Schenck

Contents Weighing and Feeding Systems
Mechanical Page
Components: Review 6
Review of Ring-Torsion Load Cells and Mounts 8
Ring-Torsions Load Cells
– Diaphragmless Ring-Torsion Load Cells 9
– Compact Ring-Torsion Load Cells 13
Mounts for Ring-Torsion Load Cells
– Elastomer Mounts 17
– Compact Mounts 21
– Pendulum Mounts 25
Weighbeams
– Weighbeams DWB 1 ... 5 t 29
– Weighbeam DWB 11.5 t-S 33
– Weighbeams DWB 11.5 t - 25 t 37
– Weighbeams DWB 40 ... 200 t 41
Measuring Eyes 45
Platform Scales 49
Weighing Modules for Hopper Level Measuring Systems 55
Weighing Modules for Road Weighbridges 59
Belt Weighers 61
MULTISTREAM-B Solids Flow Meter 67
MULTISTREAM-G Solids Flow Meters 71
MULTICOR-S Coriolis Mass Flow Meter 75
Weighfeeder DEA 79
Volumetric Feeders, AccuRate Series 83
Electronic
Components: Review 94
DISOMAT E Measuring Amplifier 97
DISOMAT T Weigh Transmitter 101
DISOMAT C Weighing Controller 107
– Limit Value Monitoring 113
– Discharge Scale 115
– Filling Scale 117
– Check Scale 119
DISOMAT F Weight Indicators 121
DISOMAT B Weighing Terminal 127
– Cargo Scale 133
– Crane Scale 135
– Check Scale 137
– Filling Scale 139
– Discharge Scale 143
– Road Weighbridges ZEUS 147
– Platform Scale MILAN 149
DISOMATS Weighing and Automation System 151
– DISOMAT S Herkules for Rail and Road Weighbridges 157
ECOCONT Weighing Electronics 161
INTECONT PLUS for Measuring Systems 165
INTECONT PLUS for Feeding Systems 169
Accessories: Display and Control Units 173
Large Display Units 177
Printers
– DISOPRINT VPR 20150 and DISOPRINT 10 181
– DISOPRINT 330/431 183
Load Cell Cables, Data Cables and Control Cables 185
DKK Cable Box 187
Components for Vibration Machines:
Directional Force Exciter DF 189
Springs for Vibration Machines 193
r Services
Consulting for your application and for installation 195
See price list for prices and terms of
sale and delivery Systems and Package Units for the Process Industries 196
5
Review of mechanical components/
Selection aid
Determination of weight
Hopper Level
Load Cells
Measuring Systems
Ring-torsion load cells are Weighing modules for
suitable for legal-for-trade hopper level measuring
applications and for use in systems. Perfectly tuned
high accuracy processes. components for gravimetric
level measurement of big
hoppers.
r Page 8 ff r Page 55 ff
Weighbeams Road Weighbridges
Weighbeams are ideal for Weighing modules for legal-

applications where, in for-trade road weighbridges.
addition to the weight force,
interfering forces and
r Page 59 ff
moments have to be
transferred.
r Page 29 ff
Measuring Eyes
The attractive alternative
where the integration of
conventional weighing
sensors has reached its
limits.
r Page 45 ff
Platform Scales
Legal-for-trade scales in
floor-mounting and dormant
versions.
r Page 49 ff
6
Determination of mass flow
Belt weighers Weighfeeders

DEA
Measurement of bulk solids Gravimetric feeding of bulk
flows in belt conveyor units. solids; suitable for the
chemical, food, and
pharmacy industry.
AccuRate-Feeder
Volumetric feeding of bulk

Solids Flow Meters solids according to the
MULTISTREAM B „flexible wall” principle
Measurement of bulk solids
flows in an enclosed
measuring system with r Page 83 ff
medium to high accuracies;
suitable for low feed rates.
Components for vibration machines
r Page 67 ff
Solids Flow Meters
MULTISTREAM G
Directional Force
Measurement of bulk solids
flows in an enclosed Exciters
measuring system with
Exciters for a wide range of
medium to high accuracies;
vibration machines.
suitable for high feed rates.

Coriolis Mass Flow
Meters Springs
MULTICOR-S
Measurement of bulk solids Compression springs for
flows - according to the mounting of vibration
Coriolis principle - in an machines and for vibration
enclosed measuring system isolation.
with highest accuracy.
r Page 193 ff
r Page 75 ff
7
Review of Ring-Torsion Load Cells and Mounts
Scope of supply until March 1998
Diaphragmless Ring-Torsion Load Cells Compact Ring-Torsion Load Cells RTN Mounts for Ring-Torsion Load Cells
Accuracy
C3MI- C3Mi- C4Mi- Elastomer Compact Pendu-
class 0.1% 0.04% C3 C4 C6 0.1% 0.05% C3 C4 C5 lum
7.5 7.5 7.5 Mounts Mounts Mounts
Rated capacity RTW RTV RTK RT4K RTMK RT6K RTN DEM VEN DKM VKN VPN
0.33 t
0.47 t
0.68 t
1,0 t
2.2 t
4.7 t
10 t
15 t
22 t *)
33 t
47 t
68 t
100 t
150 t *)
220 t *)
330 t *)
470 t *)
*) Available from January 1998 and later
Scope of supply from April 1998 and later

Diaphragmless Ring-Torsion Load Cells Compact Ring-Torsion Load Cells RTN Mounts for Ring-Torsion Load Cells
Accuracy Pendu-
C3MI- C3Mi- C4Mi- Elastomer Compact
class 0.1% 0.04% C3 C4 C6 0.1% 0.05% C3 C4 C5 lum
7.5 7.5 7.5 Mounts Mounts Mounts
Rated capacity RTW RTV RTK RT4K RTMK RT6K RTN DEM VEN DKM VKN VPN
0.33 t
0.47 t
0.68 t
1.0 t
2.2 t
4.7 t
10 t
15 t
22 t
33 t
47 t
68 t
100 t
150 t
220 t
330 t
470 t
8
Diaphragmless Ring-Torsion Load Cells RT
K PTB & OIML approved as

suitable for trade use (up to
6000 d and 7500 d in case of
multi-divisional scales)
K High accuracy, even for very
small utilisation rates (down to
15 % in case of trade use
according to OIML)
K High output signal and, thus,
high-resolution useful signal
range
K Low power consumption enables
multi-scale systems to be
configured with simple
evaluation electronics
K Protection to EEx ib llC T 6 in
case of use in hazardous areas
K Protection class IP 68
Application Construction Functions

The load cell is the most important K Hermetically sealed, due to laser K High measuring sensitivity
part within the measuring chain of an welding, protection class IP 68. K High repeatability
electronic scale. As a measured value K Integral overload protection in K High long-term stability and, thus,
transducer, it converts the mechanical measuring direction. continuing and consistently high
input signal, in the form of load,
K Tangential cable connection. accuracy
proportionally into the electrical output
voltage. K High corrosion protection due to K Minimum effect on accuracy by
the use of electrolytically polished side forces
The diaphragmless load cell variant
stainless steel. K High reliability and availability, even
offers additional advantages:
in case of unavoidable shock
K Insensitive against damage during
loads, reactive forces or electrical
transport and mounting.
interferences
K Low headroom enables a simple
K Integral excessive voltage
mounting under narrow installation
protection
conditions or in case of an
upgrade. K Moment-free load input/output due
to direct, vertical force flow
K Excellent operation under difficult
and aggressive environmental
conditions.
9
Rated Capacities: 0.33 t - 15 t Earthing connection
Dimensions
Type Dimensions (mm) F (4 borings)
RT A B C D F K
0.33 F (3 borings)
0.47 75 35 61 66 3xM4/120° 7
0.68
1
2.2 105 43 76 90 4xM6/90° 9.5
4.7
10 14
130 55 89 106 4xM6/90°
15 13
Technical Data
Type Rated capacity Limit load L l Rupture load L d Nominal Dead

Emax with/without with/without displacement weight
overload protection overload protection hn
RT t t t t t mm kg
0.33 0.33 3 0.5 5 1.0 0.14
0.47 0.47 3 0.7 5 1.4 0.11 1
0.68 0.68 3 1.0 5 2.0 0.10
1 1 5 1.5 10 2 0.19
2.2 2.2 7 3 15 5 0.16 2
4.7 4.7 10 6 20 10 0.14
10 10 35 15 50 25 0.17 3.6
15 15 40 25 60 35 0.15 3.8
Admissible static side load Lq = 0.5 ( Emax - 0.8 Lz), but no higher than Lqmax = 0.3 Emax; Emax = rated capacity;
Lz = load in measuring direction
10
Technical Data (as per VDI/VDE 2637 and OIML R60)
Rated capacity Emax 0.33 t - 15 t

Type RTW RTV RTK RT4K RTMK RT6K Reference
Accuracy class 0.1 % 0.04 % C3 C4 C3MI 7.5 C6

Nominal characteristic value Cn 2.85mV/V ±8.5µV/V 2.85 mV/V ± 2.85 µV/V E max
Combined error Fcomb 0.1 % 0.04 % 0.02 % 0.013 % 0.01 % Cn
Zero signal return after
Fdr ± 0.025 % ± 0.02 % ± 0.016 % ± 0.012 % ± 0.006 % ± 0.008 % Cn
loading (30 min)
Creep error during
± 0.03 % ± 0.026 % ± 0.024 % ± 0.018 % ± 0.009 % ± 0.012 % Cn
stress (30 min) Fcr
Temperature coefficient TKo ± 0.1 % / 10 K ± 0.03 % / 10 K ± 0.007 % / 10 K ± 0.006 % / 10 K ± 0.0058 % / 10 K Cn in Btn
of zero signal ± 0.1 % / 10 K ± 0.05 % / 10 K ± 0.02 % / 10 K ± 0.02 % / 10 K ± 0.02 % / 10 K Cn in Btu
Temperature coefficient TKc ± 0.1 % / 10 K ± 0.05 % / 10 K ± 0.008 % / 10 K ± 0.007 % / 10 K ± 0.005 % / 10 K Cn in Btn
of characteristic value ± 0.1 % / 10 K ± 0.07 % / 10 K ± 0.02 % / 10 K ± 0.02 % / 10 K ± 0.02 % / 10 K Cn in Btu
Max. admissible number of
n
digits for certified applications LC - - 3000 4000 3000 6000
.................................................................... ........................
for multi-divisional scales: Z 7500
Min. utilisation rate 12.8%(3000d) Emax
Bamin - - 15 % 17 % 25 %
32%(7500d)
Max. utilisation Bamax Bamax = Emax (Bamax = 0,7 Emax for RT4K, RTMK, RT6K for 0,33 t - 0,68 t)
Input resistance Re 4480 q ± 50 q tr
Output resistace Ra 4010 q ± 10 q 4010 q ± 0,5 q tr
Zero signal So ±2% ±1% Cn
Max. supply voltage Usmax 100 V 60 V
Nominal temperature range Btn -10°C to +40°C
Service temperature range Btu -30°C to +80°C, Option to +100°C
Reference temperature tr 22°C
Storage temperature range Bts -50°C to +85°C
Protection class IP68
Cable specification Special silicone RAL 7000 (grey), x 6.5 x 5m, -30°C to +150°C
Colour code black : input + / blue : input -
red : output + / white : output -
green-yellow : screening
Corrosion protection Stainless steel
11
Variants and Order No.
Rated Capacity Order No. Order No. Order No. Order No. Order No. Order No.
t RTW RTV RTK RT4K RTMK RT6K
0.33 D 703642.03 D 703642.02 D 703642.01 D 703642.05 D 703642.05 D 703642.04
0.47 D 703647.03 D 703647.02 D 703647.01 D 703647.05 D 703647.05 D 703647.04*)
0.68 D 703650.03 D 703650.02 D 703650.01 D 703650.05 D 703650.05 D 703650.04
1 D 703630.03**) D 703630.02**) D 703630.01**) D 703630.05**) D 703630.05**) D 703630.04**)
2.2 D 701069.03**) D 701069.02**) D 701069.01**) D 701069.05**) D 701069.05**) D 701069.04**)
4.7 D 703639.03**) D 703639.02**) D 703639.01**) D 703639.05**) D 703639.05**) D 703639.04**)
10 D 703658.03**) D 703658.02**) D 703658.01**) D 703658.05**) D 703658.05**) -
15 D 703901.03**) D 703901.02**) D 703901.01**) D 703901.05**) D 703901.05**) -
*) Delivery time upon request

**) These variants will be replaced by the
new RTN types in April 1998.
Accessories
Elastomer mounts and Compact mounts
Option:
K Protection to EEx ib llC T 6
”intrinsically safe” for use in hazardous
areas, upon request
Order No. D 990001.07
K Variant for service temperature range
of up to 100°C
12
Compact Ring-Torsion Load Cells RTN
K PTB & OIML approved as

suitable for trade use (up to
5000 d and 7500 d in case of
multi-divisional scales)
K High accuracy, even for very
small utilisation rates (down to
15 % in case of trade use
according to OIML)
K High output signal and, thus,
high-resolution of useful
signal range
K Low power consumption
allows realisation of multi-
scale systems with simple
evaluation electronics
K Protection to EEx ib llC T 6 for
of use in explosion hazardous
areas
K Protection class IP 68

Acting as a measured value K Hermetically sealed due to laser K High measuring sensitivity
transducer, the load cell converts the welding; protection class IP 68 K High repeatability
mechanical output signal, the load, K High corrosion protection due to K High long-term stability and, thus,
proportionally into the electrical output the use of electrolytically polished continuing and consistently high
voltage. stainless steel accuracy
The consistent optimization of the K All electrical components are K Minimal effect on accuracy by side
ring-torsion load cells offers additional inside the load cell and are thus forces
advantages: optimally protected
K High reliability and availability, even
K The extremely low headroom K The high-quality, sturdy connection in case of unavoidable shock
simplifies the use in almost all cable (15 m length, silicone) is lead loads, constraining forces or
weighing applications. radially into the load cell electrical interferences
K The sturdy design enables easy K The RTN load cells are compatible K Integral excessive voltage
transport, installation, and with earlier ring-torsion load cells if protection
operation, even under very harsh our adapter kits are used
environmental conditions (e.g. K Moment-free load input/output due
aggressive media, interfering to direct, vertical force flow
forces, or extreme temperatures).
13
CE S/N 10049603 Cn = 2.85mV/V
Wägezelle / Load Cell RTN 33t C3 vmin = Emax / 20000
J
E
Technical Data Dimensions
Rated Limit Rupture Nominal dis- Dead Type Dimensions (mm)

Capacity Emax Load Ll Load Ld placement hn weight
t t t mm kg RTN A B C E H K J
1 1.7 4 0.13 0.6 1t 50 20 60 46 43 5.5 3
2.2 4 9 0.12 0.6 2.2 t 55 20 60 46 43 5.5 3
4.7 8 19 0.12 0.7 4.7 t 60 20 60 46 43 5.5 3
10 17 40 0.17 1.2 10 t 75 30 75 25 50 6.5 7
15 25 60 0.18 1.3 15 t 75 30 75 25 50 6.5 7
22 38 90 0.21 1.3 22 t 75 30 75 25 50 6.5 7
33 58 130 0.25 2.1 33 t 95 40 95 25 65 10 7
47 80 190 0.33 4.3 47 t 130 60 130 25 75 14 7
68 120 270 0.35 4.8 68 t 130 60 130 25 85 14 7
100 170 400 0.45 7.0 100 t 150 70 150 25 90 16 7
150 250 600 0.57 8.6 150 t 150 70 150 25 100 16 7
220 380 900 0.67 22.0 220 t 225 100 225 25 130 24 10
330 580 1200 0.85 29.0 330 t 225 100 225 25 145 24 10
470 700 1500 1.00 50.0 470 t 270 120 270 25 170 28 10
Admissible static side load Lq = 0.5 (Emax- 0.8 Lz), but no higher than Lqmax = 0.3 Emax; Emax = rated capacity;
Lz = load in measuring direction
14
Technical Data
Rated capacity Emax 1 t - 470 t 1 t - 100 t
Accuracy class 0.1 0.05 C3 C4 C5 C3 Mi 7.5 C4 Mi 7.5 Reference

2.85mV/V
Nominal characteristic value Cn ±8,5µV/V 2.85 mV/V ± 2.85 µV/V
Combined error Fcomb 0.1% 0.05% 0.02% 0.015% 0.01% 0.013% 0.013% Cn
Zero signal return after

Fdr ±0.05% ±0.03% ±0.016% ±0.012% ±0.01% ±0.006% ±0.006% Cn
loading (30 min)
Creep error during stress

Fcr ±0.06% ±0.04% ±0.024% ±0.018% ±0.014% ±0.009% ±0.009% Cn
(30 min)
Temperature coefficient TK0 ±0.1%/10K ±0.03%/10K ±0.007%/10K ±0.0058%/10K ±0.0058%/10K ±0.0058%/10K ±0.0058%/10K Cn in Btn
of zero signal ±0.1%/10K ±0.05%/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K Cn in Btu
Temperature coefficient TKc ±0.1%/10K ±0.05%/10K ±0.008%/10K ±0.007%/10K ±0.0062%/10K ±0.007%/10K ±0.007%/10K Cn in Btn
of characteristic value ±0.1%/10K ±0.07%/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K ±0.02 %/10K Cn in Btu
Max. admissible number of

n 3000 4000 5000 3000 4000
digits or certified applications LC
..........................................................................................................................................................................................
For multi-divisional scales: Z 7500 7500
Min. scale interval vmin Emax / 20000 Emax /24000
Min. utilisation rate Bamin 12.5% 16.7%

15% 16.7% 20.8% Emax
31.2% 31.2%
Max. utilisation Bamax Bamax=Emax
Input resistance Re 4480 Ω ± 50 Ω tr
Output resistance Ra 4010Ω ±10Ω 4010Ω±2Ω 4010 Ω ± 0,5 Ω tr
Zero signal S0 ±2% ±1% Cn
Max. supply voltage Usmax 100V 60V
Nominal temperature range Btn -10°C to +40°C
Service temperature range Btu -40°C to +80°C, Option to +110°C
Reference temperature tr 22°C
Storage temperature range Bts -50°C to +85°C
Protection class IP 68
Cable specification Special silicone RAL 7000 (grey) ∅ 6.5, -30°C to +150°C,
Length 5 m for RTN 1-15 t and RTN 150-470 t
Length 15 m for RTN 22-100 t
Colour code black : input + / blue : input –

red : output + / white : output –
Corrosion protection Stainless steel
15
Order No.
Variants Accuracy class

0.1 0.05 C3 C4 C5 C3 Mi 7.5 C4 Mi 7.5
RTN 1t D726173.06*) D726173.04*) D726173.02*) D726173.08*) D726173.10*) D726173.12*) D726173.14*)
RTN 2.2 t D726174.06*) D726174.04*) D726174.02*) D726174.08*) D726174.10*) D726174.12*) D726174.14*)
RTN 4.7 t D726175.06*) D726175.04*) D726175.02*) D726175.08*) D726175.10*) D726175.12*) D726175.14*)
RTN 10 t D726176.06*) D726176.04*) D726176.02*) D726176.08*) D726176.10*) D726176.12*) D726176.14*)
RTN 15 t D726177.06*) D726177.04*) D726177.02*) D726177.08*) D726177.10*) D726177.12*) D726177.14*)
RTN 22 t D724781.06 D724781.04 D724781.02 D724781.08 D724781.10 D724781.12 D724781.14
RTN 33 t D724754.06 D724754.04 D724754.02 D724754.08 D724754.10 D724754.12 D724754.14
RTN 47 t D724782.06 D724782.04 D724782.02 D724782.08 D724782.10 D724782.12 D724782.14
RTN 68 t D724783.06 D724783.04 D724783.02 D724783.08 D724783.10 D724783.12 D724783.14
RTN 100 t D724784.06 D724784.04 D724784.02 D724784.08 D724784.10 D724784.12 D724784.14
RTN 150 t D726178.06 D726178.04 D726178.02**)
RTN 220 t D726179.06 D726179.04 D726179.02**)
RTN 330 t D726180.06 D726180.04 D726180.02**)
RTN 470 t D726181.06 D726181.04 D726181.02**)
Order No.
Ex-Variants Accuracy class

0.1 „Ex“ 0.05 „Ex“ C3 „Ex“ C4 „Ex“ C5 „Ex“ C3 Mi 7.5 „Ex“ C4 Mi 7.5 „Ex“
RTN 1t D726173.05*) D726173.03*) D726173.01*) D726173.07*) D726173.09*) D726173.11*) D726173.13*)
RTN 2.2 t D726174.05*) D726174.03*) D726174.01*) D726174.07*) D726174.09*) D726174.11*) D726174.13*)
RTN 4.7 t D726175.05*) D726175.03*) D726175.01*) D726175.07*) D726175.09*) D726175.11*) D726175.13*)
RTN 10 t D726176.05*) D726176.03*) D726176.01*) D726176.07*) D726176.09*) D726176.11*) D726176.13*)
RTN 15 t D726177.05*) D726177.03*) D726177.01*) D726177.07*) D726177.09*) D726177.11*) D726177.13*)
RTN 22 t D724781.05 D724781.03 D724781.01 D724781.07 D724781.09 D724781.11 D724781.13
RTN 33 t D724754.05 D724754.03 D724754.01 D724754.07 D724754.09 D724754.11 D724754.13
RTN 47 t D724782.05 D724782.03 D724782.01 D724782.07 D724782.09 D724782.11 D724782.13
RTN 68 t D724783.05 D724783.03 D724783.01 D724783.07 D724783.09 D724783.11 D724783.13
RTN 100 t D724784.05 D724784.03 D724784.01 D724784.07 D724784.09 D724784.11 D724784.13
RTN 150 t D726178.05 D726178.03 D726178.01**)
RTN 220 t D726179.05 D726179.03 D726179.01**)
RTN 330 t D726180.05 D726180.03 D726180.01**)
RTN 470 t D726181.05 D726181.03 D726181.01**)
Example for ordering: Rated Capacity 47t, accuracy class C5: Variant RTN 47t C5 – Option:
Order No.: D 724782.10 K Variant for service temperature range
*) Available from April 1998 and later of up to 110°C
**) Available from January 1998 and later
Acessories:
Elastomer mounts, Compact mounts, and
Pendulum mounts
16
Elastomer Mounts for Ring-Torsion Load Cells
K Self-centering capability
K Dynamic load damping
properties
K Minimal reaction to side forces
K Simple, rugged, and flat design
K High resistance to environmen-
tal influences and chemicals
K Insensitivity to inclined
position of connecting
structure up to 0.6° = 10 mm/m
K Legal-for-trade
K Easy installation
K Maintenance-free

The elastomer mounts are designed The elastomer mounts consist of the The weight to be measured is applied
for metrologically optimum load input contact plate for load input, the to the load cell via a contact plate.
to Schenck ring-torsion load cells. elastomer for self-centering, and a Due to the special design, the vertical
They are used with all kinds of base plate for load input to the deflection is extremely low and pro-
industrial weighing systems, e.g. supporting structure. portional to the load.
hopper scales, roller conveyor scales, Lateral play must be limited depen- Occurring side forces deform the
crane scales, road weighbridges. ding on the installation situation. elastomer in a parallel direction. The
Lifting off has to be prevented by mount centers automatically when
using appropriate hold-downs. relieved of these side forces.
Depending on the admissible area
pressure of the load receptor, it may
be necessary to install a load
distribution plate over the contact
plate. This requires to be checked
when changing from steel to concrete.
17
Elastomer Mounts DEM 0.33 t – 4.7 t for RTK/V/W-Load Cells
– Elastomer is installed above the contact
plate Admissible play ± 2 mm
Shims
– Contact plate is bolted or fastened to (5 x 1 mm)
the connecting structure with two straps Elastomer
fitted on sides
– Height adjustment (max. 5 mm) via Contact plate
shims
– Alignment through shifting the base Load cell
plate secured by bolted or fastened
fixing pieces
Base plate
Fixing piece
Type Rated capacity B C E F G H K

DEM t Radius x x
0.33 - 0.68 0.33 t - 0.68 t 57.5 45 75 90 68 75 20
1 - 4.7 1 t - 4.7 t 72.5 80 105 130 108 105 25
Elastomer Mount VEN 1 t – 4.7 t for RTN-Load Cells

– Elastomer is installed above the contact
plate
– Contact plate is bolted or fastened to
the connecting structure with two straps
fitted on sides
– Height adjustment (max. 5 mm) via
shims
– Alignment through shifting the base
fixing pieces
Typ Maße (mm)

VEN A C D E G H1 H2 N
1 130 65 25 50 108 98 83 M8x20
2.2 130 65 25 50 108 98 83 M8x20
4.7 130 65 25 50 108 98 83 M8x20
18
Elastomer Mount DEM 10 t – 15 t for RTK/V/W-Load Cells
Admissible play ± 3 mm – Elastomer is installed below the load
Shims cell
(5 x 1 mm)
– Contact plate is secured by a centering
Centering piece ring bolted onto the supporting
structure
Contact plate
– Height adjustment (max. 5 mm) via
Load cell shims
Base plate
– Alignment through shifting the base
straps
Elastomer
Elastomer Mount VEN 10 t – 470 t for RTN-Load Cells

– Elastomer is installed below the load
Admissible play ± 6 mm
cell
Shims (for height correction)
(5 x 1 mm)
– Contact plate is secured by a centering
Centering piece ring bolted onto the supporting
Load cell structure
Ground connection – Height adjustment (max. 5 mm) via
Base plate shims
Elastomer – Alignment through shifting the base
straps
Strap
Type Dimensions (mm)

VEN A B C D E F G H K L N
10 - 22*) 190 170 25 6 130 90 68 130 60 41 M8x20
22**) 280 250 30 6 200 90 68 145 60 56 M10x25
33 280 250 30 6 200 120 90 168 80 56 M12x25
47 350 310 40 8 250 170 130 198 110 63 M16x30
68 350 310 40 10 250 170 130 220 110 63 M16x30
100 400 360 40 10 300 180 140 239 130 68 M16x30
150 510 460 50 12 400 180 140 320 130 81 M20x45
220 560 510 50 12 450 260 200 373 180 81 M20x45
330 680 620 60 12 550 260 200 428 180 96 M24x40 *) Available from April 1998 and later
470 780 720 60 12 650 320 240 520 220 115 M24x40 **) Available until March 1998
19
Technical Data
Type: DEM VEN VEN

Rated capacity load: 0.33 ... 15 t 1 ... 22 t 22 ... 470 t
Weight: DEM 0.33 - 0,68 2.8 kg VEN 1 - 4.7 4.8 kg VEN 22 19 kg
(including load cells) DEM 1.0 - 4.7 5.9 kg VEN 10 - 22 7 kg VEN 33 22 kg
DEM 10 - 15 8.9 kg VEN 47 33 kg
VEN 68 35 kg
VEN 100 50 kg
VEN 150 115 kg
VEN 220 200 kg
VEN 330 330 kg
VEN 470 600 kg
Material:
Metal parts Stainless steel or Galvanized steel
Elastomer Neoprene (chlorine butadiene rubber)
Options for Elastomer Viton (fluorinated rubber FKM)
(available upon request): SBR (styrene-butadiene rubber)
EPDM (ethylene propylene diene rubber)
Deflection: Approx. 0.8 mm at rated capacity
Variants / Order No.
DEM 0.33 D 709710.01 VEN 22 **) D 725575.01

DEM 0.47 D 709710.02 VEN 33 D 725575.02
DEM 0.68 D 709710.02 VEN 47 D 725575.03
DEM 1 **) D 709711.01 VEN 1 *) D 726185.01 VEN 68 D 725575.04
DEM 2.2 **) D 709711.01 VEN 2.2 *) D 726185.01 VEN 100 D 725575.05
DEM 4.7 **) D 709711.02 VEN 4.7 *) D 726185.02 VEN 150 D 726186.01
DEM 10 **) D 709712.01 VEN 10 - 22 *) D 725575.10 VEN 220 D 726186.02
DEM 15 **) D 709712.01 VEN 330 D 726186.03
VEN 470 D 726186.04
(Load cells are not included in the delivery)
*) Available from April 1998 and later
**) These variants will be replaced by the new VEN types in April 1998.
20
Compact Mounts for Ring-Torsion Load Cells
K Complete compact mount with

integrated bumper deck and
hold-down
K Legal-for-trade
K Simple, rugged, and flat design
K Dynamic load damping
properties
K Insensitivity to inclined
positions of the connecting
structure up to 0.6° = 10 mm/min
K High resistance to environ-
mental influences and
chemicals
K Maintenance-free

The compact mounts are designed for The compact mount consists of the The weight to be measured is applied
metrologically optimum load input to load input section, the bumper check, to the load cell via a contact plate.
Schenck ring-torsion load cells. and the hold-down. Due to the special design, the vertical
They are used as a mounting unit with Positioning of the compact mount is deflection is extremely low and pro-
integrated bumper check and hold- realized by shifting in the receiving portional to the load.
down in all kinds of industrial scales, structure. Occurring side forces deform the
e.g. hopper and bin scales, container The play of the bumper check and the elastomer in a parallel direction. The
and mixer scales. hold-down can be adjusted with set mount centers automatically when
screws. relieved of these side forces.
The height is adapted by using slims The bumper check limits the play, the
(max. 5 mm). For fixing the mount, it hold-down prevents lift-off.
is either screwed of fastened to the A tie-rod is not required.
structure.
21
Compact Mount DKM 0.33 t – 0.68 t for RTK/V/W Load Cells Compact Mount DKM 1.0 t – 4.7 t
Top and bottom plate can be
welded during installation. Prior
to welding, remove load cell.
Shims (5 x 1 m)
1 mm play
For M12 Screws
with washers DIN 125
- by user -
K
Type Rated capacity C D E F G H L 1 mm play
x
DKM t mm mm mm mm mm mm mm
0.33 - 0.68 0.33 t - 0.68 t 195 120 45 65 10 95 12 M8 1 mm play
Compact Mount VKN 1 t - 4.7 t for RTN Load Cells
22
Compact Mount DKM 10 t - 15 t for RTK/V/W Load Cells
Compact Mount VKN 10 t - 33 t for RTN Load Cells
Type Rated Dimensions (mm)

Capacity
VKN t A B C D E F G H
10 - 15*) 10-15 238 140 140 180 22 18 10 150+5
22**) 22 238 140 140 180 22 18 10 150+5
33 33 305 200 200 240 26 22 12 194+5
*) Available from April 1998 and later **) Available from Januar 1998 and later
23
Technical Data
Variant DKM VKN
Rated capacity load: 0.33 ... 15 t 1 ... 33 t
Weight: DKM 0.33 - 0.68 8,5 kg VKN 1 - 4.7 12.3 kg
(including load cell) DKM 1.0 - 4.7 26 kg VKN 10 - 22 19 kg
DKM 10 - 15 34 kg VKN 22 39 kg
VKN 33 42 kg
Material
- Metal parts: Stainless steel DKM 0.33 - 15 t and VKN 1 - 15 t
St 37 (galvanized) VKN 22 - 33 t
- Elastomer: Neoprene (chlorine butadiene rubber)
Option: Viton (fluorinated rubber FKM)
(available upon request) SBR (styrene butadiene rubber)
EPDM (ethylene propylene diene rubber)
Height adjustment: 5 mm
Deflection: Approx. 0.8 mm at rated capacity
Options: Heat insulation plates, spray water protection,
welding plates
Variants Order No. Variants Order No.
DKM 0.33 D 709 713.01

DKM 0.47 D 709 713.02
DKM 0.68 D 709 713.02
DKM 1 **) D 725 228.01 VKN 1 *) D 726 344.01
DKM 2.2 **) D 725 228.01 VKN 2.2 *) D 726 344.01
DKM 4.7 **) D 725 228.02 VKN 4.7 *) D 726 344.02
DKM 10 **) D 709 715.01 VKN 10 - 15 *) D 725 879.01
DKM 15 **) D 709 715.01 VKN 22 ***) D 725 879.01
VKN 33 D 725 731.02
(Load cells are not included in the delivery)

*) Available from April 1998 and later
**) These variants will be replaced by the new VKN types in April 1998.
***) Available from January 1998 and later
24
Pendulum Mount VPN for Compact Ring-Torsion Load Cell RTN
K Mount for compact load cells

RTN
K Suitable for highest accuracies
K Legal-for-trade
K Extremely rugged (stainless
steel)
K Self-aligning
K Easy installation, maintenance-
free

Pendulum mounts VPN are specially A complete VPN self-aligning mount The weight force to be measured is
designed for use with compact load consists of the pendulum contact applied to the pendulum contact plate
cells of the RTN type. They are used plate, a pressure plate, the centering via the pressure plate down to the
where long life and highest measuring piece and height adjustment shims. load cell. The pendulum contact plate
accuracy are required in severe The load cell can be mounted on protects the load cell from interfering
environments. supporting structures or on an optio- lateral forces. The self-aligning
Typical applications are road nal foot plate. On rough ground, the function of this mount automatically
weighbridges and hopper scales. foot plate provides optimum mounting returns the scale to its resting position
surface. after deflection. Depending on the
local situation, the scale has to be
equipped with movement limit stops.
25
Dimensions
Admissible play ± M mm K Pressure plate is secured through a
centering piece screwed onto the
Height adjustment shims connecting structure.
K Height is adjusted (max. 5 mm) with
shims.
Centering piece
max. 5
K Load cell is centered via a pin

