Liebert PEX User Manual PDF

Liebert.
PEX Series Air Conditioner

User Manual
Version V2.4
Revision date November 18, 2008
BOM 31011614
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2008 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Liebert.PEX Series Air Conditioner User Manual

Contents
Chapter 1 Overview ............................................................................................................................................................ 1

1.1 Model Description ................................................................................................................................................. 1
1.2 Product Introduction.............................................................................................................................................. 1
1.3 Main Components................................................................................................................................................. 1
1.3.1 Indoor Unit ................................................................................................................................................. 1
1.3.2 Outdoor Unit .............................................................................................................................................. 2
1.3.3 Controller ................................................................................................................................................... 2
1.4 Environment Requirements .................................................................................................................................. 3
1.4.1 Operation Environment.............................................................................................................................. 3
1.4.2 Storage Environment................................................................................................................................. 3
Chapter 2 Mechanical Installation ....................................................................................................................................... 4
2.1 Transportation, Unpacking And Inspection ........................................................................................................... 4
2.1.1 Transportation And Movement .................................................................................................................. 4
2.1.2 Unpacking.................................................................................................................................................. 4
2.1.3 Inspection .................................................................................................................................................. 5
2.2 Installation Notes .................................................................................................................................................. 5
2.3 System Installation Arrangement .......................................................................................................................... 6
2.3.1 General Arrangement ................................................................................................................................ 6
2.3.2 System Installation Sketch Map................................................................................................................. 8
2.3.3 Mechanical Paremeters ............................................................................................................................. 9
2.4 Installing Indoor Unit ........................................................................................................................................... 11
2.4.1 Preparing Equipment room...................................................................................................................... 11
2.4.2 Installation Space .................................................................................................................................... 12
2.4.3 Requirement Of Maintenance Space....................................................................................................... 12
2.4.4 Installation Procedures ............................................................................................................................ 13
2.5 Installing Outdoor Unit ........................................................................................................................................ 15
2.6 Piping.................................................................................................................................................................. 15
2.6.1 Piping For Air-Cooled Unit ....................................................................................................................... 15
2.6.2 Connecting Pipes For Water-cooled Units............................................................................................... 18
2.7 Base/Side Panel Cutout Locations...................................................................................................................... 19
2.8 Removing Transport Fastener And Vibration Absorber ...................................................................................... 21
2.9 Component Adjustment ...................................................................................................................................... 23
2.10 Installation Inspection ....................................................................................................................................... 24
Chapter 3 Electrical Installation......................................................................................................................................... 25
3.1 Work Introduction And Notes .............................................................................................................................. 25
3.2 Wiring Of Indoor Unit .......................................................................................................................................... 25
3.2.1 Locating Electrical Interface Of Indoor Unit ............................................................................................. 25
3.2.2 Connecting Power Cable Of Indoor Unit.................................................................................................. 26
3.2.3 Connecting Control Cables...................................................................................................................... 27
3.2.4 Connecting Extension Component Solenoid Valve (For Site Installation)................................................ 28
3.2.5 Connecting Control Signal Cables Of Outdoor Unit................................................................................. 28

3.2.6 Connecting Power Cables For Outdoor Unit............................................................................................ 28
3.3 Installation Inspection ......................................................................................................................................... 28
Chapter 4 System Start-Up And Commissioning .............................................................................................................. 30
4.1 Location Of MCBs............................................................................................................................................... 30
4.2 Power-on Commissioning Of Air-Cooled Series ................................................................................................. 31
4.2.1 Preparation Before Commissioning ......................................................................................................... 31
4.2.2 Commissioning Procedures..................................................................................................................... 31
4.2.3 Commissioning Complete Inspection....................................................................................................... 32
4.3 Start-up Commissioning Of Water-cooled Series................................................................................................ 33
4.3.1 Preparation Before Commissioning ......................................................................................................... 33
4.3.2 Commissioning Procedures..................................................................................................................... 33
4.3.3 Commissioning Complete Inspection....................................................................................................... 34
Chapter 5 iCOM Controller................................................................................................................................................ 35
5.1 LCD..................................................................................................................................................................... 35
5.2 Button And Indicator Panel ................................................................................................................................. 35
5.3 The Structure Chart Of Control Menu ................................................................................................................. 36
5.4 Startup Interface ................................................................................................................................................. 37
5.5 Main Interface ..................................................................................................................................................... 37
5.6 USER MENUS .................................................................................................................................................... 37
5.6.1 PASSWORD............................................................................................................................................ 38
5.6.2 SETPOINTS ............................................................................................................................................ 38
5.6.3 EVENT LOG ............................................................................................................................................ 38
5.6.4 GRAPHICS.............................................................................................................................................. 39
5.6.5 SET ALARMS.......................................................................................................................................... 39
5.6.6 SENSOR DATA....................................................................................................................................... 40
5.6.7 DISPLAY SETUP .................................................................................................................................... 40
5.6.8 TOTAL RUN HRS.................................................................................................................................... 41
5.6.9 SLEEP MODE ......................................................................................................................................... 41
5.6.10 SERVICE INFO ..................................................................................................................................... 42
5.6.11 ACTIVE ALARMS .................................................................................................................................. 42
5.7 SERVICE MENUS .............................................................................................................................................. 42
5.7.1 PASSWORD LEVEL ............................................................................................................................... 42
5.7.2 SETPOINTS ............................................................................................................................................ 42
5.7.3 STANDBY................................................................................................................................................ 43
5.7.4 WELLNESS ............................................................................................................................................. 44
5.7.5 DIAGNOSTICS........................................................................................................................................ 46
5.7.6 SET ALARMS.......................................................................................................................................... 47
5.7.7 CALIBRATION......................................................................................................................................... 49
5.7.8 NETWORK SETUP ................................................................................................................................. 50
5.7.9 OPTIONS SETUP ................................................................................................................................... 51
5.7.10 SERVICE INFO ..................................................................................................................................... 51
5.8 ADVANCED MENUS .......................................................................................................................................... 51
5.8.1 PASSWORD LEVEL ............................................................................................................................... 51
5.8.2 FACTORY SETUP .................................................................................................................................. 51
Chapter 6 Application Of INTELLISLOT............................................................................................................................ 55
6.1 Introduction Of Host Communication .................................................................................................................. 55
6.2 Installing Host Communication Card................................................................................................................... 56
6.3 Commisstioning Host Communication Component............................................................................................. 56
6.3.1 Setting HyperTerminal............................................................................................................................. 57
6.3.2 Setting 485 Communication Card............................................................................................................ 58
6.3.3 Setting TCP/IP Communication Card ...................................................................................................... 59
6.3.4 Settiing SNMP Parameters Of TCP/IP Communication Card .................................................................. 61
6.4 Host Communication Networking Diagram ......................................................................................................... 64
Chapter 7 System O&M .................................................................................................................................................... 65
7.1 System Self-diagnosing Test .............................................................................................................................. 65
7.1.1 Self-diagnosing Functions ....................................................................................................................... 65
7.1.2 Electric Control Part................................................................................................................................. 65
7.2 Dust Filter ........................................................................................................................................................... 66
7.3 Fan Kit ................................................................................................................................................................ 67
7.3.1 Fan Bearing And Blades.......................................................................................................................... 67
7.3.2 Belt .......................................................................................................................................................... 67
7.3.3 Motor ....................................................................................................................................................... 67
7.4 Infrared Humidifier .............................................................................................................................................. 67
7.5 Electric Reheat.................................................................................................................................................... 69
7.6 Cooling System................................................................................................................................................... 69
7.6.1 Suction Pressure ..................................................................................................................................... 70
7.6.2 Exhaust Pressure .................................................................................................................................... 70
7.6.3 Suction Superheat Degree ...................................................................................................................... 70
7.6.4 Expansion Valve...................................................................................................................................... 70
7.6.5 Hot Gas Bypass Valve (For Single Compressor System)........................................................................ 71
7.6.6 Liquid Line Bypass Solenoid Valve (For Water-cooled Series Only, Compressor-on Bypass) ................ 72
7.6.7 Air-Cooled Condenser ............................................................................................................................. 72
7.6.8 Water-cooled Condenser......................................................................................................................... 72
7.6.9 Replacing The Compressor ..................................................................................................................... 73
Chapter 8 Troubleshooting................................................................................................................................................ 75
Appendix 1 Composition Of Electrical Control Box ........................................................................................................... 79
Appendix 2 Circuit Diagram............................................................................................................................................... 81
Appendix 3 Menu Structure Of Microprocessor................................................................................................................. 82

Chapter 1 Overview 1
Chapter 1 Overview
This chapter introduces the features, main parts, requirements on transportation and storage environment of the
Liebert.PEX series air conditioner.
1.1 Model Description

The model description of Liebert.PEX series air conditioner is shown in Figure 1-1.
P1 020 U W P M S 1 R
Humidity type: 0-none; R-infrared; S-steam generating
Reheat type: 0-none; 1-one stage -standard; 2-two stage
iCOM display: S-standard display; L-large display
Power supply: M-three phase/50Hz/400V
System configuration: R-R22, scroll, 2 compressors; P-R22, scroll, 1 compressor
S-R407C, scroll, 2 compressors; Z-R407C, scroll, 1 compressor
Cooling type: A-air cooled; W-water cooled; G-glycol cooled
Air path: U-upflow; F-downflow; D-duct
Cooling capacity class: kW
Unit frame: 1-one bay; 2-two bay; 3-three bay
Liebert.PEX series
Figure 1-1 Model description
1.2 Product Introduction

Liebert.PEX series air conditioner is a medium-large sized precision environment control system, suitable to the
environment control of the equipment room or computer room. It aims to provide a sound operation environment for
precision equipment, such as sensitive equipment, industry processing equipment, communication equipment and
computers.
Liebert.PEX series air conditioner features high reliability, high sensible heat ratio and large airflow. It is configured
with an infrared humidifier adjustable to different water qualities, and is compatible with R407C refrigerant to meet the
requirement. Liebert.PEX series air conditioner is classified into air-cooled series and water-cooled series by cooling
mode.
Air-cooled series
Liebert.PEX air-cooled series air conditioner comprises indoor unit and outdoor unit. With the standard Liebert.PEX
condenser unit, the Liebert.PEX air-cooled series air conditioner can reduce noise pollution to the minimum while
meeting system cooling requirement. The Liebert.PEX low temperature CS (D) F_S series configurable to the
Liebert.PEX air-cooled series air conditioner qualifies the system to operate at the temperature of -84.2°F. Please
consult Emerson Network Power Co., Ltd. if the lower temperature is required.
Water-cooled series
Liebert.PEX water-cooled series air conditioner uses integrated structure and highly effective Plate Heat Exchanger
(PHE), thus it is compact, efficient and quiet.
1.3 Main Components
1.3.1 Indoor Unit

The indoor unit of the Liebert.PEX air conditioner includes compressor, evaporator, electric reheat, fan, controller,
infrared humidifier, thermal expansion valve, sight glass and drier-filter. Besides these components, the water-cooled
series indoor unit also includes PHE and water flow regulator.

2 Chapter 1 Overview
Compressor
The Copeland scroll compressor features low vibration, low noise and high reliability. The connection mode of
Rotalock makes the maintenance easier.
Evaporator
Finned tube evaporator with high heat dissipation efficiency is used. The distributor, with its model-specific design,
ensures that the refrigerant is distributed evenly in each loop, improving the evaporator efficiency to a great extent.
Thermal expansion valve
The external equalizer type thermal expansion valve collects temperature and pressure signals at the same time, so
that it can regulate the refrigerant flow more accurately.
Infrared humidifier
The infrared humidifier is designed with a simple structure, which is easy for teardown, cleaning and maintenance. It is
adjustable to a wide range of water qualities, with fast startup and high humidifying efficiency.
Fan
The system uses centrifugal fan with high efficiency and reliability, large airflow and long blowing distance. With the
belt transmission mechanism, it is easy for maintenance.
Electric reheat
The system uses screw finned U type stainless steel electric heating tube, with fast heating speed and evenly
distributed heat volume.
Sight glass
The sight glass is the window for observing the system refrigerant recycle, mainly the moisture content of system.
When the moisture content is too high, the color will change from green to yellow.
Filter drier
The filter drier can effectively eliminate the moisture in system within a period of time, filtrate the impurities generated
during long-term system operation and ensure normal system operation.
PHE (for water-cooled series)
The system uses soldered auto-cleansing PHE, which features compact construct and high heat exchanging
efficiency.
Water flow regulator (for water-cooled series)
The water flow regulator controls the water flow in the PHE by regulating the valve position according to the collected
high-pressure signal in the cooling system, thus ensuring the stable system operation.
1.3.2 Outdoor Unit

The outdoor unit is applicable to Liebert.PEX air-cooled series. For details, see Liebert.PEX Condenser User Manual.
1.3.3 Controller
The micro-processing controller of Liebert.PEX series air conditioner uses the LCD screen with blue backlight and 128
× 64 pixels. The user interface operation is simple. The multi-level password protection can effectively prevent illegal
operation. The controller also features power failure auto-restoration and high / low voltage protection function. The
operation time of components is available through the menus. The expert-level fault diagnosis system can display the
current fault information automatically, facilitating the maintenance. The controller can store 400 records of historical
events. The panel of micro-processing controller is shown in Figure 1-2.

Chapter 1 Overview 3
Figure 1-2 The panel of micro-processing controller
1.4 Environment Requirements
1.4.1 Operation Environment

See Table 1-1 for the details.
Table 1-1 Operation enviroment requirement
Item Requirement
Indoor: 32°F ~ 104°F
Outdoor:
Environment temperature
Water-cooled type: 39.2°F ~ + 113°F;
Air-cooled type: -55°F ~ + 113°F
Protection level (outdoor unit) IP55
Altitude <1000m. Above that, derating is required
Operation voltage range 380V (-10% ~ +15%), three-phase AC, 50Hz
1.4.2 Storage Environment

Table 1-2 Storage enviroment requirement
Item Requirement
Storage environment Indoor, no dust
Environment humidity 5%RH ~ 85%RH (non-condensing)
Environment
-68°F ~ 129.2°F
temperature
Total transportation and storage time should not exceed 6 months. Otherwise, the performance needs
Storage time
to be re-evaluated

4 Chapter 2 Mechanical Installation
Chapter 2 Mechanical Installation
This chapter introduces the mechanical installation of the Liebert.PEX series air conditioner, which includes
transportation, installation arrangement and installation procedures.
2.1 Transportation, Unpacking And Inspection
2.1.1 Transportation And Movement

Railroad transportation and shipping are the recommended means of transportation. If truck transportation is
unavoidable, choose roads that are less bumpy in order to protect the equipment.
The Liebert.PEX series air conditioner is heavy (see Table 2-1 for the weight parameters). It is recommended to use
mechanical handbarrow such as electric forklift when unpacking and moving the equipment to the place most close to
the installation site. Insert the tines of the forklift below the pallet, as shown in Figure 2-1. Align the tines to the center
of gravity to prevent the unit from falling over.
Figure 2-1 Forklift removal
When moving the indoor unit,, keep the obliquity within 75° ~ 105°, as shown in Figure 2-2.
10
5 75
Figure 2-2 The obliquity of indoor unit
2.1.2 Unpacking
Move the product to the place most close to the final installation site before unpacking the unit.
Follow the procedures below to unpack the unit:
1. Removing the side boards and top cover
Liebert.PEX series air conditioner uses the international packaging. You can use a hammer or straight screwdriver to
straighten the hook, as shown in Figure 2-3.
Figure 2-3 Straighten the hook

Chapter 2 Mechanical Installation 5
At first, straighten all the hooks that fix side board I, and remove side board 1. Then straighten all the hooks that fix
side board 2, and remove side board 2. At last remove top cover 3, as shown in Figure 2-4.
2
1
2 1816 x 976 x 2175mm

1790 x 950 x 2020mm
Kg
Figure 2-4 Remove side boards and top cover
2. Removing the pallet

Liebert.PEX series air conditioner is fixed onto the pallet with M10 × 70 screws, as shown in Figure 2-5. You can use
M10 open-end spanner, ratchet spanner or sleeve to remove the screws.
Fixed screw on base pallet (M10 70)
Figure 2-5 Screws on pallet
2.1.3 Inspection
After receiving the product, you should check against the packing list. If any parts are found missing, distorted or
damaged, please report to the carrier immediately. If any covert defects are found, please report to the carrier and the
distributor.
2.2 Installation Notes

To realize the designed performance and maximum product life, the installation must be correct. This section should
be used in conjunction with local industry standards for mechanical and electrical installations.
Liebert.PEX series air-cooled air conditioner is designed for split floor installation. The indoor unit must be installed on
the floor of the equipment room or computer room, and the outdoor unit can be installed outdoors or on the floor of
other rooms. The Liebert.PEX series water-cooled air conditioner is designed for integrated floor installation. It should
be installed on the floor of the equipment room or computer room.

Before installation, make sure that the installation environment meets the requirements (see 1.4 Environment
Requirements) and the building should be transformed to accommodate the construction work of piping, wiring and
ventilation ducts.
Follow the design drawings strictly when installing the equipment, and reserve the space for maintenance. The
manufacturer’s engineering dimensions drawings can serve as a reference.
2.3 System Installation Arrangement
2.3.1 General Arrangement

Liebert.PEX series air conditioner includes air-cooled series and water-cooled series, and the general arrangements
are shown in Figure 2-6 and Figure 2-7 respectively.
Condenser coil
Evaporator coil
Check valve+
Distributor
Traps*(every 7.5m
of vertical lift)
Sight glass
Filter drier Hot gas Dehum solenoid valve
Solenoid valve+ bypass valve (#1 system only)
(single compressor)
Sensing bulb
Ball valves
High pressure switch
Charging port Low pressure switch
Discharge line Suction line
Service valve
Scroll compressor
Figure 2-6 General arrangement diagram of air-cooled series
Note: the hot gas bypass valve is only for the single system unit.
Note
1. The single system is used as an example to describe the double system.
2. : Factory piping.
3. : Field piping (by others).
4. *: Components are not supplied by Emerson but are recommended for proper circuit operation and maintenance.
5. +: Components are required when the equivalent length exceeds 30m.

Evaporator coil
Distributor

Sight glass
Dehum solenoid valve
Filter drier #1 circuit only
Hot gas
bypass valve
(single compressor)
Sensing bulb
Liquid
bypass High pressure
valve switch Low pressure switch
Discharge Charging port
line
Suction line
Pipe nipple joints Service valve
Pressure gauges*
Scroll compressor
Plate heat exchanger

Condenser water out
Isolation valves* Water regulating valve
Strainer*
Balancing valve*
Condenser water in
Figure 2-7 General arrangement diagram of water-cooled series
Note: hot gas bypass valve component is only for the single system unit.
Note
1. The single system is used as an example to describe the double system.
2. : Factory piping;
3. : Field piping (completed by the technicians).
4. *: Components are not supplied by Emerson but are recommended for proper circuit operation and maintenance.
5. : Components are not supplied by Emerson. Please select and install the female joints according to the dimensions of male
joints provided at the field.

2.3.2 System Installation Sketch Map

The installation mode of air-cooled series unit is shown in Figure 2-8 and Figure 2-9.
Note
1. If the condenser is installed higher than the compressor, an external back bend should be fitted to the suction line and liquid
return line of the condenser, so as to prevent the liquid refrigerant from flowing back when the condenser stops.
2. The top end of the back bend must be installed higher than the highest copper pipe of the condenser.
Outdoor unit Back bend (higher than the highest copper pipe of condenser)
Liquid line (do not expose liquid line to sun)
Trap Indoor unit

Max.20m
Max. 7.5m
Slope dicharge
The earth surface
Humidifier
water in
Condenser
water out
Seal
Heat insulation floor Floor
Figure 2-8 Condenser installed higher than compressor
Indoor unit
Slope dicharge
Seal
The earth surface
Humidifier water in
Condenser water out

Max.5m
Slope liquid
Heat insulation floor Floor
Outdoor unit
Figure 2-9 Compressor installed higher than condenser

Figure 2-10 shows the arrangement of the cooling water system, which requires the water supply hotter than 39.2°F.
Use heaters if the water source cannot meet this requirement. The cooling tower is the closed type.
Expansion water tank
Closed cooling tower Supplementary valve
Manameter Filter
Pump
Exhaust water valve
T P
Temperature
gauge
Strainer
PEX Unit
P
T
T
Ball
valve
Drain valve
Figure 2-10 Arrangement of cooling water system
2.3.3 Mechanical Paremeters

Indoor unit
The mechanical parameters of the indoor unit are shown in Figure 2-11, Figure 2-12, Figure 2-13 and Table 2-1.
853
54
6 853
25
6
25
400
1970
1970
4
4
87
87
Figure 2-11 One bay series

54
256 17
17 04
24 04
0 4
0 0
42
0
40
0
1970
1970
874 87
4
Figure 2-12 Two-bay series
54 2
256 40
40 25
0 53
42 25
0 53
40
0
46
5
40
0
1970
1970
4
87
4 87
Figure 2-13 Three-bay series

Table 2-1 Mechanical parameters of indoor unit
Dimensions (W × D × H) Net weight (kg)
Model
(mm) Air-cooled series Water-cooled series
P1020UW/A, P1020FW/A, P1020DW/A 853 × 874 × 1970 320 320
P1025UW/A, P1025FW/A, P1025DW/A 853 × 874 × 1970 330 330
P1030UW/A, P1030FW/A, P1030DW/A 853 × 874 × 1970 340 340
P1035UW/A, P1035FW/A, P1035DW/A 853 × 874 × 1970 350 350
P2045UW/A, P2045FW/A, P2045DW/A 1704 × 874 × 1970 560 560
P2055UW/A, P2055FW/A, P2055DW/A 1704 × 874 × 1970 570 570
P2040UW/A, P2040FW/A, P2040DW/A 1704 × 874 × 1970 590 590
P2050UW/A, P2050FW/A, P2050DW/A 1704 × 874 × 1970 610 610
P2060UW/A, P2060FW/A, P2060DW/A 1704 × 874 × 1970 640 640
P2070UW/A, P2070FW/A, P2070DW/A 1704 × 874 × 1970 650 650
P3080UW/A, P3080FW/A, P3080DW/A 2553 × 874 × 1970 910 910
P3090UW/A, P3090FW/A, P3090DW/A 2553 × 874 × 1970 930 930
P3100UW/A, P3100FW/A, P3100DW/A 2553 × 874 × 1970 950 950

Plenum
You can select the air supply plenum with grids for the upflow system. The appearance of the plenum is shown in
Figure 2-14, Figure 2-15 and Figure 2-16. The dimensions are listed in Table 2-2.
A B
A B
Figure 2-14 One bay plenum Figure 2-15 Two bay plenum
A
B
Figure 2-16 Three bay plenum

Table 2-2 Dimensions of plenum
Type A B C
One bay 867 853 400 (600,optional)
Two bay 867 1704 400 (600,optional)
Three bay 867 2553 400 (600,optional)
Note
If the height of the plenum selected for air conditioner unit exceeds 600mm, consult the factory for non-standard production..
Outdoor unit
See Liebert.PEX Condenser User Manual for the dimensions and mechanical parameters.
2.4 Installing Indoor Unit
2.4.1 Preparing Equipment room

The requirements of equipment room are as follows:
1. Damp proof and heat preservation must be done to make sure that the system can operate normally.
2. The equipment room should have good heat insulation and sealed damp proof layer. The damp proof layer of the
ceiling and walls must use polyethylene film, and the coating of the concrete wall and the floor must be damp proof.

