User Manual MAM 6080 V01

Compressor Controller
MAM – 6080
OPERATION MANUAL
Revision 1.0
07.08.2017
Notice
Please read all the operation manual before operating the set and keep this manual for further reference.
Installation of MAM—8** compressor controller can be performed only by professional technicians.
RC snubber must be connected to the two terminals of coil (such as AC contactor, valve, etc),which are
controlled by relay output.
Port connection shall be inspected carefully before power on.
PARAMETER is not allowed to be modified in running and stop delay status. Only user
parameter is allowed to be changed at running status
07.08.2017 Operation Manual MAM - 6080 V1.0 -2-

Contents
1 Basic Operation ................................................................................................................................................... - 5 -
1.1 Button Explanation ........................................................................................................................... - 5 -
1.2 Indicator Instruction ......................................................................................................................... - 7 -
1.3 Status Display and Operation ............................................................................................................ - 7 -
1.4 Run Parameter: ................................................................................................................................. - 9 -
1.5 User Parameter: .............................................................................................................................. - 11 -
1.6 Factory Parameter: ......................................................................................................................... - 13 -
1.7 Block Parameter: ............................................................................................................................. - 15 -
1.8 Configuration Parameter: ............................................................................................................... - 15 -
1.9 Maintenance Parameter: ................................................................................................................ - 16 -
1.10 Scheduled P:.................................................................................................................................... - 16 -
1.11 Scheduled On-Off: ........................................................................................................................... - 17 -
1.12 History Record:................................................................................................................................ - 17 -
1.13 Motor VSD:...................................................................................................................................... - 17 -
1.14 Fan VSD: .......................................................................................................................................... - 18 -
1.15 Date:................................................................................................................................................ - 19 -
1.16 Operating Authorization and Password: ......................................................................................... - 19 -
2 Controller function and technical parameter ................................................................................................... - 19 -
3 Model and specification ................................................................................................................................... - 20 -
3.1 Model Explanation .......................................................................................................................... - 20 -
3.2 Power Specification Sheet for Corresponding Motor...................................................................... - 20 -
4 Alarm Function ................................................................................................................................................. - 21 -
4.1 Monitor Text ................................................................................................................................... - 21 -
4.1.1 Air filter alarm.................................................................................................................................. - 21 -
4.1.2 Oil filter alarm ................................................................................................................................. - 21 -
4.1.3 O/A alarm......................................................................................................................................... - 21 -
4.1.4 Lubricating oil alarm ........................................................................................................................ - 21 -
4.1.5 Grease alarm .................................................................................................................................... - 21 -
4.1.6 Discharge high temperature alarm .................................................................................................. - 21 -
5 Controller Protection ........................................................................................................................................ - 22 -
5.1 Motor Protection .............................................................................................................................. - 22 -
5.2 Protection of Air Temperature High.................................................................................................. - 22 -
5.3 Protection of Air Compressor Reversal ............................................................................................. - 22 -
5.4 Protection of Air Compressor Open Phase ....................................................................................... - 22 -
5.5 Protection of Air Pressure High......................................................................................................... - 22 -
5.6 Protection of Sensor Failure ............................................................................................................. - 23 -
6 Troubleshooting ................................................................................................................................................ - 23 -
7 Block Mode Control and Network .................................................................................................................... - 24 -
7.1 Block Mode Control .......................................................................................................................... - 24 -
7.2 Block Control Set............................................................................................................................... - 25 -
7.2.1 Set as Master： ............................................................................................................................... - 25 -
7.2.2 Set as Slave .................................................................................................................................... - 25 -
7.3 Start, Stop Block Mode ....................................................................................................................... - 25 -
7.4 Network communication .................................................................................................................... - 25 -
8 Copyright........................................................................................................................................................... - 26 -

1 Basic Operation
1.1 Button Explanation
1 2 3 4 5 6 7 8

1 Start Button:
 When compressor is at stop status, press this button to start the compressor.
 When compressor is set as master (No.1) in block mode, press this button to start the compressor and
activate block mode function at the same time.
2 Stop Button:
 When the compressor is at running status, press this button to stop the compressor.
 When compressor is set as master (No.1) in block mode, press this button to stop compressor and block
mode function as well.
3 Set Button; Load / unloading Button:
 When the compressor is at running status, press this button to load, unload.
 When the compressor is at setting mode, press this button after modification to confirm and save the
modified data.
4 Return button / Reset button:
 When modifying data, press this button to exist data setting mode.
 When viewing the menu, press this button to return to previous-menu.
 When the controller is at failure stop status, long press this button to reset.
5 Move left button:
 When modifying data in textbox, press this button to move the cursor to the left data.
 When cursor is in the page icon, press this button to move to the previous icon.
6 Move up button/Increasing button:
 When modifying data, press this button to increase the data at current position.
 When cursor is in the page icon, press this button to move to the next icon.
7 Move down button /Decreasing button:
 When modifying data, press this button to decrease the data at current position.
8 Move right button:
 When modifying data, press this button to move the cursor to the right data.

