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ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
APA to advise contractors of environmental management Include any APA environmental James McMahon Open
requirements. For areas such as the NSW Pipe laydown expectations in the HSE Coordination
Area Plan and ensure that Early Works
Contractors address APA
James Beckett Open
Environmental requirements as part of
Environmental Procedures and or
SWMS
Main Construction Contractor CEMP Hold - Contractor to provide CEMP and HOLD
have it approved by APA (allow time for
review, and approval)
Approved APA Emergency Response Plans available for Prepare VNIE 6-9 ERP Bridging Plan James McMahon 6/11/2015 Open
all Brownfield Areas for use in all Brownfield areas and for
alignment when main Construction
Contractor is engaged
2 Contractor Emergency Response Plan / Procedures EW Contractors to submit ER Plan or James McMahon Prior Mobilisation Open
Procedure for review and approval by
APA.
Rescue Plans to be developed where
required prior to commencement of
activity - e.g. Confined Space Entry,
Working at Heights.
Prepare ER Contacts list for site and
vehicles
Conduct desktop emergency response James McMahon Prior Mobilisation Open
drill to test on-site and off-site response - Darren Kay
Exercises to be conducted on a risk
based approach - First scenario to be
conducted for NSW pipe laydown yard
Traffic Management Plan Prepare and submit Traffic James McMahon Prior Mobilisation Open
Management Plan Darren Kay
Benalla - Complete
Tallarook - Open
Bethungra - Open
SWMS to be provided by Contractor and sub Ensure that SWMS are provided with Darren Kay Prior Mobilisation Open
contractors. sufficient time to allow for review and
Contractor to review and approve sub-contractors approval prior to mobilisation, these can
SWMS or sub-contractors comply with Contractor be staged but must address upcoming
SWMS. scope.
APA to review and approve Contractor SWMS where Additional SWMS to be developed and
necessary. reviewed as required
Planning Lack of or inadequate Yes Possible ineffective or delayed Major (H&S) Occasional High Requirements included in Project Induction, HSE Major (H&S) Rare Moderate Yes Confirm if sufficient APA & or James McMahon Prior Mobilisation Open
Emergency / First Aid response causes escalation of Requirements Document and Project Emergency Contractor Occupational First Aiders are
Response consequences - Possible serious Response Bridging Plan to ensure available
injuries / potential fatality Sufficient numbers of personnel trained First Aiders
Potential Contractor Emergency Sufficient First Aid equipment / supplies held on site
Scenarios Identified: Emergency Contacts include external support numbers -
Vehicle incident - to or from site Hospitals etc
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Planning Untrained personnel, Yes Increased potential for incident / Major (H&S) Occasional High Construction Industry Induction Card. Major (H&S) Rare Moderate Yes Confirm that all persons receive James McMahon Prior Mobilisation Open
inadequate knowledge, injury required inductions Darren Kay
skills and experience Potential fatality
Lack of induction training
Personnel do not hold
appropriate High Risk Work
Licences / Certificates / APA L1 L2 HSE Induction Ensure all persons complete APA L1 L2 James McMahon Prior Mobilisation Open
VOC as required. HSE Induction Darren Kay
APA Site Specific Induction Ensure all persons complete APA Site James McMahon Prior Mobilisation Open
Specific Induction Darren Kay
4 APA or Contractor Project Specific Induction Ensure all persons complete Contractor James McMahon Prior Mobilisation Open
project induction. Darren Kay
All personnel hold appropriate High Risk Construction Conduct a drill down audit on personnel Darren Kay During Mobilisation Open
Work Licences / certificates where required High Risk Work Licences and VOC
Contractor 1 - Open
Contractor 2 - Open
Contractor 3 - Open
Operators will be VoC'd VOC to be completed by Contractor James McMahon Ongoing Ongoing
VOC completed where required prior operator commencing.