(x 25 mm).
Pressure plate K Optional foot plate is centered via a pin
(x 25 mm, included in the delivery).
K Earthing connection is to be provided
Pendulum contact plate on connecting structure base plate
(see installation drawing).
Load cell
Foot plate
Earthing
Centering pin x 25h9 x 20
connection
Base plate, e.g. from St37
Required mounting space if the load cell is

directly mounted on connecting structure.
No foot plate necessary.
H2 = H1 - 0
Circular L/C
mounting area
Uhg
Earthing connection
V-0,2
Material X20CrNi17V
Min. x B + 30
26
Type Rated Dimensions (mm)
Capacity
VPN t A B C D E F G H1 H2 K L M N O U V
1 1 35 60 65 4 50 90 68 128 113 60 15 3.5 M8x20 15 46 3
2.2 2.2 35 60 65 4 50 90 68 128 113 60 15 3.5 M8x20 15 46 3
4.7 4.7 35 60 65 4 50 90 68 145 130 60 15 3.5 M8x20 15 46 3
10 10 45 75 80 4 62 90 68 165 145 60 20 3.5 M10x20 20 25 6
15 15 45 75 80 4 62 90 68 175 155 60 20 4 M10x20 20 25 6
22 22 45 75 80 4 62 90 68 229 209 60 20 7 M10x25 20 25 6
33 33 58 95 100 6 78 120 90 272 252 80 25 7 M12x25 20 25 6
47 47 85 130 140 10 110 170 130 295 270 110 35 6 M16x30 25 25 6
68 68 85 130 140 10 110 170 130 337 300 110 40 7 M16x30 37 25 6
100 100 100 150 160 10 129 180 140 371 331 130 45 8 M16x30 40 25 6
Technical Data
Rated capacity Weight with Weight of

Load Cell Foot Plate
1t 1.1 kg 0.3 kg
2.2 t 1.1 kg 0.3 kg
4.7 t 1.4 kg 0.3 kg
10 t 2.5 kg 0.7 kg
15 t 2.7 kg 0.7 kg
22 t 3.7 kg 0.7 kg
33 t 6.3 kg 1.1 kg
47 t 14.0 kg 2.7 kg
68 t 15.4 kg 3.8 kg
100 t 22.3 kg 5.4 kg
Material Stainless Steel
Height adjustment max. 5 mm
Variants Order No. Order No.

without Foot Plate with Foot Plate
VPN 1 D 725565.16 *) D 725565.11 *)

VPN 2.2 D 725565.17 *) D 725565.12 *)
VPN 4.7 D 725565.18 *) D 725565.13 *)
VPN 10 D 725565.19 *) D 725565.14 *)
VPN 15 D 725565.20 *) D 725565.15 *)
VPN 22 D 725565.06 D 725565.01
VPN 33 D 725565.07 D 725565.02
VPN 47 D 725565.08 D 725565.03
VPN 68 D 725565.09 D 725565.04
VPN 100 D 725565.10 D 725565.05
(Load Cells are not included) *) Available from April 1998 and later
27
Notes:
28
Weighbeams DWB 1 ... 5 t
K Easy and economic mounting

by direct bolting to the
connecting structure
K Transmission of extreme
moments with minimal effects
on measurement values
K Very low headroom

K Platform scales K Low-profile, compact design K High dependability and availability,
K Hopper scales K Electro-galvanized surface even in case of unavoidable shock
K Luggage scales K Two bearing points
interferences
K Belt weighers K Protected to IP 67
K No additional tie-rods or hold-
downs required
K Stiffening effect when installed in
platform scales
29
Mounting dimensions
A B C D E
Variants F G
mm mm mm mm mm
DWB 1 t 486 39 20 240 462 M10x15 M10x20
DWB 5 t 496 65 40 240 470 M16x32 M12x25
DWB 5 t long 919 ± 3 65 40 ± 2.5 660 890 M16x32 M12x25
Operating principle
Load L2 Load L2
Weighbeam
Supports
30
Technical Data
DWB 1t DWB 5t DWB 5t long Reference
Rated capacity Ln 1t 5t 5t
Limit load L l
2t 10 t 10 t
Rupture load Ld 4t 20 t 20 t
Nominal characteristic value C n

1.0 mV/V 1.0 mV/V 1.0 mV/V L n
Combined error F comb ± 0.2% (in case of HD-quality: ± 0.07%) Cn
Creep error (30min) F cr ± 0.05% (in case of HD-quality: ± 0.02%) Cn
Input resistance Re 378 q (in case of HD-quality: 2x378 q) t r
Output resistance Ra 350 q (in case of HD-quality: 2x350 q) t r
Ref. supply voltage U sref 10V
Max. supply voltage U smax 18V
Nominal temperature range B tn

- 10°C to + 40°C
Service temperature range B tu

- 10°C to + 80°C
Reference temperature t r
+ 22°C
Storage temperature range B ts

- 30°C to + 85°C
Temperature coeffizient of zero value TK o in case of HD-quality: ± 0.1% / 10K C n in B tu
Temperature coeffizient of characteristic value TK c± 0.07% / 10K (in case of HD-quality: ± 0.03% / 10K) C n in B tu
Dead weight m e
3 kg 10 kg 18 kg
Surface electro-galvanized
Cable specification Silicone RAL 7000 (grey)

2 x x 5.5 mm x 0.6 m - 30°C to + 150°C
Variants Order No. Options Order No. Accessories Order No.
DWB 1 t D 507 699.01 High-quality (HD) Available on Elastomer mounts for 6250.340
design for extremely request DMB 5 t and
DWB 5 t D 507 728.01 high accuracies DWB 5 t long
x 65 mm x 22 mm
DWB 5 t long D 703 627.03
x 76 mm x 24 mm 6250.341
31
Notes:
32
Weighbeam DWB 11.5 t - S
K High accuracy
K Hermetically sealed, proteced
to IP 67 by laser welding
by permanent bolting to the
K Designed for high
temperatures and rugged
environments
K Suitable for construction of
maintenance-free scales

K Dynamic rail weighbridges suitable K Two-line load input K High repeatability
for trade use K High-grade stainless steel K High long-term stability and, thus,
K Scales used in rugged operation, K Low-profile, compact design continuing and consistently high
e.g. in steel plants and foundries accuracy
K for inside vehicle weighing K No additional tie-rods or hold-
K Crane scales downs required
K Bin and hopper scales
K Heavy-duty platform scales
33
Mounting dimensions
Operating principle
Load L
Load L
Lateral load
Lq
Weighbeam
Supports
34
Technical Data
DWB 11.5t-S Reference
Rated capacity Ln 11.5 t
Limit load (with L q =0.15xL n) L l

23 t
Rupture load (with L q =0.15xL n) Ld 35 t
Max. admissible lateral load L qmax 15 t

0.90 mV/V L n
Combined error F comb ± 0.07% Cn
Creep error (30min) F cr ± 0.04% Cn
Input resistance Re 756 q t r
Output resistance Ra 700 q t r

- 10°C to + 40°C

- 15°C to + 120°C
+ 22°C

- 30°C to + 120°C
Temperature coefficient of zero value TK o ± 0.04% / 10K C n in B tn
Temperature coefficient of characteristic value TK c

± 0.03% / 10K C n in B tn
Dead weight m e
15 kg
Surface metallic bright, rust-proof
Protection class IP 67 (laser welded)

x 6.5mm x 15m, -30°C to +150°C

35
Quality requirements for connecting surfaces
Upper connecting surface
Weighbeam
Lower connecting surface
K Material selection "A":

Usually, structural steel of a minimum
quality of St 52-3 is used Variant Order No.
K Plate thickness "B":
DWB 11,5 t - S D 705 930.01
Plate thickness depends on stiffness of
entire structure. Plate thickness of
connecting surface must be at least
40 % of weighbeam height
K Surface quality "C":
Required average roughness value of
connecting surfaces: 6.3 µm
K Roughness "D":
Maximum admissible roughness
tolerance: 0.05 mm
K Angular deviation of vertical axis "E":
Maximum admissible angular deviation
of connecting surface to vertical axis in
both planes of projection: ± 2°
K Plane parallelism "F":
Upper and lower connecting surfaces
to the weighbeam must be plane-
parallel to each other to an accuracy of
0.1 mm
36
Weighbeams DWB 11.5t - 25 t

K Very low headroom
K Designed for high
environments
Anwendung Construction Functions

K Bin and hopper scales K Low-profile, compact design K High dependability and availability,
K Crane scales K Electro-galvanized surface even in case of unavoidable shock
K Rail weighbridges K Protected to IP 67
interferences
K Scrap bucket, roller train and
tundish scales
downs required
K Platform scales
37
Mounting dimensions
Operating principle
Load L Load L
Lateral load
Lq
Weighbeam
Supports
38
Technical Data
DWB 11.5t DWB 15t DWB 25t Reference
Rated capacity Ln 11.5 t 15 t 25 t
Limit load (with L q =0,15xL n) L l

23 t 26 t 35 t
Rupture load (with L q =0,15xL n) Ld 35 t 38 t 40 t
Max. admissible lateral load L qmax

15 t 18 t 25 t
Nominal characteristic value Cn 0.90 mV/V 1.16 mV/V 1.40 mV/V Ln
Combined error F comb

± 0.15% Cn
Input resistance Re 378 q 378 q 756 q tr
Output resistance Ra 350 q 350 q 700 q tr
Ref. supply voltage U sref

10V
Max. supply voltage U smax

18V 18V 36V
Nominal temperature range B tn - 10°C to + 40°C
Service temperature range B tu - 15°C to + 80°C (in case of HD-quality: + 120°C)
Reference temperature tr + 22°C
Storage temperature range B ts - 30°C to + 85°C (in case of HD-quality: + 120°C)
Temperature coefficient of zero value TK o ± 0.1% / 10K (in case of HD-quality: ± 0.05%) C n in B tu
Temperature coefficient of characteristic value TK c ± 0.07% / 10K (in case of HD-quality: ± 0.05%) C n in B tu
Dead weight me 18 kg 18 kg 18 kg

x 6.5 mm x 15 m - 30°C to + 150°C
39
Upper connecting surface
Weighbeam
Lower connecting surface
K Material selection "A":

Variants Order No.
Usually, structural steel of a minimum
quality of St 52-3 is used DWB 11.5 t D 703 100.01
K Plate thickness "B":
Plate thickness depends on stiffness of DWB 15 t D 703 100.02
entire structure. Plate thickness of DWB 25 t D 704 280.03
connecting surface must be at least
40 % of weighbeam height
K Surface quality "C":
connecting surfaces: 6.3 µm Options
K Roughness "D": High-quality (HD) design for extremely
Maximum admissible roughness high operating temperatures is available
tolerance: 0.05 mm on request.
K Angular deviation of vertical axis "E":
Maximum admissible angular deviation
of connecting surface to vertical axis in
both planes of projection: ± 2°
K Plane parallelism "F":
Upper and lower connecting surfaces
to the weighbeam must be plane-
parallel to each other to an accuracy of
0.1 mm
40
Weighbeams DWB 40 ... 200 t

K Designed for high
environments

K Ladle turrets K Low-profile, compact design K High dependability and availability,
K Ladle ferries K For 50 t and higher loads: fitting even in case of unavoidable shock
head for form-locking absorption of loads, reactive forces or electrical
K Scrap bucket, roller train and
side forces interferences
tundish scales
K Bin and hopper scales
downs required
K High repeatability
K High long-term stability
41
Mounting dimensions
DWB 40 t
80 (Width of load application)
ca. 150
DWB 50 ... 200 t
ca. 150
Variant A B C D E F G H I K L M N P Q R S T
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
DWB 50 t 450 120 130 105 298 398 68 75 40 80 110 26 M20x30 19 31 26 25.5 0
DWB 100 t 500 140 143 118 336 444 80 90 44 90 130 30 M24x36 25.5 36 26 28.5 0
DWB 150 t 560 160 158 133 372 500 94 102 44 90 150 33 M24x36 31.5 43 26 32 0
DWB 200 t 620 180 175 150 400 560 114 110 44 90 160 33 M24x40 41.5 46 26 32 40
42
Operating principle
Load L Load L
Lateral load
Lq
Weighbeam
Supports
Load L Load L
Lateral load
Lq
Weighbeam
Supports
Technical Data
DWB 40t DWB 50t DWB 100t DWB 150t DWB 200t Reference
Rated capacity Ln 40 t 50 t 100 t 150 t 200 t
Limit load (with L q=0.15xL n) L l
80 t 100 t 175 t 240 t 300 t
Rupture load (with L q=0.15xL n) Ld 160 t 200 t 350 t 480 t 600 t
Max. admissible lateral load L qmax 40 t 50 t 85 t 120 t 150 t
0.95 mV/V 1.08 mV/V 1.38 mV/V 1.57 mV/V 1.63 mV/V L n
Combined error F comb ± 0.2% ± 0.15% Cn

Input resistance Re 756 q ± 6 q t r
Output resistance Ra 700 q ± 4 q t r

- 10°C to + 50°C
- 15°C to + 120°C
+ 22°C
- 50°C to + 120°C
Temperature coefficient of zero value TK o ± 0.1% / 10K C n in B tu
Temperature coefficient
TK ± 0.05% / 10K C n in B
of characteristic value c tu
Dead weight m e
39 kg 40 kg 55 kg 85 kg 120 kg
Cable specification Silicone RAL 7000 (grey) x 6.5 mm x 15 m - 30°C to + 150°C
43
DWB 40 t
Upper connection surface
Weighbeam
Lower connection surface
DWB 50 ... 200 t
Upper connection surface
Weighbeam
Lower connection surface
K Material selection "A": K Angular deviation of vertical axis "E":

Variants Order No.
Usually, structural steel of a minimum Maximum admissible angular deviation
quality of St 52-3 is used of connecting surface to vertical axis in DWB 40 t D 705 018.02
K Plate thickness "B": both planes of projection: ± 2°
Plate thickness depends on stiffness of K Plane parallelism "F": DWB 50 t D 511 033.02
entire structure. Plate thickness of Upper and lower connecting surfaces DWB 100 t D 703 334.02
connecting surface must be at least to the weighbeam must be plane-
40 % of weighbeam height parallel to each other to an accuracy of DWB 150 t D 703 788.02
K Surface quality "C": 0.1 mm DWB 200 t D 704 727.02
connecting surfaces: 6.3 µm
K Roughness "D":
Maximum admissible roughness
tolerance: 0.05 mm
44
Measuring Eye, Type DMA
K Compact sensor for measuring

forces and moments
K One sensor geometry for all
load ranges
K Maintenance-free
K Hermetically sealed design,
protected to IP 68
K High corrosion protection
through use of stainless steel
K Easy retrofit of existing silo
structures
K No contact between sensor
and material to be weighed
K Suitable for use in hazardous
areas

The DMA measuring eye has been The DMA measuring eye is made of The DMA measuring eye is pressed
particularly designed for use as a low- stainless steel. The knurled pressing- into the supporting structure of the
priced vessel level measuring system. in area on circumference transmits the construction to be weighed. When the
With very little effort it can be deformations of the supporting supporting structure is loaded, the
retrofitted into existing structures structure to a web equipped with resulting deformations generate a
permitting gravimetric level strain gauges. Measuring body and voltage change proportional to applied
measurement. Other possible cable outlet are connected by laser load.
applications are, for instance, pre- welding which produces a hermetical
assembled measuring supports or sealing effect.
beams, and overload protetion for
cranes.
45
There are two types of measuring eyes: Typical applications
K DMA-V: Standard measuring eye with
a complete strain gauge full
bridge
K DMA-H: Special variant with strain
gauge half bridge (if more
than 4 measuring eyes/
system are used)
Normal force
measurement:
Measuring eye mounted on

vertical silo supports
Section A-A
Installation requirements: L M 2.5 × H
Lateral force
measurement:
Measuring eye mounted on

horizontal silo supports
Installation requirements: L M 1.5 × H
46
Technical Data
The technical data apply to one DMA-V measuring eye or a pair of DMA-H measuring eyes (two DMA-H measuring eyes combined
to form a Wheatstone bridge).
Measuring Eye DMA-V or 2 x DMA-H Ex-Variant
Normal force Lateral force

Measuring principle
measurement measurement
Required rated stress in 2 2

σ, τ σ ≥ 30 N/mm τ ≥ 15 N/mm σ, τ, see left side
measuring cross section
Sensitivity at required
Cn ≥ 0.3 mV/V
rated stress
Input resistance Re 380 Ω 1060 Ω
Output resistance Ra 350 Ω 1000 Ω
Ref. supply voltage Usref. 10 V
Max. supply voltage U smax. 12 V
Rated temperature range Btn - 10 °C to + 40 °C
Service temperature range Btu - 30 °C to + 80 °C - 20 °C to + 60 °C
Storage temperature range Bts - 40 °C to + 85 °C
Zero signal temperature

TKo < 1,5 µV / V / 10 K
coefficient
Surface Stainless steel, bright
Weight with cable 0.6 kg
Type of protection IP 68 (laser-welded)
Cable specification PVC cable ∅ 5.4 x 15 m / - 40 °C to + 85 °C

System accuracies and switching accuracies depend on several factors, e.g. vessel geometry, installation site, nature of measuring
task. Typically, system accuracies of ± 0.5 % for lateral force measurement or ± 1.5 % for normal force measurement can be
reached, with achievable switching accuracies for preset filling levels (setpoints) being approx. ± 0.2 % (each in relation to full scale).
These accuracies require highly qualified engineering and proper and workmanlike installation.
We offer measuring system layout as a service, i.e., we offer to determine the accuracies which are to be expected for the actual
geometry of your application and which we warrant, provided that Schenck supplies the components and that mounting of the
measuring eyes is carried out by Schenck-authorized personnel.
47
Projecting notes
K To determine whether an existing
vessel can be retrofitted with
SCHENCK measuring eyes, calculate
rated stress as under:
Normal force measurement (required rated stress σ ≥ 30 N/mm2):
(Mass of vessel contents in [kg]) x 10

2
Rated stress σ in [N/mm ] = ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
2
(Number of supports) x (support cross-sectional area in [mm ])
Lateral force measurement (required rated stress τ ≥ 15 N/mm2):
(Mass of vessel contents in [kg]) x 10

2
Rated stress τ in [N/mm ] = ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
2
(Number of cross members) x 2 x (cross member area in [mm ])
Variants Order No.
DMA-V
Measuring eye with strain gauge full bridge D 705 336.01
DMA-V-ex
Measuring eye with strain gauge full bridge
for use in hazardous area D 724 987.02
DMA-H
Measuring eye with strain gauge half bridge D 705 226.01
DMA-H-ex
Measuring eye with strain gauge half bridge
for use in hazardous area D 724 988.01
Mounting kit
for pressing-in measuring eyes D 705 046.01
DKK69/DMA
Cable junction box for connection of
up to 8 measuring eyes D 727 243.01
Closing device to protect measuring
eyes against mechanical damage D 705 968.01
Manual, German D 707 200.01
Manual, English D 707 204.01
48
Platform Scales, DVS Type
K Minimum headroom
K Legal-for-trade
K Option: Calibration ex factory
up to 3000 d
K Rugged and maintenance-free
K Low price
K Easy to clean (platform
removable)
K Corrosion protection: St 37
varnished or VA tanned
K All cavities in the frame
construction are sealed and
thus protected from dirt or
condenser water

DVS Platform Scales are designed as DVS Platform Scales are designed as Both the floor-mounted and the
simple and low-priced weighing fully electronic weighing systems. dormant-type versions of the DVS
systems. In legal-for-trade appli- Depending on capacity, two DVS Platform Scales are mounted on site
cations (accuracy class III), the same models are available: with fixing plates (included in the
scale can be used as floor-mounted package).
- Platform scale up to 2t (DVS-2)
or dormant type variant. The platform can be removed during
- Platform scale up to 4t (DVS-4).
For use in hazardous areas, the DVS cleaning and maintenance work (e.g.
scale is also available in Ex(i) design. Either of them can be used as floor- calibration) without moving the actual
mounted or dormant-type scale. A scale.
If desired, a calibration ex factory or
floor-mounted scale can easily be
on site is possible.
converted into a dormant type.
49
In addition to the weighing platform, we
can supply
- a foundation frame
or
- a dirt channel frame,
both as options.
These mechanical components are
available either in
K St 37, varnished (to RAL 7015, slate
grey)
K Stainless steel 1.4301, tanned.
Floor-mounted scale
Dormant-type scale with simple foundation frame
Dormant-type scale with dirt channel frame
50
Variants
Platform Scale DVS-2
Variant Capacity Possible Preload* Weighing Range Division
When ordering a DVS-2, the following
features can be combined: 1 1500 kg 1000 kg 2-200 kg 0.1 kg
K Material
– St. 37, varnished (to RAL 7015, 2 1500 kg 900 kg 2-300 kg 0.1 kg
slate grey)
3 1500 kg 700 kg 4-500 kg 0.2 kg
– Stainless steel 1.4301, tanned.
K Platform size / weight 4 1500 kg 600 kg 4-600 kg 0.2 kg
– 750 x 750 mm approx. 65 kg
– 1000 x 1000 mm approx. 100 kg 5 2000 kg 500 kg 10-1000 kg 0.5 kg
K Headroom 80 mm
6 2000 kg 200 kg 10-1500 kg 0.5 kg
K For capacity, possible preload,
weighing range and division, see table * Maximum admissible weight of platform and superstructures
on the right.
Platform Scale DVS-4 Variant Capacity Possible Preload* Weighing Range Division
When ordering a DVS-4, the following
features can be combined: 1 4000 kg 2000 kg 10-1000 kg 0.5 kg
K Material
– St. 37, varnished (to RAL 7015, 2 4000 kg 1500 kg 10-1500 kg 0.5 kg
slate grey)
3 4000 kg 2000 kg 20-2000 kg 1.0 kg
– Stainless steel 1.4301, tanned.
K Platform size / weight 4 4000 kg 1500 kg 20-2000 kg 1.0 kg
– 1250 x 1000 mm approx. 169 kg
5 4000 kg 1000 kg 20-3000 kg 1.0 kg
– 1500 x 1250 mm approx. 227 kg
– 1500 x 1500 mm approx. 265 kg * Maximum admissible weight of platform and superstructures
– 2000 x 1500 mm approx. 365 kg
K Headroom 100 mm
K For capacity, possible preload,
weighing range and division, see table
on the right.
51
Dirt Channel Frame Option Construction Prerequisites
For dimensions, see Spec Sheet DDP Foundation must correspond to carrying
8834. loads (see Foundation Frame Technical
Data Sheet). If platform scale is installed
outdoors or where spray water is to be
Foundation Frame Option
expected, some sort of drainage should
Application be provided.
Foundation frame enables platform scales Foundation depth and construction
to be mounted in pits in simple and form- depend on load to be applied and local
locking fashion. conditions.
When ordering a foundation frame or dirt
Construction channel frame, the following features can
Foundation frame consists of an angular be combined:
section with anchor plate.
K Material
Functions – St. 37, varnished (to RAL 7015,
slate grey)
Foundation frame ensures continuous
(not available with dirt channel
transition from bottom plate to weighing
frame)
platform and prevents side-travel of
bottom edge. – Stainless steel 1.4301, tanned
K Platform size/weight Foundation frame
– 750 x 750 mm 12.5 kg
– 1000 x 1000 mm 16.5 kg
– 1250 x 1000 mm 18.5 kg
– 1500 x 1250 mm 22.0 kg
– 1500 x 1500 mm 24.5 kg
– 2000 x 1500 mm 29.5 kg
Foundation Frame Size

Platform Size* A B C D E F G H I K
DVS-2 Capacity: up to 2000 kg
750 x 750 630 630 770 770 80 250 1 Anchor 1 Anchor 770 770
1000 x 1000 880 880 1020 1020 80 250 1 Anchor 1 Anchor 1020 1020
DVS-4 Capacity: up to 4000 kg
1250 x 1000 1130 880 1270 1020 100 250 600 1 Anchor 1270 1020
1500 x 1250 1380 1130 1520 1270 100 250 700 1 Anchor 1520 1270
1500 x 1500 1380 1380 1520 1520 100 250 700 700 1520 1520
2000 x 1500 1880 1380 2020 1520 100 250 800 700 2020 1520
* Other sizes available upon request.
52
Foundation Frame Dimensions
Technical Data
Support pressure of feet (P1) at
L50x50x5
2 000 kg capacity 8 000 N
4 000 kg capacity 16 000 N Anchor
Support area P1: 50 cm2
min 70
Anchor recess Floor top edge
Drainage by user x 40mm pipe to weighing electronics

Load cell cable inlet either on face or side
53
Variants and Order Numbers Dirt Channel Frame
DVS-2* Dimensions Stainless Steel,
Tanned
Dimensions Max.Weighing ST 37, Stainless Steel
Range Varnished Tanned 750 x 750 E 056 977.07
750 x 750 600 kg E 056 974.01 E 056 974.19 1000 x 1000 E 056 977.08
1000 x 1000 600 kg E 056 974.02 E 056 974.20 1250 x 1000 E 056 977.09
750 x 750 1500 kg E 056 974.04 E 056 974.22 1500 x 1250 E 056 977.10
1000 x 1000 1500 kg E 056 974.05 E 056 974.23 1500 x 1500 E 056 977.11
2000 x 1500 E 056 977.12
DVS-4* Foundation Frame

Dimensions Max.Weighing ST 37, Stainless Steel Dimensions ST37, Stainless Steel,
Range Varnished Tanned Varnished Tanned
1250 x 1000 1500 kg E 056 975.02 E 056 975.32 750 x 750 E 056 976.01 E 056 976.07
1500 x 1250 1500 kg E 056 975.03 E 056 975.33 1000 x 1000 E 056 976.02 E 056 976.08
1500 x 1500 1500 kg E 056 975.04 E 056 975.34 1250 x 1000 E 056 976.03 E 056 976.09
2000 x 1500 1500 kg E 056 975.05 E 056 975.35 1500 x 1250 E 056 976.04 E 056 976.10
1250 x 1000 3000 kg E 056 975.07 E 056 975.37 1500 x 1500 E 056 976.05 E 056 976.11
1500 x 1250 3000 kg E 056 975.08 E 056 975.38 2000 x 1500 E 056 976.06 E 056 976.12
1500 x 1500 3000 kg E 056 975.09 E 056 975.39
2000 x 1500 3000 kg E 056 975.10 E 056 975.40 Suitable Weighing Electronics
* The following materials are also available upon request: Task / Features Weighing Electronics
- St 37, galvanized
Weight indication, scale operations, DISOMAT F
- stainless steel 1.4301
printing, data transfer to EDP see p. 121
- stainless steel, glass bead blasted
- version for use in hazardous areas Weight indication, scale operations, DISOMAT B
printing, data transfer to EDP, see p. 127
additional controlling tasks
54
Weighing Modules for Hopper Level Measuring Systems
K Precisely tuned measuring

chain for gravimetric
acquisition of fill levels in big
hoppers
K Suitable for retrofit of existing
hoppers
K For all local situations and
accuracy requirements the
right variant

Hopper level measuring systems Depending on the local situation and The system is designed for
based on weighing technology are desired measuring accuracies we gravimetric acquisition of a measuring
mounted outside of the product offer solutions based on measuring signal proportional to load. Combined
storage room. Thus, the properties of eyes and others based on ring-torsion with the suitable weighing electronics
the material to be weighed do not load cells. The module consists of the the weight value can be displayed,
influence measuring accuracy and the selected sensors, a cable junction box checked and further processed.
selection of sensors. and, in case of the load cell variant, a
Hopper level measuring system compact mount.
modules can be used with hoppers of Installing compact mounts is easy.
different sizes. Existing hoppers can The mechanical interface to the
easily be retrofitted using measuring hopper construction consists of two
eyes. Use in hazardous areas is parallel metal plates. Inside the
possible. compact mount you find the load cell
and load input elements with
automatic resetting of the horizontal
deflection, movement limit stops and
a hold-down.
55
Modules with DMA Measuring-Eyes
Mounting on vertical supports:
Normal force
measurement: Module with 4 measuring eyes DMA-V
and 1 cable junction box DKK 69/DMA
Mounting on
vertical silo Mounting on horizontal supports
supports (preferred solution)
Module with 8 measuring eyes DMA-H
and 1 cable junction box DKK 69/DMA
If modules with measuring eyes are used,
there is no dependance on hopper load.
System accuracies of +/- 0.5 % with
Required space L ≥ 2.5 × H lateral force measurement or +/- 1.5 %
with normal force measurement can be
realized. However, these values require
Section A-A
qualified engineering and mounting.
Please see our offer on page 195.
Planning Help:
If you wish to find out whether your plant is suitable for use of SCHENCK measuring
Lateral force eyes, calculate the occurring stress using the following formula:
measurement:
Mounting on
horizontal silo Normal force measurement (required stress σ ≥ 30 N/mm2):
supports
(Mass of max. hopper level in [kg]) x 10
2
Stress σ in [N/mm ] = ________________________________________
(Number of supports) x
2
(Support cross-section area in [mm ])
Required space L ≥ 1,5 × H

Lateral force measurement (required stress τ ≥ 15 N/mm2):
(Mass of max. hopper level in [kg]) x 10
2
Stress τ in [N/mm ] = ________________________________________
(Number of horizontal supports) x 2 x
2
(Support web area in [mm ])
Modules with Ring-Torsion Load Cells

For hoppers with 3 (4) supports: Planning Help:
Module with 3 (4) ring-torsion load cells, 3 The rated capacity of the load cells in the
(4) compact mounts and 1 cable junction module depends on the weight of the full
box DKK5. hopper.
With these kits, legal-for-trade measuring To determine the weighing capacity, we
accuracy (C3) can be achieved. recommend to acquire the load acting on
one support point with filled hopper
(hopper dead weight + contents). With 4
support points, weighing capacity is
normally a quarter of the total load; with 3
supports points, one third of total load, or
one half of total load. For safety reasons
add 50 % for unsymmetrical load and
select the module with the next higher
load cell rated capacity.
56
Modules with DMA Measuring Eyes Order No. Modules with 4 Ring-Torsion Load Cells Order No.
FMK-DMA-V D 708 638.01 FMK-RT 4x1t D 708 639.21*)

4 measuring eyes DMA-V and 4 load cells RT 1t, D 708 645.21**)
1 cable junction box DKK 69/DMA 4 compact mounts 1t,
1 cable junction box DKK 5
FMK-DMA-H D 708 638.02
8 measuring eyes DMA-H and FMK-RT 4x2.2t D 708 639.22*)
1 cable junction box DKK 69/DMA 4 load cells RT 2.2t, D 708 645.22**)
4 compact mounts 2.2t,
Modules with Order No. FMK-RT 4x4.7t D 708 639.23*)
3 Ring-Torsion Load Cells 4 load cells RT 4.7t, D 708 645.23**)
FMK-RT 3x1t D 708 639.11*) 1 cable junction box DKK 5
3 load cells RT 1t, D 708 645.11**)
3 compact mounts 1t, FMK-RT 4x10t D 708 639.24*)
1 cable junction box DKK 5 4 load cells RT 10t, D 708 645.24**)
4 compact mounts 10t,
FMK-RT 3x2.2t D 708 639.12*) 1 cable junction box DKK 5
3 load cells RT 2.2t, D 708 645.12**)
3 compact mounts 2.2t, FMK-RTN 4x22t D 708 639.26***)
1 cable junction box DKK 5 4 load cells RTN 22t C3,
4 compact mounts VKN 22t,
FMK-RT 3x4.7t D 708 639.13*) 1 cable junction box DKK 5
3 load cells RT 4.7t, D 708 645.13**)
1 cable junction box DKK 5 *) Available until March 1998 with load cell RTK and compact
mount DKM
FMK-RT 3x10t D 708 639.14*)
3 load cells RT 10t, D 708 645.14**) **) Available from April 1998 and later with load cell RTN (C3)
3 compact mounts 10t, and compact mount VKN
1 cable junction box DKK 5 ***) Available from January 1998 and later with compact mount
VKN 22
FMK-RTN 3x22t D 708 639.16***)
3 load cells RTN 22t C3,
3 compact mounts VKN 22t,
57
For details, see the respective component descriptions:
Measuring Eyes DMA page 45 ff
RTN Load Cells page 13 ff
RTW, RTK Load Cells page 9 ff
Compact Mounts page 21 ff
Cable Junction Box page 187 ff
Suitable Weighing Electronics
Task/Features Weighing Electronics

Low-priced basic solution for weighing and monitoring tasks for single hopper DISOMAT E
level measuring systems See page 97
Economic and system-compatible solution for weighing and monitoring tasks DISOMAT T
for multiple hopper level measuring systems See page 101
58
Weighing Modules for Road Weighbridges
K Optimized weighing modules

for a broad range of capacity
loads
K High accuracy and resistance
against environmental hazards
due to top quality load cells
and mounts
legal-for-trade road
weighbridges
K Suitable for multi-divisional
scales

In combination with the weighing The modules consist of: Load cells transform the measure-
electronic optimized for the weighing K Compact load cells ment values of the weight force input
application these modules represent variable into a voltage output signal.
K Elastomer mounts
the electromechanical measuring Elastomer mounts ensure the
chain for the construction of legal-for- K Cable junction boxes
optimum transfer of the weight force
trade road weighbridges. K Bumper checks to the load cell.
Combined with a foundation, a The load cells are connected inside
reinforced concrete or steel platform the cable junction boxes.
and evaluation electronics a complete
Bumper checks limit the horizontal
road weighbridge can be designed.
clearance of motion of the platform
and absorb the shocks caused by
braking trucks.
59
Kits For Weighing Ranges Up To 22 t Order Number Option Order Number
VSK 4 - 22 (4 load cells) D 708640.01**) Additional bumper check plate VSF 001 2460.272
- 4 load cells RTN 22t, accuracy class C3
- 4 elastomer mounts VEN 22
- 1 cable junction box DKK 5 D 708640.11*) Accessories
- 8 bumper checks VSF 001
Special measuring cable for
VSK 6 - 22 (6 load cells) D 708640.02**) interconnection of cable junction
- 6 load cells RTN 22t, accuracy class C3 box and weighing electronics page 185 ff
- 2 cable junction boxes DKK 5 D 708640.12*) For details of individual components, please see
Compact load cells page 13 ff
Elastomer mounts page 17 ff
Cable junction boxes page 187 ff
Kits For Weighing Ranges Up To 33 t Order Number Upon request, all modules can be supplied as variants suitable
for hazardous areas.
VSK 4 - 33 (4 load cells) D 708640.03
- 1 cable junction box DKK 5
- 8 bumper checks VSF 001 Bumper Check Plate VSF 001
VSK 6 - 33 (6 load cells) D 708640.04 Dimensions (mm)
- 2 cable junction boxes DKK 5
Kits For Weighing Ranges Up To 47 t Order Number
VSK 4 - 47 (4 load cells) D 708640.05