3. Prevent the outdoor air from entering the equipment room, because the outdoor air that enters the equipment room
may increase the load of heating, cooling, humidifying and dehumidification of the system. It is recommended that the
inhalation of outdoor air be kept below 5% of the total indoor airflow.
4. All the doors and windows should be closed and the seams should be as narrow as possible.
2.4.2 Installation Space
Note
Liebert.PEX series air conditioner system will generate condensed water, and water leakage may damage the precision equipment
nearby. So do not install the system in the vicinity of any precision equipment, and the installation site must provide draining
pipes.
1. To ensure normal operation, the installation space for the indoor unit shall be capacious enough.
2. Too small space for the indoor unit will baffle the airflow, shorten the cooling cycle; the air supply and air exhaust
may mix, and the decibel may rise.
3. Do not place the indoor unit in a concave or at the end of a strip area.
4. Do not huddle multiple indoor units, lest there should be mixed airflow, unbalanced load and competitive operation.
5. For the convenience of daily maintenance, do not install other equipment (such as smoke detector) above the
cabinet.
Figure 2-17 shows the installation place of the indoor unit.
Good place
Unit
600 600 600
Unit Bad place
Note:
The reserved maintenance space while installing

Figure 2-17 Installation place of indoor unit (unit: mm)
2.4.3 Requirement Of Maintenance Space

Leave more than 600mm of maintenance space in the front and two sides of the indoor unit, as shown in Figure 2-17.

2.4.4 Installation Procedures

The installation procedures of indoor unit are as follows:
1. Make the mounting base according to the dimensions in Figure 2-18, Figure 2-19 and Figure 2-20 and the
requirements in Table 2-3. You can make it by yourself or contact Emerson Network Power Co., Ltd. for non-standard
production.
46.5
Front side of cabinet
853
760
46.5
820
.5
680
H
67
Rubber cushion(top)
161.5 Angle steel
4- Ф14 cabinet installation hole
530
Rear side of 161.5
cabinet
Installation hole Steel plate
Rubber cushion (lateral) Rubber cushion (bottom)
for expansion bolt
Figure 2-18 Mounting base of one bay series
46.5

161
0
0
82
3
68
46.5
67
Rubber cushion (top)

Installation hole
for expansion bolt Angle steel
Rubber cushion (lateral) 170 730
4- Ф14 cabinet installation hole
4
121.5
Rear side of cabinet Steel plate
Rubber cushion (bottom)
Upflow
46.5

0
161
82
0
3
59
46.5
67

Installation hole Angle steel
for expansion bolt 730 4- Ф14 cabinet installation hole
Rubber cushion (lateral) 170
4
121.5
Rear side of cabinet Steel plate
Downflow
Figure 2-19 Mounting base of two bay series

46.5 8- Ф14 cabinet installation hole
760 Front side of cabinet
0
0.5
82
255
68
3
Rubber cushion(top)
161
0
67
46.5
16
1.5
53
0 H
3
68
0
Steel plate
82
Installation hole for expansion bolt
73
0
Rubber cushion (lateral)
67
12
Angle steel Rear side of cabinet 1.5
Upflow
46.5 8- Ф 14 cabinet installation hole
760 Front side of cabinet

0
0.5
82
255
3
68

161
0
67
46.5
16
1.5
53
0 H
Rubber cushion(bottom)
0
3
82
59
Steel plate
Installation hole for expansion bolt 730
67
Rubber cushion (lateral) Rear side of cabinet 12

1.5
Angle steel
Downflow
Figure 2-20 Mounting base of three bay series
Table 2-3 Specifications of indoor unit mounting base
Item Specification Remark
Steel plate 100mm × 100mm × (5 ~ 6.5)mm -
Angle steel 40mm × 40mm × 3mm -
Top Thickness: 3mm ~ 5mm -
Rubber
Lateral Thickness: 2mm ~ 3mm -
cushion
Botton Thickness: 10mm ~ 12mm -
Installation hole for
- Install the holes according to your requirements
expansion hole
One bay 1. Only three-bay unit needs the middle leg
support (front and rear)
Two bay H = 200mm (upflow unit)
2. The upflow unit do not need the flow deflector
H H = 300mm (downflow unit, according to the floor
3. The H dimension is only a reference. It should
height)
Three bay be determined accroding to your actual
requirements during making the mounting base
Note:
The external side boards of the unit cannot bear weight. Take this into consideration while selecting angle steel and fixing holes
2. Lay a layer of rubber cushion on the top, lateral of mounting base and on the bottom of the steel plate respectively.
See Figure 2-18, Figure 2-19 and Figure 2-20 for their positions and see Table 2-3 for the thickness.
3. Identify the installation position. Fix the mounting base onto the mounting base according to the site conditions and
your requirement.
4. Fix the AC unit onto the mounting base with nuts, spring washers, flat washers and bolts.

2.5 Installing Outdoor Unit

This section is only available to air-cooled series. See Liebert.PEX Condenser User Manual for the detailed
installation.
2.6 Piping
2.6.1 Piping For Air-Cooled Unit

All joints of the cooling pipes must be silver brazed. Standard industry procedures must be followed in selecting, laying,
and fixing the pipes, and in vacuuming the system and charging refrigerant. Take pipeline pressure drop, oil return to
the compressor and minimization of noise and vibration into consideration during the design and construction.
General
The recommended pipe sizes are ‘equivalent lengths’ (see Table 2-5 for equivalent lengths of partial components),
which has included the resistance brought about by bends. You should confirm that the sizes are appropriate for the
site conditions.
1. If the one-way equivalent length exceeds 30m, or if the vertical difference between indoor unit and outdoor unit
exceeds the values in Table 2-4, consult the factory before installation for confirmation whether extended components
are needed.
Table 2-4 Vertical difference between indoor unit and outdoor unit
Relative position Value
Indoor unti lower than outdoor unit Max.: +20m
Outdoor unit lower than indoor unit Max.: -5m
2. The pipe sizes recommended in Table 2-5 are ‘equivalent lengths’, which has included the resistance brought about
by bends and valves. You should confirm that the sizes are appropriate for the site conditions.
Table 2-5 Equivalent lengths of partial components
Outer Diameter (OD) of Equivalent length (m)
liquid pipe (inch) 90°bend 45°bend T type three way
3/8 0.21 0.10 0.76
1/2 0.24 0.12 0.76
5/8 0.27 0.15 0.76
3/4 0.3 0.18 0.76
7/8 0.44 0.24 1.1
1-1/8 0.56 0.3 1.4
Note
A trap is required for every 7.5m of vertical lift. Please consult the factory for detailed information.
Connecting pipes
The pipes to connect include:
1. Cooling water drain-pipe of indoor unit
2. Water supply pipe of infrared humidifier
3. Connecting copper pipe (exhaust pipe and liquid return pipe) between indoor unit and outdoor unit
4. Installing extension subassembly (optional)
Connecting cooling water drain-pipe of indoor unit
The cooling water of infrared humidifier and evaporator is converged by the cross connector and drains through the
draining pipe, as shown in Figure 2-21. The OD of the pipe is 25mm. If the draining pipe is used by three or more units,
the minimal OD of the pipe should be 40mm.
Note
Because the humidifier contains boiling water, the plastic pipe must be rated higher than 194°F.

Water supply pipe of

infrared humidifier
Connector of condensation
water drain pipe
To infrared humidifier
water pan
To condensation water
To condensation water pan of evaporator
pan of evaporator
Cross connector
Hose clamp
To the condensation
water drain pipe
Figure 2-21 Connection of drain pipe
Note
1. A Φ25 hose clamp is delivered as an accessory to connect the draining pipe.
2. When connecting the draining pipe, make sure that the U bend is installed vertically and the ‘U’ shape is not distorted, so as to
ensure that the cooling water can be drained immediately and effectively.
Connecting water supply pipe of infrared humidifier

Connect water pipes for the infrared humidifier. To facilitate maintenance, a strainer / non-return isolation valve is fitted
to the supply water pipe. The infrared humidifier reserves a copper pipe (OD: 6.35mm) as shown in Figure 2-22.
Connect it with pipes according to the site condition. Make sure the connection is well sealed to prevent leakage. The
pipe pressure is 100kPa ~ 700kPa.
Where the main pressure may rise above 700kPa, a pressure reducer should be fitted. Where the pressure falls below
100kPa, a water tank and pump system should be used.
Note
Main water supply connections must be made in accordance with local laws and regulations.
Ceramic terminal socket

Over-temperature Wiring cover plate
protection switch
Stainless steel bolt
Water outlet
Water pan (removable)
Over-temperature
A direction Water supply pipe
protection relay
Over-temperature protection
Water pan fixing screw switch (under the pan)
Water level sensor
Water supply solenoid valve

Water supply pipe Water level regulator
OD6.35mm
A direction
Figure 2-22 Discharge pipe / liquid return pipe
Connecting copper pipe (exhaust pipe and liquid return pipe) between indoor unit and outdoor unit

The indoor unit and outdoor unit are connected through welded copper pipes. The connection of discharge pipe / liquid
pipe of indoor unit is shown in Figure 2-23. Note that the ball valve must be wrapped with a wet cloth before welding. In
addition, many notes and instruction labels are pasted onto the base board and side board close to the ball valve. Do
not have them burned during the welding operation.
Note
The exposure time of system pipes do not exceed 15min. Otherwise, it will lead to the POE refrigeration oil moisture effect the
life of the key components and the system operation stability.
Horizontal sections of discharge pipes should be sloped downward from the compressor, with a slope of at least 1:200
(5mm down for each 1m run). Discharge pipes should be heat insulated where they are routed in the conditioned
space (including under a raised floor).
The liquid pressure drop should not exceed 40kPa (5psi ~6psi), provided that there is no loss of refrigeration. The
liquid line pressure drop is the sum of liquid flow resistance from the tubing and fitting (including the drier), plus the
loss of head pressure due to elevation above the condenser. If the liquid temperature is 100.4°F, the static pressure
loss is 11kPa (1.6 psi) per meter of lift.
Ball valve(liquid line)

Ball valve(discherge line)
Figure 2-23 Connection of discharge pipe / liquid return pipe
Considering the effect of the pipe OD to the system pressure drop, the pipe OD of indoor unit and outdoor unit should
be determined according to the specifications listed Table 2-6.
Table 2-6 Recommended pipe sizes
Recommended pipe size
Model P1020 P1025 P1030 P1035 P2040 P2045 P2050
Eq.Lgth D L D L D L D L D L D L D L
10m 22 13 22 13 22 13 22 13 22 13 22 13 22 13
20m 22 13 22 13 22 13 22 16 22 13 22 16 22 13
30m 22 13 22 13 22 16 25 16 22 13 25 16 22 13
40m* 22 13 22 13 22 16 25 16 22 13 25 16 22 13
50m* 22 13 22 16 25 16 25 16 22 13 28 19 22 16
60m* 22 16 22 16 25 16 25 19 22 16 28 19 22 16
Model P2055 P2060 P2070 P3080 P3090 P3100
Eq.Lgth D L D L D L D L D L D L
10m 22 16 22 13 22 13 22 13 22 13 22 16
20m 25 16 22 13 22 16 22 16 25 16 25 16
30m 28 19 22 16 25 16 25 16 25 16 28 19
40m* 28 19 22 16 25 16 25 16 25 16 28 19
50m* 28 19 25 16 25 16 28 19 28 19 28 19
60m* 32 19 25 16 25 19 28 19 28 19 32 19
Notes：
1. Extension subassembly should be added to the “Eq.Lgth” marked with *.
2. D: discharge line, L: liquid line.
3. Consult factory if the line length exceeds 60m
Installing the extension subassembly (be applicable to site installation)

When the equivalent length of pipe exceeds 30m, the extension subassembly should be installed. It is recommended
to install the solenoid valve of the extension subassembly to the outside project pipe of the ball valve on the liquid pipe,
or the outer side (or on the bottom) of the unit.

So, during installing the solenoid valve, you need not to cut the indoor unit pipes. After the whole system is installed,
you can open the ball valve to keep pressure and carry out vacuum operation, avoiding the moisture absorption of the
compressor refrigeration oil and ensuring the operation safety and life of the compressor. For installation valve of the
check valve, refer to Figure 2-6.
For the electrical connections of the extension subassembly, refer to 3.2.4 Wiring Of Extension Subassembly
Solenoid Valve (For Site Installation).
Charging refrigerant and adding refrigerant oil
1. Charging with refrigerant

The Liebert.PEX air-cooled series air conditioner had been charged with 2bar nitrogen to keep pressure at the factory.
For initial charging capacity, refer to the step 5 in 4.2.2 Commissioning Procedures. If the connecting pipe between
the indoor unit and the outdoor unit is longer than 10m, add refrigerant to the system in order to ensure normal system
operation.
The amount of the refrigerant is calculated through the following formula:
Refrigerant amount (kg) = unit length liquid pipe refrigerant amount (kg/m) × length of extended pipe (m)
See Table 2-7 for the unit length liquid pipe refrigerant amount.
Length of extended pipe (m) = Total length of liquid pipe (m) - 10m
Table 2-7 Unit length liquid pipe refrigerant amount of pipes with different ODs
Unit length liquid pipe refrigerant Unit length liquid pipe refrigerant
Pipe OD (mm) Pipe OD (mm)
amount (kg/m) amount (kg/m)
9.52 0.060 19 0.261
12.7 0.112 22 0.362
16 0.181 28.6 0.618
2. Adding refrigerant oil

The added refrigerant will dilute the refrigerant oil in the system, undermining the lubricating and cooling effects of the
refrigerant oil. Therefore more refrigerant oil should be added. See the formula below:
Amount of refrigerant oil to be added = amount of added refrigerant × 22.6ml
2.6.2 Connecting Pipes For Water-cooled Units

Each cooling system uses a Plate Heat Exchanger (PHE, or condenser) and a water-regulating valve. The system
requires connecting water supply pipe and water drain pipe to condenser. See Figure 2-24.
A filter (filter mesh: 1mm) and multiple isolation valves should be mounted to the condenser water supply pipe. One of
the valves can be a balancing valve.
The pumping effect of the condenser water system with a balancing valve will be better, because it can better control
the water distribution. On the other hand, the water-regulating valve can keep the optimal condensing temperature by
regulating the water flow.
It is recommended to arrange the cooling water pipes separately for different systems, so that repairing one pipe will
not affect the operation of another one.
The water pressure should be high enough to counteract the pressure drops brought about by all the components of
the water system. In addition, because the sediments and impurities cause more pressure drop after long term
operation, arrange a redundancy of 20% ~ 25% when selecting the lifting part (like the pump).
See Figure 2-7 for the layout of the water-cooled system.
Connecting pipes
The following pipes need to be connected:
Drain pipe of condensing water for indoor unit
See 2.6.1 Piping For Air-Cooled Unit.
Water supply pipe for infrared humidifier
See 2.6.1 Piping For Air-Cooled Unit.
Water pipes at the condenser side

The male connector of the water inlet / outlet for Liebert.PEX indoor unit is shown in Figure 2-24. You can select a
suitable female connector, or connect through welding. However, screw connection is recommended. Make sure the
junction is well sealed.
PHE
Screw connector
(G1-1/4")
Water
Screw connector outlet
(G1-1/4") Water
inlet
Waterflow regulator
Figure 2-24 Screw connector (water-cooled)
2.7 Base/Side Panel Cutout Locations

Base cutout locations
Figure 2-25 and Figure 2-26 show the base figures with the side panel removed, and the distance between the dashed
lines and the rear panels is 25 mm, where is the mounting place of inner side panel.
160 530
F 4- Φ 13 knock-out F
25
680.5
798
72.5
D 2- Φ 35 knock-out 25
2- Φ 64 knock-out 72 109
80
IRWI P
Φ 40
WO/LL K K
200
161
WI/DL
140
F F
45 760 45
One bay upflow series

120 730
45
F F
4- Φ13knock-out
25 25
683
WO/LL/D WI/DL 116

4- Φ 64 knock-out WO/LL Φ 40 knock-out
k k WI/DL/IRWI k k P
55
183
F F
70
70
45 81 45
166 81
Two bay upflow series

120 730 530

45
F F F F
8- Φ 13 knock-out
25
683
25
72.5
2- Φ 35 knock-out
WO/LL/D WI/DL 2- Φ 40
6- Φ 64 knock-out 116 WI/DL
WO/LL D
80
knock-out
62.5
WO/LL
k k WI/DL/IRWI k k P P
k k
200
183
161
F F F F
70
72.5
45 81 90 45
166 81
Three bay upflow series

IRWI: Infrared humidifier water in D: Drain P: Power cable entry (Φ30)
F: Unit set screw K: Knock-out LL/DL: Liquid line / discharge line (air-cooled models)
WI/WO: Condenser water inlet and outlet (water-cooled
models)
Figure 2-25 Base cutout location of upflow models
160 530
4- Φ 13
Fan aperture
680.5
2- Φ 35 knock-out
D 45
WI/DL
Φ40
80
WO/LL P
F F
140
IRWI k k
143
81
72.5
45 45
72.5
70 2- Φ 64 knock-out 75 103.5
One bay downflow series
120 730
4- Φ 13 knock-out
45
F F
Fan aperture Fan aperture

593
2- Φ 35 knock-out
80 148
80
Φ 50 45
WI/DL Φ 40
F
WO/LL/D WI/DL/IRWI WO/LL F
187.8
160
160
230
k k k k P
70
70
50
45 50
123 80 4- Φ 64 knock-out
817.9
Two bay downflow series

120 730 1010 530
F F F F
8- Φ13
Fan aperture Fan aperture Fan aperture
593
2- Φ 35 knock-out 70
2- Φ 35 knock-out
80 45 45
160
F WO/LL/D WI/DL/IRWI WO/LL WI/DL P
143 80
F 90 Φ 40
WO/LL WI/DL
230
P Φ40
160
140
k k k k k k
81
F F
70
70
45
72.5
45 45 72.5
50
70 6- Φ 64 knock-out 50 75 103.5
123 80 80 148
Three bay downflow series

P: Power cable entry D: Drain
IRWI: Infrared humidifier water in K: Knock-out (250×120)
F: Unit set screw LL/DL: Liquid line / discharge line (air-cooled models)
WI/WO: Condenser water inlet and outlet (water-cooled models)
Figure 2-26 Base cutout location of downflow models
Side panel cotout locations

If piping and wiring from the base is different, connection from side panel can be selected. The locations and
dimensions of knock-out holes are shown in Figure 2-27. You can select the in and out holes according to the factual
needs, but must confirm that any two cables of pipe, power cable and signal cable can not use the same hole.
Figure 2-27 Knock-out holes of side panel
2.8 Removing Transport Fastener And Vibration Absorber

In order to protect partial components from damaging and distorting due to bumping, impact and resonation, fasteners
and vibration absorbers are mounted at certain locations before delivery. Remove the fasteners and vibration
absorbers before installation and commissioning.
Removing transport fixing plate from the compressor
To reduce the compressor operation vibration and noise, the vibration absorbing cushions are added to the
compressor base. However, such device cannot best restrain the equipment vibration during the transportation,
resulting in loosened connections and wearing of certain parts. To counteract such effect, three L shaped plates are
added to the compressor base during the transportation, as shown in Figure 2-28.

Fixing plates
Figure 2-28 Compressor fixing plates
After the installation and before the commissioning, remove the three fixing plates, then restore the washers and bolts.
The fastening torque of the bolts is (12 ± 1)N.m.
Removing transport fastener of fan compoents
1. Upflow unit
The motor base of the fan is designed with a semi-free self-tension structure to minimize the fan operation noise and
prolong the belt life. During the transportation, to protect the semi-free structure from failing or collapsing due to
resonation, the upflow unit is especially fastened with bolts (left and right symmetrical, two at either side), as shown in
Figure 2-29. You should cut the binding string on the belt and remove the four fixing bolts before the power-on
operation, otherwise the fan could be damaged and even cause personal injury. Removing the bolts requires the
collaboration of two persons, with one holding the motor and the other removing the bolts.
Note
After you open the front door of unit, you will see a warning label concerning bolt removal on the sealing panel of the fan. Do
remove the bolts by following the preceding instructions.
Transportation bolts
(two on either side)
Binding string
Figure 2-29 Fixed bolts and trap wrench of transport fan components
2. Downflow unit
During the transportation, some cushion foam is inserted into the triangle formed by the motor base and the fan.
Remove the foam before the power-on operation.
Warning
Never put hands into the triangle gap between the motor base and fan.
Removing the transport components of infrared humidifier

In order to protect the infrared humidifier pump from damaging due to bumping, the transport fasteners should be fitted
to the infrared humidifier components. Before operating the unit, remove the transport fasteners. If using without
removal, the unit will generate a high water level alarm and the infrared humidifier cannot operate normally.

Removing procedures are as follows:

1. Remove the rubber string used to fix the water switch, as shown in Figure 2-30.
ti on
ec
g dir
in
ov Bolts
R em
Fastener 1
Rubber string to fix

the water switch
Figure 2-30 Transport fastener of infrared humidifier (1)
2. Remove two bolts and then fastener 1 along the arrow direction, as shown in Figure 2-30.
3. Remove two bolts shown in Figure 2-31. Pull out the barb gently and then remove the fastener 2 along the arrow
direction, as shown in Figure 2-31.
Barb
Fastener 2
Bolts Fastener 2
g
vin
e mo ion
R ect
dir
Figure 2-31 Transport fastener of infrared humidifier (2)
Removing fastener of pipes

During the transportation, to prevent the long copper pipes from scratching the metal plate and get damaged, the pipes
are cushioned with foam or bound up before delivery. Remove those materials before the power-on commissioning.
2.9 Component Adjustment

Water level regulator
The water level regulator of the infrared humidifier is screwed down completely. Before the commissioning, unscrew
the water level regulator till its head is 45mm above the water pan bottom, as shown in Figure 2-32.

45m
m
Figure 2-32 Water level regulator adjustment
2.10 Installation Inspection

After the mechanical installation is completed, you should check:
1. A certain space is left around the unit for maintenance.
2. The equipment is installed vertically and the installation fasteners have been fixed.
3. The pipes connecting the indoor unit and outdoor unit have been connected, and the ball valves of indoor unit and
outdoor unit have been opened completely.
4. The condensate pump (if needed) has been installed.
5. The draining pipe has been connected.
6. The water supply pipe for infrared humidifier has been connected.
7. All pipe joints have been fixed.
8. The transport fasteners have been removed.
9. The water level regulator of the infrared humidifier has been unscrewed to the required height.
10. The debris (such as transportation material, structure material and tools) inside or around the equipment has been
cleaned.
After confirming the preceding points, you can then start the electrical installation.

