AEM Calculation Sheet - 191022

Table of Contents
Cover Sheet ....................................................................................................................................................... 2

Title Page .......................................................................................................................................................... 3
Warnings and Errors: .................................................................................................................................. 4
Input Echo: ....................................................................................................................................................... 5
XY Coordinate Calculations: ............................................................................................................... 12
Flg Calc [Int P]: FLANGE.................................................................................................................. 13
Internal Pressure Calculations: ...................................................................................................... 31
External Pressure Calculations: ...................................................................................................... 35
Element and Detail Weights: ............................................................................................................... 38
Nozzle Flange MAWP: .................................................................................................................................. 41
Natural Frequency Calculation: ........................................................................................................ 42
Wind Load Calculation: ........................................................................................................................... 43
Earthquake Load Calculation: ............................................................................................................. 46
Wind/Earthquake Shear, Bending: ...................................................................................................... 47
Wind Deflection: ......................................................................................................................................... 48
Longitudinal Stress Constants: ........................................................................................................ 49
Longitudinal Allowable Stresses: ................................................................................................... 50
Longitudinal Stresses due to: .......................................................................................................... 51
Stress due to Combined Loads: .......................................................................................................... 53
Center of Gravity Calculation: ........................................................................................................ 57
Sup. Lug Calcs: Ope: ................................................................................................................................ 58
Nozzle Summary: ............................................................................................................................................ 61
Nozzle Calcs.: Nozzle T1 (inle ...................................................................................................... 62
Nozzle Calcs.: Nozzle S1 (inle ...................................................................................................... 66
Nozzle Calcs.: Nozzle S2 (outl ...................................................................................................... 71
Nozzle Calcs.: Nozzle T2 (outl ...................................................................................................... 76
Nozzle Schedule: ......................................................................................................................................... 80
ASME TS Calc: Loading.............................................................................................................................. 82
MDMT Summary:................................................................................................................................................. 96
Vessel Design Summary: ........................................................................................................................... 98
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : D:\01. SON\08. POSCO_AEM HEAT EXCHANGER\02. DESI
Date of Analysis : Oct 23,2019 8:40pm
PV Elite 2019 SP1, March 2019

Title Page 3
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2019 SP1 Licensee: SPLM Licensed User 4
FileName : AEM Heat exchanger_POSCO_Rev.A_191022-1 -------
Warnings and Errors: Step: 0 8:40pm Oct 23,2019
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
Note: Lug supports should be modeled on an element of their own

whose length is just slightly greater than the height of the lug
assembly. The vessel does not have to be constructed with this extra
element, just modeled this way. This is to insure there is proper
mass distribution for these types of models.
Warning:
This is a vertical vessel on support lugs and the earthquake type selected
is a building code. Building codes assume all of the mass is located above
the point of support. This makes their use on lug supported vessels
questionable. It is strongly suggested that based on the seismic zone
and applicable parameters, an appropriate lateral (Gx) and (+-) vertical
(Gy) acceleration be applied using the G loading option.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Input Echo: Step: 1 8:40pm Oct 23,2019
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 1600 KPa.

Channel Side Design Pressure 2000 KPa.
Shell Side Design Temperature 150.0 °C
Channel Side Design Temperature 150.0 °C
Radiography, Shell Side RT-1
Radiography, Channel Side RT-1
Service Type, Shell Side None
Service Type, Channel Side None
MDMT (CET), Shell Side -10.0 °C
MDMT (CET), Tube Side -10.0 °C
User defined MAWP, Shell Side 0 KPa.
User defined MAWP, Channel Side 0 KPa.
User defined MAPnc, Shell Side 0 KPa.
User defined MAPnc, Channel Side 0 KPa.
User defined Test Pres., Shell Side 0 KPa.
User defined Test Pres., Channel Side 0 KPa.
------------------------------------------------------------------
Type of Hydrotest not Specified

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Type of Construction Welded
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code ASCE 7-95

Importance Factor 1.000
ASCE-95 Force Factor R 2.000
ASCE-95 Coefficient Ca 0.400
ASCE-95 Coefficient Cv 0.560
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flange
Description Bolted cover (tube side)
Distance "FROM" to "TO" 120 mm.
Flange Inside Diameter 1810 mm.
Element Thickness 120 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 0 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 2000 KPa.
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 KPa.
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-266 2
Allowable Stress, Ambient 137.9 N./mm²
Allowable Stress, Operating 137.9 N./mm²
Allowable Stress, Hydrotest 179.3 N./mm²
Material Density 0.00775 kg./cm³
P Number Thickness 30.988 mm.
Yield Stress, Operating 219.1 N./mm²
UCS-66 Chart Curve Designation C
External Pressure Chart Name CS-2
UNS Number K03506
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Weld is pre-Heated No
--------------------------------------------------------------------

Element To Node 30
Element Type Flange
Description Body flange 1 (tube side)
--------------------------------------------------------------------

Element To Node 40
Element Type Cylinder
Description Shell (tube side)
Inside Diameter 1500 mm.
Material Name SA-516 70 [Normalized]
UCS-66 Chart Curve Designation D
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Detail Type Nozzle
Detail ID Nozzle T1 (inlet
Dist. from "FROM" Node / Offset dist 500 mm.
Nozzle Diameter 500 mm
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Normalized]
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
UNS Number K03506
--------------------------------------------------------------------

Element To Node 60
Description Main shell (shell side)
UNS Number K02700
Product Form Plate

Detail Type Nozzle
Detail ID Nozzle S1 (inlet
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 180.0

Detail Type Nozzle
Detail ID Nozzle S2 (outle
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0

Detail Type Lug
Detail ID SUPPORT LUGS
Number of Lugs 4
Dist. from OD to Lug Cntrline(dlug) 128 mm.
Height of Gusset Plates (hgp) 306 mm.
Force Bearing Width (wfb) 204 mm.
Weight of Lug 13.608 Kgf
Lug Start Angle (degrees) 45.0
--------------------------------------------------------------------

Element To Node 70
Element Type Flange
UNS Number K03506

--------------------------------------------------------------------

Element To Node 80
Description Shell 2 (tube side)
UNS Number K02700
Product Form Plate

Detail Type Nozzle
Detail ID Nozzle T2 (outle
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 180.0
--------------------------------------------------------------------

Element To Node 90
Element Type Elliptical
Description Ellipsoidal head(tube side)
Distance "FROM" to "TO" 50.8 mm.

Elliptical Head Factor 2.0

XY Coordinate Calculations: Step: 2 8:40pm Oct 23,2019
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
Bolted cover (t| ... | 130.85 | ... | 120 |
Body flange 1 (| ... | 340.85 | ... | 210 |
Shell (tube sid| ... | 1340.85 | ... | 1000 |
Body flange 2 (| ... | 1550.85 | ... | 210 |
Main shell (she| ... | 4485.53 | ... | 2817 |
Body flange 3 (| ... | 4813.2 | ... | 210 |
Shell 2 (tube s| ... | 5613.2 | ... | 800 |
Ellipsoidal hea| ... | 5664 | ... | 50.8 |
----------------------------------------------------------------------

Flg Calc [Int P]: FLANGE Flng: 5 8:40pm Oct 23,2019
Flange Input Data Values Description: FLANGE :
Bolted cover (tube side)
Description of Flange Geometry (Type) Blind

Design Pressure P 2016.57 KPa.
Design Temperature 150 °C
Internal Corrosion Allowance ci 3.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 1810.000 mm.

Flange Thickness t 120.0000 mm.
Flange Material SA-266 2

Flange Material UNS number K03506
Flange Allowable Stress At Temperature Sfo 137.90 N./mm²
Flange Allowable Stress At Ambient Sfa 137.90 N./mm²
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172.38 N./mm²
Bolt Allowable Stress At Ambient Sa 172.38 N./mm²
Diameter of the Load Reaction, Long Span D 0.000 mm.

Diameter of the Load Reaction, Short Span d 0.000 mm.
Perimeter along the Center of the Bolts L 5340.708 mm.
Diameter of Bolt Circle C 1700.000 mm.

Nominal Bolt Diameter a 38.1000 mm.
Type of Threads UNC Thread Series
Number of Bolts 40
Flange Face Outside Diameter Fod 1626.000 mm.

Flange Face Inside Diameter Fid 1500.000 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 1626.000 mm.

Gasket Inside Diameter Gi 1500.000 mm.
Gasket Factor m 3.0000
Gasket Design Seating Stress y 68.95 N./mm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 4.5000 mm.
ASME Code, Section VIII Division 1, 2017
Gasket Contact Width, N = (Go - Gi) / 2 63.000 mm.

Basic Gasket Width, bo = N / 2 31.500 mm.
Effective Gasket Width, b = Cb sqrt(bo) 14.143 mm.
Gasket Reaction Diameter, G = Go - 2 * b 1597.714 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 1598² * 2017
= 412284.594 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 14.14 * 3.142 * 1598 * 3 * 2017
= 87589.367 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 412285 + 87589 + 0, 0 )
= 499874.000 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 68.95*14.14*3.141*1598+0*0*0
= 499110.312 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 499874/172.4, 499110/172.4
= 284.390 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 117/(3 + 0.5)
= 276.771 mm.
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 1700 * sin( 3.142/40 )
= 133.380 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 133.4/( 2 * 38.1 + 117 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):

-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, cm² 284.390 333.935
Radial Distance between Bolts and Edge: 38.100 55.000
Circ. Spacing between the Bolts: 82.550 133.380 276.771
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 333.9 * 172.4/(68.95 * 3.142 * (1626 + 1500 ) )
= 8.501 mm.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.4 * ( 284.4 + 333.9 )/2
= 543416.25 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 499874.00 Kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 1700 - 1598 )/2
= 51.1431 mm.
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*499874*51.14*1/(117²*1598)+
0.3*1*2017*1598²/117²
= 134.60 N./mm²
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*543416*51.14*1/(117²*1598)
= 23.68 N./mm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 499874/333.9
= 146.80 N./mm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (499110/333.9)
= 146.58 N./mm²
Flange Stress Analysis Results: N./mm²
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------
Tangential Flange 135.| 138.| 24.| 138.|
Bolting 147.| 172.| 147.| 172.|
Reqd. Blind Flange Thickness at Center 118.592 mm.

Reqd. Blind Flange Thickness at Gasket 51.481 mm.
Estimated M.A.W.P. ( Operating ) 2065.967 KPa.
Estimated Finished Weight of Flange at given Thk. 2393.1 kg.
Estimated Unfinished Weight of Forging at given Thk 2393.1 kg.
Minimum Design Metal Temperature Results:

Thickness Ratio = 0.986, Temperature Reduction per Fig. UCS 66.1 = 1 °C
Min Metal Temp. w/o impact per UCS-66, Curve C -16 °C

Min Metal Temp. at Required thickness (UCS 66.1) -17 °C

Body flange 1 (tube side)
Description of Flange Geometry (Type) Integral Weld Neck

Use Corrosion Allowance in Thickness Calcs. Yes
Flange Inside Diameter B 1500.000 mm.

Thickness of Hub at Small End go 16.0000 mm.
Thickness of Hub at Large End g1 30.0000 mm.
Length of Hub h 70.0000 mm.



Number of Bolts 40



Warning:
The rigidity index calculation has been turned off and
is required for ASME Code Stamped vessels (if Code Case 2547
is not being cited). Please insure the check box is properly checked.
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2017*(1500/2+3))/(137.9*1-0.6*2017)+Ca
= 14.1095 mm.
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 13 )/(753 + 0.6 * 13 )
= 2356.198 KPa.
Corroded Flange Thickness, tc = T-ci 137.000 mm.

Corroded Flange ID, Bcor = B+2*Fcor 1506.000 mm.
Corroded Large Hub, g1Cor = g1-ci 27.000 mm.
Corroded Small Hub, g0Cor = go-ci 13.000 mm.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 70.000 mm.


= 0.785 * G² * Peq
= 0.785 * 1598² * 2017
= 412636.500 Kgf
= 2 * b * Pi * G * m * P
= 2 * 13.8 * 3.142 * 1598 * 3 * 2017
= 85514.938 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 1506² *2017/4
= 366310.219 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 412636 - 366310
= 46326.281 Kgf
= max( H + Hp + H'p, 0 )
= max( 412636 + 85515 + 0, 0 )
= 498151.438 Kgf
= 68.95*13.8*3.141*1598+0*0*0
= 487289.594 Kgf
= Maximum of 498151/172.4, 487290/172.4
= 283.410 cm²
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 137/(3 + 0.5)
= 311.057 mm.

= C * sin( pi / n )
= 1700 * sin( 3.142/40 )
= 133.380 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 133.4/( 2 * 38.1 + 137 )), 1 )
= 1.0000

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 283.410 333.935

Radial Distance between Hub and Bolts: 50.800 70.000
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 333.9 * 172.4/(68.95 * 3.142 * (1626 + 1500 ) )
= 8.501 mm.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 32.000 mm.

= Sa * ( Am + Ab ) / 2
= 172.4 * ( 283.4 + 333.9 )/2
= 542555.00 Kgf
= Wm1 - H
= 498151 - 412636
= 85514.94 Kgf

= (C - G ) / 2
= ( 1700 - 1598 )/2
= 50.8022 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 70 + 27 + 50.8 )/2
= 73.9011 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 70 + ( 27/2.0 )
= 83.5000 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 366310. | 83.5000 | 1.0000 | 30588. |
Face Pressure, Mt 46326. | 73.9011 | 1.0000 | 3424. |
Gasket Load, Mg 85515. | 50.8022 | 1.0000 | 4344. |
Gasket Seating, Matm 542555. | 50.8022 | 1.0000 | 27564. |
Total Moment for Operation, Mop 38356. Kg-m.

