Jgs 320 Electrical Diagram (Abid Aulakh)

ELECTRIC WIRING DIAGRAM
J B741
GHAZI FABRICS Int
3 x JGS 620 GS-N.L
0 1 2 3 4 5 6 7 8 9
This drawing is confidential and proprietary to the General Electric Company.

The wiring diagram includes:
194 sheets.
It may not be used in any form, or reproduced in any manner,
without the express written permission of the General Electric Company.
Copyright, General Electric Company, 2003
GHAZI FABRICS Int

3 x JGS 620 GS-N.L
PAK J B741
Vers.: Date: Rel.: Mod.:
X before manufacture 17-06-2004 ES ..
X after testrun
20-08-04 ES a
X after start up 03.05.2005 ES b
a,b Date 08.Jul.2004
Desig. Eberharter St.

3 x JGS 620 GS-N.L Cover sheet B741
Project Group
+U Page
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GHAZI FABRICS Int Wiring diagram
Print 17.Mai.2005
Modific. Date Name Norm DIR: J:\..\ Suffix

0 1 2 3 4 5 6 7 8 9
Parameters for the operation All Cables between the

of Jenbacher AG-Engines Switchboards and the Engine
acc. TI.Nr.: 1100-0110 have to be in flexible mode.
Protection against electric shock hazard

( Grounding, Potential Compensation )
has to be provided by the Customer at
Modifications of Design Installation according to local Standards !

At states of Delivery the Installation is
prepared for Protection Connection to
reserved. Zero Potential to ™VE-EN1 and Current
Overload Protection in TN-Network
to VDE 0100, Part 410.
The Numbers in the circles are in

No. Relation with the Numbers in the
Interface-List JB741 4410 00
This Wiring Diagram is designed with

a CAE-System.
Modifications will be occupied by
Jenbacher AG
Lightning Protection-Potential
Compensation according to
VDE 0185 Part 1 / 11.82 - 6.1.2
has to be provided by the Customer.
1 3
a Date 08.Jul.2004

3 x JGS 620 GS-N.L B741
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GHAZI FABRICS Int
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Diagram index
Page Denomination Modifications Page Denomination Modifications
+U/1 Cover sheet Wiring diagram a,b +U/16 Over view Panels
+U/2 a +U/17 electrical Equipment
+U/3 Diagram index +U/18 Bus diagram
+U/4 Over view groups +U/19 Mimic diagram
+U/5 Protection: Generator +U/20 Load sharing line
+U/6 E-Diagram 11KV, 50Hz a +U/21 Load sharing line
+U/7 Principle electrical overview b +U/22 Over view Software
+U/8 E-Diagram Supply Auxiliaries
+U/9 Potential equalization
+U/10 Module control
+U/11 Door cut out A
+U/12 Master panel
+U/13 Master panel
+U/14 Module interface cubicle
+U/15 Charging unit 60A
2 4
Date 08.Jul.2004

3 x JGS 620 GS-N.L Diagram index B741
Project Group
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GHAZI FABRICS Int
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Over view groups
+U Over view
+B Part reference list
+G1 Generator 1
+M1 Module interface panel 1
+A1 Module control cubicle 1
+G2 Generator 2
+G3 Generator 3
+IS Master panel
+DF HERMES
+K Terminal diagram and Cable
3 5
Date 08.Jul.2004

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GHAZI FABRICS Int
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Protection: Generator
11
Multi measuring and DIANE Relay Generator
monitoring device
internal
27 Under voltage 49 Windings temperature 50/51 Overload/Short circuit 24 Voltage/Frequency Function
59 Over voltage 53 Excitation voltage low 87G Dif protection G 56 Excitation >
50/51 Overload/Short circuit 32 Reverse power 67N Earth fault
64 Unbalance - Voltage 37 Power <
46 Unbalance - Current P> Power >
40 Failure Excitation 38 Bearing temperature
81 > Over frequency
81 < Under frequency
4 6
Date 08.Jul.2004

3 x JGS 620 GS-N.L Protection: Generator B741
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GHAZI FABRICS Int
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Buscoupler 4
TRAFO 1
TRAFO 2
FEDER 1
FEDER 2
FEDER 3
FEDER 4
FEDER 5
75
Synchronisation"D"
11KV/û3:110V/û3
M M M M M M M M M M M 75VA
Option!
11KV/û3:/110V/3 59N
20VA
11kV +/-5%, 50Hz

Distance : ca.1000m
110VDC 110VDC 110VDC 110VDC
52-Gx M M M M 52-G1 M 52-G2 M 52-G3 M

tc=70ms tc=70ms tc=70ms tc=70ms
to=60ms to=60ms to=60ms to=60ms
U < U < U < U < U < U < U <
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
Measurement and Measurement and Measurement and

3 Synchronisation"C" 3 Synchronisation"C" 3 Synchronisation"C"
250/5A a 87G 250/5A a 87G 250/5A a 87G
3x110V/û3 3x110V/û3 3x110V/û3
G G G G 10P10
11kV/û3:/110V/3
10P10 10P10
11kV/û3:/110V/3 11kV/û3:/110V/3
3 3 3 3 15VA 15VA 15VA
3
1x150mmý 1x150mmý 1x150mmý 1x150mmý 1 1 1
50/5A 50/5A 50/5A
10P10 10P10 10P10
XLPE 3x1x150qmm CU XLPE 3x1x150qmm XLPE 3x1x150qmm
flexible single flexible single flexible single

core cable core cable core cable
IN= 198A
G G GE-Jenbacher G
67N 67N 67N
3 3 3
xx/5A 3 scope
10P10 64 250/5A 250/5A 250/5A
Customer Set 15VA 5P10
3 50
5P10
3 50
5P10
3 50
87G 87G 87G
15VA 51 15VA 51 15VA 51
NGR
127 Ohm 250/5A 250/5A 250/5A

30 sec. 1FS5 1FS5 1FS5
xd"=15,5%
20VA 27,59,81,32,53 20VA 27,59,81,32,53 20VA 27,59,81,32,53
46,49,40,64,38 46,49,40,64,38 46,49,40,64,38
NGR: Control and CB by customer kWh,kVarh kWh,kVarh kWh,kVarh
Generator 1-3
11000V +/-5% 50Hz
3047kW Cos Phi=1
3022kW Cos Phi=0,8
Note: Alternator CB with
-closing coil
-opening coil
-undervoltage coil
5 7
a Date 08.Jul.2004

3 x JGS 620 GS-N.L E-Diagram B741
Project Group
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GHAZI FABRICS Int 11KV, 50Hz
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
NEW SYSTEM -GE JENBACHER
Load Take off
CB1 CB2 CB3
OLD SYSTEM M M M
11KV, 50Hz Distance : ca.1000m
11KV/110V/SQ3,75VA
M M M M M M M M M M M
11KV/110V/SQ3,20VA
GEJ
1000KVA
1000KVA
G G G G G G G
3 3 3 3 3 3 3
Coupler 1
Coupler 2
Coupler 3
Coupler 4
Feeder 1
Feeder 2
Feeder 3
Feeder 4
Feeder 5
Trafo 1
Trafo 2
NGR
NGR: Control and CB by customer
6 8
b Date 08.Jul.2004

3 x JGS 620 GS-N.L Principle electrical overview
Project
B741 Group
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GHAZI FABRICS Int
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11KV busbar
xxxkVA
11KV/0,4kV
Dyn11
+52-LT6
M
I >
I >>
400V Busbar
..V DC
Delivery M
50A 50A 50A 80A 80A 60A 25A
Customer
el. interlocked
Auxiliaries U <
G
3 from the customer
32A 32A 32A 50A 50A 50A 16A
Delivery
Module interface cubicle 1

Module control panel 1
Master panel
Jenbacher DG-SET
400V +/-5% 50Hz
....kW Cos Phi=1
Supply
Auxiliaries
3x 400/230V 50Hz
7 9
Date 08.Jul.2004

3 x JGS 620 GS-N.L E-Diagram B741
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GHAZI FABRICS Int Supply Auxiliaries
Print 17.Mai.2005
Modific. Date Name Norm DIR: J:\..\U Suffix

U
0 1 2 3 4 5 6 7 8 9
Gas train
Pipe: -Exhaust gas
11KV Pipe: -water
...
Engine 620 + M G
3 ~
XS
50 mmý 10 mmý 50 mmý
Frame Frame
50 mmý
4
Potential equalization
-IFL 4
+ IS + A
XS
XS
-IFL 111
-IFL 3
111 3
10 mmý 10 mmý 50 mmý 16 mmý
Potential compensation bar
*according *
VDE 0100 Teil 540
(IEC 364-5-54)
8 10
Date 08.Jul.2004

3 x JGS 620 GS-N.L Potential equalization B741
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GHAZI FABRICS Int
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3x
Module control panel Positioning:
1 A2 Synchronicing device
1 8
2 A15 D I A N E
3 S3 Service selector switch
4 S4 Demand selector switch
5 S5 Synchronisation selector switch

2
6 S7 Generator circuit breaker "off"
7 M1 Panel fan
8 A5 Dif protection relay
3 4 5
Side wall
Side wall
Door hings: right
Cable entry at the bottom
5
Colour:
RITTAL TS
(HxBxT) 2000x800x600 Panel RAL7032
Base: 200mm Base RAL7020
Terminal strip
-X, -XH, -XS Protection: IP40

9 11
Date 08.Jul.2004

3 x JGS 620 GS-N.L Module control B741
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GHAZI FABRICS Int
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Module control panel

Switch to lock
36
7
260
36
15
580
49
1000
139
34
1035
66
DIANE XT
198
1975
232
245
345
395
445
545
Fan 255
4,5
117
250
234
223
117
790
223
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Date 08.Jul.2004

3 x JGS 620 GS-N.L Door cut out A B741
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GHAZI FABRICS Int
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1x
Master Panel Positioning:
1 S3 Island operation Selector switch: Release BLACK OUT START
2 S4 Selector switch:"Speed" - "Power Control"
3 S5 Push button Emergency stop
4 M1 Panel fan
5 .. Mimic diagram
6 S6 Reset / lamp test
G G G G G G
1 2
3
Side wall
Side wall
Door hings: right
4
Colour:
RITTAL TS
(HxBxT) 2000x800x600 Panel RAL7032
Base: 200mm Base RAL7020
Terminal strip
-X, -XH, -XS Protection: IP40
11 13
Date 08.Jul.2004

3 x JGS 620 GS-N.L Master panel B741
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GHAZI FABRICS Int
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Master panel
510
Switch/
Emergency stop off Push button
910
Switch to lock
1000
36
3
1035
7
G G G G G G 22,5
13
36
15
1975
345
395
445
750
4,5
117
234
223
250
117
790
223
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Date 08.Jul.2004