* VOC to be provided by contractor or determined by Additional on-site VOC may be
APA based on site VOC or APA Transmission approval requested by APA.
of contractor
Planning PPE not available or worn Yes Increased risk of injury, possible Major (H&S) Occasional High Mandatory minimum PPE specified in Early Work Major (H&S) Rare Moderate Yes Discussion required around minimum All Ongoing Ongoing
impact head injury (potential for Induction: PPE Requirements for various SOW
person to be struck by mobile Hard Hat
plant not wearing HI Vis or struck Safety Glasses
by load; head body) Safety Footwear - ankle High lace up
5 Gloves to be carried on site at all times and used as for
all manual tasks
Long High Visibility shirt or vest 100% cotton
Long trousers 100% cotton
Other as required by SWMS or WI
Planning SIMOPS Yes SIMOPS cause site congestion Major (H&S) Occasional High Site demarcation as per Project Site Plan and PTW Major (H&S) Rare Moderate Yes Complete the VNIE 6 9 Permit to Work Janes McMahon Prior Mobilisation to Open
increased potential for incident / Management Plan Management Plan APA Brownfield
injury Liaison with APA Operations Areas
Construction Manager to liaise with Operations via pre-
start meeting and advise of Construction schedule which
may impact Operations
6
Conflict with Operations activities - Minor (S) Occasional Low Project schedule prepared and communicated to Minor (S) Unlikely Low TBC Nil N/A Ongoing
scheduled and unscheduled stakeholders
maintenance activities Construction Manager to liaise with Operations via pre-
Interruption to Construction start meeting and advise of Construction schedule which
Schedule - possible delays may impact Operations
Weekly look ahead provided
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
General HSE Manual Handling Yes Personal injury - possible Medium (H&S) Occasional Moderate All personnel have received Manual Handling Awareness Medium (H&S) Unlikely Moderate Yes Nil N/A Ongoing
hospitalisation Training - induction
Mechanical lifting aids available and used
9 Manual Handling Controls included in SWMS as required
Pre-Starts / Toolbox
General HSE Heat - working in hot Yes Heat Induced Illness. Medium (H&S) Occasional Moderate All personnel have completed heat stress awareness Medium (H&S) Unlikely Moderate Yes Prepare and distribute Heat Stress Gerard Harber 13/11/2015 Open
conditions Personnel ill and requires training Awareness Toolbox
hospitalisation Heat Stress addressed at Pre-start - at the start of hot
weather and ongoing as required
Personnel and weather conditions monitored by
supervision
10
Sufficient water and ice available
Personnel have appropriate PPE wide brims for hard
hats, sunblock, long clothing,
Air conditioned facilities and plant
Trained First Aiders on site at all times
General HSE Slips Trip falls Yes Personal injury - possible Medium (H&S) Occasional Moderate High standards of housekeeping to be maintained in and Medium (H&S) Unlikely Moderate Yes Conduct Drill Down Audit or Site Darren Kay As per VNIE 69 Open
hospitalisation around the work area Inspection to confirm appropriate Audit Schedule
Only authorised persons to access site controls in SWMS and implemented on
Barricading / Bunting of trenches, holes, drop-off site
Plant Operating SWMS - includes facing machine and 3
points of contact when getting on off machines and no
11
jumping from machines
Float Loading Unloading SWMS - to include appropriate
controls
Truck loading Unloading SWMS - to include appropriate
controls
General HSE Inclement Weather - Yes Increased potential for incident / Medium (H&S) Occasional Moderate Site supervisor to monitor weather conditions and stop Medium (H&S) Rare Low Yes Nil N/A Ongoing
Personnel - Impact Injury - Slip Trip Fall injuries - work when conditions are likely to become unsafe
High Wind, Rain, Hail, Impact from windblown objects - High standards of housekeeping to be maintained on site
12 lightning, Person struck by falling tree
branches - Person struck by
lightning
General HSE Inclement Weather - Plant Yes Increased potential for collision Insignificant (F) Occasional Low Site supervisor to monitor weather conditions and stop Insignificant (F) Unlikely Negligible Yes Nil N/A Ongoing
& Equipment - Impact incident possible equipment work when conditions are likely to become unsafe
13 High Wind, Rain, Hail, damage Plant Operating SWMS
lightning,
General HSE Dust Yes Heavy dust clouds create poor Minor (H&S) Likely Moderate PPE - wearing AS safety glasses mandatory Minor (H&S) Possible Low Yes Ensure sufficient eyewash stations are James McMahon Prior Mobilisation Open
visibility and increased potential Eyewash station/s available available on site - portable for vehicles
14 for incident - Possible eye injury
General HSE Personnel impaired by Yes Increased risk of injury, possible Major (H&S) Occasional High APA & Contractor Drug & Alcohol Policy Major (H&S) Rare Moderate Yes Nil N/A Ongoing
alcohol / drugs fatality Test for cause and following incidents
Site supervisors to monitor the crew and take appropriate
action if a person is considered to be fatigued or impaired
15
by alcohol or drugs
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
General HSE Uncontrolled Confined No Entrapment engulfment No confined Space Entry associate with Early Works Monitor early Works and ensure any James McMahon Ongoing Monitoring
Space Entry asphyxiation change to scope which includes
17 Personal injury - possible fatality potential entry to confined spaces is
addressed and risk assessed
General HSE Unauthorised Access / Yes Increased potential for incident / Significant (H&S) Possible High Traffic Management Plan, Fencing, Barricading, Signage, Significant (H&S) Rare Moderate Yes
Public Exposure to Project injury possible fatality Security on Machinery, Flashing Lights, public awareness
18 Areas / access planning / land owner consultation, include
public hazards in SWMS,
General HSE Unforeseen hazards Yes Increased potential for incident / Major (H&S) Occasional High Hazards or changed conditions trigger step back and Major (H&S) Rare Moderate Yes Communicate via management and Darren Kay Ongoing Ongoing
serious Injury possible fatality SWMS review if required. include in induction
All persons have the right & Responsibility to stop work
19 immediately in situations where there is any concerns
about changed conditions, unforeseen hazards and the
safety of the workplace.