Total Moment for Gasket seating, Matm 27564. Kg-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 139.921 mm.

Hub Ratio, h/h0 = HL / H0 0.500
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.077
Flange Factors for Integral Flange:

Factor F 0.824
Factor V 0.219
Factor f 1.329
Factors from Figure 2-7.1 K = 1.202
T = 1.838 U = 11.716
Y = 10.661 Z = 5.500
d = 0.12653E+07 mm.³ e = 0.0059 mm.^-1
Stress Factors ALPHA = 1.806
BETA = 2.075 GAMMA = 0.983
DELTA = 2.032 Lamda = 3.015
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.329*38356/1506)/(3.015*27²)
= 151.05 N./mm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.329*27564/1506)/(3.015*27²)
= 108.55 N./mm²
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.075*38356/1506)/(3.015*137²)
= 9.16 N./mm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.075*27564/1506)/(3.015*137²)
= 6.58 N./mm²
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (10.66*38356/(137²*1506))-5.5*9.16
= 91.49 N./mm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (10.66*27564/(137²*1506))-5.5*6.583
= 65.75 N./mm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (151.1+max(9.16,91.49))/2
= 121.27 N./mm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (108.6+max(6.583,65.75))/2
= 87.15 N./mm²

= Wm1 / Ab
= 498151/333.9
= 146.29 N./mm²
= ( Wm2 / Ab )
= (487290/333.9)
= 143.10 N./mm²

-----------------------------------------------------------------
Longitudinal Hub 151.| 207.| 109.| 207.|
Radial Flange 9.| 138.| 7.| 138.|
Maximum Average 121.| 138.| 87.| 138.|
Bolting 146.| 172.| 143.| 172.|
Minimum Required Flange Thickness 130.124 mm.



Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.



Use Corrosion Allowance in Thickness Calcs. No




Number of Bolts 40




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2017*(1500/2+3))/(137.9*1-0.6*2017)+Ca
= 14.1095 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 13 )/(753 + 0.6 * 13 )
= 2356.198 KPa.



= 0.785 * G² * Peq
= 0.785 * 1598² * 2017
= 412636.500 Kgf
= 2 * b * Pi * G * m * P
= 2 * 13.8 * 3.142 * 1598 * 3 * 2017
= 85514.938 Kgf
= Pi * Bcor² * P / 4
= 3.142 * 1506² *2017/4
= 366310.219 Kgf
= H - Hd
= 412636 - 366310
= 46326.281 Kgf
= max( H + Hp + H'p, 0 )
= max( 412636 + 85515 + 0, 0 )
= 498151.438 Kgf
= 68.95*13.8*3.141*1598+0*0*0
= 487289.594 Kgf
= Maximum of 498151/172.4, 487290/172.4
= 283.410 cm²
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 140/(3 + 0.5)
= 316.200 mm.

= C * sin( pi / n )
= 1700 * sin( 3.142/40 )
= 133.380 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 133.4/( 2 * 38.1 + 140 )), 1 )
= 1.0000

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 283.410 333.935
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 333.9 * 172.4/(68.95 * 3.142 * (1626 + 1500 ) )
= 8.501 mm.
= 32.000 mm.

= Sa * ( Am + Ab ) / 2
= 172.4 * ( 283.4 + 333.9 )/2
= 542555.00 Kgf
= Wm1 - H
= 498151 - 412636
= 85514.94 Kgf

= (C - G ) / 2
= ( 1700 - 1598 )/2
= 50.8022 mm.
= ( R + g1 + hg ) / 2
= ( 70 + 27 + 50.8 )/2
= 73.9011 mm.
= R + ( g1 / 2 )
= 70 + ( 27/2.0 )
= 83.5000 mm.

----------------------------------------------------------------------------
End Pressure, Md 366310. | 83.5000 | 1.0000 | 30588. |
Face Pressure, Mt 46326. | 73.9011 | 1.0000 | 3424. |
Gasket Load, Mg 85515. | 50.8022 | 1.0000 | 4344. |



Factor F 0.824
Factor V 0.219
Factor f 1.329
T = 1.838 U = 11.716
Y = 10.661 Z = 5.500
d = 0.12653E+07 mm.³ e = 0.0059 mm.^-1
BETA = 2.099 GAMMA = 0.992
DELTA = 2.169 Lamda = 3.161

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.329*38356/1506)/(3.161*27²)
= 144.07 N./mm²
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.329*27564/1506)/(3.161*27²)
= 103.54 N./mm²

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.099*38356/1506)/(3.161*140²)
= 8.46 N./mm²
= (2.099*27564/1506)/(3.161*140²)
= 6.08 N./mm²

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (10.66*38356/(140²*1506))-5.5*8.461
= 89.32 N./mm²
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (10.66*27564/(140²*1506))-5.5*6.08
= 64.19 N./mm²

= ( SHo + max( SRo, STo ) ) / 2
= (144.1+max(8.461,89.32))/2
= 116.70 N./mm²
= ( SHa + max( SRa, STa ) ) / 2
= (103.5+max(6.08,64.19))/2
= 83.86 N./mm²

= Wm1 / Ab
= 498151/333.9
= 146.29 N./mm²
= ( Wm2 / Ab )
= (487290/333.9)
= 143.10 N./mm²

-----------------------------------------------------------------
Radial Flange 8.| 138.| 6.| 138.|
Maximum Average 117.| 138.| 84.| 138.|
Bolting 146.| 172.| 143.| 172.|
Minimum Required Flange Thickness [Rigidity] 138.836 mm.

Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 27564/1 * 9807 * 0.219/( 3.103 * 202713 *
132 * 139.9 * 0.3 )
= 0.692 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 38356/1 * 9807 * 0.219/( 3.103 * 195074
* 132 * 139.9 * 0.3 )
= 1.000 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 27564/1 * 9807 * 0.219/( 3.161 * 202713 *
132 * 139.9 * 0.3 )
= 0.679 (should be <= 1)

= 52.14 * 38356/1 * 9807 * 0.219/( 3.161 * 195074
* 132 * 139.9 * 0.3 )
= 0.982 (should be <= 1)




Use Corrosion Allowance in Thickness Calcs. No




Number of Bolts 40




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2000*(1500/2+3))/(137.9*1-0.6*2000)+Ca
= 14.0175 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 13 )/(753 + 0.6 * 13 )
= 2356.198 KPa.



= 0.785 * G² * Peq
= 0.785 * 1598² * 2000
= 409246.531 Kgf
= 2 * b * Pi * G * m * P
= 2 * 13.8 * 3.142 * 1598 * 3 * 2000
= 84812.398 Kgf
= Pi * Bcor² * P / 4
= 3.142 * 1506² *2000/4
= 363300.812 Kgf
= H - Hd
= 409247 - 363301
= 45945.711 Kgf
= max( H + Hp + H'p, 0 )
= max( 409247 + 84812 + 0, 0 )
= 494058.969 Kgf
= 68.95*13.8*3.141*1598+0*0*0
= 487289.594 Kgf
= Maximum of 494059/172.4, 487290/172.4
= 281.082 cm²
= 2a + 6t/(m + 0.5)
= 2 * 38.1 + 6 * 140/(3 + 0.5)
= 316.200 mm.

= C * sin( pi / n )
= 1700 * sin( 3.142/40 )
= 133.380 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 133.4/( 2 * 38.1 + 140 )), 1 )
= 1.0000

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 281.082 333.935
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 333.9 * 172.4/(68.95 * 3.142 * (1626 + 1500 ) )
= 8.501 mm.
= 32.000 mm.

= Sa * ( Am + Ab ) / 2
= 172.4 * ( 281.1 + 333.9 )/2
= 540508.69 Kgf
= Wm1 - H
= 494059 - 409247
= 84812.42 Kgf

= (C - G ) / 2
= ( 1700 - 1598 )/2
= 50.8022 mm.
= ( R + g1 + hg ) / 2
= ( 70 + 27 + 50.8 )/2
= 73.9011 mm.
= R + ( g1 / 2 )
= 70 + ( 27/2.0 )
= 83.5000 mm.

----------------------------------------------------------------------------
End Pressure, Md 363301. | 83.5000 | 1.0000 | 30336. |
Face Pressure, Mt 45946. | 73.9011 | 1.0000 | 3396. |
Gasket Load, Mg 84812. | 50.8022 | 1.0000 | 4309. |



Factor F 0.824
Factor V 0.219
Factor f 1.329
T = 1.838 U = 11.716
Y = 10.661 Z = 5.500
d = 0.12653E+07 mm.³ e = 0.0059 mm.^-1
BETA = 2.099 GAMMA = 0.992
DELTA = 2.169 Lamda = 3.161

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.329*38040/1506)/(3.161*27²)
= 142.89 N./mm²
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.329*27460/1506)/(3.161*27²)
= 103.15 N./mm²

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.099*38040/1506)/(3.161*140²)
= 8.39 N./mm²
= (2.099*27460/1506)/(3.161*140²)
= 6.06 N./mm²

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (10.66*38040/(140²*1506))-5.5*8.392
= 88.59 N./mm²
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (10.66*27460/(140²*1506))-5.5*6.057
= 63.95 N./mm²

= ( SHo + max( SRo, STo ) ) / 2
= (142.9+max(8.392,88.59))/2
= 115.74 N./mm²
= ( SHa + max( SRa, STa ) ) / 2
= (103.1+max(6.057,63.95))/2
= 83.55 N./mm²

= Wm1 / Ab
= 494059/333.9
= 145.09 N./mm²
= ( Wm2 / Ab )
= (487290/333.9)
= 143.10 N./mm²

-----------------------------------------------------------------
Radial Flange 8.| 138.| 6.| 138.|
Maximum Average 116.| 138.| 84.| 138.|
Bolting 145.| 172.| 143.| 172.|
Minimum Required Flange Thickness [Rigidity] 138.303 mm.

Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 27460/1 * 9807 * 0.219/( 3.077 * 202713 *
132 * 139.9 * 0.3 )
= 0.695 (should be <= 1)

= 52.14 * 38040/1 * 9807 * 0.219/( 3.077 * 195074
* 132 * 139.9 * 0.3 )
= 1.000 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 27460/1 * 9807 * 0.219/( 3.161 * 202713 *
132 * 139.9 * 0.3 )
= 0.676 (should be <= 1)

= 52.14 * 38040/1 * 9807 * 0.219/( 3.161 * 195074
* 132 * 139.9 * 0.3 )
= 0.974 (should be <= 1)



Internal Pressure Calculations: Step: 7 8:40pm Oct 23,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | KPa. | mm. | mm. | mm. | N./mm² |
----------------------------------------------------------------------------------
Bolted cover (tu| 2016.6 | ... | 3 | 1810 | 137.9 |
Body flange 1 (t| 2016.6 | ... | 3 | 1500 | 137.9 |
Shell (tube side| 2016.6 | ... | 3 | 1500 | 137.9 |
Body flange 2 (t| 2016.6 | ... | 3 | 1500 | 137.9 |
Main shell (shel| 1600 | ... | 3 | 1500 | 137.9 |
Body flange 3 (t| 2000 | ... | 3 | 1500 | 137.9 |
Shell 2 (tube si| 2000 | ... | 3 | 1500 | 137.9 |
Ellipsoidal head| 2000 | ... | 3 | 1500 | 137.9 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | KPa. | KPa. | KPa. | mm. | mm. |
----------------------------------------------------------------------------------
Bolted cover (tu| 2000 | 2049.4 | 2173.32 | 120 | 118.592 |
Body flange 1 (t| 2000 | 2276.44 | 2367.81 | 140 | 130.124 |
Shell (tube side| 2000 | 2339.63 | 2904.52 | 16 | 14.1095 |
Body flange 2 (t| 2000 | 2037.68 | 2288.32 | 140 | 138.836 |
Main shell (shel| 1600 | 2356.2 | 2904.52 | 16 | 11.7985 |
Body flange 3 (t| 2000 | 2054.25 | 2288.32 | 140 | 138.303 |
Shell 2 (tube si| 2000 | 2356.2 | 2904.52 | 16 | 14.0175 |
Ellipsoidal head| 2000 | 2356.2 | 2935.43 | 16 | 13.8797 |
----------------------------------------------------------------------------------
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 2356.198 KPa.

Shell Side MAPnc = 2904.518 KPa.
Channel Side MAWP = 2037.679 KPa.
Channel Side MAPnc = 2173.316 KPa.
Internal Pressure Calculation Results :
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 150 °C
Shell (tube side)
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2017*753)/(137.9*1-0.6*2017)
= 11.1095 + 3.0000 = 14.1095 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 16.567 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*13)/(753+0.6*13)
= 2356.198 - 16.567 = 2339.631 KPa.
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*16)/(750+0.6*16)
= 2904.518 KPa.
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (2017*(753+0.6*13))/(1*13)
= 118.023 N./mm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.055 %
Govrn. thk, tg = 16, tr = 11.23, c = 3 mm., E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.864, Temp. Reduction = 8 °C
Min Metal Temp. w/o impact per UCS-66, Curve D -46 °C

Main shell (shell side)

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1600*753)/(137.9*1-0.6*1600)
= 8.7985 + 3.0000 = 11.7985 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*13)/(753+0.6*13)
= 2356.198 KPa.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*16)/(750+0.6*16)
= 2904.518 KPa.