3 x JGS 620 GS-N.L Master panel B741
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GHAZI FABRICS Int
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1 +M1-A1 cooling system
2 +M1-S12 Push button Emergency stop
SK 3302.100
RITTAL AK 1652
HxBxT=1200x1200x400mm
330
é:15 (2x)
Colour: RAL7032
300
450
Protection: IP43
Switch/
300 Emergency stop
2 Push button
é: 8 (4x)
3
22,5
13
cooling system
Terminal strip
532
-X, -XH, -XS
262
13 15
Date 08.Jul.2004

3 x JGS 620 GS-N.L Module interface cubicle B741
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GHAZI FABRICS Int
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Charging unit 60A
1... Volt meter
2... Ammeter
3... off-on
Front view Side view View from bottom side
600
1 2
Cooling fin
Pg13,5
Pg21
Pg29
760
330 70 70
600
Colour: RAL7032
RITTAL AE 1376
Weight: 95 kg
Lock: double key bit

350
Protection: IP21
Door opening angle 180ø
14 16
Date 08.Jul.2004

3 x JGS 620 GS-N.L Charging unit 60A B741
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GHAZI FABRICS Int
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800 800 800 800
+IS +A1 +A2 +A3

600
2000
Side wall
Side wall
Side wall
Side wall
Side wall
Side wall
Side wall
Side wall
200
Delivery Delivery Delivery Delivery

Unit Unit Unit Unit
Cable entry at the bottom Installation in aircond.

control room
15 17
Date 08.Jul.2004

3 x JGS 620 GS-N.L Over view Panels B741
Project Group
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GHAZI FABRICS Int
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1) +M. Module interface panel
Positioning 2) .. .
Connection 3) +M.-M Preheating pump
Layout plan: Customers side
4) +M.-E./E. Heating elements
5) .. ..
6) +M.-M Prelubrication oil pump 400V
Cu-Seil 50 qmm
7) +M.-M Prelubrication oil pump 24V
Cabel entry 8) +M.-G Ignition system IQ

Generator
9) .. ..
10) +M.-M./M. Starter motor
4 11) +M.-G Battery
12) +M.-M Engine jacket water pump
13) +M.-S Exhaust gas backpressure

25 20 26 19 7 6
14) .. Regulator valve:Oil 2.Step
40 33
28 17 15) +M.-B Converter Jacket water pressure
34
Generator
16) +M.-B Jacket water temperature PT100
32 Engine
37 38 11kV 17) +M-B.-B. Cylinder temperature NiCrNi
18) .. .
19) +M.-B Converter Oil pressure
39
20) +M.-B Oil temperature PT100
13 30
17 28 21) .. .
14 16 31
35 22) .. .
23) .. .
3 4 12 15 10 8 24) .. .
Frame 1 Frame 2 25) +M.-Y Oil refill valve
26) +M.-A Oil level monitoring low/high
27) .. .
1 11 28) +M.-B Knocking detectors
29) .. .
+M1
30) +M.-B Pick up Speed
31) +M.-Y./Y. Turbo bypass valve
32) +M.-B Actuator
33) +M.-B Pick up Ignition
36) .. .
37) +M.-B Fuel mixture temperature PT100
38) +M.-M Air-gas mixer
39) +M.-B Water return temperature
40) +M.-B Converter Supercharge pressure
41)
16 18
Date 08.Jul.2004

3 x JGS 620 GS-N.L electrical Equipment B741
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GHAZI FABRICS Int
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Twisted pair cable
max: 100m
Customer
DFš-Central unit DFš-Central unit 202

Customer
203
ETHERNET Connection Modem Connection Telephone Telephone

RJ 45 Plug
connection connection
Modem
HERMES +IS
Customer Customer
Master Panel
RS232
PC
HUB DIANE
WIN
Monteur
L= ca. 10m
Ethernet Patch yellow/
Ethernet
Ethernet
yellow
yellow
Patch
Patch
IC
DIANE.XT Ignition
+A1 9xx
CAN
L= ca. 50m
Multi measuring
+M1
and monitoring device
MMU KLS
98
Ehternet crossover
CAN
EX 484 EX 481
DIANE.XT DIANE.XT
P10 P20
+A2 +A3
L= ca. 50m
red Ehternet crossover red
17 19
Date 08.Jul.2004

3 x JGS 620 GS-N.L Bus diagram B741
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GHAZI FABRICS Int
RELEASE CLOSING COUPLER 4 OPENING FAILURE G-CB CUSTOMER SET CB CLOSED
COUPLER 4 AB 1 AB 2 AB 3
CLOSED CLOSED CLOSED CLOSED
3 x 11KV
CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED
MODUL 1 MODUL 2 MODUL 3 MODUL 4 MODUL 5 MODUL 6
G1 G2 G3 G4 G5 G6
OPERATION OPERATION OPERATION OPERATION OPERATION OPERATION
0 1 2 3 4 5 6 7 8 9
Island operation:
DIANE Load sharing line
CUSTOMER System GE - Jenbacher

eg.: WOODWARD
Module control panel 1 Module control panel 2 Module control panel 3
CUSTOMER
ENGINES
Load sharing line
0-5V/
4-20mA
0-20mA
mA Signal
19 21
Date 08.Jul.2004

3 x JGS 620 GS-N.L Load sharing line B741
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GHAZI FABRICS Int
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Load sharing line
Analog Output Analog Output Analog Output
4-16mA = 0-100%P 4-16mA = 0-100%P 4-16mA = 0-100%P
10 mA 10 mA 16 mA
Power Actual value Power Actual value Power Actual value
-XS
Load sharing line
-XS
12 mA 12 mA 12 mA
Power Set point Power Set point Power Set point
Analog Input Analog Input Analog Input
Module 1 Module 2 Module 3
10mA < 12mA = P 10mA < 12mA = P 16mA > 12mA = P
20 22
Date 08.Jul.2004

3 x JGS 620 GS-N.L Load sharing line B741
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Over view Software DIA.NE WIN:

Serverfunctions
File:
Module control
B741 DIA.NE WIN - DEFAULT V1.0.x
Generate application(s)
J- Number: B741
Server: 1
Number of engines 3
Start
DIANE WIN
B741W_A_01
21 +B/1
Date 08.Jul.2004

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Designation of the components:Circuit diagram-Technical diagram
Die Nummern in der Bauteilzuordnung

beziehen sich auf die Nummern in der
Schnittstellenliste JB741 4410 00
und technischem Schema JB741 00 03
The numbers in the part reference list

are in relation with the numbers in
the Interface-list J B741 4410 00
and the Technical schema JB741 00 03
.. .. .. ..
Modification No. Vers. Date Name
+U/22 2
Date 08.Jul.2004

3 x JGS 620 GS-N.L Part reference list B741
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GHAZI FABRICS Int
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Diagram index
+B/1 Part reference list
+B/2 Diagram index
+B/3 Over view Interfaces
+B/4 Designation of the components
1 3
Date 08.Jul.2004

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GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
IFL No. Page IFL No. Page IFL No. Page IFL No. Page IFL No. Page
-SSL1 +G1/4.2 -SSL83 +A1/42.4

-SSL2 +G1/4.2 -SSL84 +A1/42.5
-SSL3 +A1/13.8 -SSL110 +IS/5.0
-SSL4 +G1/4.0 -SSL111 +IS/6.8
-SSL6 +A1/12.0 -SSL120 +A1/38.4
-SSL7 +M1/5.0 -SSL120 +IS/15.1
-SSL10 +A1/11.3 -SSL123 +IS/23.2
-SSL11 +A1/9.3 -SSL125 +IS/21.7
-SSL12 +A1/9.3 -SSL127 +IS/23.3
-SSL13 +A1/7.3 -SSL132 +IS/21.5
-SSL14 +A1/40.0 -SSL133 +IS/21.6
-SSL15 +A1/41.1 -SSL138 +IS/12.8
-SSL17 +A1/40.1 -SSL143.1 +IS/21.1
-SSL18 +A1/39.0 -SSL143.2 +IS/21.1
-SSL19 +A1/41.2 -SSL143.3 +IS/21.2
-SSL20 +A1/40.2 -SSL143.4 +IS/21.3
-SSL21 +A1/40.2 -SSL144 +IS/21.4
-SSL22 +A1/40.3 -SSL146 +IS/22.1
-SSL23 +A1/39.2 -SSL147 +IS/22.2
-SSL24 +A1/41.2 -SSL148 +IS/22.3
-SSL25 +A1/41.3 -SSL149 +IS/23.3
-SSL26 +A1/41.4 -SSL151 +IS/23.4
-SSL29 +A1/18.2 -SSL153 +IS/22.4
-SSL30 +A1/40.4 -SSL202 +DF/3.5
-SSL32 +A1/39.5 -SSL203 +DF/3.4
-SSL35 +A1/39.5 -SSLx1 +IS/22.5
-SSL43 +A1/41.6 -SSLx2 +IS/22.5
-SSL50 +A1/41.5
-SSL73 +A1/42.6
-SSL75 +A1/5.2
-SSL77 +A1/41.8
-SSL78 +A1/36.6
-SSL79 +A1/36.8
-SSL80 +A1/42.1
-SSL81 +A1/42.2
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Date 08.Jul.2004

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GHAZI FABRICS Int
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Abbrevation Page Number in el. Denomination Comment

wiring diagram
Actuator +M1/26.0 +M1-B31 Actuator (actuating drive)

Battery +M1/12.1 +M1-G4 Battery
Generator +G1/4.2 +G1-G1 Generator
KD +M1/42.4 +M1-B35 Knock sensor
KLS98 +M1/42.0 +M1-A24 Antiknock control
LS5 +M1/27.1 +M1-S3 Level switch Engine oil level in engine oil pan
NBE +M1/11.7 +M1-G1 Battery charger

NHW1 +M1/7.5 +M1-E1 Heating unit
NHW1 +M1/7.7 +M1-E2 Heating unit
NMS +M1/12.0 +M1-M6 Starter
NMS +M1/12.2 +M1-M8 Starter
NPO6 +M1/12.1 +M1-M7 Engine oil pump Engine oil pre-lubrication pump
NPO6 +M1/12.7 +M1-M9 Engine oil pump Engine oil pre-lubrication pump
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Date 08.Jul.2004

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GHAZI FABRICS Int components
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0 1 2 3 4 5 6 7 8 9

wiring diagram
NPW1 +M1/8.2 +M1-M2 Water pump Electrical engine cooling water pump
NPW4 +M1/10.1 +M1-M4 Water pump Engine cooling water preheating
NPW5 +A1/12.7 +A1-M2 Water pump Low-temperature circuit
NRV3 +M1/9.1 +M1-M3 Fan Flushing the Exhaust gas manifold
NSD +A1/14.1 +A1-M3 Fuel-gas compressor

NUP1 +M1/27.5 +M1-S5 Pressure control Exhaust-gas back pressure
NUP2 +A1/19.3 +A1-B1 Pressure control Fuel-gas compressor
NUP3 +M1/28.3 +M1-S7 Pressure control Gas pressure max. (gas pressure control system 1)
NUP5 +M1/28.2 +M1-S6 Pressure control Gas pressure min. (gas pressure control system 1)
NUP7 +M1/16.5 +M1-B3 Pressure control Charge pressure (mixture pressure p2')
NUP8 +M1/16.3 +M1-B2 Pressure control Engine cooling-water pressure
NUP9 +M1/16.2 +M1-B1 Pressure control Engine oil pressure
NUP10 +A1/25.8 +A1-S6 Pressure control Low-temperature circuit
NUP13 +M1/29.1 +M1-S9 Pressure control Pre-chamber gas pressure min.
NUT1 +M1/19.2 +M1-B8 Temperature control Exhaust gas outlet cylinder head
NUT2 +M1/24.1 +M1-B28 Temperature control Mixture temperature t2'
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wiring diagram
NUT3 +G1/5.6 +G1-G1-B7 Temperature control Generator-bearing temperature
NUT3 +G1/5.7 +G1-G1-B8 Temperature control Generator-bearing temperature
NUT4 +G1/5.1 +G1-G1-B1 Temperature control Generator-coil temperature
NUT6 +M1/24.5 +M1-B30 Temperature control Engine cooling water temperature
NUT7 +M1/24.3 +M1-B29 Temperature control Engine oil temperature
NUT9 +M1/28.6 +M1-S8 Temperature control Low-temperature circuit
NUT12 +M1/37.4 +M1-B32 Temperature control Return temperature (hot water circuit)
NUT13 +M1/18.3 +M1-B6 Temperature control After exhaust-gas turbocharger
NUT13 +M1/18.4 +M1-B7 Temperature control After exhaust-gas turbocharger
NUT24 +M1/9.8 +M1-S2 Temperature control Flushing the Exhaust gas manifold
NUT31 +M1/17.7 +M1-B5 Temperature control Intake air temperature
NVA +M1/39.1 +M1-Y6 Electrical control valve Exhaust-gas turbocharger bypass system
NVC5 +M1/9.6 +M1-S1 Exhaust-gas valve Flushing the Exhaust gas manifold
NVC5 +M1/10.4 +M1-M5 Exhaust-gas valve Flushing the Exhaust gas manifold
NVD3 +M1/38.3 +M1-M10 Fuel gas regulator Gas mixer
NVD3 +M1/38.6 +M1-M11 Fuel gas regulator Gas mixer
PDS3 +M1/27.4 +M1-S4 Differential-pressure switch Pre-chamber gas
QC1 +A1/35.3 +A1-B4 Volumeter Gas pressure control system 1
QC1 +A1/35.5 +A1-B5 Volumeter Gas pressure control system 1
SOV1 +A1/14.5 +A1-Y1 Solenoid valve Start-up relief valve fuel-gas compressor
SOV2 +M1/37.3 +M1-Y5 Solenoid valve Automatic topping up of engine oil
SOV3 +M1/36.1 +M1-Y2 Solenoid valve Gas valve gas pressure control system 1
SOV7 +A1/14.7 +A1-Y2 Solenoid valve Before fuel-gas compressor
SOV7 +A1/14.8 +A1-Y3 Solenoid valve Before fuel-gas compressor
SOV8 +M1/36.2 +M1-Y3 Solenoid valve Pre-combustion chamber gas line
SOV8 +M1/36.3 +M1-Y4 Solenoid valve Pre-combustion chamber gas line
ST1 +M1/42.2 +M1-B33 Pickup Crankshaft
5 7
Date 08.Jul.2004

Project Group
+B Page
6
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9

wiring diagram
ST2 +M1/43.8 +M1-B56 Pickup Camshaft
Zcndung +M1/43.0 +M1-G8 Ignition

dia.ne +A1/34.1 +A1-A15 Engine Management System - dia.ne
6 +G1/1
Date 08.Jul.2004

Project Group
+B Page
7
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
Generator +G1





a CAE-System.
Jenbacher AG
.. .. .. ..
VDE 0185 Part 1 / 11.82 - 6.1.2
Modification No. Vers. Date Name has to be provided by the Customer.
+B/7 2
Date 08.Jul.2004

3 x JGS 620 GS-N.L Generator +G1 B741
Project Group
+ G1 Page
1
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Diagram index
+G1/1 Generator +G1
+G1/2 Diagram index
+G1/3 Over view Terminal strips
+G1/4 Generator
+G1/5 Windings temperature Bearing temperature
+G1/6 Generator
+G1/7 Terminals Generator +G1
+G1/8 Terminals A Terminal strip +G1
+G1/9 Terminals C Terminal strip +G1
+G1/10 Terminals S Terminal strip +G1
+G1/11 Terminals S Terminal strip +G1
1 3
Date 08.Jul.2004

Project Group
+ G1 Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Terminal strips: Monitoring: Generator
+G1-X.
Terminals LS-Generator Windings temperature:
Terminal strip general

warn: 140øC
Generator +G1
Shut down: 145øC
Terminal strip-X=Terminals Bearing A:

Generator +G1
warn: 85øC
Terminal strip-X[A]=Terminals A
Terminal strip +G1 Shut down: 90øC
Terminal strip-X[C]=Terminals C
Terminal strip +G1 Bearing B:
warn: 75øC
Terminal strip-X[S]=Terminals S
Terminal strip +G1
Shut down: 80øC
2 4
Date 08.Jul.2004

3 x JGS 620 GS-N.L Over view Terminal strips B741
Project Group
+ G1 Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
50mmý-Cu-Seil Engine Frame

Frame Grounding screw
Grounding screw
Generator base
Power connection Generator voltage Time overcurrent protection Measurement -G1

5.0
6.0
250/5A -T1 5P10,15VA 250/5A -T2 1FS5,15VA 3778kVA
cosphi=0,8
U1 U2 11KV
50 Hz
Generator
S2 S1 S2 S1
V1 V2
S2 S1 S2 S1
W1 W2
S2 S1 S2 S1
IN = 198A, 11KV ,50Hz
Grounding screw -X[S] DX2 DY2 DZ2 DZ1 DY1 DX1 MX2 MY2 MZ2 MZ1 MY1 MX1
Terminal box
-X PE N N U V W
Alternator power cable:

ONLY FEXIBLE SINGLE CORE CABLE!
Cross section According TI 1100-0112
+A1/10.1/ lPL3/1
+A1/10.1/ lPL2/1
+A1/10.1/ lPL1/1
+A1/7.0/ lL1/1
+A1/7.0/ lL2/1
+A1/7.1/ lL3/1
+A1/10.1/ kP/1
+A1/7.1/ k/1
are permitted!
H07V-K 70mmý
U V W
-SSL4 -SSL2 -SSL1
4 2 1
Potential -IFL 2 -IFL 1

equalization Service grounding Power connection
3 5
Date 08.Jul.2004

3 x JGS 620 GS-N.L Generator
Project
B741 Group
+ G1 Page
4
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Generator Terminal box
-G1
4.2
Generator
-B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8
140/145øC 140/145øC 140/145øC 140/145øc 140/145øC 140/145øC 85/90øC 75/80øC

Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100
NUT4 NUT4 NUT4 NUT4 NUT4 NUT4 NUT3 NUT3
-X[S] AU3 AU2 AU1 AV3 AV2 AV1 AW3 AW2 AW1 AU6 AU5 AU4 AV6 AV5 AV4 AW6 AW5 AW4 AP3 AP2 AP1 AP6 AP5 AP4
M190 YSLCY-JZ 12x1,5mmý
1 2 3 4 5 6 7 8 9 10
+M1/24.8/ WTU1/1
+M1/24.7/ WTU3/1
+M1/25.2/ WTV1/1
+M1/25.2/ WTV3/1
+M1/25.4/ WTW1/1
+M1/25.3/ WTW3/1
+M1/25.6/ LTA1/1
+M1/25.5/ LTA3/1
+M1/25.8/ LTB1/1
+M1/25.7/ LTB3/1
+M1/25.8/ LTBS/1
temperature
temperature
temperature
temperature
temperature
temperature
temperature
temperature
Windings
Windings
Windings
Windings
Windings
Windings
Bearing
Bearing
Spare
Spare
Spare
in U
in V
in W
in U
in V
in W
in A
in B
4 6
Date 08.Jul.2004

3 x JGS 620 GS-N.L Windings temperature
Project
B741 Group
+ G1 Page
5
GHAZI FABRICS Int Bearing temperature
Print 17.Mai.2005

5
Modific.
0
4.2
-G1
Generator
Date
Excitation voltage M198 YSLCY-OZ 2x1,5mmý
+M1/17.6/ UE/1
1
-X[S] E+
+M1/17.6/ UE-/1
Name Norm
Date
2
Print
E-
Desig.
1
+M1/17.6/ UES/1
Deexcitation M199 YSLY-JZ 5x1,5mmý
+M1/40.3/ ENT1/1
-X[A] 9
17.Mai.2005
08.Jul.2004
+M1/40.4/ ENT2/1
Eberharter St.
2
-X[C] 21
+M1/40.4/ ENT3/1
2
3
-X[A] 12
+M1/40.4/ ENT4/1
DIR: J:\..\
4
Monitoring:Diode
-X[C] 22 23
remove: Jumper
24
M201 YSLCY-OZ 2x1,5mmý

Adjustment Voltage
GHAZI FABRICS Int

+M1/40.2/ Rs/1
3 x JGS 620 GS-N.L

1
25
3
+M1/40.3/ Rt/1
2
26
+M1/40.3/ R2S/1
1000ê,2W :ñ5%
M196 YSLY-JZ 5x1,5mmý

Cos-Phi-Controller
+M1/40.1/ CB1/1
1
27
+M1/40.1/ CB2/1
2
28
4
Selection SY
+M1/40.6/ SYA1/1
3
34
+M1/40.7/ SYA2/1
4
35

Generator Terminal box
Cos-Phi-Set point External

+M1/40.5/ BLP/1
1
29
+M1/40.5/ BL/1
2kê,2W
5
2
30
+M1/40.6/ BLS/1
M6B YSLY-OZ 2x1,5mmý
Generator
Voltage matching
+M1/40.8/ GPFL1/1 Mains 0V
31
+M1/40.8/ GPFL2/1 100V

32
6
400V
33
7
Suffix
Project
B741
8
Group
+ G1
Anti condensation heater M200 YSLY-OZ 2x2,5mmý

500W
50Hz
230V
-E1
Page
+M1/5.2/ GLGH/1
1
9
+M1/5.2/ GNGH/1
2
6
-X[S] RR1 RR2
7
0 1 2 3 4 5 6 7 8 9
Page
/4.2
/4.2
/4.2
/4.2
/4.3
/4.3
Device / Function
-IFL 2 Service grounding
-IFL 1 Power connection

Terminal strip
+G1-X
Jumpers
PE N N U V W
Terminal
N U V W
+G1 +G1
-SSL2 -SSL1
6 8
Date 08.Jul.2004

3 x JGS 620 GS-N.L Terminals B741
Project Group
+ G1 Page
7
GHAZI FABRICS Int Generator +G1
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
Page
/6.1
/6.2
Device / Function
+G1-X[A]
Terminal strip
Deexcitation
Jumpers
9 12
Terminal
+M1
70
-X
7 9
Date 08.Jul.2004

3 x JGS 620 GS-N.L Terminals A B741
Project Group
+ G1 Page
8
GHAZI FABRICS Int Terminal strip +G1
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
Page
/6.2
/6.2
/6.2
/6.3
/6.3
/6.3
/6.4
/6.4
/6.5
/6.5
/6.6
/6.6
/6.6
/6.4
/6.4
Device / Function
Cos-Phi-Set point External

+G1-X[C]
Adjustment Voltage
Cos-Phi-Controller
Terminal strip
Monitoring:Diode
Voltage matching
Deexcitation
Selection SY
=
=
Jumpers
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Terminal
+M1 +M1 +M1 +M1 +M1 +M1

71 650 651 56 57 653 654 727 728 58 59
-X -XS -X -XS -XH -X
8 10
Date 08.Jul.2004

3 x JGS 620 GS-N.L Terminals C B741
Project Group
+ G1 Page
9
Print 17.Mai.2005

9
Terminal strip
Modific.
0
Jumpers
Terminal
Date
+G1-X[S]
Device / Function Page
Name Norm
Date
Excitation voltage /6.1
Print
E+
Desig.
1
-B4
+M1
= /6.1
E-
17.Mai.2005
08.Jul.2004
-XS
+M1
Eberharter St.
Windings temperature in U /5.1
632
= /5.1
2
= /5.1
AU3 AU2 AU1
DIR: J:\..\
630
Windings temperature in V /5.2
636
= /5.2
GHAZI FABRICS Int

3 x JGS 620 GS-N.L
= /5.2
AV3 AV2 AV1

3
634
Windings temperature in W /5.3
639
= /5.3
= /5.3
637
Windings temperature in U Spare /5.4
4
= /5.4
= /5.4
Windings temperature in V Spare /5.5
= /5.5
= /5.5
5
Windings temperature in W Spare /5.6
= /5.6
Terminals S
= /5.6
Bearing temperature in A /5.6
642
= /5.7
6
Terminal strip +G1

= /5.7
AW3 AW2 AW1 AU6 AU5 AU4 AV6 AV5 AV4 AW6 AW5 AW4 AP3 AP2 AP1
640
Bearing temperature in B /5.7

645
= /5.8
= /5.8
7
643
Time overcurrent protection /4.5
= /4.6
Suffix
AP6 AP5 AP4 DX2 DY2
Project
+A1-W7.A YSLY-JZ 5x2.5mmý

-XH
+A1
Generator current
B741
= /4.6
DZ2
1
738
8
Group
2
= /4.6
DZ1
737
+ G1
= /4.6
DY1
3
736
Page
= /4.6
DX1
4
9
735
10
11
0 1 2 3 4 5 6 7 8 9
Page
/4.7
/4.7
/4.7
/4.7
/4.8
/4.8
/6.9
/6.9
Device / Function
Anti condensation heater

+G1-X[S]
Terminal strip
Measurement
Jumpers
MX2 MY2 MZ2 MZ1 MY1 MX1 RR1 RR2

Terminal
+A1-W4.A YSLY-JZ 5x2.5mmý
Generator current
1
+M1
+A1-XH 730 731 732 733 924 N
-XH
10 +M1/1
Date 08.Jul.2004

3 x JGS 620 GS-N.L Terminals S B741
Project Group
+ G1 Page
11
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
Module interface +M1





a CAE-System.
Jenbacher AG
.. .. .. ..
VDE 0185 Part 1 / 11.82 - 6.1.2
Modification No. Vers. Date Name has to be provided by the Customer.
+G1/11 2
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Module interface +M1 B741
Project Group
+ M1 Page
1
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Diagram index
+M1/1 Module interface +M1 a +M1/16 Analog Inputs
+M1/2 Diagram index +M1/17 Analog Inputs
+M1/3 Diagram index +M1/18 Analog Inputs
+M1/4 Over view Terminal strips +M1/19 Analog Inputs
+M1/5 Supply a +M1/20 Analog Inputs
+M1/6 Earthing/Grounding +M1/21 Analog Inputs
+M1/7 Preheating +M1/22 Analog Inputs
+M1/8 Engine jacket water pump +M1/23 Analog Inputs
+M1/9 24V DC Scavenging flap +M1/24 Analog Inputs
+M1/10 DC-AC Converter a +M1/25 Analog Inputs
+M1/11 Prelubrication 24VDC Charging unit +M1/26 Analog Outputs
+M1/12 2 Starter motor 24VDC Charging unit a +M1/27 Digital Inputs
+M1/13 Distribution 24VDC a +M1/28 Digital Inputs a
+M1/14 Over view modules a +M1/29 Digital Inputs
+M1/15 Slot address Over view +M1/30 Digital Inputs
1 3
Date 08.Jul.2004

Project Group
+ M1 Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Diagram index
+M1/31 Digital Outputs +M1/46 Terminals general +M1
+M1/35 1 Gas train +M1/50 Terminals Auxiliaries +M1
+M1/36 Gas valves +M1/51 Terminals Auxiliaries +M1
+M1/37 Emergency stop-off-Push button Return water temp. +M1/52 Terminals Shielded cable +M1
+M1/38 2 Air-gas mixer +M1/53 Terminals Shielded cable +M1
+M1/39 Turbo bypass valves
+M1/40 Interfaces to the Generator a
+M1/41 CAN Bus
+M1/42 Knock monitoring
+M1/43 Ignition system
+M1/44 Ignition coils
+M1/45 Terminals general +M1
2 4
Date 08.Jul.2004

Project Group
+ M1 Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Over view: Terminal strips
+M1-X Wiring colours

in panel:
Terminal strip general
Module interface panel +M1
AC :
+M1-XH Outside wire : black
Protective wire : green/yellow

Terminal strip Auxiliaries
Function ground : transparent

N-Leiter : light blue

+M1-XS
DC :
Terminal strip Shielded cable
Plus : red
Minus : brown
Terminal strip-X=Terminals
Control : white
general +M1
Voltage free contacts : black

Terminal strip-XH=Terminals
Auxiliaries +M1
Thermo compensation cable : + green
Terminal strip-XS=Terminals - white

Shielded cable +M1
3 5
Date 08.Jul.2004

3 x JGS 620 GS-N.L Over view Terminal strips B741
Project Group
+ M1 Page
4
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
L1/7.0
L2/7.0
L3/7.0
-Q1 1 3 5
2 23 13 21
-F2
1 24 14 22
C-6A
28.4 28.4
104128
In=12A 2 4 6
3RV1021
-4AA10
374559
VORW.
3
-K12
10mmý
31.1
4
-XH 924
11.8/ L1LG
11.8/ L2LG
11.9/ L3LG
GLGH/1
+G1/6.9
Generator Charging unit

Anti condensation 400/230V 50 Hz
heater
PELG/11.9
NLG/11.9
1 3 5 23 +G1/6.9 2
-F1 GNGH/1 -K1
2 4 6 24 MT 10
C-50A
28.4 230VAC
215090
116699
BACK-UP -XH N
SCHUTZ
BEACHTEN N/7.0
PE/6.0
704
705
706
-XH N PE
L1 L2 L3 N PE
-SSL7
-IFL 7
Supply 3x400/231V,50Hz,50A 1 3
29.5
6 7
10.6
8 11
10.7
4 6
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Supply B741
Project Group
+ M1 Page
5
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Mit SS gekennzeichnete Klemme ist

Schirmerdung mittels Schirmschiene
am Schrankeintritt !
Mit E gekennzeichnete Klemmen

sind blanke Erdungsklemmen !
With SS indicated terminal is

grounding of the shield with Shield bar
at the panel entry !
With E indicated Terminals are

uninsulated earth terminals !
Earthing Passive Parts
all Connections as short as possible
5.9/PE PE/7.0
Panel
Mounting plate
Panel Frame
Panel
tr
-XS E E -XH PE PE -XS PE
10mmý
2,5mmý 2,5mmý 2,5mmý 2,5mmý
tr tr tr tr ge/gn ge/gn ge/gn ge/gn
2,5mmý 10mmý 2,5mmý
Cubicle bracket
IPE/1
+A1/13.9
*) *)
E/BR tr
14.2
Engine management system
10mmý
*) all
Connections
as short
PE Mounting plate
as possible
PE Door bottom
PE Door bottom
Equipotential
Engine Frame
Door bottom
Shield bar
Door top
PE Panel
5 7
Date 08.Jul.2004

3 x JGS 620 GS-N.L Earthing/Grounding B741
Project Group
+ M1 Page
6
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
5.9/L1 L1/8.1
5.9/L2 L2/8.1
5.9/L3 L3/8.1
2 23 2 4 6
-F3 -F4
1 24 1 3 5
C-13A C-20A
28.4
181234 200822
4mmý
1 3 5
-K3
7.2
2 4 6
2,5mmý 2,5mmý
24
-K13
31.2
21
A1 3 5 4 L
-K3
A2 L PE
230 VAC
*
3RT1026-1AP00 PE
374507 -X1
N
118595
N
-A1
350W/230V
SK3302100
-XH N PE 371709 -XH N PE
5.9/N N/8.1
6.8/PE PE/8.1
Socket cooling system
-XH 907 908 909 N PE 910 911 912 N PE
M103 YSLY-JZ 5x2.5mmý M104 YSLY-JZ 5x2.5mmý
-E1 U V W N PE -E2 U V W N PE
6kW 6kW
110øC 11 21 31 110øC 11 21 31
NHW1 NHW1
12 22 32 12 22 32
1 2
7.5
3 4
7.5
5 6
7.5
Heating elements Heating elements
6 8
Date 08.Jul.2004

3 x JGS 620 GS-N.L Preheating
Project
B741 Group
+ M1 Page
7
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
7.8/L1 L1/9.0
7.8/L2 L2/9.0
7.8/L3 L3/9.0
-Q3 1 3 5
In=15,2A 2 4 6
3RV1021
-4BA10
374560
2,5qmm
34
-K28
33.7
31
A1 1 3 5
-K4 SP-/9.0
230 VAC A2 2 4 6 SP+/9.0
3RT1026-1AP00 Current - Relay
374507
A3 A1 11
Adjustment:
14
I=8A
-F5 RMMKWP2/27.6
353606
7.8/N N/9.0
7.8/PE PE/9.0
-XH 913 914 915 PE
M105 YSLY-JZ 4x6mmý
U V W
-M2 M PE
3
7,5kW
2870Upm
~
NPW1
Engine jacket water pump

1 2
8.2
3 4
8.2
5 6
8.2
7 9
Date 08.Jul.2004

3 x JGS 620 GS-N.L Engine jacket water pump B741
Project Group
+ M1 Page
8
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
8.4/L1
8.4/L2
8.4/L3 L3/10.0
8.4/N N/10.0
-Q4 1 3 5
In=1,4A 2 4 6
3RV1011
-1AA10
374544
OAS= Limit switch open

1 3 5
-K31
CAS= Limit switch closed
34.3
2 4 6
8.4/SP- SP-/10.6
8.4/SP+ SP+/10.6
SPKZU/29.3
SPKAUF/29.2
Current - Relay
SPKST/29.4
A3 A1 11
Adjustment:
M125 YSLY-OZ 4x1,5mmý

14
I=1A
-F6
353606 RMSPUELV/29.6
8.4/PE PE/10.0
-XH 936 937 938 PE -X 220 221 222 223 224 225
M123 YSLY-JZ
4x1,5mmý
U V W 1 5 7 6 15 16 1
-S2
-M3 M PE
-S1 80øC 2
CAS
OAS
3
0,58kW
1,4A
~ NVC5
NUT24
NRV3
Failure
closed
Flap
Flap
open
fan Scavenging
Signals Flap:
Ventilation
Temperature
Scavenging
Signal 0 =
Signal 1 =
Signal 1 =
Scavenging
8 10
Date 08.Jul.2004

3 x JGS 620 GS-N.L 24V DC Scavenging flap B741
Project Group
+ M1 Page
9
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
9.5/L3
9.5/N
2 WR+/13.4
-F7 WR-/13.4
1
C-6A
104128 -A2
+ -
24VDC
230VAC 24V DC
400VA
352158
230V AC
Time delay
yellow/green
9.8/SP+ SP+/13.3
Zeit Dipschalter
brown
blue
1s
3 7 3 7 7 8 10s
-K5 -K6 -K1
10.6 10.7 5.3
1 6 1 6 6 11
VORW.
EIN closed on
1 3 3
-K12 -K30 -K29 2 B1 2 B1
31.1
2
34.2
1
34.1
1
-K5 -K6
MT 10 1" MT 10 1"
350960 350960
+316457 +316457
9.3/PE 9.8/SP- SP-/13.3

Funktion Time
CODE "E" 1 sec.

-XH 906 905 PE -XH 939 940 941 PE
M101 YSLY-JZ M124 YSLY-JZ
3x1.5mmý 4x1,5mmý
33 35 2 E
closed CT/LS
OT/LS
L N PE -M5
open
230V,50Hz
-M4
270W 2,6A
245W IP68
NPW4 NVC5
Preheating pump Scavenging flap
1 3 1 3
10.1 10.4
6 7 6 7
10.2 10.4
9 11
a Date 08.Jul.2004

3 x JGS 620 GS-N.L DC-AC Converter B741
Project Group
+ M1 Page
10
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
10mmý
86
10mmý -K7
280861 85
-V1
BAT1/28.6
L1LG/5.4
L2LG/5.5
L3LG/5.5
PELG/5.5
M1-/13.0
M1+/13.0
NLG/5.4
-X E 31 31 30 30 30 -XH 921 922 923 N PE
-F8
10mmý 2A
117782
brown
12.8/ STR+
12.8/ STR-
12.8/ STR
M110 YSLY 5x1,5mmý

brown 2x10mmý
red 2x10mmý
-G1 4 4 3 3 1 2 3 N PE
NBE
284083
EBG
PUFFER IN=60A
18Ah/Un=27.2V F: 63A
Charging unit 24 VDC Supply

Charging unit
Shield bar 2A Battery

Under voltage
30 87
12.5 Nominal current: 60A
Nominal loading: 26,8V
Boost charge : 28,2V Manual charging : 28,8V
10 12
Date 08.Jul.2004

3 x JGS 620 GS-N.L Prelubrication 24VDC
Project
B741 Group
+ M1 Page
11
GHAZI FABRICS Int Charging unit
Print 17.Mai.2005
Modific. Date Name Norm DIR: J:\..\M1 Suffix

M1
0 1 2 3 4 5 6 7 8 9
STR+/11.5
-G2 -G4
87
200Ah,Pb 200Ah,Pb
Battery Battery
-K7
318936 318936 11.6
30
Start relay
+ - + - 10mmý
STR-/11.5
-G3 -G5
200Ah,Pb
+ - + -
200Ah,Pb -K16 30 -K15 30
Battery Battery
318936 318936 31.4 31.4
Battery cables
Battery cables
Battery cables
87 .87a 87 .87a
-W3.A NSGAF™U
-W4.A NSGAF™U
-W5.A NSGAF™U
-W6.A NSGAF™U
4mmý STR/11.5
1x120mmý
1x120mmý
1x120mmý
1x120mmý
Battery
cables
2 23 2 23
-F9 -F10
1 24 1 24
Screw C-6A C-50A
104128 181128
-W1 + Cu 40x10 -W2 - M12x30
Frame
14 14
-K18 -K32
31.6 34.5
11 11
H07V-K -X 42 40 41 -X 43
150mmý 150mmý 50mmý
150mmý 1,5mmý 4mmý 4mmý 10mmý 10mmý
Prelubrication oil pump

white black black red brown
1,5mmý
-M6 Starter motor 1
-M8 Starter motor 2
Starter motor 1
Starter motor 2
15kW 15kW white
NMS NMS
30 50 31 30 50 31
25mmý 4mmý 25mmý 4mmý
red black brown black
-A3
Fa. Rittal
AE 1035/200
300x200x155
TN: 118668
Base 42 40 41 Base 40 43
+ - + -
A K A K
1
1 13
13
-V2 -V3
-Q6 14
14 85 85
90A
-Q5 -K8 324331 -K9
2
90A 2 86 86
280861 280861
324331
87 87
-K8 -K9
12.4 12.9
30 30
10mmý 10mmý 10mmý 10mmý
red + - brown 30 87 red + - brown 30 87

12.1 12.6

-M7 -M9
24VDC 24VDC
1.5kW 1.5kW
11 NPO6 NPO6 13
a Date 08.Jul.2004

3 x JGS 620 GS-N.L 2 Starter motor 24VDC B741
Project Group
+ M1 Page
12
GHAZI FABRICS Int Charging unit
Print 17.Mai.2005
Modific. Date Name Norm DIR: J:\..\M1 Suffix

M1
0 1 2 3 4 5 6 7 8 9
DOPPELDIODE 4mmý 4mmý 4mmý 4mmý 4mmý 4mmý

DSEI 2X61
AUF MONTAGE- 1 1 23 1 23 1 23 1 1 23
PLATTE -F11 -F12 -F13 -F14 -F15 -F16
MONTIEREN 2 2 24 2 24 2 24 2 2 24
C-6A C-20A C-6A C-16A C-16A C-25A
28.4 28.4 28.4 28.4
104128 181226 104128 104132 104132 104138
24VDC Supply A1
24VDC Mxx - Mxx

4mmý
-W8.A YSLY-JZ
-W9.A YSLY-JZ
4mmý 4mmý 4mmý
-V4 -X 32
3
DSEI 2X61 -K23
5x4mmý
5x4mmý
225211 + Base
32.4
1
-X 33 33 34 34
1,5mmý
M1+ MST+ M+ HE+ BR+ GE+ SP+ WR+ GASV+ ZD+ HZ+ BP+ L+/11 L+/12 M+/21 M+/22
11.8 35.0 27.0 17.5 14.1 42.1 10.7 10.5 36.1 43.2 26.1 39.1 +A1/15.0 +A1/15.1 13.9 13.9
in the Charging unit
Measuring transducer

Monitoring: Current
Charging unit
Turbo bypass valve
Module interface
DC/AC Converter
Engine control
Butterfly flap
Anti knock
regulation
Gas valves
Ignition 1
Processor
Fuse
PPS
11.7 35.0 27.0 17.5 14.1 42.1 10.7 10.5 36.1 43.2 26.1 39.1 +A1/15.0 +A1/15.1 13.9 13.9
M1- MST- M- HE- BR- GE- SP- WR- GASV- ZD- HZ- BP- L-/11 L-/12 M-/21 M-/22
1,5mmý
-X 31 31 31 31
- Base
= Terminal 31
-X 62 31
24V-Distribution
M108 YSLY-JZ
2x1.5mmý
M+/21/13.9
M+/22/13.9
M-/21/13.9
M-/22/13.9
-Y1
SOV13
BYPASS: 34 34 31 31
Valve
+M2-X1
12 14
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Distribution 24VDC
Project
B741 Group
+ M1 Page
13
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-A4 -A5 -A6 -A7

361926 348948 348948 348948
EX 481 AF 104 AF 104 AF 104

Modul 1 Modul 2 Modul 3
Mounting rail
P20
0 0
E 2 E 2
C 4 C 4
A
8
6 A
8
6 AI774 AI774 AT664 AT664 AT664 AT664 AT664 AT664 AT324 AT324 AO352
-X2
361927
ETHERNET
mA IN mA IN NICRNI NICRNI NICRNI NICRNI NICRNI NICRNI PT100 PT100 mA OUT
+ -
1 2 3 4
Delivery GE Jenbacher
red
X X X X X X X X X X X
-W10.A Ethernet
-X3 -X6 -X7 -X8 -X9 -X12 -X13 -X14 -X15 -X16 -X17
-F17 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81
110630 378577 378577 378577 378577 378577 378577 378577 378577 378577 378577 378577
-XS 500
Fuse -A8
0,2A 375850
DM 465 DM 465
+A1/16.1/ BUS/1
37.4/ AKRL+
6.1/ E/BR
13.2/ BR+
13.2/ BR-
16.0/ AK+
16.0/ AK-
Modul 4&5 Modul 6&7
-X4 -X10
7TB718.81 7TB718.81
377997 377997
X1 X DI X1 X DI
X2 X DO X2 X DO
-X5 -X11
7TB718.81 7TB718.81
377997 377997
13 15
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Over view modules B741
Project Group
+ M1 Page
14
Print 17.Mai.2005
GHAZI FABRICS Int
14
Modific.
0
Date
Name Norm
Date
Print
Desig.
1
27.0
-A21
OUTPUT INPUT
X2 X1
IA1 3 A_VORW OMAX 3 IE1
IA9 11 A_GAS1 F_GAS1 11 IE9
IA2 4 A_VORWH OELV 4 IE2
17.Mai.2005
08.Jul.2004
IA10 12 GASV1 GDMI1 12 IE10
IA3 5 OELV_AUF OMIN 5 IE3
Eberharter St.
IA11 13 A_ENTR GDMA1 13 IE11
IA4 6 A_STRT P_DIFF 6 IE4
IA12 14 BP_V SIFA_I 14 IE12
2
IA5 7 ZUEND ABGD 7 IE5

IA13 15 A_COSPHI STBM 15 IE13
DIR: J:\..\
IA6 8 VSP_24 RM_MKWP 8 IE6
IA14 16 BWS_HA GKWT_2 16 IE14
Modul 4&5
IA7 9 GM1_ZU UEDZ 9 IE7

IA15 17 UW_EIN ST_ACT 17 IE15
IA8 10 GM1_AUF RUHE 10 IE8
IA16 18 LSHK ZIB 18 IE16
GHAZI FABRICS Int

3 x JGS 620 GS-N.L
3
Schnittlinie
29.0
-A22
OUTPUT INPUT
X2 X1
IA17 3 VKDMI 3 IE17
IA25 11 SPKAUF 11 IE25
IA18 4 SPK_AUF 4 IE18
12 12
4
IA26 SPKZU IE26

IA19 5 SPK_ZU 5 IE19
IA27 13 SPUELV 13 IE27
IA20 6 SPKST 6 IE20
IA28 14 14 IE28
IA21 7 SPG_VSP 7 IE21
IA29 15 VSP_400 15 IE29
IA22 8 VKGV 8
RM_SPUELV IE22
IA30 16 16 IE30
Modul 6&7
IA23 9 A_MKWP MCP_TEMP9 IE23

IA31 17 GM2_ZU 17 IE31
IA24 10 10
VWP_PDIFF IE24
5
IA32 18 GM2_AUF 18 IE32
Schnittlinie
6
Slot address Over view

7
Suffix
Project
B741
8
Group
Page
+ M1
9
15
16
0 1 2 3 4 5 6 7 8 9
Oil pressure Jacket water pressure Supercharge pressure Mixer position
14.2/AK+ AK+/17.0
-XS 500 E SS 500 E SS 500 E SS
GMP1/38.3
M121 YSLCY-0Z
M122 YSLCY-OZ
M117 YSLCY-OZ
3x0,75mmý
3x0,75mmý
3x1,5mmý
1 2 3 1 2 3 1 2 3
+ 1 2 E + 1 2 E + 1 2 E
-B1 I -B2 I -B3 I

0-10bar 0-2,5bar 0,3 bis
=4-20mA P =4-20mA P +4,5bar P
NUP9 NUP8 =4-20mA
NUP7
14.2/AK- AK-/17.0
-A9 + SCH + SCH + SCH + SCH

348939 1 2 3 4 5 6 7 8 9 10 11 12
I13 I14 I15 I16
ANALOG INPUT B&R 2003 Modul 1 Type AI 774 Analog input 0-20mA
Slot 1
15 17
Date 08.Jul.2004

3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
16
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Intake air temperature
AK+/38.3
16.8/AK+
Gas Mixer 2 Position Excitation

voltage 1 2
Generator
SS
-A11 4-20 mA
UE-/1/+G1/6.1
UES/1/+G1/6.1
RTM81
UE/1/+G1/6.1
127716 0-120øC
GMP2/38.3
A A A
HE+/13.2
HE-/13.2
-XS 8 7 6
M15 YSLY-JZ
4x1,5mmý
SS
1 2
1 2 3
12 10 E
9 8
A
-B4 -B5
A: 4-20mA E: 0-100V NUT31
HE 501
237474
16.8/AK-

348939 1 2 3 4 5 6 7 8 9 10 11 12
I17 I18 I19 I20
ANALOG INPUT B&R 2003 Modul 1 Type AI 774 Analog input 0-20mA
Slot 2
16 18
Date 08.Jul.2004

3 x JGS 620 GS-N.L Analog Inputs
Project
B741 Group
+ M1 Page
17
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Exhaust gas temperature

after Turbo
-B6 -B7
NUT13 NUT13
+ - + -
NICRNIGE NICRNIGE
2x0,5mmý 2x0,5mmý
gn ws gn ws
SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I21 I22 I23 I24
ANALOG INPUT B&R 2003 Modul 1 Type AT 664 Analog input Thermo couple K
Slot 3
17 19
Date 08.Jul.2004

Project Group
+ M1 Page
18
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Cylinder : 1 2 3 4
-B8 -B9 -B10 -B11

NUT1 NUT1 NUT1 NUT1
+ - + - + - + -
M150 NICRNIGE 2x0,5mmý

gn ws gn ws gn ws gn ws
SS SS SS SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I25 I26 I27 I28
Slot 4
18 20
Date 08.Jul.2004

Project Group
+ M1 Page
19
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Cylinder :
5 6 7 8
-B12 -B13 -B14 -B15

NUT1 NUT1 NUT1 NUT1
+ - + - + - + -

SS SS SS SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I29 I30 I31 I32
Slot 1
19 21
Date 08.Jul.2004

Project Group
+ M1 Page
20
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Cylinder :
9 10 11 12
-B16 -B17 -B18 -B19

NUT1 NUT1 NUT1 NUT1
+ - + - + - + -

SS SS SS SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I33 I34 I35 I36
Slot 2
20 22
Date 08.Jul.2004

Project Group
+ M1 Page
21
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Cylinder :
13 14 15 16
-B20 -B21 -B22 -B23

NUT1 NUT1 NUT1 NUT1
+ - + - + - + -

SS SS SS SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I37 I38 I39 I40
Slot 3
21 23
Date 08.Jul.2004

Project Group
+ M1 Page
22
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Cylinder :
17 18 19 20
-B24 -B25 -B26 -B27

NUT1 NUT1 NUT1 NUT1
+ - + - + - + -

SS SS SS SS

280684 1 2 3 4 5 6 7 8 9 10 11 12
I41 I42 I43 I44
Slot 4
22 24
Date 08.Jul.2004

Project Group
+ M1 Page
23
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Fuel mixture temperature Oil temperature Engine jacket Generator

water temperature
Windings
temperature
Phase U
-B28 -B29 -B30
NUT2 NUT7 NUT6
Pt 100 Pt 100 Pt 100
WTU3/1/+G1/5.1
WTU1/1/+G1/5.1

WS1/25.1
white
white
white
red
red
red
red
red
red
SS SS SS -XS 630 632
WS2/25.1
-A18
348940 1 2 3 4 5 6 7 8 9 10 11 12
I45 I46 I47 I48
ANALOG INPUT B&R 2003 Modul 3 Type AT 324 Analog input PT100
Slot 1
23 25
Date 08.Jul.2004

Project
B741 Group
+ M1 Page
24
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Windings temperature Windings temperature Bearing temperature A Bearing temperature B

Phase V Phase W
WTV3/1/+G1/5.2
WTV1/1/+G1/5.2
WTW3/1/+G1/5.3
WTW1/1/+G1/5.3
LTA3/1/+G1/5.7
LTA1/1/+G1/5.6
LTB3/1/+G1/5.8
LTB1/1/+G1/5.7
LTBS/1/+G1/5.8
24.8/WS1
-XS 634 636 -XS 637 639 -XS 640 642 -XS 643 645 SS
24.8/WS2
-A19
348940 1 2 3 4 5 6 7 8 9 10 11 12
I49 I50 I51 I52
ANALOG INPUT B&R 2003 Modul 3 Type AT 324 Analog input PT100
Slot 2
24 26
Date 08.Jul.2004

Project
B741 Group
+ M1 Page
25
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
ANALOG OUTPUT B&R 2003 Modul 3 Type AO 352 Analog output 0-20mA
Slot 3
O3 O4
high. Burden: 400ê high. Burden: 400ê
-A20 1 2 3
U I
4 5 6
U I
280685 + SCH + SCH
ST_ACT/28.7
* ... TA 1502-0065
HZ+/13.6
HZ-/13.6
SS
39.8/ TB+
39.8/ TB-
39.8/ TBS
3 3
-K34 -K17
43.4 31.5
1 1
ZIB ZUEND *
-A25 18 19 21 20 9 11 7 8 5 10
369160
+ - SpD Stp +mA -mA Shld ERR
24VDC
PANDAROS
22 23
CU-01
PDC40.6-06-S1
Drive-
Drive+
Heinzmann
FbR FbM FbC Shld

24 25 17 16 15 14
M189 YSLCY 3x0,75mmý
M188 YSLCY 2x1,5mmý
Cable harness:
----------
BR2 +
Cable harness
BR3: Tl.Nr.: 234658

BR6: Tl.Nr.: 234666
1 2 1 2 3
SS SS
-B31 Turbo bypass valves

Actuator B C D A E
25 27
Date 08.Jul.2004

3 x JGS 620 GS-N.L Analog Outputs B741
Project Group
+ M1 Page
26
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
13.2/M+ M+/28.0
13.2/M- M-/28.0

+A1/23.9 +A1/23.9
Emergency stop
Emergency stop
NOSI1/1 NOSI2/1
-X 150 -X 151
A2 86
-K10 -K11 K
PT A1376147 85
328577 A
-X 50 -X 88 -X 84 -V6
M138 YSLY-JZ 5x1.5mmý
UW
+ 24 24
1 -K25 -K10
-S3 32.7 27.7
4 4 21 21
LS5
-S4 -S5
1 NUP1 1
4 3 2 0,4 bar
PDS3 ZIB 1
MAX OL MIN 22 9
328336 -K21 -K34
32.3 43.4
21 11
RMMKWP2/8.4
-X 51 52 53 -X 89 -X 85
GSTR1
A 35.1
-V5 K
24
-R1 -R2 -R3 -R4 -R5 21
1.5kê 1.5kê 1.5kê 1.5kê 1.5kê .22

1W 1W 1W 1W 1W -K35
43.6
-A21
15.1
28.0
31.0 1 2 3 4 5 6 7 8 9 10
32.0
X1
348933 - + IE1 IE2 IE3 IE4 IE5 IE6 IE7 IE8
DIGITAL INPUT B&R 2003 Modul 4&5 Type DM 465 Part 1 / 4
OMAX OELV OMIN P_DIFF ABGD RM_MKWP UEDZ RUHE

Oil level Engine high. Refill oil Oil level Engine low. Pre Exhaust gas Feed back Over speed Fail safe
Shut down Shut down chamber: backpressure high. Engine jacket water pump loop Loop
Difference pressure
high
11 14 30 87
31.4 36.1
21 24
27.8
31 34
31.5
26 28
Date 08.Jul.2004

3 x JGS 620 GS-N.L Digital Inputs
Project
B741 Group
+ M1 Page
27
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
27.9/M+ M+/29.0
27.9/M- M-/29.0
-W20.A YSLY-OZ 2x1,5mmý

23
-F2
Gas pressure high

5.3
Gas pressure low

24
RL
BAT1/11.8
13
-Q1
5.5
14
LADUNG
-X 104 -X 106 -X 120
23
-F14
13.6
24
GASV
2 1 12 14 A2 A1 4 7
24 -K34
35.2 -S6 -S7 -F16 -S8 26.3
24VDC 43.4
FGAS1 NUP5 3 NUP3 3 13.9 50øC 1 ST_ACT 6
23 NUT9 ZDG 1
50mbar ...mbar QUERV 11
-X 105 -X 107
-F18
23
-F1 DUA
52C742 -X 121
5.1 24VDC
24
EINSP 385280
-R8 -R9
-V7 23
104383
-F3 Us:1,0xUn 1,5kê 1,5kê
1W 1W
7.2
24 Us: 24V
VORWP dU = 10%
23
-F12 Achtung:
-R6 -R7 13.4
24
Widerstand
1,5kê 1,5kê VORWP auf Plus 24VDC!
1W 1W
23
-F13
13.5
24
-A21
27.0
11 12 13 14 15 16 17 18
X1
IE9 IE10 IE11 IE12 IE13 IE14 IE15 IE16
F_GAS1 GDMI1 GDMA1 SIFA_I STBM GKWT_2 ST_ACT ZIB

Gassafety device 1 Gas pressure low Gas pressure high Circuit breaker Battery Under Temperature high: Failure Ignition
Gas train 1 Gas train 1 tripped voltage Inter cooling water 2 Actuator in Operation
1 min
27 29
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Digital Inputs B741
Project Group
+ M1 Page
28
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
28.9/M+ M+/30.0
28.9/M- M-/30.0

-X 108
Gas pressure low
-X 122
3 2
-K1
-S11
5.3
1 150mbar 1
4 PDSxxx
4 999999
-S10
-S9 50øC 5
2,5 bar 1 127021
NUP13
9.8 9.8 9.8 9.2
-X 123
SPKAUF SPKZU SPKST RMSPUELV
-X 109
-R10 -R11 -R12 -R13

1,5Kê 1,5kê 1,5kê 1,5kê
1W 1W 1W 1W
-A22
15.3
30.0
33.0 1 2 3 4 5 6 7 8 9 10
34.0
X1
348933 - + IE17 IE18 IE19 IE20 IE21 IE22 IE23 IE24
VKDMI SPK_AUF SPK_ZU SPKST SPG_VSP RM_SPUELV MCP_TEMP VWP_PDIFF

Pre Flap Flap Failure: Voltage Failure failure air Preheating pump: OK
chamber Scavenging Scavenging Flap Prelubrecation oil pump Ventilation fan condition device
Gas pressure low. open closed Scavenging Scavenging
W1193 W1194
28 30
Date 08.Jul.2004

3 x JGS 620 GS-N.L Digital Inputs
Project
B741 Group
+ M1 Page
29
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
29.9/M+ M+/31.0
29.9/M- M-/31.0
-A22
29.0
11 12 13 14 15 16 17 18
X1
IE25 IE26 IE27 IE28 IE29 IE30 IE31 IE32
Spare Spare Spare Spare Spare
29 31
Date 08.Jul.2004

3 x JGS 620 GS-N.L Digital Inputs B741
Project Group
+ M1 Page
30
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
DIGITAL OUTPUT B&R 2003 Modul 4&5 Type DM 465 Part 3 / 4
-A21 - + IA1 IA2 IA3 IA4 IA5 IA6 IA7 IA8

27.0
1 2 X2 3 4 5 6 7 8 9 10
14 34
-K10 -K10
27.7 27.7
11 31
GM1 GM2
38.3 38.4
85
-K15
376147 86
A1 A1 A1 85 2 A1
-K12 -K13 -K14 -K16 -K17 -K18
24 VDC A2 PT A2 PT A2 376147 86 MT 10 PT A2
328577 328577 350960 328577
3RT1016
-2BB41
374524
30.9/M+ M+/32.0
30.9/M- M-/32.0
A_VORW A_VORWH OELV_AUF A_STRT ZUEND VSP_24 GM1_ZU GM1_AUF

Preheating pump Preheating Oil refill Start relay Ignition Prelubrecation Air-gas mixer P 1
on valve oil pump
on
24VDC
.87a .87a
1 2 21 24 21 24 30 87 30 87 1 3 11 14
10.1 7.2 37.3 12.5 12.4 26.1 12.4
3 4 5 6
5.2 43.3
30 32
Date 08.Jul.2004

3 x JGS 620 GS-N.L Digital Outputs
Project
B741 Group
+ M1 Page
31
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-A21 IA9 IA10 IA11 IA12 IA13 IA14 IA15 IA16

27.0
X2 11 12 13 14 15 16 17 18
A1
-K21
PT A2
328577
A1 85 A1 2 A1 A1 A1
-K19 -K20 -K22 -K23 -K24 -K25 -K26
PT A2 376147 86 PT A2 MT 10 PT A2 PT A2 PT A2
328577 328577 350960 328577 328577 328577
31.8/M+ M+/33.0
31.8/M- M-/33.0
A_GAS1 GASV1 A_ENTR BP_V A_COSPHI BWS_HA UW_EIN LSHK

Demand Gas valves on Deexcitation Valve Cos Phi- Reset Jump out Release:
Gassafety device 1 Gas train 1 Controller:on Ignition Monitoring U-Controller
LS
21 24 30 87 21 22 21 22 1 3 21 24 21 24 21 24
35.1 36.1 27.7 40.3 13.5 40.1 27.7 40.6
31 32
40.4
31 33
Date 08.Jul.2004

Project
B741 Group
+ M1 Page
32
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-A22 - + IA17 IA18 IA19 IA20 IA21 IA22 IA23 IA24

29.0
1 2 X2 3 4 5 6 7 8 9 10
85 A1
-K27 -K28
376147 86 PT A2
328577
32.9/M+ M+/38.3
32.9/M- M-/34.0
VKGV A_MKWP
Pre Engine jacket
chamber Gas valve water pump
30 87 31 34
36.2 8.2
32 34
Date 08.Jul.2004

Project
B741 Group
+ M1 Page
33
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-A22 IA25 IA26 IA27 IA28 IA29 IA30 IA31 IA32

29.0
X2 11 12 13 14 15 16 17 18
8 8
-K30 -K29
34.2 34.1
11 11
GM3 GM4
38.5 38.6
2 2 A1 A1
-K29 -K30 -K31 -K32
MT 10 MT 10 24 VDC A2 PT A2
350960 350960 328577
3RT1016
-2BB41
374524
33.9/M- M-/38.3
SPKAUF SPKZU SPUELV VSP_400 GM2_ZU GM2_AUF

Flap Flap Ventilation Prelubrecation Air-gas mixer P 2
Scavenging Scavenging fan Scavenging oil pump
open close on
400VAC
1 3 1 3 1 2 11 14
10.4 10.3 9.1 12.9
8 11 8 11 3 4
34.2 34.1 9.1
5 6
9.1
33 35
Date 08.Jul.2004

Project
B741 Group
+ M1 Page
34
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
13.1/MST+ MST+/37.2
13.1/MST- MST-/37.2
27.9/GSTR1
86
-K33
376147 85
ANF.
GDKG
24
-K19
-W25.A YSLY-JZ
Release
32.1
21 Gassafety device
Gas train
FGAS1
4x1,5mmý
-X 100 31 101 28.1
-F18 + - B S
Gassafety device
GSTR dicht
VSP 504
GSTR leck
Fa Dungs
DK1
VPS 504 Fa. Dungs
30 87
36.1
Gassafety device 1
34 36
Date 08.Jul.2004

3 x JGS 620 GS-N.L 1 Gas train B741
Project Group
+ M1 Page
35
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
13.5/GASV+
2,5mmý
Fail safe loop

87
-K11
27.8
30
2,5mmý
FREIGABE
GDKG 87
-K33
35.2
30
NWG 2,5mmý 2,5mmý

GASVENT.
VORKAMMER-
AUF 87 87
-K20 -K27 GASVENT.
32.2 33.6 AUF
30 30
2,5mmý 2,5mmý
13.5/GASV-
-X 31 35 35 37 31 37 31
-W36.A YSLY-OZ
-W37.A YSLY-OZ
-W30.A YSLY-JZ
Pre chamber
gas valve1
Pre chamber
gas valve 2
Gas valve
2x2,5mmý
2x2,5mmý
4x2,5mmý
1 2 3
V1 V2
-Y2 -Y3 -Y4

SOV3 SOV8 SOV8
Gas valves Pre chamber

Gas 1 gas valves
35 37
Date 08.Jul.2004

3 x JGS 620 GS-N.L Gas valves B741
Project Group
+ M1 Page
36
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
35.4/MST+ MST+/39.1
35.4/MST- MST-/39.1
+A1/38.1
14.2/AKRL+
NOT1
1 2
Oil refill SS
-A26 4-20 mA
valve
-X 154 RTM81
on 127716 0-120øC
A A A
-XS 8 7 6
24
-K14
21 13 31.3
21
-S12
117987 22 14
Emergency stop-Push button

M139 YSLY-OZ 2x1.5mmý
Module interface
-W15.A YSLCY-JZ
Water inlet
M15 YSLY-JZ
-X 155
- Base
4x1,5mmý
4x1,5mmý
-XS 501 31 SS
PT100:
-X 54 31
NOT2
+A1/38.1 1 2
-B32
+A1/18.8/ RLTP+
+A1/18.8/ RLTP-
+A1/18.8/ RLTPS
1 2 3
NUT12
-Y5
40W
SOV2
Water return Temperature
Emergency stop Oil valve
36 38
Date 08.Jul.2004

3 x JGS 620 GS-N.L Emergency stop-off-Push button B741
Project Group
+ M1 Page
37
GHAZI FABRICS Int Return water temp.
Print 17.Mai.2005

0 1 2 3 4 5 6 7 8 9
31.7 31.8 34.7 34.8
GM1 GM2 GM3 GM4
-G6 zu auf -G7 zu auf

EN-SM 2 1 EN-SM 2 1
391976 391976
3 7 4 5 6 8
3 7 4 5 6 8 10 9 11 12 10 9 11 12
33.9/M+
34.9/M-
-X 92 93 94 95 96 97 98 99
16.8/GMP1
17.4/GMP2
17.8/AK+
-XS 500 SS -XS 500 SS
M147 YSLCY-OZ M149 YSLCY-OZ

2x1,5mmý 2x1,5mmý
-X18 90 91 92 93 94 95 96 97 98 99 100 101

Klemmbox
356792
5 6 1 2 3 4 1 2 3 4 5 6
YSLY-JZ YSLY-JZ
7x1,5mmý 7x1,5mmý
yellow
yellow
white
black
white
black
red
red
-M10 IN OUT E 1 2 3 4 1 2 3 4 IN OUT E
-M11
4-20mA + - + - 4-20mA
NVD3 NVD3
mA mA
Pos Pos
M M
= =
GM1_ZU GM1_AUF GM2_ZU GM2_AUF

Air-gas mixer P 1 Air-gas mixer P 2
37 39
Date 08.Jul.2004

3 x JGS 620 GS-N.L 2 Air-gas mixer B741
Project Group
+ M1 Page
38
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
37.6/MST+ MST+/42.1
37.6/MST- MST-/42.1
-A23
V17153-21 + -
CONTRANS I
254224 gn
1 2
+
- +
14 15
5 4
TB+/26.6
TB-/26.6
TBS/26.6
13.7/BP-
13.7/BP+
*: *: *:
-X 90 91 91a -XS 502 503 -X 90 91 91b -XS 503 504 -X 90 91 91c -XS 505 507
SS SS SS


*:
POSITION
SIGNAL:
4-20mA
4-20mA
4-20mA
0,5V => 10%
1 2 3 2 1 1 2 3 2 1 1 2 3 2 1 4,5V => 90%
orange
orange
orange
black
white
black
white
black
white
blue
blue
blue
red
red
red
-Y6 A B F E D C -Y7 A B F E D C -Y8 A B F E D C
FLOW TECH FLOW TECH FLOW TECH
NVA NVA NVA
257515 257515 257515
Supply Position Supply Position Supply Position

Turbo bypass valve 1 Turbo bypass valve 1 Turbo bypass valve 2 Turbo bypass valve 2 Turbo bypass valve 3 Turbo bypass valve 3
38 40
Date 08.Jul.2004

3 x JGS 620 GS-N.L Turbo bypass valves B741
Project Group
+ M1 Page
39
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
GPFL1/1/+G1/6.6
GPFL2/1/+G1/6.6
ENT1/1/+G1/6.1
ENT2/1/+G1/6.2
ENT3/1/+G1/6.2
ENT4/1/+G1/6.2
SYA1/1/+G1/6.4
SYA2/1/+G1/6.4
CB1/1/+G1/6.4
CB2/1/+G1/6.4
R2S/1/+G1/6.3
BLP/1/+G1/6.5
BLS/1/+G1/6.5
Rs/1/+G1/6.3
Rt/1/+G1/6.3
BL/1/+G1/6.5
-W6.B YSLY-OZ 2x1,5mmý

Voltage matching
-X 56 57 -XS 650 651 -X 70 71 72 73 -XS 653 654 -X 58 59 -XH 727 728
SS SS
24 22 32 24
-K24 -K22 -K22 -K26
32.5 32.3 32.3 32.8
21 21 31 21
-R14 -R15
+A1/5.6/ PFL1/1
+A1/5.7/ PFL2/1
1000 ê 2 kê
2W 2W
Achtung: Bei LS-Generatoren

bitte die Originalpotis,
welche im Generator beigepackt
sind verwenden.
110V AC
Adjustment Voltage
Adjustment Cos-Phi
Controller: on
Deexcitation
U-Controller
Cos Phi-
Release:
Voltage matching
39 41
a Date 08.Jul.2004

3 x JGS 620 GS-N.L Interfaces to the Generator
Project
B741 Group
+ M1 Page
40
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Terminals - CAN Bus:Typ "Wago 281"
660
661
662
-XS H G L SS SS -XS SS SS
Cable harness
Cable harness
yellow/
yellow/
brown/
green/
brown/
white/
green/
brown/
white/
green/
brown/
green/
-G8
43.0
+A1/8.6/ CANH/1
+A1/8.6/ CANG/1
+A1/8.6/ CANL/1
+A1/8.6/ CANS/1
Zcndung
CAN H 7
CAN L 2
120ê
GND 3
Cable channel
1
2
3
4
5
6
7
8
9
CAN-BUS KLS 98 Ignition
40 42
Date 08.Jul.2004

3 x JGS 620 GS-N.L CAN Bus B741
Project Group
+ M1 Page
41
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-A24
KLS98
358224 LED 24 V KLS 98
LED CAM 1,6A tr INTERFACE II 3,15A tr
LED TRIGGER
SUPPLY CAM TRG KLS Pick

24V up
G/0 V
24V
7 V
G
G
Camshaft
Supply
yellow
yellow
blue
pink
grey
blue
pink
grey
SS SS
red
red
LiYY 8x0,75mmý LiYY 8x0,75mmý
Cable harness Cable harness
-B34
10
-B44
20
KLS98
KD
43.9/ ZPIS
43.9/ ZPI3
43.9/ ZPI2
13.3/ GE+
13.3/ GE-
KD
KLS98
* *
-B35
-B45
19
9
KD
KD
-B36
-B46
18
8
KLS98
KD
KD
KLS98
* *
-B37
-B47
17
7
KD
KD
Cable channel
Cable channel
-B38
-B48
16
6
KLS98
KD
KD
KLS98
39.9/MST+
* *
39.9/MST-
Tl.Nr.: 199126
-B39
-B49
15
5
KD
KD
Cable harness
-B40
-B50
14
4
KLS98
KD
KD
KLS98
-XS 506 31 32
SS
* *
-B41
-B51
13
3
KD
KD
sw bl br -B42
-B52
12
2
KLS98
KD
KD
KLS98
Pick up
* * .. Code *
-B43
-B33 -B53
11
1
KD
Speed ST1
Cylinder left KD Cylinder right
41 43
Date 08.Jul.2004

3 x JGS 620 GS-N.L Knock monitoring B741
Project Group
+ M1 Page
42
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
Passiv Passiv Aktiv

Index Index Index
164 Teeth 1 Tooth 1 Tooth
Speed 90 Degree 120 Degree
Crankshaft Crankshaft Camshaft
ZPI2/42.2
ZPI3/42.2
ZPIS/42.1
n>:1750 RPM
13.6/ZD+ Reset
13.6/ZD-
5 2 A1
-K17
-K34 -K35
Pick up
Pick up
Pick up
31.5
6 10 A2
-B54 -B55 -B56
MT PT ST1 ST1 ST2
ZšND. 350960 328577
ANF.
-X 64 31 65 66 67 68
M130 YSLY-JZ
M131 YSLY-JZ
3x2,5mmý
5x1,5mmý
1 2 3 4
WS
BR
WS
BR
BR
SW
BL
-G8 L+ L- GND CA P Start + - S
Sensor GND
Permissive
41.8
Contact A
+TRIGGER
-TRIGGER
SHIELD
+RESET
-RESET
SHIELD
MPUPWR
SHIELD
CAM+
CAM-
44.1
+ 4-20mA
- 4-20mA
Shield
+24 VDC
Zcndung
Trip 1
Trip 2
Start
GND
SUB-D
Part 1/2 Ignition box
RS 232
IC 920
yellow/green 2,5mmý
Ignition
Engine Frame
1 3 24
26.1
6 7 21 .22
28.8 27.7
9 11
27.8
42 44
Date 08.Jul.2004

3 x JGS 620 GS-N.L Ignition system
Project
B741 Group
+ M1 Page
43
Print 17.Mai.2005
GHAZI FABRICS Int
0 1 2 3 4 5 6 7 8 9
-G8
43.0
Zcndung
Part 2/2
Plug 17 poles Plug 14 poles
Ground
Ground
Coil
Coil
M F J C G K E B H D A N N J C G A D I F B H E M
Monitor Monitor
F + + E
- -
10 20
J + + H
- -
9 19
C + + B
- -
8 18
G + + F
- -
7 17
K + + I
- -
6 16
E + + D
- -
5 15
B + + A
- -
4 14
H + + G
- -
3 13
D + + C
- -
2 12
A + + J
- -
1 11
Plug at: IC / AIC Plug at: IC / AIC

Firing order:1-14-4-18-8-12-2-15-5-20-10-17-7-13-3-19-9-16-6-11
43 45
Date 08.Jul.2004

3 x JGS 620 GS-N.L Ignition coils B741
Project Group
+ M1 Page
44
Print 17.Mai.2005
GHAZI FABRICS Int
44
Terminal strip
Modific.
0
Jumpers
Terminal
Date
+M1-X
Device / Function Page
Name Norm
Date
E
Shield bar /11.7
Print
Desig.
1
Charging unit 24 VDC /11.7
31
4
= /11.7
31
-G1
+M1
= /11.7
30
17.Mai.2005
08.Jul.2004
Eberharter St.
= /11.8
30
3
2A Battery Under voltage /11.8
30
2
DIR: J:\..\
+M1-W8.A YSLY-JZ 5x4mmý
-X
+A1
24VDC Supply A1
Module control panel /13.8
31
1
31
= /13.8
31
2
GHAZI FABRICS Int

31
3 x JGS 620 GS-N.L

3

24VDC Mxx - Mxx
Module interface /13.9
31
1
31
= /13.9
31
2
31
-X1
+M2
+M1-W30.A YSLY-JZ 4x2.5mmý
Gas valve
31 Gas valves Gas 1 /36.1
1
1
4
= /36.1
35
2
2
-Y2
+M1
V1
= /36.2
35
3
3
V2
5
+M1-W36.A YSLY-OZ 2x2.5mmý

Pre chamber gas valve1
Pre chamber gas valves /36.2
37
= /36.3
31
Terminals
-Y3
+M1
general +M1
+M1-W37.A YSLY-OZ 2x2.5mmý
Pre chamber gas valve 2
= /36.3
37
= /36.3
31
2
6
-Y4
+M1
+ Base /13.1
32

-X
+A1
24VDC Supply A1
Module control panel /13.8
33
3
33
= /13.8
33
4
33
7

24VDC Mxx - Mxx
Module interface /13.9
34
3
34
= /13.9
34
Suffix
4
Project
34
-X1
+M2
Prelubrication oil pump /12.4

42
B741
Starter motor 1 /12.4

40
Starter motor 2 /12.5

41
8
Group
= /12.9

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Jgs 320 Electrical Diagram (Abid Aulakh)

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Jgs 320 Electrical Diagram (Abid Aulakh)

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ELECTRIC WIRING DIAGRAM

This drawing is confidential and proprietary to the General Electric Company.

GHAZI FABRICS Int

Vers.: Date: Rel.: Mod.:

X before manufacture 17-06-2004 ES ..

X after start up 03.05.2005 ES b

a,b Date 08.Jul.2004

Desig. Eberharter St.

Modific. Date Name Norm DIR: J:\..\ Suffix

Parameters for the operation All Cables between the

Protection against electric shock hazard

Modifications of Design Installation according to local Standards !

The Numbers in the circles are in

This Wiring Diagram is designed with

Desig. Eberharter St.

Page Denomination Modifications Page Denomination Modifications

+U/2 a +U/17 electrical Equipment

+U/3 Diagram index +U/18 Bus diagram

+U/4 Over view groups +U/19 Mimic diagram

+U/5 Protection: Generator +U/20 Load sharing line

+U/6 E-Diagram 11KV, 50Hz a +U/21 Load sharing line

+U/7 Principle electrical overview b +U/22 Over view Software

+U/8 E-Diagram Supply Auxiliaries

+U/9 Potential equalization

+U/10 Module control

+U/11 Door cut out A

+U/12 Master panel

+U/13 Master panel

+U/14 Module interface cubicle

+U/15 Charging unit 60A

Desig. Eberharter St.

Over view groups

+B Part reference list

+M1 Module interface panel 1

+A1 Module control cubicle 1

+M2 Module interface panel 2

+A2 Module control cubicle 2

+M3 Module interface panel 3

+A3 Module control cubicle 3

+IS Master panel

+K Terminal diagram and Cable

Desig. Eberharter St.

27 Under voltage 49 Windings temperature 50/51 Overload/Short circuit 24 Voltage/Frequency Function

50/51 Overload/Short circuit 32 Reverse power 67N Earth fault

64 Unbalance - Voltage 37 Power <

46 Unbalance - Current P> Power >

40 Failure Excitation 38 Bearing temperature

81 > Over frequency

81 < Under frequency

Desig. Eberharter St.

11kV +/-5%, 50Hz

52-Gx M M M M 52-G1 M 52-G2 M 52-G3 M

Measurement and Measurement and Measurement and

flexible single flexible single flexible single

127 Ohm 250/5A 250/5A 250/5A

Desig. Eberharter St.

Modific. Date Name Norm DIR: J:\..\ Suffix