Chapter 3 Electrical Installation 25
Chapter 3 Electrical Installation
This chapter introduces the electrical installation of the Liebert.PEX series air conditioner, which includes work
introduction, installation notes, wiring of indoor unit, connecting power cables for outdoor unit and installation
inspection.
3.1 Work Introduction And Notes

Wires to connect on-site
1. The power cable of indoor unit.
2. Outdoor unit (air-cooled): standard signal cable.
3. Input and output control cables.
Notes
1. The connection of all power cables, control cables and ground cables should comply with local electrician
regulations.
2. See the equipment nameplate for the full load current. The cable sizes should meet the local wiring rules.
3. Mains supply requirement: 380Vac, 50Hz.
4. The electrical installation must be completed by trained personnel.
5. Before the wiring, use a multimeter to measure the power supply voltage and make sure that the power supply has
been switched off.
3.2 Wiring Of Indoor Unit
3.2.1 Locating Electrical Interface Of Indoor Unit

Open the front door of the indoor unit, and you will see the interfaces of the electrical control box, as shown in Figure
3-1, Figure 3-2 and Figure 3-3.
电源接口
Power interface
Control
控制接口 interface N/PEN/PE端子排
terminal block
Figure 3-1 Interfaces of electrical control box of one-bay system

26 Chapter 3 Electrical Installation
电源接口
Power interface
Control
控制接口 interface N/PEN/PE端子排
terminal block
Figure 3-2 Interfaces of electrical control box of two-bay system
Note
The two-bay single system has only one compressor MCB and contactor.
Power
Power interface
电源接口 supply interface
控制接口
Control interface P/NN/PE端子排
N/PE terminalblock
terminal block
Figure 3-3 Interfaces of electrical control box of three-bay system
3.2.2 Connecting Power Cable Of Indoor Unit

The power interfaces are located as shown in Figure 3-1, Figure 3-2 and Figure 3-3. The power interface is amplified
as shown in Figure 3-4. Connect terminals L1 ~ L3, N, and PE to their counterparts of external power supply.
Fix the input cables to the cable clamp, as shown in Figure 3-5. As for the cable specification, see the unit maximum
operation current in Table 3-1.
Cable clamp
N PE
N PE
L1 L2 L3
Figure 3-4 Amplified figure of power supply interface Figure 3-5 Cable clamp
Note
The cable sizes should meet the local wiring rules.
Table 3-1 System maximum operation current (unit: A)

Model Upflow air-cooled series UA Upflow water-cooled series UW Downflow air-cooled series FA Downflow water-cooled series FW

Model Upflow air-cooled series UA Upflow water-cooled series UW Downflow air-cooled series FA Downflow water-cooled series FW
1020 23.1 23.1 23.1 23.1
1025 25.2 25.2 25.2 25.2
1030 30.4 30.4 30.4 30.4
1035 32.3 32.3 32.3 32.3
2040 42.9 42.9 42.9 42.9
2045 48.5 48.5 48.5 48.5
2050 47.1 47.1 47.1 47.1
2055 53.5 53.5 53.5 53.5
2060 57.5 57.5 57.5 57.5
2070 61.3 61.3 61.3 61.3
3080 71.9 71.9 71.9 71.9
3090 77.7 77.7 77.7 77.7
3100 87.7 87.7 87.7 87.7
3.2.3 Connecting Control Cables

The control interfaces are located as shown in Figure 3-1, Figure 3-2 and Figure 3-3. The control interface is amplified
in Figure 3-6. The upper part of the terminal block is connected to the system, while the lower part is used as user
control signal interfaces.
Connecting with smoke sensor,
91# is its common terminal Alarm output of smoke sensor
42 44 82 58 59 84 85 37C 38C 37B 38B 37 38 24 50 51 55 56 70 71 70A 71A
41 43 83 88 89 75 76 94 95 96 97 91 92 93 80 81 11 12 77 78 72 73
41 43 83 88 89 75 76 94 95 96 97 91 92 93 80 81 11 12 77 78 72 73
42 44 82 58 59 84 85 37C 38C 37B 38B 37 38 24 50 51 55 56 70 71 70A 71A
Connecting with common alarm

Short connecting line, no short line if 50,51,55 is defined alarm terminals,
the remote shut down is connected 24# is its common terminal
Figure 3-6 Control interfaces
Note
The wiring personnel must take antistatic measures before wiring the control cables.
Water-under-floor sensor
Every unit is supplied with one water sensor. You should connect one end of the sensor to terminal 51, and the other
end to the common terminal 24. The number of sensors in parallel connection is not limited, but there is only one water
alarm for each unit.
Remote shutdown
Terminals 37 and 38 can be connected to the remote shutdown switch. By default, terminals 37 and 38 are shorted.
Remove the shorting wire if remote shutdown is needed. When terminals 37 and 38 are open, the system is shut down.
Terminals 37C, 38C, 37B and 38B are series connected between terminals 37 and 38 (the connecting wire is user
self-prepared), so that you can series connect three remote shutdown devices.
Smoke sensor
The smoke sensor can be connected to terminals 91, 92 and 93, with 91 being the common terminal, 92 being the NO
contact, and 93 the NC contact. You can select NO or NC contact according to the smoke sensor logic.
Terminals 80 and 81 are used to output external alarms for the smoke sensor.

28 Chapter 3 Electrical Installation
Control signals of outdoor unit

Terminals 70, 71, and terminals 70A, 71A are two pairs of control signal input terminals of outdoor unit. Their on/off
state is the same as that of the compressor.
Customized alarm terminals
Terminals 50, 51, 55 can be connected to three kinds of sensors, including fire sensor and water sensor. Terminal 24 is
the common terminal. After connecting sensors to the terminals, you should set the corresponding customized alarm
through the microprocessor. See 5.7.6 SET ALARMS for details. When the contactor is open and there is no external
alarm, the input state of the customized terminal is open. But when the contactor is closed and the external alarm is
raised, the input state of the customized terminal will be shorted. At this time, the system will raise sirens, and the LCD
of indoor unit will display the alarm information. If a PC installed with Emerson monitoring software is connected to the
system, the alarm will also be displayed on the PC.
The terminals can be defined as follows:
Terminals 50 and 24: remote alarm.
Terminals 51 and 24: water sensor (by default).
Terminals 55 and 24: safe switch for condensation water pump (optional).
External alarm terminals
Terminals 75 and 76 can be used as external alarm terminals. They are controlled by the external alarm relay K3 on
the circuit board. They output signals to external alarm devices, such as the alarm indicator. When critical alarm occurs,
the contactor will close to trigger remote alarms, send signals to the building management system or dial the paging
system automatically. The power supply of the external alarm system is user self-prepared.
Refer to Appendix 2 Circuit Diagram for the detailed definition of other terminals.
3.2.4 Connecting Extension Component Solenoid Valve (For Site Installation)

The extension subassembly solenoid valve has three connection cables, two of which are control cables (brown) used
to connect with the corresponding terminals of control board and one of which is ground cable used to connect the
ground terminal block. Note that the solenoid valve cables of 1# system and 2# system in double system unit should
be remarked for voiding wrong connection. For detailed terminal positions, refer to the LLSV1 and LLSV2 connection
terminal No. in Appendix 2 Circuit Diagram.
3.2.5 Connecting Control Signal Cables Of Outdoor Unit

Opening the sealed panel of electric control box reveals the fan speed controller board, according to the cable
connection instructions of Liebert.PEX Condenser User Manual.
When a condenser with single system is used to match an indoor unit with single system, the digital signal of J6 dry
contact (see 3.1 Wiring Terminals in Liebert.PEX Condenser User Manual) is from the control interface 70/71 (see
Figure 3-6) of indoor unit.
When two condensers with single system are used to match an indoor unit with double system, the digital signals of J6
dry contact on the boards of those two condensers are from the control interface 70/71 and 70A/71A respectively.
When a condenser with double system is used to match an indoor unit with double system, you short the terminals 70
& 70A and 71 & 71A. The control circuit can be connected to the terminals 70 and 71 or terminals 70A and 71A.
For details, refer to Appendix 2 Circuit Diagram.
3.2.6 Connecting Power Cables For Outdoor Unit

The power cables of the outdoor unit is connected with the MCB reserved in indoor unit (see Figure 4-1, Figure 4-2
and Figure 4-3).
3.3 Installation Inspection

After the electrical installation is completed, you should check and confirm that:
1. The power resource voltage meets the rating on the nameplate.
2. The system electric loop has no open circuit or short circuit.
3. Power cables and grounding cables are connected to the circuit breakers, indoor unit and outdoor unit.

4. The ratings of the circuit breakers and fuses are correct.

5. The control cables are properly connected.
6. All the cables connections are fastened, with no loose screws.
You can start commissioning after confirming the preceding points.

30 Chapter 4 System Start-up And Commissioning
Chapter 4 System Start-Up And Commissioning
This chapter introduces the power-on commissioning and function test of air-cooled series and water-cooled series,
including the preparation before commissioning and commissioning procedures.
4.1 Location Of MCBs

The MCBs are located as shown in Figure 4-1, Figure 4-2 and Figure 4-3.
66 55 44 33 22 11
77
Figure 4-1 MCB of one bay system
66 55 4 33 2 11
77
Figure 4-2 MCB of two bay system
Note
The two-bay single system has only one compressor MCB and one compressor contactor.
66 55 4 33 2 1
Figure 4-3 MCB of three bay system
1: Compressor MCB 3: Electrical heater MCB 5: Outdoor unit (air-cooled) MCB 7: Main isolation switch
2: Fan MCB 4: Infrared humidifier MCB 6: Control board MCB

Chapter 4 System Start-up And Commissioning 31
4.2 Power-on Commissioning Of Air-Cooled Series
4.2.1 Preparation Before Commissioning

Mechanical part
1. Check that the protection materials for transportation have been removed. For the upflow series unit, check that the
transportation bolts of the fan have been removed; check that the motor pulley and the fan pulley are fixed, the motor
bearing and fan bearing are parallel, the belt is perpendicular to the two bearings and the tension of the belt is proper.
2. The cooling pipe system has past the pressure leak test.
3. The total charge has been roughly calculated. If the pipe is too long, the rated amount of refrigerant oil should have
been charged into the system.
4. The water supply & drain pipe-system of the humidification system has been reliably connected, the material
requirement is met and the leak detection has been done.
5. The heating tape of the compressor has been preheated for over 12hr.
6. Make sure the equipment room is above 68°F with certain heat load. Otherwise, pre-heat the equipment room with
any heating device, or by forcedly running the heaters of the unit (in this case, go through the following procedures till
the third entry of 4.2.2 Commissioning Procedures first) and of other equipment in the room. Ensure sufficient heat
load for the commissioning.
7. In the winter, it may be necessary to manually raise the condensing pressure to 16Bar by manually shielding some
condensing area and limiting condensing air quantity.
Electric part
1. Check that the voltage of the main power supply is within ±10% of the rating, and that the isolation switch of the
air-cooled condenser of the outdoor unit has been closed.
2. Check that the power or control circuits are reliably connected. Fasten all the connecting terminals.
3. The power cables and the low voltage control cables are laid away from each other.
4. Check the phase sequence. The phase sequences of all three-phase devices have been adjusted consistent before
delivery. During commissioning, you only need to ensure the phase sequence of a random three-phase device is
correct. In step two of 4.2.2 Commissioning Procedures, if you run the fan by clicking on the fan contactor in the
electric control box with a straight screwdriver, you can judge the phase sequence by observing the wind direction. If
the phase sequence is wrong, exchange any two phases of the L line of the power supply.
4.2.2 Commissioning Procedures

1. Turn off the MCB of various parts. Turn on the isolation switches and control MCBs. Check the control voltage.
2. Click on the fan contactor with a screwdriver to start the fan and make sure the fan blowing direction is correct. Start
the system and measure all the operation phase-currents of the fan.
3. Turn on the electric heating MCB and change the temperature setting to start the heater, or start the heater manually.
Measure all the phase currents of the electric reheat.
To trigger the heater, you should:
Adjust the temperature setting (see 5.7 SERVICE MENUS) to 41°F higher than the equipment room temperature.
The control system should then trigger the heating demand, and the electric reheat starts to work. Then adjust the
temperature setting to 41°F lower than the equipment room temperature. If the heater stops working, it means the
heating function is normal. Then continue with the following procedures.
4. Turn on the humidifier MCB and change the humidity setting to start the humidifier, or start the humidifier manually.
Measure all the phase currents of the humidifier. In addition, inject water manually to make sure the filling pipe and
drainage conduit do not leak, and the drainage conduit is clear.
To trigger the humidifier, you should:
Adjust the humidity setting (see 5.7 SERVICE MENUS) to 10% higher than the indoor Relative Humidity (RH). The
control system should then trigger the humidifying demand, and the humidifier starts to work. If the humidifier stops
working when the humidity setting is lower than the indoor RH, it means the humidifying function is normal.
Note
After the test, restore the temperature and humidity settings to the defaults or the original settings.

5. Pump the cooling system vacuum to -30in.Hg (pumping time: >3hrs), and hold the state for 4hr. The pressure
should not rise, and the sight glass appears green (to make sure the cooling system vacuum and dry, pump the
cooling system repeatedly at least three times).
After checking the vacuum state of the cooling system, pump in proper amount of liquid refrigerant quickly before the
power-on (usually pump until the pressures inside the refrigerant container equalizes with that in the cooling system).
Connect the composite pressure gauge to the interface on the high/low pressure needle valve.
Connect the composite pressure gauge to the refrigerant cylinder. Note to exhaust the air inside the tube of the gauge.
1) Change the temperature setting to start cooling, or start cooling manually. Make sure the dehumidification and hot
gas bypass valve is closed. Measure in real time all the phase currents of the compressor.
To start cooling (start the compressor), you should:
Change the temperature setting (see 5.7 SERVICE MENUS) to 41°F lower than the indoor temperature. The control
system should then trigger the cooling demand, and the compressor starts to work. After at least three minutes of
cooling, change the temperature setting to 41°F higher than the indoor temperature. If the compressor stops working
then, it means the cooling function is normal.
Note
After the test, restore the temperature setting to the default or the original setting.
2) Check and confirm the working current of the condenser fan. Make sure the fan runs stably.
3) Start the compressor, and charge refrigerant gas (R22) or refrigerant liquid (R407C) slowly to the compressor inlet
until the subcooling degree reaches 5K (or 8K ~ 10K) and the sight glass contains no air bulbs.
The condensing temperature should be kept at 113°F.
Keep charging and adjust the thermostatic expansion valve to 41°F ~ 46.4°F superheat degree. The adjustment step
of the valve should be smaller than 1/4 round, and the interval between two steps should be at least 15min.
Observe the compressor suction pipes and make sure there is no water condensing on the surface of the compressor
and the pipes, so as to avoid the risk of slugging the compressor.
At the return of 71.6°F/50%, 16Bar ~ 17Bar condensing pressure, the compressor suction pressure should be above 5
Bar.
At the return of 75.2°F/50%, 16Bar ~ 17Bar condensing pressure, he compressor suction pressure should be above
5.5Bar.
4) Check the dehumidification function
To trigger dehumidification, you should:
Change the humidify setting (see 5.7 SERVICE MENUS) to 10% lower than the indoor RH. The control system
should then trigger the call for dehumidification, the dehumidification solenoid valve switches on, and the
dehumidification indicator Q3 on the control panel turns on. Then change the humidity setting higher than the indoor
RH. If the dehumidification solenoid valve switches off, and the dehumidification indicator Q3 turns off, it means the
dehumidification function is normal. Note that during the commissioning process, if the indoor temperature is 37.4°F
higher than the temperature setting, the system may enter the forced cooling mode, and the dehumidification demand
will not be responded.
Note
After the test, restore the humidity setting to the default or the original setting.
4.2.3 Commissioning Complete Inspection

1. Check that all output functions are automatic.
2. Check that the temperature & humidity settings and control precisions are set reasonable.
3. Make sure all the other functions are set reasonable.

Chapter 4 System Start-up And Commissioning 33
4.3 Start-up Commissioning Of Water-cooled Series
4.3.1 Preparation Before Commissioning

Machine and system part
1. Check that the protection materials during transportation has been removed; for the upflow series unit, especially
check that the transport bolts of fan components have been removed.
2. The pressure test and leakage test of the cooling water system have been completed.
3. The cooling water system has been cleaned and drained.
4. The cooling water system has been confirmed ready for operation.
5. The water supply-/drainage-pipe system of the humidification system has been reliably connected according to the
material requirements and been checked against leakage.6. The compressor heating-tape has been pre-heated for
more then 12hr.
7. Make sure the equipment room temperature is above 68°F with sufficient heat load. If the heat load is insufficient,
heat the equipment room with devices like oil heater, or by running other heat generating equipment first to make sure
the heat load is sufficient for the commissioning.
Electric part
1. Check that the voltage of the main power supply is within ±10% of the rating.
2. Check that the power or control circuits are reliably connected. Fasten all the connecting terminals.
3. The power cables and the control cables are laid away from each other.
4. Check the phase sequence. The phase sequences of all three-phase devices have been adjusted consistent before
delivery. During commissioning, you only need to ensure the phase sequence of a random three-phase device is
correct. In step 3 of 4.3.2 Commissioning Procedures, you can click on the fan contactor in the electric control box
with a straight screwdriver to judge the phase sequence by observing the wind direction. If the phase sequence is
wrong, exchange any two phases of the L line of the power supply.
4.3.2 Commissioning Procedures

1. Turn off the MCB of various parts. Turn on the main MCB and control MCBs. Check the control voltage.
2. Check that the motor pulley and fan pulley are well fixed. Check that the fan bearing and the motor are parallel, the
belt is perpendicular to the bearings, and the belt tension is proper.
3. Switch on the fan MCB and click on the contactor of the indoor fan with a screwdriver to confirm the rotation
direction of the fan. Start the system and measure all the phase currents of the fan.
4. Switch on the electric reheat MCB and change the temperature setting to start the electric reheat, or start the heater
manually. Measure all the phase currents of electric reheat.
To trigger the heater, you should:
Change the temperature setting (see 5.7 SERVICE MENUS) 41°F higher than the indoor temperature. The system
should then trigger the call for heating and the electric reheat starts to work. Then set the temperature setting lower
than the indoor temperature. If the electric reheat stops working, it means the heating function is normal.
Note
After the test, restore the temperature setting to the default or the original setting.
5. Switch on the humidification MCB and change the humidity setting to start the humidifier, or start the humidifier
manually. Measure all the phase currents of the humidifier. Manually charge water into the cooling system to check
that the charge-/drainage-pipes do not leak and the drainage pipes are clear.
To trigger the humidifier, you should:
Adjust the humidity setting (see 5.7 SERVICE MENUS) to 10% higher than the indoor Relative Humidity (RH). The
control system should then trigger the call for humidification, and the humidifier starts to work. If the humidifier stops
working when the humidity setting is lower than the indoor RH, it means the humidifying function is normal.
Note
6. The condensing temperature should be kept at 113°F.

Change the temperature setting to start cooling, or start cooling manually. Make sure the dehumidification and hot gas
bypass valve are closed. Measure in real time all the phase currents of the compressor.
Check the condensation subcooling degree, suction superheating and air bulbs of the sight glass to make sure the
compressor works normally, and add refrigerant if necessary.
To start cooling (start the compressor), you should:
Change the temperature setting (see 5.7 SERVICE MENUS) to 41°F lower than the indoor temperature. The control
system should then trigger the call for cooling, and the compressor starts to work. After at least 3min of cooling,
change the temperature setting to 41°F higher than the indoor temperature. If the compressor stops working then, it
means the cooling function is normal.
7. Check the dehumidification function
To trigger dehumidification, you should:
Change the humidify setting (see 5.7 SERVICE MENUS) to 10% lower than the indoor RH. The control system
should then trigger the call for dehumidification, the dehumidification solenoid valve switches on, and the
dehumidification indicator Q3 on the control panel turns on. Then change the humidity setting higher than the indoor
RH. If the dehumidification solenoid valve switches off, and the dehumidification indicator Q3 turns off, it means the
dehumidification function is normal. Note that during the commissioning process, if the indoor temperature is 37.4°F
higher than the temperature setting, the system may enter the forced cooling mode, and the dehumidification demand
will not be responded.
Note
4.3.3 Commissioning Complete Inspection

1. Check that all output functions are automatic.
2. Check that the temperature & humidity settings and control precisions are set reasonable.
3. Make sure all the other functions are set reasonable.

Chapter 5 iCOM Controller 35
Chapter 5 iCOM Controller
The iCOM controller adopts menu operation. It can monitor, display and operate the precision cooling air conditioner
unit and control the environment temperature within a set temperature range.
This chapter introduces the menu operation of iCOM controller, control features and parameter settings.
5.1 LCD
An LCD is located on the front panel of the Liebert.PEX series air conditioner. The LCD can display the current state of
the equipment room, such as temperature and humidity. You can read and modify the parameter settings through the
LCD.
The LCD uses blue back lighting. If no button is pressed within a certain period of time (settable; by default: 5min), the
back lighting will be off, until the next time any button is pressed.
5.2 Button And Indicator Panel

Nine buttons and two indicators are located on the button and indicator panel, including:
Buttons: up button, down button, left button, right button, enter button, exit button, ON/OFF button, alarm silence
button, help button.
Indicators: alarm indicator, operation indicator.
The button and indicator panel is shown in Figure 5-1.
Alarm silence button
Left button Up button
Alarm indicator Enter button
ON/OFF button Right button
Operation indicator
Escape Help Down
button button button
Figure 5-1 Buttons and indicators of controller
1. Alarm indicator
The alarm indicator is off during normal operation. It turns on in red only upon alarms.
2. Operation indicator
The operation indicator is on in green when the air conditioner is operating; or turns when air conditioner unit is shut
down, the operation indicator will be on in yellow.
3. ON/OFF button
Function one: switch on/off the system.
Press the ON/OFF button to shut down an operating system, or to start an idle system.
Note
After the system is powered on, the system will assume the operation state before the power-off. For example, if the system is in
the work state when powered off, it will enter the work state automatically after power on.
Function two: test the operation indicator and the back lighting of the LCD.
After power-on, when the system is in the standby state (or test state as defined in this manual), pressing the ON/OFF
button will switch between the indicator (green then) and the LCD backlight. This function is used to test whether or not
the LCD backlight and the operation indicator is normal.
Note
The settings of the system when the system is in the test state will not be written into the microprocessor.

36 Chapter 5 iCOM Controller
4. Enter button
Function one: enter the selected menu, or save the setting after parameters are changed. When you are entering a
menu or changing a parameter, the menu and the parameter will be high lighted.
Function two: test the display of characters.
When the system is in the test state, pressing the enter button will display the ASCII code. This function is used to test
whether or not the characters are displayed normally on the LCD.
5. Escape button
Function one: quit the current menu.
Function two: abolish the current change of parameter.
Function three: test the LCD high light.
Pressing the escape button to switch the LCD between light and high light when the system is in the test state. This
function can test whether or not the LCD high light is normal.
6. Up button
Function one: increase the value of the displayed parameter during parameter setting.
Function two: scroll a row or a screen up in the query state.
Function three: test the buzzer.
Pressing the up button when the system is in the test state will increase the buzzing frequency (initial value: 0%).
Meanwhile the buzzer will sound at the set frequency. This function is used to test whether or not the buzzer is normal.
7. Down button
Function one: decrease the value of the displayed parameter during parameter setting.
Function two: scroll a row or a screen down in the query state.
Function three: test the buzzer.
If the buzzer frequency is not 0%, pressing the down button when the system is in the test state will decrease the
buzzing frequency. Meanwhile the buzzer will sound at the set frequency. This function is used to test whether or not
the buzzer is normal.
8. Left button
Function one: select the left bit during the parameter setting operation.
Function two: test the LCD contrast.
Pressing the left button when the system is in the test state will decrease the LCD contrast (by default: 100%). This
function is used to test whether or not the LCD contrast is normal.
9. Right button
Function one: select the right bit during the parameter setting operation.
Function two: test the LCD contrast.
If the LCD contrast is not 100%, pressing the right button when the system is in the test state will increase the LCD
contrast. This function is used to test whether or not the LCD contrast is normal.
10. Alarm silence button
Function one: silence the alarm sound that is raised upon system alarms.
Function two: clear the current alarm after the alarm sound is silenced.
Function three: test the alarm indicator, and rest the LCD contrast and buzzer frequency.
Pressing the alarm silence button when the system is in the test state will switch the alarm indicator between on and
off. It can test whether or not the alarm indicator is normal. Meanwhile, the LCD contrast and buzzer frequency will be
reset to their defaults.
11. Help button
Function one: display the online help.
Function two: test the yellow display of the LCD operation indicator.
When the system is in the test state, pressing the help button will switch on and off the LCD operation indicator. This
function is used to test whether or not the yellow display of the LCD operation indicator is normal.
5.3 The Structure Chart Of Control Menu

Please refer to Appendix 3 Menu Structure Chart Of Microprocessor Controller.