Health & Poor hygiene practices / Yes Personnel illness / sickness Medium (H&S) Occasional Moderate Toilets and facilities provided and cleaned regularly at Medium (H&S) Unlikely Moderate Yes Confirm that portaloo etc. is available at James McMahon Prior Mobilisation Open
Hygiene unhygienic facilities Brownfield sites and portable facilities provided as Hot Tap location/s
required at Greenfield sites
Soap and paper towel available for hand washing soap
etc.
20 Designated smoking area established
Potable water provided
Appropriate waste management practices in place and
regular waste removal off-site
Driving to & Single or multiple vehicle Yes Vehicle Incident - Personal Injury / Major (H&S) Possible High All drivers licenced and Trained in 4WD Operation where Major (H&S) Occasional High Yes Complete traffic Risk Assessment/s for Darren Kay 13/11/2015 Open
from to site incident due to: fatality - Injury to livestock / required Risk Ranking public roads and complete and
(daily) Driver not competent, Poor wildlife APA Project Designated Drivers (Drivers licenced / remain high due implement VNIE 6 9 Travel
road conditions, Fatigue, Trained in 4WD Operation / Reviewed and Signed onto to the inability to Management Plan and Driving SWMS
Exceeding speed limit, Driving SWMS) control the
Complacency, Driver under Regular inspection and maintenance of vehicles - actions of other
the influence of alcohol or including Pre-Start Checks drivers on public
other drugs, Driving in Compliance with public driving rules roads
21 adverse weather Drivers Fit for Work
conditions, Driver distracted Travel and Journey Management Plan
(for example by mobile Traffic Risk Assessment and Management Plans
phone, loud radio, Compliance with APA Driving FRP
headphones/earphones Project Induction
used while driving), Actions APA Driver Induction (4WD Rollover Prevention / Lumley
of other driver, Sun Glare, Safe Drive)
Dust, Wildlife. Working in Severe Weather procedure - Road and
weather condition reports
Driving on ROW Single or multiple vehicle Yes Vehicle Incident - Personal Injury / Major (H&S) Possible High All drivers licenced and Trained in 4WD Operation where Major (H&S) Rare Moderate Yes Complete traffic Risk Assessment/s for Darren Kay 14/11/2015 Open
or ROW Access incident due to: fatality - Injury to livestock / required RoW and RoW Access Tracks and
Tracks Driver not competent, Poor wildlife APA Project Designated Drivers (Drivers licenced / complete and install signage and
road conditions, Fatigue, Trained in 4WD Operation / Reviewed and Signed onto complete actions arising as required
Exceeding speed limit, Driving SWMS)
Complacency, Driver under Regular inspection and maintenance of vehicles -
the influence of alcohol or including Pre-Start Checks
other drugs, Driving in Compliance with RoW project driving rules
adverse weather Project signage on access tracks and Row
conditions, Driver distracted Project communication protocols
22 (for example by mobile Drivers Fit for Work
phone, loud radio, Travel and Journey Management Plan
headphones/earphones Compliance with APA Driving FRP
used while driving), Actions Project Induction
of other driver, Sun Glare, APA Driver Induction (4WD Rollover Prevention / Lumley
Dust, Wildlife. Safe Drive)
Working in Severe Weather procedure - Road and
weather condition reports
No public access to RoW and limited access to RoW
Access Tracks
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Operation of Unidentified overhead Yes Possible electrocution - fatality Major (H&S) Possible High Work Method Statement refers to no go zones, and Major (H&S) Rare Moderate No Conduct an overhead services survey Darren Kay Prior mobilisation of Ongoing
mobile plant power lines, plant and spotters. Signage, catenary flags installed prior, power and identify and record the type and early works
equipment in equipment or loads are company pre notified, awareness from site induction, location of overhead services that contractors and
proximity to within the limits of approach change equipment to suit conditions, SWMS interface with project activity. ongoing
24 overhead power or make contact with Communicate this information to all
lines overhead power lines relevant personnel APA and Contract
and ensure that appropriate controls are
implemented
Receipt and Absent or ineffective Yes Fall from heights Medium (H&S) Occasional Moderate Persons not permitted to access backs of trucks / loads Medium (H&S) Unlikely Moderate Yes Confirm that EW Contractor Procedures Darren Kay Prior mobilisation of Ongoing
dispatch of unloading / loading Potential hospitalisation without appropriate risk assessment / controls and SWMS are appropriate early works
general goods procedures - Persons All work at height in accordance with Contractor WAH contractors and
to and from site accessing backs of trucks / Procedure and SWMS Discuss SLAPs for loading and ongoing
25 loads Loading Unloading conducted in accordance with unloading during main construction
Persons working at heights, Contractor Procedure / SWMS
Persons struck by unstable
loads
Incorrect Absent or incorrect Yes Fire, spill, soil contamination, skin Medium (E) Possible Moderate Procedure for handling bulk fuels, Licensed fuel tanker, Minor (E) Unlikely Low Yes Nil N/A Monitoring
transport, procedures irritation burns, explosion MSDSs on site, spill kits, drip tray, extinguishers provided
handling, Untrained personnel with all mobile plant and equipment including stationary
26 storage and Incorrect plant / equipment generators, Emergency Response Procedures, SWMS
delivery of bulk for refuelling
fuels / chemicals
Linepipe Absent or ineffective Yes Person struck or impacted by Major (H&S) Possible High Approved Contractor Line Pipe Handling and Transport Major (H&S) Rare Moderate Yes Review Lessons Learnt from previous Darren Kay 20/11/2015 Open
Handling and unloading / loading uncontrolled load dropped pipe - Procedures pipe drop incidents and ensure root
Transport procedures - Persons impact or crush injury - Potential Approved Load Restraint causes or contributing factors are
accessing backs of trucks / for disabling injury / Fatality Approved Lifting and Linepipe Stockpiling Procedures addressed
loads Exclusion zones established and maintained Conduct Process Observations and or
27
Persons working at heights, Trained and Competent personnel engaged Drill Down Audits to confirm that
Persons struck by unstable All Plant and Equipment Risk Assessed - Certified where controls are implemented and effective
loads, Persons under required - Inspected and Maintained
suspended load
Linepipe Pipe truck accident Yes Undetected damage to pipe, loss Medium (S) Possible Moderate Contractor quality control procedures, APA quality control Medium (S) Unlikely Moderate Yes Nil N/A
Handling and resulting in damage to pipe of integrity pipe used in procedures, Pipes would be checked and possibly
Transport causing integrity issues construction, resulting in stuck pig, quarantined following any incident with potential to
later in operation of pipe failure during hydrotest damage pipe, Pipe is checked prior to laying, Compliance
pipelines with API Code for Pipe Haulage included in the contract
28
and scope of works, Geometric tool through pipelines
prior to commissioning, Coating survey completed,
Emergency pipe available
Linepipe Pipe/Pipes fall from load Yes Damage to equipment - Injury to Major (H&S) Possible High Approved Linepipe loading and restraint procedure Major (H&S) Rare Moderate Yes Conduct Process Observations and or Darren Kay 20/11/2015 Open
Handling and during transport on public member of public possible fatality compliant with API Code for Pipe Haulage included in the Drill Down Audits to confirm that
Transport roads or travel on ROW, contract and scope of work controls are implemented and effective
29 ROW Access Tracks SWMS, Contractor Supervision ensures ( Checking, load
(especially in steep / difficult security, driver compliance with Heavy Vehicle FM
terrain) Guidelines, ground and weather conditions)
Survey - Uneven ground, use of Yes Personnel injured - slip trip fall - Minor (H&S) Occasional Low As per Contractor SWMS Minor (H&S) Possible Low Yes Conduct Process Observations and or Darren Kay 21/11/2015 Open
Pegging - hand tools, poor manual Impact / crush from hammer - Drill Down Audits to confirm that
Fencing - Soil handling techniques strain sprain possible medical controls are implemented and effective
30 testing treatment
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Survey - Snakes and aggressive Yes Person suffers snake bite or is Major (H&S) Possible High Induction to all site/field personnel, first aid procedures, Major (H&S) Rare Moderate TBC Ensure that a HELM Risk Assessment James Beckett 21/11/2015 Open
Pegging - livestock (bulls stallions) attacked by aggressive landowner clearing on ROW, mandatory minimum clothing PPE is completed and that areas of concern
Fencing - Soil or livestock - Serious injury or requirements, first aid kits and compression bandages on are communicated to all relevant
32 Testing potential fatality location, trained first aiders, communication and access personnel
to medical aid, Emergency Response Plan
Survey - Posting / boring over Yes Damage to services and impact Major (H&S) Possible High Dial Before You Dig completed for all excavation work, Major (H&S) Rare Moderate Yes Nil N/A
Pegging - unidentified existing on existing gas pipelines - Existing services positively identified and marked on
