OPERATION BREAKDOWN

STYLE # UK0063M DEPARTMENT CUSTOMER

DESC. Boxer
SEASON Fall 14 PLANNED DAILY OUTPUT(100%) 2,395 PCS/HR
95% 5% cotton;spandex
SQ NO GSD REF NO OPERATION DESCRIPTION

1 Join pouch seams-4pcs-conseal

2 BOPA009 Att front pouch & side panel
3 TS attach seam
4 Attach gusset-front
5 TS attach gusset seam-front
6 Join back seams
7 TS join back seams
8 Close gusset-back
9 TS close gusset seam-back
10 BOMA000 Measure & cut elastic
11 Join waist elastic
12 Mark waist elastic attach-logo balance
13 BORI002 Attache waist elastic-ringer
14 HS label-garment form
15 Sew leg hem-circular
16 Press leg hem

11/02/2019 09:43:57
 OPERATION BREAKDOWN

M/C TYPE SMV M/C RQM

SNLS 0.00 0.00
SNLS-NF 0.00 0.00 S
DNLS 0.00 0.00
ZZ 0.00 0.00
3ZZ 0.00 0.00
1NFL 0.00 0.00
2NFLCS(2.8mm) 0.46 1.82
2NFLCS(3.2mm) 0.00 0.00
2NFLCS(4.8mm) 0.00 0.00
2NFLCS(5.6mm) 0.00 0.00
2NFLCS(6.4mm) 0.00 0.00
3NFLCS(5.6mm) 1.25 4.99
3NFLCS(6.4mm) 0.00 0.00
1NFLB 0.00 0.00
2NFLB(2.8mm) 0.00 0.00
2NFLB(3.2mm) 0.00 0.00
2NFLB(5.6mm) 0.00 0.00
2NFLB(6.4mm) 0.00 0.00
3NFLB(5.6mm) 0.00 0.00
3NFLB(6.4mm) 0.00 0.00
2NFLRSC(2.8mm) 0.00 0.00
2NFLRSC(3.2mm) 0.00 0.00
2NFLRSC(5.6mm) 0.00 0.00
2NFLRSC(6.4mm) 0.00 0.00
3NFLRSC(5.6mm) 0.00 0.00
3NFLRSC(6.4mm) 0.00 0.00
2NFLRSC-RING 0.00 0.00
3NFLRSC-RING 0.45 1.80
2NFLLSC(2.8mm) 0.00 0.00
2NFLLSC(3.2mm) 0.00 0.00
2NFLLSC(4.8mm) 0.00 0.00
2NFLLSC(5.6mm) 0.84 3.35
2NFLLSC(6.4mm) 0.00 0.00
3NFLLSC(5.6mm) 0.00 0.00
3NFLLSC(6.4mm) 0.00 0.00
2NFLSCB(2.8mm) 0.00 0.00
2NFLSCB(5.6mm) 0.00 0.00
3NFLSCB(5.6mm) 0.00 0.00
2NFLXSCB(2.8mm) 0.00 0.00
2NFLXSCB(5.6mm) 0.00 0.00
3NFLXSCB(5.6mm) 0.00 0.00
3NFS 0.00 0.00
4NFS 0.00 0.00
3OL 0.44 1.76
4OL 1.73 6.90
IRON 0.24 0.96
SPECIAL1 0.00 0.00
SPECIAL2 0.00 0.00
MANUAL 0.37 1.46

11/02/2019 09:43:57
 OPERATION BREAKDOWN

TTL. M/C SMV/ MC'S 5.406 23.54

TTL.MANUAL SMV 0.857
TOTAL SMV 6.263 0.10 STD. HOURS/GMT0.1044

Chart Title
0.900
0.800
0.700
0.600
0.500 0.529 0.520
0.457 0.480
0.440 0.450
0.400
0.340 0.320 0.340
0.300
0.2
0.200
0.100 0.117
0.000
TS atach seam

