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HAZOP ANALYSIS ROTARY KILN

Process Deviation Possible Causes Possible Action Required


Parameter Consequences

Temperature Less Flame Clinker Installation


Temperature composition and/or inspection
Error, Equipment might change/be of temperature
error affected. sensors.
Maintenance of
equipment.
Speed of rotation More Kiln Feed Rate, Filling volume Installation
Equipment error might be affected. and/or inspection
of speed
sensors/speed
transmitter.
Maintenance of
equipment and
control of feed
rate.
Fuel Rate Less Burner equipment Burning Zone Installation of
error, Coal Temperature and/or inspection
decreases, Back of flow sensors.
End Temperature Maintenance and
decreases, inspection of
Oxygen burner
Concentration equipment.
Increases

REFERENCES

[1] Kiln Control and Operation, Date Retrieved: April 18, 2019 from:
https://www.cementequipment.org/cement-plant-operation-ccr-operator/kiln-control-operation/

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