Fencing - Soil services Coating Damage dent or alignment sheets or in work packs, Spotters engaged,
Testing deformation of pipe possible SWMS, APA Permit to Work Procedure where required
curtailment of supply and financial
impact
Contact with buried electrical
33 service - Electric shock /
Electrocution - possible fatality,
Contact with buried
communications cable -
Disruption to public
communication and financial
impact
Clear and Grade Noise and Dust Hold Personnel exposed to excessive PPE, Water trucks deployed for dust suppression, HOLD and assess as part of main N/A
noise and dust - hearing and SWMS construction Hazid
34 respiratory damage
Clear and Grade Interfacing dozer / grader Hold Vehicle Incident - Personal Injury / Traffic Management Plan, driver training, signage HOLD and assess as part of main N/A
with crossing traffic fatality construction Hazid
35
Clear and Grade Poor visibility conditions, Hold Potential for person to be struck All personnel to wear Hi-Vis Clothing, SWMS to include HOLD and assess as part of main N/A
person enters machine by dozer exclusion zone and communication protocols, personnel construction Hazid
blind spot, ground to have radios where required
36
personnel unsighted by
operator
Excavation and Unidentified buried Yes Damage to services and impact Major (H&S) Possible High Dial Before You Dig completed for all excavation work, Major (H&S) Rare Moderate Yes Nil N/A
Trenching services, plant and on existing gas pipelines - Existing services positively identified and marked on
equipment contact buried Coating Damage dent or alignment sheets or in work packs, Spotters engaged,
service deformation of pipe possible SWMS, APA Permit to Work Procedure where required,
curtailment of supply and financial Non-Destructive Excavation Techniques, Liaison with
impact landowners and line list
Contact with buried electrical
service - Electric shock /
37 Electrocution - possible fatality
Contact with buried
communications cable -
Disruption to public
communication and financial
impact
Damage to existing stock
crossing - landowner complaint
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
HDD / Thrust Unidentified buried Hold Damage to services and impact Dial Before You Dig completed for all excavation work, HOLD and assess as part of main N/A
Bores services, plant and on existing gas pipelines Existing services identified and marked on alignment construction Hazid
equipment contact buried Electrocution - possible fatality, sheets, Spotters engaged, APA Permit to Work
service Disruption to public Procedure, SWMS
39 communication,
Dent or deformation of pipe
possible ignited release of gas
HDD / Thrust Burst hydraulic hose Hold Environmental damage - spill to All equipment correctly rated and inspected prior to use, HOLD and assess as part of main N/A
40 Bores Loss of containment of ground - spill to water Approved Procedure and SWMS construction Hazid
drilling mud
HDD / Thrust Person enters open Hold Fall from heights, person caught No person to enter excavations greater than 1.5m HOLD and assess as part of main N/A
Bores unprotected or unstable in rotating parts - Engulfment / without correct benching, battering, shoring construction Hazid
trench Entrapment - Potential fatality Approved SWMS for HDD include exclusion zone and
Uncontrolled work at height controls for WAH and Work in Confined Space
41 Unguarded rotating parts Trained and competent personnel
Plant Hazard Assessment completed for all plant and all
guarding in place
Safe access / egress provided from excavation
Welding Contact with live electrical Yes Personal injury - possible PPE, Equipment check, tagging of electrical leads, HOLD and assess as part of main
components, burns, welding hospitalisation / fatality supporting leads, ELCB, welding screens in built up construction Hazid
42 flash from welding areas, Work Method Statement, SWMS
Welding Welding in residential / Yes Personal injury - possible Welding barriers, tents, warning signs: welding in HOLD and assess as part of main
industrial areas causing hospitalisation / LTI progress, SWMS, Prestart meeting, Work Method construction Hazid
43 flash and other injuries in Statement, competent operators,
public
Welding - Fitting Absent or failed procedures Yes Personal injury - possible All controls as per general Cranage HOLD and assess as part of main
external pipe Untrained personnel hospitalisation / LTI Mechanical lifting aids construction Hazid
clamp in bell Equipment / fittings SWMS
44 holes unserviceable or incorrectly Competent personnel
rated
Tie-in Welds Unstable excavation Yes HOLD HOLD and assess as part of main
Lack of adequate access / construction Hazid
45
egress
Potential gaseous