Atach gusset-front

TS atach gusset seam-front

Close gusset-back

TS close gusset seam-back

Measure & cut elastc

Join back seams

TS join back seams

Join pouch seams-4pcs-conseal

At front pouch & side panel

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

DATE: 2-Nov-19
TIME : 9:43:58 AM
PVH-MK

228

M/C TYPE SMV GSD SMV GSD CAL.WORK PLS TGT. AT

100%

3OL 0.440 1.76 136

4OL 0.529 2.11 113
2NFLCS(2.8mm) 0.457 1.82 131
4OL 0.340 1.36 176
3NFLCS(5.6mm) 0.320 1.28 188
4OL 0.520 2.08 115
3NFLCS(5.6mm) 0.480 1.92 125
4OL 0.340 1.36 176
3NFLCS(5.6mm) 0.450 1.80 133
MANUAL 0.117 0.47 513
BT 0.240 0.96 250
MANUAL 0.250 1.00 240
3NFLRSC-RING 0.450 1.80 133
HS 0.250 1.00 240
2NFLLSC(5.6mm) 0.840 3.35 71
IRON 0.240 0.96 250

6.263 0.000 25.00 2993

6.02-costing

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

SKETCH

Prepared by Hemantha

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

TOTAL WORKERS 25
ABSENTEESM 0
AVAILABLE MINUTES 600
PLANNED EFFICIENCY 100%

EXP. LINE BALLENCING EFFICIENCY 90%

Chart Title

0.840

0.450 0.450

0.240 0.250 0.250 0.240

0.117
SMV GSD
Mark waist elastc atach-logo balance

HS label-garment form

Press leg hem

TS close gusset seam-back

Measure & cut elastc

Atache waist elastc-ringer

Sew leg hem-circular

Join waist elastc

11/02/2019 09:43:57
 OPERATION BREAKDOWN

STYLE # UK0063M DEPARTMENT CUSTOMER

DESC. Boxer
SEASON Fall 14 PLANNED DAILY OUTPUT(100%) 2,711 PCS/HR
95% 5% cotton;spandex
SQ NO GSD REF NO OPERATION DESCRIPTION

1 Join pouch seams-4pcs-conseal

2 BOPA009 Att front pouch & side panel
3 TS attach seam
4 Attach gusset-front
5 TS attach gusset seam-front
6 Sew leg binding with elastic
7 Join back seams
8 TS join back seams
9 Close gusset-back
10 TS close gusset seam-back
11 BT on inseam-2 no's
12 BOMA000 Measure & cut elastic
13 Join waist elastic
14 Mark waist elastic attach-logo balance
15 BORI002 Attache waist elastic-ringer
16 HS label-garment form

11/02/2019 09:43:57
 OPERATION BREAKDOWN

M/C TYPE SMV M/C RQM

SNLS 0.00 0.00
SNLS-NF 0.00 0.00 S
DNLS 0.00 0.00
ZZ 0.00 0.00
3ZZ 0.00 0.00
1NFL 0.00 0.00
2NFLCS(2.8mm) 0.46 2.06
2NFLCS(3.2mm) 0.00 0.00
2NFLCS(4.8mm) 0.00 0.00
2NFLCS(5.6mm) 0.00 0.00
2NFLCS(6.4mm) 0.00 0.00
3NFLCS(5.6mm) 0.77 #DIV/0!
3NFLCS(6.4mm) 0.00 0.00
1NFLB 0.00 0.00
2NFLB(2.8mm) 0.56 2.53
2NFLB(3.2mm) 0.00 0.00
2NFLB(5.6mm) 0.00 0.00
2NFLB(6.4mm) 0.00 0.00
3NFLB(5.6mm) 0.00 0.00
3NFLB(6.4mm) 0.00 0.00
2NFLRSC(2.8mm) 0.00 0.00
2NFLRSC(3.2mm) 0.00 0.00
2NFLRSC(5.6mm) 0.00 0.00
2NFLRSC(6.4mm) 0.00 0.00
3NFLRSC(5.6mm) 0.00 0.00
3NFLRSC(6.4mm) 0.00 0.00
2NFLRSC-RING 0.00 0.00
3NFLRSC-RING 0.45 2.03
2NFLLSC(2.8mm) 0.00 0.00
2NFLLSC(3.2mm) 0.00 0.00
2NFLLSC(4.8mm) 0.00 0.00
2NFLLSC(5.6mm) 0.00 0.00
2NFLLSC(6.4mm) 0.00 0.00
3NFLLSC(5.6mm) 0.00 0.00
3NFLLSC(6.4mm) 0.00 0.00
2NFLSCB(2.8mm) 0.00 0.00
2NFLSCB(5.6mm) 0.00 0.00
3NFLSCB(5.6mm) 0.00 0.00
2NFLXSCB(2.8mm) 0.00 0.00
2NFLXSCB(5.6mm) 0.00 0.00
3NFLXSCB(5.6mm) 0.00 0.00
3NFS 0.00 0.00
4NFS 0.00 0.00
3OL 0.44 1.99
4OL 1.73 7.81
IRON 0.00 0.00
SPECIAL1 0.00 0.00
SPECIAL2 0.00 0.00
MANUAL 0.37 1.66

11/02/2019 09:43:57
 OPERATION BREAKDOWN

TTL. M/C SMV/ MC'S 4.916 #DIV/0!