1.2 Indicator Instruction
Power Indicator： Indicator on when controller is energized
Run indicator： Indicator is on when motor is running
Alarm indicator： Indicator is blinking when alarming; indicator on when fail to stop.
Indicator is off when error is cleared
1.3 Status Display and Operation
The display screen will show as below after power on and display “MAM-6080” for a while.

After 5 seconds, the menu will switch as below
1 2 3 4 5 6 7
1 Scheduled on/off function activated
2 Scheduled P function activated
3 Auto restart function activated
4 Remote function activated
5 Computer connected
6 Block function activated
7 To prevent interference, it will take 0,2s to take an effect after press start or stop icon
User can enter the below menu through clicking MENU icon on the screen or press “move right” button

1.4 Run Parameter:
Click “RUN PARAMETER” to check the relative data and set below
Menu Preset Data Function

OIL RUN TIME 0020H Record total running time of oil filter
O/A RUN TIME 0020H Record total running time of O/A separator
AIR RUN TIME 0020H Record total running time of air filter
LUBE RUN TIME 0020H Record total running time of lubricant
GREASE RUN TIME 0020H Record total running time of grease
SERIAL NO. 00000000 Display the serial number
POWER 0000V Display power supply voltage
A：000.0A
MOTOR CURRENT B：000.0A Display motor current
C：000.0A
A：000.0A
FAN CURRENT B：000.0A Display fan current
C：000.0A
MOTOR SPEED 0000 RPM Display motor actual speed based on the calculation of motor frequency
MOTOR FREQ 000.0 Hz Display the output frequency of motor inverter
MOTOR CURR 000.0 A Display the output current of motor inverter
MOTOR VOLT 000.0 V Display the output voltage of motor inverter
MOTOR POWER 000.0 Kw Display the real-time output power of motor inverter
Display the accumulative this power consumption based on the motor inverter
MOTOR THIS ELEC 0000000.0Kw.H real time output power
Display the accumulative total power consumption based on the motor inverter
MOTOR TOTAL ELEC 0000000.0Kw.H real time output power
PRESSURE 00.00BAR Display actual pressure
FAN SPEED 0000 RPM Display the fan real time speed based on the fan frequency read
FAN FREQ 000.0 Hz Display the output frequency of current fan inverter
FAN CURR 000.0 A Display the output current of current fan inverter
FAN VOLT 000.0 V Display output voltage of current fan inverter
FAN POWER 000.0 Kw Display the real-time output power based on the current fan inverter.
Display the accumulative this power consumption based on the fan inverter real
FAN THIS ELEC 000000.00Kw.H time output power
Display the accumulative total power consumption based on the fan inverter real
FAN TOTAL ELEC 000000.00Kw.H time output power
TEMP 00.00 °C Display the actual air temperature
PROD DATE 0000-00-00 Display the production date
THIS RUN 0000：00：00 Record compressor this run time
THIS LOAD 0000：00：00 Record compressor this load time
VERSION CK0000M0000 Software version

1 2 3 4 5 6 7 8 9 10
● ● ● ● ● ● ● ● ● ●
1:In accordance with No.5 digital input state;
INPUT STATE 4:In accordance with No.8 digital input state;
Red circle of input state means terminal is connected;
Orange circle of input state means terminal is disconnected
1 2 3 4 5 6 7 8 9 10
● ● ● ● ● ● ● ● ● ●
1: In accordance with No.17 digital output state;
OUTPUT STATE 4: In accordance with No.14 digital output state;
Red circle of input state means terminal is connected;
Orange circle of input state means terminal is disconnected
PF MOTOR￠UI 0000.0Kw Display the product of motor real-time current and voltage detected by controller
Display the motor this power consumption calculated by controller in PF run mode
PF MOTOR THIS ELEC 0000.0Kw.H
(only for reference)
Display the motor total power consumption calculated by controller in PF run mode
PF MOTOR TOTAL ELEC 0000.0Kw.H
(only for reference)
PF FAN ￠UI 0000.0Kw Display the product of fan real-time current and voltage detected by controller
Display the fan total power consumption calculated by controller in PF run mode (only
PF FAN THIS ELEC 000.00Kw.H for reference)
Display the fan total power consumption calculated by controller in PF run mode (only
PF FAN TOTAL ELEC 000.00Kw.H for reference)
07.08.2017 Operation Manual MAM - 6080 V1.0 - 10 -

1.5 User Parameter:
Click “USER PARAMETER” to check the relative data and set below
User parameter is used to store relative data. User password is required for modification.