Hot Tap Incorrect hot tapping Yes Loss of containment ignited Major (H&S) Possible High Risk Assessment - Hot Tapping HAZID to be conducted Major (H&S) Rare Moderate Yes Nil N/A
procedure / or procedures release of high pressure gas - and all actions closed via readiness review
not followed H&S Person/s impacted by Approved Hot Tapping Procedure and ITP
Equipment fittings release of high pressure gas or Qualified Welding Procedures and Personnel
unserviceable or incorrectly unrestrained objects under Liaison with APA PCC, AEMO, CFA, MFB
rated pressure - Nitrogen introduced APA Permit to Work
46 Untrained or incompetent into persons breathing zone - Competent contractors engaged
personnel engaged Serious disabling injury possible Refer to controls for lifting over live assets
Hot Tapping equipment fatality Nitrogen Awareness to be addressed in Induction
dropped on live line Nitrogen vents to be bleed away from areas where a
persons breathing zone can be impacted
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Mechanical failure - equipment Medium (H&S) Occasional Moderate All equipment to be fit for purpose, maintained in Medium (H&S) Unlikely Moderate Yes Include information on machine blind James McMahon Prior Open
damage, possible injury to accordance with OEM requirements, subject to Plant spots as part of Induction or Pre-start commencement
personnel Hazard Assessment prior to arrival on site and subject to
ongoing daily Pre-start checks.
Operation of Mobile Plant and equipment Yes Persons / vehicles in work zone, Major (H&S) Possible High All Brownfield activities conducted under APA PTW Major (H&S) Rare Moderate Yes Conduct Process Observations and or James McMahon As required Open
Plant & operating in close proximity potential impact from operating Personnel to wear Hi Vis Clothing Drill Down Audits to confirm that
Equipment to personnel plant, moving loads, falling Trained and competent operator/s engaged controls are implemented and effective
objects Essential personnel only on-site
Collision with pedestrians or site Spotter used as required
vehicles Hazards associated with Plant & Equipment movements
addressed at Induction and pre-start
Effective Communications established on site (hardware
and procedures) handheld radios for pedestrians
No mobile phones in brownfield areas - as per PTW
Mobile Plant approach / passing protocols established -
exclusion zones established and implemented where
required
Separation of light vehicles and pedestrians from mobile
plant via Traffic Management Plan where required
Site layout plan prepared and approved where required
49
Traffic Management Plan addresses: access points -
hold points - Light vehicle, Heavy vehicle and pedestrian
separation - Office, Crib and amenities layout, light
vehicle parking, laydown area, refuelling area, traffic
control for interaction with local public roads potentially
affected by project activities. (as per previous action)
All light vehicles, mobile plant and equipment operated
on site shall be fitted with reversing alarms and flashing
lights and on when on-site
Awareness provided via Induction and Pre-starts
Rotating beacon / reversing beepers fitted
Earthworks Personnel in close proximity Yes Slip Trip Fall to depth Medium (H&S) Occasional Moderate No persons need to enter excavations > 1.5m Medium (H&S) Unlikely Moderate TBC
Trenching / to operating plant - Person struck by mobile plant All excavations subject to DBYD and APA PTW and
Excavations authorised / unauthorised Personal injury - possible LTI Excavation Permits
Failure to locate Excavations greater than 1.5m - or where ground
underground services conditions require- where personnel are required to enter
Open excavations excavation, bench/batter/shored as required
Trench collapse Barricading installed around open trenches / excavations,
50 Snakes trapped in trench and left in safe condition overnight
Task specific SWMS developed
Toothless buckets on excavators working in vicinity of
underground utilities/services
Trained and Competent operators engaged and VOC
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Import Export Introduction of Yes Personal injury - possible Medium (H&S) Occasional Moderate All imported material to be certified as clean and weed Medium (H&S) Unlikely Low Yes Nil N/A
soil contaminated soil hospitalisation and seed free
Incorrect disposal of All material taken off-site to be disposed of at an agreed
52
excavated material disposal facility
Underground Manual Handling Yes Personal injury - Slip/Trip/Fall - Barricading and signage installed along open HOLD and assess as part of main
installation of Open excavations Strain / Sprain excavations or surrounding trenching area construction Hazid
conduit and Uneven surfaces Chemical exposure Mandatory PPE requirements.
