositions of geopolymer paste for the following range of molar oxide
ratios: 0.2<Na2O/SiO2<0.48; 3.3<SiO2/Al2O3<4.5 and 10<H2O/Na2O<25.
From the tests performed on the paste specimens, they found that the
optimum composition occurred when the ratio of Na2O/SiO2 was 0.25,
the ratio of H2O/Na2O was 10.0, and the ratio of SiO2/Al2O3 was 3.3.
Mixtures with high water content, i.e. H2O/Na2O = 25, developed very low
compressive strengths, and thus underlying the importance of water
content in the mixture. There was no information regarding the size of the
specimens, while the moulds used were of a thin polyethylene film.
However, Cheng and Chiu (2003) reported the mixing of the KOH and
metakaolin first for ten minutes, followed by the addition of sodium
silicate and ground blast furnace slag and a further mixing for another five
minutes. The paste samples were then cast in 50x50x50 mm cube moulds
and vibrated for five minutes.
For curing, a wide range of temperatures and curing periods were used,
ranging from room temperature to about 90oC, and from 1 hour to more
than 24 hours. Geopolymers produced by using metakaolin have been
reported to set at ambient temperature in a short time (Davidovits 1999).
However, curing temperature and curing time have been reported to play
important roles in determining the properties of the geopolymer materials
made from by-product materials such as fly ash. Palomo et al (1999)
stated that increase in curing temperature resulted in higher compressive
strength.
durability under ultra violet light, and did not involve any toxic substances.
In that study, geopolymers with the Si/Al ratio of more than 30 was used.
4.Temuujin et. al., (2011) intended to study the acid and alkaline
resistance of class F fly ash basedgeopolymer pastes. Geopolymer pastes
were prepared by mixing fly ash with the alkaline liquids to achieve a
composition Si:Al=2.3, Na:Al=0.88 and water:geopolymer solid = 0.19. The
alkaline compounds were 14 M NaOH and D-grade sodium silicate solution.
To know the surface crystallisation of non-reacted fly ash spheres, the
geopolymer pastes were calcined at 6000C and 10000C. The results
showed that the calcination of the geopolymers at 6000C caused about
12% weight reduction. The acid and alkali resistance of fly ash based
geopolymer pastes can be increased by calcination at 6000C.Calcining
geopolymer has reduced compressive strength by approximately 30%,
because of crack appearance and loss of the structural water. It was
observed that the acid or alkali resistance behaviour of the geopolymers
can also be improved by regulating the amount of quartz impurity and
level of iron oxides in the fly ash thus assisting the geopolymer calcination
process.
DEPT,OF CIVIL ENGG GOVERNMENT ENGG COLLEGE ,HASSAN
GEOPOLYMER CONCRETE 16
9.Debabrata Dutta et al., (2014) made study to predict the ideal curing
temperature for fly ash basedgeopolymer blended with blast furnace slag.
The curing temperature was from 55oC-85oC for GP (without any calcium
compound) and sample GB (with 15% of blast furnace slag). Sodium
hydroxide and sodium silicate solution were used as activators and the
silicate modulus was varied from 0.5 to 1.5. The samples were subjected
to compression and observed that the strength values vary a lot at
different temperature of curing and the strength value was also increased
with the increment of curing temperature over 65oC for GP. However the
optimal strength is achieved at 65oC temperature for sample GB.
DEPT,OF CIVIL ENGG GOVERNMENT ENGG COLLEGE ,HASSAN
GEOPOLYMER CONCRETE 18
From the results the compressive strength of GB was 47.09 MPa at 65oC
curing temperature, whereas non-blended geopolymer GP was 9.98 MPa.
It was found that contribution of calcium plays a major role for the faster
dissolution of reactive species than that of curing temperature for GB
specimens and concluded that higher curing temperature has little impact
on further strength of GB specimens rather it disturbs the stable
geopolymeric structure with excessive water pressure.
13.Minju Jo et al, (2015) made a study to find out the optimum mix design
of fly ash geopolymer paste and its use in pervious concrete for removal of
fecal coliforms and phosphorus in water. The four factors considered were
the percentages of liquid-to-binder (L/B), FA-to-binder (FA/B), NS-tobinder
(NS/B) and the concentrations of NaOH solution (NH). The Response
Surface Methodology (RSM) was utilized to optimize the mix design. It was
found that optimum mix was at 50% L/B, 60% FA/B, 0.04% NS/B and 1.71
M NH, with a maximum 7-day compressive strength at 22.2 MPa and the
targeted flow of the fresh paste at 110%. At the contact time of 8, 3, 0.5
and 0.5 h, pervious geopolymer concrete achieved an average FC removal
at 100%, 89.5%, 43.1% and 53.9% and an average P removal at 100%,
47.0%, 21.9% and 24.9%, respectively. For the removal of fecal coliforms
DEPT,OF CIVIL ENGG GOVERNMENT ENGG COLLEGE ,HASSAN
GEOPOLYMER CONCRETE 20
FC and phosphorus P lower NH and greater L/B, the higher flow of paste
were observed. The greatest compressive strength was observed when L/B,
FA/B and/or NH were at lower levels. On the contrary, NS/B did not show
a significant effect on the 7-day compressive strength. A greater FC and P
removals were achieved at a higher pH.
were found to be 4.3 times more than the design bond stress as per
IS:456-2000 for GPC mixes and the same is 3.6 times more for PPCC mixes.