= (P*(R+0.6*t))/(E*t)
= (1600*(753+0.6*13))/(1*13)
= 93.642 N./mm²
Govrn. thk, tg = 16, tr = 13, c = 3 mm., E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 1, Temp. Reduction = 0 °C
Shell 2 (tube side)

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (2000*753)/(137.9*1-0.6*2000)
= 11.0175 + 3.0000 = 14.0175 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*13)/(753+0.6*13)
= 2356.198 KPa.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1*16)/(750+0.6*16)
= 2904.518 KPa.

= (P*(R+0.6*t))/(E*t)
= (2000*(753+0.6*13))/(1*13)
= 117.053 N./mm²


Elliptical Head From 80 To 90 SA-516 70 , UCS-66 Crv. D at 150 °C
Ellipsoidal head(tube side)

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (2000*1506*0.995)/(2*137.9*1-0.2*2000)
= 10.8797 + 3.0000 = 13.8797 mm.

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*13)/(0.995*1506+0.2*13)
= 2389.096 KPa.

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1*16)/(1*1500+0.2*16)
= 2935.434 KPa.

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (2000*(0.995*1506+0.2*13))/(2*1*13)
= 115.441 N./mm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (2000*753)/(137.9*1-0.6*2000)+3
= 14.017 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1 * 13 )/(753 + 0.6 * 13 )
= 2356.198 KPa.
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1506/( 2 * 378 ))2)/6
= 0.994720
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.563 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 8 8:40pm Oct 23,2019
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 117 | No Calc | No Calc |
30| 40| 1420 | 1532 | 13 | 0.0011434 | 89.3124 |
50| 60| 2817 | 1532 | 13 | 0.00055333 | 55.3207 |
70| 80| 1185.8 | 1532 | 13 | 0.0013855 | 94.6926 |
80| 90| No Calc | 1532 | 13 | 0.0011786 | 90.1908 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | KPa. | KPa. |
-----------------------------------------------------------------------
10| 20| 120 | 51.4637 | ... | No Calc |
20| 30| 140 | 104.14 | ... | No Calc |
30| 40| 16 | No Calc | ... | 1010.44 |
40| 50| 140 | 115.316 | ... | No Calc |
50| 60| 16 | No Calc | ... | 625.872 |
60| 70| 140 | 115.316 | ... | No Calc |
70| 80| 16 | No Calc | ... | 1071.31 |
80| 90| 16 | 4.5 | ... | 850.314 |
-----------------------------------------------------------------------
Minimum 625.872
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
30| 40| 1420 | No Calc | No Calc | No Calc |
50| 60| 2817 | No Calc | No Calc | No Calc |
70| 80| 1185.8 | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 0 °C
Shell (tube side)
Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
13.000 1532.00 1420.00 117.85 0.9269 0.0011434 89.31
EMAP = (4*B)/(3*(D/t)) = (4*89.31 )/(3*117.8 ) = 1010 KPa.
Results for Maximum Stiffened Length (Slen):

13.000 1532.00 1420.00 117.85 0.9269 0.0011434 89.31
EMAP = (4*B)/(3*(D/t)) = (4*89.31 )/(3*117.8 ) = 1010 KPa.
Main shell (shell side)

13.000 1532.00 2817.00 117.85 1.8388 0.0005533 55.32
EMAP = (4*B)/(3*(D/t)) = (4*55.32 )/(3*117.8 ) = 625.9 KPa.

13.000 1532.00 2817.00 117.85 1.8388 0.0005533 55.32
EMAP = (4*B)/(3*(D/t)) = (4*55.32 )/(3*117.8 ) = 625.9 KPa.
Shell 2 (tube side)

13.000 1532.00 1185.80 117.85 0.7740 0.0013855 94.69
EMAP = (4*B)/(3*(D/t)) = (4*94.69 )/(3*117.8 ) = 1071 KPa.

13.000 1532.00 1185.80 117.85 0.7740 0.0013855 94.69
EMAP = (4*B)/(3*(D/t)) = (4*94.69 )/(3*117.8 ) = 1071 KPa.
Elliptical Head From 80 to 90 Ext. Chart: CS-2 at 0 °C
Ellipsoidal head(tube side)

Tca OD D/t Factor A B
13.000 1532.00 117.85 0.0011786 90.19
EMAP = B/(K0*D/t) = 90.19/(0.9 *117.8 ) = 850.3 KPa.
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1*13)/(0.995*1506+0.2*13))/1.67
= 1430.597 KPa.
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 850.3, 1431 )
= 850.314 KPa.

Element and Detail Weights: Step: 9 8:40pm Oct 23,2019
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | cm³ | kg. | cm³ | kg. |
---------------------------------------------------------------------------
10| 20| 2393.09 | ... | 2393.09 | ... | ... |
20| 30| 934.159 | 373151 | 911.103 | 374142 | ... |
30| 40| 590.607 | 1767462 | 480.819 | 1781630 | ... |
40| 50| 934.159 | 373151 | 911.103 | 374142 | ... |
50| 60| 1663.74 | 2654726 | 1354.47 | 2694637 | ... |
60| 70| 934.159 | 373151 | 911.103 | 374142 | ... |
70| 80| 472.486 | 1413970 | 384.656 | 1425304 | ... |
80| 90| 371.109 | 531653 | 301.526 | 537696 | ... |
---------------------------------------------------------------------------
Total | 8293 | 7487264.00 | 7647 | 7561694.50 | 0 |
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
30|Nozl| 320.989 | 988.938 | 500 | Nozzle T1 (inlet
50|Nozl| 130.492 | 894.475 | 2300 | Nozzle S1 (inlet
50|Nozl| 130.492 | 894.475 | 350 | Nozzle S2 (outle
50|Lugs| 54.432 | ... | 953 | SUPPORT LUGS
70|Nozl| 320.989 | 988.938 | 400 | Nozzle T2 (outle
40|FTsh| 1490.37 | ... | 274 | Tubesheet
40|Tube| 6122.04 | ... | 1737.5 |
40|RTsh| 1490.37 | ... | 3201 |
-------------------------------------------------
Total Weight of Each Detail Type:
Nozzles 903.0
Lugs 54.4
Exchanger Components 9102.8
Liquid in Tubes 1045.1
-------------------------------------------
Sum of the Detail Weights 11105.3 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty |

Operating |
-----------------------------------------------------------------------------------
----------
Main Elements | 8293.5 | 8293.5 | 8293.5 | 8293.5 | 8293.5 |
8293.5 |
Nozzles | 903.0 | 903.0 | 903.0 | 903.0 | 903.0 |
903.0 |
Lugs | 54.4 | 54.4 | 54.4 | 54.4 | 54.4 |
54.4 |
Exchanger | 9102.8 | 9102.8 | 9102.8 | 9102.8 | 9102.8 |
9102.8 |
Tube Ope Lqd | ... | ... | ... | ... | ... |
1045.1 |
Test Liquid | ... | 7482.7 | ... | ... | ... |
... |
Tube Tst Lqd | ... | 1741.9 | ... | ... | ... |
... |
-----------------------------------------------------------------------------------
----------
Totals | 18353.7 | 27578.3 | 18353.7 | 18353.7 | 18353.7 |
19398.8 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 18353.7

kg.
Shop Test Wt. - Fabricated Weight + Water ( Full ) 27578.3
kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 18353.7
kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 18353.7
kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 18353.7
kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 19398.8
kg.
Field Test Wt. - Empty Weight + Water (Full) 27578.3
kg.
Mass of the Upper 1/3 of the Vertical Vessel 2389.9
kg.
Exchanger Tube Data

Volume of Exchanger tubes : 1742941.2 cm³
Weight of Ope Liq in tubes : 1045.1 kg.
Weight of Water in tubes : 1741.9 kg.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 32554 |
20| 30| 19450.4 |
30| 40| 48129.2 |
40| 50| 19450.4 |
50| 60| 135580 |
60| 70| 19450.4 |
70| 80| 38503.4 |
80| 90| 27886.4 |
----------------------------
Total 341004.031 cm²
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 2393.09 | 2393.09 | 2393.09 | ... | 2393.09 |
20| 30| 934.159 | 934.159 | 934.159 | ... | 934.159 |
30| 40| 911.596 | 911.596 | 911.596 | 317.444 | 911.596 |
40| 50| 2424.53 | 2424.53 | 2424.53 | ... | 2424.53 |
50|Lugs| 546.603 | 546.603 | 546.603 | 66.2971 | 546.603 |
Lugs| 60| 7500.17 | 8545.29 | 9242.04 | 167.152 | 7500.17 |
60| 70| 2424.53 | 2424.53 | 2424.53 | ... | 2424.53 |
70| 80| 793.474 | 793.474 | 793.474 | 317.444 | 793.474 |
80| 90| 371.109 | 371.109 | 371.109 | ... | 371.109 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |

-------------------------------------------------------
10| 20| ... | ... | ... |
20| 30| -2393.09 | -2393.09 | -2393.09 |
30| 40| -3327.24 | -3327.24 | -3327.24 |
40| 50| -4238.84 | -4238.84 | -4238.84 |
50|Lugs| -6663.37 | -6663.37 | -6663.37 |
Lugs| 60| 11089.3 | 12134.4 | 12831.2 |
60| 70| 3589.11 | 3589.11 | 3589.11 |
70| 80| 1164.58 | 1164.58 | 1164.58 |
80| 90| 371.109 | 371.109 | 371.109 |
-------------------------------------------------------
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
30| 40| 317.444 | 317.444 | 317.444 |
40| 50| 317.444 | 317.444 | 317.444 |
50|Lugs| 383.741 | 383.741 | 383.741 |
Lugs| 60| 484.596 | 484.596 | 484.596 |
60| 70| 317.444 | 317.444 | 317.444 |
70| 80| 317.444 | 317.444 | 317.444 |
80| 90| ... | ... | ... |
-------------------------------------------------

Nozzle Flange MAWP: Step: 10 8:40pm Oct 23,2019
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - -

Max Pressure |
Description | Ope. | Ambient | Temp | Class | Group | Press | PVP |
50% | DNV |
| KPa. | KPa. | °C | | |
KPa. |
-----------------------------------------------------------------------------------
-------------
Nozzle T1 (inl| 4510.0 | 5110.0 | 150 | 300 | GR 1.1 | ... | ... |
... | ... |
Nozzle S1 (inl| 4510.0 | 5110.0 | 150 | 300 | GR 1.1 | ... | ... |
... | ... |
Nozzle S2 (out| 4510.0 | 5110.0 | 150 | 300 | GR 1.1 | ... | ... |
... | ... |
Nozzle T2 (out| 4510.0 | 5110.0 | 150 | 300 | GR 1.1 | ... | ... |
... | ... |
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 4510.005 KPa.
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 5110.005 KPa.
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 4510.005 KPa.
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 5110.005 KPa.
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Natural Frequency Calculation: Step: 11 8:40pm Oct 23,2019
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 42.9605 Hz.
The Natural Frequency for the Vessel (Ope...) is 41.6886 Hz.

Wind Load Calculation: Step: 12 8:40pm Oct 23,2019
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.293
Shape Factor (Cf) for the Vessel is 0.553
User Entered Basic Wind Speed 112.7 Km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.5 + (0.6 -0.5 )*( 4.174 - 1)/(7 - 1)
= 0.553
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7, Zg = 274320 mm.
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 70.85 + 0 = 70.85 mm.
but: z = Max(4572, 70.85 ) = 4572 mm.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 4572/900 )2/7
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 6055 (^2)/87837
= 4.174
Vibration Frequency = 41.69 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt(0.005/6055 )1/9144
= 0.176
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.176 = 1.293
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1
Wind Speed = 112.7 Km/hr Converts to 70 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1 * 70 )² = 10.05 psf
Converts to: 49.05 Kgs/m²
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 49.05 * 1.293 * 0.553 * 2606
= 9.142 Kgf
Element z GH Area qz Force

mm. cm² Kgs/m² Kgf
------------------------------------------------------------------------
Bolted cover (t 70.8 1.293 2606.4 49.1 9.1
Body flange 1 ( 235.8 1.293 3780.0 49.1 13.3
Shell (tube sid 840.9 1.293 18384.0 49.1 64.5
Body flange 2 ( 1445.9 1.293 3780.0 49.1 13.3
Main shell (she 3077.0 1.293 51787.7 49.1 181.6
Body flange 3 ( 4708.2 1.293 3780.0 49.5 13.4
Shell 2 (tube s 5213.2 1.293 14707.2 50.9 53.6
Ellipsoidal hea 5802.8 1.293 6579.5 52.5 24.7
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user Km/hr
Vc - Critical wind velocity Km/hr
Vw - Maximum wind speed at top of structure Km/hr
W - Total corroded weight of structure Kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.32037E-06 (High); 0.32037E-06 < 0.40047E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0/5664 = 0
#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 4.815/18.58² ) * 104 = 139.4 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.40047E-06 no chance. [Vp]:

= W / ( L * Dr²)
= 18753/( 5664 * 1506² )
= 0.14598E-05
Since Vp is > 0.40047E-06 no further vibration analysis is required !
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm² | Kgs/m² | Kgf |