cabling / Trench spoil Correct manual handling technique, mechanical aid, and
53 earthing Uncontrolled use of team lifts etc.
systems etc. solvents / glues Task specific SWMS
All Chemicals handled and applied in accordance with
MSDS
Formwork & Uneven surfaces Yes Personal injury, sprains, cuts, Medium (H&S) Occasional Moderate Trained and experienced crew engaged Medium (H&S) Unlikely Moderate Yes Nil N/A
Concreting Exposed Reo bar etc. struck by moving plant Mandatory PPE requirements and as per SWMS MSDS
Manual Handling Slips Trips Falls rubber steel capped boots/gloves during pour etc.
Incorrect use of or defective Concrete burns Communication with other trades and barricading where
hand / power tools required
Personnel in close proximity High standard of housekeeping maintained
to Agi Truck movements Correct manual handling technique, mechanical aid, and
Chemical exposure to team lifts etc.
54 concrete and products Task specific SWMS
Other trades Spotter engaged as required (no person to stand behind
reversing vehicle)
Hold down bolts, exposed reo to be capped and
monitored
Agi truck fitted with reversing alarm / flashing beacon and
spotter
No Agi washout on site
Electrical Works completed by un Yes Personal injury - possible electric Major (H&S) Occasional High All work on the installation, repair, alteration or removal of Major (H&S) Rare Moderate Yes Validate electrical licence and certificate Darren Kay As required Monitoring
Installation and qualified person or not in shock / electrocution - potential an electrical circuit, associated fittings, equipment, of compliance, where required, for all
use of electrical compliance with relevant fatality accessories and infrastructure shall only be completed by electrical work
power tools standard persons holding an Electrical Licence or permit of the
relevant class and in accordance with AS/NZS
3000:2007 Electrical installations, and AS/NZS
3012:2010 Electrical installations - Construction and
demolition sites and other relevant standards. Similarly
all work requiring isolation of electrical supply must be
55 completed in accordance with the APA Isolation LOTO
procedure.
General Untrained / unqualified Uncontrolled load - Dropped or Significant (H&S) Occasional High Only qualified Crane drivers to drive cranes and qualified Significant (H&S) Unlikely Moderate Yes Nil N/A
Cranage and persons engaged operator / falling objects - person struck by riggers to select and apply rigging and direct crane driver
rigging rigger / dogman load All plant to be inspected on daily basis and records kept
Prestart inspection not Damage to the machine, damage in site office
carried out to other plant equipment. Maintenance to be carried out in accordance with
Defective poorly maintained manufactures guidelines
or incorrectly rated plant / Task specific SWMS and lift plans as required
56 equipment Rigging register established and maintained
Poorly maintained or Exclusion zones established as required
underrated rigging gear Tag lines used as req'd
Uncontrolled loads Compliance with APA Fatal Risk Protocols and APA
Lifting Protocol
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Contact with station pipework - Catastrophic Possible High Catastrophic (H&S) Rare High Yes Nil N/A
dent, gouge or deformation of (H&S)
pipework - loss of containment
ignited release of high pressure
gas - H&S Person/s impacted by
ignited release of high pressure
gas - Serious disabling injury
Fatality - Possible Multiple
Fatalities - Catastrophic
57
Contact with small bore pipework, Major (H&S) Occasional High Major (H&S) Rare Moderate Yes Nil N/A
small valves, instruments /
instrument lines - dent, gouge
deformation with failure of
pipework or fitting - loss of
containment unignited release of
high pressure gas - H&S Person/s
impacted by release of high
pressure gas or unrestrained
objects under pressure - Serious
disabling injury possible fatality -
Major
Contact with small bore pipework, Catastrophic Possible High Catastrophic (H&S) Rare High Yes Nil N/A
small valves, instruments / (H&S)
instrument lines - dent, gouge
deformation with failure of
pipework or fitting - loss of
containment ignited release of
high pressure gas - H&S Person/s
impacted by ignited release of
high pressure gas - Serious
disabling injury Fatality - Possible
Multiple Fatalities - Catastrophic
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
Steelwork Untrained unqualified TBC Personal Injury Medium (H&S) Occasional Moderate All work conducted under APA PTW Medium (H&S) Unlikely Moderate Yes Nil N/A
Fabrication - Hot persons engaged Slip trip fall Trained and competent persons engaged
work - Cutting - Defective or Incorrect tools Foreign objects in eye All tools and equipment subject to pre-start inspection
Grinding - used Cut lacerations from contact with All electrical equipment tagged and tested as per
Welding - Fixing Falling / Flying objects grinder or buff (Electrical Work & Equipment)
Exposed electrical parts Stabbing, laceration from High standard of housekeeping maintained
Poor housekeeping protruding objects Fire extinguishers available at work site
Protruding objects - Burns, contact with hot surfaces Correct tools used for the job no 9 inch grinders on
uncapped reo bar - hold Contact with live electrical worksite and use of HH grinder > 5" subject to risk
down bolts components assessment (discuss use of Demo Saw)
Task specific PPE as per SWMS
Do not work off ladders; use work platforms, EWP etc.