1.In AUTO load mode, compressor will load if pressure is below this set data
LOAD PRES 00.65 2.In STANDBY mode, compressor will start if the pressure is below this set data
1.Compressor will unload automatically if air pressure is above this set data
UNLD PRES 00.80 2.This data should be set above LOAD P, also should be set below UNLD P LIM
FAN RUN TEMP 0080 Fan will start if DISC T is above this set data
FAN STOP TEMP 0070 Fan will stop if DISC T is below this set data
Set the MOTOR START TIME. Record time when motor is activated, controller will
MOTOR START DELAY 0008 not start overload protection during this time to avoid impulse starting current
stopping the motor
Set the FAN START TIME. Record time when fan is activated, controller will not
FAN START DELAY 0003 start overload protection during this time to avoid impulse starting current
stopping the fan
STAR DELAY TIME 0006 Interval time from star to delta
LOAD DELAY TIME 0002 Unloading in this set time after enter delta running
When unloading continuously, compressor will automatically stop and enter to
STANDBY DELAY 0600
standby status if over this set time
For NORMAL STOP operation, compressor will stop after it continuously unloads
STOP DELAY TIME 0010
over this set time
Machine can start only over this set time at any case (after normal stop, standby
RESTART DELAY 0100
or alarm & stop)
DRAIN OPEN TIME 0002 Auto drain control, continuously drain time

DRAIN CLOSE TIME 0060 Auto drain control, continuously drain interval time
Controller starts LOAD DELAY TIME after SOFT-START DELAY (this data is only
SOFT START DELAY 0006 available in SOFT START mode)
MANUAL: Only when the pressure is above UNLD P, compressor will unload
automatically. In any other case, the Load/Unload function can only be executed
LOAD MODE MANUAL/ AUTO by pressing “load/unload” key
AUTOMATICAL: The load/unload function can be executed by the fluctuation of
AIR P automatically
LOCAL: Only the button on the controller can turn on and turn off the machine.
REMOTE: Both the button on the controller and the remote-control button can
turn on and turn off the machine;
START MODE LOCAL/ REMOTE Note: When one input terminal is set as REMOTE START ENABLE, start mode is
controlled by hardware status. It is remote when terminal is close, it is local when
terminal is open.
In this case, the set here is not available.
M-F VSD
Choose the corresponding compressor run mode according to customer
RUN MODE SOFTSTART requirement and choose the corresponding schematic diagram for reference
PF
Set the communication address in COMPUTER or BLOCK mode. This address is
COM ADDRESS 0001 unique for every controller in net
Adjust the backlight, the higher the data, the brighter the display (from level 1 to
WORK BACKLIGHT 0005 level 7)
DISABLE: communication function is not activated
DISABLE/
COMPUTER: compressor can communicate with computer or DCS as slave
COM MODE COMPUTER/ according to MODBUS-RTU
BLOCK BLOCK: compressors can work in a net
MPa: pressure unit displays as MPa
PRESSURE UNIT MPa/PSI/BAR PSI: pressure unit displays as PSI
BAR: pressure unit displays as BAR
℃: temperature unit displays as ℃
TEMPERATURE UNIT ℃/℉ ℉: temperature unit is displays as ℉
LANGUAGE ENGLISH ENGLISH: Displays in English
USER PASSWORD **** User could modify the user password by old user password or factory password
Set the backlight brightness of the controller in the case of no operation for a long
SLEEP BACKLIGHT 0000
time

1.6 Factory Parameter:
Factory parameter is used to store relative data. Factory password is required for check and modification.
The modification of factory parameter is same with customer parameter.

Maximum motor When the current of motor is more than 1.2 times of the set data, the unit will
MOTOR RATED CURR stop for overload feature
overload data /1.2
Maximum fan When the current of fan is more than 1.2 times than the set data, the unit will
FAN RATED CURR stop for overload feature
overload data/1.2
ALARM DISC T 0105 When discharge temperature reaches this set data, compressor will alarm
When the discharge temperature reaches this set data, compressor will alarm
STOP DISC T 0110 and stop
When the temperature of the front bearing reaches this set data, compressor will
FRONT BEARING ALARM 0008 alarm
When the temperature of the front bearing reaches this set data, compressor will
FRONT BEARING STOP 0003 alarm and stop
STOP P 00.90 When pressure reaches this set data, compressor will alarm and stop
SYSTEM STOP P 01.00 When system stop pressure reaches this set data, compressor will alarm and stop
This data is the maximum of UNLD P. The UNLD P in the customer parameter
UNLD P LIM 00.85 must be set no higher than this data
When MAX -MIN CURRENT >=（1+ SET DATA*MIN CURRENT/10), the unbalance
protection is activated, compressor will alarm and stop, reporting MOTOR CURR
CURRENT UNBALANCE 0010
UNBAL
If the set data ≥ 15, the unbalance protection will not be activated.
OPEN PHASE PROT 0100 If OPEN PHASE protection ≥20 seconds, OPEN PHASE protection is not activated
FAULT RECORD RESET 0002 Input”8888”and press “set“ button to clear all the history fault record.
When controller detects oil filter, air filter, O/A separator lubricant and grease
ALARM LONG STOP 0000 running over the max time and alarm over the data set, compressor will alarm
and stop
1. When the compressor is in a stop status and the TOTAL RUN TIME is over this
MAX RUN TIME 0006 MAX TIME set, compressor will alarm and stop, reporting USER MISTAKE
2. Set the data to ‘0000’, this function is not activated
FACTORY PASSWORD Set a FACTORY PASSWORD which can be modified.
When voltage is detected higher than HIGH VOLTAGE, the controller will alarm
VOLTAGE HIGH 0410 and stop
When set as 0000, HIGH VOLTAGE protection function is not activated.
When voltage is detected lower than LOW VOLTAGE, the controller will alarm and
VOLTAGE LOW 350 stop
When set as 0000, LOW VOLTAGE protection function is not activated.
Record time when controller sent first data, if controller failed to receive the
VSD COM OVERTIME 002.0 feedback from inverter within this set time, controller is regarded overtime and
will send command again.
If controller failed to receive feedback from inverter for this set time, VSD COM is
VSD COM INTERRUPT 0020 interrupted.
After VSD COM is interrupted, and controller receives the correct data more than
VSD COM RESTORE 0015 this set times, VSD COM is regarded restored
ENABLE: SCHEDULED ON/OFF is valid
SCHEDULED ON-OFF ENABLE/ DISABLE DISABLE: SCHEDULED ON/OFF is invalid