---------------------------------------------------------------------------
10| 20| 70.85 | 2172 | 2606.4 | 49.0518 | 9.14209 |
20| 30| 235.85 | 1800 | 3780 | 49.0518 | 13.2586 |
30| 40| 840.85 | 1838.4 | 18384 | 49.0518 | 64.4829 |
40| 50| 1445.85 | 1800 | 3780 | 49.0518 | 13.2586 |
50| 60| 3077.03 | 1838.4 | 51787.7 | 49.0518 | 181.648 |
60| 70| 4708.2 | 1800 | 3780 | 49.4649 | 13.3702 |
70| 80| 5213.2 | 1838.4 | 14707.2 | 50.926 | 53.5574 |
80| 90| 5802.79 | 1838.4 | 6579.46 | 52.5091 | 24.7044 |
---------------------------------------------------------------------------

Earthquake Load Calculation: Step: 13 8:40pm Oct 23,2019
Earthquake Analysis Results per ASCE95
Check the Period (1/Frequency) from 9.2.3.3

Ta = Ct * hn3/4 where Ct = 0.20 and hn = total Vessel Height
Ta = 0.020 * ( 60393/4) = 0.188 seconds
The Coefficient Cu from Table 9.2.3.3 is 1.200
Check the Min. Value of T which is the Minimum of Cu*Ta and T

T = Minimum Value of ( Cu * Ta, 1/Fn ) = 1.2
Compute the Seismic Response Coefficient Cs per 9.2.3.2.1

Cs = 1.2 * Cv / ( R * T2/3 )
Cs = 1.2 * 0.56/( 2 * 0.0242/3 ) = 4.04
Check the minimum value of Cs per eqn. 9.2.3.2-2

Cs = Minimum Value of ( Cs, 2.5 * Ca / R )
Cs = Minimum Value of ( 0.5, 2.5 * 0.4/2 ) = 0.5
Compute the Total Base Shear V = I * Cs * Total Weight

V = 1 * 0.5 * 19344 = 9672 Kgf
Distribute the Base shear force to each element according to

the equations Fx = Cvx * V (eqn. 9.2.3.4-1 ) and the vertical
distribution factor Cvx = Wx*hxk/( Sum of Wi*hik ) and k is
an exponent which is related to the period of Vibration.
In this case, the value of k was 1 0.
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm. | Kgf | Kgf | Kgf |
--------------------------------------------------------------
10| 20| 70.85 | 2393.09 | 30.7658 | 31.2329 |
20| 30| 235.85 | 934.159 | 39.9786 | 40.5855 |
30| 40| 840.85 | 911.596 | 139.089 | 141.2 |
40| 50| 1445.85 | 2424.53 | 636.094 | 645.752 |
50|Lugs| 2350.85 | 546.603 | 233.167 | 236.707 |
Lugs| 60| 3477.02 | 8545.29 | 5391.44 | 4803.89 |
60| 70| 4708.2 | 2424.53 | 2071.35 | 2102.8 |
70| 80| 5213.2 | 793.474 | 750.599 | 761.995 |
80| 90| 5638.6 | 371.109 | 379.702 | 385.467 |
--------------------------------------------------------------

Wind/Earthquake Shear, Bending: Step: 14 8:40pm Oct 23,2019
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | Kgf | Kgf | Kg-m. | Kg-m. |
---------------------------------------------------------------------------
10| 20| 2397.67 | ... | ... | ... | ... |
20| 30| 2232.67 | 9.14209 | 30.7658 | 0.54854 | 1.84599 |
30| 40| 1627.67 | 22.4006 | 70.7444 | 3.86059 | 12.5048 |
40| 50| 1022.67 | 86.8835 | 209.833 | 58.5038 | 152.796 |
50|Lugs| 400 | 100.142 | 845.928 | 78.1418 | 263.653 |
Lugs| 60| 1008.5 | 321.836 | 9439.02 | 199.813 | 12269.6 |
60| 70| 2239.68 | 91.6321 | 3201.65 | 63.7103 | 1130.87 |
70| 80| 2744.68 | 78.2618 | 1130.3 | 45.871 | 676.001 |
80| 90| 3334.26 | 24.7044 | 379.702 | 4.6837 | 71.9874 |
---------------------------------------------------------------------------
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

Wind Deflection: Step: 15 8:40pm Oct 23,2019
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection | Deflection | Rotation |
| | Kgf | mm. | mm. | |
---------------------------------------------------------------------
10| 20| ... | 0.00121 | 0.0012659 | 0.26036E-06 |
20| 30| 9.14209 | 0.0010562 | 0.0011541 | 0.26034E-06 |
30| 40| 22.4006 | 0.00051742 | 0.00095829 | 0.26009E-06 |
40| 50| 86.8835 |0.70668E-04 | 0.00014154 | 0.38750E-08 |
50|Lugs| 100.142 |-0.00021505 | ... | ... |
Lugs| 60| 321.836 | 0.00092965 | 0.0027933 | 0.65122E-06 |
60| 70| 91.6321 | 0.0030029 | 0.0032125 | 0.65362E-06 |
70| 80| 78.2618 | 0.0040197 | 0.0048363 | 0.70240E-06 |
80| 90| 24.7044 | 0.0048883 | 0.0049403 | 0.70243E-06 |
---------------------------------------------------------------------
Critical Wind Velocity for Tower Vibration:
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | Km/hr | Km/hr |
-------------------------------------
10| 20| 1625.47 | 10159.2 |
20| 30| 1347.07 | 8419.2 |
30| 40| 1375.81 | 8598.81 |
40| 50| 1347.07 | 8419.2 |
50| 60| 1375.81 | 8598.81 |
60| 70| 1347.07 | 8419.2 |
70| 80| 1375.81 | 8598.81 |
80| 90| 1375.81 | 8598.81 |
-------------------------------------
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 28.320 Actual deflection : 0.005 mm.

Longitudinal Stress Constants: Step: 16 8:40pm Oct 23,2019
Longitudinal Stress Constants:
| | Metal Area | Metal Area |Section Modulus | Section Modulus |

From | To | New | Corroded | New | Corroded |
| | cm² | cm² | mm.³ | mm.³ |
--------------------------------------------------------------------------------
10 | 20| 7213.1 | 7071.44 | 274462432 | 269968064 |
20 | 30| 762.024 | 620.37 | 28582284 | 23360326 |
30 | 40| 762.024 | 620.37 | 28582284 | 23360326 |
40 | 50| 762.024 | 620.37 | 28582284 | 23360326 |
50 | 60| 762.024 | 620.37 | 28582284 | 23360326 |
60 | 70| 762.024 | 620.37 | 28582284 | 23360326 |
70 | 80| 762.024 | 620.37 | 28582284 | 23360326 |
80 | 90| 762.024 | 620.37 | 28582284 | 23360326 |
--------------------------------------------------------------------------------

Longitudinal Allowable Stresses: Step: 17 8:40pm Oct 23,2019
Longitudinal Allowable Stresses:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm² | N./mm² | N./mm² | N./mm² |
-------------------------------------------------------------------
10| 20| 165.48 | 215.16 | -147.212 | -147.277 |
20| 30| 165.48 | 215.16 | -125.776 | -131.201 |
30| 40| 165.48 | 215.16 | -125.776 | -131.201 |
40| 50| 165.48 | 215.16 | -125.776 | -131.201 |
50|Lugs| 165.48 | 215.16 | -125.776 | -131.201 |
Lugs| 60| 165.48 | 215.16 | -125.776 | -131.201 |
60| 70| 165.48 | 215.16 | -125.776 | -131.201 |
70| 80| 165.48 | 215.16 | -125.776 | -131.201 |
80| 90| 165.48 | 215.124 | -125.776 | -131.201 |
-------------------------------------------------------------------

Longitudinal Stresses due to: Step: 18 8:40pm Oct 23,2019
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Since there was no hydrotest requested,
stresses pertaining to that case type have not been calculated.
Longitudinal Pressure Stresses due to:
| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |

From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | N./mm² | N./mm² | N./mm² |
----------------------------------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
30| 40| 57.5264 | ... | ... |
40| 50| ... | ... | ... |
50| 60| 46.0211 | ... | ... |
60| 70| ... | ... | ... |
70| 80| 57.5264 | ... | ... |
80| 90| 57.5264 | ... | ... |
----------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads for these Conditions:
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm² | N./mm² | N./mm² | N./mm² | N./mm² |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20| 30| 0.3783 | 0.3783 | ... | ... | ... |
30| 40| 0.52597 | 0.52597 | ... | 0.13326 | 0.13326 |
40| 50| 0.67008 | 0.67008 | ... | 0.13326 | 0.13326 |
50|Lugs| 1.05335 | 1.05335 | ... | 0.16109 | 0.16109 |
Lugs| 60| -1.753 | -1.91821 | ... | 0.20343 | 0.20343 |
60| 70| -0.56737 | -0.56737 | ... | 0.13326 | 0.13326 |
70| 80| -0.1841 | -0.1841 | ... | 0.13326 | 0.13326 |
80| 90| -0.058665 | -0.058665 | ... | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm² | N./mm² | N./mm² | N./mm² | N./mm² |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20| 30| ... | 0.00023027 |0.00077494 | ... | ... |
30| 40| ... | 0.0016207 | 0.0052495 | ... | ... |
40| 50| ... | 0.02456 | 0.064144 | ... | ... |
50|Lugs| ... | 0.032804 | 0.11068 | ... | ... |
Lugs| 60| ... | 0.083881 | 5.15078 | ... | ... |
60| 70| ... | 0.026745 | 0.47474 | ... | ... |
70| 80| ... | 0.019257 | 0.28378 | ... | ... |
80| 90| ... | 0.0019662 | 0.03022 | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to these Conditions:
| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |

From| To | Operating Case | Empty Case | Test Case | Empty Case |
| | N./mm² | N./mm² | N./mm² | N./mm² |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | 0.00078671 |
30| 40| ... | ... | ... | 0.0053292 |
40| 50| ... | ... | ... | 0.065118 |
Longitudinal Stresses due to: Step: 18 8:40pm Oct 23,2019
50|Lugs| ... | ... | ... | 0.11236 |

Lugs| 60| ... | ... | ... | 4.94557 |
60| 70| ... | ... | ... | 0.48194 |
70| 80| ... | ... | ... | 0.28809 |
80| 90| ... | ... | ... | 0.030679 |
------------------------------------------------------------------------------
Longitudinal Stresses due to Applied Axial Forces:
| | Longitudinal Stress | Longitudinal Stress |

From| To | Y Forces Wind | Y Forces Seismic |
| | N./mm² | N./mm² |
-------------------------------------------------------
10| 20| ... | ... |
20| 30| ... | ... |
30| 40| ... | ... |
40| 50| ... | ... |
50|Lugs| ... | ... |
Lugs| 60| ... | ... |
60| 70| ... | ... |
70| 80| ... | ... |
80| 90| ... | ... |
-------------------------------------------------------
Longitudinal Stresses due to User Forces and Moments:
| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |

From| To | Corroded | Corroded | No Corrosion | No Corrosion |
| | N./mm² | N./mm² | N./mm² | N./mm² |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
50|Lugs| ... | ... | ... | ... |
Lugs| 60| ... | ... | ... | ... |
60| 70| ... | ... | ... | ... |
70| 80| ... | ... | ... | ... |
80| 90| ... | ... | ... | ... |
-----------------------------------------------------------------------------------

Stress due to Combined Loads: Step: 19 8:40pm Oct 23,2019
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
30 0.66 165.48 125.78 0.0040
50 1.25 165.48 125.78 0.0075
50 165.48 -2.04 125.78 0.0162
70 165.48 -0.34 125.78 0.0027
80 165.48 -0.06 125.78 0.0005
Analysis of Load Case 2 : NP+EW+EE+FS+BS

30 0.66 165.48 125.78 0.0040
50 1.33 165.48 125.78 0.0080
50 3.40 165.48 -6.90 125.78 0.0205 0.0549
70 0.24 165.48 -0.61 125.78 0.0014 0.0048
80 165.48 -0.09 125.78 0.0007
Analysis of Load Case 3 : NP+OW+WI+FW+BW

30 0.66 165.48 125.78 0.0040
50 1.25 165.48 125.78 0.0075
50 165.48 -2.21 125.78 0.0175
70 165.48 -0.34 125.78 0.0027
80 165.48 -0.06 125.78 0.0005
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

30 0.66 165.48 125.78 0.0040
50 1.33 165.48 125.78 0.0080
50 3.44 165.48 -7.27 125.78 0.0208 0.0578
70 0.23 165.48 -0.60 125.78 0.0014 0.0048
80 165.48 -0.09 125.78 0.0007
Analysis of Load Case 5 : NP+HW+HI

30 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
70 0.00 215.16 0.00 131.20 0.0000 0.0000
80 0.00 215.12 0.00 131.20 0.0000 0.0000
Analysis of Load Case 6 : NP+HW+HE

30 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
70 0.00 215.16 0.00 131.20 0.0000 0.0000
80 0.00 215.12 0.00 131.20 0.0000 0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW

30 58.19 165.48 125.78 0.3516
50 47.27 165.48 125.78 0.2856
50 44.39 165.48 125.78 0.2683
70 57.49 165.48 125.78 0.3474
80 57.47 165.48 125.78 0.3473
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

30 58.19 165.48 125.78 0.3516
50 47.35 165.48 125.78 0.2861
50 49.46 165.48 125.78 0.2989
70 57.76 165.48 125.78 0.3490
80 57.50 165.48 125.78 0.3475
Analysis of Load Case 9 : EP+OW+WI+FW+BW

