STEAM Z

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STEAM Z
HIGHEFFICIENCY
STEAM CONDENSATEDRAINSYSTEM

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I n Factory , Main steam
piping lose quit big
steam . it is around 10%
In case you use steam traps
to 30% of total supplying
steam amount. You lost 10~30% of
Steam loss rate is depend
on steam trap condition on supplying steam
main piping. When you can
keep good condition ,it will
be around 10%.

If you ignore to replace old

steam trap , steam loss rate
is around 30%. It is quite
high rate and your will lose
big amount of steam.

(Steam loss rate of factory

is around 40 to 50 %)

Hence improving steam In addition, When your

trap condition is one of
important matter to save maintenance is bad, steam loss
energy.

What is Bad condition of

steam trap?
rate will be increased to 30%
1) valve is clogging
replacing to new steam trap and
2) valve cannot be closed
maintenance is quite important to
save energy.

Steam Z can reduce 70% ~90%

steam loss rate with easy
maintenance
Steam Z is simple structure. Steam Z use an physical
property which is difference
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa with volume between water
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa and steam.
STEAM
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa Steam volume is too bigger
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa than water’s. steam
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa amount can be exhaust by
WATER same diameter hole is quit
smaller than water’s .
Replacing and maintenance of steam trap is important matter Let’s take an example of an
for saving energy. However many company don’t do orifice with an inlet
maintenance job and keep broken steam trap in factory because pressure of 0.1Mpa.G.
keeping function of steam trap is not easy job and many people
think additional job. It is Yes. Steam trap will be broken 2 to 3 The specific volumes at
0.1Mpa.G are:
years after installation even if you can keep good condition.
Steam: 0.9018/kg
Condensate：0.00106/kg
Steam Z can be accept easy maintenance and their life
time is quite long which is 20 years over. Simple structure The volume of steam is
approximately 850 times
is reason of long life time.
bigger than condensate
volume.

However, the flow speed of

Steam Z ‘s strong point is Long Life steam is only 32 times
time and easy maintenance? bigger than condensate
flow speed.

Yes However the biggest strong point is quite high So, the flow rate of steam is
only 3.7 % of the flow rate
capability of exhaust condensate water. of condensate.
Steam Z can drain condensate water with few steam. steam flow rate
Leaking steam amount is less than 1/3 of leaking by
=1/850 x 32 times of
conventional type.
condensate flow rate.

This figure is confirmed by

the calculation formula and
Steam Z can reduce your running cost. laboratory tests.
Reducing running cost
--- Seducing steam amount And Draining water play a
role of blocking steam
---Maintenance labor cost leaking.
---Replacement cost
Drilled Bar stock type For
heavy duty use
Steam Z is Compact.
Steam Z Type F Standard 20A & 25A model’s Length is only 75mm

25A model (Z-0E)

Type F series is made by

one metal block. There is no
welding point. This series is
for high pressure condition.

Type HP 75mm

High capability of draining

condensate water
Type HP series is made by

S
one metal block. There is no
welding point. This series is
for high pressure condition team Z is compact body and
and tiny condensate drain. smaller than conventional type
Power plant use this type.
steam trap. Simple structure of
steam Z make compact body even if
they have high capability of drain
condensate water.
Steam Z volume is less than 10% of
conventional type. When stem pressure
is 1.0 Mpa, Steam Z’s maximum drain
amount is 7,510kg /hr . It is enough
capability for mostly main steam line
Steam Z 25A Model Drain capability Type P Series

aaaaaaaaaaaaaaaaaaaaa

Drain Capacity 25A

8000
This type is used for 1.0
7000 Mpa to 2 Mpa which area
standard type cannot be
6000 used .There is a strainer in
Draing Capacity (kg/hr)

Z-0E body.
5000
Z-5E
4000 Z-0F
Type LP
Z-5F
3000
Z-0G

2000 Z-5G
Z-0H
1000

0
0 0.5 1
Steam Piping Pressure Inlet side flange is Lap joint
type for high pressure
condition. Inner structure is
Steam Z has various lineup by each steam same with P type . This type
is used for high pressure
condition. Maximum pressure of steam piping is
steam line and Resign
20Mpa. extruder.