5.4 Startup Interface

After the system is powered on, it is on the waiting state. The display screen will appear as shown in Figure 5-2.
Figure 5-2 Startup interface
5.5 Main Interface

Twenty s after the power on, the LCD will enter the main interface. The main interface provides the general information
about the status of relative equipment, including present temperature and humidity, temperature and humidity setting
value, equipment output status (fan, compressor, cooling, heating, dehumidifying, humidifying), alarm and
maintenance status. The main interface has two display modes: graphical and simple. The difference between the two
display modes is that the graphic interface (see Figure 5-3) displays the percentage output chart of the function
components and the simple interface (see Figure 5-4) only displays the icons of current operation mode. The switching
of two modes can be realized by operating the menu. Refer to 5.6.7 DISPLAY SETUP for detailed information.
The top left corner of main interface displays the current unit number; the top right corner displays the current system
status. If there is no button operation for 255s on other menu display screen, the LCD screen will display the main
interface.
UNIT 1 SYS ON
20℃ 42％ Setting value
32℃ 43％ RC T Present value
Figure 5-3 Graphical mode of main interface
UNIT 1 SYS ON
20℃ 42％ Setting value
32 ℃ 43％ RCT Present value
100％ 0％
100％ 0％
0％ 0％
0％
Figure 5-4 Simple mode of main interface
The detailed icon meanings of graphical mode and simple mode on main interface are listed in Table 5-1.
Table 5-1 Meanings of icons
Icon Meaning Icon Meaning
Fan running Natural cooling
Cooling Maintenance
Hot water heating Dehumidifying
Electrical heatinig Humidifying
5.6 USER MENUS

Press the enter or down button on the main interface to enter the USER MENUS, as shown in Figure 5-5. The USER
MENUS are displayed in six pages, each of which displays one or two submenus. Press the enter button to highlight
the menu, the up or down button to browse the submenus, and the enter button to enter the selected one.

USER MENUS 1 / 6 USER MENUS 2 / 6 USER MENUS 3 / 6

EVENT
PASSWORD LEVEL0 ? ??? LOG EVENT LOG
C/F SET SET ALARMS
%RH SETPOINTS GRAPHICS ALARMS
SET
USER MENUS 4 / 6 USER MENUS 5 / 6 USER MENUS 6 / 6
SENSOR DATA TOTAL RUN HRS SERUICE INFO
DISPLAY SETUP SLEEP MOOE ACTIVE ACTIVE ALARMS

SET ALARMS
Figure 5-5 User menu
5.6.1 PASSWORD
The password is necessary for some settings. After inputting the password (user password: 149), use the up button
and down button to browse all the options, and press the enter button to enter the submenu.
5.6.2 SETPOINTS
The setpoints are saved as permanent memory. You can enter to query and set parameters in the ‘SETPOINTS’
submenu through the USER MENUS. The left row displays the parameter codes; the middle row, the parameter name;
the right row, the settings, as shown in Table 5-2.
Table 5-2 Descriptions of SETPOINTS submenu parameters
Parameters Default Setting range Description
U102 TEMP SET 73°F 41°F ~ 104°F Temperature setpoint
U103 HUM SET 50% 1% ~ 80% Humidity setpoint
Pred (predictive), comp
U104 HUM CTRL Pred Humidity control type
(compensable), rel (relative)
U105 SUP LIM Dsabl Dsabl, enabl Air temperature limit enable type
U106 SUP TEMP 59°F 41°F ~ 77°F Air temperature limit setting value
U107 BACK TSP 59°F 41°F ~ 104°F Backup temperature setpoints
If you want to modify the preceding settings, you should input the password before entering the submenu
‘SETPOINTS’. Then press the enter button to highlight the menu and use the up or down button to scroll the
parameters. Press the enter button to select one parameter, use the up or down button to set the value, and press the
enter button to save the change.
5.6.3 EVENT LOG

You can enter the EVENT LOG submenu without a password, as shown in Figure 5-6.
EVENT LOG P 0 01
（01）1/31/2007 10 : 00
Warning
Power loss
Figure 5-6 EVENT LOG submenu
The EVENT LOG submenu saves the last 400 system records. The event types include message, warning and alarm.
When the event type is message, the LCD will display the event name only.
When the event type is warning, the LCD will display the event name and the alarm indicator will turn on in red.
When the event type is alarm, the LCD will display the event name, the alarm indicator will turn on in red, and an
audible alarm will be raised.

5.6.4 GRAPHICS
The GRAPHICS submenu provides two kinds of graphs: the RETURN TEMP and the RETURN HUMIDITY. These
graphs reflect the temperature and humidity changes over a period of time in the past.
In the graphs, the current temperature or humidity is the origin, the time is the horizontal axis, and the temperature or
humidity is the vertical axis, as shown in Figure 5-7.
RETURN TEMP 01 RETURN HUMIDITY 01

+03 +20
27°
C +55%
-03 -20
t : 8d 10 : 40 t : 8d 10 : 42
Figure 5-7 The graph of return temperature and return humidity
As the horizontal axis, the time range can be set into eight kinds. Each pixel indicates different time in different time
ranges. See Table 5-3 for the detailed time range.
Table 5-3 Time range
Time range Time indicated by each pixel Time range Time indicated by each pixel
8min 6s 2 days 36min
32min 24s 4 days 72min
1hr 45s 8 days 144min
12hr 9min 16 days 288min
24hr 18min
The scaling of the vertical axis can also be set. For the RETURN TEMP, the scaling range is ±3 ~ ±20; for the
RETURN HUMIDITY, the scaling range is ±10 ~ ±30. The bigger the scaling range is, the bigger the value each pixel
indicates will be, and the more centered the curves will be.
You can set the parameters without inputting the password. Press the enter button to highlight the parameters, use the
up or down button to select one parameter. Then press the enter button again to enter the parameter, and use the up
or down button to set the value. Press the enter button to save the change at last.
5.6.5 SET ALARMS

The SET ALARMS submenu is used to set the upper/lower limits of temperature/humidity alarms. The settings are
saved as permanent memory. You can select the ‘SET ALARMS’ to browse and set the parameters under he USER
MENUS. The parameters are listed in Table 5-4.
Note
The system defaults are not recommended to be changed. If you consider it necessary to change the defaults, consult with
professionals first and set the alarm settings under the guidance of them.
Table 5-4 Parameters of SET ALARMS

U202 RTN SNSR Yes Yes, no Return air alarm enable
U203 HI TEMP 73°F 34°F ~ 210°F High return air temperature alarm setting value
U204 LO TEMP 65°F 34°F ~ 210°F Low return air temperature alarm setting value
U205 HI HUM 60% 1% ~ 99% High return air humidity alarm setting value
U206 LOW HUM 40% 1% ~ 99% Low return air humidity alarm setting value
U207 SENSOR A Yes Yes, no Sensor A alarm enable
U208 HI TEMPA 122°F 34°F ~ 210°F High temperature alarm setting value of sensor A
U209 LO TEMPA 77°F 34°F ~ 210°F Low temperature alarm setting value of sensor A
U210 HI HUM A 70% 1% ~ 99% High humidity alarm setting value of sensor A
U211 LO HUM A 30% 1% ~ 99% Low humidity alarm setting value of sensor A
To browse through the submenu, press the enter button to highlight the parameters, and use the up or down button to
scroll.

Password is required for changing the settings. Then, enter the ‘SET ALARMS’ submenu, press the enter button to
highlight the parameters, use the up or down button to select one parameter, and press the enter button to enter the
selected parameter. Use the up or down button to change the setting, and press the enter button to save the change,
or press the ESC button the quit the change.
5.6.6 SENSOR DATA

The SENSOR DATA submenu provides you with environmental data for the query. The values are for read only, no
setting or change is allowed. See Table 5-5 for the menu description.
Table 5-5 Sensor data menu description
Sensor data Unit Description Sensor data Unit Description
Optional sensor A
U301 TEMP A °F U313 Hi Temp °F Daily high temperature
temperature
Optional sensor A
U302 HUM A % U314 Lo Te H h Daily low temperature (hour)
humidity
Daily low temperature
U303 TEMP B °F Temperature of sensor A U314 Lo Te M m
(minute)
Daily low temperature
U304 HUM B % Humidity of sensor A U314 Lo Te S s
(second)
U305 TEMP C °F Temperature of sensor B U314 Lo Temp °F Daily low temperature
U306 HUM C °F Humidity of sensor B U315 Hi Hu H h Daily high humidity (hour)
U307 FC TEMP °F Temperature of sensor C U315 Hi Hu M m Daily high humidity (minute)
U308 AMB TEMP % Humidity of sensor C U315 Hi Hu S s Daily high humidity (second)
U309 FC state - Freecooling status U315 Hi Humi % Daily high humidity
Temperature of digital
U310 DS1 TEMP °F U316 Lo Hu H h Daily low humidity (hour)
scroll 1
Temperature of digital
U311 DS2 TEMP °F U316 Lo Hu M m Daily low humidity (minute)
scroll 2
Daily high temperature
U313 Hi Te H hr U316 Lo Hu S s Daily low humidity (second)
(hour)
U313 Hi Te M m U316 Lo Humi % Daily low humidity
(minute)
U313 Hi Te S s
(second)
5.6.7 DISPLAY SETUP

The DISPLAY SETUP submenu is used to set the LCD display attributes. Password is not required for changing the
settings. See Table 5-6 for the parameter description.
Table 5-6 DISPLAY SETUP parameter description
THA, JAP, CHI,
U401 LANGUAG EN ESP, FRE, ITA, Language options
DEU, EN
U402 YEAR 2005 - Current year
U402 MONTH 04 01 ~ 12 Current month
U402 DAY 19 01 ~ 31 Current day
U403 HOUR 19h - Current hour
U403 MINUTE 08min - Current minute
U403 SECOND 17s - Current sencond
U404 TEMP F/C °C °F, °C Temperature indication
U405 CONTRAST 50% 0% ~ 100% Display contract
U406 BUZ FREQ 50% 0% ~ 100% Buzzer frequency. 0% means buzzer silenced
Buzzer frequency test switch. It determines whether or not there will
U406 BUZ TEST Off On, off
be sound accompanying the adjustment of BUZ FREQ
5min, 10min, Back light time, or the back light time when there is no panel
U407 BACKLITE 5min
30min, 1hr, 12hr operation
U408 SCREEN Graph Graph, simple Main window display mode


Main interface display mode of settings and actual values. Range:
SET: only settings of temperature and humidity are displayed
U409 SHOWS A+S SET, ACT, A + S ACT: only actual temperature and humidity are display
A + S: both settings and actual values of temperature and
humidity are displayed
Norm (normal),
U410 DISPLAY Norm Display mode
inv
m/d/y, d.m.y,
U411 DATE m/d/y Date format. Range
y-m-d
5.6.8 TOTAL RUN HRS

The TOTAL RUN HRS submenu records the total run time (Unit: hr) of system components. You can also set run time
limits of system components through this submenu. If the components actual run hour exceeds the set limit, alarms will
be raised.
This submenu requires password. The total run time can be reset to zero in order to restart timing.
Note
There is no need to reset the timers unless the components are replaced.
The parameters on this submenu are described in Table 5-7. The ‘LIMIT’ under the component name is the run time
limit of the corresponding component.
Table 5-7 TOTAL RUN HRS parameter description
Parameters Default Related equipment Parameter Default Related equipment
U502 MOTOR(S) 0hr U507 EL HEAT1 0hr
Fan motor Electric reheat 1
U502 LIMIT 32000hr U507 LIMIT 32000hr
U503 COMP1 0hr U508 EL HEAT2 0hr
Compressor 1 Electric reheat 2
U504 COMP2 0hr U509 EL HEAT3 0hr
Compressor 2 Electric reheat 3
U505 CW/FC 0hr Chilled water / free U510 HUM 0hr
Humidifier
U505 LIMIT 32000hr cool U510 LIMIT 32000hr
U506 HG / HW 0hr U511 DEHUM 0hr
Hot Gas/ Hot water Dehumidification
5.6.9 SLEEP MODE

In the sleep mode, the air conditioner unit can realize auto-on/off. Through this submenu, you can set two time zones
of the sleep mode, and set the sleep timing-mode. See Table 5-8 for details.
Table 5-8 SLEEP MODE parameter description
U602 MON No
U602 TUE No
Sleep mode day, including Monday ~ Sunday. Set the value of any day
U602 WED No
to Yes, and the system will enter sleep mode on that day every week.
U602 THU No Yes, no
This parameter works together with the following hour and minute
U602 FRI No
settings to designate an exact time
U602 SAT No
U602 SUN No
U605 START 1 0hr Sleep mode starting time 1. The first parameter is used to set the hour
U605 START 1 0m of time, and the second one is used to set the minute of time
U605 STOP 1 0hr Sleep mode end time 1. The first parameter is used to set the hour of
U605 STOP 1 0m time, and the second one is used to set the minute of time
-
U607 START 2 0hr Sleep mode starting time 2. The first parameter is used to set the hour
U607 START 2 0m of time, and the second one is used to set the minute of time
U607 STOP 2 0hr Sleep mode end time 2. The first parameter is used to set the hour of
U607 STOP 2 0m time, and the second one is used to set the minute of time


Auto: during the system sleep time, if high/low temperature occurs, the
system will resume operation and mask the screen for 15min. The
U609 TIME MOD Yes Auto, yes, no system will re-enter sleep mode after the alarm is cleared
Yes: start sleep mode
No: no sleep mode
U610 TIME TYP S.OFF S.OFF, DEADB Timing mode selection
U611 DEADBAND k 2k ~ 15k Used to set the dead band temperature setting range
5.6.10 SERVICE INFO

The SERVICE INFO submenu provides the contact information of customer service personnel. You can contact the
service personnel with this information, which is read only.
5.6.11 ACTIVE ALARMS

The ACTIVE ALARMS submenu displays the active alarms of the system. No password is required to query this menu.
5.7 SERVICE MENUS

Press the right button at the first window of the USER MENU and you will enter the SERVICE MENUS.
The SERVICE MENUS are displayed in five pages. Each page displays one submenu or two submenus, as shown in
Figure 5-8. Press the Enter button to highlight the submenus, and use the up button and down button to scroll. Press
the Enter button to enter the highlighted submenu.
SERVICE MENUS 1 / 5 SERVICE MENUS 2 / 5 SERVICE MENUS 3 / 5
PASSWORD LEVEL 0 ???? STANDBY DIAGNOSTICS

SERVICE
C/F SET
%R H SETPOINTS WELLNESS ALARMS SET ALARMS
SE T WELLNESS
SERVICE MENUS 4 / 5 SERVICE MENUS 5 / 5

SET
CALIERATION UP OPTIONS SETUP
NETWORK
NETWORK SETUP SERVICE INFO
Figure 5-8 SERVICE MENUS
5.7.1 PASSWORD LEVEL

See 5.6.1 PASSWORD.
5.7.2 SETPOINTS
Different from the SETPOINTS in the USER MENUS, the SETPOINTS in SERVICE MENUS has many more
parameters. See Table 5-9 for the parameter descriptions.
Table 5-9 SETPOINTS parameter description
S102 TEMP SET 66°F 41°F ~ 104°F Temperature setpoint
S103 CTRL TYPE PI Prop, PI, PID, intel Control type selection
S104 TEMP PB 7k 1k ~ 30k Temperature proportional band, or the P in PID control
S105 TEMP INT min - Temperature integration time, or the I in PID control
S106 TEMP DER s - Temperature derivative time, or the D in PID control
S107 AUTOSET Yes Yes, no Autoset enable
S108 TEMP DB 32°F 32°F ~ 68°F Temperature deadband setting range
S109 2ND SETP 73°F 41°F ~ 104°F -


S110 BACK TSP 73°F 41°F ~ 104°F Backup temperature setpoint
S113 HUM SET 50% 1% ~ 80% Humidity setpoint
S114 HUM CTRL Pred Pred, Comp, Rel Humidity control type
S115 HUM PB 10% 1% ~ 20% Humidity proportional band
S116 HUM INT 5min - Humidity integration time
S117 HUM DB 0% 0% ~ 50% Humidity deadband setting range
S118 LO LIM 1 k - -
S119 LO LIM 2 -1.7k -5.5k ~ -1.1k -
S124 SUP LIM Yes Yes, no Supply limit
S125 SUP TEMP °F 41°F ~ 77°F Supply limit temperature value
S126 AMB TYPE No No, CONT, EFC, DIFF DT type selection
S127 AMB DT k 0 ~ 20k DT setting range
S128 FC TYPE No No, CONT, DIFF Natual cooling control type selection
S129 FC DT k - -
S130 MIN CW No Yes, no Minimum CW temperature protection selection
S131 MIN CW °F - Minimum CW temperature value
S135 FANSPEED - - VSD fanspeed
S136 VSD SET % - VSD setpoint STD
S137 VSD MIN % - VSD setpoint MIN
S138 VSD DEH % - VSD setpoint dehum
S139 VSD NOP % - VSD setpoint no power
S146 SCRTYPE - - SCR control type
S147 CO1 ON % - Start compressor 1 at
S148 CO1 OFF % - Stop compressor 1 at
S149 CO1 TD min - Compressor 1 stop delay
S150 CO2 ON % - Start compressor 2 at
S151 CO2 OFF % - Stop compressor 2 at
S152 CO2 TD min - Compressor 2 stop delay
S153 CYCLET s - Cycle time
S154 SCRFACT - - SCR factor
S155 ACT SCR % - Actual SCR request
5.7.3 STANDBY
The parameters of the STANDBY submenu are described in Table 5-10.
Table 5-10 STANDBY parameters description
S502 #STANDBY 1 0 ~ 32 Number of standby units
Rotation frequency. Range:
Daily: rotate once a day.
Daily, MON ~ MON ~ SUN: rotate once a week. The rotation occurs on Monday ~
SUN, M - Sunday of the week. For example, MON means rotation occurs on
S503 ROTATION Daily
MON ~ M - Monday of every week.
SUN M - MON ~ M - SUN: rotate once a month. The rotation occurs on
Monday ~ Sunday of the first week of the month. For example, M –
MON means rotation occurs on Monday of the first week of every month
S504 ROT HOUR hr - Used to set hour of the detailed time while rotation
S505 ROT MIN min - Used to set minute of the detailed time while rotation
S506 ROT BY 1 1~8 The unit number for rotation
S507 DO ROT No Yes, no Perform one rotation
CO/HE, yes, Cascade selection. The ‘Yes’ correspond to temperature and humidity control
S508 CASCADE No
no and ‘no’ corresponds to closing the cascade
S509 STBY HT No Yes, no Start all standby units by HT

5.7.4 WELLNESS
The controller calculates the bonus and penalty over the equipment maintenance based on the parameters in the
WELLNESS submenu and the equipment operation log, so as to find out the next system maintenance time.
Informing the maintenance personnel of the maintenance time makes the system run in the optimal mode, which
reduces the chances of faults and raises the system reliability.
The WELLNESS submenu includes nine groups of parameters, including the WELL BASICs and WELLNESS COMPs.
See Table 5-11 ~ Table 5-19 for details.
WELLNESS BASIC1
Table 5-11 WELLNESS BASIC1 parameter description

S002 FREQ/YR 1pY 0pY ~ 12pY Maintenance frequency every year
S003 BONUS 0MM 0MM ~ 12MM Bonus setting
S004 PENALTY 0MM 0MM ~ 12MM Penalty setting
S005 LAST PM YY
S005 LAST PM MM - Last maintenance. YY.MM.DD. This parameter is read only
S005 LAST PM DD
WELLNESS BASIC2
Table 5-12 WELLNESS BASIC2 parameter description

S006 NAME - - Service engineer
S007 CONFIRM No Yes, no Confirm
S008 NEXT PM - - Calculated next maintenance. This parameter is read only
WELLNESS MOTOR
Table 5-13 WELLNESS MOTOR parameter description

Parameters Default Description
S013 STARTS - Number of fan starts since the last maintenance
S014 RUN HRS hr Fan run hours since the last maintenance
S015 AVG RUN m Average fan run time calculated through number of fan starts and run hours
S016 BEST 1 Starts per day best
S017 WORST 24 Starts per day worst
S018 ALARMS 0 Number of alarms since the last maintenance
Actual bonus calculated through the number of starts and average run time. This value
S019 BONUS 0MM
determines the time for the next maintenance
WELLNESS COMP1
Table 5-14 WELLNESS COMP1 parameter description

S024 STARTS - Number of compressor 1 starts since the last maintenance
S025 RUN HRS hr Compressor 1 run hours since the last maintenance
S026 AVG RUN m Average compressor 1 run time calculated through the number of starts and run hours
S029 HP AL 0 Number of high pressure alarms occurred to compressor 1 since the last maintenance
S030 LP AL 0 Number of low pressure alarms occurred to compressor 1 since the last maintenance
S031 OL AL 0 Number of overload alarms occurred to compressor 1 since the last maintenance
Number of digital scroll high temperature alarms occurred to compressor 1 since the last
S032 DS HT AL 0
maintenance
S033 BONUS 0MM

WELLNESS COMP2
Table 5-15 WELLNESS COMP2 parameter description

S035 STARTS - Number of compressor 2 starts since the last maintenance
S036 RUN HRS hr Compressor 2 run hours since the last maintenance
S037 AVG RUN m Average compressor 2 run time calculated through the number of starts and run hours
S040 HP AL 0 Number of high pressure alarms occurred to compressor 2 since the last maintenance
S041 LP AL 0 Number of low pressure alarms occurred to compressor 2 since the last maintenance
S042 OL AL 0 Number of overload alarms occurred to compressor 2 since the last maintenance
Number of digital scroll high temperature alarms occurred to compressor 2 since the last
S043 DS HT AL 0
maintenance
S044 BONUS 0MM
WELLNESS HEAT1
Table 5-16 WELLNESS HEAT1 parameter description

S046 STARTS - Number of electric reheat 1 starts since the last maintenance
S047 RUN HRS hr Electric reheat 1 run hours since the last maintenance
S048 AVG RUN m Average electric reheat 1 run time calculated through the number of starts and run hours
S051 ALARMS 0 Number of high pressure alarms since the last maintenance
S052 BONUS 0MM
WELLNESS HEAT2