30 0.66 165.48 125.78 0.0040
50 1.25 165.48 125.78 0.0075
50 165.48 -2.21 125.78 0.0175
70 165.48 -0.34 125.78 0.0027
80 165.48 -0.06 125.78 0.0005
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

30 0.66 165.48 125.78 0.0040
50 1.33 165.48 125.78 0.0080
50 3.44 165.48 -7.27 125.78 0.0208 0.0578
70 0.23 165.48 -0.60 125.78 0.0014 0.0048
80 165.48 -0.09 125.78 0.0007
Analysis of Load Case 11 : HP+HW+HI


30 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
70 0.00 215.16 0.00 131.20 0.0000 0.0000
80 0.00 215.12 0.00 131.20 0.0000 0.0000
Analysis of Load Case 12 : HP+HW+HE

30 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
50 0.00 215.16 0.00 131.20 0.0000 0.0000
70 0.00 215.16 0.00 131.20 0.0000 0.0000
80 0.00 215.12 0.00 131.20 0.0000 0.0000
Analysis of Load Case 13 : IP+WE+EW

30 58.19 165.48 125.78 0.3516
50 47.24 165.48 125.78 0.2854
50 44.47 165.48 125.78 0.2687
70 57.48 165.48 125.78 0.3473
80 57.47 165.48 125.78 0.3473
Analysis of Load Case 14 : IP+WF+CW

30 57.95 165.48 125.78 0.3502
50 46.88 165.48 125.78 0.2833
50 44.46 165.48 125.78 0.2687
70 57.38 165.48 125.78 0.3467
80 57.48 165.48 125.78 0.3473
Analysis of Load Case 15 : IP+VO+OW

30 58.19 165.48 125.78 0.3516
50 47.24 165.48 125.78 0.2854
50 44.31 165.48 125.78 0.2677
70 57.48 165.48 125.78 0.3473
80 57.47 165.48 125.78 0.3473
Analysis of Load Case 16 : IP+VE+EW

30 58.19 165.48 125.78 0.3516
50 47.24 165.48 125.78 0.2854
50 44.47 165.48 125.78 0.2687
70 57.48 165.48 125.78 0.3473
80 57.47 165.48 125.78 0.3473
Analysis of Load Case 17 : NP+VO+OW

30 0.66 165.48 125.78 0.0040
50 1.21 165.48 125.78 0.0073
50 165.48 -2.12 125.78 0.0169
70 165.48 -0.32 125.78 0.0025
80 165.48 -0.06 125.78 0.0005
Analysis of Load Case 18 : FS+BS+IP+OW

30 58.19 165.48 125.78 0.3516
50 47.24 165.48 125.78 0.2854
50 44.31 165.48 125.78 0.2677
70 57.48 165.48 125.78 0.3473

80 57.47 165.48 125.78 0.3473
Analysis of Load Case 19 : FS+BS+EP+OW

30 0.66 165.48 125.78 0.0040
50 1.21 165.48 125.78 0.0073
50 165.48 -2.12 125.78 0.0169
70 165.48 -0.32 125.78 0.0025
80 165.48 -0.06 125.78 0.0005
Absolute Maximum of the all of the Stress Ratio's 0.3516
Governing Element: Shell (tube side)

Governing Load Case 8 : IP+OW+EQ+FS+BS

Center of Gravity Calculation: Step: 20 8:40pm Oct 23,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 3017.343 mm.

Center of Gravity of Lugs 2621.525 mm.
Center of Gravity of Tubesheet(s) 3078.350 mm.
Center of Gravity of Tubes 3078.350 mm.
Center of Gravity of Bare Shell New and Cold 1975.856 mm.

Center of Gravity of Bare Shell Corroded 1873.850 mm.
Vessel CG in the Operating Condition 2582.871 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 2575.808 mm.
Vessel CG in the Test Condition 2724.670 mm.

Sup. Lug Calcs: Ope: Lugs: 2 8:40pm Oct 23,2019
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Top Plate

Number of Support Lugs Nlug 4
Distance from Vessel OD to Lug Contact Point Dlug 128.0000 mm.
Lug Support Force Bearing Width Wfb 204.0000 mm.
Lug Material SA-516 70
Lug Yield Stress 231.52 N./mm²
Radial Width of bottom Support Lug Plate Wpl 254.0000 mm.
Effective Force Bearing Length Lpl 306.0000 mm.
Thickness of bottom Support Lug Plate Tpl 20.0000 mm.
Distance between Gussets Dgp 154.0000 mm.
Mean Width of Gusset Plate Wgp 102.0000 mm.
Height of Gusset Plate Hgp 306.0000 mm.
Thickness of Gusset Plate Tgp 14.0000 mm.
Radial Width of Top Bar Plate Wtp 128.0000 mm.
Thickness of Top Plate Ttp 20.0000 mm.
Bolt Material SA-307 A

Bolt Allowable Stress at Design Temperature 48.26 N./mm²
Thread Series TEMA Metric
Bolt Diameter 30.00 mm.
Results for Support Lugs: Description: SUPPORT LUGS
Overturning Moment at Support Lug 12270. Kg-m.

Weight Load at the top of one Lug 4836. Kgf
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 19344/4 + 12270/( 894 * 4/2 ))
= 11698.18 Kgf
Force on one lug in the Empty Condition [Flugemp]:

= ( -Wemp/Nlug + Mlugemp/( Rlug * Nlug/2 ) )
= ( -18299/4 + 11781/( 894 * 4/2 ))
= 2013.88 Kgf
Top Bar Plate Stress per Bednar p.154 [Stpl]:

= 0.75( Flug*Dlug*Lpl )/( Ttp*Wtp²*Hgp )
= 0.75( 11698 *128 *306 )/( 20 *128²*306 )

= 33.61 N./mm²
Required Thickness of Top Plate 4.3551 mm.
Bottom Support Plate Bending Stress (Point Load) [Spl]:

= ( Flugemp/2*Dgp/2)/((Wpl/6)*Tpl²) (Uplift Condition)
= ( 2014/2*154/2)/((254/6)*20²)
= 44.90 N./mm²
Bottom Plate Required Thickness (Point Load) 10.7875 mm.
Bottom Plate required thickness for Uplift per ADM S 3/4 [trUpl]:
= 0.72 * sqrt( Flugemp * Dgp / ( ( Wpl - dt ) * Spa ) )
= 0.72 * sqrt( 2014 * 154/( ( 254 - 33.17 ) * 154.3 ) )
= 6.80 mm.
Bearing Area [Ba]:

= Lpl * Wfb
= 306 * 204
= 624.24 cm²
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 0.315 * 11698/624.2 * 204²/20²
= 60.15 N./mm²
Bottom Plate Required Thickness (Uniform Load) 12.4856 mm.
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp(( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*154((11698/(306*204))/154.3)½
= 11.931 mm.
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 231.5
= 154.35 N./mm²
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 11698/2 )/( 102 *14 )
= 40.17 N./mm²
Required Thickness of Gussets per AISC 9.4307 mm.
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 87.43 )²/(2 * 129² )) * 231.5/
( 5/3+3*(87.43 )/(8* 129 )-( 87.43³)/(8*129³)
= 94.75 N./mm²
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (sin(Alph_G))² )
= 11698 *( 3*128 -254 )/( 14 *254²*(sin(45.19 ))² )
= 32.81 N./mm²
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (306/sin(45.19 )/(0.289*14 ))² )
= 76.08 N./mm²
Determine the required bolt area due to Uplift [Abr]:

= Flugemp / Sabolt
= 2014/48.26
= 4.09 cm²
The Area available in a single bolt : 5.030 cm² [OK]

Nozzle Summary: Step: 27 8:40pm Oct 23,2019
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld |

Areas or |
| KPa. | | KPa. | | mm. | Path |
Stresses |
-----------------------------------------------------------------------------------
-----------
Nozzle T1 (inle | 2040.42 | ... | ... | OK | 11.33 | OK |
Passed |
Nozzle S1 (inle | 2117.55 | ... | ... | OK | 11.33 | OK |
Passed |
Nozzle S2 (outl | 2117.55 | ... | ... | OK | 11.33 | OK |
Passed |
Nozzle T2 (outl | 2040.42 | ... | ... | OK | 11.33 | OK |
Passed |
-----------------------------------------------------------------------------------
-----------
MAWP Summary:
Minimum MAWP Nozzles : 2040.416 Nozzle : Nozzle T2 (outl
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
30 | Nozzle T1 (inlet| 840.850 | 0.000 | 967.751 |
50 | Nozzle S1 (inlet| 3968.525 | 180.000 | 589.901 |
50 | Nozzle S2 (outle| 2018.525 | 0.000 | 589.901 |
70 | Nozzle T2 (outle| 5213.201 | 180.000 | 967.751 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Nozzle Calcs.: Nozzle T1 (inle Nozl: 5 8:40pm Oct 23,2019
Input, Nozzle Desc: Nozzle T1 (inlet) From: 30
Pressure for Reinforcement Calculations P 2000.000 KPa.

Temperature for Internal Pressure Temp 150 °C
Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 N./mm²
Shell Allowable Stress At Ambient Sva 137.90 N./mm²
Inside Diameter of Cylindrical Shell D 1500.00 mm.

Shell Finished (Minimum) Thickness t 16.0000 mm.
Shell Internal Corrosion Allowance c 3.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 840.85 mm.
User Entered Minimum Design Metal Temperature -10.00 °C
Type of Element Connected to the Shell : Nozzle
Material [Normalized] SA-105

Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm²
Allowable Stress At Ambient Sna 137.90 N./mm²
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 500.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 40
Flange Material SA-105

Flange Type Weld Neck Flange
Hub Height of Integral Nozzle h 100.0000 mm.

Height of Beveled Transition L' 35.0000 mm.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 75.0000 mm.
Corrosion Allowance can 3.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 250.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 16.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type UW-16.1(c)
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: Nozzle T1 (inlet)
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 477.876 mm.

Actual Thickness Used in Calculation 15.062 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (2000*753)/(137.9*1-0.6*2000)
= 11.0175 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*241.9)/(137.9*1-0.6*2000)
= 3.5399 mm.
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 59.94/0.5773
= 103.8153 mm.
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 967.7513 mm.
Parallel to Vessel Wall, opening length d 483.8756 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 32.5000 mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 53.311| NA| NA|
Area in Shell A1 | 9.593| NA| NA|
Area in Nozzle Wall A2 | 5.539| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.440| NA| NA|
Area in Element A5 | 0.000| NA| NA|
Area in Hub A6 | 38.960| NA| NA|
TOTAL AREA AVAILABLE Atot | 55.532| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (483.9*11.02*1+2*72*11.02*1*(1-1))
= 53.311 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 483.9 ( 1 * 13 - 1 * 11.02 ) - 2 * 72
( 1 * 13 - 1 * 11.02 ) * ( 1 - 1 )
= 9.593 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 32.5 )( 12.06 - 3.54 )1
= 5.539 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 12² * 1 + ( 0 )² * 1
= 1.440 cm²
Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(32.5,250,100 )) * (75 - 15.06 ) * 1 )
= 38.960 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 6.5399 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 14.0175 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 14.0175 mm.
Wall Thickness per table UG-45 tb3 = 11.3312 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 11.33, max( 14.02, 4.5 ) ]
= 11.3312 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 6.54, 11.33 )
= 11.3312 mm.
Available Nozzle Neck Thickness = 0.875 * 15.062 = 13.179 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: C

----------------------------------------------------------------------
Govrn. thk, tg = 13.18, tr = 3.54, c = 3 mm., E* = 1

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -41 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 2000.00/5110.00 = 0.391
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: Nozzle T1 (inle
Intermediate Calc. for nozzle/shell Welds Tmin 13.0000 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 8.4840 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 2040.416 KPa.
The Drop for this Nozzle is : 68.8663 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 334.8663 mm.

Nozzle Calcs.: Nozzle S1 (inle Nozl: 6 8:40pm Oct 23,2019
Input, Nozzle Desc: Nozzle S1 (inlet) From: 50












Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: Nozzle S1 (inlet)


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1600*753)/(137.9*1-0.6*1600)
= 8.7985 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1600*147.5)/(137.9*1-0.6*1600)
= 1.7232 mm.

= 32.55/0.5773
= 56.3786 mm.


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (295*8.799*1+2*47*8.799*1*(1-1))
= 25.951 cm²

= 295 ( 1 * 13 - 1 * 8.799 ) - 2 * 47
( 1 * 13 - 1 * 8.799 ) * ( 1 - 1 )
= 12.392 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 32.5 )( 14.45 - 1.723 )1
= 8.272 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 12² * 1 + ( 0 )² * 1
= 1.440 cm²

= ( 2 * min(32.5,250,80 )) * (50 - 17.45 ) * 1 )
= 21.158 cm²


= min[ 11.33, max( 11.8, 4.5 ) ]
= 11.3312 mm.