Steam Z series lineup LOTUS Z Series

Series Max Max. pressure Max. Drain

Name Temp. (Mpa) capability
(deg C.) (kg/hr)

Standard 200 1 7,510

LOTUS Z series is multiple
Type P 200 2 50
orifice type. If there is any
Type LP 400 20 1,000 space we can drill, We can
Type F 500 20 28,000 design any big drain
Type HP 650 20 50 capability type.
Lotus Z 500 20 28,000
over
Actually Maximum pressure is based on connection size.
UP TO 1Mpa

TYPE 15A Basic Type Max. Pressure1MPa・G Max. Temp.200℃

⊿P（Mpa) Drain Capacity（kg/h）

0.1 13.4 ～ 213.6
0.2 19 ～ 302.1
0.3 23.2 ～ 370.0
0.4 26.8 ～ 427.2
0.5 30 ～ 477.6
0.6 32.8 ～ 523.2
0.7 35.5 ～ 565.1
0.8 37.9 ～ 604.2
0.9 40.2 ～ 640.8
1.0 42.4 ～ 675.5

No. Parts Name Matl.

① Body SUS303
② Y Strainer SCS14A
③ Ball Valve SCS14A
④ Orifice SUS304
⑤ Gasket SUS304
⑥ Spacer SUS304
⑦・⑧ SPG・Washer SUS304
⑨ Bushing SUS304

TYPE 15A High Performance Type Max. Pressure1MPa・G Max. Temp.200℃

⊿P（Mpa) Drain Capacity（kg/ｈ）

0.1 4.24 ～ 19.0
0.2 6.0 ～ 26.9
0.3 7.34 ～ 32.9
0.4 8.48 ～ 38.0
0.5 9.48 ～ 42.5
0.6 10.4 ～ 46.5
0.7 11.2 ～ 50.3
0.8 12.0 ～ 53.7
0.9 12.7 ～ 57.0
1.0 13.4 ～ 60.1

No. Parts Name Matl.

① Body SUS303
② Y Strainer SCS14A
③ Ball Valve SCS14A
④ Orifice SUS304
⑤ Gasket SUS304
⑥ Spacer SUS304
⑦・⑧ SPG・Washer SUS304
⑨ Bushing SUS304

Reference Drawing

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 UP TO 1Mpa

TYPE 20A Max. Pressure 1MPa・G Max. Temp.200℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

0.1 243 ～ 1,004
0.2 344 ～ 1,420
0.3 422 ～ 1,738
0.4 487 ～ 2,008
0.5 544 ～ 2,245
0.6 596 ～ 2,459
0.7 643 ～ 2,656
0.8 688 ～ 2,840
0.9 729 ～ 3,012
1.0 768 ～ 3,175

No. Parts Name Matl.

①・④ Body SUS303
② Y-Strainer SCS14A
③ Ball Valve SCS14A
⑤ Straightning Plate SUS304
⑥ Snap Ring SUS304

TYPE 25A Max. Pressure 1MPa・G Max. Temp.200℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

0.1 1,164 ～ 2,375
0.2 1,646 ～ 3,359
0.3 2,016 ～ 4,114
0.4 2,328 ～ 4,750
0.5 2,603 ～ 5,311
0.6 2,851 ～ 5,818
0.7 3,080 ～ 6,284
0.8 3,292 ～ 6,718
0.9 3,492 ～ 7,125
1.0 3,681 ～ 7,510

No. Parts Name Matl.

①・④ Body SUS303
② Nipple SUS304
③ Flange SUS304
⑤ Starighten plate SUS304
⑥ Snap RIng SUS304

Flange Face to Face distance(mm)

Flange Size L Length(mm) Flange Size L Length(mm)

JIS10K15ARF 195 ANSI 150#15A 190
JIS10K20ARF 205 ANSI 150#20A 199.5
JIS10K25ARF 210 ANSI 150#32A 207

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UP TO 2Mpa
433 Kg/hr
8

TYPE P Max. Pressure 2.0 MPa・G Max. Temp.260 ℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

1.0 7.9 ～ 314
1.1 8.3 ～ 329
1.2 8.7 ～ 344
1.3 9.0 ～ 358
1.4 9.3 ～ 372
1.5 9.7 ～ 385
1.6 10.0 ～ 397
1.7 10.3 ～ 409
1.8 10.6 ～ 421
1.9 10.9 ～ 433

No. Parts Name Matl.

① Body SUS304
② Orifice SUS316
③ Gasket SUS304
④ Filter SUS304
⑤・⑥ SPG・Washer SUS304
⑦ Bushing SUS304

Orifice Detail

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 UP TO 2Mpa
993 Kg/hr

TYPE LP Max. Pressure 20MPa・G Max. Temp.400℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

2.0 11.1 ～ 444
2.5 12.5 ～ 496
3.0 13.6 ～ 544
3.5 14.7 ～ 587
4.0 15.7 ～ 628
5.0 17.6 ～ 702
6.0 19.3 ～ 769
7.0 20.8 ～ 831
8.0 22.2 ～ 888
9.0 23.5 ～ 942
10.0 24.8 ～ 993

No. Parts Name Matl.

① Body SUS304
② Orifice SUS316
③ Gasket SUS304
④ Filter SUS304
⑤・⑥ SPG・Washer SUS304
⑦ Bushing SUS304
LAP Flange 316SS

Orifice Detail

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UP TO 20 Mpa

15,932 Kg/hr 500℃

TYPE F Max. Pressure 20.0 MPa・G Max. Temp.500 ℃

⊿P（Mpa) Drain Capcity（kg/ｈ）

0.1 243 ～ 2,375
0.5 544 ～ 5,311
1.0 770 ～ 7,510
1.5 943 ～ 9,198
2.0 1,089 ～ 10,621
2.5 1,217 ～ 11,875
3.0 1,333 ～ 13,008
3.5 1,440 ～ 14,051
4.0 1,539 ～ 15,021
4.5 1,633 ～ 15,932

Orifice Detail

No. Parts Name Matl.

① Body SUS304
② Orifice SUS304
③ Gasket SUS304
④ Filter SUS304
⑤ Spacer SUS304
⑥・⑦ SPG・Washer SUS304
⑧ Bushing SUS304

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 UP TO 20 Mpa

35Kg/hr 650℃

TYPE HP Max. Pressure 20MPa・G Max. Temp.650℃

⊿P（Mpa) Drain Capacity（kg/ｈ）

5.0 8.0 ～ 24.0
6.0 9.0 ～ 27.0
7.0 10.0 ～ 29.0
8.0 11.0 ～ 31.0
9.0 12.0 ～ 33.0
10.0 13.0 ～ 35.0

Orifice Detail

No. Parts Name Matl.

① Body SUS304
② Orifice SUS304
③ Gasket SUS304
④ Filter SUS304
⑤ Spacer SUS304
⑥・⑦ SPG・Washer SUS304
⑧ Bushing SUS304

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SUPER HIGH FLOW
RATE

LOTUS Z Max. Pressure 2.0 MPa・G Max. Temp.500 ℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

0.1 2,500 ～ ∞
0.2 3,000 ～ ∞
0.3 3,500 ～ ∞
0.4 4,000 ～ ∞
0.5 4,500 ～ ∞
1.0 7,500 ～ ∞
2.0 10,000 ～ ∞
3.0 13,000 ～ ∞
4.0 15,000 ～ ∞

No. Parts Name Matl.

① Body SUS304
② Multuple Orifice SUS304
③ Flange SUS304

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 FOR STEAM IRON
FOR RADIATOR

ZETRON IV Max. Pressure 0.7MPa・G Max. Temp.180 ℃

⊿P（Mpa) Drain Capacity （kg/ｈ）

0.10 4.9 ～ 10.0

0.20 6.9 ～ 14.1
0.30 8.5 ～ 17.3
0.40 9.8 ～ 20.0
0.50 11.0 ～ 22.4
0.60 12.0 ～ 24.5
0.70 13.0 ～ 26.5

No. Parts Name Matl.

① Body Ni Plated Brass

② Orifice SUS303
③ Gasket Biton
④ Filter SUS304
⑤ Filter Case Brass
⑥ Packing Tefulon

ZETRON IV Max. Pressure 0.7MPa・G Max. Temp.180 ℃

No. Parts Matl.

① Body FCMB
② Ofifice SUS304
③ Screen SUS304
④ Casing FCMB
⑤ Bushing Brass
⑥ Cap Brass
⑦・⑧ Union FCMB
⑨ Gasket Teflon
⑩ Gasket Rubber
⑪ Gasket AF

⊿P（Mpa) Drain Capacity （kg/ｈ）

0.04 14.5 ～ 135
0.06 17.7 ～ 165.4
0.08 20.5 ～ 190.5
0.10 22.9 ～ 213.6
0.20 32.4 ～ 302.1
0.30 39.7 ～ 369.9

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 MODEL
SELECTION
Pressure/Temperature/Differential Pressure Comparison
LOTUS
Drain capacity t/hour

100000 25A: 7,510-

F:15,932-
10000
20A: 3,175-
1000 15A: 675- LP: 993

100
P: 433-
HP:35
10

Differential
1.0 Pressure Mpa
1.0 2.0 5.0 7.0 10
1.0 2.0 20.0
Pressure (Mpa)
15A
20A
25A

200
TYPE P
260
TYPE LP

LOTUS Z

400
TYPE F

500

TYPE HP

650

Deg C
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 MODEL
SELECTION
Lady-Made model selection table
Please select model by differential pressure and maximum drain capacity

( Design drain amount (kg/h)x 1.2) is recommended e.g. 0.6 Mpa: 50kg/hr

15A High performance Type

Difference Pressure (Mpa)
Model No. 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Z-57 4.24 6 7.34 8.48 9.48 10.4 11.2 12 12.7 13.4
Z-58 5.49 7.76 9.51 11 12.3 13.4 14.5 15.5 16.5 17.4
Z-59 7.1 10 12.3 14.2 15.9 17.4 18.8 20.1 21.3 22.5
Z-1 7.6 10.7 13.2 15.2 17 18.6 20.1 21.5 22.8 24
Z-2 8.7 12.3 15.1 17.4 19.5 21.3 23 24.6 26.1 27.5
Z-S0 10.2 14.4 17.7 20.4 22.8 25 27 28.8 30.6 32.3
Z-3 11.7 16.5 20.3 23.4 26.2 28.7 31 33.1 35.1 37
Z-S1 19 26.9 32.9 42.5 42.5 46.5 50.3 53.7 57 60.1
15A Basic Type
Difference Pressure (Mpa)
Model No. 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Z-4 13.4 19 23.2 26.8 30 32.8 35.5 37.9 40.2 42.4
Z-5 15.1 21.4 26.2 30.2 33.8 37 40 42.7 45.3 47.8
Z-6 22.9 32.4 39.7 45.8 51.2 56.1 60.6 64.8 68.7 72.4
Z-7 29.3 41.4 50.7 58.6 65.5 71.8 77.5 82.9 87.9 92.7
Z-8 40 56.6 69.3 80 89.4 98 106 113 120 126
Z-9 55.2 78.1 95.6 110 123 135 146 156 166 175
Z-10 77 109 133 154 172 189 204 218 231 243
Z-11 105 148 182 210 234 257 277 296 314 331
Z-12 148 210 257 297 332 363 392 419 445 469
Z-13 214 302 370 427 478 523 565 604 641 675
20A Type
Difference Pressure (Mpa)
Model No. 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Z-2A 243 344 421 486 543 595 643 687 729 768
Z-5A 291 412 504 582 651 713 770 823 873 920
Z-8A 343 485 594 686 767 840 907 970 1029 1085
Z-0B 380 537 658 760 850 931 1005 1075 1140 1202
Z-5B 481 680 833 962 1076 1178 1273 1360 1443 1521
Z-7B 524 741 908 1048 1172 1284 1386 1482 1572 1657
Z-0C 594 840 1029 1188 1328 1455 1572 1680 1782 1878
Z-5C 718 1015 1244 1436 1605 1759 1900 2031 2154 2271
Z-0D 855 1209 1481 1710 1912 2094 2262 2418 2565 2704
Z-5D 1004 1420 1739 2008 2245 2459 2656 2840 3012 3175
25A Type
Difference Pressure (Mpa)
Model No. 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Z-0E 1164 1646 2016 2328 2603 2851 3080 3292 3492 3681
Z-5E 1336 1889 2314 2672 2987 3273 3535 3779 4008 4225
Z-0F 1520 2150 2633 3040 3399 3723 4022 4299 4560 4807
Z-5F 1716 2427 2972 3432 3837 4203 4540 4854 5148 5426
Z-0G 1924 2721 3332 3848 4302 4713 5090 5442 5772 6084
Z-5G 2144 3032 3714 4288 4794 5252 5672 6064 6432 6780
Z-0H 2375 3359 4114 4750 5311 5818 6284 6718 7125 7510

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Estimated Drain amount per each piping size (Length =30m , Pressure 1Mpa)

Drain amount per each piping size

9.8
Draing (kg/hr)

8.2
6.6
5.1
3.5
2.3 2.7

65A 80A 100A 150A 200A 250A 300A

Steam line Size

15A Thread Connection Steam Z Drain capacity

Steam Z Drain Capacity 15A(1)

60

50
Z-57
Z-58
Drain Capcity (kg/h)

40
Z-59
30 Z-510
Z-1
20
Z-2
Z-3
10
Z-4

0 Z-5
0 0.2 0.4 0.6 0.8 1 1.2
Steam piping Pressure (Mpa)

Steam Z Drain Capacity 15A(2)

800
700
Z-6
600
Drain Capcity (kg/h)

Z-7
500
Z-8
400
Z-9
300
Z-10
200
Z-11
100
Z-12
0
Z-13
0 0.2 0.4 0.6 0.8 1 1.2
Steam piping Pressure (Mpa)
20A Thread Connection Steam Z Drain capacity

Drain Capacity 20A

3500
Z-2A
3000
Z-5A
Draing Capacity (kg/hr)

2500
Z-8A
2000 Z-0B

1500 Z-5B
Z-7B
1000
Z-0C
500
Z-5C
0 Z-0D
0 0.2 0.4 0.6 0.8 1 1.2
Z-5D
Steam piping Pressure(Mpa)

25A Thread Connection Steam Z Drain capacity

Drain Capacity 25A

8000

7000
Draing Capacity (kg/hr)

6000
Z-0E
5000 Z-5E
4000 Z-0F

3000 Z-5F
Z-0G
2000
Z-5G
1000
Z-0H
0
0 0.2 0.4 0.6 0.8 1 1.2
Steam Piping Pressure
MODEL
SELECTION
COMPARISON WITH CONVENTIONAL TYPE TABLE

CONDENSATE CONNECTION SIZE Size Weight(Kg)

VOLUME
CONVENTIONAL STEAMZ CONVENTIONAL STEAMZ CONVENTIONAL STEAMZ
(kg/hour)
2,000- 40A 20A 390Lx385H Φ35×75L 40 0.33
5,000- 50A 25A 550Lx480H Φ41×75L 95 0.43
15,000- 100A 40A 595Lx510H Φ120×150L 125 4.8
20,000- 100A 50A 595Lx510H Φ130×150L 125 7.5
Additional 80A Φ180×150L - 15
30,000- steam trap is -
necessary
40,000- 100A Φ200×150L - 22

STEAMZ IS CAONPACT SIZE STEAM TRAP

Steam Z is smaller size than conventional type.

If you design drain piping on condition using steam Z, You
can reduce piping size.

In case you are using big steam traps.

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 MODEL
SELECTION

Around Steam Header of Boiler

Steam will make big difference on that drain capacity is over 2000 Kg/Hour
Piping and valves size will be big reduced.

In generally steam trap capacity of Steam header is,

Steam Trap capacity = 3 (Safety Margin) X Total Boiler Capacity X 0.03
Total Boiler Capacity of 2000 kg/Hours over drain capacity is,
2000 =< 3x Total Boiler Capacity X 0.03
Total Boiler Capacity >=2000/3/0.03
>=22,222.2

Hereby, Steam Z will make big reducing prices when total boiler size is over
22,222- Kg/hours.

-52-
MODEL
SELECTION

STEAMZ HAVE BEEN REDUCED SPACE FOR STEAMP TRAP AND VALVES

STEAM HEADER
STEAM

CONCEARATE

STEM BOILER

STEAM Z

-53-
 MODEL
SELECTION

STEAM Z LIGHT AND THERE IS NO INSTALLANTION DIRECTION

STEAMZ don’t have any

installation direction, Hence you
can select Vertical installation .
You can easy design piping
works.

Steam Z is light and maintenance

is not necessary, hence you can
install to high position .

STEAM

STEAM Z

CONCEARATE

-53-
MODEL
SELECTION

STEAMZ HAVE BEEN REDUCED SPACE FOR STEAMP TRAP AND VALVES

STEAM HEADER
STEAM

CONCEARATE

STEM BOILER

STEAM Z

-53-
 MODEL
SELECTION

STEAM Z LIGHT AND THERE IS NO INSTALLANTION DIRECTION

STEAMZ don’t have any

installation direction, Hence you
can select Vertical installation .
You can easy design piping
works.

Steam Z is light and maintenance

is not necessary, hence you can
install to high position .

STEAM

STEAM Z

CONCEARATE

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