ENABLE: SCHEDULED PRESSURE is valid
SCHEDULED PRES ENABLE/ DISABLE DISABLE: SCHEDULED PRESSURE is invalid
TOTAL RUN TIME Revise total run time
TOTAL LOAD TIME Revise total load time

After turn on, if the detected temperature is lower than this value, the controller
will display low temperature and the compressor is not allowed to start.
LOW TEMP PROT -0018 Two seconds after the controller turns on, if the detected temperature is lower
than this value, controller makes temperature sensor fault and stop.
AUTO RESTART ENABLE/ DISABLE Set the AUTO RESTART function to be active or not
PF MOTOR POWER COEF Set the coefficient used to calculate the motor power
Set or modify PF MOTOR electricity consumption
MOTOR PF ELEC
PF FAN POWER COEF Set the coefficient used to calculate the fan power
FAN PF ELEC Set or modify PF FAN electricity consumption
FREQ SELECT 50Hz/60Hz Set the power supply frequency

In load mode, when both of AIR P and the OIL P is higher than 0.5Mpa, OIL P –
O-A DIFF ALARM 00.15 AIR P – PIPE PIEQORESI > O-A DIFF ALARM, the controller will alarm
In load mode, when both of AIR P and the OIL P is higher than 0.5Mpa, OIL P –
O-A DIFF STOP 00.20 AIR P – PIPE PIEQORESI > O-A DIFF ALARM, the controller will stop
PIPE PIEZORESIS 00.05 Pressure drop of the pipe.
When the temperature of the rear bearing reaches this set temperature,
REAR BEARING ALARM 0000 controller will alarm (Standby)
When the temperature of the rear bearing reaches this set temperature,
REAR BERING STOP 0000 controller will make error and stop (Standby)
SERIAL NO The serial number
PROD DATE The production date

1.7 Block Parameter:
Block parameter is used to store relative data. Password is required for check and modification.
The modification of block parameter is same with factory parameter.

BLOCK NUMBER 0002 Number of air compressors in block net
BLOCK LOAD P 00.63 One compressor will start or load when master AIR P is below set data
BLOCK UNLOAD P 00.78 One compressor will stop or unload when master AIR P is above this set data
When master sends two commands continuously, second command signal delays
BLOCK DELAY TIME 0001 for this set data
When master pressure is between BLOCK LOAD P and BLOCK UNLOAD P, master
BLOCK TURN TIME 0020 determines slave to work alternatively after working over this set time
PF – PF PF – PF: Only PF compressors work in block mode
BLOCK MODE VSD – VSD VSD – VSD: Only VSD compressors work in block mode
PF – VSD PF – VSD: PF and VSD compressors work in block mode
1.8 Configuration Parameter:

Configuration parameter is used to set the function from 5-10 terminals. User can set different digital input
function.
The modification of configuration parameter is same with factory parameter.

10TERM FUNC EMERGENCY
9TERM FUNC MOTOR INV FAULT (N.C.) No function; Emergency; Remote on; Remote off; Remote rising edge; Keep
remote; Lack water (N.C.); Remote load; Remote start enable; Remote load
8TERM FUNC FAN INV FAULT (N.C.) /unload on; Tank high T (N.C.); Coil high T (N.C.); Bearing High T (N.C.); Electronic
fault (N.C.); Motor overload (N.C.); Fan overload (N.C.); Oil block (N.C.); Oil Block
7TERM FUNC COIL HIGH T (N.C.) (N.O.); O-A Block (N.C.); O-A Block (N.O.); Air Block (N.C.); Air Block (N.O.); Cooling
fan fault (N.C.); Dryer fault (N.C.); Motor inv. fault (N.O.); Motor inv. fault (N.C.);
6TERM FUNC NO FUNCTION
Fan inv. fault (N.O.); Fan inv. fault (N.C.); Soft start fault (N.O.)
5TERM FUNC NO FUNCTION

1.9 Maintenance Parameter:
Maintenance parameter is used to store relative data. Password is required for check and modification.
The modification of maintenance parameter is same with factory parameter.

Record total running time of oil filter. If changing new oil filter, the data should be
OIL RUN TIME 0000H reset by manual operation.
Record total running time of O/A separator. If changing new O/A separator, the data
O/A RUN TIME 0000H should be reset by manual operation
Record total running time of air filter. If changing new air filter, the data should be reset
AIR RUN TIME 0000H by manual operation
Record total running time of lubricant. If changing new lubricant, the data should be
LUBE RUN TIME 0000H reset by manual operation
Record total running time of grease. If changing new grease, the data should be reset by
GREASE RUN TIME 0000H manual operation
1. Alarm prompt when total running time of oil filter is above the set data.
OIL MAX TIME 2000H 2. Set this data to “0000”, alarm function for oil filter running time is not activated
1. Alarm prompt when total running time of O/A separator is above the set data.
O/A MAX TIME 2000H 2. Set this data to “0000”, alarm function for O/A separator running time is not
activated
1. Alarm prompt when total running time of air filter is above the set data.
AIR MAX TIME 2000H 2. Set this data to “0000”, alarm function for air filter running time is not activated
1. Alarm prompt when total running time of lubricant is above the set data.
LUBE MAX TIME 2000H 2. Set this data to “0000”, alarm function for lubricant running time is not activated.
1. Alarm prompt when total running time of grease is above the set data.
GREASE MAX TIME 2000H 2. Set this data to “0000”, alarm function for grease running time is not activated
1.10 Scheduled P:
Scheduled P is used to set scheduled pressure. Password is required for check and modification.
The modification of Scheduled P is same with factory parameter.

During P START TIME and P STOP TIME,
LOAD P 00.00
compressor will load if AIR P is below this set data
UNLOAD P 00.00 compressor will unload if AIR P is above this set data
set AIR P in VSD mode to keep running stable. When pressure is fluctuated
VSD PRES 00.00 around this data, controller will adjust operating frequency of inverter to control
the pressure close to this data (This data is only available in MOTOR VSD or
MOTOR/FAN VSD mode)
Set this data to activate P SECTION SEL function.
P-SEC START TIME 0000 Set this data to “0”, this function is not activated
Set this data to activate P SECTION SEL function.
P-SEC STOP TIME 0000 Set this data to “0”, this function is not activated

1.11 Scheduled On-Off:
Scheduled On-Off is used to set one week scheduled on-off time, four period is allowed to set in one day.
Scheduled On-Off password is required for check and modification. When set to 00:00, the correspondent
function is invalid.
1.12 History Record:

Record history fault. 100 entries are possible
1.13 Motor VSD:

Motor VSD is used to set Motor VSD data. Password is required for check and modification.

Set AIR P in VSD mode to keep running stable. When pressure is fluctuated around
this data, controller will adjust operating frequency of inverter to control the pressure
MOTOR VSD P 00.70 close to this data (This data is only available in MOTOR VSD or MOTOR/FAN VSD
mode)
MOTOR START FREQ 040 Idle frequency
Set MOTOR RATED POWER in order to calculate actual power in VSD mode (This data
MOTOR POWER 022.0 is only available in MOTOR VSD or MOTOR/FAN VSD mode)
Set MOTOR RATED SPEED at 50HZ in order to calculate the actual speed in VSD mode
MOTOR RATED SPEED 1500 (This data is only available in MOTOR VSD or MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too fast which cause motor
MOTOR UP SPEED 0020 speeding up too fast
Restrict PID calculations in case the frequency decreasing too fast which cause motor
MOTOR DN SPEED 0030 slowing down too fast
VSD MOTOR POWER COEF 0.000 Set the coefficient used to calculate the motor power
LOW FREQ STOP DELAY

0000
Track speed of PID TARGET P, the bigger the data, the faster the track; the smaller the
MOTOR PROP GAIN 0050
data, the slower the track
When detected AIR P<（PID TARGET P -INTEGRAL SCALE）or Detected AIR P>（PID
MOTOR INT GAIN 0080 TARGET P+ INTEGRAL SCALE）
Integral calculation is based on this data
Track the hysteresis system (such as temperature), it is not used very often and
MOTOR DIFF GAIN 0000
normally set as “0000”
MOTOR MAX FREQ 180.0HZ The maximum operating frequency in loading status
In the process of adjustment, the minimum operating frequency when pressure is

MOTOR MIN FREQ 040.0HZ
over the LOAD P pressure and not reach the UNLD P
MOTOR UNLD FREQ 025.0HZ Permitted operating frequency in UNLD MODE
MOTOR INVERTER ADD 001 Set the MOTOR VSD ADD and keep it consistent with VSD COM ADD
ADJ. SP. COEF Coefficient to calculate motor power
Controller can prestore at most 10 different inverter communication address (Inverter
MOTOR INVERTER MODEL ATV61 should support MODBUS RTU protocol for communication)

1. INVERTER START MODE to COM：
SLOW：When controller receives stop command, INLET VALVE terminals will open。
Controller sends stop command to inverter to slow stop inverter
FREE：When controller receives stop command, INLET VALVE terminals will open。
Controller sends write frequency through RS485.Controller frequency will
decrease and send stop command to inverter 1S before stop delay
SLOW STOP finished.
MOTOR STOP MODE
FREE STOP 2. INVERTER START MODE to TERMINAL：
SLOW: When compressor receives stop command, INLET VALVE terminals will open
and MOTOR INVERTER RUN terminal will open. The compressor will stop
according to STOP DELAY set.
FREE: When compressor receives stop command, Inlet valve will open. MOTOR
INVERTER RUN terminal will keep closed to control inverter frequency
decreasing and it will open until 1 S before STOP DELAY finishes
COM: Start or stop inverter through RS485
TERMINAL ON-OFF：Start or stop inverter through digital input
COM Note：
MOTOR INV START MODE
TERMINAL 1：Controller set should be accordance with INVERTER START MODE
2：When controller is set to PF/VF mode, terminal 12 functions as inverter control
terminal so only COM is available to control inverter
Maximum allowable time Controller sends start command to inverter with no
INVERTER START TIMES 06 response.
Maximum allowable time Controller sends stop command to inverter with no
INVERTER STOP TIMES 30 response.
When detected AIR P<（PID TARGET P -INTEGRAL SCALE）or Detected AIR P>（PID
MOTOR INT INITIAL 0080 TARGET P +INTEGRAL SCALE）
Integral calculation is based on this data
(PID TARGET P - INTEGRAL SCALE) < detected AIR P < (PID TARGET P + INTEGRAL
MOTOR INT SCALE 00.20
SCALE）,INTEGRAL GAIN works
VSD MOTOR POWER
0000000.0 Set the accumulative motor VSD running power consumption.
CONSUMPTION
MOTOR INV DELAY 001.0 Press start button, motor sends start command to inverter after this set time.
1.14 Fan VSD:

Fan VSD is used to set Motor VSD data. Password is required for check and modification.

In VSD mode, set DISC T to keep running stable. When DISC T is fluctuated around
FAN VSD T 0078℃ this data, controller will adjust operating frequency of fan inverter to control DISC T
close to this data (This data is only available in FAN VSD or MOTOR/FAN VSD mode)
When DISC T is above or equal to this data, control fan inverter output frequency to
MAX VSD T 0085℃ FAN MAX FREQ (This data is only available in FAN VSD or MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too fast which cause fan
FAN UP SPEED 1000 speeding up too fast
Restrict PID calculations in case the frequency decreasing too fast which cause fan
FAN DN SPEED 1000 slowing down too fast
Set FAN RATED POWER to calculate the actual fan power in FAN VSD mode (This
FAN RATED POWER 001.5KW data is only available in FAN VSD or MOTOR/FAN VSD mode)
Set the corresponding fan speed in 50HZ to calculate actual fan speed in FAN VSD
FAN RATED SPEED 1500RPM mode (This data is only available in FAN VSD or MOTOR/FAN VSD mode)
VSD fan will start if DISC T is above this set data (This data is only available in FAN
VSD FAN START T 0070℃
VSD or MOTOR/FAN VSD mode)
VSD fan will stop if DISC T is below this set data (This data is only available in FAN
VSD FAN STOP T 0065℃
VSD or MOTOR/FAN VSD mode)
Track speed of PID TARGET T , the bigger the data, the faster the track and the less
FAN PROP GAIN 0100 stable the data; the smaller the data the slower the track and the slower the
adjustment
Track the speed of PID TARGET T and steady state error, the bigger the data, the
FAN INT GAIN 0020 faster the track and smaller the steady-state errors; the smaller the data ,the slower
the track and bigger the steady-state errors
FAN DIFF GAIN 0000 Normally set as “0000”, this function is not activated

In the process of adjustment, the maximum operating frequency when temperature
FAN MAX FREQ 050.0HZ is over the VSD work temperature
In the process of adjustment, the minimum operating frequency when temperature
FAN MIN FREQ 010.0HZ
is below the VSD work temperature
VSD FAN POWER COEF 0.900 Coefficient to calculate VSD fan power
FAN INVERTER ADD 002 Set the FAN VSD ADD and keep it consistent with VSD COM ADD
FAN PID CYCLE 001.5S Set the PID calculation interval time to adjust fan speed.
FAN INVERTER MODEL ATV31 Choose inverter protocol

COM/
FAN INVERTER START MODE Set fan inverter start mode
TERMINAL
VSD FAN ELEC 000000.00 VSD fan power consumption
1.15 Date:
Check / set date and time
1.16 Operating Authorization and Password:

Controller provides multiple passwords and access management. According to different levels of
passwords, controller provides different levels of operating authorization.
2 Controller function and technical parameter

 Phase sequence protection:
When compressor is at stop mode an detects open phase, response time <1ms
 Motor protection: The controller provides open phase, unbalance and overload protectio to motor and also,
provides overload protection to fan.
o Open phase protection: When any phase opens, the response time equals to set time:
This function is not activated when OPEN PHASE PROTECTION time is set over 20s.
o Unbalance protection: The current difference between any of the two phases reaches the percentage
of the setting value, the protection activates and the activate time is less than 5s.
o Protection features of overload, please see following table for your reference. Multiple＝Iactual／Iset ,
response time is shown in following table according to overload multiples from 1.2 times an
3.0times.
Iact/I set
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time Para
response time (s) 60 48 24 8 5 1

3 Model and specification
3.1 Model Explanation

MAM 6080（B）
（T）（V）（40）
Motor max operating current
Voltage detection and protection
485 communication function

B: Pressure transmitter
6080 controller
Model
3.2 Power Specification Sheet for Corresponding Motor.
Corresponding
Current
Specification main motor Remark Description
range (A)
power (kW)
MAM6080（20） 8～20 Below 11
MAM6080（40） 16～40 11-18.5 Fan has three levels of
current, such as
MAM6080（100） 100 22-45
0.2-2.5A, 1-5A and
MAM6080（200） 200 55-90 4-10A, determined-by
MAM6080（400） 400 110 current of motor
MAM6080（600/5） 600/5 200-250 With CT

4 Alarm Function
4.1 Monitor Text
4.1.1 Air filter alarm
1. Use switching signal to detect alarm

The monitor displays AIR FILTER BLOCK by checking air filter differential pressure switch
2. Set AIR filter max. time
The monitor displays AIR TIME END when the run time of air filter exhausts
4.1.2 Oil filter alarm

The monitor displays OIL FILTER BLOCK by checking oil filter differential pressure switch
2. Set OIL filter max. time
The monitor displays OIL LIFE END when the run time of the oil filter exhausts
4.1.3 O/A alarm

The monitor displays O/A BLOCK by checking O/A filter differential pressure switch
2. Set O/A max. time
The monitor displays O/A TIME END when the run time of the oil filter exhausts
4.1.4 Lubricating oil alarm
The monitor displays LUBE LIFE END when run time of lubrication oil exhausts
4.1.5 Grease alarm
The monitor displays GREASE LIFE END when run time of the grease exhausts
4.1.6 Discharge high temperature alarm
The text displays DISC T HIGH when DISC T is higher than ALARM DISC T set in FACTORY PARAMETER

5 Controller Protection
5.1 Motor Protection

MAM-6080 compressor controller provides overload, open phase, unbalance, high voltage, low voltage
protection to motor and overload protection to fan.
Electronic
Failure Display Reasons
Failure
Overload, bearing wear off or other mechanical
Overload Display “MOTOR / FAN OVERLOAD”
failures
Open phase Display “MOTOR CUR OPEN PHASE” Power supply, contactor and open phase of motor
Current Unbalance Display “MOTOR CURR UNBAL” Poor contact of contactor, inside open loop of motor
High Voltage Display “HIGH VOLTAGE” Motor voltage high
Low Voltage Display “LOW VOLTAGE” Motor voltage low
5.2 Protection of Air Temperature High
When AIR T is above the STOP DISC T, the controller will alarm and stop the machine.
This fault displays DISC T HIGH
5.3 Protection of Air Compressor Reversal
When the phase sequence of the power connected to the air compressor is not conforming to the set of the
controller, the local failure displays “Wrong phase sequence” and as a result the controller cannot start the motor.
It is needed to check and alternate any two of the phase sequence and investigate the motor rotation direction.
5.4 Protection of Air Compressor Open Phase
When compressor is at stop status and open phase is detected, this fault displays “PHASE WRONG” and the
controller cannot start the compressor.
5.5 Protection of Air Pressure High
When the AIR P is above the MAX LIM P, the controller will alarm and stop the machine.
This fault displays HIGH P.

5.6 Protection of Sensor Failure
When the cable of the pressure sensor or the temperature sensor is broken, the controller will alarm and stop the
machine and the local failure displays “** sensor failure”.
6 Troubleshooting
Failure Reason Solution
High discharge temperature Bad vent condition, Oil shortage etc. Check the vent condition and lubricant amount etc.
Temperature Sensor Failure Cable broken or PT100 failure Check the wiring and PT100
Pressure too high or the pressure

