Bradford Manufacturing - Planning Plant Production

1,000 case units. Quarter (Week Numbers)

1st (1-13) 2nd (14-26) 3rd (27-39) 4th (40-52)
Forecast Demand 2,000 2,200 2,500 2,650
Ending Inventory Target 338 385 408 338

Planning Data Numbers Units of measure Notes

Initial number of employees 60 employees
Emplyees per line 6
Standard production rate 450 Cases per hour
(each line)
Employee pay rate $20.00 per hour
Overtime pay rate $30.00 per hour
Standard hours per shif 7.5 hours
Maximum overtime per day 2 hours

Inventory carry cost $1.00 per case (per year)

Stockout cost $2.40 per case

Employee hiring and training $5,000.00 per employee
cost
Employee layoff cost $3,000.00 per employee

Aggregate Plan Quarter (Week Numbers)

1st (1-13) 2nd (14-26) 3rd (27-39) 4th (40-52)
Lines run 10 10 11 11
Overtime hours per day 0 0 1 0

Beginning Inventory 200.0 393.8 387.5 622.4

Production 2,193.8 2,193.8 2,734.9 2,413.1
Expected Demand 2,000.0 2,200.0 2,500.0 2,650.0
Ending Inventory 393.8 387.5 622.4 385.5
0.0 0.0 0.0 0.0
Deviation from Inventory
Target 55.3 2.9 214.7 47.0
Employees 60 60 66 66

Cost of Plan
Labor Regular Time $624,000 $624,000 $686,400 $686,400
Labor Overtime $0 $0 $128,700 $0
Hiring and Training $0 $0 $30,000 $0
Layoff $0 $0 $0 $0
Inventory Carry Cost $49 $48 $78 $48
Stockout Cost $0 $0 $0 $0
Quarter Budget $624,049 $624,048 $845,178 $686,448

Total Cost of Plan $3,377,344

1st (Next Year) Notes
2,200 Each number is a 13 week forecast.
This is calculated based on 6 weeks of future forecast demand.

Forecast Demand by Quarter (1,000 Case Units)

3,000

2,500

2,000

1,500

1,000

500

Profit margin loss

1st (Next Year) Notes

9 Construct solution here.
0

385.5
1,974.4
2,200.0
159.9
0.0
0
54

$561,600 Employees are paid for 8 hrs work per day.

$0.00
$0 60 employees are employeed currently.
$36,000
$20 Carrying cost per year,divided by 4,
$0 Basic on negative deviation from target.
$597,620
 Produksi biasa perline perquatral = 0.45 unit x 7.5 jam produksi x 5 hari efektif kerja x 13 minggu
10 line = 2193.75
11 line = 2413.125
Biaya produksi per line per minggu = Biaya Pegawai x 6 pegawai x 8 jam x 5 hari kerja
biaya ovetime per line per minggu = Biaya overtime x 6 pegawai x 2 jam x 5 hari kerja
harga biaya produksi = biaya prduksi per line per minggu x jumlah line beroperasi x jumlah minggu diguna
harga biaya overtime = biaya overtime per line per minggu x jumlah line beroperasi x jumlah minggu digu
operasi x jumlah minggu digunakan
eroperasi x jumlah minggu digunakan