= max( ta, tb )
= max( 4.723, 11.33 )
= 11.3312 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: Nozzle S1 (inle

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (25.95 - 12.39 + 2 * 47 * 1 *
(1 * 13 - 8.799 ) )137.9 )
= 24619.69 Kgf
For hub type nozzles, A2 includes the area of the hub.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 29.43 + 1.44 - 0 * 1 ) * 137.9
= 43408.13 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 29.43 + 0 + 1.44 + ( 12.22 ) ) * 137.9
= 60591.44 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 29.43 + 0 + 1.44 + 0 + ( 12.22 ) ) * 137.9
= 60591.44 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.142/2.0 ) * 389 * 12 * 0.49 * 137.9
= 50516. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 171 ) * ( 50 - 3 ) * 0.7 * 137.9
= 248493. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.142/2.0 ) * 389 * ( 16 - 3 ) * 0.74 * 137.9
= 82647. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 50516 + 248493 ) = 299009 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 50516 + 0 + 82647 + 0 ) = 133162 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 50516 + 82647 + 0 ) = 133162 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 299008 Kgf, must exceed W = 24619 Kgf or W1 = 43408 Kgf



Nozzle Calcs.: Nozzle S2 (outl Nozl: 7 8:40pm Oct 23,2019
Input, Nozzle Desc: Nozzle S2 (outlet) From: 50












Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: Nozzle S2 (outlet)


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1600*753)/(137.9*1-0.6*1600)
= 8.7985 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1600*147.5)/(137.9*1-0.6*1600)
= 1.7232 mm.

= 32.55/0.5773
= 56.3786 mm.


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (295*8.799*1+2*47*8.799*1*(1-1))
= 25.951 cm²

= 295 ( 1 * 13 - 1 * 8.799 ) - 2 * 47
( 1 * 13 - 1 * 8.799 ) * ( 1 - 1 )
= 12.392 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 32.5 )( 14.45 - 1.723 )1
= 8.272 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 12² * 1 + ( 0 )² * 1
= 1.440 cm²

= ( 2 * min(32.5,250,80 )) * (50 - 17.45 ) * 1 )
= 21.158 cm²


= min[ 11.33, max( 11.8, 4.5 ) ]
= 11.3312 mm.

= max( ta, tb )
= max( 4.723, 11.33 )
= 11.3312 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: Nozzle S2 (outl

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (25.95 - 12.39 + 2 * 47 * 1 *
(1 * 13 - 8.799 ) )137.9 )
= 24619.69 Kgf
For hub type nozzles, A2 includes the area of the hub.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 29.43 + 1.44 - 0 * 1 ) * 137.9
= 43408.13 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 29.43 + 0 + 1.44 + ( 12.22 ) ) * 137.9
= 60591.44 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 29.43 + 0 + 1.44 + 0 + ( 12.22 ) ) * 137.9
= 60591.44 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.142/2.0 ) * 389 * 12 * 0.49 * 137.9
= 50516. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 171 ) * ( 50 - 3 ) * 0.7 * 137.9
= 248493. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.142/2.0 ) * 389 * ( 16 - 3 ) * 0.74 * 137.9
= 82647. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 50516 + 248493 ) = 299009 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 50516 + 0 + 82647 + 0 ) = 133162 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 50516 + 82647 + 0 ) = 133162 Kgf
Summary of Failure Path Calculations:




Nozzle Calcs.: Nozzle T2 (outl Nozl: 8 8:40pm Oct 23,2019
Input, Nozzle Desc: Nozzle T2 (outlet) From: 70










ASME Code Weld Type UW-16.1(c)


Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: Nozzle T2 (outlet)


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (2000*753)/(137.9*1-0.6*2000)
= 11.0175 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2000*241.9)/(137.9*1-0.6*2000)
= 3.5399 mm.

= 59.94/0.5773
= 103.8153 mm.


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (483.9*11.02*1+2*72*11.02*1*(1-1))
= 53.311 cm²

= 483.9 ( 1 * 13 - 1 * 11.02 ) - 2 * 72
( 1 * 13 - 1 * 11.02 ) * ( 1 - 1 )
= 9.593 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 32.5 )( 12.06 - 3.54 )1
= 5.539 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 12² * 1 + ( 0 )² * 1
= 1.440 cm²

= ( 2 * min(32.5,250,100 )) * (75 - 15.06 ) * 1 )
= 38.960 cm²


= min[ 11.33, max( 14.02, 4.5 ) ]
= 11.3312 mm.

= max( ta, tb )
= max( 6.54, 11.33 )
= 11.3312 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: Nozzle T2 (outl




Nozzle Schedule: Step: 26 8:40pm Oct 23,2019
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad |

Cut | Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk |
Length | Class |
Description Size | Type | | mm | mm. | mm. mm. |
mm. | |
-----------------------------------------------------------------------------------
-----------------
Nozzle S1 (inlet| 300 mm | 80 | WNF| 323.9 | 17.4 | ... | ... |
291 | 300 |
Nozzle S2 (outle| 300 mm | 80 | WNF| 323.9 | 17.4 | ... | ... |
291 | 300 |
Nozzle T1 (inlet| 500 mm | 40 | WNF| 508.0 | 15.1 | ... | ... |
334 | 300 |
Nozzle T2 (outle| ... in.| 40 | WNF| 12.7 | ... | ... | ... |
334 | 300 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve

| Inside |
Description | Material | Weld | Weld | Weld | Weld
| Weld |
-----------------------------------------------------------------------------------
------------
Nozzle S1 ( | SA-105 | 16.000 | 12.000 | ... | ...
| ... |
Nozzle S2 ( | SA-105 | 16.000 | 12.000 | ... | ...
| ... |
Nozzle T1 ( | SA-105 | 16.000 | 12.000 | ... | ...
| ... |
Nozzle T2 ( | SA-105 | 16.000 | 12.000 | ... | ...
| ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj |

Installed in |
Description | From Datum | Angle | Outside | Inside |
Component |
| mm.| deg | mm.| mm.|
|
-----------------------------------------------------------------------------------
----------
Nozzle S1 (inlet| 3968.525 | 180.0 | 250.00 | 0.00 | Main
shell (shel |
Nozzle S2 (outle| 2018.525 | 0.0 | 250.00 | 0.00 | Main
shell (shel |
Nozzle Schedule: Step: 26 8:40pm Oct 23,2019
Nozzle T1 (inlet| 840.850 | 0.0 | 250.00 | 0.00 | Shell

(tube side |
Nozzle T2 (outle| 5213.201 | 180.0 | 250.00 | 0.00 | Shell 2
(tube si |

ASME TS Calc: Loading Case: 1 8:40p Oct 23,2019
Input Echo, Tubesheet Number 1, Description: Tubesheet
Shell Data:
Main Shell Description: Main shell (shell side)
Shell Maximum Design Pressure Psd,max 1600.00 KPa.
Shell Maximum Operating Pressure Psox,max 1600.00 KPa.
Shell Minimum Operating Pressure Psox,min 0.00 KPa.
Shell Thickness ts 16.0000 mm.
Shell Internal Corrosion Allowance cas 3.0000 mm.
Shell External Corrosion Allowance caext 0.0000 mm.
Inside Diameter of Shell Ds 1500.000 mm.
Shell Circumferential Joint Efficiency Esw 1.000
Shell Temperature for Internal Pressure Ts 150.00 °C
Shell Material SA-516 70
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 137.90 N./mm²
Shell Allowable Stress at Ambient 137.90 N./mm²
Channel Description: Shell (tube side)

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 2000.00 KPa.
Channel Maximum Operating Pressure Ptox,max 2000.00 KPa.
Channel Minimum Operating Pressure Ptox,min 0.00 KPa.
Channel Thickness tc 16.0000 mm.
Channel Corrosion Allowance cac 3.0000 mm.
Inside Diameter of Channel Dc 1500.000 mm.
Channel Design Temperature TEMPC 150.00 °C
Channel Material SA-516 70
Note:
Channel Material UNS Number K02700

Channel Allowable Stress at Temperature Sc 137.90 N./mm²
Channel Allowable Stress at Ambient 137.90 N./mm²
Tube Data:
Number of Tube Holes Nt 1628
Tube Wall Thickness et 2.1080 mm.
Tube Outside Diameter D 25.4000 mm.
Straight Tube Length (bet. inner tubsht faces) L 2817.00 mm.
Design Temperature of the Tubes 150.00 °C
Tube Material SA-213 TP316L
Tube Material UNS Number S31603
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 115.01 N./mm²
Tube Allowable Stress At Ambient 115.15 N./mm²
Tube Yield Stress At design Temperature Syt 130.80 N./mm²
Tube Pitch (Center to Center Spacing) P 31.7500 mm.
Tube Layout Pattern Square
Fillet Weld Leg af 1.5000 mm.

Groove Weld Leg ag 1.5000 mm.
Tube-Tubesheet Joint Weld Type Partial Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification j
Radius to Outermost Tube Hole Center ro 729.000 mm.

Largest Center-to-Center Tube Distance Ul 0.0000 mm.
Length of Expanded Portion of Tube ltx 80.0000 mm.
Tube-side pass partition groove depth hg 0.0000 mm.
Tubesheet Data:
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature T 150.00 °C

Tubesheet Material SA-266 2
Note:
Tubesheet Material UNS Number K03506

Tubesheet Allowable Stress at Temperature S 137.90 N./mm²
Tubesheet Allowable Stress at Ambient Tt 137.90 N./mm²
Thickness of Tubesheet h 110.0000 mm.
Tubesheet Corr. Allowance (Shell side) Cats 3.0000 mm.
Tubesheet Corr. Allowance (Channel side) Catc 3.0000 mm.
Tubesheet Outside Diameter A 1810.000 mm.
Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? NO
Area of the Untubed Lanes AL 0.0 cm²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 700.000 mm.
Tube End condition corresponding to Span (l) k 0.80
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21.11 °C)
Tubesheet Metal Temp. at Rim T' 21.11 °C

Shell Metal Temp. at Tubesheet T'S 21.11 °C
Channel Metal Temp. at Tubesheet T'C 21.11 °C
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Mean Shell Metal Temp. along Shell len. Tsm 0.00 °C

Mean Tube Metal Temp. along Tube length Ttm 0.00 °C
Junction Stress Reduction option Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Small end Hub thk. g0 16.0000 mm.
Large end Hub thk. g1 30.0000 mm.
Gasket Factor, m 3.00
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 38.1000 mm.
Type of Thread Series UNC Thread Series

Number of Bolts n 40
Weld between Flange and Shell/Channel 0.0000 mm.
Note: The full bolt load Sa*Ab, was used for all load cases.
Tubesheet Integral with Shell

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 104.0000 mm.
Is Bolt Load Transferred to the Tubesheet Yes
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
ASME TubeSheet Results per Part UHX, 2017
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 0.0 °C 0.0000112153 /°C
Elastic Mod. at Design Temperature 150.0 °C 0.19506E+09 KPa.
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000115190 /°C
Elastic Mod. at Metal Temp. along Len 0.0 °C 0.20409E+09 KPa.
Elastic Mod. at Ambient Temperature 21.1 °C 0.20270E+09 KPa.
Channel - TE-1 Carbon & Low Alloy Steels, Group 1

Channel - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000115190 /°C
Tubes - TE-1 Austenitic Group 3 Steels

Tubes - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 0.0 °C 0.0000152988 /°C

Elastic Mod. at Metal Temp. along Len 0.0 °C 0.19650E+09 KPa.
Elastic Mod. at Tubsht. Design Temp. 150.0 °C 0.18607E+09 KPa.
TubeSheet - TE-1 Carbon & Low Alloy Steels, Group 1

TubeSheet - TM-1 Carbon Steels with C> 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 °C 0.0000115190 /°C
Elastic Mod. at Metal Temp. at Rim 21.1 °C 0.20132E+09 KPa.
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure):

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (2000*(25.4/2-0)/(115*1+0.4*2000)
= 0.2193 + 0.0000 = 0.2193 mm.
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-4 at 150.00 °C

Elastic Modulus for Material 182017440.00 KPa.
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
2.1080 25.40 2817.00 12.05 50.0000 0.0075765 71.80
EMAWP = (4*B)/(3*(D/T)) = ( 4 *71.8 )/( 3 *12.05 ) = 7945 KPa.
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.6495 25.40 2817.00 39.10 50.0000 0.0007194 46.93
EMAWP = (4*B)/(3*(D/T)) = ( 4 *46.93 )/( 3 *39.1 ) = 1600 KPa.
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.6495 mm.
Allowable Internal Pressure at Corroded thickness 20446.29 KPa.
Required Internal Design Pressure 2000.00 KPa.
Allowable External Pressure at Corroded thickness 7945.07 KPa.
Required External Design Pressure 1600.00 KPa.
Required Thickness due to Shell Side pressure 0.6495 mm.
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Tubesheets Extended As Flanges:
Gasket Contact Width, N = (Goc-Gic) / 2 63.000 mm.

Basic Gasket Width, b0 = N / 2.0 31.500 mm.
Effective Gasket Width, b = SQRT(b0) * 2.5 14.138 mm.
Gasket Reaction Diameter, G = Go-2.0*b 1597.724 mm.