- 1 cable junction box DKK 5
-8 bumper checks VSF 001
VSK 6 - 47 (6 load cells) D 708640.06

- 2 cable junction boxes DKK 5
*) Deliverable from April 1998 onwards with elastomer mount VEN 10-22
**) Deliverable until March 1998 with elastomer mount VEN 22

Task/Features Weighing Electronics
Basic electronics for display, printing and transfer DISOMAT F Weight Indicator
of weight values See page 121 ff
Weighing terminal with extended functionality and DISOMAT B ZEUS Road Weighbridge
higher operating convenience See page 147 ff
Compact control and evaluation unit with high functionality, DISOMAT S HERKULES Road Weighbridge
memory capacity and operating convenience See page 157 ff
Connecting road weighbridges Upon request
Utilization of PC functionality PC-based systems, upon request
60
Belt Weighers
K Continuous bulk solids

measurement in belt conveyor
systems
K Rugged design ensures high
reliability and availability
K Low maintenance costs due to
maintenance-free modules
K Delivery complete with all
fixing elements required for
installation
K Simple and quick installation
K Belt Weigher Type BEM has no
width influencing parts

Belt weighers are used for continuous The standard belt weigher comprises: Belt weighers are used to measure
acquisition of flow rates and totalized K Measuring station(s) to continuous material flows of varying
amounts during material transport. accommodate existing idler set(s) strengths.
They are specially designed for Load cells acquire the weight of
K Overload-protected load cell(s) with
integration in continuously operating material in a particular belt section.
high protection class
belt conveyors and can be employed A speed transducer measures the belt
for a variety of different purposes: K Cable junction box for connection of
speed. The product of these two
sensors, and
K Throughput and consumption variables is the current flow rate.
measurement in production plants K All fixing elements required for Integration of the flow rate determines
mounting. the totalized amount of material.
K Accountability of stored and
retrieved amounts For speed measurement, friction If the belt weighers are not equipped
wheel tachometers and a speed with a speed measurement system,
K Load limit alarm
transducer to be mounted on pulley the belt speed is not acquired. In
K Batching in load-out stations shaft are available as options. these cases, weighing electronics use
Belt weighers can also be used for the constant speed value set by
prefeeder speed control and legal-for- parameter. However, this method can
trade applications. These variants are adversely affect accuracy.
available upon request.
Our product range is as varied as the
demands of our customers. We have
the right belt weigher for every
material and any of your
requirements.
61
Dimensions (mm)
Single-Idler Belt Weigher BEM Effective

Wirksameplatform length
Brckenlnge
800 L≤ L1250
800 ≤ 1250 800 ≤LL1250
800 ≤ 1250 800 ≤L L1250
≤ 1250
55
150
Min 150
163.5
120
335
Max 275
Min 100
500 200-300
B
Option
Min 100 / Max 150
120
31 111 90
Min 50 / Max 90
Single-Idler Belt Weigher BEP Effective

Wirksame platform length
Brckenlnge
800≤ LL ≤1250
800 1250 800≤ LL ≤1250
800 1250 ≤ LL≤ 1250
800
800
450
Min 150
Max 390
Min 180
Option
55
B 200-300 824.5
C
A
Single-Idler Belt Weigher BED L ≥1000

1000 ≥ 1000
LL 1000
Min 210
Max 470
Min 220
200 - 300 1060

Option
280 280
A
62
Dimensions (mm)
Dual-Idler Belt Weigher BMP Effective platform length

g
800 L 1250 1000 800 L 1250
E (Min)
513 225
Max 470
Min 210
200-300 Option
D D
Two weighing stations side by B B
side for belt widths of 1600 mm
and more
C C
Dual-Idler Belt Weigher 2 BMP

Effective platform length
g
1000 1000 1000 1000 1000
Two BMP weighing stations arranged one after the other to achieve higher accuracies
(Weighing station dimensions are the same as those of the BMP weighing stations)
Variant Dimensions [mm]

BEM Size B 400 500 650 800 1000 1200 1400
Size A 700 800 950 1150 1350 1600 1800
BEP Size B 400 500 650 800 1000 1200 1400
Size C 440 440 440 740 740 740 740
Size A 2050 2250 2500
BED
Size B 1600 1800 2000
1) 1)
Size B 500 650 800 1000 1200 1400 1600 1800 20001)
Size C 616 766 966 1166 1416 1616 1880 2080 2330
BMP
Size D 740 890 1090 1290 1540 1740 1990 2190 2440
Size E 120 120 120 120 120 160
Size B 500 650 800 1000 1200 1400
2 Size C 616 766 966 1166 1416 1616
BMP Size D 740 890 1090 1290 1540 1740
Size E 120 120 120 120 120 160
1)
Two weighing stations arranged side by side
63
Technical Data
Accuracy
Variant without speed measurement system Flow Rates Weight Belt Speed Belt Rise
only achievable at constant speed
± 1.0% to ca.
BEM ≈ 60 kg
of nominal flow rate 4,000 t/h
± 0.5%
of nominal flow rate to ca.
BEP ≈ 100 kg
Single Belt ± 1.0% 6,000 t/h
Weighers of actual flow rate
± 0.5%
of nominal flow rate to ca.
BED ≈ 300 kg ~ 20°
± 1.0% 15,000 t/h to. ca. 6 m/s
(No relative material
of actual flow rate (Preferential range))
movement)
± 0.25% 1 measuring rate

of nominal flow rate ≈ 200 kg
to ca.
BMP
Dual Idler 15,000 t/h
± 0.5% 2 measuring rates
Belt
of actual flow rate ≈ 400 kg
Weighers
± 0.25% to ca.
2 BMP ≈ 400 kg
of actual flow rate 15,000 t/h
Accuracy Additional Requirements Order Data

Specified accuracies refer either to Should you have special requirements, To be able to process your order smoothly
nominal (maximum) flow rate or to the e.g. and quickly, please let us know the data
corresponding actual flow rate in the - legal-for-trade variants below in addition to the ordering number:
range of 20 to 100%.
- belt speeds out of stated range
For the 2BMP variant, specified K Belt width
- rise meter for a belt rise
accuracies refer to the corresponding
- flow rates exceeding 15,000 t/h, .......................................[mm]
actual flow rate in the range of 30 to
100%. - control of a prefeeder,
The specified accuracies assume that the please tell us your requirements. K Flow rate
variant is installed in a suitable belt For optimum planning-in of your belt .......................................[t/h]
conveyor and that the measuring station weigher(s), see Spec Sheet F9151
is installed and calibrated in accordance ‘Recommendations for the Installation K Belt rise
with our installation and calibration Planning of Belt Weighers’.
instructions. .......................................[°]
K Belt speed
.......................................[m/s]
K Accuracy
........................................[%]
Nominal flow rate ( )
Actual flow rate ( )
64
Variant Order-Number Documentation Order-Number
BEM 400-1400 F021143.06 Single-idler belt weigher BEM

Single-idler belt weigher with Operating and Service Manuals
belt widths from 400 to 1400 mm
German D707368.01
BEP Single-idler belt weigher with
English D707369.01
belt widths
French D707370.01
from 400 to 650mm, BEP 400-650 F021143.01 Single-idler belt weigher BEP
from 800 to 1400mm, BEP 800-1400 F021143.02 Operating and Service Manuals
BED 1600-2000 F021143.05
Single-idler belt weigher with belt width German D707371.01
from 1600 to 2000mm English D707372.01
French D707373.01
BMP Multi-idler belt weigher with
belt widths Single-idler belt weigher BED
Operating and Service Manuals
from 500 to 1400mm, BMP 500-1400 F021143.03
from 1600 to 2000mm, BMP 1600-2000 F021143.04 German D707374.01
English D707375.01
2BMP 500-1400 F021143.07 French D707376.01
Multi-idler belt weigher with belt widths
from 500 to 1400mm Multi-idler belt weighers BMP and 2 BMP
Operating and Service Manuals
German D707377.01
Options Order-Number English D707378.01
French D707379.01
FGA 24 A F010296.01
Speed measurement system
NAMUR switch with perforated disc On set of documentation is supplied. Should you need additional
copies, please order separately. Remember to indicate desired
FGA 20 RSE F020401.01 language version.
Friction wheel with rocker and support
FGA 20 RSE-VA F020401.02
Friction wheel with rocker and support
VA version

Tasks/Characteristics Electronics
Basic weighing electronics ECOCONT
Operation monitoring/supervision via optional display units See page 161 ff

Weighing electronics with extended functionality INTECONT PLUS
for measuring systems
Convenient control and display capabilities; easy integration into
existing process control systems See page 165 ff
Measuring, control and supervisory electronics MULTICONT
Extensive display, operating and control capabilities for scales

and scale groups including scale environment;
easy integration into existing process control systems Upon request
65
Notes:
66
MULTISTREAM-B Solids Flow Meter
K Flow rate measurement

according to the impact plate
principle
K Compact design - no loss of
headroom due to additional
chutes
K Cost effective, simple
integration - offset-free
arrangement of inlet and outlet
K Dust-tight stainless steel
housing
K Weighing electronics can be
integrated in the mechanical
system

MULTISTREAM-B Solids Flow Meters The standard equipment of Measuring systems operating
are designed as enclosed in-line MULTISTREAM-B Solids Flow Meters according to the impact plate principle
measuring systems for continuous comprises: acquire the flow rate by means of a
acquisition of flow rates and totalized K Stainless steel housing, reactive force.
amounts. With flow rates up to 100 t/h, Guided by the inlet pipe, the material
K Impact plate,
or max. 80 m³/h, these measuring stream hits the impact plate mounted
systems can be used for K Load cell, and
at a defined angle of inclination. The
K flow rate and consumption K Integrated electronic box. load cell or the weighing electronics
measurement Designed as a complete module for acquires the reactive force horizontal
K totalization and local operation, the ECOCONT component. Material build-ups do not
weighing electronics can be easily affect the measuring result.
K batching
accomodated in the box which is Reproducible conditions of material
of pulverized to granular materials integrated in the measuring system. feed, e.g. height and speed of fall or
with a grain size of up to 30 mm. Of course, it is also possible to install angle of impact, provide for highest
Equipped with a controllable the weighing electronics outside of the accuracies.
prefeeder, MULTISTREAM-B is also measuring system, e.g. in the control If higher accuracies are required,
available for use as a feed system, cabinet. check measurements are necessary
upon request.
which allow the measuring system to
Its inlet/outlet arrangement without be calibrated without interrupting
offset makes this measuring system material flow. Requiring presilo to be
specially suitable for economical weighed, this additional equipment is
integration into existing production available upon request.
plants.
67
Dimensions (mm)
MULTISTREAM-B80 Solids Flow Meter

x
200
200
695
695
600
Electronic housing
Elektronikgehuse
600
600
600
1400
110
1400
110
1400
110
110
250
1400
250
180
180
Ansicht ‘Auslauf’
x 200
200
Top View
190
190 180
180
°
x 45
8
0
295 295
600
600
0
20
22
22
x
202
202 695
695
68
Technical Data
MULTISTREAM-B80 Solids Flow Meters
Flow rate min. 1 t/h - max. 80 m3/h (100 t/h)
Accuracy ± 2% of nominal flow rate
Measuring range 1:5
Operating pressure -25 mbar to 50 mbar
Inlet/outlet flange dimensions (DIN) 200 mm / 200 mm
Weight 50 kg
Ambient temperature - 30° to + 60°C
Material temperature max. 70°C
Bulk density min. 0.4 t/m3
Grain size max. 10 mm (single grain up to 30 mm)
Flow properties non-packing, pulverized to granular

Stated accuracy relates to maximum Should you have additional requirements To be able to process your order smoothly
(nominal) flow rate in the range of 20 - like: and quickly, please remember to indicate
100% (measuring range 1:5) under the K higher accuracy, order numbers complete with data below:
following conditions:
K use as a feeding system,
K Constant ambient conditions
we kindly ask for a separate request.
K System installed and calibrated in Material Data
accordance with our Installation and Bulk density ................... [t/m3]
Calibration Instructions
Material ..........................
Flow Rate Range

From ............................ [t/h]
to ............................ [t/h]
69
Variant Order No. Documentation Order No.
MULTISTREAM-B80, MULTISTREAM-B80
Solids Flow Meter, max. 80 m3/h F018320.01 Service Manual
German D707380.01
English D707381.01
French D707382.01
One set of documentation is supplied as standard. Should you

need additional copies, please order separately. Remember to
indicate desired language version.
Selection of Weighing Electronics

Task / Characteristics Electronics
Operation monitoring/supervision via optional display units see page 161

for Feeding Systems
Exhaustive operating and display capabilities,
convenient integration into existing process control systems see page 165
Extensive display, operating and control capabilities for

scales, or scale groups, including peripherals;
convenient integration into existing process control systems Please require separately
70
MULTISTREAM-G Solids Flow Meters
K Flow rate measurement on the

deflection chute principle
K Dust-tight housing
K Compact design
K Cost effective, simple
integration

MULTISTREAM-G Solids Flow Meters The standard equipment of The deflection chute measuring
are designed as enclosed in-line MULTISTREAM-G Solids Flow Meters system acquires the flow rate by using
measuring systems for continuous comprises: a reactive force. Via guide chute, the
acquisition of flow rates from 4 t/h to K Steel plate housing, material is evened out, settled, then
1000 t/h (max. 1250 m³/h). These guided to the curved measuring/
K Guide and measuring chutes,
measuring systems can be used for deflection chute, free from shocks. On
K Load cell, the measuring chute the material is
K flow rate and consumption
measurement K Measuring force transmission to accelerated in radial direction. The
load cell arranged outside of resulting reactive force is acquired by
K totalization and
material room, the load cell.
K batching
K Cable junction box. If higher accuracies are required,
of pulverized to granular materials check measurements are necessary
The load cell arranged outside of
with a grain size of up to 30 mm. which allow the measuring system to
material room, measuring system can
Equipped with a controllable prefeeder, be calibrated without interrupting
be used at material temperatures of
MULTISTREAM-G is also available for material flow. Requiring presilo to be
up to
use as a feed system, upon request. weighed, this additional equipment is
100° C. Higher temperature ranges
Thanks to its enclosed, rugged are available, upon request. available upon request.
design, this measuring system is the
answer to limited space and enclosed
conveyor routes.
71
Dimensions (mm)
MULTISTREAM-G
Solids Flow Meters tc.
~550 ecke, e
e, Schn .
Luftrinnlide, screw, ..
Air s
560
1360
560
CableKlemmkasten
junction box
1360
600
600
Wgezelle
Wägezelle
Load cell
F G
Outlet View Inlet View
G 400/750 G 1250
60 760 60
25
200 15 15 200 15
60
60
15
15
15
150
150
H
J
H
K
L
K
M
L
60
60
25
15
130
15
24 4 x 208 24
230 230
Variant Sizes [mm]

Size E Size F Size G Size H Size J Size K Size M Size L
G 400 400 470 380 550 2 x 310 3 x 150 480 400
G 750 650 593 505 800 4 x 217.5 4 x 127.5 730 650
G 1250 1000 770 680 1150 5 x 244 6 x 175 1080 1000
72
Technical Data
MULTISTREAM Solids Flow Meters
G 400 G 750 G 1250
3 3
Flow rate min. 4 t/h - max. 400 m /h min. 16 t/h - max. 750 m /h min. 40 t/h - max. 1250 m3/h
(max. 1000 t/h) (max. 1000 t/h) (max. 1000 t/h]
Accuracy ± 2% of nominal flow rate
Measuring range 1:5
Weight 155 kg 250 kg 390 kg
Ambient temperature -30°C to +60°C
Material temperature max. 100° (optional 200°) Celsius
Bulk density min. 0,4 t/m3
Grain size max. 10 mm (single grain up to 30 mm)
Flow properties non-sticky, pulverized to granular

Stated accuracy relates to maximum Should you need any special To be able to process your order smoothly
(nominal) flow rate in the range of 20 - requirements, e.g. for and quickly, please remember to indicate
100% (measuring range 1:5) under the K abrasive material, order numbers complete with data below:
following conditions:
K Ex applications,
K Constant ambient conditions
K material temperatures > 100° C,
K System installed and calibrated in Material Data
K higher accuracy or
accordance with our Installation and Bulk density ................... [t/m3]
Calibration Instructions K use as a feeding system,
Material ..........................
we kindly ask for a separate request.
Flow Rate Range

From ............................ [t/h]
To ............................ [t/h]
73
Variant Order Number Documentation Order Number
MULTISTREAM-G, Solids Flow Meter MULTISTREAM-G

Operating and Service Manual
G 400, max. 400 m3/h F021140.01
G 750, max. 750 m3/h F021140.02 German D707383.01
G1250, max. 1250 m3/h F021140.03 English D707384.01
French D707385.01

need additional copies, please order separately. Remember to
Weighing Electronics Selection

Basic Weighing Electronics ECOCONT

Weighing Electronics With Extended Functionality INTECONT PLUS
Convenient control and display capabilities;
easy integration into existing process control systems See page 165 ff
Measuring, Control and Supervisory Electronics MULTICONT
Comprehensive display, operating and control capabilities for

scales and scale groups including scale environment;
convenient integration into existing process control systems Upon request
74
MULTICOR-S Coriolis Mass Flow Meter
K Continuous mass flow

measurement on the Coriolis
principle
K Insensitive, highly accurate
measurement
K Quick measurement value
acquisition and high control
quality
K Rugged design
K Economic and simple
integration
K Dust-tight housing
K Also available as legal-for-
trade variant

MULTICOR Coriolis Mass Flow Meter is MULTICOR-S40/S80 Coriolis Mass Flow MULTICOR Measuring Systems
designed as an enclosed measuring Meters comprise: determine the mass flow using the
system for continuous flow rate acquisi- Coriolis force measurement principle.
tion and totalization. The existing series K Dust-tight stainless steel housing
K Measuring wheel with guide chutes Inside of the system, the material flow to
K MULTICOR-S
be measured hits a measuring wheel
Infeed into conveying routes by means K Load cells
rotating at constant angular speed, is
of gravitational force K Cable junction box then deflected in radial direction, to be
K MULTICOR-P
K AC geared motor (AC 3-phase) eventually seized by the measuring wheel
Direct infeed into pneumatic conveyor
Inlet connections for mounting on user's guide vanes. While the material moves
lines
supply line are equipped with DIN flanges along the guide vanes, centrifugal forces
K MULTICOR-K in radial direction and Coriolis forces in
Pulverized coal feeding in 10-bar and the outlet cone with a flexible union
for connection to user's conveyor line. tangential direction become active
shock-pressure proof design
(material acceleration in circumferential
is suited to cover a wide range of The load cells mounted outside of the
direction).
applications. Our catalog includes the material room enable the system to be
MULTICOR-S40/S80 standard variants. operated at material temperatures of up The Coriolis force causes a reactive
Other scale types are offered upon to 130° Celsius. moment which is to be compensated by
request. the measuring wheel drive and acquired
MULTICOR-S measuring systems are by torque measurement. Material mass
designed for flow is directly proportional to the torque
to be applied.
K Throughput and consumption
measurement The fact that only the torque, measured
K Totalization, and from radius and Coriolis force, influences
the measurement results in the measure-
K Blending
ment being independent of motor idling
of bulk solids with good to slightly torques, frictional forces in bearings or
sluggish flow properties. between material and friction wheel,
Upon request the MULTICOR can be mechanical material properties, outer
used as a feeding system in an adjustable influences, etc.
prefeeder is added.
75
Dimensions (mm)
Coriolis Mass Flow Meter

MULTICOR S40
Top View
25°
Inlet View
DIN 2501 DN 125

8 x x 18
Coriolis Mass Flow Meter

MULTICOR-S80
Top View
25°
Inlet View
DIN 24145
8 x x 11.5
76
Technical Data
MULTICOR Coriolis Mass Flow Meters
S 40 S 80
Flow rate min. 0.5 t/h - max. 40 m3/h (20 t/h) min. 2 t/h - max. 80 m3/h (60 t/h)
Accuracy ± 0.5 % of actual flow rate
(± 1.0 % of actual flow rate at 0.5 t/h - 2 t/h)
Measuring range 1 : 10
Operating pressure -2 mbar to 20 mbar
Pressure variations ± 5 mbar
Inlet dimensions (inside diameter) x 140 mm (DIN 2501 DN 125) x 200 mm (DIN 24145)
Outlet connecting dimensions x 356 mm
Weight 180 kg 230 kg
Ambient temperature -30° to +50° Celsius
Material temperature max. 130° Celsius
Material density min. density 0.3 t/m3
Grain size max. 5 mm (single grain up to max. x 30 mm)
Flow properties non-sticky, pulverized to granular

Stated accuracy relates to particular Should you have any special To be able to process your order smoothly
maximum flow rate (nominal flow rate) in requirements, e.g. and quickly, please remember to indicate
the range of 20 - 100% (measuring range K Legal-for-trade variants, order numbers complete with data below:
1:10) provided that the following
K Bigger flow rate ranges,
conditions are met:
K Direct feed into pneumatic conveying
K Variable material properties
lines, Material Data
(Flow properties, moisture,
temperature, grain size) K Use as a feeding system, we kindly
ask for a separate request. Bulk density ......................... [t/m3]
K Installation and calibration in
accordance with our installation and Material .........................
calibration instructions.
Flow Rate Range
From ........................... [t/h]

To ........................... [t/h]
77
Variant Order Number Documentation Order Number
MULTICOR-S40 MULTICOR-S40/S80
Coriolis Mass Flow Meter for Operating/Service Manual and
0.5 t/h - 10 t/h, 50 Hz drive F 014 960.05 Transport Instructions
0.5 t/h - 10 t/h, 60 Hz drive F 914 960.06
MULTICOR-S40 German D 707 386.01
Coriolis Mass Flow Meter for English D 707 387.01
2 t/h - 20 t/h, 50 Hz drive F 014 960.07 French D 707 388.01
2 t/h - 20 t/h, 60 Hz drive F 014 960.08
MULTICOR-S80 One set of documentation is supplied as standard. Should you
Coriolis Mass Flow Meter for wish additional copies to be supplied, please order separately.
2 t/h - 60 t/h, 50 Hz drive F 014 960.09 Please remember to indicate desired language version.
2 t/h - 60 t/h, 60 Hz drive F 014 960.10
Options Order Number

Wear protection for MULTICOR-S40/S80 F 021 124.01
Selection of Weighing Electronics


Exhaustive operating and display capabilities, convenient integration into
existing process control systems See page 165 ff
Extensive display, operating and control capabilities for scales, or scale groups,
including peripherals; convenient integration into existing process control systems Upon request
78
Weighfeeder DEA
K Specially suitable for chemical,

food and animal feed
industries
K Dust-tight stainless steel
housing
K Low-cost integration
K Quick belt change (quick-
acting clamping device)
K Simple operation
K Good accessibility

Specially designed for use in The weighfeeder comprises: The weighfeeder is designed as
chemical, food, and animal feed K mechanics (all stainless steel) speed-controlled discharge belt with
industries, weighfeeders of the DEA K weighing unit integrated weighing system for
type are suited for: K feed hopper acquisition of belt load weight. In
K simple and quick product change K cable junction box addition, a frequency generator
K special demands on hygiene measures the speed of the circulating
K AC 3-phase geared motor.
K small feed rates belt.
Many functions are included in the
K dustfree feed operations. standard variant:
From belt load and belt speed the
Weighfeeders of the DEA type enable current feed rate can be computed.
K complete, dust-tight housing Belt speed is controlled as a function
a whole variety of bulk solids from K automatic belt tension and tracking
powders and detergents over oat of the difference between setpoint and
aid actual value such that the preset feed
flakes down to granules to be fed. K scrapers for belt running and rate is exactly reached.
The rugged and space-saving design carrying sides
ensures economical integration into K lateral skirt boards
existing production plants. K rubber-coated head pulley
K belt influence compensation (BIC)
and integrated belt slip monitoring
function
K continuous belt run monitoring
K quick-action clamping device for fast
belt change.
Appertaining electronics can be
installed in a switch box or at site as
desired.
79
Dimensions (mm)
Weighfeeder
DEA 300/600
523/692
80
Technical Data
DEA 300 DEA 600
Gravimetric feed rate 100 kg/h - 18.000 kg/h 200 kg/h - 38.000 kg/h
Maximum volumetric feed rate 18 m3/h 47 m3/h
Accuracy (relating to actual feed rate) up to ± 0.25% up to ± 0.25%
Bulk density γ = 0.2 - 1.3 t/m 3

γ = 0.2 - 1.3 t/m3
Run length approx. 700 mm approx. 775 mm
Material (housing / mechanic) stainless steel stainless steel
Weight 110 kg 140 kg
Operating temperature - 10° to +40° C - 10° to +40° C
Belt speed max. 0.25 m/s max. 0.25 m/s
Grain size max. 25 mm max. 30 mm
AC drive
0.5 kW 0.5 kW
(400 V / 3-phase / 50 or 60 Hz)
Material flow properties free flowing / non-flushing free flowing / non-flushing
Order Data
To be able to process your order smoothly
Material Data
and quickly, please remember to indicate
order number and data shown on the Bulk density [t/m3] : min._______ max. ________
right when placing your order. Material temperature [° C] :
Material :
Feed Rate
Gravimetric feed rate [t/h] : min._______ max. ________
Network Frequency
Network frequency : ( ) 50 Hz ( ) 60 Hz
Belt Change
Direction of travel : ( ) left ( ) right
81
Variant Order No. Documentation Order No.
Weighfeeder DEA 300 F 020070.01 Weighfeeder DEA 300/600

Service manual
Weighfeeder DEA 600 F 020077.01
German D707408.01
English D707409.01
French D707410.01

need further copies, please order separately. Please also
Weighing Electronics Selection
Measuring, control and supervisory electronics for single applications INTECONT PLUS
for feeding systems
Scale monitoring, operating and controlling;
Easy integration into existing process control systems. See page 169 ff
Measuring, control and supervisory electronics for complete scale groups MULTICONT
Comprehensive display, operating and control capabilities for scales and scale groups
including scale environment; convenient into existing process control systems Upon request
82
Volumetric Feeders, AccuRate Series
K Volumetric feeding of bulk

solids
K Feeding without internal
agitation
K Gentle material conditioning
K Economical and simple
integration
K Compact design

Feeders of the AccuRate series are a The AccuRate basic feeder comes Volumetric AccuRate feeders operate
special economical solution for with the following features: according to the “flexible-wall
volumetric feeding of bulk solids. With K Housing (rugged welded structure) principle” introduced by Schenck-
a feed rate range of 0.1 l/h to 27,000 of stainless steel, with easily AccuRate some 30 years ago.
l/h, these feed systems can be used for removable side panels Instead of the usual internal agitators,
K continuous feeding K Flexible hopper of (FDA-approved) all feeders are fitted with two external
K batching and TUFLEX vinyl paddles that gently massage the
molded hopper. This ensures a
K blending K “Massaging” paddle system
continuous, even flow of material into
of materials with up to 10 mm grain K Discharge unit (helix and nozzle in the helix with a uniform bulk density.
size. No matter whether materials or stainless steel)
additives are fed into the process, K Vertical discharge head
extruders or compounders, or a blend
K Protective grid
requires to be formed, feeders of the
AccuRate series offer the right K DC or AC drive for helix and paddle
solution for almost any application. (joint or separate)
Their simple, compact design does not The DC basic variant includes a
only ensure easy service and main- power controller which enables local
tenance but also economical inte- input of feed rate (in percent). For AC
gration into existing production plants. variants, various types of frequency This avoids bridging and material
transformer are available. build-up. Additionally, the flexible-wall
Combined with a platform scale and
an appropriate measuring and control To optimally adapt the feeding system principle ensures a constantly high
system, an AccuRate feeder can also to the individual application, a wide filling degree of the helix.
be used as loss-in-weight feeder. We range of additional equipment is
offer this variant upon request. available.
83
Dimensions (mm)
AccuRate Feeder
Top View
4 x M8
B
L
C
19-41
D G
F E
H L
AccuRate Feeder
Fitted With Extension Hopper
M P
28-liter hopper for Series 300

70/140-liter hopper for Series 600 280-liter hopper for Series 600
140/280-liter hopper for Series 900/1200 425-liter hopper for Series 900/1200
AccuRate Feeder
Free Standing Hopper
U U
Z Z
560-liter hopper 1420-liter hopper
84
Dimensions
Feeder Size [mm]

A B C D E F G H J L
Series 300 86 302 295 330 386 102 267 330 368 305
Series 600 117 400 381 499 552 178 442 499 552 465
Series 900 176 593 470 750 801 305 616 672 725 622
Series 1200 176 589 470 750 801 305 616 672 725 622
*) Standard size; other lengths available as an option
Hopper - Fitted Size [mm]

M N O P Q R
Series 300 28 liters 283 362 664
Series 600 70 liters 432 362 762
140 liters 432 718 1118
280 liters 762 1118 1168
Series 900 140 liters 584 413 1006
280 liters 584 870 1463
425 liters 914 672 1265
Series 1200 140 liters 584 413 1002
280 liters 584 870 1459
425 liters 914 672 1261
Hopper - Free Standing Size [mm]

S U Z
Series 600 560 liters 2020, 2325, 2360, 2935 587, 892, 1197, 1502 1220
1420 liters 2604, 2909, 3213, 3519 1220
Series 900 560 liters 2020, 2325, 2360, 2935 557, 762, 1067, 1372 1220
1420 liters 2604, 2909, 3213, 3519 1220
Series 1200 560 liters 2020, 2325, 2360, 2935 557, 762, 1067, 1372 1220
1420 liters 2604, 2909, 3213, 3519 1220
85
Technical Data
AccuRate Feeders
Series 300 Series 600 Series 900 Series 1200

Maximum feed rate ~0.1 l/h - 105 l/h 1 l/h - 1.300 l/h 30 l/h - 8.000 l/h 160 l/h - 27.300 l/h
Setting range 1 : 50
Flexible hopper capacity 9 liters 25 liters 75 liters 80 liters
(without extension hopper)
x 6, 10, 13, x 13, 19, 25, 35, x 76, 102,
Helix diameter (available) x 57, 76, 102 mm
19, 25 mm 45, 57 mm 127, 152 mm
Helix standard length 102 mm 178 mm 305 mm 305 mm
(from feeder front)
Maximum helix extension ~ 300 mm ~ 1.500 mm ~ 3.000 mm ~ 3.000 mm
0.09 kW DC 0.18 kW DC 0.55 kW DC 0.75 kW DC
Drive motor
0.09 kW DC 0.18 kW AC 1.5 kW AC 1.5 kW AC
Motor protected to IP 54
Supply voltage 230 V 230 V 230 V / 400 V (AC) 230 V / 400 V (AC)
Weight ~ 30 kg ~ 65 kg ~ 145 kg ~ 245 kg
Ambient temperature - 20 ° C to + 40 ° C
Material temperature max. 80° C
Bulk density γ ~ 0.1 - 3 kg/l
Grain size up to 10 mm
Flow properties free flowing to sluggish

The normal accuracy achieved with The variants and options described in this To be able to process your order smoothly
AccuRate feeders is between ± 1.5 and brochure are only a small part of the and quickly, please let us know the data
2.5% of setpoint. AccuRate feeders program. Should you below in addition to the order numbers.
have specific needs, e.g. for
K agitatorless equipment for gravimetric
feeding Material Data
K special hopper designs for the food Material..............................
and pharmaceutical industries Material density..................... [kg/l]
K dust-tight connection to BIG-BAG Grain size............................... [mm]
stations
Flow properties...................
K extension hoppers for manual bag
discharge
Feed Rate Range
K twin screws as discharge unit, etc.
From ............................ [kg/h]
please tell us your requirements.
To ............................ [kg/h]
Drive Design
AC drive m
DC drive m
Should you order an option which

requires size or length to be indicated,
please specify in your order.
86
AccuRate Feeders - Series 300
Basic Variants Order Number

Basic variants
including discharge unit (helix and nozzle) in standard design (diameter depending on feed rate)
- DC drive (0.09 kW) including power controller with digital potentiometer in stainless steel housing F021540.02
- AC drive (0.09 kW for 3 x 230V) without drive control F021541.02
Variants Order Number

Dual drive
Separate drive motor to be used with sluggish materials, big extension hoppers, big feed rate range
(> 5:1) and helix extended to > 50% of standard length
- DC version - separate DC drive and extended control F021542.02
- AC version - separate AC drive F021543.02
Quick-disconnect system F021544.02
for easy exchange of flexible hopper in case of frequent cleaning or product change
Food/pharmaceutical industries design (to FDA and USDA) F021545.02
with sealed bearings, ground welds, polished helix, flexible (white) hopper and
quick-disconnect system
Drive Control for AC Drives Order Number

