Shaft design and calculation Shaft calculation Clear table of results

i Calculation without errors.

ii Informace
Project information
o projektu
? Input sectinon
1.0 Preliminary shaft diameter design
1.1 Calculation units
1.2 Transmitted power 10,00 [kW] 1.6 Type of shaft load
1.3 Shaft speed 472 [/min]
1.4 Torsion moment 202,33 [Nm] 1.7 Material of the shaft
1.5 Preliminary min. diameter 42,82 [mm]
2.0 Shaft shape and dimensions
2.1 The scale of the displayed shaft diameter. Calculation units
40
30
20
10
0
-50 -10 0 50 100 150 200 250 300

-20
-30
-40

2.2 Table 1 2 3 4 5 6 7 8 9 10
Origin 0,00 62,00 72,00 102,00 172,00 182,00 192,00 212,00 262,00 262,00
L 62,000 10,000 30,000 70,000 10,000 10,000 20,000 50,000
ø Da 25,000 30,000 50,000 60,000 45,000 36,000 30,000 25,000
ø Db 25,000 30,000 50,000 60,000 45,000 36,000 30,000 25,000
ø da 5,000 5,000 5,000 5,000 5,000 5,000 5,000 0,000
ø db 5,000 5,000 5,000 5,000 5,000 5,000 5,000 0,000
R 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000
2.3 Total length of the shaft 262,00 [mm] 2.6 The shaft surface (Roughness Ra)
2.4 X-coordinate of the left support (bearing) Fixed 10,00 [mm]
2.5 X-coordinate of the right support (bearing) Free 160,00 [mm]
3.0 Notches and necking-down on the shaft
3.1 The ultimate tensile strength (Su, Rm) 750,0 [MPa]
3.2 Notch sensitivity factor (q) 0,45
3.3 A. Transverse hole
X[mm] d[mm] bc bb bt -50 0 50 100 150 200 250 300
1,00 1,00 1,00
1,00 1,00 1,00
3.4 B. Necking-down
X[mm] d[mm] r[mm] bc bb bt
1,00 1,00 1,00
1,00 1,00 1,00
1,00 1,00 1,00
3.5 C. General notch
X[mm] b[mm] bc bb bt
5,00 50,00 1,89 1,89 1,71
1,00 1,00 1,00
1,00 1,00 1,00
1,00 1,00 1,00
1,00 1,00 1,00
3.6 D. Rounding between cylindrical sections of the shaft
1 2 3 4 5 6 7 8 9
bc 1,59 1,79 1,86 1,90 1,76 1,65 1,59 1,00 1,00
bb 1,50 1,64 1,73 1,75 1,64 1,56 1,50 1,00 1,00
bt 1,25 1,34 1,37 1,38 1,32 1,28 1,25 1,00 1,00
4.0 Loading of the shaft
-50 0 50 100 150 200 250 300