Hence, it is concluded that GPCs was found to possess higher bond
strength compared to conventional Portland cement concretes.
27. Christina K. Yip, Grant C. Lukey, John L. Provis, Jannie S.J. van
Deventer(2008) in this paper at low alkalinity, the compressive strength of
matrices prepared with predominantly amorphous calcium silicates (blast
furnace slag) or containing crystalline phases specifically manufactured for
reactivity (cement) is much higher than when the calcium is supplied as
crystalline silicate minerals. They concluded that the compressive strength
of matrices containing natural (crystalline) calcium silicates improves with
increasing alkalinity, however the opposite trend is observed in matrices
synthesised with processed calcium silicate sources. At high alkalinity,
calcium plays a lesser role in affecting the nature of the final binder, as it
forms precipitates rather than hydrated gels. Thus, the different calcium
silicate sources will not have a major impact on the mechanical properties
of these matrices. The effects of different calcium silicates on
geo-polymerisation are therefore seen to depend most significantly on
two factors: the crystallinity of the calcium silicate source and the
alkalinity of the activating solution used.
[3]. SmithSongpiriyakij,TeinsakKubprasit,ChaiJaturapitakkul,
PrinyaChindaprasirt(2010) they usedRice husk and bark ash as a source to
partially replace fly ash in making geopolymer. They concluded that the
optimum SiO2/Al2O3 ratio to obtain the highest compressive strength was
15.9. Fly ash was more reactive than RHBA. [19]. N A Lloyd and B V
Rangan (2010) concluded based on the tests conducted on various
short-term and long-term properties of the geo-polymer concrete and the
results of the tests conducted on large-scale reinforced geo-polymer
concrete members show that geo-polymer concrete is well-suited to
manufacture precast concrete products that can be used in infrastructure
developments. In this paper a simple method to design geo-polymer
concrete mixtures has also described and illustrated by an example. The
paper also includes brief details of some recent applications of
geopolymerconcrete
28.Jamdade P.K et.al (2014)[1] promoted the use of industrial waste fly
ash as the replacement for cement. Researchers done experiments on
curing time, curing temperature of geopolymer concrete. The compressive
strength rises from 12 hrs to 24 hrs at 60°c. The compressive strength is
considerably achieved but for the polymerization the temperature is not
sufficient. The study shows that, for polymerisation the temperature
90°c is quite sufficient. Geopolymer concrete gives more strength than
normal concrete in minimum period of curing. Geopolymer concrete has
larger compressive strength with higher curing temperature. Increase in
the curing temperature beyond 60° c did not increase the compressive
strength substantially. As the curing time is increased, it will improve the
polymerization and increase the compressive strength.
29.Krishnan L et.al (2014)[2] conducted studies and concluded that the
geopolymer technology is suitable for application in concrete industry as
an alternative binder to the Portland cement. Geopolymer binder is
prepared using fly ash and GGBS( ground granulated blast furnace slag)
with alkaline liquids sodium hydroxide and sodium silicate. A 12 Molarity
solution was taken to prepare the mix. The objective of this research work
was to produce a carbon dioxide emission free cementious material.
Geopolymer concrete is such a material that avoids such harmful effects.
The emission of carbon dioxide during the production of ordinary Portland
cement is very much high. The production of one ton of Portland cement
emits approximately one ton of CO2 into the atmosphere
30.Ali A. Aliabdo et.al (2016)[3] used an innovative industrial waste fly ash
as a replacement of cement and the effect of little addition of cement with
fly ash are described in this work. Objective of the study is to find out the
compressive strength, split tensile strength characteristics of fly ash based
geopolymer and also with some addition of cement. This paper also
intends to find out the alkaline solution resting time, curing period and
curing temperature on fly ash based geopolymer concrete. The study
results show that, generally adding cement improves all fly ash based
geopolymer properties but it does not improve workability. The increase
of fly ash content improves geopolymer concrete properties. Using 30 min
resting solution has a significant effect on geopolymer properties
compared with using 24 h resting solution.
DEPT,OF CIVIL ENGG GOVERNMENT ENGG COLLEGE ,HASSAN
GEOPOLYMER CONCRETE 27
state. Good workability is found for blast furnace slag series compared to
silica fume series among the mineral admixtures considered.
compressive strength and the sorptivity is not that strong. This paper
presents preliminary study on the effect of recycled coarse aggregates
(RCA) mainly on the mechanical and durability properties of fly ash based
geopolymer concrete. The mechanical properties are measured at 7 days
and 28 days whereas the durability properties are measured at 28 days.
37.Sabina kramar et.al (2015)[10] in her study, deals with the mechanical
and microstructural characterization of geopolymers synthesized from
locally available fly ash. Sodium silicate solution is used for activating low
calcium fly ash. Characterization of samples were done by means of
flexural and compressive tests, X-ray powder diffraction (XRD), Fourier
transform infrared (FTIR) spectroscopy and scanning electron microscopy
(SEM). Mercury intrusion porosimetry and gas sorption were used to
identify porosity and pore size distributions. The compressive strength of
the geopolymers, which is in the range of 1.6 to 53.3 N/mm2, is strongly
related to the water content and also with the SiO2 / Na2O mass ratio of
an alkali activator. The compressive strength significantly increased with
decrease in the water content and also with the increased silicon
concentration used for the synthesis of geopolymers.