S063 BONUS 0MM
WELLNESS HEAT3

S074 BONUS 0MM

WELLNESS HUM
Table 5-19 WELLNESS HUM parameter description

S079 STARTS - Number of humidifier starts since the last maintenance
S080 RUN HRS hr Humidifier run hours since the last maintenance
S081 AVG RUN m Average humidifier run time calculated through the number of starts and run hours
S085 BONUS 0MM
5.7.5 DIAGNOSTICS
The DIAGNOSTICS submenu is classified into two groups. After entering the menu, pressing the up button and down
button can switch between two groups and pressing the enter button can enter into the options of each group. Some
parameters of DIAGNOSTICS submenu are settable and used to help the maintenance personnel to start and cut off
devices by hand on site, realizing the diagnosis for devices. The other ones are only readable and they can only reflect
the fault condition of the devices. See Table 5-20 for details.
Table 5-20 DIAGNOSTICS submenu
S302 HP1 CODE 0 HP 1 alarm counter. This parameter can be reset to 0
S303 HP2 CODE 0 HP 2 alarm counter. This parameter can be reset to 0
S304 HT1 CNT 0 HT 1 Alarm counter. This parameter can be reset to 0
S305 HT2 CNT 0 HT 2 Alarm counter. This parameter can be reset to 0
S306 LP1 CODE 0 LP 1 alarm counter. This parameter can be reset to 0
S307 LP2 CODE 0 LP 2 alarm counter. This parameter can be reset to 0
S308 LP1 ACT br Actual LP 1
Manual on/off control of compressor 2. Range: On, Off. Note that the On setting of this
S308 COMP2 Off
parameter can start compressor 1 only when the fan has been started
S309 LP2 ACT br Actual LP 2
S310 HP1 ACT br Actual HP 1
S311 HP2 ACT br Actual HP 2
S313 MANUAL No Manual equipment on/off control. Range: Yes, No
S314 MOTOR(S) On Manual on/off control of the fan motor. Range: On, Off
Manual on/off control of compressor 1. Range: On, Off. Note that the On setting of this
S315 COMP1 Off
parameter can start compressor 1 only when the fan has been started
S315 C1 MODE Run Compressor 1 mode. Range: Run, Evac (evacuate), Charg (charge)
S316 C1 CAP Off Refrigeration capacity of digital scroll compressor 1
S317 C1 CYCLE 0% Cycle of digital scroll compressor 1
S318 LLSV 1 Off Diagnostic of liquid line solenoid valve of compressor 1. Range: On, Off
S319 C2 MODE Run Compressor 2 mode. Range: Run, Evac, Charg
S320 C2 CAP Off Refrigeration capacity of digital scroll compressor 2
S321 C2 CYCLE % Cycle of digital scroll compressor 2
S322 LLSV2 Off Diagnostic of liquid line solenoid valve of compressor 2. Range: On, Off
Diagnostic of electric reheat 1. Range: On, Off. The On setting of this parameter can
S324 EL HEAT1 Off
start electric reheat 1 only when the air loss is normal
S325 EL HEAT2 Off
S326 EL HEAT3 Off
S327 DEHUM Off Dehumidification. Range: On, Off
S328 LWD Val - -
S329 HUM FILL Off Diagnostic of solenoid valve of water supply to the humidifier. Range: On, Off
Diagnostic of humidifier. Range: On, Off. The On setting of this parameter can start
S330 HUM Off
electric reheat 1 only when the air loss is normal
S331 H DRAIN - -
S332 HUM.C. 0.00A Electric current of humidifier


S334 LSI - -
S335 ALM REL Off Diganostic of alarm relay. Range: On, Off
S336 FC REL Off Diganostic of free cooling relay. Range: On, Off
S337 3P OPEN Off
Diganostic of 3-phase electric regulator. Range: On, Off
S338 3P CLOSE Off
S340 BV CTRL
S341 ANALOG1 0%
S342 ANALOG2 0%
Diagnostic of analog output 1 ~ 4. They can be set to be percentage of desired output
S343 ANALOG3 0%
S344 ANALOG4 0%
S345 RSD On Remote shut down. Range: On, Off
Air loss alarm. OK means the system is normal. ACT means the air loss is active, and
S346 AIR LOSS OK
abnormity occured
Fan motor overload alarm. OK means the fan is normal. ACT means the fan is
S347 MOTOR OL OK
overloaded, and abnromality occurred
S348 FILTER OK Filter clogging situation. OK means normal; ACT means the filter is clogged
S349 CUSTOM1 OK
S350 CUSTOM2 OK States of customized alarms 1~ 4. OK means normal; ACT means the alarm is active,
S351 CUSTOM3 Ok and abnromality occured
S352 CUSTOM4 OK
S353 HEAT SAF - -
S354 FLOW AT % -
S355 FLOW ACT % -
S356 HP1 OK State of high pressure switch 1. OK means normal. ACT means abnormal
S357 LP1 OK State of low pressure switch 1. OK means normal. ACT means abnormal
S358 C1 OL OK Overload state of compressor 1. OK means normal. ACT means abnormal
S359 HP2 OK State of high pressure switch 2. OK means normal. ACT means abnormal
S360 LP2 OK State of low pressure switch 2. OK means normal. ACT means abnormal
S361 C2 OL OK Overload state of compressor 2. OK means normal. ACT means abnormal
S367 HUM PROB OK Humididifer fault state. OK means normal. ACT means abnormal
S368 DT1 Off -
S369 DT2 Off -
S370 DT3 Off -
S371 MIN CW Off -
5.7.6 SET ALARMS

The SET ALARMS menu is displayed in nine pages. The first page provides settings of alarm upper/lower limits and
customized alarms. The other eight pages provide the settings of alarm delay.
Setting alarm upper/lower limits
The alarm limits in the SERVICE MENUS are set the same as those in the USER MENUS. For details, see 5.6.5
SET ALARMS.
Setting customized alarms
See Table 5-21 for the setting of customized alarms.
Table 5-21 Setting customized alarms
Parameters Default Parameters Default
S202 RTN SNSR Yes S213 CUST IN1 WATER
S203 HI TEMP °F S214 C1 ACT CLOSE
S204 LO TEMP °F S215 CUST IN2 WATER
S205 HI HUM 60% S216 C2 ACT CLOSE
S206 LOW HUM 40% S217 CUST IN3 WATER
S207 SENSOR A Yes S218 C3 ACT CLOSE
S208 HI TEMP A °F S219 CUST IN4 HEAT A
S209 LO TEMP A °F S220 C4 ACT OPEN
S210 HI HUM A % S221 WA AC AL No
S211 LO HUM A % S222 AL RES No

CUST IN1, CUST IN2, CUST IN3 and CUST IN4 can be set to 21 types of input. See Table 5-22 for details.
Table 5-22 Customer input types
Types Description Types Description Types Description
SMOKE Smoke alarm HUM Humidifier lockout En FC Enable FC
WATER Water alarm RH＋HU Rht + Hum lockout RJVFD HTRJ VFD
C PMP Cooling pump alarm COMP Compressor lockout RJTVS HTRJ TVSS
FLOW Insufficient water alarm Call Call service Fire Fire Alarm
G PMP Standby pump alarm Temp High temperature alarm 2.Set 2nd Setpoint
STBY Standby unit alarm Air Air loss NoP No Power
C-In1 Customized alarm 1 FC L. FC lockout LSI LSI
C-In2 Customized alarm 2 HeatA Heater alarm Cnd1 Cond 1 Fail
C-In3 Customized alarm 3 FLOSD Flow AL SD Cnd2 Cond 2 Fail
C-In4 Customized alarm 4 FLOLC Flow AL LC
RHT Reheater lockout ComPD Comp Lock PD
C1 ACT, C2 ACT, C3 ACT and C4 ACT correspond to the customer alarms. OPEN means normally open, CLOSE
means normally closed.
Setting alarm delays
The alarm delays are the time after faults occur and before the alarms are triggered. See Figure 5-9 for the menu
format.
SET ALARMS 2 / 9 01
DEL EN T
S225 FOL 5 Yes ALM
S226 LOA 3 Yes ALM
S227 CF 2 Yes WRN
S228 HRT 30 Yes WRN
S229 LRT 30 Yes WRN
S230 HRH 30 Yes WRN
Figure 5-9 Alarm delay
The alarm name, delay time, delay enabling and alarm type are displayed from left to right in the list.
The alarm delay can be set to 0 ~ 9999. Unit: second.
The delay enabling determines whether or not the delay will be valid. Options include yes and no.
The alarm type can be set to ALM (alarm), WRN (warning) and MSG (message). They determine the alarm degree of
the corresponding event.
The alarm names are listed in Table 5-23.
Table 5-23 Alarm description
Alarm/event Alarm/event
SN Description SN Description
name name
S225 FOL Fan overload S253 WUF Water under floor
S226 LOA Loss of airflow S254 CPH Conderser pump high water
S227 CF Filter clogged S255 LOF Loss of flow
S228 HRT High room temp. S256 SGP Standby glycol pump on
S229 LRT Low room temp. S257 STB Standby unit on
S230 HRH High room hum. S258 HUP Humidifier problem
S231 LRH Low room hum. S259 NOC No connection w/Unit1
S232 HTA High temperature sensor A S260 - Unit X disconnected
S233 LTA Low temperature sensor A S261 LOP Loss of power
S234 HHA High humidity sensor A S264 CI1 Customer input 1
S235 LHA Low humidity sensor A S265 CI2 Customer input 2
S238 OL1 Compressor 1 overload S266 CI3 Customer input 3
S239 OL2 Compressor 2 overload S267 CI4 Customer input 4
S240 HP1 Compressor 1 high pressure S268 CS Call service
S241 HP2 Compressor 2 high pressure S269 HTD High temperature
S242 LP1 Compressor 1 low pressure S270 LB1 Loss of air blower 2
S243 LP2 Compressor 2 low pressure S271 RL Reheat lockout
S244 PD1 Compressor 1 pumpdown fail S272 HL Humidifier lockout
S245 PD2 Compressor 2 pumpdown fail S273 FCL FC lockout

Alarm/event Alarm/event
SN Description SN Description
name name
S246 HT1 Digital scroll 1 high temperature S274 CL Compressor(s) lockout
S247 HT2 Digital scroll 2 high temperature S277 SC1 -
S248 EHO EL heat high temperature S278 SC2 -
S251 WHE Working hours exceeded S279 NOP -
S252 SMO Smoke detected S280 CN1 -
5.7.7 CALIBRATION
The CALIBRATION submenu can calibrate sensors by setting offsets. The parameters are listed in Table 5-24. The
parameters are in pairs: the former is the calibrated value, the latter is the calculated value, or the sum of the
measured value and the calibrated value. This value is engaged in the calculation of control need.
Table 5-24 CALIBRATION parameter description
Calibrated return temperature. It can be set as a negative value. Use the up/down button
S602 RTN TEMP K
the change the setting, 0.01K at each step
Sum of calibrated value and measured return temperature. This value is compared with
S603 CAL TEMP 75.6°F
the setting as the system actual temperature and is engaged in the calculation
Calibrated return humidity. It can be set as a negative value. Use the up/down button the
S604 RTN HUM +0.0%
change the setting, 1% at each step
Sum of calibrated value and measured return humidity. This value is compared with the
S605 CAL HUM 39.5%
setting as the system actual humidity and is engaged in the calculation
Calibrated digital scroll 1NTC. It can be set as a negative or positive value. Use the
S606 DS1 NTC +0.0K
up/down button the change the setting, 0.1K at each step
Sum of calibrated value and return humidity measured by digital scroll 1NTC sensor. This
S607 CAL DS1 84°F
value is engaged in the calculation
Calibrated digital scroll 2NTC. It can be set as a negative or positive value. Use the
S608 DS2 NTC +0.0K
up/down button the change the setting, 0.1K at each step
Sum of calibrated value and return humidity measured by digital scroll 2NTC sensor. This
S609 CAL DS2 84°F
value is engaged in the calculation
S613 TEMP A +0.0K Calibrated value of temperature sensor A
S614 CAL A °F Calculated value corresponding to temperature sensor A
S615 HUM A +0.0% Calibrated value of humidity sensor A
S616 CAL A % Calculated value corresponding to humidity sensor A
S617 TEMP B +0.0K Calibrated value of temperature sensor B
S618 CAL B °F Calculated value corresponding to temperature sensor B
S619 HUM B +0.0% Calibrated value of humidity sensor B
S620 CAL B % Calculated value corresponding to humidity sensor B
Free cooling temperature sensor. PTC or NTC sensor can be configured according to the
S624 FC SNSR -
actual configuration
S625 FC SNSR °F Calibrated value of free cooling temperature sensor
S626 CAL FC °F Calculated value of free cooling temperature sensor
S627 SUP SNSR NTC Air supply temperature sensor. PTC or NTC sensor can be configured
S628 SUP TEMP +0K Calibrated value of air supply temperature sensor
S629 CAL SUP °F Calculated value of air supply temperature sensor
S630 TEMP C +0K Calibrated value of temperature sensor C
S631 CAL C °F Calculated value of temperature sensor C
S632 HUM C +0.0% Calibrated value of humidity sensor C
S633 CAL C % Calculated value of humidity sensor C

5.7.8 NETWORK SETUP

The NETWORK SETUP submenu is used to set the parameters when the system is in a network subject to the
monitoring of a host. See Table 5-25 for parameter description.
Table 5-25 NETWORK SETUP parameter description
S802 #UNITS 1 Range: 1 ~ 32
S803 TEAMWORK No Range: No, 1, 2
S824 MON ADD 3 Monitoring address of the system. Range: 1 ~ 99
S831 CS CTRL No Save the parameter set through MON ADD to the microprocessor. Range: Save, Load, No
Indication of the saving state of the parameter set through MON ADD. “Chang” means the
S831 CS STAT Chang
parameter is changed but not saved, “Valid” means the setting is valid and saved
S832 NW CTRL No Save the parameter set through U2U GRP to the microprocessor. Range: Save, Load, No
Indication of the saving state of the parameter set through U2U GRP. “Chang” means the
S832 NW STAT Valid
parameter is changed but not saved, “Valid” means the setting is valid and saved
Set host monitoring protocol. Range: Vlcty (Velocity uses intelligent card), HN (Hironet), IGM
S835 MON PROT Vlcty
(ECA2), No
S836 IP #1 192
S836 IP #2 168
Set IP address
S836 IP #3 254
S836 IP #4 1
S837 NM #1 255
S837 NM #2 255
Set subnet mask
S837 NM #3 255
S837 NM #4 0
S838 GW #1 0
S838 GW #2 0
Set gateway address
S838 GW #3 0
S838 GW #4 0
S840 U2U PROT GBP -
S841 U2U ADD 1 Group address of this unit
S842 U2U GRP 1 -
Boot program variant load. Saving the change of S835 ~ S841 needs the S + R command of
S843 BL CTRL No this parameter. The system will reset after the saving, and configure according to the new
parameters
Indication of whether or not the parameters set through S835 ~ S841 are saved. “Chang”
S843 BL STAT Valid
means the parameter is changed but not saved, “Valid” means the setting is valid and saved
Static RAM data reset control. If the change of S835 ~ S841 are not saved, using the C + R
S844 SR CTRL No command in this parameter can restore S835 ~ S841 to their original settings, and the
system will reset afterwards
S844 SR STAT Valid STD
SW# - Version No. of the control software
00 : 00 : 68 :
MAC MAC address of the network card of this controller
19 : 31 : 70
NAME UNIT Name of the system. By default: UNIT. You can change the name as you need

5.7.9 OPTIONS SETUP

The OPTIONS SETUP submenu is used to set the parameters according to the equipment-specific demands. See
Table 5-26 for details.
Table 5-26 OPTIONS SETUP parameter description
Compressor sequence. Range: Auto, 1 (compressor 1 being the primary one), 2 (compressor
S402 COMP SEQ Auto
2 being the primary one)
S403 LP DELAY m Low pressure alarm delay
S404 LP1 br -
S405 LP2 br -
S406 EL HEAT 1 Slectric heating stages. Range: 0 ~ 3
S407 HW HEAT No Hot water heat on/off. Range: Yes, No
S408 ALL HEAT 3 Total heat stages. Range: 0 ~ 3
LWD connected. Range: Yes (water low sensor connected), No (water low sensor not
S409 LWDconn No
connected)
S410 3P RUN 165s 3P actuator runtime
S411 3P DIR DIR 3P actuator direction. Range: DIR, REV
S413 HUM ENAB Yes Humidification enabled. Range: Yes, No
S414 IR FLUSH 150% Infrared flush rate
S415 HUMSTEAM % Humidifier steam rate
S416 HUM.TIME S Humdifidifier bottle flush time
S417 HUM.MAN Humidifier bottle manual flush. Range: Yes, No
S418 DEHUM EN Yes Dehumidification enabled. Range:
S419 REST EN Yes Auto restart enabled. Range: Yes, No
S420 RESTART s Single unit auto restart
S421 ONOFF EN Yes On-off enabled. Range: Yes, No
S424 CW FLUSH hr Cooling water auto flush time
S425 FC FLUSH 0hr Free cooling auto flush time
S426 HT FLUSH 0hr Hot water auto flush time
S427 BALL OFF +0.0br -
5.7.10 SERVICE INFO

The SERVICE INFO provides the contact information of maintenance personnel. The maintenance personnel can
input and save their contact information through this submenu.
5.8 ADVANCED MENUS

The ADVANCED MENUS include PASSWORD LEVEL, FACTORY SETUP and PASSWORDS, as shown in Figure
5-10.
ADVANCED MENUS1 / 2 ADVANCED MENUS 2 / 2
PASSWORD LEVEL3 ????

ACCESS PASSWORDS
FACTORV SETUP
SET
Figure 5-10 ADVANCED MENUS
5.8.1 PASSWORD LEVEL

See 5.6.1 PASSWORD.
5.8.2 FACTORY SETUP

The FACTORY SETUP submenu is displayed in nine pages. The specific parameter description is shown from Table
5-27 to Table 5-36.

Unit code related settings
Table 5-27 Unit code related parameters

Factory 1/9 Default Description
A003 UC 01 0
… … …
A003 UC 06 0
A005 UC 07 0
… … … Unit code setting. The code has 18 bits. Each bit can be set as 0 ~ 20
A005 UC 12 0
A007 UC 13 0
… … …
A007 UC 18 0
Unit code control. Range:
Save: after UC01 ~ UC18 are changed, the changed can be saved through the save
command
A008 UC CTRL No
Load: load parameters to the unit code directly
Compare: compare the present parameters and the parameters to be loaded
No: All change are cancelled. Keep the old parameters
Unit code status. Range:
Not available: parameters set through UC01 ~ UC18 are unavailable
Invalid: parameters set through UC01 ~ UC18 are invalid
A009 UC STAT Valid
OK: parameters set through UC01 ~ UC18 are effective
Changed: parameters UC01 ~ UC18 are changed, but not saved
Updating: parameters are updating
A010 EL CTRL No Exception list control. External data can be loaded through the load command
Exception list status. Range:
Not available: parameters set through UC01 ~ UC18 are unavailable
Invalid: parameters set through UC01 ~ UC18 are invalid
A011 EL STAT Not A
OK: parameters set through UC01 ~ UC18 are effective
Changed: parameters UC01 ~ UC18 are changed, but not saved
Updating: parameters are updating
System related settings
Table 5-28 System related settings

A102 REFRIG R22 Refrigerant type. Range: R407C, R22
Main fan overload, or the action to take after the fan overload. Range: SHUTD (fan shuts
A103 MOTOR OL SHUTD down), DISAB (shut down humidifier, dehumidifier and heater, only keep the cooling unit
running)
Loss of airflow, or the action to take after the loss of airflow. Range: SHUTD (fan shuts
A104 AIR LOSS SHUTD down), DISAB (shut down humidifier, dehumidifier and heater, only keep the cooling unit
running)
A105 # COMP 0 Number of compressors. Range: 0 ~ 2
A106 COMP DLY s Compressor delay time. Unit: second
A107 COMP ON m Compressor minimum on time. Unit: minute
A108 COMP OFF 3m Compressor minimum off time. Unit: minute
A109 PUMPDOWN Yes Pump down. Range: Yes, No
Capacity control type. Range: No, 4step, HGBP (hot gas bypass), DS (digital scroll), DS
A110 CAP TYPE No
+ TH (temperature switch), SC HGBP
A111 FLOCT s Loss of flow compressor timer. Range: 0 ~ 180s
Other settings
Table 5-29 Other settings

A113 DS CYCLE s Digital scroll cycle
A114 DS HT °F Digital scroll high temperature
A115 DS SWB °F Digital scroll switchback
A116 LP TYPE ANLOG Low pressure device type. Range: analog, digital


A117 LP PH1 ps Low pressure threshold phase 1
A118 LP PH2 ps Low pressure threshold phase
A119 LC PRE 0.0s Liquid control pre-time
A120 LC POST 0.0s Liquid control post-time
LP sensor related settings
Table 5-30 LP sensor related settings

A124 LP1 LOW % LP1 sensor lower threshold (percentage)
A124 LP1 LOW br LP1 sensor lower shreshold
A125 LP1 HIGH % HP1 sensor lower shreshold (percentage)
A125 LP1 HIGH br HP1 sensor lower shreshold
A126 LP1 ACT % Actual LP1 signal. Read only
A127 LP2 LOW % LP2 sensor lower threshold (percentage)
A127 LP2 LOW br LP2 sensor lower threshold
A128 LP2 HIGH % HP2 sensor lower shreshold (percentage)
A128 LP2 HIGH ps HP2 sensor lower shreshold
A129 LP2 ACT % Actual LP2 signal. Read only
A130 PD CUT br Pumpdown cutout
A131 PD RECYC br Pumpdown recycle
Heat rejection control. Range:
FSC: fan speed control
A132 HEAT REJ W/G
L-T: Lee-Temp
W/G: water/glycol cooling
Free-cooling, HG and HW related settings
Table 5-31 Free-cooling, HG and HW related settings

A136 C/W F DUR 3m Cooling water flush duration
A137 COOL TYP SINGL Cooling type. Range: single source, freecooling, dual cooling
A138 STOP FC+ °F Stop FC at setpoint + / value
A139 FC F DUR 0m Freecooling flush duration
A140 FC F R5 Yes Freecooling flush starts R5. Range: Yes, No
A141 COMP + FC Yes Compressor plus FC simultaneously. Range: Yes, No
A142 HW F DUR 0m Hot water flush duration. Range: 0 ~ 3m
A143 HG HEAT No Hot gas heat. Range: Yes, No
A144 HEAT OP STAGE Electric reheat operation. Range: delaye, stage
Humidification/dehumidificatoin related settings
Table 5-32 Humidification/dehumidificatoin related settings

Humidifier model. Range: External, IFS, IFL, PEX6, PEX9, PEX12, 21LLA, 53LLC,
A146 HUM TYPE IFS
53HLB, 93LLE, 93HLD, d3H, HT2, HT5, HT9
A147 HUM VOLT V Humidifier voltage
A148 HUM LAST 15hr Humidifier in last XXX hr. Unit: hr
A149 PREFILL 30s or 57s Prefill time. Unit: second
A150 FILL 57s Fill time. Unit: second
A151 HUM ON 584s Humidifier on time. Unit: second
A152 DEH COMP 1 Dehumidification with compressor. Range: 1, 2, both