High Pressure Check the pressure and the pressure sensor
sensor failure
Cable broken, Sensor failure or the
Pressure Sensor Failure Check the wiring and pressure transmitter
cables connect reversely
Power open phase or the contactor
Open Phase Check the power and contactors
failure
Voltage too low, tubes block, bearing
Check the set data, voltage, bearings, tubes and other
Overload wear off or other mechanical failure or
mechanical system.
wrong set data etc.
Current unbalance, contactor failure or
Unbalance Check the power, contactor and the motor
the internal open loop of the motor
Wrong Phase Sequence Phase sequence reversal or open phase Check the wiring
Master start time set to less than the Reset the master start time longer than star delay + 2
Motor overload during start
star delta delay time seconds
Main Contactor shakes The emergency stop button is loose or Check if the coil of contactor connects with RC
frequently controller is reset by interference snubber or not
Wrong set of relatively parameter of Check the set data; Check the cable
Inverter communication
controller and inverter; Communication
fault
cable loose

7 Block Mode Control and Network
7.1 Block Mode Control

MAM-6080 controller can operate with other MAM series compressor (with communication function). 16 pcs
compressors are allowed in the net at most. The cable connection for block mode is as below….
In BLOCK PARAMETER SET menu, set as VSD-VSD or PF-PF, master chooses compressor to work according to the
TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor with longer running
time is chosen to stop with priority.
In BLOCK PARAMETER SET menu, set as VSD-PF, master works first, other compressors work according to the
TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor with longer running
time is chosen to stop with priority.
A B A B A B A B A B
Master 1 Slave 2 Slave 3 Slave 4 Slave 16
Compressors with net COM ADD 0001 is master, others are slave. Any one MAM series compressors can be set as
master or slave

7.2 Block Control Set
7.2.1 Set as Master：
Set the COM ADD in USER PARAMTER to 001

According to user requirement, set COM MODE, BLOCK NUMBER, TURN TIME, BLOCK LOAD P, BLOCK UNLD
P, BLOCK DELAY, BLOCK MODE. After set, controller needs to be powered off and restart to save setting.
7.2.2 Set as Slave
When MAM6080 controller serves as slave, it is only necessary to set COM MODE as BLOCK, COM ADD can
be set from 2-16 in sequence according to the quantity of compressors. BLOCK STATUS set as SLAVE.
7.3 Start, Stop Block Mode
 Start, Stop Block mode：

Make sure block cables connect correctly, also the parameter of compressor in block mode is set correctly.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, the, master will no longer send command to
compressors in net.
7.4 Network communication
MAM-6080 controller supports MODBUS RTU protocol and can serve as slave when connect with other
equipment and supports 03, 06, 16 MODBUS command.
 Communication baud rate: 9600BPS
 1 start bit
 8 data bits
 1 stop bit
 even parity

8 Copyright
This manual is protected by copyright and intended solely for internal use.
This manual must not be made available to third parties, duplicated in any manner or form – whether in whole or in
part – and the content must not be used and/or communicated, except for internal purposes, without the written
consent of the manufacturer. Violation of the copyright will result in legal action for damages. We reserve the right to
assert further claims.
Tolpec GmbH
Wertstrasse 44
D- 73240 Wendlingen
Telephone: +49 (0)7022 789 604-0
E-mail: contact@tolpec.com

User Manual MAM 6080 V01

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Compressor Controller

Installation of MAM—8** compressor controller can be performed only by professional technicians.

Port connection shall be inspected carefully before power on.

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1.1 Button Explanation

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3 Set Button; Load / unloading Button:

4 Return button / Reset button:

5 Move left button:

6 Move up button/Increasing button:

7 Move down button /Decreasing button:

8 Move right button:

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1.3 Status Display and Operation

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1 Scheduled on/off function activated

2 Scheduled P function activated

3 Auto restart function activated

4 Remote function activated

6 Block function activated

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Menu Preset Data Function

MOTOR CURR 000.0 A Display the output current of motor inverter

MOTOR VOLT 000.0 V Display the output voltage of motor inverter

TEMP 00.00 °C Display the actual air temperature

PROD DATE 0000-00-00 Display the production date

THIS RUN 0000：00：00 Record compressor this run time

THIS LOAD 0000：00：00 Record compressor this load time

VERSION CK0000M0000 Software version

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Menu Preset Data Function

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Menu Preset Data Function

FACTORY PASSWORD Set a FACTORY PASSWORD which can be modified.

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TOTAL RUN TIME Revise total run time

TOTAL LOAD TIME Revise total load time

FAN PF ELEC Set or modify PF FAN electricity consumption

FREQ SELECT 50Hz/60Hz Set the power supply frequency

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Menu Preset Data Function

1.8 Configuration Parameter:

Menu Preset Data Function

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Menu Preset Data Function

Menu Preset Data Function

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1.12 History Record:

1.13 Motor VSD:

Menu Preset Data Function

LOW FREQ STOP DELAY

In the process of adjustment, the minimum operating frequency when pressure is

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1.14 Fan VSD:

Menu Preset Data Function

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FAN INVERTER MODEL ATV31 Choose inverter protocol

1.16 Operating Authorization and Password:

2 Controller function and technical parameter

response time (s) 60 48 24 8 5 1

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3.1 Model Explanation