Drive unit (FAE5001.01L/IP 20), pre-assembled F201955.01
to be mounted in control cubicle, consisting of frequency transformer (1:50), removable control unit,
input for external setpoint presetting, start/stop contact and motor protective circuitry;
power supply 230V; -20%/+15%; 47-63 Hz
With dual-drive variants, order two drive units.
Complete control in wall-mounting housing (IP 55)

with setpoint potentiometer, frequency transformer (1:50), removable control unit,
input for external setpoint presetting, start/stop contact, motor protective circuitry;
power supply 230V; -20%/+15%, 47-63Hz;
- single drive F217357.01
- dual drive version F217358.01
Control Options for DC motors Order Number

Wall-mounting housing for control system F021546.02
Standard with Series 900/1200 as well as quick-disconnect system and
food/pharmaceutical industries design
Analog input, 4-20 mA / 0-10V F021547.01
Feeder control via external setpoint
Batch timer, for setting of batching time, volumetric mode F021548.01
Remote start/stop contact (in conjunction with wall-mounting housing only) F021549.01
Feed Unit/Tube Options (length and size to be indicated in your order) Order Number
Additional discharge unit (helix and nozzle)
for extension of feed rate range in particular standard length (Series 300: 102 mm); Upon request
diameter in accordance with desired feed rate range extension
Helix and nozzle extension, to max. 300 mm F021551.02
stainless steel; length (from feeder front) to be specified in your order
Nozzle support with Series 300, we recommend min. 300mm length F021552.02
Side nozzle discharge, for flushing material, to improve feeding constancy F021553.02
Outlet shut-off gate, pneumatically actuated, suitable for batching F021554.02
Vertical discharge head of stainless steel (in place of vinyl) F021555.02
87

Basic variants
- AC drive (0.18 kW for 3 x 230V) without drive control F021557.03

Dual drive
Separate drive motor to be used with sluggish materials, big extension hoppers,
big feed rate range (> 5:1) and helix extended to > 50% of standard length
with sealed bearings, ground welds, polished helix,
flexible (white) hopper and quick-disconnect system

Drive unit (FAE5001.01L/IP 20), pre-assembled F201955.01
fto be mounted in control cubicle, consisting of frequency transformer (1:50), removable control unit,
power supply 230V; -20%/+15%; 47-63 Hz

power supply 230V; -20%/+15%, 47 -63Hz;

Wall-mounting housing for control system F021562.03
Standard with Series 900/1200 as well as quick-disconnect system and
food/pharmaceutical industries design
Remote start/stop contact (in conjunction with wall-mounting housing only) F021549.01
diameter in accordance with desired feed rate range extension
88

Basic variants
- AC drive (1.5 kW for 3 x 230V or 3 x 460V) without drive control F021570.04

Dual drive
flexible (white) hopper and quick-disconnect system

Drive unit (FAE5005.01D/IP 20), pre-assembled F216088.01
power supply 230V; -20%/+15%; 47-63 Hz

power supply 230V; -20%/+15%, 47-63Hz;

Wall-mounting housing for control system
Standard with Series 900/1200 as well as quick-disconnect system and Included
food/pharmaceutical industries design in basic variant
Remote start/stop contact F021549.01
diameter in accordance with desired feed rate extension
89

Basic variants
- AC drive (1.5 kW for 3 x 230V or 3 x 460V) without drive control F021582.05

Dual drive
Quick-disconnect system
for easy exchange of flexible hopper in case of frequent cleaning or product change F021585.05
Food/pharmaceutical industries design (to FDA and USDA)
flexible (white) hopper and quick-disconnect system F021586.05

Drive unit (FAE5005.01D/IP 20), pre-assembled F216088.01
power supply 230V; -20%/+15%; 47-63 Hz

power supply 230V; -20%/+15%, 47-63Hz;

Wall-mounting housing for control system
Standard with Series 900/1200 as well as quick-disconnect system and Included
food/pharmaceutical industries design in basic variant
Analog input, 4-20 mA / 0-10V
Feeder control via external setpoint presetting F021547.01
Remote start/stop contact F021549.01
for extension of feed rate range in particular standard length (Series 1200: 305 mm);
diameter in accordance with desired feed rate extension Upon request
Helix and nozzle extension, to max. 1200 mm
stainless steel; length (from feeder front) to be specified in your order F021588.05
Nozzle support with Series 1200, we recommend min. 400 mm length F021589.05
90
AccuRate Feeders - Series 300/600/900/1200 - Options
Extension Hoppers Order Number

Extension Hoppers, Stainless Steel
Series 300 Model 351l 28 liters F021593.02
Series 600 Model 651l 70 liters; fitted onto feeder F021594.03

Model 653l 140 liters; fitted onto feeder F021595.03
Model 655l 560 liters; free standing F021597.03
Special designs for food/pharmaceutical industries available upon request
Extension Hopper Accessories Order Number

Inlet and vent holes in cover F021609.01
Quick clamps for cover fixation F021610.01
Clamping rails for extension hopper fixation F021611.01
Flexible connection with fixing elements F021612.01
Filter bag for vent connection F021613.01
Shut-off gate between feeder and extension hopper F021614.01
AccuRate Feeders - Documentation
Service Manual Order Number

Series 300 German D707389.01
English D707390.01
French D707391.01
English D707400.01
French D707401.01
English D707403.01
French D707404.01
English D707406.01
French D707407.01
One set of documentation (German and English) and safety guidelines in all European languages (conform to CE) are supplied.
Should you need further copies, please order separately. Remember to indicate desired language version.
91
Notes:
92
Review of electronic components/
Selection aid
Electronics for weight determination
DISOMAT E DISOMAT S
Low-price basic solution for Complex weighing and
weighing and monitoring automation tasks made
tasks. easy.

DISOMAT T Electronics
Economical and system
for mass flow measurement
compatible solution, for
weighing and monitoring
systems.
r Page 101 ff ECOCONT
DISOMAT C Evaluating electronics with

basic measuring functions
Economical execution of for simple applications.
simple control tasks in
r Page 161 ff
many weighing and feeding
applications.
r Page 107 ff INTECONT PLUS

DISOMAT F
Evaluating electronics with
Legal-for-trade basic solution, extensive display, control,
for cargo scales and as a and monitoring functions.
weight value transducer for
PC based weighing systems.
r Page 165 ff
r Page 121 ff
DISOMAT B INTECONT PLUS
for feeding systems
Easy and convenient Measuring, control, and

operation of a wide range of monitoring electronics for
scale types. single feed applications.

94
Selection aid for electronic components
INTECONT PLUS
DISOMAT E DISOMAT T DISOMAT C DISOMAT F DISOMAT B DISOMAT S ECOCONT
measuring / feeding
Typical applications
Weight monitoring X X X
Bin level measuring X X X
Cargo scale X X X
Check scale X X
X
Road weighbridge X X
in connection with a PC
Rail weighbridge
X
static + dynamic
Crane scale X X
Discontinuous totalizing
X X
autom. weighing device
Automatic gravimetric
X X X
filling machine
Solids filling station X X
Single-ingredient feed
control (filling/discharge X X X
scale)
Multi-ingredient feed
X
control
Application-specific
X
programming
Ex-protective circuitry X X X X X X
Belt weighers X X
Solids flow meters

X X
MULTISTREAM
Mass flow meters

X X
MULTICOR
Weighfeeders DEA X
Handling
Simple keyboard Keyboard and display

Supervision of
and display for suitable for use with
Suitable for Suitable for normal Control and supervision of
No operator No operator occasional opera- cargo scales (desktop
Operation permanent control permanent control operation via normal operation via
required required tions like setpoint and wall versions),
by an operator by an operator optional display INTECONT PLUS
and limit value input emergency operation
units
or setup/calibration with the PC version
Parametrization via PC
Setup/calibration Keyboard/PC via PC Keyboard/PC Keyboard/PC Keyboard/PC Keyboard/PC Keyboard/PC (automatic calibration
program)
Backlit LCD, 1/4

VGA monitor
For parametri-
Backlit LCD, two Backlit LCD, 16 digits, Backlit LCD, (320x240 pixel), For Fluorescent text display,
zation:
lines, 16 digits, alphanumerical, 16 digits, 14 lines with 40 parametrization: 2 lines with 20 characters
Display 7-segment No display
5 mm character 14 mm character height 14 mm character characters each, 7-segment each, 6 mm character
LCD,
height (PC version: 5 mm) height 4-17 mm character LCD, 4 digits height
4 digits
height, graphics
capabilities
Communication
Analog outputs 1 1 1 / 1 2 1 1 2
Option: 4 inputs /
2 inputs / 4 inputs / 2 inputs / 2 inputs / 3 inputs / 3 inputs /
Binary inputs/outputs 3 inputs / 4 outputs 4 relay outputs 256 inputs/outputs
3 outputs 4 relay outputs 4 relay outputs 3 outputs 7 outputs 8 outputs
(Optocoupling) (option: 6)
1 + 1 service 4 + 1 service
Serial Interfaces 1 2 2 3 1 2 2
interface interface
Printer connection X X X X X
Technical
characteristics
Memory card X
Number of scales that

1 1 1 1 1 2 1 1
can be connected
3000 d muli-range 4000 d option

and multi-divisional 6000 d multi-range
Legal-for-trade 3000 d 3000 d scale with and multi-divisional PTB class 1, 2
2 ranges of 3000 d scale with 3 ranges
each of 3000 d each
95
Notes:
96
DISOMAT E Measuring Amplifier
K Measuring amplifier for bin

level measurement
K Basic weighing functions
K High accuracy and reliability
K Simple and economical
operation
K Parametrization and calibration
possible via PC program
Application Equipment Functions

Designed for use with hopper The standard variant comprises: Depending on the needed accuracy,
weighers, DISOMAT E is the low- K DISOMAT E as front-of-panel hopper level/fill weight can be
priced basic solution for hopper level mounting device for control cabinets acquired either by means of
measurement and monitoring. It is (mounted on TS35 top hat rail) and measuring eyes (accuracies in the
specially suitable for single appli- percent range) or by load cells
K program disk for configuration on
cations which are not to be integrated (accuracies in the pars pro mille
PC or laptop using WINDOWS.
into high-level management systems. range).
DISOMAT E focuses on applications Parametrization and calibration can be
with no need for comprehensive done either on DISOMAT E control
display and control capabilities in unit or conveniently using the supplied
addition to basic weighing functions. PC program.
For connection of optional display
units or user visualization systems,
the DISOMAT E is equipped with
analog output.
97
Dimensions (mm)
DISOMAT E for control cubicle mounting
TS 35
133.6
196.5
max
max 200
200 22
51
73.5
170.5
170.5
Field housing for DISOMAT E

160
110
91
260
240
98
DISOMAT E in Use (Hopper level measurement with load cells or measuring eyes)
Local installation Control cubicle mounting
Simple commissioning by user

via PC/Laptop possible
Comfortable parametrization and Online help system with detailed information

calibration via WINDOWS possible for user support
99
DISOMAT E, basic version FEN 0100 - Technical Data Options
Display for Display 7-segment, 4-digit Field housing Housing for installation of DISOMAT E
parametrization 3 LEDs for DISOMAT E (IP 65 / Nema 4)
260 mm x 160 mm x 91 mm
Power supply 24 VDC +30% / –20%
Power consumption 10 W Field housing Housing (IP 65) with 230 V / 24 V
with power power supply unit
Ambient Operating temperature (-25°) 0°- 50°C supply unit 160 mm x 160 mm x 90 mm
conditions According to CE regulations (115 V upon request)
Protection IP 20 Power supply unit Mounting on TS35 top-hat rail

Load Cells / 10 x RT - load cells for top-hat rail 115 V and 230 V / 24 V 1.5 A
Measuring eyes 4 x 350 q - load cells mounting
4 x DMA - measuring eyes Power supply unit 120 V / 24 V, 1 A (for plug socket)
Input Load cell input 120 V
(Rmin 80 q, up to 500 m cable lenght) Power supply unit 230 V / 24 V, 1 A (for plug socket)
Release contact (24V, 5mA) 230 V
Taring contact (24V, 5mA)
PC connection set 1.5 m cable connection (9-pole) to COM
Output 2 limit values port of PC/Laptop; max. 10 m possible
(230 V, 8 A ohm./1 A induct.) Adapter for 25-pole COM port
1 ready
(230 V, 8 A ohm./1 A induct.) Analog display 0-100%, panel mounting,
Analog output 4-20 mA, 96 mm x 24 mm
(weight/load 0/4 ... 20 mA) Special cable Specify length when placing order
scale electronics (when not specified, 20 m are supplied and charged)
Serial interface RS 232 for PC configuration
Visualisation / Remote PC configuration via WINDOWS 3.x,

parametrization WINDOWS 95 (3.5" disk)
Front dimensions 196.5 mm x 133.6 mm
Documentation Order No. Variants Order No.
Measuring amplifier DISOMAT E FEN 0100 F216837.02

Operating, service and DISOMAT E basic version 24 VDC
installation manual
german D707350.01 Options Order No.

english D707351.01
FEN 0050 K002374.01
french D707352.01
Field housing for DISOMAT E
One set of documentation is supplied as standard. Should you FNT 0052 F217982.01
need further copies, please order separately. Please also Field housing with power supply unit,
indicate desired language version. 230 V
PSLC242 3669112
Power supply unit for top-hat rail
mounting, 115 V and 230 V
FNT 0056 3669109
Power supply unit,120 V (for plug socket)
FNT 0055 3669106
Power supply unit, 230 V (for plug socket)
PC connection set F217479.01
Analog display 3333115
Special cable scale electronics 3849059
100
DISOMAT T Weigh Transmitter
K Digital weigh transmitter

K System compatible through
serial interface, analog output
and binary inputs/outputs
K Suitable for multi-scale
systems through small design
and field bus interfaces
K Convenient commissioning
via PC using DISOPLAN T
program
K 4 relay outputs 230 V~
K High degree of safety through
safe isolation and EMC
Application Equipment
DISOMAT T weigh transmitter is used The main board DWT 100 comprises DISOMAT T is supplied as plug-in
as weight value transducer particularly the following functions: board, or mounted in a 19" rack or a
for weight value monitoring and K Measuring circuit with A/D field housing.
hopper level measurement. Hopper converter
level measurements with accuracies
K 4 relay outputs with safe isolation
in the percent range are realized by
easy-to-mount SCHENCK Measuring K 1 analog output
Eyes, type DMA. K Service interface
Highly accurate weight acquisition K EDP interface (various protocols)
with accuracies in the pars promille Expansion boards provide additional
range is made possible by RT load functions:
cells. K DISONET interface (DISOMAT
Equipped with analog output and network) and 4 input contacts via
serial interface, it is suitable for all DISONET Board DDN V100,
scales connected to higher level EDP K PROFIBUS interface via PROFI-
or PLC systems that are not operated BUS Board DPB V100,
locally.
K INTERBUS-S interface via INTER-
BUS-S Board BIB V100.
101
Functions An on-line help function assists the DISOPLAN T user by providing comprehensive
In DISOMAT T, various EDP protocols are information on all important menu items.
implemented. In addition, it can be
integrated into common field bus systems
(J-BUS, PROFIBUS, INTERBUS-S).
Four relay outputs serve for limit value
monitoring and output of status reports.
Safety in critical applications is ensured
by the safe isolation of outputs and EMC
immunity.
All dialogs for configuration, calibration,
and diagnosis are conveniently conducted
from a PC using the DISOPLAN T
program operating under Windows.
If no Windows PC is available, DISOMAT
T can also be configured using the built-in
Command-Line-Interpreter (TCLI) on a
VT Terminal or PC with VT emulation.
DISOPLAN T with faded-in weight window
Parameter setting for

output 1
DISOMAT T configuration
102
Housing Dimensions:
19" rack DNG 100
(Fig.1)
Fig.1
Designed for control cubicles accessible 19" rack DNG 100
from the rear or equipped with swivelling
frame. DNG 100 can be equipped with
max. 10 main boards. One slot each is
required for:
- DWT 100
DISOMAT T as printed circuit board
- DXB 100
ex-protective circuitry
- DNT Power supply unit for 115/230 VAC
supply (one-only power supply unit per
rack)
- Blanking panel
Fig.2
Field housing
Front protected to: IP 20 DFG 100
Weight (equipped): 10 kg
Field housing DFG 100

(Fig. 2)
Designed for installation on site,
containing one DWT 100. Additional
equipment with
- DISONET expansion board
- Profibus expansion board
- Ex-protective circuitry DXB 100
- Transformer for 115/230 VAC is possible
Material: Polyester
0
15
Protected to: IP 65
Weight: Approx. 3-4 kg
Fig.4
Expansion boards
- DISONET board DDN V100
- PROFIBUS board DPB V100
One expansion board can be
plugged onto weigh transmitter
Fig.3
board DWT 100.
Weigh transmitter DWT 100
- Ex-protective circuitry DXB 100
- Power supply DNT 300 and DNT 310
are of the same size.
103
Technical Data
Display 8 LEDs for display of: - Siemens 3964 R for S5 mode

- Output contact status - Siemens Teleperm
- Error message - SCHENCK protocol in accordance
- System load with spec sheet DDP 8 785
- Sending/receiving on EDP - J-Bus
interface - Allen Bradley protocol
- Protocols for secondary displays
Load cells Max. 12 x RT load cells
Max. 4 x 350 q load cells Service interface 9-pole D-SUB connector on front panel,
Max. 4 x DMA measuring eyes for connection of PC to DISOPLAN T
configuration program.
Load cell supply 20 V and 10 V RS 232 with fixed parameter setting:
Load cell cable Max. 1000 m 9 600 baud, 8 bits, even parity, 1 stop
Overvoltage protection bit, no handshake
on measuring input + 30 V Analog output 0...20 mA or 4...20 mA
Measuring circuit Linearity: < 0.01% Maximum load: 500 q
accuracy Range stability: + 20 ppm/K Resolution: 10,000 divisions
Zero point stability: Linearity: 0.05% calibrated,
+ 1µV/K basic version 1% non-calibrated
Range stability: < 0.05 % / 10 K
Number of increments 100 to 50,000 Zero point stability: < 0.10 % / 10 K
Measuring rate 70 measurement values/second Analog output assigned to:
Storage temperature -10° - 80°C - NET
- GROSS
Operating temperature -10° - +50°C - dW/dt
Sensitivity M 1µV/d - Preset by EDP
Input signal 0.1...57 mV Galvanically isolated analog output.
Dead load signal 0...57 mV Binary outputs 4 relay outputs, 230 V AC/0,
1 A or 24 V DC/0.5 A,
Power supply 18...36 V DC or switched via comparators as MAX or
24V AC +10% -15%, 47...63Hz MIN contacts
Power consumption Approx. 10 W Comparators are assigned to:
Data backup All setting programs are stored fail (selectable)
safe in EEPROM. After power - NET
failure, DWT 100 initializes and - GROSS
automatically resumes operating. - dW/dt
(direct)
Zero setting function Max. 20% - No-motion
Automatic zero tracking 0.5 d/s; deselectable - TARE acquired
Filter Software filter 1...10 sec. - Preset by EDP
- Interference
Line interference Galvanically and safely isolated
suppression 90 dB, 48...62 Hz (VDE 0160).
Common mode rejection > 110 dB Expansion boards - RS 485 for interfacing with
EMC DISONET board DISONET master
interference immunity To DIN IEC 770, IEC 801 & others DDN V100 - 4 input contacts, to be plugged
EMC radio interference To DIN VDE 0871 Class B, BMP onto main board DWT 100;
suppression Reg. 243/1991 no extra space required
Electrical safety To IEC 348, DIN VDE 0411 Part 1 PROFIBUS board Coupling board for integration
DPB V100 into PROFIBUS systems as
CE-conformity To EC directives 89/336 PROFIBUS slave, to be plugged
73/ 23 onto main board DWT 100;
90/384 no extra space required.
INTERBUS-S board Coupling board for integration into
2 Serial interfaces With plug-in block terminals on DIB V100 INTERBUS-S systems as INTER-
EDP interface rear panel RS 232 (factory-set), BUS-S slave, of same size as main
RS 485 or 20 mA TTY, pluggable board DWT 100.
to EDP, PLC, PC, and serial Power supply - DNT 300 for 230 V~, -15% +10%
displays. - DNT 310 for 115 V~, -15% +10%
The following protocols can be each 48 to 62 Hz, 70 VA.
activated: One unit capable of supplying up to six
- Siemens 3964 R main boards DWT 100.
104
Technical Data DISOMAT T - Designed for expansion
Primary and secondary side
galvanically isolated to VDE 0160.
Ex-protective circuitry Ex-protective circuitry DXB 100; Weigh Transmitter
board incl. front panel of same size
as main card DWT 100.
Designed „intrinsically safe“ for
- Load cell connection
- Serial interface for secondary
displays
- Analog output for secondary
displays
- Binary input for two contacts (e.g.
initiators)
PTB No. Ex-95. C. 4005 X
Ex-load cells 1 - 8 SCHENCK RT load cells EEx ib
llC T6, PTB No. Ex 82/2135,
supply voltage for RT load cells:
16.8 V with one load cell
15.4 V with two load cells
14.8 V with three load cells
13.1 V with four load cells
11.5 V with six load cells
10.2 V with eight load cells
1 HBM load cell 350 Ù, Z6H,
Z6C, Z6 2, Z6 4, EEx ibllC T4,
PTB No. Ex 90.C.2094,
supply voltage 9.2 V
Options Displays for analog output and for
serial interface.
105
Variants Order No. DFG 102E D 707046.02
DWT 100 D 707039.01 DISOMAT T in DFG field housing,
DISOMAT T weigh transmitter, for 24VDC infeed, with mounted Profibus
PC board including front panel expansion card, DPB-info project
proposal disk, special Siemens connection
DWT 101 D 707039.02 solution for Profibus networks in Simatic
DISOMAT T weigh transmitter, controls, Ex protective circuitry
PC board including front panel, with
mounted Profibus expansion card and DFG 103E D 707043.06
DPB-info project proposal disk DISOMAT T in DFG field housing,
for 24VDC infeed, with mounted
DWT 103 D 707039.03
DISONET expansion card and
DISOMAT T weigh transmitter,
Ex protective circuitry
PC board including front panel,
with mounted DISONET expansion card DFG 110E D 707044.04
DFG 100 D 707043.01 DISOMAT T in DFG field housing,
DISOMAT T in DFG field housing, with transformer for 115/230VAC
for 24VDC infeed infeed and Ex protective circuitry
DFG 101 D 707043.02 DFG 111E D 707044.05

DISOMAT T in DFG field housing, DISOMAT T in DFG field housing,
for 24VDC infeed, with mounted Profibus with transformer for 115/230VAC infeed,
expansion card and DPB-info project with mounted Profibus expansion card,
proposal disk DPB-info project proposal disk,
and Ex protective circuitry
DFG 102 D 707046.01
DISOMAT T in DFG field housing, DFG 113E D 707044.06
for 24VDC infeed, with mounted Profibus DISOMAT T in DFG field housing,
expansion card, DPB-info project with transformer for 115/230VAC infeed,
proposal disk, and special Siemens with mounted DISONET expansion card
connection solution for Profibus networks and Ex protective circuitry
in Simatic controls
The following items can be combined with the above variants:
DFG 103 D 707043.03
DISOMAT T in DFG field housing,
for 24VDC infeed, with mounted DNG 100 19" rack K 002060.01
DISONET expansion card For space requirements of single cards,
DFG 110 D 707044.01 see housing descriptions.
DISOMAT T in DFG field housing, Dummy front panels 3522265
with transformer for 115/230 VAC infeed to fill 19" rack
DFG 111 D 707044.02 Equipment of 19" rack through Schenck D 991003.00
DISOMAT T in DFG field housing, Parameter setting through Schenck D 991003.01
with transformer for 115/230VAC infeed,
DISOPLAN T D 721017.01
with mounted Profibus expansion card
Configuration software in German,
and DPB-info project proposal disk
on disk, complete with connecting cable
DFG 113 D 707044.03
DISOPLAN T D 707249.01
Configuration software in English,
with transformer for 115/230VAC infeed,
on disk, complete with connecting cable
with mounted DISONET expansion card
DKI 121 Manual, German D 707032.01
DKI 121E Manual, English D 707032.02
Hazardous Area Variants Bestellnummer
DKI 122 Quick Reference,
DXB 100 D 707041.01 German/English D 707031.01
Ex protective circuitry,
PC board including front panel For secondary displays, see “Accessories”
DFG 100E D 707043.04
for 24VDC infeed, with Ex protective
circuitry
DFG 101E D 707043.05
for 24VDC infeed with mounted Profibus
expansion card, DPB-info project
proposal disk and Ex protective circuitry
106
DISOMAT C Weighing Controller
K Digital weighing controller

K Flexible use due to logical
function blocks
K Security of weighing data and
control due to safe isolation
and RFI/EMC
K System compatibility through
analog, serial and binary
interfaces
K Complete calibration via
keypad
K Four relay outputs
K Legal-for-trade
K Intrinsically safe connections,
PTB/CENELEC approved to
EEx ib
Designed for weight value monitoring The reliable separation of input and DISOMAT C is a complete evaluation
and simple control tasks, the output prevents possible interfering system for scales mounted on strain
DISOMAT C weighing controller is noise from connected devices. gauge load cells. The basic unit
suitable for hopper level monitoring, DISOMAT C is prepared to communi- already comprises load cell supply,
single-ingredient fill and discharge cate with its environment through amplifier, A/D converter, digital
feed operations, tolerance and limit analog output, serial interfaces, two display, logical function block system,
value monitoring as well as for scales contact and four relay outputs. input/output contacts, analog output,
with data coupling to host systems. serial interfaces, safety isolation,
DISOMAT C is particularly well connection for 24 V DC power supply.
suitable for weighing tasks which are This basic unit is the DWC 300
likely to be altered at a later stage: cassette. It can be supplied loosely or
The combination of built-in logical installed in the housing of your choice.
function blocks can be changed via All types of housing are designed to
serial communication interface or accommodate a DNT power supply
directly via the DISOMAT C keypad. unit. Interactive dialogs for operation,
setting and calibration are in German
or English, selectable using the
keypad.
107
Functions
DISOMAT C-B version
DISOMAT C-B comes with three standard
function block configurations:
– Limit value monitoring
– Discharge feed
– Fill feed
The user can select the desired confi-
guration by menu.
DISOMAT C-F version

DISOMAT C-F is supplied with a specific
function block configuration ready set up
for you. You can change this configuration,
for example, if the required task changes. Front panel cut-out
And of course, you can also call upon our Fig. 1 Panel mounting housing DEG 300 to DIN 43700
services for this operation.
Changing is done via DISOMAT C keypad
or, even more conveniently, on PC using
DISOPLAN C software tool.
Housing variants
For panel mounting:
Panel mounting housing DEG 300 (Fig. 1)
Front protected to: IP 54
Weight (equipped): 4.6 kg
Designed to accommodate one DMC 300
cassette and one DNT power supply or
for one DWC 300 for use in hazardous
areas (without DNT). Fig. 2 Wall mounting housing DWG 300
For wall mounting:

Wall mounting housing DWG 300 (Fig. 2)
Protected to: IP 65
Weight (equipped): 6.5 kg
Designed to accommodate two DWC 300
and one DNT power supply units or one
DWC 300 for use in hazardous areas and
one DNT power supply.
For control cubicle mounting:

19" rack DNG 300 (Fig. 4)
suitable for control cubicles accessed from Fig. 3 Mounting holes for wall mounting housing DWG 300
rear or equipped with swing-out frame
Front protected to: IP 20
Weight (equipped): 11 kg
Designed for a max. of 4 DWC 300 or for
2 DWC 300 for use in hazardous areas
and one DNT power supply.
Fig. 4 19" rack DNG 300 to DIN 41494
108
Technical Data Technical Data
Display: Backlit LCD, two lines, 16 digits, 5 mm Max. switch-on peak: 10 A
character height, 5-digit weight display Binary input/output functions
Load cells: Max. 12 RT load cells determined through logical function
Max. four 350 q load cells blocks; galvanically isolated (to
VDE 0160).
Load cell supply: 20 V and 10 V
3 Serial interfaces: SS1: RS 485/RS 422 for EDP or
Load cell cable: Max. 1000 m secondary display, max. 9600 Baud
Measuring input SS2: RS 232 on 20mA current loop,
overload protection: + 30 V for EDP, PLC, or PC, max. 9600 Baud
DISONET: RS 485 for DISONET
Accuracy: Linearity: < 0.01 % Master option card
Range stability: EDP interface installed on SS1
< 6 ppm/K legal-for-trade version or SS2
< 20 ppm/K basic version Protocol 3964 R for PC and
Zero point stability: SIMATIC S5 mode. More than
0.2 µV/K legal-for-trade version 40 EDP commands, up to 9600 baud.
1.0 µV/K basic version Serial interfaces SS2 and DISONET
Number of increments: 100 to 50 000 d galvanically isolated.
100 to 3 000 d Analog output: 0 to 20 mA, or 4 to 20 mA
(with legal-for-trade applications) Load: max 500 q
Measuring rate: 100 measured values/second Linearity: 0.05 %
Range stability: < 0.05 % / 10 K
Temperature range: -10° to +50°C Zero point stability: < 0.1 % / 10 K
-10° to +40°C (with legal-for-trade Analog outputs assigned to Gross,
applications) Net, residual value, dW/dt or total
Sensitivity: 1 µV/d; legal-for-trade: 2 µV/d through logical function blocks;
galvanically isolated.
Input signal: 0.1 to 57 mV
0.2 to 57 mV (with legal-for-trade Interface expansion - MODBUS (SS1 or SS2)
applications) option: - Teleperm M (SS1 or SS2)
- DISONET Master connection
Dead load signal: 0 to 57 mV (DISONET)
Power supply: 24 V DC, 10 W, 17 to 36V tolerance, Ex protective circuitry Ex protective circuitry DXB 300; card
incl. residual ripple (option): incl. front plate and blind plate which
Data backup: Maintenance free, no battery. All adapts the width to DWC 300. The
setting data stored voltage fail-safe in DXB 300 can be combined with all
EEPROM. All process data (e.g. DISOMAT C housings.
accumulated or tare values) protected Hazardous area equipment
from power failure by 30-minute short („intrinsically safe“):
time buffer. - Connection to load cells
Zero setting function: Max. 20% - 8 x 4000 q load cells
Max. 4% (-1% to +3%) (legal-for supply voltage:
trade version) 17.8 V for one load cell
Automatic zero tracking 0.5 d/s; 16.3 V for two load cells
deselectable 14.4 V for three load cells
13.3 V for four load cells
Filter: Low-pass and software filter
11.1 V for six load cells
1 to 10 sec.
10.2 V for eight load cells
Line interference suppression:
- 4 x 1000 q load cells
100 dB, 48 to 62 Hz
Supply voltage 7.8 V
Mains synchronous interference
- 1 x 350 q load cells
suppression: > 110 dB
Supply voltage 7.8 V
EMC interference - serial interface for secondary display
immunity: To DIN IEC 770, IEC 801, and others - analog output for secondary display,
EMC radio interference To DIN VDE 0871 Class B, BMP Reg. max. 200 q
suppression: 243/1991 - 2 binary inputs
Ex secondary displays see
Electrical safety: To IEC 348, DIN VDE 0411, Part 1 accessories
Binary inputs/outputs 2 inputs, optocouplers, 12 to 35V, Suitability for trade use Approved as legal-for-trade scale
5 to 17 mA (option): up to 3 000 d
4 relay outputs, 220 V AC/0.2 A, Type code „e“
or 24 V DC/0.5 A, Legal-for-trade cassettes DWC 310
109
Variants Order No. Variants Order No.
DISOMAT C-B weighing controller 2 DISOMAT C-B weighing controllers

in panel mounting housing DEG 300 in 19" rack DNG 300
with 24VDC power supply D 721050.01 with 24VDC power supply D 721050.05
with DNT 300 power supply with DNT 300 power supply
for 230VAC D 721050.02 for 230VAC D 721050.06
for 115VAC D 721050.09 for 115VAC D 721050.17
DISOMAT C-B weighing controller 3 DISOMAT C-B weighing controllers

with Ex protective circuitry DXB 300 in 19" rack DNG 300
as circuit board incl. front plate
with 24VDC power supply D 721050.18
in panel mounting housing DEG 300
with DNT 300 power supply
with 24VDC power supply D 708519.01 for 230VAC D 721050.19
DISOMAT C-B weighing controller with DNT 310 power supply
in wall mounting housing DWG 300 for 115VAC D 721050.20
with 24VDC power supply D 721050.07 4 DISOMAT C-B weighing controllers
in 19" rack DNG 300
for 230VAC D 721050.03 with 24VDC power supply D 721050.21
for 115VAC D 721050.14 for 230VAC D 721050.22
2 DISOMAT C-B weighing controllers with DNT 310 power supply

with 24VDC power supply D 721050.08 DISOMAT C-B weighing controller

with Ex protective circuitry DXB 300
with DNT 300 power supply as circuit board incl. front plate
for 230VAC D 721050.04 in 19" rack DNG 300
with DNT 310 power supply with 24VDC power supply D 708519.05
for 115VAC D 721050.16
DISOMAT C-B weighing controller for 230VAC D 708519.06
with Ex protective circuitry DXB 300
as circuit board incl. front plate with DNT 310 power supply
with 24VDC power supply D 708519.02 2 DISOMAT C-B weighing controllers

with 2 Ex protective circuitries DXB 300
with DNT 300 power supply as circuit board incl. front plates
for 230VAC D 708519.03 in 19" rack DNG 300
with DNT 310 power supply with 24VDC power supply D 708519.08
for 115VAC D 708519.04
for 230VAC D 708519.09
DISOMAT C-B weighing controller
in 19" rack DNG 300 with DNT 310 power supply
for 115VAC D 708519.10
with 24VDC power supply D 721050.11
with DNT 300 power supply All housing types are provided with blind front plates in the
for 230VAC D 721050.12 empty rack spaces.

for 115VAC D 721050.13
110
The following products and services may be combined with the
above variants:
Variants Order No.
DKI 118DE D 706992.01

DISOMAT C, operating manual,
German
DKI 118GB D 706992.02
English
DKI 118FR D 707217.01
French
DKI 119DE D 706993.01
DISOMAT C commissioning manual,
German
DKI 119GB D 706993.02
DISOMAT C commissioning manual,
English
DKI 116DE D 706991.01
DISOMAT C data communication
manual, German
DKI 116GB D 706991.02
DISOMAT C data communication
manual, English
Adjustment of scale parameters and
calibration of weighing range D 991002.05
Calibration of analog output from
1% to 0.05% accuracy D 991002.06
MODBUS Interface D 991002.07
TELEPERM M Interface D 991002.08
DISONET Master connection
per DISOMAT C D 991002.09
DISOPLAN C D 721200.01
Configuration software in German
on disk incl. connecting cable
DISOPLAN C D 707247.01
Configuration software in English
on disk incl. connecting cable
DISO 525C D 708641.02
Communication program for
automation system Siemens
SIMATIC S5. For coupling of S5 and
DISOMAT C
Legal-for-trade versions of the DISOMAT C upon request.

