PDP One Point Repair Guide PDF

PDP One Point Repair Guide
• General
• 40 ~ 50 Inch Practice
• 60 Inch Practice
Symptom Cause Countermeasure
(Bad X-Board PCB)
Change X board
Red Bar at left lower PCB Pattern Short
CHECK
CHECK Point
Point
1. Check after X-Board change

2. Do shortage check neighboring pins of FPC* connector
3. Check soldering condition of defect pin
4. Scan the pattern connected to defect pin with Microscpoe *FPC : Flat Pin Connector
LG Electronics/DND QA Gr
PCB G R
Red & Green pin of
left lower 4th FPC
short
Change X-Board
Defect Point : Short on the PCB just above
connector
1. Cause : Short by solder bridge

- Can not observe with naked eye
- When connector open, pattern is
OK
Check
Check Point
Point
1. Check the contact status with connector(foreign material, soldering condition)

2. Replace X Board and check again.(If OK, X-Board is defected)
3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage
and PCB pattern.
4. If no problem, check the connector lead board.
Pattern Short by connector miss insert Re-insert the Connector
Bottom Right 6th FPC R/B Short
Check
Check Point
Point
1. Check the contact status with connector(foreign material, soldering condition)

2. Replace X Board and check again.(If OK, X-Board is defected)
3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage
and PCB pattern.
4. If no problem, check the connector lead board.
SHORT
Foreign Material(Iron powder)
in the Connector
Gap X-Board Tape Rework
Insulation tape
ADD Electrode short at R,G,B Raster ▶ Apply silicon on the Connector lead
or White Screen(Different color display) ←Pay attention to a capillary symptom
↓
Check
Check Point
Point
1. Trace defected line

2. Check the condition of FPC and connector on the X-Board, IC Output stage and Electrode line.
Keep horizontal, or
can be defected FPC connector Rework
OPEN
Interfere with mechanical

structure when Module
assembling
Cold soldering at
Connector
1. Outbreak during heat run

2. ADD Electrode open at one color Raster
▶ Use Connector fixing iron plate
or White screen(No discharge)
⇒ Keep the contact point horizontal
when interfere with mechanical parts
Check
Check Point
Point
1. Trace defected line and check the condition of FPC and connector on X-Board, IC Output stage and
Electrode line.
ADD Pattern Replace the Panel
Connected minutely and open slowly as time passes
ADD open
Check
Check Point
Point
1. Replace X Board and check again(Still problem, change the Panel)

2. Check the connection status of Panel side.
3. Check the connection condition of connector of Panel side and the FPC at upper ACF.
→ If it is OK, check Panel pad
Symptom & Cause Countermeasure
ADD Electrode open

at Green Raster Panel Electrode Open Electrode(16) Replace the Panel
1. ADD pattern of
~ PAD siden open
2. Width : 10 um
ACF Resistance B
Resistance A Resistance B FPC
Electrode
16pin 1.2Ω 6.0Ω
Resistance A
1,3,15,17,19pin 1.0 ~1.2Ω 2.2~2.4Ω
Check
Check Point
Point
* The difference of ADD open
1. Check the connection condition - Press the connector and reconnect and Short ?
2. Check the soldering condition of Connector lead
ADD open : Black vertical
3. Replace X Board and check again; Panel connector side or Circuit connector side
bar at Raster
→ Board defect, in case of one line, check the output stage of Drive IC(Cold soldering/Pattern)
If problems in input stage, several lines display ADD short : Different color
vertical bar at
Raster
Control board
Con 1 Con 2
Change Control Board

X-board
< Raster > < White >

Solder bridge
ADD short at raster screen and ADD open at
white screen appear at some area after 20
minute HeatRun.
Check
Check Point
Point
1. Check the 5V(Logic voltage) input to DC-DC
→ If it is lower than 5V, it makes similar problem
2. Check X Board(Open or Short circuit)
3. Check the connection condition(conncetion status, foreign material at connector, etc)
4. Check the drive IC at X Board(If defected, change the Board)
5. Confirm the connection of the connector
Change X-BOARD
X-DRV IC
CLK LE
Short
PCB pattern short R264
R258
U1
SN74ACT541
Check
Check Point
Point
Driver clock line at X Driver Board is designed to operate in A and B group
▶ Short circuit at clock line of Drive IC
▶ If problem at input stage, several lines are defected at one point
▶ Replace the X Board of defected point
<X-board>
connector
1
Chip M
Resistors o
X driver d Change
chip u
(SN755851PJ)
X Board
4X16 l
= 64 data e
64
Electrode
16 clock
Pattern
line1
line2
line3
▶ PCB pattern is connected minutely
line4
→ Foreign material when photo resisting
Check
Check Point
Point
1. Check the connection condition of the Connector.

2. Check the cold soldering.
Resistance between 186 pin of U3 and

7 pin of U300 is 62 Ω
Normal condition : 2Ω
Because of foreign material in Via hole Change Control Board

at U300 side
Via hole
U3 U300
ALTERA Chip DRAM
Vertical bar in every 20mm 186pin PIN 7pin PIN
Control board
Check
Check Point
Point
1. Measure the resistance of Via holes between U3 and U300 at Control Board and compare with
that of normal.(Normal : 2~3 Ω)
2. Resistance increases as temperature rises.
- Open circuit between pin 7 of U200 and pin 7

of U7 Replace Control Board
- Resistance between two pins varies from
19 ohm ~ 45Kohm
Check
Check Point
Point
1. Observe the symptom during Heat-Run at 45 degree.

2. Check the resistance of VIA holes of suspect ICs
- When Power On, Fan operates but No OSD

1. Because Control data on PROM(U40) doesn’t downloa
displays
d
- LED(D3) of Control Board doesn’t operate
to FPGA, it can’t generate control signal to X,Y and Z
Board.
2. Defected ALTERA. •Replace Control Board
D1 D3 PROM(U40)
D4 •Replace PROM
FPGA
* For normal operation, PROM program should be
downloaded to FPGA, and each PROM has corr-
espondent FPGA. See left picture.
CONTROL BOARD
Check
Check Point
Point
1. Check D1, D3 & D4 on Control Board

- D1 : ON with 5V
- D3 : ON when PROM finishes program download from ALTERA chip
- D4 : ON when signal is applied
Control Board
Replace Controller board
Touch point(Marked)
▶ Neighboring Pins of U1(FPGA)

No signal or at PC mode, dark red raster displays.
touch
This is darker than normal Red signal.
Check
Check Point
Point
- TV VSC board
- Board connector(50 pin) contact point
- Control board of Module
Symptoms Cause Countermeasure
1. CN1 on Vs Board cold soldering

2. Spark marks between CN1 and Vs Board
-> It makes them open
Replace DC-DC 2 board
Soldering Direction
Soldering point
CN1
Vs board
Solder land Solder

1. No Raster(ST-BY LED On)
2. Spark noise(Tik-Tik) Soldering Direction
3. No Vs, Vsetup & Vsc
Check
Check Point
Point
1. Check Vs, Va with multimeter(No Vs output)

2. Separate SMPS Board and VSC Board and check all voltage output stage
3. Check FET, TR, Diode and Resistor(especially Cement Resistor)
4. Observe PCB Pattern and soldering condition with naked eyes
40 ~ 42 Inch 42 Inch
42” PDP Flicker and No Raster Troubleshooting Guide
cause : bad connection between

Y-Board
# 1, 2 drive board Connector pin
P6
Rework should
be done
P4
Y-Driver Board
Y-Board
17/70 LG Electronics/DND QA Gr
②
② ① P4 ①
P6 ②
②
①
①
amplified amplified
① : outside Leg
② : inside Leg
•P 6, P 4 both are the first pin, when
wiring, it should be done as picture sh
own.
(bend the wire to Y-Driver B/D not ①
to Y-B/D . If not there can be noise) ②
① •Don’t be confused with Pin numbe
② r
•Improved since Dec,2001.
① ①
②
②
①
②
①
②
Be sure not to misconnect the line.

See the picture precisely and then connect jump wire at the exact point
Intermittent no-image/image error while watching
X CANVAS X CAVBAS
The screen is intermittently disappeared . LED is green screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between Y-Board and #1, 2 pin of

Y-Drive Board Connector
troubleshooting : connect bad linking between Y-Board &

Y-Drive with jump wire (all 4 parts)
see working instruction(revised since Dec,20

01. 1)
20/70 normal LG Electronics/DND QA Gr

No Power
X CANVAS X CANVAS
No Power
normal
( in ST-BY mode, but no LED)
Check the power supply & main power S/W on
Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse.
Fuse 15 A
No Raster
X CAVBAS X CANVAS
when Power’s on, after 2 ~ 3 sec, it’s off normal

( LED changing green into red )
CHECK : remove STB and operate monitor individually.

(check STB defect or Monitor defect )
When using ANALOG STB, check STB only

MN-42PZ10 only STB : RN-BA11
Remove each Board’s power supply connector and check the power is off.
When the power is not off,replace the related board.
No Picture
X CANVAS X CANVAS
no picture (LED’s green) normal
Core checkpoint : remove STB and operate monitor individually.

(check whether STB’s a defect or monitor’s one)
With monitor defect, check VSC and then Controller Board.
Troubleshooting : replace VSC Board
Address Bar ( Horizontal Bar )
X CANVAS X CANVAS
no image (LED’s green) normal
Cause : Y-Drive ( Bottom ) defect
Troubleshooting : Y-Drive (lower part) replacement
This problem is shown in the bottom of screen,

So it is caused by Y-Drive
Y-Drive Board ( Bottom )
Address Bar ( Horizontal Bar )
X CANVAS X CANVAS
Y-Drive Board ( Top )
Cause : Y-Drive Board (upper part) defect
Troubleshooting : Y-Drive Board replacement
No Picture
X CANVAS X CANVAS
PD501 Connector
cause : PD-501 Connector contact point defect
troubleshooting : PD-501 Connector replacement
(with PD-501 Connector contact point defect,

Various defect symptoms can be seen)
High frequency noise (“Bee” sound)
X CANVAS X CANVAS
normal picture with high frequency noise (“bee”) normal
SMPS is supposed to operate

with high frequency so
small noise is not considered
as a defect.
Power (SMPS) Board
1. C8178 0.22㎌/50V add

2. Open C8139 right lead,
and then connect it to Open C8139 right
R8164 right lead. C8178 0.22uF lead and then
electrolytic wire R8164 right
Improved since Nov,2001 capacitor lead
insertion
#. Slight noise is not a defect and write down explanation
No picture in right- 2/5 area
X CANVAS X CANVAS
No picture in the right- 2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left )Connector check
X-Board ( Left ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
stripe in right-2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left ) Connector check
X-Board ( Left ) replacement
No picture in left 3/5 of the screen
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes. normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
No Red
X CANVAS X CANVAS
no Red ( B or G ) normal
Test Monitor individually.

If detect a problem with monitor, check VSC Board.
If it has a problem with STB connecting, focus on 25 Pin.
Be sure not to connect 5 Pin (AP-EA10) by force
25 Pin Cable P/No : GVZ AP-EA10 Be sure not to bend it by force or interna
Insulated conductor can be down.
1) X - Board COF Connector separation 42 Inch
Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate
COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, don’t pressure. First release LOCK and separate.
If COF CONNECTOR is damaged, you should replace MODULE ASS’Y. So, be aware of this!! COF Connector
Warning
Warning
When
When you
you exchange
exchangeX-Board,
X-Board, first
first you
you should
should separate
separateCOF
COF Con
Con
nector. Be careful to handle it.
nector. Be careful to handle it.
COF
COF Connector
Connectorisisattached
attached to
to Module.
Module. When
When COF
COF Connector
Connectorisisbb
roken, Module ASS’Y must be replaced a
roken, Module ASS’Y must be replaced a new one.new one.
2) X - Board Connector separation
Lift up each edge of left/right. Lifted condition

Be careful to handle LOCK or it can be broken.
When LOCK is broken, replace a new X-BOARD.
Warning
Warning
It’s easy to separate it by releasing Connector Lock .
Do not pressure or it can be hurt.

When LOCK is hurt, replace a new X-BOARD
3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning
Warning
Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace
a new Y-Board. In case of COF Connector, Module Assembly.
4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Condition in Lock part is pulled Pull COF Connector as shown in arrow.
Pull out Lock as shown in arrow.
It’s easy to separate COF on condition
COF Connector that Z-Board Screw is separated.
Warning
Warning In case Z-Board is assembled, it’s really
hard to separate.
Be careful not to tear COF Connector.
If COF Connector is torn, replace a new Module Assembly
5) Connector separation Guide
Push LOCK and pull out
PUSH PUSH
PUSH
PUSH PUSH PULL
6) Control Board & VSC Board Connector
7) Gas injection (Sealing up) condition
Be sealed up after gas injection

Be sealed up after gas injection
Warning
Warning Be careful to handle the sealed-up part after gas injection.
If it is broken, the gas escapes. So, replace the Module.
8) Power off in 2 ~ 3 minutes(Protection)
Power
Poweris
isOn
Onand
andoff
off2~3
2~3minutes.
minutes.
(Protection)
(Protection)
OK
P301
P301Connector
ConnectorOpen
Open Check.
Check. XX--Board
BoardTop
TopRight
Right Change.
Change.
P302 OK
P302Connector
ConnectorOpen
Open Check
Check XX--Board
BoardTop
TopLeft
Left Change.
Change.
P303 OK
P303Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomRight
Right Change.
Change.
P304 OK
P304Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomLeft
Left Change.
Change.
OK
P102
P102Connector
ConnectorOpen
Open Check
Check ZZ--Board
Board Change.
Change.
OK
P3,
P3,P2
P2Connector
ConnectorOpen
Open Check
Check YY--Board
Board Change.
Change.
OK
P005,
P005,P003
P003Connector
ConnectorOpen
Open Check
Check VSC-
VSC-Board
Board Change.
Change.
PROTECT
PROTECT operation;
operation; P006
P006Connector
ConnectorOpen
Open Check
Check OK VSC
VSC--Board
Board Change.
Change.
When
When the
the load
load voltage
voltage is
is short.
short.
Sound
Sound Output IC ShortCheck
Output IC Short Check
When
When each
each voltage
voltage doesn’t
doesn’t work
work (in
(in general)
general) Power
Power Board
Board Change
Change
9) Power off in 2 ~ 3 minutes(Protection)
Symptom : As soon as the power on,

it’s off in 2 - 3minutes.
(PROTECT operation)
Cause : No VS voltage
L813 Cold Solder L813 Coil cold soldering.
Check
Check
Open the Connector connecting to each Board to check the power is off.
if each Board is same, check the Power Board and voltage.
10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or
RED or BLUE or GREEN
HEATRUN : WHITE
Top Right Top Left MP-40PA10 uses 4 board such as left,right, top and bottom.
Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR
between MODULE and X-BOARD.
If there is no defect in COF CONNECTOR replace X-BOARD.
But the problem still remains and check the connector between X-BOARD and
Bottom Right Bottom Left CONTROL BOARD. And if you can’t find defect, check CONTROL.
11) One Point Service Guide
Symptom : B color 1 Address line Open

Cause : Dented COF
COF is dented
Symptom : Inferior R Address color
Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP
( Normal waveform after tearing off IC Pin)
Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering
Normal waveform after tearing off IC pin
Symptom Causes Countermeasure
If 15V line voltage reduces bel Replace PSU

ow 14V, (Power Supply Unit)
Mis-discharge occurs and pow and defective X-Board.
er off because of protection cir
cuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge) an

d power off in 2 ~ 3 seconds.
If you turn on again, it will be same problem.
Check
Check
If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting
all X & Y boards.
No 5V supply to Top right Connect 5V line

X-Board.
The top left part of screen is broken

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 5V.(If 0V, it happens)
Check 5V line from SMPS to X-BOARD.
No Va(70V) supply to Top Connect 70V line

right X-Board.
Pinkish screen in the top left.

(Top right X-BOARD)
Check
Check
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 70V(Va) line from SMPS to X-BOARD.
No 12V supply to Top right Connect 12V line

X-Board.

right X-Board.
The 3/5 top left in the screen is blank

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 12V.( If 0V, it happens )
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 12V & 70V(Va) line from SMPS to X-BOARD.
No 12V supply to Top left Connect 12V line

X-Board.

left X-Board.
The 3/5 top right of the screen is blank.

(Top left X-BOARD)
Check
Check
Check Top left X-BOARD 12V.( If 0V, it happens )
Check Top left X-BOARD Va(70V).(If 0V, it happens)
Check 12V & Va(70V) line from SMPS to X-BOARD.
P1 COF connector on Top left Reassemble it

X-Board is open.
Pinkish screen in the 1/5 top right

(Top left X-BOARD)
Check
Check
Check the contact point and Locking of P1 on Top left X-BOARD.
No 5V supply to bottom right Connect 5V line

X-Board.
The 3/5 bottom left of screen is broken.

(BOTTOM RIGHT X-BOARD)
Check
Check
Check Bottom right X-BOARD 5V.( If 0V, it happens )
No 12V supply to bottom right Connect 12V line

X-Board.
No Va(70V) supply to bottom

right X-Board.
The 3/5 bottom left of the screen is Blank.

(Bottom Right X-BOARD)
Check
Check
Check Bottom right X-BOARD 12V.( If 0V, it happens )
No 5V supply to bottom left Connect 5V line

X-Board.
The 2/5 right of the screen is broken.

(Bottom left X-BOARD)
Check
Check
Check Bottom left X-BOARD 5V.( If 0V, it happens )
No 12V supply to bottom left Connect 12V line

X-Board.
The 2/5 right part of the screen is blank.

(Bottom left X-BOARD )
Check
Check
Check Bottom left X-BOARD 12V.( If 0V, it happens )
The connecting of X-Board bottom Reassemble it.

left connector is bad.
ADDRESS bar appears in the right bottom of the screen.

(X-BOARD BOTTOM LEFT)
Check
Check
Check connecting of the connector of bottom left X-BOARD.
Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR

OPEN.
Examples
Connector(P13) is OPEN or Reassemble P13.

Connecting condition is bad
Screen is divided in top and bottom, and vertical bar

appears.
Check
Check
P13 CONNECTOR contact point inferior CHECK.
P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
VSC Board Connector is Open. Reassemble VSC Board

Connector
Screen is broken and has the vertical/horizontal bar.
Check
Check
Check the connector connecting

Reassemble the Connector
Loose VSC Board Connector Reassemble VSC BOARD

Connector
The screen is bluish(Mosaic screen)
Check
Check
Check the connection condition of the Connector.
Reassemble the Connector.
Bad IC203 Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input.

(The sensibility of Y-signal is low.)
When connected to Component Input, it is O.K.
Check
Check
Check if X201 on VSC board oscillates.

Check Video In/Out of IC203 on VSC board.
IC201
(VPC3230D)
Decoder IC
Examples
IC201(VPC3230D) Decoder is inferior
Cause
Symptom Countermeasure
Bad Connector connecting

Control Board and VSC B/D.
Change the Connector
Abnormal Normal
Noise with division of colors
Check
Check
Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector
Name No signal Vertical Bar
Symptom Cause and Countermeasure
1.Cause : Bad IC2 (DA1)

▶ IC2 DA1(Data Arrange) No.162 Pin output is changing
depending on the temperature.⇒ abnormal X-B’d Buffer IC
* Room temperature : 2.5V Output (Normal Pin = over 2.8V)
* Heated : 1.5V Output(Normal Pin = 2.7V )
⇒ Bad IC2 (DA1)
2. Countermeasure : Replace IC2
< Waveform of normal pin> < Waveform of abnormal pin

─ heated >
─ heated
8cm
DA1 DA1
Realization Buffer Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets

high temperature, you can observe it
(In normal temperature it’s O.K. )
Buffer(74ACT541) waveform abnormally narrows.
→In this case, it is impossible for Flip Flop(74AC574) on
X B/D to read data.
Name Add Open (Green 1 Line)
1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform Open Line Data output waveform
▶ the output of inferior line less than that of the normal Line
Add. COF Drive IC inferior
▶ COF inspection검사기 : 24V Open check (normal 50V)
Name Vertical bar when Power off/on(Mis-discharge)
1.Cause : Control board malfunctions when Power off/on.
2.Countermeasure: Change some parts on Control board.
3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)

-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)
-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)
-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)
Control board
Realization
1.PDP Power on Mode external input
(regardless of wire/wireless signal but it’s easy to reenact in wireless si
gnal)
2. Remove Power Cord (Power’s off)
3.after about 20minutes, insert Power cord
(automatically the Power’s on and the vertical bar is shown as above)
50 Inch
X CANVAS X CANVAS
Bottom Center No Picture Normal
MODEL : MN-50PZ40S
Check Point : Cable & X-Board
Symptom : ADD Bar(No signal)
Action : Module Control Change
X CANVAS X CANVAS
Bottom Center X-Board Normal
MODEL : MN-50PZ40S
Check Point : X-Board (Bottom)
Symptom : ADD Bar
Action : X Board Change
X CANVAS X CANVAS
Horizontal Bar Normal
Check Point : Y-Drive Board
Symptom : Horizontal Bar
Action : Y-Drive Board Change & Connector Clean
60 Inch Power PCB Voltage Adjustment
When replacing PDP module & power board,
TP5 GND Be sure to adjust Power Ass’y voltage.
<SMPS Board>
VA Adjust TP6 VA
VR8401
VS Adjust
VR8501 TP3 TP4 DMM
GND VS
++
PFC + 1. PFC adjustment

PFC -
-. Select 100% White Pattern signal and warm it up enough.
380V ± 1V -. Connect DMM with TP PFC+ and TP PFC – (GND).
-. adjust VR801 to 380V (within ±1V ).
VR801
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin.
-. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage
value marked on panel bottomright label. (allowable error : ±0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMM’s + terminal with P803 # 9 Pin.
-. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage
value marked on panel bottom-right label.
Power Supply Section
Power
Power &
& no
no Raster
Raster
AC
AC input
input check
check (220V)
(220V) Connection
Connection Plug
Plug with
with set
set
When
When Main
Main S/W
S/W ON,
ON, AC
AC Line
Line Fuse
Fuse check
check
ST-BY
ST-BY LED
LED ON
ON check
check (RED)
(RED)
When
When SUB
SUB S/W
S/W on,
on, PFC
PFC Board
Board R8301,R8302
R8301,R8302 R8301,R8302,R8303
R8301,R8302,R8303 replacement
replacement
LED
LED GREEN
GREEN check
check R8303
R8303 OPEN
OPEN check
check
R8538,
R8538, R8539,R8540
R8539,R8540 FAN
FAN function
function check
check 5V
5V MONI,
MONI, 5V
5V CTL
CTL output
output check
check
OPEN
OPEN check
check
VS,
VS, VA
VA PACK
PACK Controller
Controller Board
Board Controller
Controller Board
Board replacement
replacement
Function
Function check
check VS
VS ON
ON check
check
each
each Connector
Connector
&
& connection
connection check
check
Sound Section
Connector
Connector between
between SP
SP Input
Input jack
jack check
check
IC601
IC601 (MSP3401)
(MSP3401) check
check IC603
IC603 (LA4282)
(LA4282) check
check
& set check
& set check (25Pin
(25Pin cable L,R input check)
cable L,R input check)
Sound
Sound terminal
terminal
Sound
Sound power
power (P806A,B)
(P806A,B) F8811
F8811 Fuse
Fuse Open
Open Speaker
Speaker connection
connection
Voltage
Voltage check
check
Cable
Cable connection check
connection check check
check line
line check
check
(32V)
(32V)
Video Signal Section
Abnormal
Abnormal screen
screen
PC
PC signal
signal input
input IC501
IC501 (( JAGASM
JAGASM check
check ))
IC203
IC203 (( CXA2101
CXA2101 )) check
check IC901
IC901 (SII
(SII 150
150 )) check)
check)
IC406
IC406 (( ADV
ADV 7123
7123 )) check
check P901
P901 (( 21
21 Pin
Pin cable
cable )) check
check
IC404
IC404 (( FLI2220
FLI2220 )) check
check
IC403
IC403 (( FLI2220
FLI2220 )check
)check
IC201
IC201 (VPC3230
(VPC3230 )) check
check
Input
Input jack
jack
&
& Connector check
Connector check
No power
X CANVAS X CANVAS
normal
No power ( LED is not on in ST-BY)
AC
AC power
power voltage
voltage check
check
Main
Main Power
Power S/W
S/W check
check
F8301
F8301 Fuse
Fuse (15A)
(15A) check
check
F8301
F8301 Fuse
Fuse (15A)
(15A) replacement
replacement
F8302
F8302 Fuse
Fuse check
check
On-and-off
Disappearing or error while watching

X CANVAS X CANVAS
normal
Intermittent image disappearing. LED’s green
Cause
Cause :: Y-Board
Y-Board VR301
VR301 waveform
waveform adjustment
adjustment defect
defect
Troubleshooting
Troubleshooting :: Y-Board
Y-Board VR301
VR301 Adjust
Adjust
See
See the
the next
next instruction(improved
instruction(improved since
since Dec,2001)
Dec,2001)
Auto power off
Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
normal
Automatic off after 2~3 seconds ( Protect )
Cause : X-Board internal IC Short
Troubleshooting: replace the defective X-Board

& DC-DC Board
*. Remove X – Board power supply connector to check

whether power is off. X - Board
Auto power off
Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
normal
Automatic off after 2 – 3 seconds ( Protect )
Cause : Y – Board 220V Line Short
Troubleshooting : Y – Board replacement
*. Remove Y – Board power supply connector to check

Whether power is off.
Y - Board
Address Bar(Vertical)
X CANVAS X CANVAS
Address Bar. (Gray Pattern reception) Address Bar. ( Red Pattern reception )
X-Board
X-Board COF
COF Drive
Drive IC
IC check
check
X CANVAS
X-Board
X-Board Connector
Connector check
check
X-Board
X-Board replacement
replacement
Module
Module (( Panel
Panel )replacement
)replacement
X CANVAS X CANVAS
Intermittent image disappearing. LED is green image distorted (occurring twice a day)
X-Board
X-Board COF
COF Drive
Drive IC
IC check
check
X CANVAS
X-Board
X-Board Connector
Connector check
check
X-Board
X-Board replacement
replacement
Module
Module (( Panel
Panel )replacement
)replacement

Address Bar(Horizontal)
X CANVAS X CANVAS
One horizontal line in the top part normal
Y-Board
Y-Board && Y-Drive
Y-Drive Board
Board Connector
Connector check
check
Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
X CANVAS X CANVAS
Single horizontal bar in the bottom normal
X CANVAS
Y-Board
Y-Board && Y-Drive
Y-Drive Board
Board Connector
Connector check
check
Y-Drive
Y-Drive Board
Board (( Bottom
Bottom )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
X CANVAS X CANVAS
Image is on and off. LED’s green normal
Y-Board
Y-Board && Y-Drive
Y-Drive Board
Board Connector
Connector check
check
Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
X CANVAS X CANVAS
Green dot line on the screen normal
VSC
VSC Board
Board &
& Controller
Controller Board
Board Connector
Connector check
check
Controller
Controller Board
Board check
check
Controller
Controller Board
Board replacement
replacement
Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS
Central top 4/10 of the screen with vertical bar Central top 4/10 of screen with no-picture
related X CANVAS
related X-Board
X-Board power
power supply
supply voltage
voltage check
check
related
related X-Board
X-Board Connector
Connector check
check
related
related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
related
related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check normal

X CANVAS X CANVAS
Bottom left 3/10 of the screen with vertical bar Bottom left 3/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check
X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check

X CANVAS X CANVAS
Bottom right 3/10 of the screen with vertical bar Bottom right 3/10 of the screen with no-picture
related
related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check

X CANVAS X CANVAS
Central bottom 4/10 of the screen with vertical bar Central bottom 4/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check

X CANVAS X CANVAS
Top right 3/10 of the screen with vertical bar Top right 3/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
normal

X CANVAS X CANVAS
Top left 3/10 of the screen with vertical bar Top left 3/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
normal

PDP One Point Repair Guide PDF

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PDP One Point Repair Guide

(Bad X-Board PCB)

Red Bar at left lower PCB Pattern Short

1. Check after X-Board change

1. Cause : Short by solder bridge

1. Check the contact status with connector(foreign material, soldering condition)

Pattern Short by connector miss insert Re-insert the Connector

Bottom Right 6th FPC R/B Short

1. Check the contact status with connector(foreign material, soldering condition)

1. Trace defected line

Interfere with mechanical

1. Outbreak during heat run

ADD Pattern Replace the Panel

Connected minutely and open slowly as time passes

1. Replace X Board and check again(Still problem, change the Panel)

ADD Electrode open

Change Control Board

< Raster > < White >

1. Check the connection condition of the Connector.

Resistance between 186 pin of U3 and

Because of foreign material in Via hole Change Control Board

- Open circuit between pin 7 of U200 and pin 7

1. Observe the symptom during Heat-Run at 45 degree.

- When Power On, Fan operates but No OSD

1. Check D1, D3 & D4 on Control Board

Replace Controller board

▶ Neighboring Pins of U1(FPGA)

1. CN1 on Vs Board cold soldering

Solder land Solder

1. Check Vs, Va with multimeter(No Vs output)

42” PDP Flicker and No Raster Troubleshooting Guide

cause : bad connection between

Be sure not to misconnect the line.

cause : bad connection between Y-Board and #1, 2 pin of

troubleshooting : connect bad linking between Y-Board &

see working instruction(revised since Dec,20

20/70 normal LG Electronics/DND QA Gr

Check the power supply & main power S/W on

Check EMI board fuse (check the rated capacity )

Be sure to use rated fuse.

when Power’s on, after 2 ~ 3 sec, it’s off normal

CHECK : remove STB and operate monitor individually.

When using ANALOG STB, check STB only

no picture (LED’s green) normal

Core checkpoint : remove STB and operate monitor individually.

With monitor defect, check VSC and then Controller Board.

Troubleshooting : replace VSC Board

no image (LED’s green) normal

Cause : Y-Drive ( Bottom ) defect

Troubleshooting : Y-Drive (lower part) replacement

This problem is shown in the bottom of screen,

Y-Drive Board ( Bottom )

no image (LED’s green) normal

Y-Drive Board ( Top )

Cause : Y-Drive Board (upper part) defect

Troubleshooting : Y-Drive Board replacement

no image (LED’s green) normal

cause : PD-501 Connector contact point defect

troubleshooting : PD-501 Connector replacement

(with PD-501 Connector contact point defect,

normal picture with high frequency noise (“bee”) normal

SMPS is supposed to operate

1. C8178 0.22㎌/50V add