Table 5-33 Analog output menu

A157 ANOUT1LO 0%
A157 ANOUT1HI 100%
A158 ANOUT2LO 0%
A158 ANOUT2HI 100%
A159 ANOUT3LO 0% -
A159 ANOUT3HI 100%
A160 ANOUT4LO 0%
A160 ANOUT4HI 100%
A161 FS HE/HU 100%
A163 ANOUT1 HW175
A164 ANOUT2 COOL
Analog output selection. See Table 5-36
A165 ANOUT3 COOL
A166 ANOUT4 HEAT
Table 5-34 Analog state setting

A168 AO1 STA 0% Analog output 1 start point. Range: 0% ~ 100%
A168 AO1 STA 0.0V Analog output 1 start point. Range: 0 ~ 10V
A169 AO1 END 100% Analog output 1 end point. Range: 0% ~ 100%
A169 AO1 END 10.0V Analog output 1 end point. Range: 0 ~ 10V
Table 5-35 LL settings

A179 LL1 LOW %
A179 LL1 LOW br
A180 LL1 HIGH %
A180 LL1 HIGH br
A181 LL1 ACT %
A182 LL1 ACT br
A183 LL2 LOW %
A183 LL2 LOW br
A184 LL2 HIGH %
A184 LL2 HIGH br
A185 LL2 ACT %
A186 LL2 ACT br
Table 5-36 Analog output options description

Options Description Options Description
3PACT 3P valve CV175 CW/FC 1.75
HW Hot water COOL1 Cooling 1
HW175 Hot water 1.75 COOL2 Cooling 2
VSD Speed regulating device HEAT Heating
COOL Cooling No No

Chapter 6 Application Of INTELLISLOT 55
Chapter 6 Application Of INTELLISLOT
This chapter introduces the application of the host communication component INTELLISLOT, including the
introduction, installation and commissioning of the host communication card.
6.1 Introduction Of Host Communication

The Liebert.PEX series air conditioner supports two communication cards below:
1. TCP/IP communication card
The TCP/IP communication card is shown in Figure 6-1. This card can provide network port, MIB library and can
browse the data through IE.
调试口 port
Console
Network 网口
port
Figure 6-1 TCP/IP communication card
2. 485 communication card

The 485 communication card is shown in Figure 6-2. This card can provide the Modbus protocol of the RS485 port to
the host.
调试口 port
Console
RS485口
485 port
Figure 6-2 485 communication card

56 Chapter 6 Application Of INTELLISLOT
6.2 Installing Host Communication Card

Installing communication card
The Liebert.PEX series air conditioner units have installed with installation boxes 1 and 2. If you want to install the host
communication configuration, insert the communication card into the installation box 1 and tighten the bolts as shown
in Figure 6-3.
Bolts
Communication card
Installation box 1
Installation box 2
Figure 6-3 Installing communication card
Connection
The electrical schematic figure of the host communication configuration is shown in Figure 6-4. P61, P65 and P67
cables have been connected in factory. So you should only connect the communication card to the monitoring center.
Communication
P61 cable
P65
Monitoring center
485 or TCP/IP communication card
Intellislot
P67
iCOM control board Standard diplay screen
Figure 6-4 Electrical schematic figure of host communication configuration
6.3 Commisstioning Host Communication Component

After communication cable is connected, you can start to set the HyperTerminal and communication card parameters.
Note
Before commissioning, you must access into the ‘SERVICE Menus’ of the iCOM control board to set S824 MON ADD as ‘3’,
S835 MON PORT as ‘Vlcty(Velocity)’ and S843 BL CTRL as ‘S+R’.

6.3.1 Setting HyperTerminal

The 485 communication card and TCP/IP communication card must be set for communicating with the host monitoring
system. Use the communication cable provides with the communication card to connect the RS232 port of the
computer and the console port of the communication card and then set the parameters using the HyperTerminal of
Windows. The detailed setting procedures are as follows:
1. Click Start-> Programs -> Accessories -> Communications -> HyperTerminal, the HyperTerminal interface will
pop up, as shown in Figure 6-5. Type the name ‘tt’ in the Name field, and then click the OK button.
tt
Figure 6-5 Typing the name
2. In the Connect To dialog box, choose the serial port being used (such as ‘COM1’), and click the OK button, as
shown in Figure 6-6.
Figure 6-6 Choosing serial port
3. Set the communication parameters as shown in Figure 6-7 and click the OK button.
Figure 6-7 Setting port property

6.3.2 Setting 485 Communication Card

Set the parameters of the 485 communication card according to the following procedures:
1. After setting the HyperTerminal, click the OK button, the following interface will appear.
2. Type ‘1’ and the following figure will appear.
4. Type ‘1’ and select Modbus protocol, the following figure will appear.
5. Type ‘3’ and select the ID used to communicate between the communication card and the host, the following figure
will appear.

6. Type the server ID under the command prompt, as shown in the following figure.
8. Type ‘1’, ‘2’ or ‘3’ to select the baud rate, and the following figure will appear.
9. Press the ESC button to exit to return the main interface. If you type ‘x’, the setting can be saved. After saving, the
485 communication card will be restarted.
10. On the main interface, typing ‘4’ can view whether the communication status between the communication card and
the Liebert.PEX series air conditioner is normal, as shown in the following figure.
6.3.3 Setting TCP/IP Communication Card

Set the parameters of the TCP/IP communication card according to the following procedures:
1. After the HyperTerminal is set, you can click the OK button, the following figure will appear.


Normally, the Boot mode should be set to Static. If the user network can distribute the address automatically, the IP
address, netmask and gateway need not to be set. Type ‘3’, ‘4’ and ‘5’ and then type the corresponding IP address,
netmask and gateway respectively. These three parameters should be given by the user.
4. Press ESC button to return the main interface, as shown in the following figure. If you type ‘x’, the setting can be
saved. After saving, the TCP/IP communication card will be started.

5. On the main interface, typing ‘5’ can view whether the communication status between the communication card and
the Liebert.PEX series air conditioner is normal, as shown in the following figure.
6.3.4 Settiing SNMP Parameters Of TCP/IP Communication Card

After the HyperTerminal of the TCP/IP communication card is set, you can set the parameters for this communication
card. See following for details:
1. Type IP address of the TCP/IP communication card in the address bar of IE browser. If the interface shown in Figure
6-8 appears, it indicates that the communication between the communication card and the iCOM controller is
abnormal. If the State is Completing or In Process, it indicates that the communication card is communicating with
the iCOM controller.
Complete
Figure 6-8 Initial interface (1)

After normal communication, the interface will appear as shown in Figure 6-9.
Figure 6-9 Initial interface (2)
2. Click the configure tab to enter the configuration interface, as shown in Figure 6-10.
Figure 6-10 Configuration interface

3. Click the Access on SNMP at the left hand of the interface, as shown in Figure 6-11. Type user name ‘Liebert’ and
password ‘Liebert’ and click the OK button to enter the setting interface of configure. Note that the user name and
password are case-sensitive.
Connect to
Username
Password
OK Cancel
Figure 6-11 Typing user name and password
4. Configure the Network Management System (NMS) of the host monitoring center in Figure 6-12. Click the Edit
button and type the IP address of the NMS in IP Address. Select the ‘read’ or ‘write’, type ‘Public’ in Community and
then click the Save button.
Note
1. Before setting the NMS, the Edit button is displayed in the interface. After editing the configuration, the Edit button will
become the Save button.
2. After the NMS is configured, you must click the Save button to save the setting.
Figure 6-12 NMS configuration interface of SNMP host monitoring center (1)

5. Unfold the SNMP at the left hand of the interface shown in figure 6-13 and click Traps to set IP Address, Port and
Community of the NMS for receiving Traps. After modifying, you must click Save to save the setting.
Figure 6-13 NMS configuration interface of SNMP host monitoring center (2)
6.4 Host Communication Networking Diagram

The networking figure of the TCP/IP communication card (SNMP protocol) is shown in Figure 6-14. The air conditioner
number is not limited.
Network cable
connection
AC 1 TCP/IP card
Network cable Network cable

connection connection
AC 2 TCP/IP card HUB Monitoring center
…
Network cable
connection
AC n TCP/IP card
Figure 6-14 Networking figure of TCP/IP communication card
Note
The single unit does not need HUB.
The networking figure of the 485 communication card (Modbus protocol) is shown in Figure 6-15. Up to 32 air
conditioner units can be connected.
485 connection
AC 1 485 card
485 connection 485 connection

AC 2 485 card Monitoring center
…
485 connection
AC 32 485 card
Figure 6-15 Networking figure of 485 communication card

Chapter 7 System O&M 65
Chapter 7 System O&M
This chapter introduces the operation and maintenance of the Liebert.PEX series air conditioner.
7.1 System Self-diagnosing Test
7.1.1 Self-diagnosing Functions

As limited by the environmental conditions, certain components may remain idle for a long time, and there is no telling
of whether they are faulty. However, upon urgent needs, such components may fail to meet the demand. Therefore it
is necessary to check the system components regularly. The controller provides the function that enables you to turn
on/off the components onsite manually so as to check their functionality. For the operation instruction, see 5.7.5
DIAGNOSTICS.
Note
1. During the operation of the Liebert.PEX system, lethal voltage may be present in the internal parts. It is a must to obey all the
notes and warnings marked on the equipment or contained in this manual, otherwise injury or fatality may occur.
2. Only qualified maintenance and repairing personnel can operate and process the system.
7.1.2 Electric Control Part

Maintenance of electric part
Carry out visual inspection and handling over the electrical connection by referring to the following items.
1. Overall electrical insulation test: find out the unqualified contacts and handle them. Note to disconnect the fuses or
MCBs of the control part during the test lest the high voltage should damage the control components.
2. Carry out detection over the contactors before the power-on, make sure the contactors can act freely without
obstruction.
3. Clean the electric and control components of dust with brush or dry compressed air.
4. Check the closing of contactors for arcs or signs of burning. Replace the contactor if necessary.
5. Fasten all the electric connection terminals.
6. Check that the sockets and plugs are in good condition. Replace those loosened ones.
Maintenance of control system
Carry out visual inspection, simple function test and handling over the control parts by referring to the following items.
1. Visually inspect the power transformers and isolation transformers and test the output voltage (of the indoor unit &
outdoor condensers).
2. Check that there is no signs of aging on the control interface board, display control board, sensor board and fuse
board.
3. Clean the electric control components and control board of dust and dirt with brush and electronic dust removing
agent.
4. Check and fasten the I/O ports at the control interface board, including the connection between display control
board and control interface board, as well as between the temperature/humidity sensor board and the interface board.
5. Check the connection between the user terminals (70, 71, 70A, 71A, 37, 38, 77, 78) and the control interface board.
6. Check the output connection between the control interface board and various components, including various
contactors, solenoid valves for liquid pipes and bypass solenoid valves (HG bypass, liquid bypass). The input
connection between control interface board and various components, including fan overload protector, HP/LP
switches, heating over-temperature protection switch, humidifier dry-burn protection switch, filter clogging switch and
filter pressure difference switch. In particular, check the connection parts such as HP/LP switches and solenoid valves,
and replace the component if it is found loosened or in poor connection.
7. Replace the electric components that are detected faulty, such as faulty control fuses (or MCBs) and control boards.

66 Chapter 7 System O&M
8. Check the specification and aging situation of the control cable and power cable between the indoor unit and the
condenser, and replace the cable when necessary.
9. Use temperature/humidity measuring meter with high precision to proof-read and calibrate the temperature/humidity
sensor. Note to set the humidity control mode to RH control during the process of calibration.
10. Check the following external sensors.
1) Smoke detector (optional)
The power supply of the smoke detector is located at the bottom (or top) of the upflow (or downflow) unit. It
incessantly samples the air, analyzes the samples and makes judgment. It requires no calibration.
2) Water leak detector
The water leak detector has a dry contactor. The contactor will close when the detector probes detect water or
other conductive liquid.
The detector should be placed away from any water pool or drainage trench on the floor, 2m ~ 2.5m away from the
machine. Do not place it directly under the machine. The recommended location for the water leak detector is
shown in Figure 7-1.
Liebert system
Location of leak
detection sensor
Location of leak
detection sensor
Drain pipes on the ground
Figure 7-1 Recommended location for the water leak detector
Note
1. Before connecting any mechanical parts or cables, make sure the power supply of the control unit has been disconnected.
2. Do not use the water leak detector adjacent to flammable liquid or use it to detect flammable liquid.
11. Adjust the set points. Check the auto-flush control logic and HG bypass logic of water pan of the infrared humidifier
and the action of the functional parts according to control logic.
12. Simulate the fault scenario to check the work state of protection devices including high/low voltage alarm, high/low
temperature alarm, high/low water level alarm and over-temperature protection device.
7.2 Dust Filter

To ensure efficient operation, the dust filter must be checked once a month, and be replaced as required. The filter
clogging switch and pressure difference switch are located as shown in Figure 7-2.
过滤网堵塞开关调节旋钮
Rotary switch for filter
clogging switch
Filter过滤网堵塞开关
clogging switch
风机气流安全开关
Pressure difference
switch
Figure 7-2 Filter clogging switch and pressure difference switch

Power off before replacing the filter. You need to adjust the setting point of the filter clogging switch if the new filter is of
a different model. The filter clogging switch is located in the electric control box. It samples the air pressures before
and behind the filter through a black hose, and decides the output after comparing the two values.
To adjust the setting point of the filter clogging switch, you should:
1. After replacing the filter, restore and seal all the panels, so that the alarm point can be found precisely.
2. Keep the fan running, and rotate the rotary switch of the filter clogging switch counter clockwise until the filter alarm
is triggered.
3. Rotate the rotary switch clockwise for 2.5 rounds, or rotate it according to the new filter’s model.
Note
1. Set the setting point properly. Otherwise, the filter alarm may be triggered too frequently; or, in the opposite case, the dust
accumulation on the filter could not trigger the alarm, endangering the system operation due to deteriorated ventilation.
2. If you are unsure about the setting point, consult with Emerson before using a filter of a different model to replace the old one.
7.3 Fan Kit

The fan components that require regular checking include belt, motor bracket, fan bearing and blades.
The fan and the installation board are designed in consistency. The belt tension is regulated automatically under the
force of gravity, so as to reduce the fan vibration and protect the belt. If you need more details, please contact the
manufacturer.
7.3.1 Fan Bearing And Blades

Check the fan regularly to make sure the bearing is firmly fixed. Rotate the blades and make sure that they do not
scratch the wall of the air duct. Because the bearing is permanently sealed and self-lubricated, check for signs of
wearing when adjusting the belt. Roll the belt and observe the motion of the fan bearing. If any abnormal displacement
is observed, replace the bearing.
7.3.2 Belt
Measure the belt tension with a tension meter. You can also press down the belt at the middle point between the two
pulleys. The displacement should be 0.5” ~ 1”.
If the belt is found worn out or distorted, replace it with a new belt. The new belt should be of the same model as the
old one.
7.3.3 Motor
To replace the failed motor, you need to be very careful, especially with the upflow unit. Use a dedicated fixture to hold
the motor before removing the fixing bolts at the bottom of the motor.
7.4 Infrared Humidifier

During the normal operation of the humidifier, sediment will accumulate on the water pan. To ensure efficient operation
of the humidifier, you need to clean the sediment regularly. However, the cleansing cycle varies because the water is
different in different regions. It is recommended to check, and cleanse (when necessary) the water pan, once a month.
Remove the water level regulator to drain the water pan. Disconnect the drainage pipe, remove the dry-burning
protection switch of the water pan, remove the fixing screws at the two ends of the pan, and pull out the water pan.
Cleanse the water pan with water and hard brush, and restore the water pan by reversing the preceding procedures.
Note
Before removing the water pan, make sure that the power has been cut off, and the water in the water pan is not too hot.
The autoflush function of the humidifier can prolong the cleansing cycle. However, timed check and maintenance are
indispensable.
Replacing the lamps of the humidifier
The lamp of the infrared humidifier is shown in Figure 7-3. Follow the procedures below to replace it.

1. Cut off the main isolation power switch.

2. Unplug all the control lines of the humidifier and cut off the cable ties that binds the humidifier power cables. In the
single-door system, the plugs of the humidifier are sealed in the niche above the lamp, and you need to open the cover
plate in front of the humidifier before you can reach the plugs. The plugs of the double-door and triple-door systems
are located to the left of the humidifier and are accessible directly.
3. After draining the water in the water pan, remove the drainage pipe, remove the fixing screws on both sides of the
humidifier, and then pull out the humidifier.
4. Open the cover plate (for single-door system, this cover plate has been opened in step two) to reveal the ceramic
socket. Use the multimeter to locate the burned lamp.
5. Remove the humidifier water pan.
6. Remove the brackets in the middle that support the lamps.
Infrared lamp
Fixing screw of wires
Fixing screw of
ceramic socket
Ceramic socket Lamp supporting bracket Lamp supporting bracket
Figure 7-3 Lamps of infrared humidifier
7. Remove the screws that fix the cables of the lamp to be replaced from the ceramic sockets (note to hold the lamp
with hand).
8. Pull down the lamp.
9. Install a new lamp.
Note
Do not touch the quartz lamp with bare hands! Greasy sediment and finger prints can seriously shorten the life span of quartz
lamps. Therefore, put on clean cotton gloves during the operation.
10. Restore the humidifier by reversing steps 3 ~ 8.

Autoflush system of the infrared humidifier
Note
The normal operation of the autoflush system, the humidifier demands a water source with minimum water flow of 1gpm (0.063
l/s) and minimum pressure of 20 psig (138kPa).
Operation of the autoflush

The autoflush control program is an integral part of the infrared humidifier system. The program automatically controls
a water makeup valve to maintain the proper water level in the humidifier pan during operation. When a call for
humidification exists, the program performs a series of checks.
The first check is to see how long the infrared humidifier has been off. If the off time is equal to or greater than the
programmed value (factory default is 15hr), it is assumed that the pan is dry and a program called pre-fill is initiated to
add water to the pan. During the pre-fill operation the infrared lamps are inactive. The pre-fill time is programmable
with an adjustable range of 1 ~ 120s for either pan size. The factory default for a large pan is 60s and for a small pan is
30s.
If the off time is less than 15hr (or user programmed value) the pre-fill program is bypassed and the infrared lamps and
water valve are activated at the same time to fill the pan to the proper water level and initiate humidification.
During normal infrared humidification operation the water makeup valve is periodically closed (no pan fill) and opened
(pan fill) based on a timing sequence to allow for the evaporation of water from the pan.
With the humidifier water flush rate set at the factory default value of 150% the water makeup valve will open for 7min
of till time with an off time of 45s between fill cycles for a small pan. For a large pan water makeup valve will open for
10min of fill time with an off time of 80s between fill cycles. You can modify the percentage from 110% to a maximum
of 500% in 1% increments. See Figure 7-4 for humidification control logic.

HMV pre-fill
On in last No
Call for humidification
15 hours? IFS: 30s
IFL: 60s
Yes
Note: HMV and

lamps on
HMV: humidifier valve
4min: IFS
IFS: Infrared small pan
7min: IFL
IFL:Infrared large pan
Humidification
lamps only refill
8min: IFS 110% ～ 500%
10min: IFL
Figure 7-4 Humidification control logic
7.5 Electric Reheat

Check the rust on the electric reheat. If necessary, clean the dust with wire brush, or replace the heater.
The electric reheat is classified into upflow heater and downflow heater, as shown in Figure 7-5. Three temperature
switches are in series connection within the internal control circuit of the heater, including two auto-reset switches and
one manual reset switch. When the heater does not respond to the heating demand, check that the manual reset
switch is on.
Manual reset switch

Manual reset switch
Automatic reset switch
Automatic reset switch
Upflow electric reheat Downflow electric reheat

Figure 7-5 Upflow electric reheat and downflow electric reheat
7.6 Cooling System

Check the cooling system components once a month to make sure that the system function is normal and there are no
signs of wearing. Because the failure or damage of components is usually accompanied by corresponding faults,
regular checking is a major means to prevent most system faults. The refrigerant pipes must be supported by properly
set brackets, and be laid away from the ceiling, floor or anywhere that vibrates. Check the refrigerant pipes once every
six months to make sure that they are not worn out, and the fixing brackets are not loosened.
Each system has a sight glass to facilitate the observation of refrigerant flow and the system moisture content. When
the system moisture content is too high, the sight glass turns from green to yellow.
When the cooling system is faulty, you can locate the fault by referring to certain parameters of system operation.

7.6.1 Suction Pressure

The compressor may stop when the suction pressure drops below the setting of the low-pressure switch. On the other
hand, too high suction pressure will undermine the cooling effect the refrigerant does to the compressor motor, leading
to the damage of the compressor. The minimum (pressure switch action point) and the maximum (allowed by the
system operation) suction pressure are listed in Table 7-1.
Table 7-1 Suction pressure
System Min. pressure kPa (PSIG) R-22 Max. pressure kPa (PSIG) R–22
Air-cooled (stepless fan speed controller) 138 (20) 620 (90)
Water-cooled 138 (20) 620 (90)
Note:
The maximum operation LP of single system HG bypass should be lower than 700kPa
7.6.2 Exhaust Pressure

The exhaust pressure may change with the load or the condenser efficiency. When the exhaust pressure rises to the
setting of the pressure switch, the high pressure switch will act to stop the compressor. See Table 7-2 for details.
Table 7-2 Exhaust pressure
System design KPa (PSIG) System design KPa (PSIG)
Air-cooled 1750 (251) Maximum pressure 2275 (330)
Water below 65°F ~ 75°F 1400 (203) High pressure switch action
Water-cooled 2760 (400)
Water at 85°F 1450 (210) point
7.6.3 Suction Superheat Degree

The Thermal Expansion Valve (TXV) can regulate the suction superheat degree. Follow the procedures below to
determine the system suction superheat degree.
1. Measure the temperature of the suction pipe at the TXV thermo bulb.
2. Sample the compressor suction pressure at the needle valve of the suction pipe.
3. Evaluate the pressure difference between the two locations: thermo bulb and needle valve of the suction pipe.
4. Add the sum of the preceding two pressures with the standard local air pressure to find out the saturation
temperature corresponding to the saturation pressure.
5. The difference between the suction temperature at the thermo bulb and the saturation temperature is the suction
superheat degree.
The suction superheat degree is critical to the compressor lifespan. If the compressor runs with little or no suction
superheat degree for a long time, slugging may occur to the compressor, crashing the scroll plate of the scroll
compressor.
7.6.4 Expansion Valve

Operation
The auto-regulation of the expansion valve guarantees sufficient refrigerant for the evaporator in order to meet the
needs of the load. The superheat degree is an indicator of the operation state of expansion valve. If the refrigerant to
the evaporator is insufficient, the superheat degree will be high; and if the refrigerant to the evaporator is too much, the
superheat degree will be low. The proper superheat degree is 42.08°F ~ 46.94°F.
Regulation
Follow the procedures below to regulate the superheat degree setting.
1. Unscrew the bonnet at the bottom of the expansion valve.
2. Rotate the rotary switch counter clockwise to reduce the superheat degree.
3. Rotate the rotary switch clockwise to raise the superheat degree.