TTL.MANUAL SMV 0.617
TOTAL SMV 5.533 0.09 STD. HOURS/GMT0.0922

Chart Title
0.600
0.560
0.529 0.520
0.500
0.440 0.457 0.450
0.400
0.340 0.340
0.320
0.300
0.2
0.200

0.100

0.000 0.000
TS atach seam

Atach gusset-front

TS atach gusset seam-front

Close gusset-back

TS close gusset seam-back

Sew leg binding with elastc

Join back seams

TS join back seams

Join pouch seams-4pcs-conseal

At front pouch & side panel

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

DATE: 2-Nov-19
TIME : 9:43:58 AM
PVH-MK

258

M/C TYPE SMV GSD SMV GSD CAL.WORK PLS TGT. AT

100%

3OL 0.440 1.99 136

4OL 0.529 2.39 113
2NFLCS(2.8mm) 0.457 2.06 131
4OL 0.340 1.54 176
3NFLCS(5.6mm) 0.320 1.45 188
2NFLB(2.8mm) 0.560 2.53 107
4OL 0.520 2.35 115
3NFLCS(5.6mm) 0.000 #DIV/0! #DIV/0!
4OL 0.340 1.54 176
3NFLCS(5.6mm) 0.450 2.03 133
BT 0.270 1.22 222
MANUAL 0.117 0.53 513
BT 0.240 1.08 250
MANUAL 0.250 1.13 240
3NFLRSC-RING 0.450 2.03 133
HS 0.250 1.13 240

5.533 0.000 #DIV/0! #DIV/0!

6.02-costing

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

SKETCH

Prepared by Hemantha

11/02/2019 09:43:57
 Central Services - Ratmalana
KDOWN IE Department

TOTAL WORKERS 25
ABSENTEESM 0
AVAILABLE MINUTES 600
PLANNED EFFICIENCY 100%

EXP. LINE BALLENCING EFFICIENCY 90%

Chart Title

0.450 0.450

0.340
0.270
0.240 0.250 0.250

0.117
SMV GSD
Mark waist elastc atach-logo balance

HS label-garment form
Close gusset-back

TS close gusset seam-back

Measure & cut elastc

Atache waist elastc-ringer

BT on inseam-2 no's

Join waist elastc

11/02/2019 09:43:57
 OPERATION BREAKDOWN

STYLE # UK0079M DEPARTMENT CUSTOMER

DESC. Boxer
SEASON Fall 15 PLANNED DAILY OUTPUT(100%) 2,431 PCS/HR
95% 5% cotton;spandex
SQ NO GSD REF NO OPERATION DESCRIPTION

1 BOPJ007 Join pouch pannel-4pcs -conseal-match

2 BOPA019 Att front pouch & side panel-match
3 BOPS003 TS attach seam
4 INSE0046 Attach gusset-front
5 INSE0045 TS attach gusset seam-front
6 BTMH0059 Sew leg binding with elastic
7 BOSS011 Join back seams
8 SIDS0026 TS join back seams
9 INSE0037 Close gusset-back
10 INSE0042 TS close gusset seam-back-(cylinder bed)
11 BISE0023 BT on inseam-2 no's
12 BOMA000 Measure & cut elastic
13 TEST011 Join waist elastic
14 BOWM000 Mark waist elastic attach
15 BORI002 Attache waist elastic-ringer
16 BEHS002 HS label-garment form