while working at height, only trained and competent
persons to do so.
59 Correct manual handling technique, mechanical aid, and
team lifts etc.
Gas bottles secured and correctly stored
Installation of Inexperienced / unqualified Yes Operational pipework / Major (H&S) Possible High Trained and competent personnel engaged Major (H&S) Rare Moderate Yes Nil N/A
pipework / bolt / persons engaged instruments struck by uncontrolled Only qualified crane drivers to operate cranes and
torque Incorrect procedures used load - dent or deformation of qualified riggers to select and apply rigging and direct
or procedures not followed pipework, small bore tubing or crane driver
Defective, Incorrect or not instrument damaged - potential All plant to be inspected on daily basis and records kept
calibrated tools used loss of containment - persons in site office
Poor housekeeping leads / struck by high pressure gas - Maintenance to be carried out in accordance with
hoses possible fire / explosion manufactures guidelines
Manual handling Person struck or impacted by SWL not exceeded
spills and injection injuries uncontrolled load - impact or Task specific SWMS and lift plans as required
60 Compressed air crush injury - Potential for Rigging register established and maintained
Stored energy disabling injury Exclusion zones established as required
crush injuries Incorrect torque value applied - Tag lines shall be used
dropping objects potential for escape of high Compliance with APA Fatal Risk Protocols
asset damage pressure gas during testing / Approved Bolting / Unbolting / Torqueing / Flange
purging - Possible project delay Closure procedure available and applied
Potential for damage to flange,
gaskets, instruments - Possible
project delay
ZERO Harm
Acceptable &
Job Step Activity / Job Credible (Y / Consequence Description Consequence Likelihood Risk Ranking Comment / Additional Controls /
Potential Hazards Consequence Likelihood Risk Ranking Existing Controls ALARP? Action by Due Date Status
ID Step N) (Without controls) (Residual) (Residual) (Residual) Actions
(Yes / No)
On-Site Service Untrained personnel, Yes Environmental damage - spill / Insignificant (E) Occasional Low Trained and competent persons engaged to conduct Insignificant (E) Unlikely Negligible Yes Nil N/A
& Repairs - inadequate knowledge, leaks service and repair in accordance with OEM procedures.
Plant / skills and experience. Refuelling Procedure + Bunded fuel tank + Fire
Equipment Absent or inadequate extinguisher
service / repair procedures. Oil storage on site
62
Contaminated soil disposed of by licensed contractor
Portable spill kits available on site.
First aid treatment only with the ability to Fatality OR life threatening injuries OR
Health & Safety hospitalisation with the ability to return to and resulting in the inability to return to Permanent partial disability Multiple fatalities
return to work immediately permanent total disability
work the next day work the next day (LTI)
comparable Projects
Few fatalities, or several people with Injury or illness requiring Injuries requiring first aid
People (AS2885-2007) Multiple fatalities result Minimal impact on health & safety
life-threatening injuries hospital treatment treatment
Effects widespread; viability of Effect very localised (<0.1 ha) No effect, or minor on-site effects
Major off-site impact or long term Localised (<1 ha) & short term
Environment (AS2885-2007) ecosystems or species affected; and very short term (weeks), rectified immediately with
severe effects or rectification difficult (<2 yr) effects, easily rectified
permanent major changes minimal rectification negligible residual effect
Unlikely