Note
1. Before delivery, the refrigerant of water-cooled unit has been charged, and the expansion valve has been adjusted. If you need
to adjust the expansion valve, please contact Emerson.
2. Every time you rotate the rotary switch, do not rotate it for more than one round, and it may take up to 30mins to reach a new
balance.
7.6.5 Hot Gas Bypass Valve (For Single Compressor System)

When the heat load in the room is not high, the single compressor system can regulate the indoor temperature by
using the hot gas bypass valve. In this way, the frequent use of the compressor is avoided, which is also energy saving.
The hot gas bypass is shown in Figure 7-6.
Dehumidification
solenoid valve Evaporator

HG bypass
valve
Compressor
Condenser
Figure 7-6 Hot gas bypass
The control logic of the hot gas bypass is shown in Figure 7-7.
Compressor off Compressor on
HG bypass on HG bypass off
Dead band Cooling
0% 50 % 100% + Temperature
Setpoint
Figure 7-7 Control logic of hot gas bypass

7.6.6 Liquid Line Bypass Solenoid Valve (For Water-cooled Series Only, Compressor-on Bypass)
The water-cooled series uses the Plate Heat Exchanger (PHE) as its condenser. Thanks to the high efficiency and
compact structure of the PHE, the volume of PHE is small, as compared to the air-cooled condenser. Before the
power-on, the PHE could be the coldest part in the system, and partial coolant would move to the PHE. Upon system
power-on, the system high pressure would soon reach the system HP protection point, and trigger the protection. The
liquid line bypass solenoid valve is designed to bypass the coolant upon system power-on, as shown in Figure 7-8.
The valve is normally off. It turns on when the compressor starts upon system power-on. The lead-time before the
bypass and the bypass time are settable.
Dehumidification
solenoid valve Evaporator
HG
bypass valve Expansion
valve
Bypass
Compressor solenoid
valve
Water regulating valve

Water inlet PHE
Water outlet
Figure 7-8 Bypass solenoid valve
When the system demands cooling, while the compressor fails to start after frequent on-off (within 10 min, after three
on-offs, HP alarm still occurs upon the forth on) due to the high pressure, make sure the bypass valve is on. If the
bypass valve is on while the compressor still cannot start, check whether or not the temperature of the water input to
the PHE is within the stipulated range.
7.6.7 Air-Cooled Condenser

For more detailed maintenance information, see the maintenance part of the Liebert.PEX Condenser User Manual.
7.6.8 Water-cooled Condenser

Plate heat exchanger
The turbulence generated in the ducts of soldered PHE can clean the ducts. However, on occasions when scaling is
serious, like when hot hard water is used, it is necessary to use cyclic rinsing device to clean the PHE. Put weak acid
(like 5% phosphoric acid) into a jar and use a pump to inject the fluid into the PHE to clean it. If the PHE is cleaned
regularly, use 5% oxalic acid.
The cleaning of the PHE is not covered by Emerson maintenance service. If necessary, you can consult with Emerson
service personnel.
Water flow regulator
The water flow regulator adjusts the valve position by collecting the exhaust pressure signal from the cooling system,
so as to control the water flow through the PHE. The heavier the load is, the more water flow is allowed to flow through
the PHE. The valve is composed of a copper body, balancing spring, seat, valve fixer, capillary tube and regulating
rod.
Regulating method
The valve can be adjusted with a ratchet wrench.
To reduce the condensing pressure, turn the square adjusting screw clockwise to the desired setting.

To raise the condensing pressure, turn the square adjusting screw counter clockwise to the desired setting.
Function test
Shut down the cooling system first. After 5mins ~ 10mins, the water flow should stop. If the water flow does not stop, it
means the valve setting is improper, or the connection between the pressure sensitive capillary tubes and the
condenser is incorrect.
7.6.9 Replacing The Compressor
Warning
No direct contact between the refrigerant or lubricant and the skin when replacing the compressor, or serious burning or frostbite
may occur. Put on gloves with long sleeves when processing polluted parts.
The Liebert.PEX system uses the highly reliable Copeland scroll compressor. If handled properly, the failure rate is
extremely low.
It is rare for the motor of the compressor to get burned due to short circuit. In the few cases when the motor does get
burned, the cause is usually mechanical or due to poor lubrication, in other words, due to over-temperature.
If the causes that lead to the compressor failure could be discovered and corrected in time, most failures are avoidable.
The maintenance personnel should check the operation situation periodically and take necessary measures to ensure
the system normal operation. This practice is both easy and cost saving, when you compare it with replacing the
compressor upon faults that result from negligence.
When diagnosing the compressor, check the operation situation of all the electric parts of the compressor.
1. Check all the fuses and circuit breakers.
2. Check the operation of HP and LP switches.
3. When the compressor is faulty, find out the nature of the cause: is it an electrical fault or a mechanical fault?
For mechanical faults
Upon a mechanical fault, there is no burned smell. You should try spinning the motor. If the fault is proved to be
mechanical, the compressor has to be replaced. If the motor is burned, you should remove the fault that leads to the
burning of the motor and clean the system. It must be pointed out that the compressor motor is usually burned
because the system is not cleaned properly.
For electric faults
You can tell an electric fault by the unpleasant smell. If serious burning occurred, the lubricant will appear black and
become acid. When electric fault occurs and the compressor motor is entirely burned, the system must be cleaned to
remove the acid material from the system and to avoid such faults in the future.
Note
The damage to the compressor components due to improper way of cleaning is classified in the warranty agreement as improper
usage of the product, thus is not covered by the warranty.
When the compressor is entirely burned, you need to replace the filter drier together with the compressor. In addition,
check the expansion valve. If the valve is faulty, replace it too. Before the replacement, you must clean the system. If
you are unsure about the cleaning method, please consult with Emerson service personnel.
Compressor replacing procedures
1. Cut off the power supply.
2. Connect the LP and HP tubes of the pressure gauge to the needle valves of the suction and exhaustion pipes
respectively to recycle the refrigerant.
Note
The refrigerant must be recycled or disposed in accordance with the local regulations. Discharging the refrigerant into the air is
harmful to the environment and illegal.
3. Disconnect all the electric connection to the compressor.

4. Disconnect the Rotalocks from the exhaust and suction openings on the compressor.
5. Remove the faulty compressor.

6. If the compressor has been entirely burned, you need to clean the pipes of the cooling system and replace the filter
drier.
Note
Do not remove the rubber covers from the suction opening and exhaust opening of the new compressor too early. The time that
the openings are exposed to the air should not exceed 15mins so as to prevent the compressor refrigeration oil from absorbing
water and bringing the water into the system.
7. Install the new compressor, and connect the pipes and electric cables.
8. Pump the system vacuum and add refrigerant in accordance with the commissioning regulations.
9. Power on the system by following the ordinary startup commissioning procedures and check the system operation
parameters. Observe the refrigerant state through the sight glass, and determine the amount of refrigerant to be added
by considering the system pressure and temperature until the system enters normal operation.

Chapter 7 Troubleshooting 75
Chapter 8 Troubleshooting
This chapter introduces the troubleshooting. You can read this part by referring to the part concerning the alarms.
Caution
1. Certain circuits carry lethal voltages. Only professional technicians are allowed to maintain the machine.
2. Extra care should be taken when troubleshooting online.
Note
If jumpers are used for troubleshooting, remember to remove the jumpers after the troubleshooting, or the connected jumpers
may bypass certain control function and become a potential risk to the equipment.
Table 8-1 Fan fault removal

Symptom Possible causes Handling method
No main power supply Check the rated voltage at L1, L2 and L3
Circuit breaker tripped or
Check the fuse and circuit breaker of the main fan unit
fuse blown
Overload, or MCB tripped Reset manually, and check the average current
Check the voltage between P36-3 and E1. If there is a 24Vac, while the
Contactor does not close
contactor does not close, the contactor is faulty. Replace the contactor
Fan does not Check the voltage between P36-3 and E1. If there is no 24Vac, the control board
Control board faulty
start is faulty. Check the state of the green indicator beside Q5 on the control panel
Check the voltage between P36-3 and E1. If there is no 24Vac, and the green
Fuse board faulty indicator beside Q5 is off, check the indicator DS4 beside fuse F4 on the fuse
board, or take down the F4 fuse tube to see whether or not it has blown
Air flow lose switch alarm
Check whether the belt is loose or the fan has faulty
(action )
Fan failure Replace the fan
Table 8-2 Troubleshooting of compressor and cooling system

Check the main power switch, fuse or circuit breaker and
Power not on (shutdown)
the connecting cable
Compressor does
Power overloaded and MCB tripped Manual reset and check the average current
not start
Circuit connection loosened Fasten the connections
Compressor coils shorted Check the motor and replace it if defects are found
Compressor does No demand for cooling Check the controller state
not start, contactor
High voltage switch acted Check the high voltage switch
does not close
Check the fuse, circuit breaker and the contactor, and
Contactor closed, Fuse blown or circuit breaker disconnected
measure the circuit voltage
but compressor
Check the compressor coils. If the coils are open, they will
does not start Compressor internal circuit breaker open
reset automatically after they cooled down
Compressor stops
after running for
Refrigerant leaked, the LP switch does not
5mins (1min ~ Check the suction pressure
close
5mins settable).
Contactor open
Condenser clogged (air-cooled) or
Clean the condenser (air-cooled)
temperature of input water too high
Check the cooling water system
(water-cooled)
High exhaust
Condenser system does not start Check the operation procedures
pressure
Too much frigerant Check whether or not the subcooling degree is too high
Water flow regulator improperly set
Adjust the water flow regulator
(water-cooled)

76 Chapter 8 Troubleshooting

Water flow too big or temperature of input Adjust the water flow regulator
water too low (water-cooled) Check the cooling water system
Refrigerant leaked Locate the leakage point, repair it and add refrigerant
Low exhaust
Fan speed controller of outdoor unit is faulty,
pressure
while the output voltage remains 100%,
If the fan speed controller is found faulty, replace it
regardless of the change of condensing
pressure (air-cooled)
The suction and
If compressor reversed, exchange any two L lines of the
exhaust pressures Compressor reversed or compressor internal
compressor. If the compressor internal air tightness failed,
do not change after air tightness failed
replace the compressor
startup
Insufficient refrigerant in the system Check for leaks. Seal the leaking point and add refrigerant
Air filter too dirty Replace the air filter
Filter drier clogged Replace the filter drier
Low suction Regulate by strictly following the adjusting procedures of
Improper superheating degree
pressure or liquid the thermal expansion valve
returned Sensor of the expansion valve faulty Replace the expansion valve
Improper air flow distribution Check the air supply and return system
Low condensing pressure Check for condenser fault
Belt slipped Check the belt and make necessary adjustment
Refer to the handling methods of “Low suction pressure or
Liquid returned
Compressor too liquid returned”
noisy Bearing worn out due to insufficient lubricant Add lubricant
Fixture of compressor or pipes loosened Fasten the fixture
Check the settings of the HP switch and LP switch, and
make sure the condenser is not clogged
Too high compression ratio
Compressor Check that the fans of the evaporator and condenser are
over-temperature normal
Regulate the expansion valve or add proper amount of
Suction temperature too high
refrigerant
Table 8-3 Troubleshooting of dehumidification system

No dehumidification demand from the control
Check the control system
system
Compressor contactor does not close Refer to the compressor related Table 8-2
Dehumidification Refer to the compressor related Table 8-2
Compressor does not start, fuse blown or
ineffective Or check the fuse, or the circuit breaker and the contacts,
circuit breaker tripped
and check the line voltage
Hot gas bypass valve not closed (single Check the control circuit related to the hot gas bypass
compressor system) valve
Table 8-4 Troubleshooting of infrared humidifier

Check the water supply
No water in the Check the water supply solenoid valve
water pan Check the state of the high water-level switch / water-level regulating valve
Check that the water supply pipe is not clogged
No humidification
Check the state of the controller
demand
Humidiifcation
Check the contactor, and check the circuit voltage of the fuse or circuit breaker
ineffective
The humidification Check the opened safety devices of the humidifier: water pan over-temperature
contact does not protection switch and lamp over-temperature protection switch. Use a jumper to
close shot terminals P35-6 and P35-5. If the contactor closes, replace the
series-connected safety device, and remove the jumper
Humidifier lamp
Replace the lamp
burned

Chapter 7 Troubleshooting 77
Table 8-5 Troubleshooting of heating system

No heating demand Check the controller
Heating system does not
In the case of two-level heating, check terminals P34-6 and P34-7. If
start, the contactor does Safety device of the
the heating system then starts to work, it means the safety device is
not close heating system is open
open. Remove the jumper and replace the safety device
Contactor closes, but Cut off the power supply and measure the resistance of the heater
Heater burned
heating is ineffective with an Ohm meter
Affiliated table 1: Monthly maintenance table
Inspection date: ___________________ Prepared by:___________________

Unit model: ___________________ Unit SN: ___________________
Filters: ___ 5. The refrigerant pipes are properly supported

___ 1. Check for clogging or damage
___ 2. Check the filter clogging switch Refrigeration cycling system
___ 3. Clean the filter ___ 1. Check the suction pressure
___ 2. Check the discharge pressure
Fan ___ 3. Check the refrigerant pipes
___ 1. Fan blades are not distorted ___ 4. Check the moisture content (through the
___ 2. The bearings are not worn out sight glass)
___ 3. The belt tension and condition ___ 5. Check the HG bypass valve
___ 6. Check the thermal expansion valve
Compressor ___ 7. Check the liquid line bypass valve
___ 1. Check for leakage (water-cooled system)
___ 2. Listen to the operation sound, observe the
operation vibration Heating system
___ 1. Check the re-heater operation
Air-cooled condenser (if used) ___ 2. Check the erosion situation of the
___ 1. Check the fins cleanness components
___ 2. The fan base should be firm
___ 3. The fan vibration absorber is not deteriorated Infrared humidifier
or damaged ___ 1. Check clogging of the drain pipes
___ 4. The SPD board should be effective (in the ___ 2. Check the lamps of the humidifier
storming seasons, the SPD board should be check ___ 3. Check the mineral sediments on the water
once a week) pan
Signature: _________________________________________________________
Note: copy this table for filing.

78 Chapter 8 Troubleshooting
Affiliated table 2: maintenance table (six-month)
Inspection date: ___________________ Prepared by:___________________

Unit model: ___________________ Unit SN: ___________________
Filters ___ 3. Check for leakage

___ 1. Check for clogging or damage
___ 2. Check the filter clogging switch Refrigeration cycling system
___ 3. Clean the filter ___ 1. Check the suction pressure and suction
superheat degree
Fan ___ 2. Check the discharge pressure and
___ 1. Fan blades are not distorted condensing subcooling degree
___ 2. The bearings are not worn out ___ 3. Check the refrigerant pipes
___ 3. The belt tension and condition ___ 4. Check the moisture content (through the
sight glass)
___ 4. Check and fasten the circuit connections
___ 5. Check the HG bypass valve
Compressor ___ 6 Check the thermal expansion valve

___ 7. Check the liquid line bypass valve
___ 1. Check for leakage
(water-cooled system)
___ 2. Listen to the operation sound, observe the
___ 8. Check whether or not refrigerant should be
operation vibration
added through the sight glass
Heating system
Air-cooled condenser (if used)
___ 1. Check the re-heater operation
___ 1. Check the fins cleanness
___ 2. Check the erosion situation of the
___ 2. The fan base should be firm
components
___ 3. The fan vibration absorber is not deteriorated
or damaged
___ 4. The SPD board should be effective (in the
storming seasons, the SPD board should be check Infrared humidifier
once a week) ___ 1. Check clogging of the drain pipes
___ 5. Check the voltage regulating function of the ___ 2. Check the lamps of the humidifier
rotation speed controller ___ 3. Check the mineral sediments on the water
___ 6. The temperature switch is set at the required pan
position ___ 4. Check and fasten the circuit connections
___ 7. The refrigerant pipes are properly supported
___ 8. Check and fasten the circuit connections Electric control part
___ 1. Check the fuses and MCB
Water-cooled condenser (if used) ___ 2. Check and fasten the circuit connections
___ 1. Clean the water pipe system ___ 3. Check the control program
___ 2. Check the water flow regulating valve ___ 4. Check the contactor action
Signature _________________________________________________________
Note: copy this table for filing.

Appendix 1 Composition Of Electrical Control Box 79
Appendix 1 Composition Of Electrical Control Box
8 767 665 554 443 3

2 21
99 21
A
A处 19
19
20 20
20
21
22
22
Amplified figure of A
A处放大
10 11 12
13 1314
12 14 15 16 1718
17 18
Figure 1 Internal composition of electric control box of single compressor system
8 7
6 65 455 34 3
2 2 11
99 21
21
A
A处
22
22
10
10 11 12 13 14
14 15 16 17 18
17 18
19
19
20 20
Amplified
A处放大figure of A
Figure 2 Internal composition of electric control box of two-bay system
Note
The two-bay single system has only one compressor MCB and contactor.
1: Compressor MCB 7: Control board MCB 13: N/PE terminal block 19: Main N terminal
2: Busbar 8: Fuse board 14: Humidifier contactor 20: Main grounding terminal
3: Fan MCB 9: Control board 15: Electric reheat contactor 21: Fan contactor
4: Electric reheat MCB 10: Control terminal block 16: Fan over-current protector 22: Temp./hum. sensor board
5: Infrared humidifier MCB 11: Power transformer 17: Compressor contactor
6: Outdoor unit (air-cooled) MCB 12: Isolation transformer 18: Main isolation switch

80 Appendix 1 Composition Of Electrical Control Box
8 7
67 566 545 4
34 233 22 11
21
21
99 A
A处
22
22
10
10 11
11 12
12 13 1415
23 14 15 16
16 17 18
17 18
19
19
20 20
Amplified
A处放大 figure of A
Figure 3 Internal composition of electric control box of three-bay system
1: Compressor MCB 7: Control board MCB 13: N/PE terminal block 19: Main N terminal
2: Busbar 8: Fuse board 14: Humidifier contactor 20: Main grounding terminal
3: Fan MCB 9: Control board 15: Electric reheat contactor 21: Fan contactor
4: Electric reheat MCB 10: Control terminal block 16: Fan over-current protector 22: Temp./hum. sensor board
5: Infrared humidifier MCB 11: Power transformer 17: Compressor contactor
6: Outdoor unit (air-cooled) MCB 12: Isolation transformer 18: Main isolation switch

Appendix 2 Circuit Diagram 81
Appendix 2 Circuit Diagram
8 7 6 5 4 3 2 1
NOTES
LINE L1 Y 1. ALL FIELD WIRING TO BE PER LOCAL CODES. USE COPPER CONDUCTORS ONLY.
SEE UNIT NAMEPLATE
VOLTAGE UNIT DISPLAY 65-1 12-1 R 42 ANALOG 67-1
FOR MAIN SUPPLY 66-1 2. FAN MOTOR OVERLOAD SYSTEM DEPENDENT ON FAN MOTOR MANUFACTURER,
3 PHASE L2 GN UNIT ALARM INTELLISLOT 1 INPUTS #1 TH/HU CONTROL VOLTAGE OVERLOAD SYSTEM SHOWN IN SHADED AREAS,
WIRE SIZING SUPPLY 65-4 INTELLISLOT 12-2 BK 67-6
66-6 41 LINE VOLTAGE OVERLOAD SYSTEM SHOWN IN BOXED AREA.
L3 R T1 POWER SUPPLY
T8 24V P64 WIRES INCLUDED ON 3. LLBP IS ONLY FOR WATER COOLED UNIT WITH BRASED PLATE HEAT EXCHANGER
FACTORY MOUNTED MAIN UNIT SWITCH 64-1 LARGE DISPLAY ONLY INTELLISLOT
61-1 12-5 R 44 ANALOG LLBP
INTELLISLOT 2
5 64-8 INPUTS #2 5 4. JUMPER TO BE REMOVED WHEN OPTIONAL COMPONENT IS USED.
EARTH EARTH GROUND CONNECTION 61-8 12-6 BK 43
CP 5. OPTIONAL SMOKE DETECTOR: TERMINALS SUPPLIED IN FIELD WIRING
COMPARTMENT FOR REMOTE INDICATION. FIELD TO CONNECT 24V MAX.
NEUTRAL
4-1 R 4-1 24-2 24-1 E-1 BK E1 6. OPTIONAL MAIN FAN AUXILIARY SIDE SWITCH: TERMINALS LOCATED IN FIELD D
T2 WIRING COMPARTMENT FOR REMOTE INDICATION. FIELD TO CONNECT 24V MAX.
D 4-2 R 4-2 44-2 R 44-1 41-1 OR R 41-3 42-1 E2
E5 7. OPTIONAL EMERGENCY POWER LOCKOUT OF REHEAT AND/OR HUMIDIFIER:
4-3 R 4-3 PCB CONTROL FUSES 43-1 R 43-1 E3 CONNECTIONS PROVIDED FOR REMOTE 24V AC SOURCE.
10 70 GN/Y 10 8. OPTIONAL CONDENSATE PUMP ALARM RELAY TERMINALS LOCATED IN WIRING
77 R 4-4 R 4-4 41-2 OR R 41-4 42-2 E4
W/OR 65-2 COMPARTMENT FOR REMOTE INDICATION.
SEE NOTE 13 78 HEAT REJECTION 71 5C1 43-2 R 43-2 K3
OR 65-1 DEVICE BR 23,23 9. HGBP1 IS STANDARD CONFIGURATION FOR SINGLE SYS UNITS.HGBP ARE
CONNECTION OPTIONAL FOR DOUBLE SYS UNITS
40-10
REMOVE FOR EXTRA RSD TERMINALS
10. LLSV IS ONLY OPTIONAL FOR LONG PIPE APPLICATION AS ONE OF THE
70A OR OR SEE NOTE 4
58 R U23 40-11 40-9 COMPONENTS OF EXTENSION KITS
REMOTE LIQUITECT P 37C RSD3 38C 37B RSD2 38B 37 RSD1 38 HMV
INDICATOR 2LQR 5C2 Q6 HMV HMV 11. k11 RELAY CONTACTS HAVE SEPARATE TERMINALS MARKED 72 AND 73 ON DUAL
59 71A 39-1 OR 39-2 39-3 OR 39-4 35-3 R R 35-4
P BR COOL K11
15 HWA Q5 FC-C FC FC-NO 15
SEE NOTE 12 8-7 R R 8-5 U20 36-1 OR OR 36-2 U21 12. A DUAL HEAT REJECTION DIVICE APPLY TO DOUBLE SYS UNITS
NEED TO
82 OR OR
P EM1 43,49 TERMINAL 70 AND 71
CONNECT 70 TO 70A AND TO CONNECT 71 TO 71A
4MF1 4MF2 4MF3
SEE NOTE 7 ARE USED OR 70A AND 71A ARE USED
83 OR OR OR OR 36-6 U22
P 72 13. OPTIONAL SITESCAN SYETEM KIT, CONNECT AT TERMINALS 77 AND 78
R
OL1
MFAS SEE NOTE 11 K11
73 40-12 OR 40-13 36-3 BR MF1 OR 36-8 17,19,66,67,68
BR
84 P REMOVE WIRES WHEN R3 IS PRESENT
SEE NOTE 6 BR BR OL2 NOMENCLATURE
20 85 P 1-4 MF2 20 STANDARD DEVICES LINE STANDARD DEVICES LINE
L3 L2 L1 1LQR 1CPAR 17,19,66,67,68
24 RAD1 50 38-3
97 U16 BR BR AS - AIR SAFETY SWITCH 37
P 8-6 R OR 8-1 OL3
2CPAR 40-2
3R3 51 SEE NOTE 4 MF3 17,19,66,67,68 C1 - COMPRESSOR CONTACTOR 1 72
88 P 96 40-1 WUF BR 8-2 U17 Q18 - LIQUID LINE BYPASS1 TRIAC
SEE NOTE 8 P K3 C2 - COMPRESSOR CONTACTOR 2
CPSS 55 40-4 K3 61 / CGV ACTUATOR CLOSING TRIAC 30
89 P 95 40-3 P P OR 8-3 U18 40-15 40-13 40-14 OR R3
P 22,24,27
40-6 CCH1 - CRANKCASE HEATER NO.1 38
COMMON ALARM 2R3 56 SEE NOTE 2
94 40-5 4RH1 OR RS1,2,3 - REHEAT SAFETY STATS
C SDT CONNECTION P CCH2 - CRANKCASE HEATER NO.2 39 41 C
BR BR 8-4 U19 40-7 INCLUDED WITH R3
25 80 BR OR 1-8 25 DHV - DE HUMIDIFICATION VALVE RH1 - REHEAT STAGE 1 CONTACTOR 41
4RH2 44
SEE NOTE5 76 SDT
81 BR OR BR BR BR DLT1 - DISCHARGE LINE TH - TEMPERATURE SENSOR 2
40-8 TEMPERATURE SWITCH 68
75 1R3 R LQR R 14,21 T1 - UNIT CONTROL TRANSFORMER 4
ALL FIELD WIRING SEE NOTE 1 OR DLT2 - DISCHARGE LINE 57
P CPAR P 21,22 TEMPERATURE SWITCH T2 - ISOLATION TRANSFORMER 8
38-1 R FC - FILTER CLOG SWITCH 15
LLBP1
U1-U30 - OPTO ISOLATORS
LLBP1
CUSTOMER CONNECTIONS ALSO SEE LINES 2,3,5,14,21,22,23,24,29,31,32,33,36,45,51,54,64,66 GN/Y SD H - HUMIDIFIER CONTACTOR 47 WUF - WATER UNDER FLOOR 22
LLBP1 R SDT BK
Q18 LLBP1 1 5 50 24 90 G5 BR 38-2
30 LLBP1 30 HGBP1-HOT GAS BYPASS 1(single sys) 67
52-5 22-1 BR BR 22-5 3 93
EARTH GROUND CONNECTION BR 1 R 93 OPTIONAL DEVICES LINE
Q17 LLBP2 5 2 HMV - HUMIDIFIER MAKE-UP VALVE 14
BL 52-1 LLBP2 2 92
22-3 R R 22-2 OR RESET OR 92 SEE NOTE 1&5 ELECTRIC REHEAT
LLBP2 6 3 HP1 - HIGH PRESSURE SWITCH NO.1 70
REMOTE CONDENSER 1，2 R 91 BR - BACKUP REHEAT CONTACTOR 36
52-2 22-6 LLBP2 LLBP2 22-4 4 BR 91
GN/Y BR SDC HP2 - HIGH PRESSURE SWITCH NO.2 59
52-3 CT - CURRENT TRANSFORMER 55
L1 52-4 HS1 - AUTO RESET TEMPERATURE
SAFETY SWITCH 41
53-2 53-3 53-5 SEE NOTE 3 RH2 - REHEAT STAGE 2 CONTACTOR 43
53-1 53-4
RC1,2 L2 HS3 - MANUAL RESET HUMIDIFIER
35 54-2 54-3 54-5 35 48 ECON-O-CYCLE
54-1 54-4 SAFETY(UNDER PAN)
K11 - ECON-O-COIL RELAY 64
L3 HU - HUMIDITY SENSOR ECON-O-COIL
R BR 2
MISCELLANEOUS
AS-C AS AS-NO 24DH 24DG
36-4 BR 34-12
HWA - HIGH WATER ALARM 15 CP - CONDENSATE PUMP 5
CCH1 4C1 R 36-7 R R R 34-3 34-1 R 34-2
BK 24H GCD 24G
R R AS-NC K3 - COMMON ALARM RELAY 24V, CPAR - CONDENSATE PUMP ALARM 28
OR 36-5 U15 1.0A MAX CONTACT LOAD 11
CCH2 4C2 RELAY
R R BK OPTIONAL WITH GCD
CPSS - CONDENSATE PUMP SAFETY 23
40 INFRARED HUMIDIFIER RS1 RS2 RS3 LLBP1 - LIQUID LINE BYPASS 1 30 SWITCH
B RS1 RS1 RS2 RS3 40 B
RS1 HS1
RS1 HS1-4 HUM-S1 1H RS1 RS2 RS3 SEE NOTE 4 LLBP2 - LIQUID LINE BYPASS 2
R L1 31 EM1 - EMERGENCY POWER 16
A HS1-2 7-1 LOCKOUT RELAY
Q1 LP1 - LOW PRESSURE SWITCH NO.1
RS2 RS2 HS1-1 HUM-S2 2H 34-4 R RH1 34-5 34-11 OR OR 34-10 25,56,57,58 70
R L2 7-2 GCD - GROUNDED CURRENT 37
RS2 B HS1-3 LP2 - LOW PRESSURE SWITCH NO.2 DETECTOR
3H RS4 RS4 RS4
RS5 RS5
RS6 RS6 1EM1 59
RS3 HUM-S3
RS3 R L3 Q2 RS5 RS6 MF1 - MAIN FAN CONTACTOR NO.1
C 34-6 R RH2 RS4 34-7 26,61,62,63 18 HGBP1 - HOT GAS BYPASS 1(dual sys) 67
1-3 Q3 MF2 - MAIN FAN CONTACTOR NO.2 20
BR DHV DHV BR HGBP2 - HOT GAS BYPASS 2(dual sys) 55
45 34-8 34-9 45
COMPRESSOR NO.1 1 CP1 1C1 C1AUX 35-7 V DHV MF3 - MAIN FAN CONTACTOR NO.3 22
DH LQR - LIQUITECT SHUTDOWN RELAY 26
Y L1
GN/Y Q1 - REHEAT STAGE 1 TRIAC
2C1 51-1 41 LLSV1 - LIQUID LINE SOLENOID 1 65
GN L2 Q4 HUM-A1 Q2 - REHEAT STAGE 2 TRIAC 43
51-2 HUM-A2 LLSV2 - LIQUID LINE SOLENOID 2 52
35-1 BR H BR 35-2 35-6 R R R 41,42,43
3C1 SEE NOTE 4 35-5
HS3 Q3 - DEHUMIDIFICATION TRIAC 44
R L3 51-3 LPT1 - LOWPRESSURE TRANSDUCER1 68
HS3 2EM1 Q4 - HUMIDIFICATION TRIAC 47
COMPRESSOR NO.2 CP2 1C2 C2AUX 51-5 1-7 LPT2 - LOWPRESSURE TRANSDUCER2 58
50 Y L1 Q5 - MAIN FAN TRIAC 15
50 MFAS - MAIN FAN AUXILIARY SIDE 19
2C2 LLSV2 51-4
LLSV2 Q6 - HUMIDIFIER MAKE-UP TRIAC 14 SWITCH
GN L2 GN/Y LLSV2
Q8 LLSV2 LLSV2 Q8 - LIQUID LINE SOLENOID 2 TRIAC 52 R3 - EXTRA COMMON ALARM 24V, 23
3C2 32-3 BR BR 33-3 3.0A MAX CONTACT LOAD
R L3 Q9 - HOT GAS BYPASS 2 TRIAC 55
SEE NOTE 10 RAD REMOTE ALARM DEVICE 21
Q10 - COMPRESSOR NO.2 TRIAC 61 (75VA MIN. RATING)
HGBP2 HGBP2
1 BAY REHEAT 2 USES CB OF REHEAT 1 GN/Y HGBP2
CT REHEAT 2 CB2 NOT FITTED Q12 - LIQUID LINE SOLENOID 1 TRIAC 65 RSD - REMOTE SHUTDOWN DEVICE 15
ELECTRIC REHEAT 1 Q9 HGBP2 HGBP2
55 1 2 33-4 BR BR 33-5 55 BY OTHERS (75VA MIN RATING)
1RH1 Q13 - HOT GAS BYPASS 1 TRIAC 67
OR L1 SEE NOTE 9 SD - SMOKE DETECTOR 30
A DLT2-COM DLT2 DLT2-NO Q14 - COMPRESSOR NO.1 TRIAC 72 A
2RH1 63 SDC - SMOKE DETECTOR CONTROL 33
OR L2 Q15 - NOT USED
HP2-NO SDT - SMOKE DETECTOR TROUBLE 30
1-2 BL 33-9 U26 11-5 R OR BR BK 11-6 Q17 - LIQUID LINE BYPASS 2 TRIAC
3RH1 31
HP2-COM HP2 LP2 LP2-NC
LPT2 / CGV ACTUATOR OPENING TRIAC
OR L3
32-5 W BL 33-8 U25 11-7 W R BR BK 11-8 WIRING LEGEND
ELECTRIC REHEAT 2 OPTIONAL 1-6 FACTORY SUPPLIED LINE VOLTAGE WIRING

60 BR 33-7 U24
60 FIELD SUPPLIED LINE VOLTAGE WIRING
1RH2 Q10 CP2-A1 CP2-A2 FACTORY SUPPLIED 24 VOLT WIRING
32-13
HP2-NC
BL 32-12
LP2-COM
OR L1 32-7 BR C2 BR 14,36,39,50,51,52 FIELD SUPPLIED 24 VOLT WIRING

2RH2 BK 36-10
CONTROL BOARD INTERNAL WIRING - 24 VOLT MAX
OR L2 Q15 WIRING AND DEVICES INCLUDED IN OPTIONS
3RH2 36-9 Q ELECTRONIC SWITCH (TRIAC) Q1-Q18
OR L3 LLSV1 LLSV1 K11 18 INLINE QUICK DISCONNECT
GN/Y 1-5
LLSV1 INLINE BLOCK DISCONNECT
Q12 LLSV1 LLSV1 LLSV1 LINE LABEL
32-1 BR BR 32-2
65 OL1,2,3 65 OPEN CONTROL BOARD CONNECTION
MAIN FAN 1,2,3 HGBP1 HGBP1 SEE NOTE 10
1MF1,2,3 GN/Y HGBP1 PLUG CONNECTION ON CONTROL BOARD
BK L1
Q13 HGBP1 HGBP1
PLUG CONNECTION ON FUSE BOARD
2MF1,2,3 33-1 R R 33-2 TERMINAL BLOCK CONNECTION ON CONTROL BOARD
BR L2 SEE NOTE 9 TERMINAL STRIP CONNECTION FOR FIELD WIRING
DLT1
1-1 DLT1-COM DLT1-NO 11-1 R OR BR BK 11-2 CIRCUIT CONNECTION TO ELECTRONICS
3MF1,2,3 LPT1 TRIAC GATE CONNECTION
GY L3
32-4 W HP1-NO 11-3 W R BR BK 11-4 GROUND CURRENT DETECTOR CIRCUIT
BL 32-9 U29
R 33-6 U27 HP1-COM HP1 LP1 LP1-NC
OPTIONAL WIRE COLOR CODE
70 FAN MOTOR OVERLOAD BL 32-8 U28 70 Y - YELLOW
OR - ORANGE
SHADED AREAS MAY BE FUSES ( ) R - RED BL - BLUE
BR - BROWN BK - BLACK
OR CIRCUIT BREAKERS ( ) Q14 CP1-A1 CP1-A2 P - PURPLE GN - GREEN
BL 32-6 32-10 R C1 R 32-11
HP1-NC
LP1-COM
( ) W - WHITE GY - GRAY
( ) BK GN/Y-INSUL ATION COLOR&TRACER COLOR GLOBAL PEX 50 Hz
8 7 6 5 4 3 2 1
FORM NO. 180205 REV 1
Figure 4 Circuit diagram

Appendix 3 Menu Structure Of Microprocessor 82
Appendix 3 Menu Structure Of Microprocessor
User Menus
SETPOINTS EVENT LOG GRAPHICS SET ALARMS SENSOR DATA DISPLAY SETUP TOTAL RUN HRS SLEEP MODE SERVICE INFO ACTIVE ALARMS
U102 TEMP SET U 202 RTN SNSR U 301 TEMP A U401 LANGUAGE U 502 MOTOR(S) U 602 MON
U103 HUM SET U 203 HI TEMP U302 HUM A U402 YEAR U502 LIMIT U 602 TUE
U104 HUM CTRL U 204 LO TEMP U303 TEMP B U402 MONTH U503 COMP1 U 602 WED
U105 SUP LIM U 205 HI HUM U304 HUM B U402 DAY U503 LIMIT U602 THU
U106 SUP TEMP U 206 LOW HUM U305 TEMP C U403 HOUR U504 COMP2 U602 FRI
U107 BACK TSP U 207 SENSOR A U306 HUM C U403 MINUTE U504 LIMIT U602 SAT
U 208 HI TEMPA U 307 FC TEMP U403 SECOND U505 CW/FC U 602 SUN
U 209 LO TEMPA U 308 AMB TEMP U404 TEMP F/C U505 LIMIT U 605 START 1
U 210 HI HUM A U 309 FC STATE U405 CONTRAST U506 HG / HW U 605 START 1
U211 LO HUM A U 310 DS1 TEMP U406 BUZ FREQ U506 LIMIT U605 STOP 1
U 311 DS2 TEMP U406 BUZ TEST U507 EL HEAT1 U605 STOP 1
U 313 Hi Te H U407 BACKLITE U507 LIMIT U607 START 2
U313 Hi Te M U408 SCREEN U508 EL HEAT2 U607 START 2
U313 Hi Te S U409 SHOWS U508 LIMIT U607 STOP 2
U 313 Hi Temp U410 DISPLAY U509 EL HEAT3 U607 STOP 2
U 314 Lo Te H U411 DATE U509 LIMIT U609 TIME MOD
U314 Lo Te M U510 HUM U610 TIME TYP
U 314 Lo Te S U510 LIMIT U611 DEADBAND
U 314 Lo Temp U511 DEHUM
U315 Hi Hu H U511 LIMIT
U315 Hi Humi
U316 Lo Hu H
U 316 Lo Hu M
U 316 Lo Hu S
U 316 Lo Humi
Figure 5 User menu structure

Appendix 3 Menu Structure Of Microprocessor 83
SERVICE MENUS
SETPOINTS STANDBY SETTINGS WELLNESS BASIC1 DIAGNOSTICS SET ALARMS CALIBRATION NETWORK SETUP OPTIONS SETUP SERVICE INFO
S102 TEMP SET S502 #STANDBY S002 FREQ/YR S049 BEST S302 HP1 CODE S202 RTN SNSR S602 RTN TEMP S802 # UNITS S402 COMP SEQ
S103 CTRL TYP S503 ROTATION S003 BONUS S050 WORST S303 HP2 CODE S203 HI TEMP S603 CAL TEMP S803 TEAMWORK S403 LP DELAY
S104 TEMP PB S504 ROT HOUR S004 PENALTY S051 ALARMS S304 HT1 CNT S204 LO TEMP S604 RTN HUM S809 CS CTRL S404 LP1 ACT
S105 TEMP INT S505 ROT MIN S005 LAST PM S052 BONUS S305 HT2 CNT S205 HI HUM S605 CAL HUM S809 CS STAT S405 LP2 ACT
S106 TEMP DER S506 ROT BY S005 LAST PM S057 S306 LP1 CODE S206 LOW HUM S606 DS1 NTC S810 NW CTRL
STARTS S406 EL HEAT
S107 AUTOSET S507 DO ROT S005 LAST PM S058 S307 LP2 CODE S207 SENSOR A S607 CAL DS1
RUN HRS S810 NW STAT S407 HW HEAT
S108 TEMP DB S508 CASCADE S006 NAME S059 AVG RUN S313 MANUAL S208 HI TEMPA S608 DS2 NTC
S109 2ND SETP S509 STBY HT S007 CONFIRM S813 IP #1 S408 ALL HEAT
S060 S314 MOTOR(S) S209 LO TEMPA S609 CAL DS2
S110 BACK TSP BEST S813 IP #2 S409 LWDconn
S008 NEXT PM S315 COMP1 S210 HI HUM A
S113 HUM SET S061 WORST S613 TEMP A
S013 STARTS S315 C1 MODE S211 LO HUM A S813 IP #3 S410 3P RUN
S114 HUM CTRL S062 ALARMS S614 CAL A
S014 RUN HRS S316 C1 CAP S813 IP #4
S115 HUM PB S063 BONUS S213 CUST IN1 S615 HUM A S411 3P DIR
S015 AVG RUN S814 NM #1
S116 HUM INT S068 S317 C1 CYCLE S214 C1 ACT S616 CAL A S413 HUM ENAB
S016 BEST STARTS S814 NM #2
S117 HUM DB S318 LLSV 1 S215 CUST IN2 S617 TEMP B
S017 WORST S069 RUN HRS S814 NM #3 S414 IR FLUSH
S118 LO LIM 2 S319 COMP2 S216 C2 ACT S618
S018 ALARMS S070 AVG RUN CAL B S415 HUMSTEAM
S119 LO LIM 1 S319 C2 MODE S814 NM #4
S019 BONUS S071 BEST S217 CUST IN3 S619 HUM B
S124 SUP LIM S320 C2 CAP S815 GW #1 S416 HUM.TIME
S024 STARTS S072 WORST S218 C3 ACT S620 CAL B
S125 SUP TEMP S321 C2 CYCLE S815 GW #2 S417 HUM.MAN
S126 S025 RUN HRS S073 ALARMS S219 CUST IN4 S624 FC SNSR
AMB TYPE S322 LLSV 2 S418 DEHUM EN
S127 AMB DT S026 AVG RUN S074 BONUS S220 C4 ACT S625 FC SNSR S815 GW #3
S324 EL HEAT1
S128 FC TYPE S027 BEST S079 STARTS S221 WA AC AL S626 CAL FC S815 GW #4 S419 REST EN
S325 EL HEAT2
S129 FC DT S028 WORST S080 RUN HRS S222 AL.RES. S627 SUP SNSR S817 U2U PROT S420 RESTART
S326 EL HEAT3
S130 MIN CW S029 HP AL S081 AVG RUN S628 SUP TEMP S818 U2U ADD
S328 LWD Val S421 ONOFF EN
S131 MIN CW S030 S082 BEST
LP AL S329 HUM FILL S629 CAL SUP S819 U2U GRP S424 CW FLUSH
S135 FANSPEED S083
S031 OL AL WORST S330 HUM S630 TEMP C S821 BL CTRL
S136 VSD SET S425 FC FLUSH
S137 VSD MIN S032 DS HT AL S084 ALARMS H DRAIN
S331 S631 CAL C S821 BL STAT
S138 VSD DEH S033 BONUS S085 BONUS HUM.C. S426 HW FLUSH
S332 S632 HUM C S824 MON ADD
S139 VSD NOP S035 STARTS S333 LSI S427 BALL OFF
S633 CAL C S831 CS CTRL
S146 CTRLTYPE S036 RUN HRS S335 ALM REL
S147 CO1 ON S831 CS STAT
S037 AVG RUN S336 FC REL
S148 CO1 OFF S832 NW CTRL
S038 BEST S337 3P OPEN
S149 CO2 ON S832 NW STAT
S039 WORST S338 3P CLOSE
S150 CO2 OFF S835 MON PROT
S040 HP AL S340 BV CTRL
S151 CO1 TD S836 IP #1
S341 ANALOG1
S152 CO2 TD S041 LP AL ANALOG2
S342 S836 IP #2
S153 CYCLET S042 OL AL
S343 ANALOG3 S836 IP #3
S154 SCRFACT S043 DS HT AL
S155 ACT SCR S344 ANALOG4
S836 IP #4
S044 BONUS S345 RSD
S837 NM #1
S046 STARTS S346 AIR LOSS
S047 RUN HRS MOTOR OL S837 NM #2
S347
S048 AVG RUN S348 FILTER S837 NM #3
S349 CUSTOM 1 S837 NM #4
S350 CUSTOM 2 S838 GW #1
S353 HEAT SAF S838 GW #4
S354 FLOW AT S840 U2U PROT
S355 FLOW ACT S841 U2U ADD
HP1 S842 U2U GRP
S356
S843 BL CTRL
S357 LP1
S843 BL STAT
S358 C1 OL
S844 SR CTRL
S359 HP2 S844 SR STAT
S360 LP2
S361 C2 OL
S367 HUM PROB
S368 DT1
S369 DT2
S370 DT3
S371 MIN CW
Figure 6 Maintenance menu structure

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Liebert.

PEX Series Air Conditioner

Copyright © 2008 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Liebert.PEX Series Air Conditioner User Manual

Chapter 1 Overview ............................................................................................................................................................ 1

Liebert.PEX Series Air Conditioner User Manual

Liebert.PEX Series Air Conditioner User Manual

1.1 Model Description

Figure 1-1 Model description

1.2 Product Introduction

1.3 Main Components

1.3.1 Indoor Unit

Liebert.PEX Series Air Conditioner User Manual

1.3.2 Outdoor Unit

Liebert.PEX Series Air Conditioner User Manual

Figure 1-2 The panel of micro-processing controller

1.4 Environment Requirements

1.4.1 Operation Environment

1.4.2 Storage Environment

Liebert.PEX Series Air Conditioner User Manual

Chapter 2 Mechanical Installation

2.1 Transportation, Unpacking And Inspection

2.1.1 Transportation And Movement

Figure 2-1 Forklift removal

Figure 2-2 The obliquity of indoor unit

Figure 2-3 Straighten the hook

Liebert.PEX Series Air Conditioner User Manual

2 1816 x 976 x 2175mm

Figure 2-4 Remove side boards and top cover

2. Removing the pallet

Fixed screw on base pallet (M10 70)

Figure 2-5 Screws on pallet

2.2 Installation Notes

Liebert.PEX Series Air Conditioner User Manual

2.3 System Installation Arrangement

2.3.1 General Arrangement

Thermal expansion valve

Figure 2-6 General arrangement diagram of air-cooled series

Liebert.PEX Series Air Conditioner User Manual

Thermal expansion valve

Plate heat exchanger

Figure 2-7 General arrangement diagram of water-cooled series

Liebert.PEX Series Air Conditioner User Manual

2.3.2 System Installation Sketch Map

Liquid line (do not expose liquid line to sun)

Trap Indoor unit

Figure 2-8 Condenser installed higher than compressor

Condenser water out

Figure 2-9 Compressor installed higher than condenser

Liebert.PEX Series Air Conditioner User Manual

Closed cooling tower Supplementary valve

Figure 2-10 Arrangement of cooling water system

2.3.3 Mechanical Paremeters

Figure 2-11 One bay series

Liebert.PEX Series Air Conditioner User Manual

Figure 2-12 Two-bay series

Figure 2-13 Three-bay series

Liebert.PEX Series Air Conditioner User Manual

Figure 2-16 Three bay plenum

2.4 Installing Indoor Unit

2.4.1 Preparing Equipment room

Liebert.PEX Series Air Conditioner User Manual