Secondary display units see chapter Accessories.
111
Notes:
112
DISOMAT C - Limit Value Monitoring
K Function block linkage for

level monitoring with topping-
up control
K 4 limit value stages
K Analog output
K Taring possible in entire
weighing range
K Logical function blocks
supplied ready set up
K Flexibility
K Serial interface

The function block linkage "Limit value Limit value monitoring is a function of Limit value monitoring includes the
monitoring" is primarily designed for the weighing controller DISOMAT C. following partial functions of the
hopper scale level control. Analog and Application, equipment, function and logical function blocks:
serial out-puts are used for additional technical data, including serial - Four limit value stages
weight displays, control, and interfaces and options, are specified
- Acquire/clear tare
processing of weigh data. The relay in the DISOMAT C section.
contacts of the four limit value stages - NET weight analog output
The linkage is permanently stored in
(comparators) enable direct reporting the EPROM of DISOMAT C; it may be
of hopper level limit values as well as loaded by the user and changed to
control of feed units. The four limit suit his specific requirements.
values can either be entered via
A detailed functional description with
DISOMAT C keyboard or serial
operating instructions, function block
interface.
diagram and parameter table is
included in the operating manual.
If required, setting can be made by
Schenck with known scale and
calibration parameters as well as
required function block parameters
like pre-act and main contacts being
adapted accordingly.
113
Four limit value stages Acquire/clear tare Analog output
Every limit value stage consists of a "Aquire tare" function stores current Output of NET weight as analog value 4
comparator used to compare the entered GROSS weight of load on scale as TARE to 20 mA.
limit value with the weight of load on and switches display over to NET weight.
scale, and a relay serving for the output NET weight means the difference
EDP interface
of comparative result. between actual GROSS weight and
stored TARE weight. DISOMAT C comes with serial interfaces
Relay contacts switching value (opening
for connection of DISOMAT C to EDP,
or closing when exceeding limit value) "Clear tare" function resets tare memory
PLC or secondary display.
and hysteresis behaviour of each limit to zero, with display returning to GROSS
value stage are determined by preset value.
start/stop values of the comparators. "Acquire/clear tare" functions can be Flexibility
Two of the four limit value stages started either via Even though Limit Value Monitoring
compare the entered limit value with the 1. Potential-free external contacts configuration is supplied ready set up, the
GROSS weight of load on scale, no controlling the two DISOMAT C binary logical function block concept allows the
matter wheter scale displays GROSS or inputs preconfigured weighing sequence to be
NET. Comparison takes place every adapted to match your individual needs:
2. Two pushbuttons on DISOMAT C
10 ms. modifications or new weighing sequences
3. Serial interface. can be enabled by new combinations of
The other two limit value stages compare
the net value. This comparison takes stored function blocks. Changing is done
place every 100 ms. via DISOMAT C keypad or, even more
conveniently, on your PC using the
Variants Order No.
Weighing controller DISOMAT C: see DISOMAT C

Activating function block linkage
"Limit value monitoring" and setting parameters
for comparator and analog output D 991 002.01
114
DISOMAT C Discharge Scale

discharge weighing from scale Discharge scale
hoppers
K Feeding with full and dribble
feed
K Automatic tolerance check and
tracking optimization
K Automatic refill
K Weighing sequence control via
keypad, input contacts or EDP DISOMAT C
interface
K Analog output
K Data communication with EDP
systems or PLC

The „Discharge scale“ function block The discharge scale is a function of The discharge scale is designed to
linkage provides all functions required the weighing controller DISOMAT C. feed liquids or bulk solids into
for DISOMAT C to realize a single- Application, equipment, function and hoppers or fill them into containers.
ingredient feed control with set/act technical data, including serial Discharge is in two speeds, by full
comparison in full and dribble feed, interfaces and options, are specified feed and dribble feed, to setpoint. The
material flow monitoring, tolerance in the DISOMAT C section, including amount is checked for tolerance and
and hopper level control, and tracking interfaces and options. refilled if necessary. Overfilling is
optimization. The linkage is permanently stored in reported by message. For optimization
the DISOMAT C EPROM, the of the feed process, pre-act and main
configuration can be loaded by user contact are tracked. After the
and changed to suit his specific plausibility check the hopper is refilled
requirements. to setpoint.
Individual functions, operating After each feed operation, weigh data
instructions, function block diagram are automatically accumulated. The
and parameter table are detailed in cumulative total contains the net weight
the operating manual. total and the number of accumulated
feed operations. The cumulative total
If required, setting can be realized by
can be displayed.
requisite function block parameters,
such as pre-act and main contacts,
being adapted accordingly.
115
Weighing sequences Typical EDP commands Messages initiated by DISOMAT C
– Discharge feed – Tare – Feeding complete
– Discharge feed with refilling – Clear tare – Feeding stopped
– Multiple discharge feeds with refilling – Preset tare value – Weight at standstill
– Set to zero – Cyclic weight
Function keys
– Preset setpoint – Taring complete
– Acquire tare
– Clear tare – Request setpoint – Zeroing complete
– Display tare – Start feeding
– Start – Stop feeding Flexibility
– Stop – Abort feeding Even though discharge scale configuration
– Request feed status is supplied ready set up, the logical
Other menu tree functions function block concept allows the
– Request single weight preconfigured weighing sequence to be
– Set to zero
– Request weight at standstill adapted to match your individual needs.
– Enter setpoint
– Request weight in cycles Modifications or new weighing sequences
– Key-in tare are made possible by new combinations of
– Display gross – Request cumulative total
stored function blocks. Changing is done
– Display cumulative total – Clear cumulative total via DISOMAT C keypad or, even more
– Settings conveniently, on PC using the DISOPLAN
– Test functions Response messages by DISOMAT C C software tool.
– Service functions for parametrization – Message is processed
and calibration
– Command executed
– Command executed, send data to EDP
Input contact assignment
1: Start
2: Stop
Output contact assignment

1: Full feed Variants Order No.
2: Dribble feed
DISOMAT C weighing controller see DISOMAT C
3: Refilling
Activating „Discharge scale“ function
4: Limit value contact
block linkage and setting parameters: D 991 002.02
Analog output
Output of residual amount related to full
scale value (0/4-20mA)
EDP communication
For DISOMAT C, two EDP transmission
protocols are available:
– SIEMENS 3964 R
– SIEMENS 3964 R for SIMATIC S5
DISOMAT C has a fixed set of commands
that can be addressed by the EDP
programmer, if required. Eligible
commands, messages and protocols are
detailed in the data communication
manual. The EDP commands most
frequently used are listed below:
116
DISOMAT C Filling Scale
K Function block linkage for fill

feed into scale hopper or Filling scale
containers on platform scales
K Feeding with full and dribble
feed
K Automatic tolerance check and
tracking optimization
K Discharge release after feed
operation
K Weighing sequence control via DISOMAT C
keypad, input contacts or EDP
interface
K Analog output
systems or PLC

The „Filling scale“ function block The filling scale is a function of the The filling scale is designed to feed
linkage provides all functions required weighing controller DISOMAT C. liquids or bulk solids into hoppers or
for DISOMAT C to realize a single- Application, equipment, function and fill them into containers. Filling is in
ingredient feed control with set/act technical data, including serial two speeds, by full feed and dribble
comparison in full and dribble feed, interfaces and options, are specified feed, to setpoint. The amount is
material flow monitoring, tolerance in the DISOMAT C section, including checked for tolerance and refilled if
and hopper level control, and tracking interfaces and options. necessary. Overfilling is reported by
optimization. The linkage is permanently stored in message. For optimization of the feed
the DISOMAT C EPROM, the process, pre-act and main contact are
configuration can be loaded by user tracked.
and changed to suit his specific After each feed operation, weigh data
requirements. are automatically accumulated. The
Individual functions, operating cumulative total contains net weight
instructions, function block diagram total and the number of accumulated
and parameter table are detailed in feed operations. The cumulative total
the operating manual. can be displayed.
If required, setting can be realized by
required function block parameters,
such as pre-act and main contacts,
being adapted accordingly.
117
Weighing sequences Typical EDP commands Messages initiated by DISOMAT C
– Fill feed – Tare – Feeding complete
– Fill feed with discharge – Clear tare – Feeding stopped
– Multiple fill feeds with discharge – Preset tare value – Weight at standstill
– Set to zero – Cyclic weight
Function keys – Preset setpoint – Taring complete
– Acquire tare – Request setpoint
– Zeroing complete
– Clear tare – Start feeding
– Display tare – Stop feeding
Flexibility
– Start – Abort feeding
Even though filling scale configuration is
– Stop – Request feed status
supplied ready set up, the logical function
– Request single weight block concept allows the preconfigured
Other menu tree functions – Request weight at standstill weighing sequence to be adapted to
– Set to zero – Request weight in cycles match your individual needs: modifications
– Enter setpoint – Request cumulative total or new weighing sequences are made
– Key-in tare – Clear cumulative total possible by new combinations of stored
function blocks. Changing is done via
– Display gross DISOMAT C keypad or, even more
– Display cumulative total Response messages by DISOMAT C conveniently, on PC using the DISOPLAN
– Settings – Message is processed C software tool.
– Test functions – Command executed
– Service functions for parametrization – Command executed, send data to EDP
and calibration

1: Start
2: Stop
Variants Order No.
Output contact assignment DISOMAT C weighing controller: see DISOMAT C
1: Full feed
Activating „Filling scale“ function block
2: Dribble feed linkage and setting parameters: D 991 002.03
3: Discharge
4: Limit value contact
Analog output
Output of residual amount related to full
scale value (0/4-20mA)
EDP communication
For DISOMAT C, two EDP transmission
-SIEMENS 3964 R
-SIEMENS 3964 R for SIMATIC S5
DISOMAT C has a fixed set of commands
that can be addressed by the EDP
programmer, if required. Eligible
commands, messages and protocols are
detailed in the data communication
manual. The EDP commands most
frequently used are listed below:
118
DISOMAT C Check Scale

weight check in material
handling
K Totalizing of actual weights
complete with counting
K Output of correct weight,
underweight and overweight
K EDP interface
DISOMAT C
Secondary display
Binary EDP
inputs/outputs

The „Check scale“ function block The check scale is a user-specific – Set/act comparison for correct
linkage enables the checking of unit function block linkage of DISOMAT C weight, underweight and overweight
loads, hoppers and other container weighing terminal. Application, design, – Cumulative totals formation of
types on set weight. Checking of function and technical data of correct weights (NET)
packs for correct quantity and DISOMAT C are included in the – Number of correct weights
monitoring of production process (e.g. DISOMAT C description, including
panels, castings) is possible. serial interfaces and options. – Data output to EDP
– Possible connection for secondary
Function block linkage „Check scale“
display
is approved for use in the hazardous
area and as commercial scale of – Analog output for secondary display
class III in certified applications – Binary inputs/outputs
(stamped scale). – Binary input/output display
– Weight acquisition
– Function test
– Service functions for
parametrization and calibration
– Zero setting
– TARE acquisition
– TARE clearance
– GROSS/NET display
119
Input contacts
Variant Order No.
– Weight of load on scale
(start of weight check cycle) Weighing controller DISOMAT C see DISOMAT C
– Clear total/reset counter Activating „Check scale“
function block linkage D 991 002.04
Output contacts
– Correct weight
– Underweight
– Overweight
– READY message
Flexibility
Even though the check scale configu-
ration is supplied ready set up, the logical
function block concept allows the
preconfigured weighing sequence to be
adapted to match your individual needs:
modifications or new weighing sequences
are made possible by new combinations
of stored function blocks. Changing is
done via DISOMAT C keypad or, even
more conveniently, on PC using
Options
– Suitability for trade use
– Intrinsically safe connections, PTB/
CENELEC approved to EEx ib
– Secondary display: see accessories
120
DISOMAT F Weight Indicators
K Legal-for-trade
K PC-, desk- and wall-mounted
versions
K Easy-to-read LC display
K Flexible membrane keypad
K Two-language operator
prompting
K Serial interfaces
K Binary inputs/outputs
DISOMAT F Weight Indicators are DISOMAT F is available in three system (for instance, in the case of
optimally suitable for applications different types of housing: repair work on PC).
which require weight values to be K PC-mounting unit of standard size Direct printer connection on DISOMAT
acquired legal-for-trade, displayed, (5.25") for installation in a drive or F-P enables system to operate in
printed and, if need be, transferred to CD ROM shaft (DISOMAT F-P) emergency mode whenever complete
a host system for further processing. PC functionality is not available. In this
K Desk-top unit with large backlit
Focus is on platform scales with no display and keypad for input of tare case, operation and display are
need for sophisticated control tasks values (DISOMAT F-D) directly performed on DISOMAT F-P.
and on applications where DISOMAT With legal-for-trade scales, printer is
K Wall-mounting unit for vertical
F is used as weight value transducer directly connected to DISOMAT F-P.
installation (DISOMAT F-W).
for PC based weighing and data DISOMAT F Weight Indicator is
processing systems (e.g. road The DISOPLAN-F configuration
equipped with 16-digit LCD for
weighbridges). software permits convenient system
indication of weight value and status
parametrization and calibration via
All hardware and software items are information. Two LEDs signal that
PC.
designed for smooth interaction with scale is totally relieved, or that weight
PC. Appropriate software protocols ensure value displayed is not legal-for-trade
easy and safe data transfer from a at the time being.
DISOMAT F into PC applications.
For printing of weighing results and
The PC variant is designed such that interfacing with EDP station, two RS
no recalibration is necessary after 232 interfaces are available.
dismounting and reassembly of
121
Connection is made via 9-pole, sub-D variant is available equipped with 3 binary Inputs can be read through EDP
plugs (exception: load cell connection via inputs and 4 binary outputs. Outputs can (e.g.read-in of inductive loops). System
plug-in block terminal). Calibration data be set via EDP command and used, for inputs can be firmly assigned to Acquire
and all settable parameters are stored instance, for signal or gate control in Tare, Clear Tare and Set To Zero
fail-safe in EEPROM. In case of power conjunction with a road weighbridge. functions.
failure, a storage battery stores date and
time (real-time clock) for approx. one week.
Functions
DISOMAT-F functionality comprises: Types of Housing
- Weight value display
- Tare value input PC-Mounting Unit
- Weight value and weigh data printout DISOMAT F-P
- Weight transmission to host EDP (PC).
Operation
DISOMAT-F standard operating language
is English. A second language can be
loaded into the system at all times and
put into non-volatile storage using the
DISOPLAN-F configuration software.
In addition to German and French,
several other languages are available.
Language selection as well as scale
calibration and residual settings are
performed in the dialog mode with multi-
level password protection. Scale control
functions, e.g. Acquire Tare, Clear Tare,
Set To Zero, can be called up by function Desk-Top Unit
key operation. DISOMAT F-D
121
Printing
Variable print pattern formatting gives the
user the freedom to design his own
weighing report. The following data can be
7
25
printed:
- Weight values
177
- Date and time
- Current number
- 3 stored texts of 25 digits each.
Arrangement of print elements is defined
by form formats, with one format put into Wall-Mounting Unit
non-volatile storage. Additional formats DISOMAT F-W
can be loaded into the system via EDP Hole pattern
interface and remain stored until any
recurring power failure. Construction of
data message sent to EDP partner can
be configured via loadable form format.
Options
153.5
For simple control tasks, a DISOMAT-F Hole 5.5 mm dia.
166.2
146.6
169.9
122
Sample screens with DISOMAT-F
connected to PC
Scale control window
DISOPLAN-F: Program window
DISOPLAN-F: Editing legal-for-trade

parameters
123
Technical Data
Display LCD, backlit; 16 digits, alphanumeric Serial interfaces SS1: RS 232 for EDP or secondary
Character height: display
PC-mounting unit: 5 mm SS2: RS 232 for printer
Desk-top unit: 14 mm Baud rate ≤ 9600 baud
Keypad EDP Protocols SCHENCK DDP8672,
- PC-mounting unit: 4 flexible membrane keys, 8785, 8861 or Siemens 3964R.
multiply assigned Message sequence for cyclic sending:
- Desk-top unit, 0.5 to 99s
wall-mounting unit: 16 flexible membrane keys
Printers:
Protection class: - Local printer Schenck Process DISOPRINT,
- PC-mounting unit: IP 20 Epson and compatible
- Desk-top unit, - Remote printer Schenck Process DISOPRINT
wall-mounting unit: IP 43
Secondary displays: Schenck Process secondary displays
CPU Siemens 80C166, 32kB RAM, DLZ, VLZ, DLS, DLK
8kB EEPROM, 128kB Flash EPROM
CE conformity In accordance with EU directives:
Power supply 9 - 26 VDC, approx. 10 VA 89/336 EC
PC-mounting unit supplied by PC 73/23 EC
power unit 90/384 EC
Temperature range Service temperature: +5 to +35°C
Input signal 0.2 to 68 mV
Sensitivity >1 µV/d standard
>2 µV/d in legal-for-trade use
Measuring rate 77 measurements/second
Unit g, kg, t, lb
Number of increments
- in legal-for-trade use: 100 to 3 000 increments
- in other applications: 100 to 50 000 increments
Taring 0 ... 100% of weighing range
Zero setting function Max. 20% settable,
with legal-for-trade applications:
0 ... +4%, automatic zero
tracking 0.5 d/s, de-selectable
Filter Fixed low-pass for 50Hz suppression;
Suppression of mains-synchronous
interference signals ≥ 100 dB in 47
to 63 Hz range;
Common mode suppression ≥ 110 dB;
Software filter with 0 ...10s filter time
set in the dialog mode
System accuracy Linearity error: ≤ 0.01 %
Zero point stability: ≤ 0.2 uV/K
Range stability: ≤ 6 ppm/K
Clock Date: dd.mm.yy
Time: hh:mm:ss
Back-up time: min. 1 week
Load cells 12 x RT load cells (4000 ohms)
6 x 350-ohm load cells
6 x 1000-ohm load cells
Load cell supply 12 V
Binary inputs/outputs Update in system cycle: every 100 ms
(option) 3 inputs, galvanically isolated
(optocouplers), 10-14VDC, > 10 mA
4 outputs, galvanically isolated
(optocouplers), passive, 5-30VDC,
loadable with 50 mA
124
PC-Mounting Unit Order Number Wall-Mounting Variants Order Number
DISOMAT F-P, PC-mounting unit, D 707 264.01 DISOMAT F-W wall-mounting unit
including WINDOWS 3.x, 95 program for designed for vertical mounting on wall
scale control via PC, driver for DISOMAT or standby column,
control via application packages, complete with printed manual in
DISOPLAN-F configuration software, - German D 707 228.01
documentation on disk, - English D 707 228.02
serial PC connecting cable - French D 707 228.03
DISOMAT F-P, PC-mounting unit extended D 707 218.01 DISOMAT F-W wall-mounting unit
by I/O contacts, including WINDOWS 3.x, designed for vertical mounting on wall or
95 program for scale control via PC, standby column, extended by I/O contacts,
driver for DISOMAT control via application complete with printed manual in
packages, DISOPLAN-F configuration - German D 707 190.01
software, documentation on disk, serial - English D 707 190.02
PC connecting cable - French D 707 190.03
DISOMAT F-P connecting cable module D 707 265.01 DISOMAT F-W PC connecting set D 707 268.01
designed to lead connections for printer including 1.5 m serial PC connecting cable,
(9-pole sub-D connector) and optional WINDOWS 3.x, 95 program for scale
I/O contacts (9-pole sub-D socket) to slot control via PC, driver for DISOMAT
plate mounted on PC rear wall control via application packages,
Manual in DISOPLAN-F configuration software,
German D 707 273.01 documentation on disk
English D 707 273.02 Power supply 230 VAC, VNT 20000 D 707 269.01
French D 707 273.03 Power supply 115 VAC, VNT 20001 D 707 271.01
Power supply 230 VAC, VNT 20000 for D 707 269.01 Power supply 24 VDC, VNT 20002 D 707 272.01
supply of PC unit after dismounting
(Emergency Mode)
Power supply 115 VAC, VNT 20001 for D 707 271.01
supply of PC unit after dismounting
(Emergency Mode)
Desk-Top Unit: Order Number
DISOMAT F-D, desk-top unit

with printed manual in
- German D 707 266.01
- English D 707 266.02
- French D 707 266.03
Disomat F-D, desk-top unit
extended by I/O contacts,
complete with printed manual in
- German D 707 267.01
- English D 707 267.02
- French D 707 267.03
DISOMAT F-D PC connecting set D 707 268.01
including 1.5 m serial PC connecting cable,
WINDOWS 3.x, 95 program for scale
control via PC, driver for DISOMAT
control via application packages,
DISOPLAN-F configuration software,
documentation on disk
Power supply 230 VAC, VNT 20000 D 707 269.01
Power supply 115 VAC, VNT 20001 D 707 271.01
Power supply 24 VDC, VNT 20002 D 707 272.01
125
Notes:
126
DISOMAT B Weighing Terminal
K Fully equipped weighing

terminal
K Six housing types
K Backlit LC display
K Membrane keyboard with
telephone alphabet
K Variable print pattern
formatting
K Multi-language dialog
K Functions for six scales in one
unit
Designed as basic weighing controller, remote display as well as data In all types of housing, DISOMAT B is
the compact DISOMAT B is used for communication with an EDP or PLC fully equipped with 2 serial interfaces,
weighing, controlling, and data pro- system. 4 binary inputs and 4 outputs in an
cessing including printer control. For control tasks four inputs and industrial-type design, DISONET
The large, backlit LCD ensures easy outputs are available which can network interface, and real time clock.
reading of weight values and para- directly control scale functions. All connections are designed as plug-
meters which can be typed in using The DISONET network interface for in terminals.
the 21 membrane keys. Variable print multi-scale systems enables Calibration data and all adjustable
pattern formatting and alphanumeric DISOMAT B to be cross-linked with parameters are stored voltage fail safe
text input is possible.The standard DISOMAT T, DISOMAT C, and in the EEPROM. Date, time, and
function block configurations permit DISOMAT S. process data are stored for at least 10
the DISOMAT B to be used with 6 days.
different types of scales with no need
For special requirements, an interface
for additional software.
expansion card is available.
The user retains flexibility: the logical
function block configuration can be
changed at any time.
The range of standard housings offers
the right type for every environment.
Two serial interfaces permit the
connection of peripherals, printer and
127
Functions Housings
DISOMAT B functionality, the assignment
Desk-top housing DTG 400 DTG 400 with wall support
of keys and control contacts are
Protection: IP 54, plastic DWH 400
established by function block linkage. This
6 cable inlets incl. power cable and Console ergonomically styled by means
concept ensures easy adaptation to very
load cell cable of a rotated front
specific operating requirements.
Weight: 5 kg Protection: IP 54, plastic
The configurations most frequently used
Weight: 5 kg
are stored in the EPROM so that
DISOMAT B is ready to operate as:
- Cargo scale (e.g. platform scale, roller
train scale, or road weighbridge)
- Crane scale
- Check scale
- Filling scale
- Discharge scale
- Receiving scale
Operation
The interactive dialog is in German,
English, French, Italian or Spanish, as
desired. Language combination German,
English, French, Polish and Czech is
available as an option. Language
selection, scale calibration and all other
settings are in the dialog mode, with
multi-level password protection. The scale
control functions are called by key
operation.
Printing Panel-mounting housing DEG 400 19" rack DNG 400

Protection: IP 20, sheet steel; with panel-mounting housing DEG 400
Variable print pattern formatting gives you
Protection (front): IP 54, plastic Protection IP 20 (Front: IP 54)
the freedom to design your own weighing
Weight: 5 kg Weight: 9 kg
report. In addition to the weight values,
the following values are printed:
- Date and time
- Current number
- Cumulative total
- Number of totalised weighing operations
- 1 string of up to 30 digits
- 3 stored texts of 25 digits each. 20...30 mm
Layout and formatting of printed elements for cable
are preset in a print pattern; 3 print
patterns can be stored.
A print pattern may have up to 240 20...30 mm
characters including control characters. for cable
Panel cut-out to
DIN 43700
128
Technical Data
Display: Backlit LCD, 16 digits, alphanumeric,
Stainless steel housing DKG 400
character height 14 mm
Protection: IP 65, designed for desk-
top or wall mounting Keyboard: Membrane keyboard with 21 multi-
Weight: 5 kg function keys, 4 keys reserved for
individual assignment
CPU: Siemens 80C166, 256 kB RAM,

8 kB EEPROM, 1 MB EPROM
Power supply: 230 VAC -10% to +15%, 47 to 63 Hz,
approx. 35 VA
Options: 115 VAC -10% to +15%, 47 to 63 Hz,
approx. 35 VA
24 VDC (18-36 VDC)
Temperature range: Service temperature: -10 to +45°C
Storage temperature: -20 to +60°C
Input signal: 0.2 to 68 mV
Sensitivity: 1µV/d standard
2 µV/d with legal-for-trade
applications
Measuring frequency: 77 measurements/sec.

Increment value: 1; 2; 5, etc., settable
from 0.01 to 5,000
Unit: g, kg, t
Number of increments: 100 to 50 000 d
Crane/field housing DFG 410 100 to 4 000 d (with legal-for-trade
swith panel-mounting housing DEG 400 applications)
Protection: IP 54, steel sheet Multi-range scale: 2 x 3 000 d
Weight: 12 kg Multi-divisional scale: 2 x 3 000 d
Increment value ratio: e2 /e1 < 2.5
Taring: 0 ... 100 % of full scale
Zero setting function: Adjustable to max. 20%; legal-for-
trade applications: 1% to 3%,
automatic zero tracking 0.5 d/s,
deselectable
Filter: Fixed preset low-pass filter for
50 Hz suppression
Suppression of mains synchronous
interference signals > 100 dB in the
range of 47 - 63 Hz
Common mode rejection > 110 dB
Software filter with filter time 0...10 s,
to be set in the dialog mode
System accuracy: Linearity error: < 0.01%

Zero point stability: < 0.2 µV/K
Span stability: < 6ppm/k
Date/Time: Date: dd:mm:yy
Time: hh:mm:ss
Back-up: > 10 days
Load cells: 12 x RT load cells (4000 q)

8 x 350 q load cells
Load cell supply: 24 V at 4000 q

12 V at 350 q
129
Supply for Ex(i) option: 21 V for 1 RT load cell
19.5 V for 2 RT load cells
18 V for 3 RT load cells
17 V for 4 RT load cells
12.7 V for 6 RT load cells
12 V for 350 q load cells
Binary input/outputs: Update cycle: every 100 ms
Quick-acting contacts: every 10 ms
4 inputs, galvanically isolated, safely
separated (optocouplers),
18 to 36V DC, 90 to 250V AC
(47 to 63Hz), > 10 mA
4 outputs, galvanically isolated,
safely separated (relays),
maximum load at 24V AC/DC: 500 mA
maximum load at 90 to 240V AC: 200 mA
Serial interfaces: SS1: RS 232 or RS 485 for EDP,
printer, secondary display or serial
BCD converter.
SS2: RS 232 or 20 mA (TTY) for EDP
or printer.
Baud rate up to 19200 bits/s, EDP
procedure Schenck DDP8 672, or
Siemens 3964R (also S5 operation)
or J-bus.
DISONET network interface for
multi-scale systems
Message cycle: 0.5 to 99s
Options: Communication software ‘DISO 525 B’
for connection to S5
DISOPLAN B: PC program for simple
and comfortable configuration,
parametrization and calibration
Interface expansion card
DSS V400/DSS V401
Analog output:
4(0) to 20 mA, or 4 to 20 mA,
galvanically isolated
Load: < 500 q
Resolution: 10 000 divisions
Update cycle: 10 values/s
Linearity error: < 0.05%
Zero point stability: < 0.10%/10K
Span stability: < 0.05%/10K
Binary outputs:
2 additional outputs (relays)
Serial interface:
RS 232 or TTL for terminal
for connection to Minitel or VT 220
or modem.
EMC interference
immunity: DIN IEC 770, IEC 801, and others
EMC radio interference CISPR 11, DIN VDE 0871, Class B,
suppression: T Fed. Reg. 243/1991
Electrical safety: IEC 348, DIN VDE 0411, Part 1
Climatic test: IEC 68-2-1, IEC 68-2-2, IEC 68-2-14
CE conformity: According to EC directives 89/336,
73/23, 90/384
130
Variants Order No. Variant Order No.
DISOMAT B in desk-top housing DTG Installation kit for attachment to crane

• 230 VAC D 706 941.01 of DFG 411 D 712 445.01
• 115 VAC D 713 285.03 Operating manual DKI 108
• 24 VDC D 713 285.05 German D 706 886.01
DISOMAT B in desk-top housing DTG English D 706 912.01
with interface expansion DSS V 400 French D 706 913.01
• 230 VAC D 713 285.02 Italian D 706 914.01
• 115 VAC D 713 285.04 Spanish D 706 915.01
• 24 VDC D 713 285.06 Commissioning manual DKI 109
DISOMAT B with wall support DWH German D 706 916.01
• 230 VAC D 706 845.01 English D 706 917.06
• 115 VAC D 706 845.03 Data communication manual
• 24 VDC D 706 845.05 DKI 116
DISOMAT B with wall support DWH German D 706 991.01
and interface expansion DSS V 400
• 230 VAC D 706 845.02
• 115 VAC D 706 845.04
• 24 VDC D 706 845.06 Calibration package, application,
DISOMAT B in panel-mounting housing parameter setting, lettering D 991 001.07
DEG DISOPLAN B, German D 721 200.02
• 230 VAC D 706 942.01 DISOPLAN B, English D 707 246.01
• 115 VAC D 713 284.03
• 24 VDC D 713 284.05
DISOMAT B in panel-mounting housing
DEG with interface expansion DSS V401 Options
• 230 VAC D 713 284.02 K Ex(i) variant
• 115 VAC D 713 284.04
K Communication software ‘DISO 525 B’
• 24 VDC D 713 284.06
K Language version German, English, French, Polish, Czech
DISOMAT B in crane/field housing DFG
• 230 VAC D 713 281.01 K Multi-scale systems
• 115 VAC D 713 281.03
• 24 VDC D 713 281.05 on request.
DISOMAT B in crane/field housing DFG
411 with interface expansion DSS V 401
• 230 VAC D 713 281.02
• 115 VAC D 713 281.04
• 24 VDC D 713 281.06
DISOMAT B
in 19" rack DNG
• 230 VAC D 713 300.01
• 115 VAC D 713 300.03
• 24 VDC D 713 300.05
DISOMAT B
in 19" rack DNG 400 with interface
expansion DSS V 401
• 230 VAC D 713 300.02
• 115 VAC D 713 300.04
• 24 VDC D 713 300.06
DISOMAT B in stainless steel
housing DKG
• 230 VAC D 706 946.01
• 115 VAC D 713 288.03
• 24 VDC D 713 288.05
DISOMAT B
in stainless steel housing DKG with
interface expansion DSS V 400
• 230 VAC D 713 288.02
• 115 VAC D 713 288.04
• 24 VDC D 713 288.06
131
Notes:
132
DISOMAT B Cargo Scale

platform, roller conveyor and
special platform scales Cargo scale (example: roller train scale)
Single printout
Input contact 1
Material to be weighed
Acquire tare
keyboard, input contacts or Pallet Input contact 2
EDP interface
Clear tare
K Variable print pattern

Input contact 3
formatting with 3 preset print Set scale to zero

input contact 4
patterns
K 10 fixed tare memories
DISOMAT B
Weighing complete
K Data communication with EDP Output 1
systems Ready to operate

Output 2
MIN
Output 3
MAX
Printer
Output 4

„Cargo scale“ function block linkage Permanently stored in the DISOMAT When unit loads are weighed, hopper
provides all functions required for B EPROM, the linkage can be loaded or pallet weights as tare can be
DISOMAT B to control a platform, by user and changed to suit his deducted from gross weight. The
roller conveyor or a special platform specific requirements. Individual weighing result may be printed on a
scale. functions, operating instructions, weigh slip or output as a list report.
function block plan and parameter Accumulation takes place
table are detailed in the operating automatically after each print. De-
manual. pending on tare status, gross or net
If required, the setting can be realized weights are totalized. The accumu-
by Schenck with known scale and lation comprises the cumulative total
calibration parameters as well as weight and the number of weighings
required function block parameters, totalized. Accumulation can be
such as MIN/MAX thresholds, being displayed and printed.
133
Weighing sequence Print pattern 1: The EDP commands most frequently used
– Gross weighing 1 head line and 1 line for weigh data. A are listed below.
– Gross/Net weighing with automatic string with product data of up to 30
taring digits can be entered for each print. Typical EDP commands:
This string remains stored until being
– Net weighing with manual input of tare – Tare
overwritten. After each print a page
value – Clear tare
feed is effected.
– Net weighing with selection of stored – Preset tare value
tare value
Print pattern 2: – Set to zero
1 line for weigh data. String can be – Request single weight
Function keys
entered and remains stored until being – Request weight at standstill
– Acquire tare overwritten. After each print a line feed – Request cyclic weight
– Clear tare is effected.
– Request cumulative total
– Display tare
– Clear cumulative total
– Manual input of tare Print pattern 3:
– Preset string
– Enter string 1 line for totals print without string.
– Print patterns 1, 2, 3
– Print single weight
– Print with copy to EDP
– Print total and clear cumulative total EDP communication
For DISOMAT B, three EDP transmission
Response messages
Other menu tree functions procedures are available:
– Schenck standard procedure – Message is processed
– Set to zero
– Siemens 3964 R – Command executed
– Select fixed tare
– Siemens 3964 R for SIMATIC S5 – Command executed, send data to EDP
– Display gross DISOMAT B caters for a fixed set of – When receiving command „Print with
– Display cumulative total commands that can be addressed by the copy to EDP“ DISOMAT B after the
– Print sub-total EDP programmer, if required. Eligible successful print sends a response
– Repeat printing commands, messages and procedures message whose data are identical with
are detailed in the commissioning manual. printed variables.
– Settings
– Test functions

1: Single printout Single print (print pattern 1):
2: Acquire tare Date Time Cons. (String) Weight
No.
3: Clear tare
25.02.93 10:45:00 123 1234567890 <123.5kg>B <24.0kg>T <99.5kg>Net
4: Set to zero
Single print list (print pattern 2):
Output contact assignment 25.02.93 10:45:00 123 1234567890 <99.5kg>Net
1: Weighing complete 25.02.93 10:47:00 124 1234567890 <100.0kg>Net
. .
2: Ready
. .
3: MIN contact
. .
4: MAX contact 25.02.93 10:50:00 150 1234567890 <99.5kg>Net
25.02.93 10:55:00 151 1234567890 <99.0kg>Net
Printing 25.02.93 10:58:00 152 1234567890 <100.5kg>Net
Single print is preset with print pattern 1;

Totals print (print pattern 3):
totals print, with print pattern 3.
Assignment of print pattern to function key 25.02.93 10:45:00 30 3001.5kg SU
can be changed at will, e.g. single print
key can also be assigned print pattern 2.
The variable print pattern formatting gives
the users the possibility to design their
own weighing reports. Defaults are as
Variant Order No.
follows:
DISOMAT B weighing terminal: see DISOMAT B
Activating „Cargo scale“ function block linkage and setting
parameters for print. D 991 001.01
134
DISOMAT B Crane Scale

Large size display (DLZ 60/110)
crane scales Crane scale
Status lamps
K Control of weighing functions
via crane pendant keys
K Remote printer procedure
suitable for infrared data
transmission
output:
K Variable print pattern Slagging rope (1)
Overload (2)
formatting Changeover load to be lifted (3)
K Slack rope and overload Pendant

reporting contacts Acquire/Clear tare Infrared transmission
K Switching contact depending Check/Set to zero

on load to be lifted
Single print
Totals print
Printer

„Crane scale“ function block linkage Permanently stored in the DISOMAT All weighing functions can be
provides all functions required for B EPROM, the linkage can be loaded triggered via input contacts from keys
DISOMAT B to control a crane scale by user and changed to suit his on pendant or via radio transmission.
from a crane cabin or a ground specific requirements. Individual Cabin controlled crane scales are
station. functions, operating instructions, operated direct from DISOMAT B
function block plan and parameter keyboard. Before weighing starts, the
table are detailed in the operating weight of auxiliaries can be tared off.
manual. The weighing result can be printed as
If required, the setting can be realized a list report. Signal lamp array on
by Schenck with known scale and large-size display DLZ 060 or DLZ
calibration parameters as well as 110 indicates printing in progress. To
required function block parameters, avoid double printing, no new print job
such as MIN/MAX thresholds, being is accepted before the scale has been
adapted accordingly. unloaded.
Every weighing operation is automati-
cally totalized with weigh data being
printed once the weighing is complete.
Depending on tare status, gross or
net weights are totalized. The
accumulation comprises the weight
total and the number of weighings
totalized. Accumulation can be
displayed and printed.
135
Input contact assignment Print pattern
1: Acquire/clear tare
2: Test/zero set/acknowledge error
3: Totals print
Single print:
4: Single print
23.04.93 10:45:00 123 <99.5kg>Net

Output contact assignment 23.04.93 10:47:00 124 <100.0kg>Net
1: MIN contact (slack rope) .
2: MAX contact (overload) 23.04.93 11:55:00 150 <99.5kg>B
3: Load change-over 23.04.93 12:10:00 151 <99.0kg>B
4: Stand-by 23.04.93 12:25:00 152 <100.5kg>Net
With cabin controlled cranes, you can enter a product data string for each print.
Function keys String remains stored until being overwritten.
– Acquire tare
– Clear tare
– Display tare Single print with string:
– Manual input of tare
– Set to zero 23.04.93 10:45:00 123 1234567890 <99.5kg>Net
– Enter string 23.04.93 10:47:00 124 1234567890 <100.0kg>Net
.
23.04.93 11:55:00 150 333-247-A <99.5kg>B
– Print total and clear cumulative total
23.04.93 12:10:00 151 333-247-A <99.0kg>B
23.04.93 12:25:00 152 333-247-A <100.5kg>Net
Other menu tree functions
– Select fixed tare
– Display gross Totals print:
– Display cumulative total
23.04.93 12:30:00 30 3001.5kg SU
– Print sub-total
– Repeat printing
– Settings
– Test functions
Options
Printers and large-size displays see
Variants Order No.
Accessories
Activating „Crane scale“ function block linkage and

setting parameters for print: D 991 001.02
136
DISOMAT B Check Scale

weight check in material Output 3
handling Check scale Weight OK
Output 2
K Totalizing of actual weights Weight too low
Output 4
Belt ON
complete with count Light barrier Output 1
Material Weight too high
K Output of correct weight,
under and overweight
K EDP interface
K Printer interface Printer
Load cell
DISOMAT B
Input contact 1
Restart Input contact 2

after fault

„Check scale“ function block linkage „Check scale“ function block linkage Units loads, hoppers or other
gives DISOMAT B the necessary is permanently stored in the containers are weighed in transit. The
functions for checking packs for DISOMAT B EPROM, the check scale weighing process is started by a pulse
correct quantity and for production configuration can be loaded by user at input contact. Correct weight,
process monitoring through weight and changed to suit his specific underweight and overweight are
check. requirements. Individual functions, reported through output signals. The
operating instructions, function block weight is printed automatically as a
diagram and parameter table are list report. Printed weights are
detailed in the operating manual. accumulated, with the cumulative total
If required, the setting can be realized including gross weight total and the
by Schenck with known scale and number of accumulated weighing
calibration parameters as well as operations. The cumulative total can
required function block parameters, be displayed and/or printed by key
such as MIN/MAX limit values, being operation.
137
Function keys Print pattern
– Acquire tare
– Clear tare Single print with header (print pattern 1):
– Enter string Date Time Cons. (String) Weight
No.
– Restart
25.10.93 10:45:00 123 1234567890 <123.5kg>B <24.0kg>T <99.5kg>Net
– Print total, clear cumulative total
Single print (print pattern 2):
Other menu tree functions 25.10.93 10:45:00 123 1234567890 <99.5kg>Net
– Set to zero 25.10.93 10:47:00 124 1234567890 <100.0kg>Net
– GROSS display . .
– Cumulative total display 25.10.93 11:45:00 150 1234567890 <99.5kg>Net
– Printout with header 25.10.93 11:47:00 151 1234567890 <99.0kg>Net
– Sub-total print 25.10.93 11:49:00 152 1234567890 <100.5kg>Net
– Print repeat
– Settings Totals print (print pattern 3):
– Test functions 25.10.93 11:50:00 30 3001.5kg SU
Printing
totals print, with print pattern 3. The DISOMAT B has a fixed set of – Clear cumulative total
Assignment of print pattern to function can commands that can be addressed by the – Enter string
be changed at will, e.g. single print key EDP programmer, if required. Eligible
– Print print pattern 1, 2, 3
can also be assigned to print pattern 1 commands, messages and protocols are
detailed in the commissioning manual. – Print with copy to EDP
with header.
the users the possibilty to design their own Typical EDP commands Response messages
weighing reports. – Read function block parameters – Message is processed
(e.g. MIN/MAX limits)
– Command is executed
Input contact assignment – Set function block parameters
1: Start weighing – Set to zero
– Request single weight – When receiving command „Print with
2: Restart after fault copy to EDP“, DISOMAT B after
– Request weight at standstill successful printout sends a response
3: Stand-by
– Request cyclic weight message whose data are identical with
4: Stand-by
– Request cumulative total printed variables.

1: Weight too high
2: Weight too low
3: Weight OK
4: Belt ON
EDP communication
For DISOMAT B, three EDP transmission
Variants Order No.
– Schenck standard protocol DISOMAT B weighing terminal see DISOMAT B
– Siemens 3964 R
Activating „Check scale“ function block configuration D 991 001.03
– Siemens 3964 R (for SIMATIC S5)
138
DISOMAT B Filling Scale
K Function block linkage for fill

feed into scale hoppers or
Filling scale
containers on platform scales Start feeding
Input contact 1
K Feeding with full and dribble Surge hopper Stop feeding
feed Input contact 2
K Automatic tolerance check and Ready to operate

tracking optimization Message
Full feed contact
K Discharge release after feed
Dribble feed
operation contact
Printer
K Control of weighing sequence Max. filling level

via keyboard, input contacts or DISOMAT B
Nominal value
EDP interface
Output 4
Load hopper
K Weighing report and totals Output 1
Discharge
print Output 2
K 10 fixed tare memories for con- Discharge contact Output 3
tainers with residual contents

Load cells
systems or PLC

"Filling scale" function block linkage Permanently stored in the DISOMAT The filling scale is designed to feed
provides all functions required for B EPROM, the linkage can be loaded liquids or bulk solids into hoppers or
DISOMAT B to realize a single- by user and changed to suit his fill them into containers. Filling is in
ingredient feed control: Set/act specific requirements. two speeds, by full feed and dribble
comparison in full feed and dribble Individual functions, operating feed, to setpoint. The amount fed is
feed, material flow monitoring, instructions, function block plan and checked for tolerance and refilled, if
tolerance check and tracking parameter table are detailed in the necessary. Overfill is reported by
optimization. operating manual. message. For optimization of the feed
process, pre-act and main contact are
If required, the setting can be realized
tracked.
by Schenck with known scale and
calibration parameters as well as After each feed operation the weigh
required function block parameters, data is printed automatically and
such as full/dribble feed thresholds, accumulated. The cumulative total
being adapted accordingly. contains a net weight total and the
number of accumulated feed
operations. Accumulation can be
displayed and printed.
139
Weighing sequences Print pattern 1:
– Fill weighing One head line and one line for weigh data. Typical EDP commands:
– Fill weighing with discharge A string with product data of up to 30 digits – Tare
can be entered for each print. This string
– Multiple fill feeds with discharge – Clear tare
remains stored until being overwritten.
After each print a page feed is effected. – Preset tare value
Function keys – Set to zero
– Acquire tare Print pattern 2: – Preset setpoint
– Clear tare One line for weigh data. String can be – Request setpoint
– Display tare entered and remains stored until being – Start feeding
– Start overwritten. After each print a line feed is – Stop feeding
effected. – Abort feeding
– Stop
– Single print – Request feed status
Print pattern 3: – Request single weight
– Print total and clear cumulative total
One line for totals print without string. – Request weight at standstill
– Request cyclic weight
EDP communication – Request cumulative total
– Set to zero
For DISOMAT B, three EDP transmission – Clear cumulative total
– Enter setpoint
procedures are available: – Preset string
– Enter string – Schenck standard procedure – Print patterns 1, 2, 3
– Manual input of tare – Siemens 3964 R – Print with copy to EDP
– Select fixed tare – Siemens 3964 R for Simatic S5
– Display gross The DISOMAT B has a fixed set of Response messages by DISOMAT B
– Display cumulative total commands that can be addressed by the
– Message is processed
– Print sub-total EDP programmer, if required. Eligible
commands, messages and procedures – Command executed
– Repeat print
are detailed in the commissioning manual.
– Settings The EDP commands most frequently
– Test functions used are listed below.

1: Start
2: Stop
3: Stand-by
4: Stand-by
Output contact assignment Single print (print pattern 1):

1: Full feed Date Time Cons. (String) Weight
2: Dribble feed No.
3: Discharge 25.02.93 10:45:00 123 1234567890 <123.5kg>B <24.0kg>T <99.5kg>Net
4: Ready
Printing 25.02.93 10:45:00 123 1234567890 <99.5kg>Net
Single print is preset with print pattern 2; 25.02.93 10:47:00 124 1234567890 <100.0kg>Net
totals print, with print pattern 3. Assign- . .
ment of print pattern to function key can . .
be changed, e.g. single print key can also
be assigned print pattern 1. . .
The variable print pattern formatting gives 25.02.93 11:45:00 150 1234567890 <99.5kg>Net
the users the possibility to design their 25.02.93 11:47:00 151 1234567890 <99.0kg>Net
own weighing reports. Defaults are as 25.02.93 11:49:00 152 1234567890 <100.5kg>Net
follows:

25.02.93 11:55:00 30 3001.5kg SU
140
Messages initiated by DISOMAT B
Variants Order No.
– Feeding complete
– Feeding interrupted DISOMAT B weighing terminal see DISOMAT B
– Weight at standstill Activating "Filling scale" function block linkage and setting
– Cyclic weight parameters for print D 991 001.04
– Taring complete
– When receiving command "Print with
copy to EDP" DISOMAT B after
successful print sends a response
message. This message may largely be
configured by the user.
Flexibility
Even though the filling scale configuration
is supplied ready set up, the logical
function block concept allows the
preconceived weighing sequence to be
modifications or new weighing sequences
are made possible by new combinations
more conveniently, on PC using the
142
Notes:
142
DISOMAT B Discharge Scale

discharge feed from scale Discharge scale
hoppers Start feeding
Input contact 1
K Feeding with full and dribble Surge hopper Stop feeding
Input contact 2
feed
K Automatic tolerance check and Ready to operate
message
tracking optimization Refill contact
K Automatic refill Printer
K Weighing sequence control via Max. filling level
keyboard, input contacts or DISOMAT B

EDP interface Output 4
Weigh hopper
K Weighing report and totals Output 3
Refill
print Output 1
Full feed contact
Output 2
Dribble feed
systems or PLC contact
Load
cells

„Discharge scale“ function block Permanently stored in the DISOMAT The discharge scale is designed to
linkage provides all functions required B EPROM, the linkage can be loaded feed liquids or bulk solids into hoppers
for DISOMAT B to realize a single- by user and changed to suit his or to fill containers. Filling is in two
ingredient feed control: Set/act specific requirements. Individual speeds, by full feed and dribble feed,
comparison in full feed and dribble functions, operating instructions, to setpoint. The amount fed is
feed, material flow monitoring, function block plan and parameter checked for tolerance and refilled, if
tolerance check and tracking table are detailed in the operating necessary. Overfill is reported by
optimization. manual. If required, the setting can be message. For optimization of the feed
realized by Schenck with known scale process, pre-act and main contact are
and calibration parameters as well as tracked. After a plausibility check, the
required function block parameters, hopper is refilled to setpoint.
such as MIN/MAX thresholds, being After each feed operation the weigh
adapted accordingly. data is printed automatically and
accumulated. The accumulation
contains a cumulative total of net
weights and the number of accumu-
lated feed operations. Accumulation
can be displayed and printed.
143
Weighing sequences Print pattern 1: commands, messages and procedures
– Discharge weighing One head line and one line for weigh are detailed in the commissioning manual.
data. A string with product data of up to The EDP commands most frequently used
– Discharge weighing with refilling
30 digits can be entered for each print. are listed below.
– Multiple discharge weighings with
This string remains stored until being
refilling
overwritten. After each print a page feed Typical EDP commands
is effected.
– Tare
Function keys
– Clear tare
– Acquire tare Print pattern 2:
– Preset tare value
– Clear tare One line for weigh data. String can be
– Set to zero
– Display tare entered and remains stored until being
overwritten. After each print a line feed is – Preset setpoint
– Start
effected. – Request setpoint
– Stop
– Start feeding
– Single print
Print pattern 3: – Stop feeding
– Print total and clear cumulative totals
One line for totals print without string. – Abort feeding
– Request feed status
EDP communication – Request single weight
– Set to zero
For DISOMAT B, three EDP transmission – Request weight at standstill
– Enter setpoint procedures are available: – Request cyclic weight
– Enter string – Schenck standard procedure
– Request cumulative total
– Manual input of tare – Siemens 3964 R
– Clear cumulative total
– Select fixed tare – Siemens 3964 R for Simatic S5
The DISOMAT B has a fixed set of – Preset string
– Display gross
commands that can be addressed by the – Print patterns 1, 2, 3
– Display cumulative total
EDP programmer, if required. Eligible – Print with copy to EDP
– Print sub-total
– Repeat print
– Settings
– Test functions

1: Start
2: Stop
3: Stand-by
4: Stand-by Print pattern
Single print (print pattern 1):

Date Time Cons. (String) Weight
1: Full feed
No.
2: Dribble feed
25.02.93 10:45:00 123 1234567890 <123.5kg>B <24.0kg>T <99.5kg>Net
3: Refilling
4: Ready
25.02.93 10:45:00 123 1234567890 <99.5kg>Net
Printing
25.02.93 10:47:00 124 1234567890 <100.0kg>Net
totals print, with print pattern 3. . .
Assignment of print pattern to function . .
key can be changed at will, e.g. single . .
print key can also be assigned print
25.02.93 10:50:00 150 1234567890 <99.5kg>Net
pattern 1.
25.02.93 10:55:00 151 1234567890 <99.0kg>Net
the user the freedom to design his own 25.02.93 10:58:00 152 1234567890 <100.5kg>Net
weighing report. Defaults are as follows:
25.02.93 11:55:00 30 3001.5kg SU
144
Response messages by DISOMAT B Flexibility
– Message is processed Even though the discharge scale
– Command executed configuration is supplied ready set up, the
logical function block concept allows the
preconceived weighing sequence to be
Messages initiated by DISOMAT B modifications or new weighing sequences
– Feeding complete are made possible by new combinations
– Feeding interrupted
– Weight at standstill more conveniently, on PC using the
– Cyclic weight DISOPLAN C software tool.
– Taring complete
– When receiving command „Print with
copy to EDP“ DISOMAT B after
successful print sends a response
message. This message may largely be
configured by the user.
Variants Order No.

Activating „Discharge scale“ function block linkage and
setting parameters for print: D 991 001.05
145
Notes:
146
DISOMAT B Road Weighbridges ZEUS
K DISOMAT B special
configuration for road DISOMAT B weighing controller
weighbridges
K Excellent price/performance
Printer interface
ratio
K Easy operation
K Operation in German, English, EDP interface
Spanish, Italian, and French
K Legal-for-trade weigh data
transmitter with PC-controlled
scale workplaces
Road weighbridge

With this function block linkage, the The linkage is permanently stored in First/second weighing
DISOMAT B obtains the basic function the DISOMAT B EPROM. It replaces Do first weighing on incoming truck.
of a road weighbridge. the basic function of DISOMAT B.
The weight is stored with the truck
Based on the weights acquired from Parameter setting may be realized by
number.
incoming and outgoing trucks (first the user.
First weighing data is transmitted to
and second weighing), ZEUS com- Upon request, known scale and
the printer interface.
putes the net weight of the load on the calibration parameters are set by
truck. Schenck. When truck leaves plant, select truck
number and complete the weight
Single weighing operations are
acquisition by a second weighing of
possible as well.
truck.
For each truck, a weigh slip is
The acquired difference in weight
prepared and transmitted via the
corresponds to the material amount
printer interface to a printer.
loaded or unloaded in the plant.
In addition, the configuration is
If a printer is connected, first, second,
perfectly suitable for use as a legal-
and net weights acquired are printed
for-trade weigh data transmitter for
on a weigh slip (see below).
PC-controlled scale operation.
If connected to an EDP system, the
DISOMAT B can be used for con-
venient emergency mode operation.
147
Single weighing Files
The truck is weighed only once. You can First weighing file
type the known tare weight of truck and contains the data of 40 trucks expected
have the system acquire the net weight. for second weighing
Weighing with fixed tare weight Fixed tare file

Determination of load weight on the basis contains the data of 25 tare weights of
of the acquired total truck weight and the known trucks
preselected truck unloaded weight.
Materials file
File updating functions
contains 25 sorts of materials to be
For clearing/modifying/printing of contents weighed
of
– Materials file
– Vehicle file Truck file
– Fixed file contains number of trucks weighed
Printer functions (with printer connected)

– Printing of acquired weights
– Printing of stored data contents
Date Time Cons. Mem. Truck No. Mat. Mat. Name Load on Stored Net weight
No. No. No. scale first weight
04.10.93 14:27 0021 06 DA-DB 2344 01 Sand <8.42t> G

04.10.93 14:27 0022 06 DA-DB 2344 01 Sand <20.92t> G
<8.42t> G
12.50t
Weighed by:
Weigh slip when connected to a printer
Variants Order No.
Complete package:
DISOMAT B - Road Weighbridge ZEUS in desk-top housing DTG
with user program road weighbridge, printer DISOPRINT 330,
1 package weighing slips ZEUS, operating manual D 721 204.01
DISOMAT B - Road Weighbridge ZEUS in desk-top housing DTG
with user program road weighbridge, power supply unit 230 VAC,
printer cable K 002 028.01
1 package weighing slips (200 slips) 2383.010
Operating manual D 708 455.01
Option: Printer See Accessories
148
DISOMAT B Platform Scale MILAN
K DISOMAT B special
configuration for platform
scales Platform scale Single printout
Input contact 1
Acquire tare
keyboard or input contacts Material Input contact 2
K Variable print pattern Pallet Clear tare
formatting with 3 preset print Input contact 3
patterns Set scale to zero

Input contact 4
K 10 fixed tare memories
Weighing complete
DISOMAT B
Output 1
Ready to operate
Output 2
MIN
Printer interface
Output 3
MAX
Output 4

„Platform scale“ function block linkage The function block linkage is When weighing unit loads, pallet
gives DISOMAT B all functions permanently stored in the DISOMAT B weights can be deducted as tare from
required for operation with weighing EPROM. It replaces the basic the gross weight. The result may be
platforms. functionality of DISOMAT B. The printed on a weigh slip or output as
parameters may be set by the user. list report. Totalizing takes place
If requested, the setting can be automatically after each print.
realized by Schenck with known scale Depending on tare status, gross or
and calibration parameters. net weights are totalized, with the
cumulative total including the weight
total and the number of accumulated
weighing operations. The cumulative
total can be displayed and/or printed
by key operation.
149
Weighing sequences: Other menu tree functions Printing
– GROSS weighing – Zero set Single print is preset with print pattern 1;
– GROSS/NET weighing with automatic – Select fixed tare totals print with print pattern 3.
taring – GROSS display The variable print pattern formatting gives
– NET weighing with manual input of the user the possibility - within certain limits
– Cumulative totals display
TARE value - to design his own weighing report. The
– Sub-totals print following formats are preset:
– NET weighing with selection of stored
– Print repeat
TARE value
– Settings Print pattern 1:
– Test functions One head line and one line for weigh
Function keys
data. A string with product data of up to
– Acquire tare
Input contact assignment 30 digits can be entered for each
– Clear tare printout. This string remains stored until
1: Single print
– Display tare it is overwritten. After each print a page
2: Acquire tare feed is effected.
– Manual input of tare
3: Clear tare
– Enter string
4: Set to zero Print pattern 2:
– Print total, clear cumulative total One line for weigh data. String can be
Output contact assignment entered and remains stored until it is
1: Weighing complete overwritten. After each print a line feed
is effected.
2: Ready
3: MIN contact
Print pattern 3:
4: MAX contact
One line for totals print without string.
Print pattern
Single print with header (print pattern 1):

Date Time Cons. (String) Weight Tare Net
No.
20.01.94 10:45:00 123 1234567890 <123.5kg>B <24.0kg>T <99.5kg>Net
Single print for tared scale (print pattern 2):

20.01.94 10:45:00 123 1234567890 <99.5kg>Net
. .

20.01.94 10:45:00 30 3001.5kg SU
. .
Variants Order No.
DISOMAT B - Platform scale MILAN

in desk-top housing DTG with power supply 230 VAC K 000 739.01
DISOMAT B - Platform scale MILAN
in desk-top housing DTG with power supply 115 VAC K 000 923.01
DISOMAT B - Platform scale MILAN K 000 929.01
in desk-top housing DTG with power supply 24 VDC
Operating manual DKI 130
150
DISOMAT S Weighing and Automation System
K Modular expandable weighing

system
K Powerful application software
K Customized programming
capability
K High measuring accuracy
K Connectivity for two scales
K Various communication
possibilities
K Memory card as big external
program and data memory
(legal-for-trade, replacement
for printer)
K Remote diagnosis and
parametrization
K New safety concept for
reduction of downtimes
Designed as a high-end compact The DISOMAT S base unit in all K Instrument for copying programs into
system to solve sophisticated static housing variants is equipped with one DISOMAT S.
weighing tasks in conjunction with measuring circuit, two serial interfaces
A specially designed board permits
integral data processing and control and an additional diagnosis interface.
the scale to be used in hazardous
capabilities, the DISOMAT S is Depending on the application, the
areas with no need for external
particularly suitable for applications equipment can be expanded with a
barriers. All connections are designed
where, in addition to high functionality, second measuring circuit for twin-unit
as plug-in block terminals. Calibration
high operating convenience and quick scales and scale groups, colour
data and settable parameters are
and easy service is required. monitor, input/output cards, additional
stored voltage fail safe in EEPROM.
serial interfaces, binary and analog
Date, time and process data are
input/outputs and a host controller
buffered for at least 10 days by a
board (Profibus, Interbus S). I/O
storage battery.
requirements exceeding the interface
board capability are realized with a Options:
CAN bus. The memory card (PCMCIA K Digital displays for reading weight
card) with max. 64 MB storage values from a distance
capacity is used as: K Large PC-compatible keyboards
K Additional high-capacity memory, K Printer for result reporting
e.g. for recipies or as data base and
K Replacement for “alibi” printer. K further operating units
Memory card is designed
legal-for-trade and can be archived. can be connected in addition.
K Printer replacement in critical

environments (e.g. crane, printout in
ground station)
151
Functions Housing
DISOMAT S functionality and the
assignment of function keys and control Desk-top unit DTG Wall mounting unit DWG
contacts are established by software Plastic housing: IP 54 Wall mounting housing with
modules and function block links which 16 cable inlets incl. panel-type control front
ensures flexible adaptation to varying power and load cell cables Plastic housing: IP 54
applications. Weight: 4.5 kg Weight: 4.5 kg
The basic software comprises the
following functions enabling comfortable
operation of platform scales:
Wall holder
K Weighing
K Setting tare
K Clearing tare
K Displaying gross/tare
K Set to zero
K Input of weigh data (40 positions)
K Data recording on printer (option)
K Storing totalized value
K Print-out as intermediate or final total
(option)
K Communication with external operating
units
K Control of remote display
K Preset and definable function keys
K Function test
K Service functions for parametrization
and calibration Front-of-panel mounting unit DEG 19" rack DNG
K Selecting of second scale (Option) Plastic front: IP 54 Plastic front: IP 54
K Selecting coupled scales 1 + 2 (option) Sheet steel housing: IP20 Sheet steel housing: IP20
Weight: 4.5 kg Weight: 5 kg
K Data exchange with on-site EDP as
per protocol of Schenck standard
procedure or SIEMENS protocol
3964 R:
Beginning of weighing per EDP is
possible. The weigh data can also be
transmitted for printing. After the
completion of weighing DISOMAT S
sends a configurable result text to EDP
(e.g.; date, time, current number,
weight, weigh data)
Industrial applications are realized by incl. cable
using application specific software
modules. Customized solutions can be
programmed individually. incl. cable
Panel cut-out to
DIN 43700
Operation
281+0.1 x 135+0.1
Operation and data input is done via a
wash-off flexible membrane keyboard with
tactile feedback enabling alphanumerical
characters to be entered. A PC keyboard The optional colour display offers special
is available as an option. operating convenience. In addition to
The 1/4 VGA light-intense, monochrome improved contrast, safety relevant
LC display with graphics capability is messages and important inpuVoutput
divided into weight display, status display fields, for instance, are highlighted with
and control fields. Control is in the dialog different colours. External control
mode. Context related help text can be terminals and secondary displays can be
added by key operation. connected.
152
Printing Safety concept
Variable print pattern formatting allows Particularly in cases where failure of
Stainless steel unit DKG weigh slips to be designed individually. In weighing electronics may be the cause for
Protection IP 65 addition to weight values, the following high ensuing costs, the new DISOMAT S
Designed for wall mounting data can be printed: safety concept offers to the user
Material: 1.4301 enormous savings in costs and time:
K Date and time
Weight: 13 kg
K Consecutive number K All scale parameters are stored in an
intelligent load cell plug.
K Cumulative total
K Complete application software is
K Number of accumulated weighing
stored in memory card as safety copy.
operations
In case of a fault, the DISOMAT S is
K Weigh data
simply exchanged, the application
K Stored texts software is read in from memory card and
The arrangement of print elements is the scale is again ready to operate.
established by form formats.
Diagnosis and service

A comprehensive diagnostic program
facilitates targeted troubleshooting. A
special service interface is available which
can also be used for software adaptions
or changes. Via modem, this functionality
can be used for remote diagnosis and
parametrization. All components can be
4 mounting straps
replaced with no need for recalibration or
alternative mounting reverification of scale.
position
Plate mounting unit DSG

Sheet steel housing: IP20
Weight: 3kg
Technical Data
Display Monochrome or colour LCD,
backlit, 15 lines of 40 characters
(1/4 VGA), alphanumeric, 3.6 cm
character height, enlargeable to
8 cm. Weight value can also be
represented with 17 mm height.
Keyboard Flexible membrane keyboard with
42 multi-use keys, 10 of which are
for double assignment, partly by
the user himself.
Option: PC key stroke keyboard or
PC flexible membrane keyboard.
CPU Siemens SABC 167, up to 4 MB
RAM or ROM available
Power supply 24V DC, -10%, +15%,
approx. 40VA
Option:
Auxiliary power supply DNT 510 for
115V
Auxiliary power supply DNT 520 for
230V
Temperature range Service temperature: -10°C to
+45°C
Storage temperature: -20°C to
+60°C
Input signal 0.2mV to 68 mV
153
Sensitivity 1µV/d in not-legal-for-trade Climatic test IEC 68-2-1, IEC 68-2-2, IEC 68-2-14
applications, NAMUR DISOMAT S is designed to meet the
2µV/d in legal-for-trade recommendations NAMUR recommendations (NE 21)
applications
Option: CE conformity to EU directives 89/336 EEC
0.5µV/d in not-legal-for-trade 73/23 EEC
applications, 90/394 EEC
1µV/d in legal-for-trade Serial interface S1: DISONET for connection of DT and
applications DTA control and display units and
Measuring rate 75 measurements/second per for interfacing other DISOMAT units
measuring circuit for multi-scale systems
S2: RS 232 for EDP, printer or
Increment value 1; 2; 5; etc. secondary display
Settable from 0.01 to 5 000.00 S3: RS 232 for EDP, printer or
Unit g, kg, t secondary display
No. of increments 4 000 d, legal-for-trade Diagnosis interface:
Option: 6 000 d 9-pole sub D connector for interfacing
Multi-range/multi-divisional scale diagnosis PC, or modem for remote
3 x 3 000 d diagnosis or parametrization
Baud rate up to 19 200 bit/s
Taring 0...100% of full scale EDP protocols Schenck DDP 8 672,
Zero setting function Max. 20% settable; with certified Siemens 3964 R (also S5 mode), via
applications: -1...+3 %; automatic optional input/output card DIO V501 also
zero tracking 0.5 d/s, deselectable J-bus or MODBUS, message rate for
Filter Fixed low-pass for 50 Hz cyclic sending: 0.5...99 s
suppression, suppression of mains Options 8 binary inputs, galvanically- and
synchronous interference signals Input/output card safe-isolated (optocouplers),
≥ 100 dB in the 47 to 63 Hz range, DIO V 500 18 - 36 V DC, 90 - 250 V AC
common mode rejection ≥ 110 dB, (47-63 Hz), > 10 mA
software filter with 0.6 to 10 s filter 8 binary outputs, galvanically- and
time set in dialog safe-isolated (relays), passive, loadable
Accuracy Linearity ≤ 0.01 % at 24 V AC/DC: 500 mA;
Zero point stability ≤ 0.2 µV/K at 90 - 240 V AC: 200 mA
Span stability ≤ 6 ppm/K Input/output card 8 binary inputs, galvanically- and
Data backup Minimum 10 days DIO V 501 safe-isolated (optocouplers),
Load cells 2 measuring circuits, 18 - 36 V DC, 90 - 250 V AC
each 8 x RT load cells (4 000 h), (47 - 63 Hz), > 10 mA
or 4 x 350 h load cells, altogether 2 analog inputs 0(4) - 20 mA,
max. 12 x RT load cells (4000 h) accuracy 0.1 %, can also be used as
or 8 x 350 h load cells counter inputs up to 5 kHz
8 binary outputs, galvanically- and
Load cell supply 24V at 4 000 h safe-isolated (relays), passive, loadable
12V at 350 h at 24 V AC/DC: 500 mA;
Load cells in 1 to 8 Schenck RT load cells at 90 - 240 V AC: 200 mA
hazardous areas EEx ib 11 CT6, PTB No. Ex 82/ 4 transistor outputs for pulse output,
2135, supply voltage for RT load PNP open collector, 24 V, 200 mA,
cells 10-kh pull-down resistor, supplied from
15.3V with one load cell DISOMAT or external source
14.7V with two load cells 2 analog outputs 0(4) - 20 mA
13.7V with three load cells 1 serial interface RS 485
13.1 V with four load cells (4-core) for J bus and MODBUS
11.9V with six load cells 1 serial interface RS 232 or 20 mA-TTY
11.0V with eight load cells or for EDP, printer or secondary displays
1 load cell 350 h, Second measuring 2µV, legal-for-trade DFE 510
Z6H_, Z6C_, Z6-2, Z6-4, circuit 1µV, legal-for-trade DFE 511
EEx ibilC T4, PTB No.
Ex 90.C.2094, supply voltage 9.6V Ex protective circuitry
DXB V 500 for intrinsically safe connection of
EMC interference DIN IEC 770, IEC 801,
immunity and others - 2 scales
- 1 control terminal DT 20 E or DT
EMC radio interference CISPR 11, DIN VDE 0871 30 E or secondary display DTA
suppression Class B. Fed.Reg. 243/1991 10 E, DTA 20 E
Electrical safety IEC 348, DIN VDE 0411, Part 1 - 4 binary inputs
154
Technical Data Options Order No.
DXB V 501 see DXB V500, but without binary Auxiliary power supply 115V/24V DNT 510 3672.054
inputs
Auxiliary power supply 230V/24V DNT 520 3672.053
Fieldbus connection - Profibus interface module
Second measuring circuit 2µV/d,
(10 - 100 msec response time) or
legal-for-trade DFE V510 K 004 078.01
- Interbus S interface
(1 - 20 msec response time) Second measuring circuit 1µV/d,
legal-for-trade DFE V511 D 707 180.01
CAN BUS for extension of binary and serial
peripheral interfaces available in Input/output card DIO V500 K 004 157.03
DISOMAT S Input/output card DIO V501 K 003 967.03
Memory expansion with memory card interface (already (Ex)i protective circuitry DXB V500 K 006 073.01
installed in variants 511, 521, 531) (Ex)i protective circuitry DXB V501 K 006 086.01
Memory expansion up to 4 MB Profibus board DPB V100 D 707 227.01
Slot for memory card (type I or type
11) with up to 64 MB memory Interbus-S board DIB V100 D 707 065.01
capacity for data, recipes or CAN-Bus board DCB 500 K 002 889.01
replacement of “alibi” printer in Alphanumeric PC key-stroke
certified applications. keyboard DTT 510 E 056 925.01
Alphanumeric PC flexible membrane
keyboard DTT 520 E 056 926.01
Documentation Order No. Accessory Order No.

Documentation can be supplied in Memory card
various languages, either on paper or on (no storage battery required)
CD. Please select from the table below: 2.0 MB E 056 924.01
Operating manual 4.0 MB E 056 924.02
German D 708 632.02 5.2 MB E 056 924.03
English D 708 632.03 10.4 MB E 056 924.04
French D 708 632.04 Program package DPC-500 D 707 213.01
Italian D 991 004.03 for transfer of memory card data on a
Spanish D 991 004.04 Windows PC
Installation/commissioning manual Memory card drive, external operation E 056 923.01
German D 707 197.01 DISOPRINT printer
DLZ secondary displays
English D 707 198.01
DT Control terminals and DTA display units
French D 707 199.01
Electronic documentation on CD for use
with MS DOS, MS Windows, Apple
Macintosh and SUN-OS D 991 009.01
Housing variant Panel-mounting 19" rack Desk-top unit Wall mounting Stainless steel Plate mounting
unit unit unit unit
Equipment DEG DNG DTG DWG DKG DSG
510 Blind front panel D 707 140.0x D 707 146.0x D 707 152.0x D 707 158.0x - D 707 168.0x
511 Blind front panel with memory D 707 141.0x D 707 147.0x D 707 153.0x D 707 159.0x - D 707 169.0x
expansion and memory card interface
520 Monochrome LC display D 707 142.0x D 707 148.0x D 707 154.0x D 707 160.0x D 707 164.0x -
521 Monochrome LC display with memory D 707 143.0x D 707 149.0x D 707 155.0x D 707 161.0x D 707 165.0x -
530 Colour LC display D 707 144.0x D 707 150.0x D 707 156.0x D 707.162.0x D 707 166.0x -
531 Colour LC display with memory D 707 145.0x D 707 151.0x D 707 157.0x D 707 163.0x D 707 167.0x -
To find the order number, please replace the “x” in the above numbers by the code figure for the desired sensitivity:
2 = 2 µV/d in legal-for-trade applications; 1 µV/d in non-legal-for-trade applications
1 = 1 µV/d in legal-for-trade applications; 0.5 µV/d in non-legal-for-trade applications
Example: Desk-top unit with colour monitor, DTG 530, 2 µV/d: Order number D 707 156.02
155
Notes:
156
DISOMAT S Herkules for Rail and Road Weighbridges
K Compact control and

evaluation unit for rail and
road weighbridges
K Easy-to-use hardware and
software
K High memory capacity
K Printout of all stored data
K EDP interface

DISOMAT S „Herkules“ is designed as DISOMAT S weighing system in desk- Weighing functions:
a complete control and evaluation unit top housing with separate PC - First weighing
for use with rail and road keyboard
- Second weighing
weighbridges. DISOPRINT 330 matrix printer
- Single weighing
For further processing, weigh data 5m connecting cable
can be transmitted to an EDP system 200 DIN A5 weigh slips - Fixed tare weighing
via integrated serial interface. Data bases:
- Weigh file
- Materials file
- Customer file
- Vehicle file
157
First weighing: Fixed tare weighing: Customer file
1. Enter 1. Enter Stores 100 customer addresses
- Vehicle number -Vehicle number Structure:
- Customer number -Customer number Customer number 4 characters
- Material number -Material number Name 20 characters
2. Feed weigh slip into printer 2. Feed weigh slip into printer Street 20 characters
3. Perform weighing Place 20 characters
3. Perform weighing
Functions:
4. Print of 4. Print data (see second weighing)
Enter Data
- Customer number Change Data
- Customer address Data bases Print Data
- Date/time Delete Data
Weigh file
- Current number of weighing
- Vehicle number Stores 100 weighing operations/data
- Material number records Vehicle file
- Material name Functions: Stores 100 vehicles/data records
- Weight of load on scale Update Data Structure:
Print Data Vehicle number
Delete Data Weight
Second weighing:
Functions:
1. Enter vehicle number
Materials file Enter Data
2. Enter material number and/or Change Data
customer number if not entered at the Stores 100 material sorts/data records
Print Data
time of first weighing Structure: Delete Data
3. Feed weigh slip into printer Material number 4 characters
Material name 20 characters
4. Perform weighing
Material total
5. Print of Functions:
- Customer number Enter Data
- Customer address Change Data
- Date/Time Print Data
- Current number of weighing Delete Data
- Vehicle number
- Material number
- Material name
- Weight of load on scale
- Stored first weight
- Calculated net weight
Single weighing
1. Enter WEIGH SLIP for Road Weighbridges
- Vehicle number
- Customer number
5822
- Material number
2. Enter tare weight Babcock Materials Handling
3. Feed weigh slip into printer Rose Kiln Lane, Reading
4. Perform weighing Berks RG2 OBY
5. Print of
- Customer number
Date Time Cons Truck Material Material Weight of Load Stored Net
- Customer address No. No. No. Name on Scale 1st Weight Weight
- Date/time
- Current number of weighing
- Vehicle number
06.09.95 13:17 0004 345 XYZ 0001 Coarse Sand <19.78 t>
- Material number
- Material name
06.09.95 13:48 0005 345 XYZ 0001 Coarse Sand <28.18 t> <19.78 t> 08.40tC
- Weight of load on scale
- Entered tare weight
- Calculated net weight
Operator
First weighing, second weighing and
single weighing results are printed on size
A5 weigh slips from left to right, with 1
original and 3 copies:
158
Variant Order No.
DISOMAT S weighing system in D 718 180.01
Materials file on ........ at .....
desk-top housing, with PC keyboard,
0001 Cement 0000007.55t monochrome display, local printer
DISOPRINT 330, 200 weigh slips,
0002 Quartz Sand 0000018.70t
operating manual in English,
0003 Fine Sand 0000014.68t 1 connecting cable, length 5 m.
0004 Coarse Sand 0000021.78t
DISOMAT S weighing system in D 718 180.02
0005 Mortar 0000000.00t desk-top housing, with PC keyboard,
monochrome displayand second
Print on continous paper measuring circuit, local printer
Example: materials print DISOPRINT 330, 200 weigh slips,
operating manual in English and
1 connecting cable, length 5 m.
EDP interface DISOMAT S weighing system in D 718 180.03
RS 423 (or V.10) includes RS 232 desk-top housing, with PC keyboard,
(or V.24/28). Data is transmitted colour display, local printer
automatically after each weighing DISOPRINT 330, 200 weigh slips,
operation. operating manual in English,
Five protocols are available: 1 connecting cable, length 5 m
- SCHENCK standard protocol DISOMAT S weighing system in D 718 180.04
- SIEMENS protocol 3964 R desk-top housing, with PC keyboard,
- SIMATIC S5 colour display and second measuring
- Modbus circuit, local printer DISOPRINT 330,
- SCHENCK poll protocol 200 weigh slips, operating manual
in English and 1 connecting cable,
length 5 m.
Operating manual, German
BVH 2017DE D 708 636.02
Operating manual, English
BVH 2017GB D 708 636.03
Installation/commissioning manual,
English D 991 004.05
Complete signal light and/or gate control upon request
159
Notes:
160
ECOCONT Weighing Electronics
K Basic weighing electronics

for continuous measuring
systems
K Basic measuring functions
K Highly accurate and reliable
K Simple and economical
K Conventional interfaces
K Parametrization and calibration
via PC

Specially designed for use with As standard, ECOCONT is supplied Depending on type of the weighing
continuous weighing systems, as system used, the feed rate is acquired
ECOCONT is an attractively priced K front-of-panel mounting unit for via
basic solution for bulk solids measure- installation in control cubicles (on K belt load and belt speed with belt
ment. Whenever continuous weighing TS35 top-hat rail) complete with weighers,
systems, such as
K program disk for PC configuration K reactive force with solids flow
K belt weighers using Windows. meters,
K solids flow meters For connection of optional display K direct mass flow measurement
K Coriolis mass flow meters units or user visualization systems, using the Coriolis force with mass
are used, customers do not only ECOCONT is equipped with analog flow meters.
expect reliable mechanic systems but output. In addition, the following functions are
also user-optimized weighing elec- available:
tronics. K limit value monitoring,
ECOCONT is specially designed for K acquisition of daily and monthly
applications with no need for elabo- totals, etc., through external
rate display, control, and monitoring totalizing counters.
functions.
Parametrization and calibration is
done either via ECOCONT control
panel or conveniently via supplied PC
program.
161
Dimensions (mm)
ECOCONT for control cubicle mounting
TS 35
133.6
196.5
max
max 200
200 22
51
73.5
170.5
170.5
Field housing with ECOCONT

160
110
91
260
240
162
ECOCONT in Use
Belt weigher
Impact-
plate
Mass Flow
Solids Flow Meter
Meter
Local installation Control cubicle mounting
Simple commissioning by user

via PC/Laptop possible
Comfortable parametrization and Online help system with detailed information

calibration via WINDOWS possible for user support
163
ECOCONT, Version FEN 0110 - Technical Data Options
Parametrization Display 7-segment, 4-digit Field housing Housing for ECOCONT accommodation
3 LEDs for ECOCONT (IP 65 / Nema 4)
260 mm x 160 mm x 91 mm
Power supply 24 VDC +30% / –20%
Power consumption 10 W Field housing Housing (IP 65) with 230 V / 24 V
with 230 V power power supply
Ambient Operating temperature supply unit 160 mm x 160 mm x 90 mm
conditions (-25°) 0° - 50°C (115 V upon request)
According to CE regulations
Power supply unit Mounting on TS35 top-hat rail
Protection IP 20 for top-hat rail 115 V and 230 V / 24 V 1.5 A
Inputs Speed input mounting
(NAMUR level 0.04-2500 Hz) Power supply unit 120 V / 24 V, 1 A
Load cell input 120 V (for plug socket)
(Rmin 80 ohms, up to 500 m cable)
Release contact (24V, 5mA) Power supply unit 230 V / 24 V, 1 A
Taring contact (24V, 5mA) 230 V (for plug socket)
Outputs 2 limit values PC connection set 1.5 m cable connection (9-pole) to COM
(230 V, 8 A ohm./1 A induct.) port of PC/Laptop; max. 10 m possible
1 Ready contact Adapter for 25-pole COM port
(230 V, 8 A ohm./1 A induct.) Analog display 0-100%, front-of-panel mounted
Analog output 4-20 mA, 96 mm x 24 mm
(Feed rate/load 0/4 ... 20 mA)
Pulse output Pulse counter, 6-digit, non-resettable
(Totalizing counter 24V/0, 1 A, non-resettable 52 mm x 28 mm
max. 10 Hz) Pulse counter 6-digit, resettable in manual
resettable 52 mm x 28 mm
Serial interface RS 232 for PC configuration
Scale electronics Length to be specified in order
Remote para- PC configuration under Windows 3.x, special cable (when not specified, 20 m are supplied and charged)
metrization display WINDOWS 95 (3.5" disk)
Front panel dimensions 196.5 mm x 133.6 mm
Documentation Order No. Variant Order No.
Weighing electronics ECOCONT ECOCONT, basic version FEN 0110 F216882.01

Operating, service and 24 VDC
installation manuals
Options Order No.
german D707350.01
english D707351.01 FEN 0050 K002374.01
french D707352.01 ECOCONT field housing
One set of documentation is supplied as standard. Should you FNT 0052 F217982.01
wish additional copies, please order separately. Remember to Field housing with 230V power supply
indicate desired language version. PSLC 242 3669112
Power supply for top-hat rail mounting
115 and 230 V
FNT 0056 3669109
FNT 0055 3669106
PC connection set F217479.01
Pulse counter, non-resettable 3380035
Pulse counter, resettable in manual 3380036
Scale electronics special cable 3849059
164
INTECONT PLUS For Measuring Systems
K Compact weighing electronics

for continuous measuring
systems
K Comprehensive basic
functionality with application
specific features
K Enhanced operating reliability
through diagnostics and self-
test functions
K High operating convenience,
automatic calibration
programs
K Serial interfaces; protocols via
3964(R) or MODBUS
The INTECONT PLUS Weighing INTECONT PLUS functionality varies K Calibration intervals with signal
Electronics is specially designed for depending on type of scale used. outputs (intervals selectable as
use with continuous weighing However, all variants have the desired)
systems. It is the right solution following common features: K Flow rate pulse (level and pulse
whenever continuous processes K System accuracy better than 0.05% width) settable by parameter
require materials flows to be (DIN 43782), K Status, event, calibration and
measured and acquired with high
K Manual and/or automatic zeroing quantity reports
accuracy with the aid of
K Full feed/dribble feed control for K Simulation mode for testing and
K Belt weighers
accurate batching training.
K Solids flow meters or K High electromagnetic compatibility The system is supplied as front-of-
K Coriolis mass flow meters. K Galvanically isolated outputs panel mounting unit or with wall-
The INTECONT PLUS is primarily K High degree of protection also for mounting housing for local installation.
designed for applications with a need hazardous applications (Ex) Operation is via ergonomically styled
for convenient and elaborate display, keyboard organized by operating and
K Fail-safe data memory (EEPROM) service functions. A luminescent, anti-
control and monitoring functions, in
K Integrated diagnostics and self-test glare two-line clear text display
addition to basic measuring functions.
functions (SPC) ensures good legibility of results.
The weighing electronics ensures
repeatability and transparency of the K Factory presettings for simple and For connection to EDP systems, serial
production process. quick commissioning interfaces (3964(R) or MODBUS) are
K Auto calibration (automatic available. Commercial printers can be
calibrations programs, self-starting connected via RS232 interface.
taring)
165
Functions Dimensions (mm)
Actual flow rate is acquired depending on
INTECONT PLUS For Front-of-Panel Mounting
mechanical system used through
K Belt load and belt speed (belt
weighers)
K Reactive force (solids flow meters)
K Direct mass flow measurement on the Panel Cut-Out
Coriolis principle (mass flow meters).
96
282+0.5 x 88+0.5
In addition to comprehensive basic
equipment, the following scale specific
functions are available:
288
K Belt weighers
- Accurate belt speed measurement
- Belt influence compensation (BIC)
- Belt run monitoring
- Shifting of weighing to point of
discharge
- Legal-for-trade variant
max. 10
(upon request)
K Solids Flow Meters 16
- Adaption to varying measuring 224.5
chute characteristics
K Coriolis Mass Flow Meters
- Accurate speed acquisition
Wall Housing - INTECONT PLUS Wall Housing - INTECONT PLUS

Belt Weighers, Solids Flow Meters Coriolis Mass Flow Meters
300
300
242
242
242
330
300
242
330
300
322 322
380 380
410 410
Bottom View
236
236
166
INTECONT PLUS, Basic Variant FIP 400 Options - Technical Data
Technical Data Wall housing for Wall housing protected to
Display Clear text fluorescent display, belt weighers, solids IP 65 (Nema 4) 120 V or
2 lines with 20 digits each, flow meters with 120 V 230 V / 24 V power supply
6 mm character height or 230 V power supply 380 mm x 300 mm x 236 mm
Voltage supply 24 VDC +30% / -25% Wall housing for Coriolis Wall housing protected to
Consumption 20 VA mass flow meters with IP 54 (Nema 4), 120 V or
Ambient conditions Operating temperature -40°C to +45°C control unit and power 230 V / 24 V power supply,
Humidity Class F (DIN 40040) switch, 120V or 230 V control unit and power switch
EMC (OIML, IEC 801, EN 45501) power supply 380 mm x 300 mm x 236 mm
Interference suppression Power supply, 120 V 120 V / 24 V, 1 A (for plug socket)
(EN 55011, VDE 871-B) Power supply, 230 V 230 V / 24 V, 1 A (for plug socket)
according to CE regulations
Analog display 0 - 100%, front-of-panel mounting unit
Protection Front-of-panel mounting housing 4 - 20 mA, 96mm x 24 mm
Front protected to IP 65
Pulse counter, 6-digit, non-resettable
Inputs Speed (RPM) input non-resettable 52 mm x 28 mm
(NAMUR level 0.04 - 2500 Hz)
Load cell input Pulse counter, 6-digit, resettable in manual
(Rmin 80 Ω, up to 500m cable) resettable 52 mm x 28 mm
Release contact (24V, 5mA) Printer 9-dot matrix printer with serial
Outputs 2 limit values interface RS 232 (V 24) and
(230 V 8 A ohm./ 1 A induct.) system cable
Faults S5 interface protocol FSP 0010 program module for
(230 V 8 A ohm./1 A induct.) Siemens S5 (110U / 115U / 135U)
for serial interfacing
Data are made available in a data module.
INTECONT PLUS, Extended Variant FIP 401
User prerequisite: CP524 or equivalent
with 3964(R)- or MODBUS Interface Modules
Additional Functions Technical Data S5 interface protocol FSP 0011 program module for
Inputs Measurement Siemens S5 (115U / 135U)
(Start/Stop 24 V / 5 mA) for serial interfacing
Outputs Pulse output (Totalizing counter User prerequisite: CP524 or equivalent
24 V/0,1A, max. 10 Hz)
Analog output (flow rate Weighing electronics Length to be indicated in your order
0/4 ... 20 mA, 500 Ω load) special cable (Without specifications, we supply and charge 20 m)
Prefeeder contact (Start/Stop,

230 V, 8 A ohm./ 1 A induct.)
Batching (full/dribble feed, 230 V,
8 A ohm./ 1 A induct.)
Control unit contact (Start/Stop,
230 V, 8 A ohm./ 1 A induct.)
Interfaces Printer interface RS 232
Host computer
RS 422 (or RS 485 with MODBUS)
Should you have special requirements, e.g. legal-for-trade

variant or explosion-proof design, please let us know.
167
Variants for Belt Weighers Order Number Options Order Number
FIP 400-FBW0200 F217987.01 FNT 0056 3669109
INTECONT PLUS, basic variant 120 V power supply (for plug socket)
FIP 401-FBW0200 F217987.03 FNT 0055 3669106
INTECONT PLUS, extended variant 230 V power supply (for plug socket)
complete with 3964(R) interface module, Analog display 3333115
24 VDC
FIP 401-FBW0201 F217988.01
INTECONT PLUS, extended variant Pulse counter, resettable 3380036
complete with MODBUS interface module, Printer F202925.02
24 VDC FSP 0010 F216477.01
S5 interface protocol via 3964(R)
Variants for Solids Flow Meters Order Number
FSP 0011 F216477.02
FIP 401-FDM0200 F217988.04 S5 interface protocol via MODBUS
INTECONT PLUS, extended variant
Weighing electronics special cable 3849059
complete with 3964(R) interface module,
24 VDC
Documentation Order Number
FIP 401-FDM0201 F217988.05
INTECONT PLUS, extended variant INTECONT PLUS Belt Weighers
complete with MODBUS interface module, Operating/Service Manual and
24 VDC Interface Description
Variants for Coriolis Mass Flow Meters Order Number German D707356.01
English D707357.01
FIP 401-FMM0200 F217988.02
French D707358.01
complete with 3964(R) interface module, INTECONT PLUS - Solids Flow Meter
24 VDC Operating/Service Manual and
Interface Description
FIP401-FMM0201 F217988.03
German D707359.01
complete with MODBUS interface module,
English D707360.01
24 VDC
French D707361.01
Wall Housing Options Order Number INTECONT PLUS - Mass Flow Meter
Operating/Service Manual and
FIP 0050 K001381.01 Interface Description
Wall housing for belt weighers,
solids flow meters, 230 V power supply German D707362.01
FIP 0060 K001381.02 English D707363.01
Wall housing for belt weighers, French D707364.01
solids flow meters, 120 V power supply
FIP 0052 F216218.01 wish to receive additional copies, please order separately.
Wall housing for MULTICOR-S40/80 Remember to indicate desired language version.
Coriolis mass flow meter complete with
control unit, power switch and 230 V
power supply unit
FIP 0062 F216218.02
Wall housing for MULTICOR-S40/80
Coriolis mass flow meter complete with
control unit, power switch and 120 V
power supply unit
INTECONT PLUS is not included in the option Wall Housing,

please order separately!
168
INTECONT PLUS for Feeding Systems
K Compact measuring, control

and supervisory system for
continuous feed applications
K Enhanced operating reliability
through diagnostics and self-
test functions
K Application specific
functionality
K High operating convenience,
automatic calibration
programs
K Serial interfaces; 3964(R) or
MODBUS protocols
The INTECONT PLUS Measuring, INTECONT PLUS functionality varies K Feed rate pulse (level & pulse width)
Control and Supervisory System is depending on type of scale used. All settable by parameter
specially designed for use with variants have the following common K Status, event, calibration and
continuous feed systems operating as features: quantity reports
single scales. K System accuracy better than 0.05%
K Simulation mode for testing and
This system is the optimum economic (DIN 43782)
training.
solution for applications which require K Exact speed measurement
material to be fed accurately with no The system is supplied as front-of-
K Optimum control for accurate panel mounting unit or with wall-
need for additional elaborate control of
batching through adaptive control mounting housing for local installation.
the scale environment.
loop Operation is via ergonomically styled
It can be used with
K High electromagnetic compatibility keyboard organized by operating and
K Weighfeeders service functions. A luminescent, anti-
K Galvanically isolated outputs
K Belt weighers, prefeeder controlled glare two-line clear text display
K High degrees of protection
weigh belts ensures good legibility of results.
K Fail-safe data memory (EEPROM),
K Coriolis mass flow meters For connection to EDP systems, serial
K integrated diagnostics and self-test interfaces (3964(R) or MODBUS) are
K Loss-in-weight feeders (discharge
functions (SPC) available. Commercial printers can be
and fill weighings).
K Factory presettings for simple and connected via RS232 interface.
Our catalog offers the INTECONT
quick commissioning
PLUS variant of weighfeeders, DEA
type. Other INTECONT PLUS K Auto calibration (automatic
variants will be quoted upon request. calibration programs), arithmetic
range calibration with no need for
auxiliaries
169
Functions Dimensions (mm)
With weighfeeders, the actual feed rate is
INTECONT PLUS For Front-of-Panel Mounting
acquired purely arithmetically from belt
load and belt speed.
The actual feed rate is compared to
setpoint, with the difference being used
as control signal for speed-controlled belt
drive. Panel Cut-Out
96
282+0.5 x 88+0.5
The control loop ensures that the actual
feed rate is exactly controlled for the
selected setpoint.
In addition to comprehensive basic 288
features, the following functions are
implemented for weigh-feeders:
- Feed control for point of discharge
- Automatic belt run monitoring
- Belt influence compensation
(BIC)
max. 10
16
224.5
Wall Housing - INTECONT PLUS with Power Unit

for DEA Weighfeeder
Side View
600
630
600
630
PG Cable inlet
PG-Kabeleinfhrung
430
430 300
300
500
500
170
IINTECONT PLUS, FIP 403 - Technical Data Power Unit, AC 3-Phase - Technical Data
Display Clear text fluorescent display, Power Unit Power supply for AC 3-phase drive
2 lines with 20 digits each, FAE 5003.01L, 0.75 kW 230V, 50 Hz, IP 20,
6 mm character height including INTECONT PLUS
Power Supply 24 VDC +30% / -25% system cable (1.3 m)
Consumption 20 VA Max. 100 m distance to feeder / other distances upon
request
Ambient temperatures Operating temperature -40° - 45°C
Humidity Class F (DIN 40040)
EMC (OIML, IEC 801, EN 45501)
Interference suppression
(EN 55011, VDE 871-B)
Wall-Mounting Housing - Technical Data
According to CE regulations
Protection Front-of-panel mounting housing, Wall-mounting housing Wall-mounting housing IP 54
front protected to IP 65 with INTECONT PLUS, (Nema 4)
Inputs Speed input 0.75 kW power unit and for power units up to 1.5 kW
(NAMUR level 0.04 - 2500 Hz) 230 V power supply with 230V / 24V power supply,
Load cell input 500 mm x 600 mm x 300 mm
(Rmin 80 q) All parts completely mounted and wired in housing,
circuit diagrams included in documentation
Analog input
(galvanically non-isolated for external
setpoint 0...20mA)
Belt circuit pulse
(NAMUR level)
Options
3 digital inputs
(galvanically free, safety separated; Power supply 120 V 120 V / 24 V, 1 A (for plug socket)
24 V, 5 mA release contact,
taring contact) Power supply 230 V 230 V / 24 V, 1 A (for plug socket)
Outputs Pulse output Local control box with On/Off switch (IP 65) on scale for
(totalizing counter 24V/0,1A, changeover device and support of maintenance work
max. 10Hz) system cable complete with changeover device
2 analog outputs (control circuit) for connection of
(feed rate/load 0/4...20 mA) switch and system cable
8 digital outputs Analog display 0 -100%, front-of-panel mounting unit
(galvanically free, safety separated; 4 - 20 mA, 96 mm x 24 mm
230 V, 8 A ohm./ 1 A induct.; limit Pulse counter, 6-digit, non-resettable
value, ready, prefeeder, drive, non-resettable 52 mm x 28 mm
deviation contacts)
Pulse counter, 6-digit, resettable in manual
Interfaces Printer RS 232 resettable 52 mm x 28 mm
3964(R) interface module (RS422)
MODBUS interface module Printer 9-dot matrix printer with serial
(RS422 or RS485) interface RS 232 (V 24)
and system cable
S5 interface protocol FSP 0010 program module for
via 3964(R) Siemens S5 (110U / 115U / 135U)
used for serial interfacing
User prerequisite: CP524 or equivalent
S5 interface protocol FSP 0011 program module for

via MODBUS Siemens S5 (115U / 135U)
used for serial interfacing
User prerequisite: CP524 or equivalent.
DC isolator DC isolation amplifier for set and/or

actual feed rate (analog input),
supply voltage 24VDC or 24V AC
Weighing electronics Length to be indicated in the order
special cable (Without specifications, we supply and charge 20 m)
171
Variants for Weighfeeders Order Number Wall-Mounting Housing Option Order Number
FIP403 - FDB0200 F217987.05 FIP 0055
INTECONT PLUS with Wall-mounting housing with 0.75 kW
3964(R) interface module, 24 VDC power unit, 230 V power supply and
FIP403 - FDB0201 F217988.08
INTECONT PLUS, FIP 403 - FDB0200 F215200.11
INTECONT PLUS with
with 3964(R) interface module 24VDC
MODBUS interface module, 24 VDC
INTECONT PLUS, FIP403 - FDB0201 F215200.12
with MODBUS interface module, 24VDC
Housing comes completely mounted and wired.
Power Unit, AC 3-Phase Order Number Other wall-housing variants can be offered upon request.
FAE 5003.01L F215200.14

Power unit 0.75 kW, 230 V, 50 Hz
including system cable FSC0043
Options Order Number
FNT 0056 3669109
In addition to selected INTECONT PLUS variant, weighfeeders 120 V power supply (for plug socket)
require a power unit to be connected. FNT 0055 3669106
230 V power supply (for plug socket)
Local control box FLG 0069 with F215200.13
changeover device FSK 0054 and
system cable FSC0017 / FSC0019
Pulse counter, resettable 3380036
Event printer F202925.02
FSP 0010 F216477.01
S5 interface protocol via 3964(R)
FSP 0011 F216477.02
S5 interface protocol via MODBUS
DC isolator 3660084
Weighing electronics special cable 3849059
Documentation Order Number

INTECONT PLUS Weighfeeder
Operating/Service Manual and Interface
Description
German D707365.01
English D707366.01
French D707367.01

wish to receive additional copies, please order separately.
Remember to indicate desired language version.
172
Display and Control Units
K Easily-readable, high-contrast
displays
K Rugged, washable keyboards
K Industrial, versatile program
for a variety of applications
and local conditions
K Legal-for-trade
K Use in explosion hazardous
areas

The specified units are used both as Adaptable to the application, the units The keyboards include α/n-
primary display and control units for may be supplied in panel-mounting, characters, special weighing functions
the various DISOMAT weighing wall-mounting or desk-top design as and user-programmable keys for
electronics and as local secondary well as in a rugged stainless steel process-specific functions.
displays or secondary control stations housing. Depending on type, the following data
if the DISOMAT is installed remote The bright 7-segment displays with a are displayed:
from the scale. character height of 30 mm are based Weight value, status information,
on LCD or LED techniques. information on process sequence and
The control units are equipped with notes on unser intervention.
washable membrane keyboards. The
individual keys are provided with a
tactile touch.
173
Unit Size
VLZ 20150 / VLZ 20250

VLZ 20150 All dimensions in mm W H D Cut-Out
VLZ 20250 VLZ 20150 96 24 115 92 x 22.2
VLZ 20250 144 72 72 138 x 68
,5
82
72
DLZ 030 E 144
DLZ 030 E
(138)
(138)
134
134
Befestigungsbohrung
Mounting hole
(14)
6
138 65 14
(6) 138
(184)
(65) (134)
DLZ 030 EF
DLZ 030 EF (DLZ 050 EF)
DLZ 050 EF
DLZ 444 DLZ 444
DTT 11 DTT 11
174
Unit Sizes
DTA 10 / DT 10
DTA 10
Desk-top and bracket mounting
DT 10
DTA 20 / DTT 20
DTA 21E
DTA 20 DTT 20
Cut-out to DIN 43700

DTA 21E
DT 30
DT 30
175
Technical Data
VLZ 20150 VLZ 20250 DLZ 030E / DLZ030EF / DLZ 050EF DLZ 444 DTT 11
Display technique LED, 7-segment LED, 7-segment LCD LCD ---
Display colour Red Red Black Black ---
Unit symbol g / kg / t g / kg/ t Selectable Selectable ---
Display format 6-digit 5-digit 4-digit 3.5-digit ---
Character height 14 mm 25 mm 30 mm/30 mm/50 mm 25 mm ---
Keyboard None None None None Alphanumeric,
flexible membrane keys
Protected to IP40, optionally IP65 Front to IP 65 IP40/IP65/IP65 IP65 IP65
Ambient temperature 0...60°C 0...60°C -10°... 50°C, 65°C / @ T5 -10...50°C -10 ... +50°C
Legal-for-trade No No No No Yes
Ex Protection No No EEx ib IIC T6 EEx ib IIC T6 No
Housing Panel-mounting Panel-mounting Panel-mounting, field, field Wall Desk-top
Data interface RS232; RS422/485 RS232; RS422/485 Analog Analog ---
TTY 20mA TTY20mA 4...20mA 4...20mA
Connection to DISOMAT B, F, S, T B, F, S, T B, F, C, S, T B, F, C, S, T DTA 10, DTA 20
External supply voltage 16-30VDC, 230VAC opt. 16-30VDC, 230VAC opt. --- --- ---
Maximum cable length 100m 100m 750m 1000m 2m
Order number E054592.01/02 (IP65) E054593.01 E909034.01/E909034.02/E909033.01 D415961.01 D706938.01
DTA 10 DT 10 DTA 20 / DTA 20E

Display technique LCD LCD LCD
Display colour Black, backlit Black, backlit Black, backlit / black
Unit symbol Selectable Selectable Selectable
Display format Selectable Selectable Selectable
Character height Weight display: 7 or 16mm Weight display: 7 or 16mm Weight display: 7 or 16mm
Operator prompting display: 3.5 or 8mm Operator prompting display: 3.5 or 8mm Operator prompting display: 3.5 or 8mm
Keyboard None Numeric, flexible membrane keys None
Protected to IP54 IP54 Front to IP54
Ambient temperature -10°C...+40°C -10°C...+40°C -10°C...+40°C/0°...40°C
Legal-for-trade Yes Yes Yes
Ex Protection No No No / EEx ib IIC T4
Housing Desk-top Desk-top Panel-mounting
Data interface RS 422 RS 422 RS 422
RS 485 RS 485 RS485 / RS 485
Connection to DISOMAT B, C, S, T B, S B, C, S, T
External supply voltage --- --- ---
Maximum cable length 1000m 1000m 1000m/100m, 500m @ IIB
Order number D706932.01 D706930.01 D706943.01 / D706935.01
DTT 20 / DTT 20E DTA 21E DT 30/DT 30E

Display technique --- LCD LCD
Display colour --- Black Black, backlit / black
Unit symbol --- Selectable Selectable
Display format --- 5-digit Selectable
Character height --- Weight display: 15 mm Weight display: 7 or 16 mm
--- Operator prompting display: 3.5 or 8mm
Keyboard Numeric, flexible membrane keys None Numeric, flexible membrane keys
Protected to Front to IP54 Front to IP54 IP65
Ambient temperature -10°...+50°C / 0°...40°C 0°...40°C -10°...40°C / 0°...40°C
Legal-for-trade Yes Yes Yes
Ex Protection No / EEx ib IIC T4 EEx ib IIC T6 No / EEx ib IIC T4
Housing Panel-mounting Panel-mounting Wall-mounting
Data interface --- RS 422 RS 422
RS 485
Connection to DISOMAT DTA 20 / DTA 20 E B, C, S, T B, S
External supply voltage --- --- ---
Maximum cable length 5m 400m 1000m/100m, 500m @ IIB
Order number D706936.01/D706937.01 D707176.01 D706939.01/D706940.01
176
Large Display Units
K Bright displays, readable over

a long distance
K Rugged, industrial design
K Legal-for-trade

The digital displays are ideal for large The characters are displayed, Display of the load value with additio-
display of load values. They are used depending on type, by means of LED nal symbols for sign, dimension and
with all industrial weighing systems techniques or light-reflecting digits. operating state.
which require the reading of the The housings are fixed with mounting
weight from long distances, such as brackets and are swivel-mounted.
crane scales, scales for racking
systems, or road weighbridges.
177
Unit dimensions
All dimensions in mm A B C D E F
DLZ 055 DLZ 055 470 181 109 541 190 135
DLZ 111 945 181 109 1019 190 135
Dimensions of mounting bracket
All dimensions in mm G H K L M
DLZ 055 380 70 x 12 480 110
DLZ 111
DLZ 111 855 70 x 12 955 110
–––––––––––––E
b
F
a F–––––E
––––––––––––––––––––––––––––––––––––––––––––––
F E
Seitenansicht
Lateral view
Dimensions in mm
Maße in mm Rear view
Rückansicht
–––––––––––E
b–32
DLK 100-300
F
DLS 160-250
a–32
F ––––––––––––––––––––––––––––––––––––––––––––E
All dimensions in mm a b c
DLK 100 6800 2300 1450
DLS 160 11000 2800 1450
DLK 160 9600 2800 1450
DLS 250 17300 3900 1650
DLK 250 15000 3900 1650
DLK 300 17800 4800 1650
178
Technical Data
DLZ 055 / DLZ 111 DLK 100 / DLK 160 / DLK 250 / DLK 300 DLS 160/ DLS 250
Display type LED Light-reflecting digits LED
Display colour Digits red, matrix yellow Yellow Red
Number of positions 5 5 5
Character height [mm] 55 / 111 100 / 160 / 250 / 300 160 / 250
Units g / kg / t g / kg / t g / kg / t
Status displays Zero/tare/net ----- Zero/tare/net/no-motion
Print active
Reading distance 25 m / 50 m 40 m / 60 m / 100 m / 125 m 60 m / 100 m
Protection type IP 54 IP 54 IP 54
Temperature range -10 ... +50°C 0 ... 60°C 0 ... 60°C
Legal-for-trade Yes No Yes
Place of mounting Floor, wall and Floor, wall and Floor, wall and
ceiling mounting ceiling mounting ceiling mounting
Weight Approx. 7 kg/ Approx. 15 kg/approx. 15 kg/ Approx. 15 kg/
approx. 11 kg approx. 27 kg/approx. 28 kg approx. 26 kg
Swivel-mounted Yes Yes Yes
Data interface RS 423, RS 232 RS 232 RS 232
Connection to DISOMAT DISOMAT B, S, T DISOMAT B, S, T DISOMAT B, S, T
Power supply 100 ... 240 V AC 85 ... 264 V AC 85 ... 264 V AC
(47 ... 63 Hz) (47 ... 63 Hz) (47 ... 63 Hz)
Max. cable length approx. 100 m 100 m 100 m
Variant Order No.

DLZ 055 E909053.01
DLZ 111 E909053.02
DLK 100 E909054.01
DLS 160 E909054.02
DLK 160 E909054.03
DLS 250 E909054.04
DLK 250 E909054.05
DLK 300 E909054.06
179
Notes:
180
DISOPRINT VPR 20150 Flat Bed Printer and DISOPRINT 10
K Printing of cut sheets and

weigh cards
K Easy and convenient insertion
of forms through print table
open on three sides
K Compact and rugged design
for industrial use
DISO
PRIN
T VPR
20150
DISOPR
INT 10
Application Equipment Function

DISOPRINT VPR 20150 Flat Bed Printer parameters are set menu- Paper infeed is automatic, with
Printer and DISOPRINT 10 are controlled via function keys. One forward/reverse retention. Characters
designed especially for printing of cut ribbon cassette is included. can be represented both horizontally
sheets, form sets and weigh cards. and vertically. To enable the left area
They are approved as printers for of wide form sets to be printed, the
legal-for-trade scales, with print pattern can be turned by 180°.
DISOPRINT 10 being used as local Line feed is automatic.
and remote printer and DISOPRINT
VPR 20150 as local printer.
181
Technical Data
DISOPRINT 10 DISOPRINT VPR20150 Printed Area:
Print Speed: 2.6 lines/s 2.1 lines/s DISOPRINT 10 / DISOPRINT VPR 20150
Line spacing: Adjustable Adjustable 109/67
5.2/4
Character height: Adjustable Adjustable
33/26
Number of characters: 54 char/line; normal PICA 35 char/line; normal PICA
65 char/line; compressed 42 char/line; compressed
27 char/line; elongated 27 char/line; elongated
Copies: 1 original, 4 copies, 1 original, 2 copies,
Paper thickness: Paper thickness:
0.05-0.45 mm 0.09-0.35 mm
33/26
Paper Specification:
Form size: Min: h = 80 mm ×w = 70 mm Min: h = 80 mm ×w = 70 mm DISOPRINT 10 / DISOPRINT VPR 20150
Max: Unlimited; print area Max: 182 mm × 257 mm
5.2/4
open to sides and to rear 109/67
Page feed: Forward and reverse Forward and reverse
33/26
Interfaces: RS 232 C / V24 and Centronics RS 232 C / V24 and Centronics
Option: 20 mA or RS 422
Power supply: 230 VAC ± 10 % - 15 % 24 VDC ± 10 %
50 Hz ± 1 Hz
Option: 24 VDC (9-35 V)
Consumption: 60 VA 15 VA
33/26
Operating temperature: 0°C to +40°C +5°C to +40°C
Storage temperature: -10°C to +50°C -10°C to +50°C Print Pattern:
Dimensions w x h x d: 250 × 160 × 280 mm 180 × 101.5 × 190.5 mm
DISOPRINT 10,
Weight: 6 kg 1.6 kg Sample weighing card for air cargo
Print area: Width:109 mm, length: variable Width: 67 mm, length: variable
Variant Order Number
DISOPRINT 10 3691.006
Flat bed printer with matrix print head for printing
cut sheets complete with 230 VAC power supply
DISOPRINT 10 E 056 954.01
cut sheets complete with 24 VDC power supply
DISOPRINT VPR 20150 D 713 193.01
cut sheets complete with 24 VDC power supply
DISOPRINT VPR 20150
Sample Print
Option Order Number 17.06.96 09:08 33
Power supply for DISOPRINT VPR 20150 230 VAC 3691.918
<2252kg> Net
Signature:
182
DISOPRINT 330/431 Printer
K Printer for cut sheets and

continuous paper
K Legal-for-trade recording of
weight values and weigh data
K Use in industrial operation,
trade enterprises or in the
service sector

K DISOPRINT printers are used for K Dot matrix printer K Printing of edge-punched
recording of weight values and K Ribbon cassette with textile tape continuous paper and cut sheets
relevant weigh data. K Fonts
K Paper feed via friction or drive
K DISOPRINT 330 and DISOPRINT tractor Roman Sans-Serif Courier
431 are used in legal-for-trade Prestige Script Script-C
K Form feeder for cut sheets and
weighing applications. OCR-B Orator Orator-S
form sets
K DISOPRINT 330F is approved for K Character widths
use as remote (-controlled) printer. – 10 CPI (PICA)
– 12 CPI (ELITE)
– 15 CPI
Proportionally spaced font
K 4 scalable fonts
Size: 8-32 dots
E E E E E E E E E E
K Various bar codes
183
Technical Data
Print speed 225 characters/s DISOPRINT 330 Matrix Printer
(at 10 char/inch) with dot matrix print head D 707 170.03
Line spacing 4.2 mm standard
DISOPRINT 330 F Matrix Printer
Character height 3.1 mm remote printer with dot matrix print head D 707 170.01
Number of characters 80 char/line at 10 char/inch DISOPRINT 330 C Matrix Printer
(normal, PICA) with dot matrix print head and
40 char/line at 5 char/inch Centronics interface D 707 170.02
(elongated)
96 char/line at 12 char/inch (ELITE) DISOPRINT 330 B Matrix Printer
120 char/line at 15 char/inch with dot matrix print head
(compressed) and bar code printing D 707 170.04
136 char/line at 10 char/inch
(normal, PICA; DISOPRINT 431 only)
DISOPRINT 330 Options Order Number
Copies 1 original and 3 copies depending on
paper weight Add-on infeed tractor
Interfaces Centronics or RS 232 C for better form feed E 077 880.02
Power supply 220-240 VAC; 50-60 Hz Cut sheet infeed (50 sheets) E 056 529.01
Consumption Max. 36 W Cut sheet infeed (150 sheets) E 056 529.02
Operating temperature +5°C to +35°C Ribbon cassette E 035 002.07
Storage temperature -30°C to +60°C
Dimensions/weight Without options and connectors Variants Order Number
(w x h x d)
DISOPRINT 431 Matrix Printer
DISOPRINT 330 434 x 160 x 368 mm / 6.7 kg
with dot matrix print head for wider
DISOPRINT 431 639 x 257 x 402 mm / 13 kg
horizontal print area D 713 194.03
Options Add-on infeed tractor
DISOPRINT 431 C Matrix Printer
2 single-bin cut sheet feeders
with dot matrix print head and
(50 or 150 sheets)
CENTRONICS interface, for
With DISOPRINT 431: wider horizontal print area D 713 194.02
Wide horizontal print area (line length) up to 345 mm. DISOPRINT 431 B Matrix Printer
(136 characters at 10 char/") with dot matrix print head
and bar code printing function D 713 194.04
Print Areas
Form set glued at top
DISOPRINT 431 Options Order Number
Add-on infeed tractor
for better form feed E 909 164.05
Min. 70 mm
Max. 364 mm Cut sheet infeed (50 sheets) E 909 164.06
Cut sheet infeed (150 sheets) E 909 164.07
203 mm (80 characters with 10 char/“)
Ribbon cassette E 909 164.04
182-216 mm DISOPRINT 330
Edge-punched endless paper Manuals Order Number
Manual, German E 909 164.01
Manual, English E 909 164.02
Manual, French E 909 164.03
203 mm (80 characters with 10 char/“)

184
Load Cell Cables, Data Cables, and Control Cables
K Compatible with devices

K Screened against electrical
interference fields
K Perfectly isolated
K Heat-resistant

Cables interconnecting the electronic The load cell cables, data cables, and The cables are designed in
scale components have a decisive control cables selected here are accordance with international safety
influence on reliability and availability compatible with the weighing standards, especially with respect to
of these components. components: hazardous area applications. In
The use of the interconnecting cable Screening and twisted pairs protect addition, they are resistant to heat
must not reduce the electromagnetic cables from electromagnetic inter- and ageing.
compatibility (EMC) of single devices. ference and electrical disturbances. Defined outer diameters and ageing
Device protection has to be retained resistance ensure a high degree of
on cable inlets as well. protection and hermetical sealing of
cable inlets (screwed connections).
The cables ensure accurate signal
transmission over great distances.
Advanced isolation resistors and 6-
wire circuits consistently provide
maximum accuracy.
185
Technical Data
Cable Application Outer Weight Order No.

(wires x cross-section) diameter per 100 m
mm kg
Load cell cable 2 x 4 x 0.5 mm2 Standard load cell cable for inter- 12 25 3849.808
screened connection of load cells and DISOMAT
evaluation and control system
Load cell cable 7 x 0.5 mm2 Load cell cable for cable catenary 11 12.5 3849.701
screened
Load cell cable 8 x 1.5 mm2 Load cell cable for cable catenary H =8 mm 46 E05661301
W=42.2 mm
Load cell cable 7 x 0.5 mm2 Pull-relieved for cable drum 10 20 3849.711
screened
Load cell cable 7 x 0.5 mm2 For permanent installation and 8 11 3813.070
ambient temperatures up to 200°C
Load cell cable 2 x 4 x 0.5 mm2 Light blue, for intrinsically safe 12 25 3849.807
screened connection of (Ex)i load cells used
in hazardous areas
Data cable 2 x 4 x 0.2 mm2 Extension for interconnection 8 7.5 3849.009

screened of DISOMAT DT display and
control terminal and DISOMAT
evaluation and control system
Data cable 4 x 0.14 mm2 Connection of displays, computers, and 6 3.8 3849.420
screened printers to DISOMAT evaluation and
control system
Control cable 4 x 0.22 mm2 Connection of binary inputs/outputs 4 2.8 3849.415

screened
Control cable 12 x 0.22 mm2 Connection of binary inputs/outputs 9 10.6 3849.010

screened
Control cable 26 x 0.22 mm2 Connection of binary inputs/outputs 12 22 3849.044

screened
Load cell cable 5 x 2 x 0.56 mm2 Connection of load cell and tachometer 12 19.2 3849.059
screened to DISOMAT E, ECOCONT, and
INTECONT PLUS
Data cable 3 x 2 x 0.23 mm2 Connection of computers and printers 6.8 5.7 3849.306
screened to INTECONT PLUS and ECOCONT
as well as DISOMAT E
(no printer connection)
186
DKK Cable Box
K Easy to install
K Protected to IP 65
K Different variants for extension
or summation of load cell
cables
K Suitable for use in hazardous
areas and extreme environmen-
tal conditions
K Highly resistant against ag-
gressive media
K Extendable for excessive
voltage protection
Application Functions
The cable extension boxes DKK 49 As cable summation box, types DKK For use in the hazardous area, the
and DKK 50, are designed for 5, DKK 69 and DKK 70 are available cable boxes types DKK 49 and DKK
extension of the load cell connecting for 4 load cells, type DKK 68 for 6 69 are available as „EExi“ variants.
cable. load cells. The cable summation boxes The cable boxes types DKK 5,
The cable summation boxes are universally applicable. DKK 50, DKK 68 and DKK 70, if with
DKK 5, DKK 68, DKK 69 and DKK 70, At high temperatures (up to approx. static charge instructions, are likewise
are designed for interconnecting the +150°C), housings are made of suitable for „EExi“ use in hazardous
load cells of a scale. In case of high aluminium, depending on load cell areas.
demands on accuracy, the built-in cable used.
series resistors can be used to If the cable box is exposed to aggres-
perform a corner balance. sive media or mounted in severe
environments, plastic housings are
preferred.
All cable boxes are equipped with
Equipment potential equalization rail for proper
The DKK cable boxes are made of connection of the potential
aluminium die cast or polyester and equalization lines.
sealed between cover and housing.
For easy mounting, all cable
connections are designed as screw-
type terminals.
187
Functions Dimensions
Variants Order No.
DKK 5 DKK 5 DKK 5 K 002 667.01

Cable summation box for max. 4 load
cells + input for twin-unit scale sensitivity
adjustment, polyester housing
Evaluation
unit
Load cell DKK 49 D 416 228.01
Cable extension box
aluminium die cast housing
Load cell DKK 50 D 416 229.01

Cable extension box
DKK 49/DKK 50 DKK 49/DKK 50/DBS 101M polyester housing
DKK 68 D 416 148.01

Cable summation box for max. 6 load cells
Load cell
polyester housing
Evaluation
unit
DKK 69 D 416 950.01
DBS 101M aluminium die cast housing
DKK 69/DMA D 727 243.01

DKK 68 Cable summation box for max.
Load cell Evaluation
unit 8 measuring eyes DMA-V or DMA-H
DKK 70 D 416 223.01

DKK 68 polyester housing
Evaluation
unit
DKK 69/DKK 70
Load cell
Options
DKK 5/DBS 5 DKK 5 can be retrofitted with the

excessive voltage protection module
DBS 5 and is suitable for use in
DKK 69/DKK 70
hazardous areas
DKK 68/BS Ex Cable summation box, type DKK 68,

with integrated excessive voltage
P = Potential equalization rail protection module: Suitable for use in
∅= Mounting hole
Evaluation Cable inlet hazardous areas.
unit
1 = Pg 9 (cable∅ 5-8mm)
2 = Pg 13.5 (cable∅ 9-13mm) DBS 101M Overvoltage protection accommodated
Load cell 3 = Pg 13.5 (Pg 9 inserts are in a separate polyester housing. Not
mounted; Pg 13.5 inserts,
supplied loosely) suitable for use in hazardous areas.
Variant
a b c d Height ∅ Pro- Weight
mm mm mm mm mm tection kg
DKK 5 260 210 240 110 90 6 2.50
DKK 49 175 80 163 52 57 4.3 0.85
DKK 50 190 75 178 45 55 4.5 IP 65 0.80
DKK 68 260 220 220 192 120 6 3.40
DKK 69 175 80 163 52 57 4.3 0.90
DKK 70 190 75 178 45 55 4.5 0.85
188
Directional Force Exciter DF
K Economic and powerful exciter

for high performance
K Long service life and extremely
calm operation
K Minimum maintenance
requirements
K Optimum, application-
orientated graduation of
exciters
K Low operation noise level
K 98% availability
K Ideal for use in continuous
operation

Schenck directional force exciters Roller bearings and gear wheels are The Schenck DF directional force
series DF are used to drive vibrating accommodated in a spheroidal graphite exciter generates a force F with a
conveyors or vibrating screens with iron housing and are oil-lubricated (oil sine-shaped pattern along line a-a.
exciting forces from 50 up to 493 kN immersion lubrication). The exciter is equipped with two
per exciter. Maintenance is limited to an oil change shafts and unbalance masses. The
Contrary to unbalance motors, direc- or an oil-level check, respectively, at unbalance masses are synchronized
tional force exciters have the advan- the prescribed intervals. by a built-in gear drive, rotating both
tage of well defined force flows and The unbalance masses can be at the same speed in opposite
defined mechanical loads in the changed during shutdown, simply by directions.
vibrating machine. installing or removing supplementary The components of the centrifugal
The vibration data are independent of masses (steel or lead unbalance forces F1 and F2 working along line
bulk material loads. weights). The exciter is run externally a-a add to the resulting force F. The
by a standard electric motor via a force components perpendicular to
drive shaft. that direction cancel each other.
For all directional force exciters
suitable drive shafts are available.
If required, braking devices can be
used to reduce slow-down oscillations.
Frequency converters allow for infinite
variability of the centrifugal force
which is, in effect, the variation of the
feed rate.
189
Dimensions DF DF DF DF DF DF DF DF DF DF DF DF
in mm 100S 200S 300S 401L 400S 401V 5L 5S 501S 501V 601S 601V
A 2x125 1x75 4x120 4x120 4x120 4x120 5x120 5x120 5x120 5x120 4x120 4x120
A1 - 115 - - - - - - - - 150 150
B 380 435 600 600 600 600 730 730 730 730 910 910
C 515 636 690 780 780 780 830 830 830 830 1040 1040
E 434 438 537 568 568 568 568 568 569 569 659 675
F x 31 x 27 x 31 x 25 x 25 x 25 x 31 x 31 x 31 x 31 x 31 x 31
G 18 18 18 34 34 34 23 23 23 23 25 25
H 250 250 310 310 310 310 315 315 315 315 370 370
J 536 646 701 786 786 786 819 819 819 819 1032 1032
K 190 230 250 275 275 275 300 300 300 300 376 376
M 320 320 340 340 340 340 380 380 380 380 470 470
N 240 260 260 260 260 260 300 300 300 300 390 390
O 504 574 600 670 670 794 814 814 918 918 1087 1087
P 434 494 522 580 580 708 712 712 883 883 934 994
R 439 456 543 560 560 560 579 579 579 579 696 696
S 46 44 84 63 63 63 46 46 46 46 16 16
190
Directional force exciter
Exciter Speed Working Moment max. Rated Power of Weight without Unbalances2) Order No.
Type in min-1 in kg cm Exciter Force Drive Motor Protective
min max in kN in kW1) Box in kg
DF 100S 1000 416 780 43 3 250 Steel S000239.06

DF 100S 1000 416 912 50 3 260 Lead S000239.11
DF 200S 1000 624 1208 67 4 285 Steel S000240.06
DF 200S 1000 624 1400 77 4 295 Lead S000240.11
DF 300S 1000 968 1780 98 5,5 435 Steel S000216.06
DF 300S 1000 968 2072 114 5,5 455 Lead S000216.11
DF 401L 1500 848 1648 203 7,5 420 Steel S001021.01
DF 401S 1000 1680 3248 178 7,5 490 Steel S000012.06
DF 401V 750 2400 4632 143 7,5 550 Steel S000013.06
DF 5 L 1500 1520 2820 348 11 700 Steel S009470.06
DF 5 S 1000 2536 4220 231 11 740 Steel S000265.06
DF 501S 1000 2816 5600 307 15 880 Steel S000235.06
DF 501V 750 2320 6216 192 15 920 Steel S000236.04
DF 501V 750 2320 7680 237 15 980 Lead S000236.07
DF 601S 1000 4592 9000 384 22 1270 Steel S000233.06
DF 601V 750 7184 15200 469 30 1490 Steel S000234.06
1)
Standard values at operating voltage, the torque in the 0-300 min-1 speed range must be at least double and not more than 2,5 times
the nominal moment.
2)
Including clamping pins, attachments, dipstick, punch; DF 300S and higher with transport restraint.
Delivery period for standard design approx. 2 weeks from clarification of all technical details, subject to being unsold.
Protective box for directional force exciters
Type Single Drive Twin Drive

Weight in kg Order No. Weight in kg Order No.
DF 100 S 13 X794990.01
DF 200 S 18 S000011.01
DF 300 S 19 X794985.01
DF 401 S/L 29 X794986.01 59 X794987.01
DF 401 V 29 X794996.01 59 X794997.01
DF 5 S/L 34 S006918.01 66 S006918.02
DF 501 S/V 34 S000010.01 66 S000010.02
DF 601 S/V 63 X794751.01 118 X794752.01
191
Universal-joint drive shafts with cardan joint Low-maintenance, attractive price
Directional Universal-joint Dimensions in mm Motor hub x in mm Order No.

force exciter drive shaft Bored to
Type Type D G X Y Prebored max. diameter
DF 100 S GK2 487 734 88 8 20 48 X769310.01

DF 200 S GK3 485 768 88 8 20 48 X767798.04
DF 300 S GK3 485 781 88 8 20 48 X767798.04
DF 401 S GK4 485 810 88 8 20 48 X795965.02
DF 401 V GK4 485 874 88 8 20 48 X795965.02
DF 5 L GK5.1 664 1050 121 11 30 80 X769510.02
DF 5 S GK5.1 664 1050 121 11 30 80 X769510.02
DF 501 S/V GK5.1 664 1105 121 11 30 80 X769520.02
DF 601 S GK6.0 686 1200 143 3 30 80 X771122.02
DF 601 V GK6.0 686 1232 143 3 30 80 X771122.06
Universal-joint shafts with rubber joint Maintenance-free, ensure long service life and high reliability
Directional Universal-joint Dimensions in mm Motor hub x in mm Order No.

force exciter drive shaft Bored to
Type Type D G X Y Prebored max. diameter
DF 100 S GE2 370 737 88 8 20 55 X786614.01

DF 200 S GE3 370 768 88 8 20 55 X786466.01
DF 300 S GE3 370 781 88 8 20 55 X786466.01
DF 401 L GE4 370 810 88 8 20 55 X792113.02
DF 401 S GE4 370 810 88 8 20 55 X792113.02
DF 401 V GE4 370 874 88 8 20 55 X792113.02
DF 5 L GE5.0S 498 1050 121 11 35 90 X783003.01
DF 5 S GE5.0S 498 1050 121 11 35 90 X783003.01
DF 501 S/V GE5.0V 498 1105 121 11 35 90 X783002.01
DF 601 S GE6.0 734 1200 121 11 35 90 X785645.01
DF 601 V GE6.0 734 1230 121 11 35 90 X785625.02
Rubber joint Cardan joint
192
Springs for Vibration Machines
K Optimum selection for a wide

range of vibration machines
K Reliable during many years of
service
K High isolation efficiency
K Simple and safe mounting of
vibration machines

Springs are used for mounting of Selected springs are tuned to all In vibrating systems, springs are
vibration machines, e.g. vibration vibration machines built by Schenck. normally used as compression
screens and troughs, shake-out Spring steel together with a dipping springs, less often as tension springs.
vibration tables or vibrating drums, on varnish for surface protection is used They are the prerequisite for a
a foundation. for all spring types. mechanical system capable of
vibration.
To reduce noise, rubber spring
washers can be supplied for larger The optimum spring suspension
spring types. minimizes foundation loads, thus
being an additional factor in vibration
isolation.
193
Da
Da
d
d
L0
L0
Compression Spring Types
d in Da in L0 in CV in CH in fzul in Weight in Order Number Rubber Spring Washers

mm mm mm daN / mm daN / mm mm kg / unit Order Number
6 61 80 1.8 20 0.21 5820.561
8 74 150 1.9 30 0.7 5820.580
10 95 150 2.6 40 1.3 5820.600
12 105 155 4.3 35 1.8 5820.620 2460.541
14 102 200 8.2 4.1 30 2.7 5820.640
16 116 215 11.6 6.4 30 3.6 5820.661 2460.541
22 150 310 16 7.2 50 11.4 5828.003 2460.540
27.1 162.1 345 31.2 12.5 50 14 5820.772 2460.540
Cv = Vertical spring constant

CH = Horizontal spring constant
fzul = Maximum compression allowed
194
Application Consulting
Designation Scope of services Order No.
Application possibilities Determination of application possibilities of measuring eyes for one

for measuring eyes hopper type, based on drawings, photographs and technical data:
– Basic checking of hopper design for appropriateness for the
use of measuring eyes
– Specification of expected system accuracy
– Notes on installation site and advice on the most economic
installation procedure
These works shall take no longer than one working day, in case
of very complex tasks we will elaborate a complete system offer.
A warranty as to the expected system accuracy can only be given if
the measuring eyes are installed by personnel authorized by Schenck. D 990001.20
Application possibilities Determination of application possibilities of measuring eyes

for measuring eyes for one hopper type, based on an on-site inspection; see above. D 990001.21
Checking of technical Checking of technical drawings with regard to the requirements

installation drawings for weighing purposes (without statics check)
Up to four weighing units (load cells and mounts, weighbeams,
measuring eyes) per weighing system. D 990001.22
Checking of technical Service same as D 990001.22

installation drawings additionally with traction-compression tie rods D 990001.23
Checking of technical Service same as D 990001.23

installation drawings additionally with pipeline connections D 990001.24
Checking of application Checking of application possibilities per measuring and feeding

possibilities and technical system, based on technical data like information on the material,
installation drawings for feed rates, and accuracy requirements.
continuous measuring Checking of an installation possibility based on technical drawings. D 707 411.01
and feeding systems
195
Static weighing systems Accessories for weighing systems
Road weighbridges
Rail weighbridges Software
Crane scales Application software for weighing electronics and
Platform scales PC systems
Coil scales EDP solutions for solids flow management
Raising platform scales
Ladle turret scales and Tundish scales Vibration systems technology
Roller conveyor scales Vibrating screens
Hopper scales Vibrating conveyors
Solids filling stations Vibrating feeders
Cooling and drying systems
Continous weighing and feeding systems Shakeout systems for castings
Belt weighers Dewatering and washing systems
Weigh feeders
Volumetric feeders Components for vibration technology
Loss-in-weight feeders Directional force exciters
Solids flow meters and feeders Rotary force exiter cells
Mass flow meters and feeders Unbalance motors
Mass flow feeders for pulverized coal Magnetic exiters
Springs for vibration machines
Weighing components Drive shafts
Load cells Control and monitoring electronics for vibration machines
Load cell mounts
Weighbeams Systems
Measuring eyes Automation of bulk solids handling
Special transducers Bulk solids blending and mixture plants
Automation of grinding mills
Weighing electronics for static and continuous Systems for bulk solids classification
weighing systems Burdening systems
Special weighing systems
Wind tunnel scales
Load machines
196
Schenck Process, represented worldwide by its affiliates and
agents, is always close by and available to you. If you are in touch
with us, you are in contact with experts speaking your language
and who grasp your wishes and purposes immediately – optimal
conditions for successful cooperation.
Scope of Supply and Services:
For these sectors of the process industry

· Cement, lime, gypsum, natural stone
· steel, NF metals, mining, coke plants
· chemicals, plastics, food
· environment & recycling, refineries
· trade, transport, communications
· OEM’s, scale manufacturers, vibro machine manufacturers,
foundries
· power plants
we provide:
· Systems
· Components
· Services
SCHENCK PROCESS GmbH · D-64273 Darmstadt

Tel.:+49(0)6151/32-1028 · Fax.:+49(0)6151/32-3846
E-Mail: sales2.process@csd.de
Internet: http://www.carlschenck.de

Schenck

Загружено:

Сведения о документе

Исходное описание:

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Schenck

Загружено:

Авторское право:

Доступные форматы

Contents Weighing and Feeding Systems

Weighbeams are ideal for Weighing modules for legal-

Belt weighers Weighfeeders

Volumetric feeding of bulk

r Page 71 ff r Page 189 ff

Scope of supply until March 1998

*) Available from January 1998 and later

Scope of supply from April 1998 and later

K PTB & OIML approved as

Application Construction Functions

Type Rated capacity Limit load L l Rupture load L d Nominal Dead

Rated capacity Emax 0.33 t - 15 t

Accuracy class 0.1 % 0.04 % C3 C4 C3MI 7.5 C6

*) Delivery time upon request

K PTB & OIML approved as

Application Construction Functions

Wägezelle / Load Cell RTN 33t C3 vmin = Emax / 20000

Technical Data Dimensions

Rated Limit Rupture Nominal dis- Dead Type Dimensions (mm)

Rated capacity Emax 1 t - 470 t 1 t - 100 t

Accuracy class 0.1 0.05 C3 C4 C5 C3 Mi 7.5 C4 Mi 7.5 Reference

Zero signal return after

Creep error during stress

Max. admissible number of

Min. scale interval vmin Emax / 20000 Emax /24000

Min. utilisation rate Bamin 12.5% 16.7%

Max. utilisation Bamax Bamax=Emax

Input resistance Re 4480 Ω ± 50 Ω tr

Output resistance Ra 4010Ω ±10Ω 4010Ω±2Ω 4010 Ω ± 0,5 Ω tr

Zero signal S0 ±2% ±1% Cn

Max. supply voltage Usmax 100V 60V

Nominal temperature range Btn -10°C to +40°C

Service temperature range Btu -40°C to +80°C, Option to +110°C

Reference temperature tr 22°C

Storage temperature range Bts -50°C to +85°C

Colour code black : input + / blue : input –

Corrosion protection Stainless steel

Variants Accuracy class

Ex-Variants Accuracy class

Application Construction Functions

Type Rated capacity B C E F G H K

Elastomer Mount VEN 1 t – 4.7 t for RTN-Load Cells

Typ Maße (mm)

Elastomer Mount VEN 10 t – 470 t for RTN-Load Cells

Type Dimensions (mm)

Type: DEM VEN VEN

Variants / Order No.

DEM 0.33 D 709710.01 VEN 22 **) D 725575.01

K Complete compact mount with

Application Construction Functions

Compact Mount VKN 1 t - 4.7 t for RTN Load Cells

Compact Mount VKN 10 t - 33 t for RTN Load Cells

Type Rated Dimensions (mm)

Variants Order No. Variants Order No.

DKM 0.33 D 709 713.01

(Load cells are not included in the delivery)

K Mount for compact load cells

Application Construction Functions

K Load cell is centered via a pin

Required mounting space if the load cell is

1 1 35 60 65 4 50 90 68 128 113 60 15 3.5 M8x20 15 46 3

2.2 2.2 35 60 65 4 50 90 68 128 113 60 15 3.5 M8x20 15 46 3

4.7 4.7 35 60 65 4 50 90 68 145 130 60 15 3.5 M8x20 15 46 3

VPN 1 D 725565.16 ) D 725565.11 )