4.1 Loading X Fx F alfa Mt Mb alfa Q b alfa

[mm] [N] [°] [Nm] [°] [N/mm] [mm] [°]
1 32,00 100,0 2000,0 0 50,00 30,00
2 187,00 1000,0 90 -50,00 0,00
3
4
5
6
7
8
9
10
5.0 Rotating masses
5.1 Additional rotating masses (resonance speed)
5.2 Use loading from the weight of disks in the calculation?
5.3 X D d b Ro m
[mm] [kg/m^3] [kg]
M1 5,00 0,00 0,00 52,00 7800,0 15,00
M2 0,00 0,00 0,00 0,00 7800,0 0,00
M3 0,00 0,00 0,00 0,00 7800,0 0,00
M4 0,00 0,00 0,00 0,00 7800,0 0,00
M5 0,00 0,00 0,00 0,00 7800,0 0,00
6.0 Material and the type of loading
6.1 Shaft material (Ultimate tensile strength min-max) 6.17 Dead load
[MPa] 6.18 Max. displayed coefficient of safety 20
6.2 Ultimate tensile strength Su/Rm 750 [MPa] 6.19 Stress ratio factor a0 0,85
6.3 Yield strength in tension SY/Re 450 [MPa] 6.20 Coefficient of maximum loading
6.4 Yield strength in bending SYb/Reb 585 [MPa] 6.21 Bending 1,70
6.5 Yield strength in shear SYs/Res 270 [MPa] 6.22 Radial load 1,70
6.6 For reversed loading 6.23 Torsion 1,70
6.7 Fatigue limit - tension-pressure sC 315 [MPa] 6.24 Tension/Compression 1,70
6.8 Fatigue limit - bending seC 345 [MPa] 6.25 Loading conditions
6.9 Fatigue limit - torsion tC 225 [MPa] 6.26 Loading from bending moment
6.10 For cyclic loading 6.27 Loading from radial force
6.11 Fatigue limit - tension-pressure shC 473 [MPa] 6.28 Load from torsional moment
6.12 Fatigue limit - bending sehC 518 [MPa] 6.29 Loading from tension/pressure force
6.13 Fatigue limit - torsion thC 293 [MPa] 6.30 Dynamic strength check
6.14 Specific mass Ro 7850,0 [kg/m^3] 6.31 Impact from shaft surface
6.15 Modulus of elasticity in tension E 210000 [MPa] 6.32 Impact from shaft size
6.16 Modulus of elasticity in shear G 80000 [MPa] 6.33 Impact from stress concentration (notch)
? Results section
7.0 Results - summary
 x y z S y+z 7.17 Graph
7.1 Reaction in the support R1 -100 180 -1775,1714 1784,2739 [N]
7.2 Reaction in the support R2 0 -1180 -50,376009 1181,0748 [N]
7.3 Total shaft weight m 2,79 [kg]
25 25
7.4 Maximum deflection y 0,0050 [mm]
7.5 Maximum torsional deflection j 0,0396 [°]
20 20
7.6 Angular deflection in R1 J 0,0103 [°]
7.7 Angular deflection in R2 J 0,0026 [°]
7.8 Max. bending stress se 28,5 [MPa] 15 15

7.9 Max. stress in shear ts 4,1 [MPa]

7.10 Max. stress in torsion tt 17,2 [MPa] 10 10
7.11 Max. stress in tension/pressure sg 0,2 [MPa]
7.12 Max. equivalent stress sr 29,4 [MPa] 5 5
7.13 Min. static safety SFSt 8,80
7.14 Min. dynamic safety SFD 5,57
0 0
7.15 Critical speed (A) nc 46574,2 [/min] 0 50 100 150 200 250 300
Critical speed (B) nc 46713,3 [/min]
Critical speed (C) nc 36841,7 [/min]

7.16 Results for X co-ordinate 62,00 72,00 102,00 172,00 182,00 192,00 212,00 262,00
0,0030917 0,0028383 0,0019109 -0,0003927 -0,0007222 -0,0010522 -0,0017146 -0,0033991
17,665771 20 20 20 20 20 20 20
1,6889373 2,1362538 2,5971701 2,7625251 2,2996055 2,1867506 1,9638806 1,3065064
17,665771 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0
8.0 Graph - Deflection, Bending angle
9.0 Graph - Bending moment, Bending stress
10.0 Graph - Radial force, Stress in shear
11.0 Graph - Axial force, Torsional moment
12.0 Graph - Torsional angle, Reduced stress, Safety coeficient
13.0 Graphical output, CAD systems
13.1 Output of 2D drawing to:
13.2 2D drawing scale

13.3 Text description (Information for BOM)

Row 1 (BOM attribute 1) Shaft
Row 2 (BOM attribute 2) Dmax=60 [mm]; Lmax=262 [mm]
Row 3 (BOM attribute 3) Material:Case-hardened steel Rm=750 [MPa]