Distance Across Corners for Nuts 66.599 mm.
Circular Wrench End Diameter a 95.250 mm.
-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 283.854 333.935
-------------------------------------------------------------------------
Flange Design Bolt Load, Seating Condition W : 586958.38 Kgf

Flange Design Bolt Load, Operating Condition Wm1: 495741.41 Kgf
Results for ASME Fixed Tubesheet Calculations for Configuration b,
Results for Tubesheet Calculations Original Thickness :
UHX-13.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 80/110 = 0.727 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( StT/S )( rho ), dt - 2tt)
= Max( 25.4 -2*2.108 *(186072464/193683760 )*
( 115/137.9 )*(0.727 ), 25.4 -2*2.108 )
= 22.9433 mm.
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 729 + 25.4 = 1483 mm.
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (31.75 - 25.4 )/31.75 = 0.2
Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do/2 = 1483/2 = 741.7 mm.
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 31.75/sqrt( 1 - 4 * min( 0 *100, 4*1483 *31.75 )/( 3.141 * 1483²) )
= 31.7500 mm.
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (31.75 - 22.94 )/31.75 = 0.277
Compute the Ratio [Rhos]:

= as/ao = 750/741.7 = 1.01119053
Compute the Ratio [Rhoc]:

= ac/ao = 798.9/741.7 = 1.07706904
Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 1628 * ((25.4 - 2 * 2.108 )/(2 * 741.7 ))2 = 0.668
Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )2
= 1 - 1628 *( 25.4/(2*741.7 ) )2 = 0.523
Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0 - 0 ), 0 ) = 0 mm.
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.142 * 16 ( 1500 + 16 )195062688/2817
= 5276627456.0000 KPa. * mm.
Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.142 * 2.108 ( 25.4 - 2.108 )186072464/2817
= 10188789.0000 KPa. * mm.
Compute the Stiffness Factor [Ks,t]:

= Ks/( Nt * Kt ) = 5.28E+09/( 1628 * 10188789 ) = 0.318
Rigidty Ratio [J]:

= 1 / ( 1 + Ks/Kj )
= 1/(1 + 5.28E+09/0 ) = 1.000 (= 1 if No Exp. Jt.)
Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))0.25 )/((Ds + ts) * ts )0.5
= (( 12 * (1 - 0.3²) )0.25 )/(( 1500 + 16 ) * 16 )0.5
= 0.0117 1/mm.
Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.0117 * 195062688 * 163/( 6 * (1 - 0.3²) )
= 1707998720.0000 KPa.*mm.²
Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)
= 6*1500 *1707998720/(110³) * ( 1 + 110 *0.0117 + 0.824 )
= 35896664.0000 KPa.
Determine Shell Coefficient [deltaS]:

= Ds2/(4 * Es * Ts) * ( 1 - nus/2 )
= 15002/( 4 * 195062688 * 16 ) * ( 1 - 0.3/2 )
= 0.1531870663 mm./N./mm²
Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 3.464567 ; mu* = 0.277378
E*/E = 0.316966 ; nu* = 0.330129 ; E* = 61391160. KPa.
Note: As h/p (3.465) is > 2, data values for h/p = 2 were used.
Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H3 ) )0.25
= ((24 *(1 - 0.332)*1628 *186072464 *2.108 *
(25.4 - 2.108 )*741.72)/( 61391160 *
2817 * 1103 ))0.25
= 5.2508
Values from Table UHX-13.1

Zd = 0.010494 ; Zv = 0.036877 ; Zm = 0.278320
Za = 0.315025E+02 ; Zw = 0.036877
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:

= A/Do = 1810/1483 = 1.22
Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.33 )/(61391160 ) * ( 35896664 + 0 +
193683760 * ln(1.22 ) )
= 0.8122
Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.33 ) * 0.812 = 1.08
Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.011 - 1 - 1.08 *0.0369 )/(1 + 1.08 *0.278 )
= -0.022026980
Compute Parameter [Qz1]:

= (Zd + Q1*Zw)/2 *Xa4
= (0.0105 + -0.022 *0.0369 )/2 *5.2514 = 3.68
Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa4
= (0.0369 + -0.022 *0.278 )/2 *5.2514 = 11.69
Compute Parameter [U]:

= (Zw + (Rhos - 1)*Zm)*Xa4 / (1 + Phi*Zm)
= (0.0369 + (1.011 - 1)*0.278 )*5.2514/(1 + 1.08 *0.278 )
= 23.3717
UHX-13.5.5 Step 5:
Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (1598 - 1700 )/1483 = -0.0689
Compute Parameter [gamma]:

= 0.000 mm. (For Pressure only cases)
Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.011 * 1707998720 * 0.0117 * 0.15318707 ( 1 + 110 * 0.0117 )
= 7053.3462 mm.²
Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 741.7² * ( 1.011² - 1 ) * ( 1.011 - 1 )/4 - 7053
= -7018.7080 mm.²
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.077 * 0 * 0 * 0.000 ( 1 + 110 * 0 )
= 0.0000 mm.²
Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 741.7²[( 1.077²+1 )*( 1.077 -1 )/4 -(1.011 -1)/2]- 0
= 19817.2148 mm.²
Compute the Pressure [P*S]:

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-13.5.6 Step 6:
Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(Ds)²)/Do²]}
= 1600 * {0.523 + 2( 1 - 0.523 ) 0.3 +
[2/0.318 (1500/1483 )²]0.3 -
[(1.011²-1)/( 1 * 0.318 )] -
[(1 - 1 )/(2 * 1 * 0.318 )][(0²-(1500 )²)/1483²]}
= 4267.0474 KPa.
Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.668 + 2(1 - 0.668 )0.3 +
1/(1 * 0.318 ) ]* 2000
= 8021.4917 KPa.
Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 1628 * 10188789 * 0/(3.142 * 741.7²) = 0 KPa.
Compute the Pressure [Pw]:

= -gamab * U * W* / (2 * pi * ao²)
= --0.0689 * 23.37 * 586958/(2 * 3.142 * 741.7²)
= 2683.3640 KPa.
Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 23.37/741.7²)(-10.88 * 1600 - 30.72 * 2000 )
= 2160.9644 KPa.
Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 23.37/741.7²( 10.93 * 0 - 0 * 0 )
= 0.0000 KPa.
Determine the Effective Pressure [Pe]:

= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 0.318/(1 + 1 * 0.318 *(3.68 + (1.011 -
1) * 11.69 )) * (4267 - 8021 + 0 + 2683 + 2161 )
= 156.7252 KPa.
UHX-13.5.7 Step 7:
Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( -7019 * 1600 - 19817 * 2000 ) -
( 7053 * 0 - 0 * 0 )) * 0.000102 +
586958 * -0.0689/(2*3.141)]/(1 + 1.08 * 0.278 )
= -8939.698242188 Kgf
Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao2 )
= -0.022 + 2 * -8940/( 156.7 * 741.72 )
= -2.055605
Fm Value from Table UHX-13.1 = 1.027803
The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)2 * Pe
= (1.5 * 1.028/0.277 ) * (2 * 741.7/(110 - 0 ))2 * 156.7
= 158.4254 N./mm²
The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 137.9 = 206.8 N./mm²
The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.552/0.277 ) * (2 * 741.7/(95.76 - 0 ))² * 288.6
= 206.8450 N./mm²
Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 95.76 + 0 + 0 = 95.76 mm.
UHX-13.5.8 Step 8:
Shear Stress check [Tau_limit]:

= 1.6 * S * MU * h / ao
= 1.6 * 137.9 * 0.2 * 110/741.7
= 6.5445 N./mm²
The Shear Stress is not required to be computed; [Pe] <= Tau_limit
The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.2 ) ) * ( 741.7/26 ) * 1513 = 107.9 N./mm²
Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 26 + 0 + 0 = 26 mm.
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 95.76, 26 ) = 95.76 mm.
UHX-13.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = -24.82, Ftmax = 9.249
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (1600 * 0.523 - 2000 * 0.668 ) - (156.7 ) * -24.82 )/
(0.668 - 0.523 ) )
= 23.3364 N./mm²
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (1600 * 0.523 - 2000 * 0.668 ) - (156.7 ) * 9.249 )/
(0.668 - 0.523 ) )
= -13.4158 N./mm²
Maximum Tube Axial Stress [Sigmat,max]:

= MAX( abs(Sigmat1), abs(Sigmat2) ) = 23.34 N./mm²
The Allowable Tube Stress, [SigmatA]:

= Sot = 115.0103 N./mm²
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:

= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.0105 + -2.056 *0.0369 )*5.251^4), 1.25 )
= 2.0000 (Should be <= 2 )
Determine the Factor [rt]:

= ( ( dt2 + (dt - 2*tt)2 ).5 )/4
= ( (25.42 + (25.4 - 2*2.108 )2 ).5 )/4 = 8.269 mm.
Determine the Factor [Ct]:

= ( 2 * PI2 * Et/Syt )0.5
= ( 2 * 3.1422 * 186072464/130.8 )0.5 = 167.6
Determine the Factor [Ft]:

= k * L/r = 0.8 * 700/8.269 = 67.73
The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 130.8/2 *( 1 - 67.73/(2*167.6 ) )
= 52.185 N./mm² (Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 23.34 * 1.543 = 367.1 Kgf
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:

= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 25.4 - 2.108 ) * 115 = 1809 Kgf
Fillet Weld Strength [Ff]:

= 0.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= 0.55 * 3.1415 * 1.5 * (25.4 + 0.67*1.5 ) * 115
= 802.5978 Kgf
Groove Weld Strength [Fg]:

= 0.85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= 0.85 * 3.1415 * 1.5 * (25.4 + 0.67*1.5 ) * 115
= 1240.3784 Kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ff + Fg (but not > Ft) = 1808.9861 Kgf
Design Strength Ratio [fd]:

= Fd / Ft = 0.2029
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - 0.75 * do)
= 0.5555 mm.
Minimum Required Fillet Weld Leg afr 0.2778 mm.

Minimum Required Groove Weld Leg agr 0.2778 mm.
UHX-13.5.10 Step 10:
Shell Axial Membrane Allowable Stress:

= Ss * Esw = 137.9 * 1 = 137.9 N./mm²
Axial Membrane Stress in Shell [Sigmas,m]:

= ao²/((Ds+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 741.7²/((1500 +16 )*16 )* [156.7 + (1.011²-1)
(1600 -2000 )] + 750²*2000/((1500 +16 )
* 16 )
= 49.7335 N./mm²
UHX-13.5.11 Step 11:
Note:
For a given Shell thickness of 16 mm., the minimum Shell
length adjacent to the tubesheet should be 278.855 mm.
The Shell Membrane Stress due to Joint Interaction [Sigmas,m]:

= ao²/((Ds+ts)*ts)[Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 741.7²/((1500 +16 )*16 )[156.7 + (1.011²-1)
(1600 -2000 )] + 750²*2000/((1500 +16 )
* 16 )
= 49.7335 N./mm²
The Shell Bending Stress due to Joint Interaction [Sigmasb]:

= 6*ks/ts² {betas[deltaS*Ps + as²*PstarS/(Es*ts)] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * 1707998720/16² {0.0117 [ 0.153 * 1600 + 750²
* 0/(3.12E+09 ) ] +
6(1 - 0.33²)/(61391160 )(741.7/110 )³(1 + 110 *
0.0117/2)[ 156.7 ( 0.0369 + 0.278 * -0.022 ) +

2/741.7² * 0.278 * -8940 ] }
= -32.6661 N./mm²
Shell Stress Summation vs. Allowable

abs(Sigmasm) + abs(Sigmasb) <= 1.5 * Ss
abs(49.73 ) + abs(-32.67 ) <= 206.9 N./mm²
82.4 must be < or = 206.9 N./mm²
Computations Completed for ASME Tubesheet Configuration b
Stress/Force Summary for Loadcase D3 un-corr. (Psd,max + Ptd,max):

-----------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
-----------------------------------------------------------------------------
Tubesheet Bend. Stress 158.4 <= 206.8 N./mm² Ok
Tubesheet Shear Stress 2.6 <= 110.3 N./mm² Ok
Maximum Tube Stress 23.3 <= 115.0 N./mm² Ok
Minimum Tube Stress (Buckling) -13.4 <= -52.2 N./mm² Ok
Maximum Force on any one Tube 367.1 <= 1809.0 Kgf Ok
Axial Membrane Stress in Shell 49.7 <= 137.9 N./mm² Ok
Shell Stress (jt. inter.) 82.4 <= 206.9 N./mm² Ok
-----------------------------------------------------------------------------
Thickness Results for Loadcase D3 un-corr. (Psd,max + Ptd,max):
Thickness (mm.) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 95.761 110.000 Ok |
Tube-Tubesheet Fillet Weld Leg : 0.278 1.500 Ok |
Tube-Tubesheet Groove Weld Leg : 0.278 1.500 Ok |
Fixed Tubesheet results per ASME UHX-13 2017
Results for 14 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 90.409 50.372 146 207 9 110 Ps+Pt-Th D1 Ok
D2uc 23.404 ... 23 207 12 110 Ps+Pt-Th D2 Ok
D3uc 95.761 ... 158 207 3 110 Ps+Pt-Th D3 Ok
O1uc 59.002 ... 152 438 15 110 Ps+Pt+Th O1 Ok
O2uc 50.516 ... 110 438 12 110 Ps+Pt+Th O2 Ok
O3uc 62.935 ... 157 438 3 110 Ps+Pt+Th O3 Ok
O4uc 45.637 ... 87 438 1 110 Ps+Pt+Th O4 Ok
D1c 98.571 50.372 168 207 10 110 Ps+Pt-Th-c D1 Ok
D2c 26.760 ... 21 207 12 110 Ps+Pt-Th-c D2 Ok
D3c 101.932 ... 177 207 2 110 Ps+Pt-Th-c D3 Ok
O1c 67.473 ... 175 438 15 110 Ps+Pt+Th-c O1 Ok
O2c 57.612 ... 122 438 14 110 Ps+Pt+Th-c O2 Ok
O3c 70.249 ... 177 438 3 110 Ps+Pt+Th-c O3 Ok
O4c 54.124 ... 102 438 2 110 Ps+Pt+Th-c O4 Ok
----------------------------------------------------------------------------
Max: 101.9317 50.372 mm. 0.854 0.137 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
[O1, O2, O3, O4]:

Operating Load Cases using the Maximum and Minimum Operating Pressures and
Operating Temperatures
Shell Axial Membrane Stress Summary:
---- Shell Stresses ---- : ---- Shell Band Stress ---- : Pass
Case# Ten Allwd Cmp Allwd : Ten Allwd Cmp Allwd : Fail
------------------------------------------------------------------------------
D1uc 33 137 ... ... ... ... ... ... Ok
D2uc 16 137 ... ... ... ... ... ... Ok
D3uc 50 137 ... ... ... ... ... ... Ok
O1uc 26 463 ... ... ... ... ... ... Ok
O2uc 17 463 ... ... ... ... ... ... Ok
O3uc 42 463 ... ... ... ... ... ... Ok
O4uc 1 463 ... ... ... ... ... ... Ok
D1c 40 137 ... ... ... ... ... ... Ok
D2c 20 137 ... ... ... ... ... ... Ok
D3c 60 137 ... ... ... ... ... ... Ok
O1c 32 463 ... ... ... ... ... ... Ok
O2c 23 463 ... ... ... ... ... ... Ok
O3c 52 463 ... ... ... ... ... ... Ok
O4c 3 463 ... ... ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.437 ... ... ...
Tube, Shell and Channel Stress Summary:

---- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 32 115 -19 -83 501 1808 202 206 ... ... Ok
D2uc 8 115 -8 -60 134 1808 152 206 ... ... Ok
D3uc 23 115 -13 -52 367 1808 82 206 ... ... Ok
O1uc 40 230 -20 -83 634 3617 213 463 ... ... Ok
O2uc 7 230 -2 -52 114 3617 70 463 ... ... Ok
O3uc 32 230 -14 -83 501 3617 93 463 ... ... Ok
O4uc 16 230 -6 -52 248 3617 85 463 ... ... Ok
D1c 37 115 -20 -83 575 1808 221 463 ... ... Ok
D2c 10 115 -10 -65 152 1808 187 206 ... ... Ok
D3c 27 115 -14 -52 424 1808 74 206 ... ... Ok
O1c 44 230 -20 -83 700 3617 230 463 ... ... Ok
O2c 7 230 -3 -52 108 3617 102 463 ... ... Ok
O3c 35 230 -14 -83 548 3617 83 463 ... ... Ok
O4c 17 230 -6 -52 260 3617 90 463 ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.318 0.268 0.318 0.977 ...
Summary of Thickness Comparisons for 14 Load Cases:
Thickness (mm.) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 101.932 110.000 Ok |
Tubesheet Thickness Flanged Extension : 50.372 104.000 Ok |
Tube Thickness : 0.650 2.108 Ok |
Tube-Tubesheet Fillet Weld Leg : 0.526 1.500 Ok |
Tube-Tubesheet Groove Weld Leg : 0.526 1.500 Ok |
Min Shell length of thk, (16.000) adj. to tubesheet: 278.855 mm.
Summary of Axial Differential Expansion between Shell and Tubes :

Due to Thermal Expansion Shell Compresses by : -0.243 mm.
Due to Pressure Shell Compresses by : -0.036 mm.
Due to Pressure + Thermal Shell Compresses by : -0.279 mm.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 2671.79 | 0.995 | 14499.79 | 1.000 |
Tubesheet Shear Stress | 13245.78 | 1.000 | 14473.80 | 1.000 |
Tube Tensile Stress | 6527.69 | 1.000 | 19086.12 | 1.000 |
Tube Compressive Stress | 8189.78 | 0.797 | 10907.88 | 1.000 |
Tube-Tubesheet Joint load | 6527.69 | 1.000 | 19086.09 | 1.000 |
Shell Stress (Axial, Junction)| 2671.79 | 0.601 | 3962.75 | 1.000 |
Tube Pressure Stress | 20446.28 | 1.000 | 7945.06 | 1.000 |
Tubesheet Extension Stress | 2367.99 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAWP | 2367.99 | | 3962.75 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 3099.34 | 1.000 | 14559.59 | 1.000 |
Tubesheet Shear Stress | 22250.89 | 1.000 | 15334.13 | 1.000 |
Tube Tensile Stress | 7451.91 | 1.000 | 21597.08 | 1.000 |
Tube Compressive Stress | 11718.48 | 1.000 | 14454.37 | 1.000 |
Tube-Tubesheet Joint load | 7451.91 | 1.000 | 21597.09 | 1.000 |
Shell Stress (Axial, Junction)| 3099.34 | 0.562 | 5507.85 | 1.000 |
Tube Pressure Stress | 20470.50 | 1.000 | 10209.06 | 1.000 |
Tubesheet Extension Stress | 2367.99 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAPnc | 2367.99 | | 5507.85 | |
(*) Only the design load cases were analyzed to compute the MAWP for determining the test pressure.
Tubesheet MDMT Calculations:
Note: The loading conditions from this case will be used to determine
the tubesheet MDMT.
Shell Side MDMT calculation:
Governing thickness on the shell side per figure UCS-66.3 (e):

= max( tubesheet thk/4, min( tubesheet thk, shell thickness ) )
= max( 110/4, min( 110, 16 ) )
= 27.500 mm.

Channel Side MDMT calculation:
Governing thickness for the channel side:

= tubesheet thickness/4
= 110/4
= 27.500 mm.


where the MDMT reduction ratio per UCS 66 (b)(1)(b) is:

= max( pt/Tubeside MAPnc, ps/Shellside MAPnc ), must be <= 1
= max( 2000/2368, 1600/5508 )
= 0.845

MDMT Summary: Step: 28 8:40pm Oct 23,2019
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm.
-----------------------------------------------------------------------------------
Main shell (sh[8] D -46 -46 1.000 16.000 1.00 No
Nozzle S1 (inl[1] C -32 -48 0.677 16.000 1.00 No
Nozzle Flg [4] C -29 -104
Nozzle S2 (out[1] C -32 -48 0.677 16.000 1.00 No
Tubesheet: SS[13] C -19 -27 0.845 27.500 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -19 -27
-----------------------------------------------------------------------------------
Bolted cover [11] C -16 -17 0.986 30.000 1.00 No
Body flange 1[11] C -32 -40 0.865 16.000 1.00 No
Body flange 2[11] C -32 -40 0.865 16.000 1.00 No
Body flange 3[11] C -32 -40 0.865 16.000 1.00 No
Shell (tube si[8] D -46 -48 0.864 16.000 1.00 No
Shell 2 (tube [8] D -46 -48 0.864 16.000 1.00 No
Ellipsoidal h[10] D -46 -48 0.853 16.000 1.00 No
Ellipsoidal he[7] D -46 -48 0.864 16.000 1.00 No
Nozzle T1 (inl[1] C -32 -41 0.847 16.000 1.00 No
Nozzle T2 (out[1] C -32 -41 0.847 16.000 1.00 No
Tubesheet: CS[14] C -19 -27 0.845 27.500 1.00 No
Bolting [21] -48
Bolting [21] -48
Bolting [21] -48
-----------------------------------------------------------------------------------
Warmest MDMT: -16 -17
-----------------------------------------------------------------------------------
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°C °C
----------------------------------------------------------------------------
Shell -27.0 -10.0 Pass
Channel/Tube -17.0 -10.0 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[19] - Select a valid hydrotest type to get the UG-20(f) exemption
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
MDMT Summary: Step: 28 8:40pm Oct 23,2019
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 29 8:40pm Oct 23,2019
Diameter Spec : 1500.000 mm. ID

Vessel Design Length, Tangent to Tangent 5664.00 mm.
Distance of Bottom Tangent above Grade 0.00 mm.

Specified Datum Line Distance 0.00 mm.
Shell Side Design Temperature 150 °C

Channel Side Design Temperature 150 °C
Shell Side Design Pressure 1600.000 KPa.

Channel Side Design Pressure 2000.000 KPa.
Shell Side Hydrostatic Test Pressure 0.000 KPa.

Channel Side Hydrostatic Test Pressure 0.000 KPa.
Wind Design Code ASCE-93

Earthquake Design Code ASCE-95
Materials of Construction:
Component | | | | |Normal
| Impact |
Type | Material | Class | Thickness | UNS # | ized
| Tested |
-----------------------------------------------------------------------------------
-----------
Shell | SA-516 70 | ... | ... | K02700 | Yes
| No |
Head | SA-516 70 | ... | ... | K02700 | Yes
| No |
Flange | SA-266 2 | ... | ... | K03506 | No
| No |
Nozzle | SA-105 | ... | ... | K03504 | Yes
| No |
Nozzle Flg | SA-105 | ... | ... | K03504 | Yes
| No |
Sup. Lugs | SA-516 70 | ... | ... | K02700 | No
| No |
Tubes | SA-213 TP316L | ... | ... | S31603 | No
| No |
Tubesheet | SA-266 2 | ... | ... | K03506 | No
| No |
Flg Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No
| No |
Lug Bolting | SA-307 A | ... | 1/4 <= t <= 4 | | No
| No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (KPa. & mm.):
| Design | | | | Str.
| In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg.
| Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov.
| Range |
-----------------------------------------------------------------------------------
---------
Bolted cover (tube side | 2016.567 | 0.00 | 2049.400 | 3.0000 | N/A
| No |
Body flange 1 (tube sid | 2016.567 | 0.00 | 2276.439 | 3.0000 | N/A
| No |
Shell (tube side) | 2016.567 | 0.00 | 2339.631 | 3.0000 | N/A

| No |
| No |
Main shell (shell side) | 1600.000 | 0.00 | 2356.198 | 3.0000 | N/A
| No |
| No |
Shell 2 (tube side) | 2000.000 | 0.00 | 2356.198 | 3.0000 | N/A
| No |
Ellipsoidal head(tube s | 2000.000 | 0.00 | 2356.198 | 3.0000 | Yes |
No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk |
Long | Circ |
| | Length |Thickness |Thickness | Internal | External |
Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. |
| |
-----------------------------------------------------------------------------------
-------------
Body Flg | 130.9 | 120.0 | ... | 120.0 | 118.6 | 51.5 |
1.00 | 1.00 |
Body Flg | 340.9 | 210.0 | ... | 140.0 | 130.1 | 104.1 |
1.00 | 1.00 |
Cylinder | 1340.9 | 1000.0 | ... | 16.0 | 14.1 | ... |
1.00 | 1.00 |
Body Flg | 1550.9 | 210.0 | ... | 140.0 | 138.8 | 115.3 |
1.00 | 1.00 |
Cylinder | 4485.5 | 2817.0 | ... | 16.0 | 11.8 | ... |
1.00 | 1.00 |
Body Flg | 4813.2 | 210.0 | ... | 140.0 | 138.3 | 115.3 |
1.00 | 1.00 |
Cylinder | 5613.2 | 800.0 | ... | 16.0 | 14.0 | ... |
1.00 | 1.00 |
Ellipse | 5664.0 | 50.8 | ... | 16.0 | 13.9 | 4.5 |
1.00 | 1.00 |
Loads for Foundation/Support Design:
Total Wind Shear on Support 373. Kgf

Total Earthquake Shear on Support 9672. Kgf
Wind Moment on Support 200. Kg-m.
Earthquake Moment on Support 12270. Kg-m.
Maximum Initial Bolt Load 2014. Kgf
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 18353.7 kg.
Shop Test - Fabricated + Water ( Full ) 27578.3 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 18353.7 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 18353.7 kg.
Empty - Fab. + Intls. + Details + Wghts. 18353.7 kg.
Operating - Empty + Operating Liquid (No CA) 19398.8 kg.
Field Test - Empty Weight + Water (Full) 27578.3 kg.


AEM Calculation Sheet - 191022

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Table of Contents

Cover Sheet ....................................................................................................................................................... 2

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : D:\01. SON\08. POSCO_AEM HEAT EXCHANGER\02. DESI

Date of Analysis : Oct 23,2019 8:40pm

PV Elite 2019 SP1, March 2019

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

Note: Lug supports should be modeled on an element of their own

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 1600 KPa.

Type of Hydrotest not Specified

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Damping Factor (Beta) for Wind (Empty) 0.0000

Seismic Design Code ASCE 7-95

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 60

Class of ANSI B16.5/B16.47 Flange

Element From Node 70

Element From Node 70

Element From Node 80

Efficiency, Longitudinal Seam 1.0

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Flange Input Data Values Description: FLANGE :

Bolted cover (tube side)

Description of Flange Geometry (Type) Blind

Flange Outside Diameter A 1810.000 mm.

Flange Material SA-266 2

Bolt Material SA-193 B7

Diameter of the Load Reaction, Long Span D 0.000 mm.

Diameter of Bolt Circle C 1700.000 mm.

Flange Face Outside Diameter Fod 1626.000 mm.

Gasket Outside Diameter Go 1626.000 mm.

Column for Gasket Seating 2, Code Column II

ASME Code, Section VIII Division 1, 2017

Gasket Contact Width, N = (Go - Gi) / 2 63.000 mm.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Actual Circumferential Bolt Spacing [Bs]:

Bolting Information for UNC Thread Series (Non Mandatory):

Flange Design Bolt Load, Gasket Seating [W]:

Moment Arm Calculations: