INTERACTIVE SCHEMATIC

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Engine View
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 UENR1204-08
March 2017

C27 and C32 Industrial Engine

C27 and C32 Petroleum Engine
C27 and C32 Locomotive Engine
Electrical System
Industrial: Petroleum: Locomotive:
JFJ1-UP SDJ1-UP WJC1-UP
RAM1-UP SDK1-UP WJD1-UP
NST1-UP NAR1-UP WJE1-UP
AT41-UP
BT41-UP

Volume 1 of 2: Engine Wiring

Volume 2 of 2: Product Link Wiring

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 14
ECM AIR COOLED LH #1
289-1526
J CAT BRAKE SOLENOID LOW/HIGH (5/7)
NRS FLOW BALANCE VALVE ACTUATOR
CAT BRAKE SOLENOID LOW/HIGH (6/8)
CAT BRAKE SOLENOID MED/HIGH (1,3,9,11)
EXHAUST MANIFOLD GAS TEMP LEFT FORE
COMPRESSION BRAKE OUTPUT #1 RETURN
INTAKE MANIFOLD AIR PRESSURE SENSOR LH
ANALOG RETURN
(D0C) INJECTOR 8 RETURN
(D0C) INJECTOR 10 RETURN
(D0C) INJECTOR 4 RETURN
I 23
ENGINE SPEED SENSOR #1 (-) (CRANK)
FUEL PRESSURE SENSOR (FILTER OUTLET)
ENGINE OIL PRESSURE SENSOR
THROTTLE POWER ON J1
ENGINE ANALOG RETURN
(D0C) INJECTOR 6 RETURN
NRS VALVE ACTUATOR (-)
ENGINE SPEED SENSOR #1 (+) (CRANK)
EXHAUST MANIFOLD GAS TEMP RIGHT AFT
NRS DIFFERENTIAL PRESSURE SENSOR
INTAKE MANIFOLD AIR PRESSURE SENSOR RH
(D0C) INJECTOR 12 RETURN
H NRS VALVE ACTUATOR (+)
CAT BRAKE SOLENOID MED/HIGH (2,4,10,12)
ENGINE SPEED SENSOR #2 (+) (CAM)
ENGINE SPEED SENSOR #2 (-) (CAM)
FUEL PRESSURE SENSOR (FILTER INLET)
(D0C) INJECTOR 2 RETURN
NRS FLOW BALANCE VALVE ACTUATOR RTN
SPILL INJECTOR 9 + 11 HIGH SIDE
FUEL DIFFERENTIAL PRESSURE SWITCH -
EXHAUST MANIFOLD GAS TEMP LEFT AFT
INTAKE MANIFOLD TEMPERATURE RH
(DOC) INJECTOR 10 + 12 HIGH SIDE
SPILL INJ 5 + 7 HIGH SIDE
NRS TEMPERATURE SENSOR
AFTERTREATMENT #2 ID # MODULE
G K738-EN218 GN-16-XLPE
(DOC) INJECTOR 6 + 8 HIGH SIDE
(DOC) INJECTOR 2 + 4 HIGH SIDE
ENGINE LEFT +5V SUPPLY
AFTERTREATMENT #1 ID # MODULE
NRS INTAKE PRESSURE SENSOR
SPILL INJECTOR 6 RETURN
SPILL INJ 1 + 3 HIGH SIDE
BAROMETRIC PRESSURE
ENGINE RIGHT +5V SUPPLY
ENGINE LEFT +5V SUPPLY
CAT CEM +5V SUPPLY
ENGINE LEFT RETURN
COOLANT TEMPERATURE SENSOR
SPILL INJECTOR 12 RETURN
SPILL INJECTOR 8 RETURN
F SPILL INJECTOR 2 RETURN
EXHAUST MANIFOLD GAS TEMP RIGHT FORE
AFTERTREATMENT #1, #2 ID # MODULE RTN
ENGINE RIGHT RETURN
INTAKE MANIFOLD TEMPERATURE LH
FUEL TEMPERATURE SENSOR
SPILL INJECTOR 10 RETURN
SPILL INJECTOR 4 RETURN
(DOC) INJECTOR 9 + 11 HIGH SIDE
SPILL INJECTOR 11 RETURN
SPILL INJECTOR 5 RETURN
SPILL INJECTOR 9 RETURN
SPILL INJECTOR 7 RETURN
(DOC) INJECTOR 1-3 HIGH SIDE
(DOC) INJECTOR 11 RETURN
(DOC) INJECTOR 5 RETURN
(DOC) INJECTOR 9 RETURN
E (DOC) INJECTOR 7 RETURN
SPILL INJECTOR 2 + 4 HIGH SIDE
SPILL INJECTOR 10 + 12 HIGH SIDE
SPILL INJ 1 RETURN
SPILL INJ 3 RETURN
(DOC) INJECTOR 5 + 7 HIGH SIDE
(DOC) INJECTOR 1 RETURN
(DOC) INJECTOR 3 RETURN
SPILL INJECTOR 6+8 HIGH SIDE
D 18
CONNECTS TO
EN-C108 (02F3) OR
C EN-C110 (02F3)
B FH-S1
A CBL-CH3
14
13 12 11 10 9 8 7 6 5 4 3 2 1
GF-C306 INJ 2 GF
T858-GF01 GY-16-NW T858-GF02 GY-16-HF 2642407
T858-GF03 GY-16-HF T860-GF31 OR-16-HF 1
DOC
EN-C1 T864-GF34 YL-16-HF 2
2645732 T859-GF15 WH-16-NW T859-GF16 WH-16-HF T958-GF40 YL-16-HF 3
T858-GF01 GY-16-NW SPILL
T859-GF17 WH-16-HF T986-GF42 GN-16-HF 4
1 K738-EN218 GN-16-XLPE EN-C110 EXH TEMP SNSR LH LEFT FORE TEMP J
2
2305008 343-6890 T858-GF02 GY-16-HF T860-GF29 OR-16-NW T860-GF30 OR-16-HF GF-C305 INJ 4 GF
3 RD-18 1 SIGNAL
EXTERNAL ENGINE EN-C601 T858-GF03 GY-16-HF T860-GF31 OR-16-HF 2642407
4 P894-EN23 PU-18-GXL Y748-EN364 WH-18-GXL 1 VS BK-18 2 GROUND
HARNESS INTERFACE 2 1552252 T859-GF15 WH-16-NW T860-GF30 OR-16-HF 1
5 J701-EN8 GN-16-XLPE G833-EN365 PK-18-GXL 2 GND DOC
6 LEFT AFT TEMP T862-GF04 BU-16-NW T862-GF05 BU-16-HF T864-GF33 YL-16-HF 2
994-EN290 GY-18-GXL 994-EN290 GY-18-GXL C440-EN366 YL-18-GXL 3 SIGNAL 1 INLET T858-EN37 GY-16-XLPE 1 T858-GF01 GY-16-NW T859-GF16 WH-16-HF
7 T862-GF06 BU-16-HF T960-GF36 BU-16-HF 3
8 K737-EN219 BR-16-XLPE 995-EN182 BU-18-GXL 995-EN182 BU-18-GXL F704-EN367 OR-18-GXL 4 SIGNAL 2 OUTLET RD-18 1 SIGNAL T862-EN31 BU-16-XLPE 2 T862-GF04 BU-16-NW T859-GF17 WH-16-HF SPILL
9 T988-GF38 PU-16-HF 4
10 A235-EN19 BK-18-GXL BK-18 2 GROUND T957-EN43 PU-16-XLPE 3 T957-GF07 PU-16-NW T860-GF29 OR-16-NW T863-GF18 GN-16-NW T863-GF19 GN-16-HF
11 A235-EN19 BK-18-GXL T985-EN38 WH-16-XLPE 4 T985-GF09 WH-16-NW GF-C304 INJ 6 GF
T863-GF20 GN-16-HF
12 A235-EN401 BK-18-GXL A235-EN401 BK-18-GXL A235-EN18 BK-18-GXL T959-EN45 BR-16-XLPE 5 T959-GF11 BR-16-NW T860-GF30 OR-16-HF 2642407
EN-C108 EXH TEMP SNSR RH RIGHT FORE TEMP
13 C440-EN366 YL-18-GXL C440-EN366 YL-18-GXL T987-EN40 GY-16-XLPE 6 T987-GF13 GY-16-NW T860-GF31 OR-16-HF T864-GF32 YL-16-NW T864-GF33 YL-16-HF T859-GF17 WH-16-HF 1
2305008 343-6890 DOC
14 K739-EN274 BU-16-XLPE C441-EN354 BR-18-GXL C440-EN366 YL-18-GXL RD-18 1 SIGNAL T859-EN34 WH-16-XLPE 7 T859-GF15 WH-16-NW T862-GF04 BU-16-NW T864-GF34 YL-16-HF T863-GF20 GN-16-HF 2
15 R746-EN229 PK-18-GXL C822-EN13 YL-18-GXL C441-EN354 BR-18-GXL G828-EN345 WH-18-GXL 1 VS BK-18 2 GROUND T863-EN32 GN-16-XLPE 8 T863-GF18 GN-16-NW T962-GF26 WH-16-HF 3
T862-GF05 BU-16-HF SPILL
16 C967-EN263 BU-18-GXL C822-EN13 YL-18-GXL Y749-EN11 GN-18-GXL 2 GND T961-EN46 GN-16-XLPE 9 T961-GF21 GN-16-NW T957-GF07 PU-16-NW T957-GF08 PU-16-HF T990-GF28 BR-16-HF 4
17 G829-EN292 GN-18-GXL E963-EN268 BK-18-GXL C967-EN263 BU-18-GXL C441-EN354 BR-18-GXL 3 SIGNAL 1 INLET RIGHT AFT TEMP T989-EN41 BU-16-XLPE 10 T989-GF23 BU-16-NW T862-GF06 BU-16-HF
18 T961-EN46 GN-16-XLPE E964-EN269 WH-18-GXL F421-EN5 YL-18-GXL F703-EN355 GY-18-GXL 4 SIGNAL 2 OUTLET RD-18 1 SIGNAL T962-EN44 WH-16-XLPE 11 T962-GF25 WH-16-NW T863-GF18 GN-16-NW T958-GF39 YL-16-NW T958-GF40 YL-16-HF GF-C303 INJ 8 GF
19 E965-EN271 BU-18-GXL F703-EN355 GY-18-GXL BK-18 2 GROUND T990-EN39 BR-16-XLPE 12 T990-GF27 BR-16-NW 2642407
20 E966-EN270 YL-18-GXL F704-EN367 OR-18-GXL T863-GF19 GN-16-HF T959-GF11 BR-16-NW T959-GF12 BR-16-HF T859-GF16 WH-16-HF 1
T863-GF20 GN-16-HF DOC
21 T959-EN45 BR-16-XLPE F421-EN5 YL-18-GXL G826-EN14 BR-18-GXL EN-C100 COOLANT TEMP T863-GF19 GN-16-HF 2
2304011 256-6453 T864-GF32 YL-16-NW T960-GF35 BU-16-NW T960-GF36 BU-16-HF T961-GF22 GN-16-HF 3
22 T960-EN36 BU-16-XLPE F703-EN355 GY-18-GXL G827-EN59 BU-18-GXL
F704-EN367 OR-18-GXL 995-EN182 BU-18-GXL 1 SIGNAL
EXTERNAL ENGINE EN-C366
T989-GF24 BU-16-HF 4
SPILL I
HARNESS INTERFACE 1 1552253 T864-GF33 YL-16-HF
24 G826-EN14 BR-18-GXL G828-EN70 WH-18-GXL Y749-EN186 GN-18-GXL 2 GROUND T961-GF21 GN-16-NW T961-GF22 GN-16-HF
T864-GF34 YL-16-HF GF-C302 INJ 10 GF
25 E963-EN268 BK-18-GXL G827-EN59 BU-18-GXL G828-EN16 WH-18-GXL G828-EN196 WH-18-GXL T860-EN42 OR-16-XLPE 1 T860-GF29 OR-16-NW
26 T957-GF07 PU-16-NW T962-GF25 WH-16-NW T962-GF26 WH-16-HF 2642407
G828-EN232 WH-18-GXL G828-EN345 WH-18-GXL T864-EN33 YL-16-XLPE 2 T864-GF32 YL-16-NW
27 P792-EN1 BU-18-GXL EN-C200 INTAKE MANF PRESS SENSOR LH 3 T858-GF03 GY-16-HF 1
G829-EN292 GN-18-GXL T960-EN36 BU-16-XLPE T960-GF35 BU-16-NW T957-GF08 PU-16-HF DOC
28 994-EN290 GY-18-GXL 2818804 320-3061 T985-GF09 WH-16-NW T985-GF10 WH-16-HF T862-GF06 BU-16-HF 2
G833-EN240 PK-18-GXL T988-EN48 PU-16-XLPE 4 T988-GF37 PU-16-NW T958-GF39 YL-16-NW
29 T959-GF12 BR-16-HF 3
30 G833-EN240 PK-18-GXL K739-EN274 BU-16-XLPE G828-EN232 WH-18-GXL G828-EN17 WH-18-GXL G828-EN17 WH-18-GXL 1 +5 VOLTS T958-EN35 YL-16-XLPE 5 T958-GF39 YL-16-NW SPILL
T986-GF41 GN-16-NW T986-GF42 GN-16-HF T987-GF14 GY-16-HF 4
31
T962-EN44 WH-16-XLPE K895-EN30 BU-18-GXL G828-EN54 WH-16-RADXL Y749-EN230 GN-18-GXL 2 GROUND T986-EN47 GN-16-XLPE 6 T986-GF41 GN-16-NW T958-GF40 YL-16-HF
32
U775-EN24 GY-14-RADXL K895-EN403 BU-18-GXL R746-EN229 PK-18-GXL 3 SIGNAL 7 T959-GF11 BR-16-NW GF-C301 INJ 12 GF
T987-GF13 GY-16-NW T987-GF14 GY-16-HF
33 N707-EN55 PU-18-GXL G829-EN292 GN-18-GXL G829-EN265 GN-18-GXL 8 2642407
34 P792-EN1 BU-18-GXL G829-EN353 GN-18-GXL 9 T959-GF12 BR-16-HF T988-GF37 PU-16-NW T988-GF38 PU-16-HF T858-GF02 GY-16-HF
35 E964-EN269 WH-18-GXL P891-EN22 BU-18-GXL EN-C232 INTAKE MANF PRESS SENSOR RH J700-EN349 BR-16-XLPE 10 T960-GF35 BU-16-NW DOC
T862-GF05 BU-16-HF
36 P893-EN25 PU-16-RADXL G833-EN20 PK-18-GXL 2818804 320-3061 K739-EN9 BU-16-XLPE 11
37 T989-GF23 BU-16-NW T989-GF24 BU-16-HF T957-GF08 PU-16-HF SPILL
38 F703-EN355 GY-18-GXL P894-EN23 PU-18-GXL G833-EN240 PK-18-GXL G833-EN49 PK-18-GXL G826-EN14 BR-18-GXL 1 +5 VOLTS J701-EN8 GN-16-XLPE 12 T960-GF36 BU-16-HF T985-GF10 WH-16-HF
39
R746-EN229 PK-18-GXL G833-EN365 PK-18-GXL G827-EN59 BU-18-GXL 2 GROUND T961-GF21 GN-16-NW T990-GF27 BR-16-NW T990-GF28 BR-16-HF
40 P893-EN25 PU-16-RADXL
41 C822-EN13 YL-18-GXL R747-EN3 GY-18-GXL G833-EN50 PK-14-RADXL C822-EN13 YL-18-GXL 3 SIGNAL
T725-EN293 WH-18-GXL T961-GF22 GN-16-HF
42 T957-EN43 PU-16-XLPE EXTERNAL ENGINE EN-C367
43 U773-EN28 PK-18-GXL K739-EN9 BU-16-XLPE T962-GF25 WH-16-NW
EN-C202 ENGINE OIL PRESS SENSOR HARNESS INTERFACE 2 1552252
44 U774-EN26 BU-14-RADXL U774-EN26 BU-14-RADXL K739-EN274 BU-16-XLPE
2370227 274-6719 T962-GF26 WH-16-HF H
45 J700-EN349 BR-16-XLPE U775-EN24 GY-14-RADXL K739-EN368 BU-16-XLPE T858-EN200 GY-16-XLPE 1 T858-GF01 GY-16-NW
1 +5 VOLTS 2 T985-GF09 WH-16-NW
46 E966-EN270 YL-18-GXL U779-EN27 BR-14-RADXL Y748-EN266 WH-18-GXL T862-EN201 BU-16-XLPE T862-GF04 BU-16-NW
47 E965-EN271 BU-18-GXL U781-EN21 YL-18-GXL K895-EN30 BU-18-GXL G833-EN49 PK-18-GXL 2 GROUND T957-EN202 PU-16-XLPE 3 T957-GF07 PU-16-NW
48 T985-GF10 WH-16-HF
49 T725-EN293 WH-18-GXL N707-EN55 PU-18-GXL 994-EN290 GY-18-GXL 3 SIGNAL T985-EN203 WH-16-XLPE 4 T985-GF09 WH-16-NW
T986-GF41 GN-16-NW
50 T958-EN35 YL-16-XLPE U781-EN402 YL-18-GXL P792-EN1 BU-18-GXL T959-EN204 BR-16-XLPE 5 T959-GF11 BR-16-NW
51 Y738-EN29 GY-18-GXL P891-EN22 BU-18-GXL T987-EN205 GY-16-XLPE 6 T987-GF13 GY-16-NW T986-GF42 GN-16-HF
52 Y738-EN29 GY-18-GXL Y748-EN282 WH-18-GXL P893-EN25 PU-16-RADXL EN-C678 T859-EN206 WH-16-XLPE 7 T859-GF15 WH-16-NW T987-GF13 GY-16-NW
53 T864-EN213 YL-16-XLPE Y749-EN291 GN-18-GXL R746-EN229 PK-18-GXL 2305010 T863-EN207 GN-16-XLPE 8 T863-GF18 GN-16-NW
T985-GF10 WH-16-HF
T859-GF16 WH-16-HF
T859-GF17 WH-16-HF
T962-GF26 WH-16-HF
T863-GF19 GN-16-HF
T961-GF22 GN-16-HF
T863-GF20 GN-16-HF
T860-GF30 OR-16-HF
T860-GF31 OR-16-HF
T986-GF42 GN-16-HF
T858-GF02 GY-16-HF
T858-GF03 GY-16-HF
T987-GF14 GY-16-HF
T862-GF05 BU-16-HF
T957-GF08 PU-16-HF
T862-GF06 BU-16-HF
T959-GF12 BR-16-HF
T989-GF24 BU-16-HF
T990-GF28 BR-16-HF
T960-GF36 BU-16-HF
T988-GF38 PU-16-HF
N707-EN55 PU-18-GXL R747-EN3 GY-18-GXL G828-EN70 WH-18-GXL 1 T961-EN208 GN-16-XLPE 9 T961-GF21 GN-16-NW
T864-GF33 YL-16-HF
T864-GF34 YL-16-HF
T958-GF40 YL-16-HF
54 T987-GF14 GY-16-HF
55 F704-EN367 OR-18-GXL K739-EN9 BU-16-XLPE T725-EN293 WH-18-GXL Y749-EN58 GN-18-GXL 2 TO FUEL JUMPER T989-EN209 BU-16-XLPE 10 T989-GF23 BU-16-NW T988-GF37 PU-16-NW
56 P891-EN22 BU-18-GXL K739-EN368 BU-16-XLPE U773-EN28 PK-18-GXL N707-EN55 PU-18-GXL 3 CONNECTS TO F-HC1 T962-EN210 WH-16-XLPE 11 T962-GF25 WH-16-NW
57
58 T858-EN37 GY-16-XLPE U779-EN27 BR-14-RADXL P792-EN1 BU-18-GXL 4 LOC B-13 T990-EN211 BR-16-XLPE 12 T990-GF27 BR-16-NW T988-GF38 PU-16-HF
59 K739-EN9 BU-16-XLPE F421-EN5 YL-18-GXL 5 T989-GF23 BU-16-NW
60 K739-EN368 BU-16-XLPE U781-EN21 YL-18-GXL T725-EN293 WH-18-GXL 6
EXTERNAL ENGINE EN-C368 T989-GF24 BU-16-HF
61 T863-EN207 GN-16-XLPE U781-EN402 YL-18-GXL U781-EN51 YL-18-GXL
HARNESS INTERFACE 1 1552253 T990-GF27 BR-16-NW
62 U773-EN28 PK-18-GXL J700-EN349 BR-16-XLPE
GF-C301
GF-C302
GF-C303
GF-C304
GF-C305
GF-C306
2642407
2642407
2642407
2642407
2642407
2642407
63 J701-EN8 GN-16-XLPE Y748-EN53 WH-14-RADXL EN-C103 INTAKE MANIFOLD TEMP LH #1 T860-EN212 OR-16-XLPE 1 T860-GF29 OR-16-NW
64
65 K895-EN30 BU-18-GXL K737-EN219 BR-16-XLPE Y748-EN282 WH-18-GXL Y748-EN266 WH-18-GXL 2304011 256-6453 T864-EN213 YL-16-XLPE 2 T864-GF32 YL-16-NW T990-GF28 BR-16-HF
Y748-EN364 WH-18-GXL C967-EN263 BU-18-GXL 1 SIGNAL T960-EN214 BU-16-XLPE 3 T960-GF35 BU-16-NW G
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
66
67 T859-EN34 WH-16-XLPE T858-EN37 GY-16-XLPE G829-EN265 GN-18-GXL 2 GROUND T988-EN215 PU-16-XLPE 4 T988-GF37 PU-16-NW
68 T860-EN42 OR-16-XLPE T858-EN200 GY-16-XLPE Y749-EN291 GN-18-GXL T958-EN216 YL-16-XLPE 5 T958-GF39 YL-16-NW
DOC
DOC
DOC
DOC
DOC
DOC
SPILL
SPILL
SPILL
SPILL
SPILL
SPILL
69 T859-EN34 WH-16-XLPE Y749-EN301 GN-18-GXL Y749-EN186 GN-18-GXL T986-EN217 GN-16-XLPE 6 T986-GF41 GN-16-NW
70
T859-EN206 WH-16-XLPE Y749-EN230 GN-18-GXL EN-C145 INTAKE MANIFOLD TEMP RH 7
71 INJ 1 GF INJ 3 GF INJ 5 GF INJ 7 GF INJ 9 GF
72 G828-EN232 WH-18-GXL T860-EN42 OR-16-XLPE Y749-EN52 GN-16-RADXL 2304011 256-6453 8 INJ 11 GF
73 K895-EN403 BU-18-GXL T860-EN212 OR-16-XLPE P891-EN22 BU-18-GXL 1 SIGNAL 9
74 U779-EN27 BR-14-RADXL T862-EN31 BU-16-XLPE Y749-EN11 GN-18-GXL G829-EN353 GN-18-GXL 2 GROUND K737-EN219 BR-16-XLPE 10
75 T990-EN39 BR-16-XLPE T862-EN201 BU-16-XLPE Y749-EN12 GN-18-GXL K739-EN368 BU-16-XLPE 11
76
77 T862-EN201 BU-16-XLPE T863-EN32 GN-16-XLPE Y749-EN58 GN-18-GXL K738-EN218 GN-16-XLPE 12
78 R747-EN3 GY-18-GXL T863-EN207 GN-16-XLPE EN-C139 NRS TEMP SENSOR
79 T864-EN33 YL-16-XLPE 2818801 339-8822
80 G826-EN14 BR-18-GXL T864-EN213 YL-16-XLPE U773-EN28 PK-18-GXL 1 BK-18 SIGNAL
EN-C503 NRS VALVE ACTUATOR
81 Y748-EN282 WH-18-GXL T957-EN43 PU-16-XLPE G833-EN20 PK-18-GXL 2 BK-18 GROUND
2304011 342-0636
82 U781-EN402 YL-18-GXL T957-EN202 PU-16-XLPE
83 Y749-EN291 GN-18-GXL T958-EN35 YL-16-XLPE U774-EN26 BU-14-RADXL 1 BK-18
84 995-EN182 BU-18-GXL T958-EN216 YL-16-XLPE U775-EN24 GY-14-RADXL 2 BK-18 EN-C225 NRS DIFFERENTIAL PRESS SENSOR
85 3441666 385-1173
86 T985-EN38 WH-16-XLPE T959-EN45 BR-16-XLPE
150-CH1 OR-14-GXL
87 T989-EN41 BU-16-XLPE T959-EN204 BR-16-XLPE G828-EN54 WH-16-RADXL 1 +5 VOLTS
EN-C511 NRS FLOW BAL VALV ACTUATOR DOWN 150-CH16 OR-14-GXL
88 T986-EN47 GN-16-XLPE T960-EN36 BU-16-XLPE Y749-EN52 GN-16-RADXL 2 GROUND
150-CH46 OR-14-GXL F
2388247 344-6041
89 T960-EN214 BU-16-XLPE P893-EN25 PU-16-RADXL 3 SIGNAL TERM RESISTOR CH CH-C4 150-CH47 OR-14-GXL
90 T961-EN46 GN-16-XLPE P894-EN23 PU-18-GXL 1 GN-18 134-2540 1740502 CH-C1 ECM AIR COOLED LH #1 J1 CH
CBL-CH1
91 C441-EN354 BR-18-GXL T961-EN208 GN-16-XLPE Y738-EN29 GY-18-GXL 2 GN-18 1607689 289-1526
A F711-CH12 YL 308-CH15 YL-18-GXL
92 A235-EN401 BK-18-GXL T962-EN44 WH-16-XLPE EN-C224 NRS INTAKE PRESS SENSOR J1
B F712-CH14 GN 308-CH41 YL-18-GXL
93 G827-EN59 BU-18-GXL T962-EN210 WH-16-XLPE 2818804 320-3061 C N873-CH63 SH X912-CH53 GN-18-GXL 1 THROTTLE POSITION SENSOR #2
94
95 C967-EN263 BU-18-GXL T985-EN38 WH-16-XLPE EN-C402 ENGINE SPEED SENSOR #2 (CAM) Y748-EN53 WH-14-RADXL 1 +5 VOLTS 308-CH6 YL-18-GXL 997-CH29 OR-18-GXL 2 ANALOG SENSOR POWER(+5V)
96 F421-EN5 YL-18-GXL T985-EN203 WH-16-XLPE 2304011 279-9829 G833-EN50 PK-14-RADXL 2 GROUND CH-C3 T993-CH30 BR-18-GXL 3 ANALOG SENSOR RETURN
97 T987-EN40 GY-16-XLPE T986-EN47 GN-16-XLPE E965-EN271 BU-18-GXL 1 BK-18 U779-EN27 BR-14-RADXL 3 SIGNAL 8T8736 381-CH44 PU-18-GXL R800-CH23 OR-18-GXL 4 DIGITAL SENSOR PWR +8V
98 T988-EN48 PU-16-XLPE T986-EN217 GN-16-XLPE E966-EN270 YL-18-GXL 2 WH-18 A 308-CH15 YL-18-GXL 456-CH17 BR-18-GXL 998-CH24 BR-18-GXL 5 DIGITAL SENSOR RETURN
99 T860-EN212 OR-16-XLPE T987-EN40 GY-16-XLPE CAT/ATA B A244-CH56 BK-14-GXL 589-CH71 GN-18-GXL K790-CH55 BU-18-GXL 6 FAN REVERSE SWITCH
100 T986-EN217 GN-16-XLPE T987-EN205 GY-16-XLPE EN-C203 ATMOSPHERIC PRESS SENSOR DATA LINK C N873-CH62 SH 7
101 T989-EN209 BU-16-XLPE T988-EN48 PU-16-XLPE EN-C401 ENGINE SPEED SENSOR #1 (CRANK) 2818803 320-3063 D 893-CH8 GN-18-GXL 892-CH7 BR-18-GXL 893-CH3 GN-18-GXL 8 CAT DATA LINK +
102 T988-EN215 PU-16-XLPE T988-EN215 PU-16-XLPE 2304011 279-9828 G828-EN196 WH-18-GXL 1 +5 VOLTS E 892-CH7 BR-18-GXL 892-CH21 BR-18-GXL 892-CH4 BR-18-GXL 9 CAT DATA LINK -
1 2 GROUND F F712-CH13 GN 10
103 T990-EN211 BR-16-XLPE T989-EN41 BU-16-XLPE E963-EN268 BK-18-GXL BK-18 Y749-EN12 GN-18-GXL CBL-CH2
2 3 SIGNAL G F711-CH11 YL 892-CH4 BR-18-GXL G971-CH19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
104 T858-EN200 GY-16-XLPE T989-EN209 BU-16-XLPE E964-EN269 WH-18-GXL WH-18 R747-EN3 GY-18-GXL
H F762-CH37 GY-16-GXL 12 ETHER START AID SOLENOID
105 T958-EN216 YL-16-XLPE T990-EN39 BR-16-XLPE
J 893-CH8 GN-18-GXL 13
106 T961-EN208 GN-16-XLPE T990-EN211 BR-16-XLPE
EN-C683 AFTERTREATMENT #1 ID # MOD LH EN-C684 AFTERTREATMENT #1 ID #2 MOD RH 893-CH22 GN-18-GXL 14
107 T960-EN214 BU-16-XLPE G469-CH48 BU-18-GXL 15 AUXILIARY PRESSURE SENSOR
108 T962-EN210 WH-16-XLPE 2818811 342-9070 2818811 342-9070 CH-C2 893-CH3 GN-18-GXL G468-CH26 GN-16-GXL 16 AUXILIARY TEMPERATURE SENSOR #1
E
109 T864-EN33 YL-16-XLPE U781-EN21 YL-18-GXL 1 +5V U781-EN51 YL-18-GXL 1 +5V 1030213 919-CH75 GN-18-GXL C829-CH66 GN-18-GXL 17 INLET AIR TEMPERATURE SENSOR
110 T862-EN31 BU-16-XLPE 2 DATA I/O 2 DATA I/O 1 150-CH16 OR-14-GXL 997-CH29 OR-18-GXL P967-CH67 PU-18-GXL 18 DIGITAL SENSOR RETURN
111 T985-EN203 WH-16-XLPE K895-EN403 BU-18-GXL 3 OUTPUT SIGNAL K895-EN30 BU-18-GXL 3 OUTPUT SIGNAL
112 2 A365-CH10 OR-14-GXL H704-CH65 PK-18-GXL 19 FAN REVERSING SOLENOID
113 T987-EN205 GY-16-XLPE 4 Vpp 4 Vpp 3 998-CH24 BR-18-GXL 20
114
115 T859-EN206 WH-16-XLPE 5 CLOCK 5 CLOCK 4 G971-CH19 BR-16-GXL A741-CH36 BU-18-GXL 21
116 T957-EN202 PU-16-XLPE A235-EN19 BK-18-GXL 6 GROUND A235-EN18 BK-18-GXL 6 GROUND 5 G969-CH20 YL-14-GXL A742-CH9 PK-18-GXL A742-CH9 PK-18-GXL 22 AC PRESSURE SWITCH
117
118 T959-EN204 BR-16-XLPE 6 892-CH21 BR-18-GXL A753-CH74 PU-18-GXL 23
119
120 T863-EN32 GN-16-XLPE 7 893-CH22 GN-18-GXL C579-CH70 YL-18-GXL R723-CH68 PK-18-GXL 24 TIMING CAL (+)
8 R800-CH23 OR-18-GXL C829-CH66 GN-18-GXL R724-CH69 PU-18-GXL 25 TIMING CAL (-)
CUSTOMER 9 998-CH24 BR-18-GXL C984-CH51 YL-18-GXL C579-CH70 YL-18-GXL 26 AUXILIARY TEMPERATURE SENSOR #2
CONNECTOR 10 F702-CH25 GN-18-GXL F420-CH40 GN-18-GXL 589-CH71 GN-18-GXL 27 FLEXXAIRE PITCH
11 G468-CH26 GN-16-GXL F702-CH25 GN-18-GXL L994-CH39 RD-18-GXL 28 SHUTDOWN LAMP (RED)
12 F420-CH40 GN-18-GXL 29 WARNING LAMP (AMBER)
13 F711-CH2 YL 30
14 997-CH29 OR-18-GXL F711-CH60 YL 31
15 T993-CH30 BR-18-GXL F711-CH12 YL J888-CH72 YL-18-GXL 32 FAN SPEED (+)
16 N873-CH31 SH CBL-CH3 J889-CH73 BR-18-GXL 33 FAN SPEED (-)
17 F711-CH32 YL F712-CH5 GN F712-CH5 GN 34 J1939 DATA LINK (-)
F712-CH33 GN F712-CH61 GN 456-CH17 BR-18-GXL 35 PTO SPEED 1&2 SELECTION D
19 M904-CH34 OR-18-GXL F712-CH14 GN 36
20 37
21 A741-CH36 BU-18-GXL N873-CH52 SH 38
22 F762-CH37 GY-16-GXL N873-CH64 SH 39
23 N873-CH63 SH CBL-CH4 40
24 L994-CH39 RD-18-GXL M904-CH34 OR-18-GXL 41 PTO INTERRUPT SWITCH / MULTI POSITION THROTTLE SWITCH 1
25 F420-CH40 GN-18-GXL F711-CH60 YL CBL-CH5 N873-CH52 SH 42 J1939 DATA LINK SHIELD
26 308-CH41 YL-18-GXL A753-CH74 PU-18-GXL 43 FAN SOLENOID / ON OFF FAN SOLENOID
27 F716-CH42 WH-18-GXL F711-CH11 YL F716-CH42 WH-18-GXL 44 REMOTE SHUTDOWN SWITCH
28 F711-CH32 YL 45
29 381-CH44 PU-18-GXL A365-CH10 OR-14-GXL 46 COLD WEATHER PROTECTION
LH/RH EXHAUST TEMP SENSOR JUMPER PRESSURE SENSOR MANIFOLD RH 30 G955-CH45 GN-18-GXL F712-CH61 GN 47
31 150-CH46 OR-14-GXL 150-CH16 OR-14-GXL 48 BATTERY (+) UNSWITCHED
RETROFIT JUMPER 32 150-CH47 OR-14-GXL F712-CH13 GN C984-CH51 YL-18-GXL 49 COOLANT LEVEL SENSOR
WIRES IN THE FOLLOWING 33 50 J1939 DATA LINK (+)
NF-C1 NF-C2 G469-CH48 BU-18-GXL F712-CH33 GN F711-CH2 YL
GROUPS SHALL BE TWISTED: 34 P883-CH78 BR-18-GXL 51 FAN SOLENOID
2305009 2305008 NA-C232
2818804 ONE TWIST PER 25 MM. 35 N873-CH64 SH 150-CH46 OR-14-GXL 52 BATTERY (+) UNSWITCHED
1 G828-NF1 WH-18-GXL 1 CONNECTS TO NA-T1 C822-NA13 YL-18-GXL 36 C984-CH51 YL-18-GXL 150-CH47 OR-14-GXL 53 BATTERY (+) UNSWITCHED
2 Y749-NF2 GN-18-GXL 2 EXH TEMP SNSR LH (02F3) G826-NA14 BR-18-GXL 1 WIRE GROUP WIRE NAME 37 150-CH1 OR-14-GXL N873-CH31 SH 919-CH75 GN-18-GXL 54 OVERSPEED VERIFY SWITCH
3 C441-NF3 BR-18-GXL 3 OR EXH TEMP SNSR RH (02F3) NA-T2 G826-NA14 BR-18-GXL G827-NA59 BU-18-GXL 2
CH_TW1 892-CH4 38 A742-CH9 PK-18-GXL N873-CH62 SH 150-CH1 OR-14-GXL 55 BATTERY (+) UNSWITCHED C
4 F703-NF4 GY-18-GXL 4 C822-NA13 YL-18-GXL 3 39 G967-CH54 WH-18-GXL 381-CH44 PU-18-GXL 56 PTO ENABLE SWITCH / THROTTLE SWITCH 2
NA-T3 G827-NA59 BU-18-GXL CH_TW1 893-CH3 40 K790-CH55 BU-18-GXL F716-CH42 WH-18-GXL 57
41 X912-CH53 GN-18-GXL F762-CH37 GY-16-GXL G955-CH45 GN-18-GXL 58 PTO RAMP UP / RESUME SWITCH / THROTTLE SWITCH 3
CH_TW2 892-CH7 42 H704-CH65 PK-18-GXL G468-CH26 GN-16-GXL A741-CH36 BU-18-GXL 59 INTERMEDIATE SPEED SWITCH / GOVERNOR MODE SWITCH
43 C829-CH66 GN-18-GXL G469-CH48 BU-18-GXL G967-CH54 WH-18-GXL 60 PTO RAMP DOWN / SET SWITCH / THROTTLE SWITCH #4
CH_TW2 893-CH8 44 P967-CH67 PU-18-GXL G955-CH45 GN-18-GXL A244-CH59 BK-14-GXL 61 BATTERY (-)
45 456-CH17 BR-18-GXL G967-CH54 WH-18-GXL T914-CH77 OR-18-GXL 62 THROTTLE ARBITRATION
FH-C4 FUEL DIFF PRESS SW CH_TW3 892-CH21 46 A365-CH10 OR-14-GXL G969-CH20 YL-14-GXL A244-CH57 BK-14-GXL 63 BATTERY (-)
275-1253 47 64 INLET AIR RESTRICTION
1552269 CH_TW3 893-CH22 R723-CH68 PK-18-GXL G971-CH19 BR-16-GXL P875-CH76 BU-18-GXL
1 48 R724-CH69 PU-18-GXL H704-CH65 PK-18-GXL A244-CH58 BK-14-GXL 65 BATTERY (-)
T725-FH7 WH-18-GXL BK-18
FH-C1 N707-FH5 PU-18-GXL 2 BK-18
CH_TW5 R723-CH68 49 C579-CH70 YL-18-GXL J888-CH72 YL-18-GXL F702-CH25 GN-18-GXL 66 THROTTLE POSITION SENSOR #1
2305011 50 589-CH71 GN-18-GXL J889-CH73 BR-18-GXL G969-CH20 YL-14-GXL 67 ASO SOLENOID COMMON
CH_TW5 R724-CH69 51 J888-CH72 YL-18-GXL K790-CH55 BU-18-GXL 68
1 G828-FH3 WH-18-GXL F421-FH1 YL-18-GXL 52 J889-CH73 BR-18-GXL L994-CH39 RD-18-GXL A244-CH10 BK-14-GXL 69 BATTERY (-)
CONNECTS TO 2 Y749-FH6 GN-18-GXL G828-FH3 WH-18-GXL FH-C2 FUEL TEMP SENSOR EN_TW1 A235-EN18 53 A753-CH74 PU-18-GXL M904-CH34 OR-18-GXL 308-CH6 YL-18-GXL 70 KEY SWITCH INPUT
3 N707-FH5 PU-18-GXL N707-FH5 PU-18-GXL 2304011 256-6453
EN-C678 EN_TW1 K895-EN30 54 919-CH75 GN-18-GXL P875-CH76 BU-18-GXL
LOC H-8 4 P792-FH10 BU-18-GXL P792-FH10 BU-18-GXL F421-FH1 YL-18-GXL 1 SIGNAL 55 P883-CH78 BR-18-GXL P883-CH78 BR-18-GXL
5 F421-FH1 YL-18-GXL T725-FH7 WH-18-GXL Y749-FH2 GN-18-GXL 2 GROUND EN_TW14 A235-EN19 56 P875-CH76 BU-18-GXL P967-CH67 PU-18-GXL
6 T725-FH7 WH-18-GXL 57 T914-CH77 OR-18-GXL R723-CH68 PK-18-GXL
Y749-FH2 GN-18-GXL FH-C3 FUEL PRESS AFTER FILTER EN_TW14 K895-EN403 58 R724-CH69 PU-18-GXL B
Y749-FH6 GN-18-GXL Y749-FH4 GN-18-GXL 2818804 320-3060 59 R800-CH23 OR-18-GXL
G828-FH3 WH-18-GXL 1 + VOLTS
EN_TW8 E965-EN271 60 T993-CH30 BR-18-GXL
61 T914-CH77 OR-18-GXL
(+) BATTERY
CHG
Y749-FH4 GN-18-GXL 2 GROUND EN_TW8 E966-EN270 DESIGNATION DESCRIPTION PART NUMBER
P792-FH10 BU-18-GXL 3 SIGNAL 62 X912-CH53 GN-18-GXL (+) BATTERY SWITCHED
LVL
EN_TW9 E963-EN268 63 STARTING CIRCUIT
CH A4 70 PIN CUSTOMER HARNESS 364-9178 00
64 (-) BATTERY / SENSOR RETURN
FUEL JUMPER EN_TW9 E964-EN269 65 SENSOR / ACTUATOR SUPPLY EN EXTERNAL ENGINE HARNESS 444-3510 00
66 SIGNAL TO ECM
67 CONTROL (POSITIVE) FROM ECM FH FUEL HARNESS 346-9697 00
68 A244-CH56 BK-14-GXL A244-CH59 BK-14-GXL CONTROL (RETURN) FROM ECM
69
CAT DATA LINK FH FUEL HARNESS 346-9695 00
J1939 DATA LINK
70
GF INTERNAL ENGINE HARNESS WITHOUT BRAKE 418-8701 00
GND CH RS-232/RS-485 DATA LINK
ETHERNET
NF LH/RH EXHAUST TEMP SENSOR JUMPER 358-7837 00
HIGHWAYS
CABLE NAME CABLE P/N A244-CH10 BK-14-GXL
A244-CH57 BK-14-GXL SYMBOL DESCRIPTION ABBREV COLOR
CBL-CH1 153-2707 A244-CH58 BK-14-GXL CIRCUIT CONNECTED RD RED
CBL-CH2 153-2707 THIS SCHEMATIC IS FOR THE C27 AND C32 INDUSTRIAL ENGINE,
153-2707 CIRCUIT NOT CONNECTED
WH
OR
WHITE
ORANGE C27 AND C32 PETROLEUM ENGINE AND
A
ELECTRICAL CONNECTION TO
CBL-CH4 153-2707 MACHINE STRUCTURE
YL YELLOW C27 AND C32 LOCOMOTIVE ENGINE ELECTRICAL SYSTEM
CBL-CH5 153-2707 INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
VOLUME 1 of 2: ENGINE WIRING
CONNECTOR BK BLACK
MEDIA NUMBER: UENR1204-08
A4 70 PIN CUSTOMER CONNECT TIER IV INDUSTRIAL ENGINE H# CIRCUIT GROUPING DESIGNATION
GY
PU
GRAY
PURPLE SCHEMATIC PART NUMBER: 363-4591, CHANGE: 04, VERSION: -
ATCH WIRE, CABLE, COMPONENT
BR BROWN
Components are shown installed on a fully operable engine/ generator set/ power module in a non powered state.
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
BU BLUE
TERMINAL
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
13 12 11 10 9 8 7 6 5 4 3 2 1
 7 6
F M901-C82 YL-18-GXL
E 120-C79 YL-18-GXL
CUSTOMER CONNECTION
C-C6
2242734
1 X912-C1 GN-18-GXL
2 997-C20 OR-18-GXL
3 993-C2 BR-18-GXL
4 A700-C3 OR-18-GXL
5 998-C4 BR-18-GXL
6 150-C5 RD-18-GXL
7 P880-C6 GN-18-GXL
8 893-C70 GN-18-GXL
9 892-C55 BR-18-GXL
10 304-C9 WH-18-GXL
11 F762-C10 GY-18-GXL
12 H416-C31 GN-18-GXL
13 L471-C78 BU-18-GXL
14 120-C79 YL-18-GXL
15 G469-C11 BU-18-GXL
G468-C12 GN-18-GXL
D 16
17 C829-C101 GN-18-GXL
18 P967-C80 PU-18-GXL
19 150-C81 RD-18-GXL
20 M901-C82 YL-18-GXL
21 A250-C83 BK-18-GXL
22 589-C13 GN-18-GXL
23 P878-C14 GN-18-GXL
24 R723-C84 PK-18-GXL
25 R724-C85 PU-18-GXL
26 128-C86 PK-18-GXL
27 A244-C87 BR-18-GXL
28 F404-C15 RD-18-GXL
29 F420-C16 GN-18-GXL
30 P888-C17 PK-18-GXL
31 P889-C18 BU-18-GXL
32 A244-C88 BK-18-GXL
33 149-C100 PU-18-GXL
34 F712-C59 GN
35 456-C99 BR-18-GXL
36 229-C98 BK-14-GXL
C 37 Y737-C97 YL-18-GXL
38 Y738-C96 GY-18-GXL
39 T788-C95 GN-18-GXL
40 E717-C21 GN-18-GXL
41 M904-C22 OR-18-GXL
42 A234-C57 SH
43 149-C94 PU-18-GXL
44 F716-C24 WH-18-GXL
45 E716-C25 GY-18-GXL
46 919-C93 GN-18-GXL
47 181-C92 GY-18-GXL
48 101-C66 RD-14-GXL
49 C984-C27 YL-18-GXL
50 F711-C58 YL
51 C250-C91 BK-18-GXL
52 101-C29 RD-14-GXL
53 101-C30 RD-14-GXL
54 C-C31 PK-18-GXL
55 101-C32 RD-14-GXL
56 381-C47 PU-18-GXL
B 57 150-C102 BR-18-GXL
58 C979-C34 OR-18-GXL
59 A741-C35 BU-18-GXL
60 G967-C36 WH-18-GXL
61 229-C51 BK-14-GXL
62 T914-C90 OR-18-GXL CAN RESISTOR
63 229-C38 BK-14-GXL
64 P875-C89 BU-18-GXL
65 229-C39 BK-14-GXL
66 F702-C40 GN-18-GXL
67 G969-C41 YL-14-GXL
68 386-C42 PK-18-GXL
69 229-C43 BK-14-GXL
70 308-C60 YL-18-GXL
A CIRCUIT NOT CONNECTED
7 6
5 4 3 2 1
150-C81 RD-18-GXL
C-C31 PK-18-GXL
ECM J1 F
229-C43 BK-14-GXL
A250-C83 BK-18-GXL C-C5
R723-C84 PK-18-GXL 1607689
149-C94 PU-18-GXL X912-C1 GN-18-GXL 1
P880-C6 GN-18-GXL 997-C20 OR-18-GXL 2
229-C98 BK-14-GXL 993-C2 BR-18-GXL 3
Y738-C96 GY-18-GXL A700-C3 OR-18-GXL 4
T788-C95 GN-18-GXL 998-C4 BR-18-GXL 5
P875-C89 BU-18-GXL 150-C5 RD-18-GXL 6
919-C93 GN-18-GXL P880-C6 GN-18-GXL 7
181-C92 GY-18-GXL 893-C7 GN-18-GXL 8
150-C102 BR-18-GXL 892-C8 BR-18-GXL 9
T914-C90 OR-18-GXL 304-C9 WH-18-GXL 10
C250-C91 BK-18-GXL F762-C10 GY-18-GXL 11
381-C47 PU-18-GXL H416-C31 GN-18-GXL 12
X912-C1 GN-18-GXL L471-C78 BU-18-GXL 13
A244-C88 BK-18-GXL 120-C79 YL-18-GXL 14
L471-C78 BU-18-GXL G469-C11 BU-18-GXL 15
H416-C31 GN-18-GXL G468-C12 GN-18-GXL 16
C829-C101 GN-18-GXL 17 E
C979-C34 OR-18-GXL P967-C80 PU-18-GXL 18
G468-C12 GN-18-GXL 150-C81 RD-18-GXL 19
G469-C11 BU-18-GXL M901-C82 YL-18-GXL 20
F716-C24 WH-18-GXL A250-C83 BK-18-GXL 21
E717-C21 GN-18-GXL 589-C13 GN-18-GXL 22
F404-C15 RD-18-GXL P878-C14 GN-18-GXL 23
F420-C16 GN-18-GXL R723-C84 PK-18-GXL 24
P888-C17 PK-18-GXL R724-C85 PU-18-GXL 25
150-C5 RD-18-GXL 128-C86 PK-18-GXL 26
101-C29 RD-14-GXL A244-C87 BR-18-GXL 27
101-C30 RD-14-GXL F404-C15 RD-18-GXL 28
RADIO DISCONNECT 101-C32 RD-14-GXL F420-C16 GN-18-GXL 29
A700-C3 OR-18-GXL P888-C17 PK-18-GXL 30
P889-C18 BU-18-GXL 31
C-C4 C-C10 101-C46 RD-18-GXL 101-C26 RD-14-GXL A244-C88 BK-18-GXL 32
NETWORK MANAGER 1552267 3E3370 101-C66 RD-14-GXL 149-C100 PU-18-GXL 33
A F712-C19 GN 34
C-C2 101-C50 RD-18-GXL B 308-C63 YL-18-GXL 308-C44 YL-18-GXL 456-C99 BR-18-GXL 35
1552264 125-C33 OR-18-GXL C 101-C77 RD-18-GXL 308-C60 YL-18-GXL 229-C98 BK-14-GXL 36
229-C39 BK-14-GXL Y737-C97 YL-18-GXL
1 37
D
2 Y738-C96 GY-18-GXL 38
3 101-C45 RD-18-GXL 229-C38 BK-14-GXL T788-C95 GN-18-GXL 39
4 229-C51 BK-14-GXL E717-C21 GN-18-GXL 40
5 229-C68 BK-18-GXL M904-C22 OR-18-GXL 41
6 893-C48 GN-18-GXL 229-C37 BK-14-GXL A234-C23 SH 42
7 892-C49 BR-18-GXL 149-C94 PU-18-GXL 43
8 997-C20 OR-18-GXL F716-C24 WH-18-GXL 44
304-C9 WH-18-GXL E716-C25 GY-18-GXL 45
R724-C85 PU-18-GXL 919-C93 GN-18-GXL 46
128-C86 PK-18-GXL 181-C92 GY-18-GXL 47
RADIO A244-C87 BR-18-GXL 101-C26 RD-14-GXL 48
CUSTOMER POWER ENGINE POWER C984-C27 YL-18-GXL 49
C-C1 892-C49 BR-18-GXL 892-C8 BR-18-GXL F711-C28 YL 50
1552253 892-C55 BR-18-GXL C250-C91 BK-18-GXL 51
1 125-C33 OR-18-GXL C-C8 C-C7 101-C29 RD-14-GXL 52
101-C50 RD-18-GXL 3E3376 1552272 893-C48 GN-18-GXL 893-C7 GN-18-GXL
2 229-C69 BK-18-GXL 101-C30 RD-14-GXL 53
3 308-C67 OR-18-GXL 101-C45 RD-18-GXL 101-C65 RD-18-GXL 1 101-C46 RD-18-GXL 893-C70 GN-18-GXL C-C31 PK-18-GXL 54
4 229-C69 BK-18-GXL 2 229-C68 BK-18-GXL 101-C32 RD-14-GXL 55
5 1517-C64 WH-16-GXL 308-C67 OR-18-GXL 3 308-C63 YL-18-GXL P889-C18 BU-18-GXL 381-C47 PU-18-GXL 56
6 1518-C62 BU-16-GXL 4 993-C2 BR-18-GXL 150-C102 BR-18-GXL 57
7 1515-C61 YL-16-GXL Y737-C97 YL-18-GXL C979-C34 OR-18-GXL 58 C
8 1516-C56 OR-16-GXL A234-C54 SH M904-C22 OR-18-GXL A741-C35 BU-18-GXL 59
9 892-C49 BR-18-GXL P878-C14 GN-18-GXL G967-C36 WH-18-GXL 60
10 A234-C54 SH 893-C48 GN-18-GXL 998-C4 BR-18-GXL 229-C37 BK-14-GXL 61
11 F711-C53 YL F712-C52 GN F702-C40 GN-18-GXL T914-C90 OR-18-GXL 62
12 F712-C52 GN F711-C53 YL A741-C35 BU-18-GXL 229-C38 BK-14-GXL 63
F711-C72 YL 589-C13 GN-18-GXL P875-C89 BU-18-GXL 64
F712-C74 GN 456-C99 BR-18-GXL 229-C39 BK-14-GXL 65
A234-C76 SH 386-C42 PK-18-GXL F702-C40 GN-18-GXL 66
ETHERNET SVC C984-C27 YL-18-GXL G969-C41 YL-14-GXL 67
1515-C61 YL-16-GXL 386-C42 PK-18-GXL 68
C-C3 F711-C58 YL 229-C43 BK-14-GXL 69
3259568 1516-C56 OR-16-GXL F711-C71 YL F711-C28 YL 308-C44 YL-18-GXL 70
A
B 1517-C64 WH-16-GXL F711-C53 YL
C F711-C72 YL
D 1518-C62 BU-16-GXL
E F712-C59 GN
F 1515-C61 YL-16-GXL 125-C33 OR-18-GXL F712-C73 GN F712-C19 GN
G 1516-C56 OR-16-GXL
H 1517-C64 WH-16-GXL F712-C52 GN B
J 1518-C62 BU-16-GXL F712-C74 GN
A234-C57 SH
A234-C75 SH A234-C23 SH
A234-C54 SH
C-C9 A234-C76 SH
1552267
A F711-C72 YL F762-C10 GY-18-GXL
B F712-C74 GN G967-C36 WH-18-GXL
C A234-C76 SH E716-C25 GY-18-GXL
G969-C41 YL-14-GXL
149-C100 PU-18-GXL
P967-C80 PU-18-GXL
C829-C101 GN-18-GXL
SYMBOL DESCRIPTION ABBREV COLOR
CIRCUIT CONNECTED RD RED
WH WHITE
THIS SCHEMATIC IS FOR THE C27 AND C32 INDUSTRIAL ENGINE, A
OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
C27 AND C32 PETROLEUM ENGINE AND
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
C27 AND C32 LOCOMOTIVE ENGINE ELECTRICAL SYSTEM
CONNECTOR BK BLACK VOLUME 2 of 2: PRODUCT LINK WIRING
H# CIRCUIT GROUPING DESIGNATION
GY GRAY
MEDIA NUMBER: UENR1204-08
PU PURPLE
ATCH WIRE, CABLE, COMPONENT SCHEMATIC PART NUMBER: 421-4298, CHANGE: 00, VERSION: -
NOTE A: PLEASE SEE PRODUCT SUPPORT MARKETING BULLETIN PEJJO142 SPLICE
BR BROWN
Components are shown installed on a fully operable engine/ generator set/ power module in a non powered state.
FOR CAT CONNECT INSTALLATION KIT INFORMATION.
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
5 4 3 2 1
 70 PIN CUSTOMER CONNECT TIER IV INDUSTRIAL ENGINE
VIEW ALL CALLOUTS

ECM J1 CONNECTOR GROUND WIRE CUSTOMER CAT/ATA DATA LINK

CONNECTOR CONNECTOR
TERMINAL RESISTOR
FUEL FILTER
VIEW ALL CALLOUTS

CONNECTOR FH-C1 FUEL DIFFERENTIAL FUEL PRESSURE SENSOR

CONNECTS TO ENGINE HARNESS PRESS. SWITCH ( AFTER FILTER)

FUEL TEMPERATURE SENSOR

 LEFT SIDE VIEW
AFTERTREATMENT AFTERTREATMENT VIEW ALL CALLOUTS
MODULE MODULE
CONNECTOR #2 RH CONNECTOR #1 LH

ENGINE ECM

INJECTOR #7

INJECTOR #9

ENGINE OIL
PRESS. SENSOR INJECTOR #11

INJECTOR #5

INJECTOR #3

INJECTOR #1

ENGINE CRANK SPEED CONNECTOR NF-C1 CONNECTOR NF-C2

SENSOR LH EXHAUST TEMP FOR LH EXHAUST
SENSOR JUMPER TEMP SENSOR
RIGHT TOP VIEW
NRS TEMP SENSOR NRS FLOW BAL INTAKE MANIFOLD VIEW ALL CALLOUTS
VALVE ACTUATOR DOWN TEMP SENSOR LH
NRS INTAKE
PRESS. SENSOR
INTAKE MANIFOLD
PRESS SENSOR LH

COOLANT TEMP SENSOR

ATMOSPHERIC
PRESS. SENSOR

NRS DIFFERENTIAL ENGINE CAM SPEED

PRESSURE SENSOR SENSOR

INJECTOR #2

INJECTOR #12
CONNECTS TO
FUEL JUMPER

INJECTOR #10
CONNECTS TO
INJECTOR #6 INJECTOR #4 EXHAUST TEMP SENSOR RH

NRS VALVE ACTUATOR INTAKE MANIFOLD INTAKE MANIFOLD

INJECTOR #8
TEMP SENSOR RH PRESS SENSOR RH