1) What is BIW?

2) What is 3-21- principle ? Please explain.

3) What is PLP or RPS ? Please explain ( Reference Point System)
4) Why shimming is done BIW fixture?
5) Why 2 way shimming is done in panel?
6) What is Mylar? or What is Rest block or Clamp block ?Explain
7) What is Riser? Have you gascut or welded structure?
8) Why dowels are used in BIW?
9) What is tolerance on dowel?
10) What will be thickness of Myalr?
11) Do you need to do hardening for Myalr? Which hardening process?
12) What is 4 way or 2 way location?
13) What is difference between round pin or diamond pin?
14) What will be tolerance on location pin?
16) What are the thickness of shims used below mylars?
17) Why Rough locators are used in BIW fixture?
18) What is purpose of rough locator?
20) Which screws are are better allen screw or hexagon head?
21) How much should be depth of thread if I use M8 tapping to mount myar on riser?
23) What will be min . height for location pin straight portion for the panel location?
24) What will be hardness for location pin? What will be hardening process?
25) What is clamping scheme?
26) What is Spot Welding process?
27) What is MIG?
31) How many panels can be spot welded together 2,3 or 4 panels at a time?
32) What should be thickness ratio for welding 2 or 3 panels?
33) Can we weld 0.5 mm thick with 2mm?
34) What is cycle time?
36) How much time it takes to weld one spot?
37) What is weld sequence?
38) How much current needed to do spot weld?
39) What is C or X or Y gun??
47) What is tip dressing?
50) What is panel inspection fixture? Why it is necessary?
51) Do you have any idea about welding inspection fixture?
52) What is working height of manual welding fixture?
55) What is proximity sensor? Why it is used?
56) What is NAAMS Standard?
57) What will be tolerance on mylar block if it fitted on Riser? Clear, tight or interference fit
58) Why water is used in spot welding gun?
59) Can we do aluminium panel welding?
60) What is roller hemming? Where it is used?
61) How hemming is done?
62) What should be height of panel for roller hemming?
63) How many steps followed for roller hemming?
64) How much height we should have at the corner of the door?
65) Why sealant used in BIW?
66) What is difference between coated sheet and non coated sheet?
67) Which panel needed max current coated or non coated?
68) What is puddle welding?
69) What is MIG welding? Is it used in car BIW?
70) How Mylars are checked?
71) What is the purpose of CMM machine in BIW?
72) What is FARO?
73) What is accuracy of FARO Arm?
74) What is general speed of roller hemming robot ( in terms of mm/min)
75) What is toggle clamp?
76) Why toggle clamp used in BIW welding fixture?
77) Why toggle clamp pivot point and PLP should be in one line?
78) What is gripper?
77) Why grippers are used?
79) Can I mount weld gun and gripper on the same robot?
80) What are light curtains?
82) What is lift and carry mechanism?
83) What is shuttle system?
84) What is framing station?
85) What is Geo Station?
86) What is respot station?
88) What is S-Grun material?
89) What is teflon material?
90) Why stress relieving has to be done after welding?
91) Why dowel holes are made on base plates?
92) What is blackodising ? Why it is done?
93) Do you apply pressure on panel during toggle clamping?
94) Why BIW tools are designed for Left Hand side only? For Chassis component
95) What are carlines?
96) Where is car origin? X=0,Y=0,Z=0
97) Why one round hole and one slot strategy followed for deciding PLP of panel?
98) Is it possible for to use Hole -Hole strategy? Who is using it now?
99) Can we weld aluminium with steel?
100) What is water jet cutting? Is it used in BIW fixturing?
101) What is gas cutting? Can I cut St 52-3 mat. 200thk by gas cutting?
102) Have you used laser cutting for 10mm thk plate?