11/02/2019 09:43:57
 OPERATION BREAKDOWN

M/C TYPE SMV M/C RQM

SNLS 0.00 0.00
SNLS-NF 0.00 0.00 S
DNLS 0.00 0.00
ZZ 0.00 0.00
3ZZ 0.00 0.00
1NFL 0.00 0.00
2NFLCS(2.8mm) 0.46 1.85
2NFLCS(3.2mm) 0.00 0.00
2NFLCS(4.8mm) 0.00 0.00
2NFLCS(5.6mm) 0.00 0.00
2NFLCS(6.4mm) 0.00 0.00
3NFLCS(5.6mm) 1.25 5.06
3NFLCS(6.4mm) 0.00 0.00
1NFLB 0.00 0.00
2NFLB(2.8mm) 0.56 2.27
2NFLB(3.2mm) 0.00 0.00
2NFLB(5.6mm) 0.00 0.00
2NFLB(6.4mm) 0.00 0.00
3NFLB(5.6mm) 0.00 0.00
3NFLB(6.4mm) 0.00 0.00
2NFLRSC(2.8mm) 0.00 0.00
2NFLRSC(3.2mm) 0.00 0.00
2NFLRSC(5.6mm) 0.00 0.00
2NFLRSC(6.4mm) 0.00 0.00
3NFLRSC(5.6mm) 0.00 0.00
3NFLRSC(6.4mm) 0.00 0.00
2NFLRSC-RING 0.00 0.00
3NFLRSC-RING 0.45 1.82
2NFLLSC(2.8mm) 0.00 0.00
2NFLLSC(3.2mm) 0.00 0.00
2NFLLSC(4.8mm) 0.00 0.00
2NFLLSC(5.6mm) 0.00 0.00
2NFLLSC(6.4mm) 0.00 0.00
3NFLLSC(5.6mm) 0.00 0.00
3NFLLSC(6.4mm) 0.00 0.00
2NFLSCB(2.8mm) 0.00 0.00
2NFLSCB(5.6mm) 0.00 0.00
3NFLSCB(5.6mm) 0.00 0.00
2NFLXSCB(2.8mm) 0.00 0.00
2NFLXSCB(5.6mm) 0.00 0.00
3NFLXSCB(5.6mm) 0.00 0.00
3NFS 0.00 0.00
4NFS 0.00 0.00
3OL 0.47 1.90
4OL 1.86 7.52
IRON 0.00 0.00
SPECIAL1 0.00 0.00
SPECIAL2 0.00 0.00
MANUAL 0.37 1.49

11/02/2019 09:43:57
 0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700

0.470
Join pouch pannel-4pcs -conseal-match

0.656
TOTAL SMV
At front pouch & side panel-match

TTL.MANUAL SMV
TTL. M/C SMV/ MC'S

0.457
TS atach seam

0.340
6.170
0.617
5.553

Atach gusset-front
0.10
23.51

0.320
TS atach gusset seam-front 0.560

Sew leg binding with elastc

0.520

Join back seams

STD. HOURS/GMT0.1028

0.480

TS join back seams

0.340

Close gusset-back
OPERATION BREAKDOWN

11/02/2019 09:43:57
Chart Title

0.450

TS close gusset seam-back-(cylinder bed)

0.2
 Central Services - saikumar.Ch
KDOWN (+91 8019111194) IE Department

DATE: 2-Nov-19
TIME : 9:43:58 AM

232

M/C TYPE SMV GSD SMV GSD CAL.WORK PLS TGT. AT

100%

3OL 0.470 1.90 128

4OL 0.656 2.66 91
2NFLCS(2.8mm) 0.457 1.85 131
4OL 0.340 1.38 176
3NFLCS(5.6mm) 0.320 1.30 188
2NFLB(2.8mm) 0.560 2.27 107
4OL 0.520 2.11 115
3NFLCS(5.6mm) 0.480 1.94 125
4OL 0.340 1.38 176
3NFLCS(5.6mm) 0.450 1.82 133
BT 0.270 1.09 222
MANUAL 0.117 0.47 513
BT 0.240 0.97 250
MANUAL 0.250 1.01 240
3NFLRSC-RING 0.450 1.82 133
HS 0.250 1.01 240

6.170 0.000 25.00 2970

11/02/2019 09:43:58
 Central Services - saikumar.Ch
KDOWN (+91 8019111194) IE Department

SKETCH

Prepared by Roshan

11/02/2019 09:43:58
 Central Services - saikumar.Ch
KDOWN (+91 8019111194) IE Department

TOTAL WORKERS 25
ABSENTEESM 0
AVAILABLE MINUTES 600
PLANNED EFFICIENCY 100%

EXP. LINE BALLENCING EFFICIENCY 90%

Chart Title

0.450 0.450

0.340
0.270 0.250 0.250
0.240

0.117

SMV GSD
HS label-garment form
Close gusset-back

Mark waist elastc atach

TS close gusset seam-back-(cylinder bed)

Atache waist elastc-ringer

Measure & cut elastc
BT on inseam-2 no's

Join waist elastc

11/02/2019 09:43:58