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Coupling of sunlight into optical fibres and spectral dependence for solar
energy applications

Article  in  Solar Energy · August 2013


DOI: 10.1016/j.solener.2013.04.008

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Solar Energy 2013, 93, 235-–243.

Coupling of sunlight into optical fibres and spectral dependence for solar energy applications

Georgios E. Arnaoutakis a *, Jose Marques-Hueso a, Tapas K. Mallick b, Bryce S. Richards a

a) School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, United
Kingdom

b) Environment and Sustainability Institute, College of Engineering, Mathematics and Physical


Sciences, University of Exeter, Penryn, Cornwall, TR10 9EZ, UK

Abstract

Optical fibres can add interesting possibilities in solar concentrator systems, such as transport of light
for remote illumination as well as solar energy conversion. In order to effectively couple light from the
sun into optical fibres, the key parameters that control the coupling efficiency should be identified. In
this paper, the results of ray-tracing simulations of a novel two-stage solar concentrator and optical
fibre are compared to experimental measurements. In particular, the coupling efficiency is optimised
by analysing focal ratio and acceptance angle of the primary and secondary concentrators
respectively, while solar concentration is exceptionally obtained as a function of wavelength to
examine the spectral dependence of the system. The trend towards narrower acceptance angles
resulted in improvement of the coupling efficiency and a maximum concentration ratio of 2000 suns
(1 sun = 1 kW/m2) at the end of a single fibre, spectrally adjusted by controlling the chromatic
aberration of the primary concentrator. Any mismatch between the primary and secondary
concentrators significantly reduces the coupling efficiency, especially the angle of the secondary
concentrator, which should be kept below the 50% of the numerical aperture of the fibre for maximum
performance. By optimising these parameters and achieving efficient coupling, utilisation of solar
energy applications via optical fibres, can be brought one step closer to useful commercial
applications.

Keywords: Optical coupling, optical fibers, dielectric taper, two-stage solar concentrator, chromatic
aberration

Nomenclature - Abbreviations

ncore refractive index of optical fibre's core AM1.5D air-mass 1.5 direct

nclad refractive index of optical fibre's cladding ARC anti-reflective coating

Ain entry aperture of concentrator CPV concentrating photovoltaic

Aout exit aperture of concentrator ETFE ethylene tetrafluoroethylene

Cgeo geometrical concentration ratio GRIN gradient index

Ctheor theoretical concentration ratio He-Ne helium-neon

D diameter of lens/primary optic HPCS hard polymer cladding silica

din entry diameter of the taper NA numerical aperture

dout exit diameter of the taper NIR near-infrared


f focal length OH hydroxyl

f/# focal ratio or f-number QTH quartz tungsten halogen

L length of taper/secondary optic TIR total internal reflection

 acceptance angle of taper UV ultra-violet

 semi-angle of the acceptance cone of the fibre

s semi-angle between sunlight and earth

* Corresponding author – Tel: +44 (0) 131 451 4718, Fax: +44 (0) 131 451 3129,
Email: gea6@hw.ac.uk
1. Introduction

Optical fibres offer numerous advantages and new possibilities to the exploitation of solar energy. By
trapping light in optical fibres, the waveguides essentially become cables that transfer concentrated
light to the desired application distant from the source. These “cables of light” may then transfer
sunlight for a wide range of applications such as solar lighting in the built environment (Sansoni et al.,
2008), solar-pumped lasers (Liang et al., 1998), solar furnaces (Cariou et al., 1982) or Stirling engines
(Jaramillo and del Rio, 2002), solar-powered photo-catalysis (Peill and Hoffmann, 1997), photonic
networks that incorporate self-powered sensing and monitoring (Roger et al., 2008) and high
concentrating photovoltaic (CPV) systems (Anton et al., 2007; Gordon et al., 2004). For an extended
review of applications and systems for solar energy via optical fibres see reference (Kandilli and
Ulgen, 2009).

The primary figure of merit for systems based on optical fibres is the coupling efficiency, which
describes how well light is coupled into and out of an optical system, and is simply defined as the ratio
of the power output over the input power.

The challenge of coupling solar energy in optical fibres has been analysed in the past for static
systems and solar concentrations up to 10 X (Cutolo et al., 1989), while tapers made of Plexiglas and
gradient index (GRIN) rods attached to the tapers were proposed with theoretical coupling efficiency
above 90% for incidence angles below 65 (Cutolo et al., 1990). Combinations of all-reflective, all-
refractive and both reflective and refractive optics for infrared fibre applications were theoretically
analysed by ray-tracing with coupling efficiencies between 77% and 100% (Fang et al., 1997), the
highest being for all-dielectric combinations, although lacking experimental validation. Ideal 3D
concentrators have been also proposed as angular transformers for optical fibre applications, which
consist of a hyperbolic concentrator and plano-spherical lenses with coupling efficiency between 87%
and 100% at f/5 and f/50 of the lens respectively (Ning, 1988).

Despite that previously presented designs were able to reach maximum efficiency or concentration,
the experimental demonstrations have obtained significantly lower efficiencies. The highest reported
coupling efficiency under the sun is 60% (Liang et al., 1998), which was measured with a bundle of 19
fibres side-polished and fused together. For systems comprised of a single fibre, the coupling
efficiencies have not exceeded 38% (Nakamura and Smith, 2011). Whereas a bundle may couple light
more easily and transfer more power by considering a good packing fraction (Arecchi et al., 2007), a
single fibre can be applied in a wider range of applications due to higher solar concentration
(Feuermann et al., 2002b). In systems for high solar concentration, secondary optics are used either
to enhance performance, or to ease tracking tolerance (Kurtz, 2011). These optics make the system
more versatile, especially if one wants to achieve efficient coupling with the optical fibres. In addition
the practical advantages for potential fibre applications worth examining the benefit between ideal and
practical, while verifying it in a real system. Such advantages are simple fabrication, inexpensive
manufacturing techniques and ease of outdoor installation and cleaning (Kurtz, 2011).

To sum up the requirements for efficient coupling of sunlight in optical fibres, optimal matching
between primary and secondary optics is needed, while embodying practical advantages for a real
system. These requirements are analysed in this paper for a novel design that consists of spherical
lenses as primary concentration optics and dielectric tapers as secondary optics. This results in a
simple two-stage concentrator of flexible design able to reach high concentration of 2000 suns at the
end of a single optical fibre, as the experiments have shown. In addition, solar concentration as a
function of wavelength of the incident light is used for the first time in the characterisation of a CPV
system.
2. Methodology

2.1 Theory

In geometrical optics, an optical fibre is a waveguide only when total internal reflection (TIR) is not
breached within a core of refractive index ncore surrounded by a cladding of nclad. Therefore, the
amount of light that can be accepted and guided through a fibre is limited by the numerical aperture
(NA) which is determined NA = (ncore2-nclad2)1/2 = sin (1).The theoretical maximum solar concentration
originating from non-imaging optics is described by the sine law of concentration in 3D space and air
as the medium C = 1/sin2s (2), where s is the semi-angle subtending the earth (Winston et al., 2005).
Combining the sine law with the restriction in a fibre of given NA the equation becomes
Ctheor = (NA/sins)2 (3) which implies the proportionality of solar concentration with NA. In the case of
apertures the geometrical concentration ratio is defined as Cgeo = Ain/Aout (4) where Ain and Aout are the
entry and exit apertures of the concentrating system, respectively. The power output and the related
fibre core diameter are conservatively considered important parameters, due to when engineering
specific applications a minimum output for worst case scenarios is required.

2.2 Materials

The design proposed here consists of the following elements:

1) Spherical lenses are used as primary optics for the concentration of incident light. A lens is
described by its focal ratio or f-number, defined as f/#=f/D where f is the focal length and D the
diameter of the lens. Since the sun is a broadband source of light, chromatic aberration is expected
due to dispersion through the lens, resulting in a wider visible focal spot. For this reason secondary
optics are also implemented.

2) Dielectric tapers of circular cross-section directly attached to the optical fibres are used as
secondary optics to ease coupling of light into the fibre. Similar tapers were previously proposed by
Williamson (1952) to improve the field of view and reduce the active area required for photo-detectors.
The large surface of the frontal face of the taper enables the use of low quality lenses as the primary
optics. The length of the taper L, confined by entry and exit apertures din and dout respectively,
resulting in an acceptance angle , define the geometry of the taper.

3) Hard polymer cladding silica (HPCS) step index multimode fibres which offer low attenuation over a
broad bandwidth with the advantage of high NA. Common NA for HPCS (Mendez and Morse, 2007)
are as high as 0.37 and 0.48, while attenuation is affected by scattering at ultraviolet (UV)
wavelengths and vibrational absorption at near-infrared (NIR) wavelengths from hydroxyl (OH) groups
at 1180, 1400 and 1670 nm (see Figure 1). It can be seen that for wavelengths below 400 nm the
transmission is reduced due to absorption in the polymer cladding (Mendez and Morse, 2007),
although fibres with high-OH content are used with better transmission in the UV. Apparently, these
fibres would be more favourable for applications utilising the UV and visible content such as photo-
catalysis and lighting. Conversely, for fibres with low-OH content the UV transmission is sacrificed but
transmission is improved in the NIR, allowing for distinct spectral windows to be utilised for
applications such as photovoltaics and thermal applications. This is depicted in Figure 1 where the
transmission per 10 m of a state-of-the-art HPCS fibre is overlapped with the air-mass 1.5 direct
(AM1.5D) solar spectrum as defined by the ASTM G173-03 standard.

The parameters f/# of a spherical lens and angle  of a dielectric taper, related to the NA of an optical
fibre will serve the basis of this analysis and are displayed in Figure 2(a) defined by f and D for a
spherical lens, dout, din and L for a dielectric taper, and  for an optical fibre.
2.3 Modelling

A 3D model of the system was developed using ray-tracing software (Optisworks) while the proposed
(Gueymard et al., 2002) AM1.5D reference spectrum was used with a total integrated intensity of
900 W/m2. All simulations considered a single 50 mm long fibre (other dimensions given in Section
2.4) with NA = 0.48. The core material was modelled as fused silica with known spectral dispersion
(Malitson, 1965), while the cladding and coating as fluorinated polymers (Luvantix, PC-370 and
DuPont, Tefzel/ETFE) (French et al., 2011).

It is important to have knowledge not only of the limit for maximum performance, but also the region
where a compromise in performance can be made in order to maintain practical advantages. Hence, a
simulation matrix was scheduled by varying f/# from 1 to 11 in 8 steps and  from 26 to 2 in ten
steps, with the latter parameter being constrained by  = 28 corresponding to the NA of the fibre
used. Parameters such as undulations or hyperbolic profile (see Figure 2(b) created by simple
fabrication techniques of the tapers are not taken into account in the simulations. The undulations
result in optical loss as instead of funnelling light towards the fibre, they disrupt TIR. On the other
hand, a controlled hyperbolic profile may be desirable as it constitutes an ideal 3D concentrator (Ning,
1988). Despite that modelling of both parameters is not within the purposes of this paper, the effect
caused is discussed in Section 3.2.

All simulations presented here assumed a perfectly collimated source. In the case of a divergent
source the radiation pattern at the end of the fibre changes due to the radial dependence analysed by
Qu et al. (2007) in light pipes made of quartz. This effect is relevant to the uniformity of the beam
exiting the fibre and is thus important for photovoltaic applications at high concentrations.

2.4 Experimental

A 1000 W quartz tungsten halogen (QTH) lamp (Oriel, 66187) was used as the illumination source.
The spectrum of this source is shown in the inset of Figure 7 and corresponds to the spectrum emitted
by a black body of correlated colour temperature 3200 K (Walker et al., 1988; Arecchi et al., 2007). A
helium-neon (He-Ne) laser (Melles Griot, 25LHR991-249, 632.8 nm, 10 mW) was also used for
coupling efficiency measurements, while double and triple axis linear translation stages were used for
accurate alignment.

Uncoated 2” BK7 plano-convex lenses with 90% clear aperture were used for collimation and focus of
the beam through a pinhole of 1 mm. The tapers were made in-house by softening and extruding silica
rods and attached to the optical fibre after removing a short segment of the coating. The final surfaces
were polished with 0.25 m abrasive diamond particles. The geometrical specifications of the
prepared tapers are listed in Table 1. It is mentioned that the profile of the tapers 2 and 3 do not suffer
from undulations while drawing but have a hyperbolic profile, the effect of which is discussed in
Section 3.2. The f/# of the focusing lenses was 5.47, 3.28 and 2.19 for tapers 1, 2 and 3, respectively.

Step index low-OH multimode fibres were used, consisting of silica core 600  ±2%, hard polymer
cladding 630  ±2% and Tefzel coating 1040  ±2% (Thorlabs, BFL48-600).

For total power measurements at the end of the fibre, a thermal detector was used (Thorlabs, S302C)
with maximum calibration uncertainty of ±5%, while for spectral characterisation a Czerny-Turner
monochromator with f = 110 mm (Spectral Products, CM110) with calibrated silicon and germanium
photodiodes (Newport, 818-UV and 818-IR, respectively) were utilised.
3. Results and discussion

3.1 Ray tracing and identification of optical losses

Light is attenuated through the optical system by losses and aberrations shown as rays in Figure 3
which may originate from:

x Fresnel reflection on both surfaces of the lens (8% as uncoated lenses are used) d, e

x Reflection at the front surface of the taper (4%) f

x Chromatic aberration from the lens (depending on wavelength and leading to losses in the taper)
g

x Spherical aberration from the lens (affecting the focus and leading to losses in the taper) g

x Disruption of TIR in the taper (depending on the geometry for matching with the lens) h

x Disruption of TIR in the fibre (expected to be negligible if within the NA) i

x Absorption in the fibre (negligible at wavelengths useful for solar energy as shown in Figure 1)

x Reflection at the end of the fibre (4%) j

From the above a figure of around 84% coupling efficiency of the system can be estimated. The
losses due to reflection at the lens can be reduced by using antireflective coated (ARC) lenses.
Although due to the limited window of operation (typically a few hundred nanometres) and the
intensity exceeding the damage threshold of the ARC, uncoated lenses are preferred.

The estimation for losses due to absorption and reflection is straightforward, but further analysis is
needed to quantify for TIR losses in the taper exceeding the critical angle after a number of reflections
in the taper. In this case the losses depend on; a) Matching between primary and secondary optics
which is analysed in Section 3.2, b) Spherical aberration which is observed for marginal rays
important for this system in order to achieve high solar concentration at the end of the fibre, c)
Chromatic aberration from the lens which results in focusing at shorter or longer lengths depending on
the wavelength of the incident radiation, further discussed in Section 3.3. Regarding disruption of TIR
in the fibre which is expected to be low if light is kept within the NA, this is also further analysed in
Section 3.2 especially for light approaching the limit of the acceptance cone of the fibre.

3.2 Coupling efficiency simulation and experimental validation

The effect from the mismatching between primary and secondary optics on the optical performance of
the system has been investigated by ray-tracing simulations. In Figure 4, the correlation between f/# of
the primary and the acceptance angle  of the secondary optics is plotted.

It is shown that the highest coupling efficiency is achieved within narrow acceptance angles  and
particularly below 10. The f/# of the primary optics to match these acceptance angles vary between 4
and 11. Higher f/# numbers are translated in long focal lengths. It is clear that a compromise is
needed for practical reasons in a fixed system of adequate compactness and high coupling efficiency.
A spread of high coupling efficiencies is observed towards higher f/# and lower acceptance angles .
Although this is true for wide acceptance angles, this trend is saturated for angles below 5 as it is
shown for the highest coupling efficiency combinations (black spheres in Figure 4).

It is shown that coupling efficiency is far from optimum when the acceptance angle of the taper is
approaching that of the fibre (28). To better understand this constraint in performance, an element-
by-element analysis of the system is needed. The highest coupling efficiency combinations from the
simulations, shown as black spheres in Figure 4, were analysed for each individual element: lens,
taper and fibre. Also the total coupling efficiency is measured experimentally to demonstrate the
practical value of the proposed design and to identify possible challenges. Figure 5 displays the
agreement between model and experimental data.

In this element-by-element analysis better than 94% coupling efficiency to the fibre is observed for
acceptance angles between 3 and 10. For angles higher than 10 and approaching the angle
restricted by the NA of the fibre (28) the coupling efficiency drops significantly, a result corroborated
also by other studies (Liang et al., 1997; Nakamura et al., 2002; Feuermann et al., 2002a). Correlating
to the optical fibre’s acceptance angle (28) this accounts for less than 50% the NA of the fibre,
leading to the decision of under-filling the acceptance cone for maximum performance.

Considering that all rays within the NA of the fibre will be transmitted and that the primary optic if
accurately focused accounts only for reflection and absorption losses, the coupling efficiency of the
proposed system relies on the secondary concentrator. This is explicitly displayed in Figure 4 for
acceptance angles higher than 15 where the efficiency of the taper drops down to 20%.

The measurements with the QTH lamp and the He-Ne laser are displayed in Figure 5 with best
coupling efficiencies 29% and 72% respectively obtained with taper 1. As mentioned in Sections 2.3
and 2.4 the prepared tapers are affected by undulations (taper 1) or hyperbolic curvature (tapers 2
and 3) of the profile which are not taken into account in the simulations. This contributes to a
significant difference between simulated (85%) and experimental (29%) coupling efficiency for taper 1.

Tapers 2 and 3 have lower coupling efficiency because of the widening of the acceptance angle
leading to less light being coupled into the fibre. Despite that, the coupling efficiency of these tapers
under monochromatic illumination is higher than expected from the simulated trend. The reason for
this dissimilarity is partially the better performance of the hyperbolic profile compared to the taper
(Winston et al., 2005; Garcia-Botella et al., 2009), Two more reasons are identified for the different
slopes between experimental results obtained with illumination from the QTH lamp and the He-Ne
laser:

a) The different spectrum of the sources, as the He-Ne laser with a red monochromatic beam is
focused with minor chromatic aberration through the lens and is transmitted almost seamlessly
through the fibre. On the other hand the focus of the polychromatic white beam of the QTH lamp is
varying as it will be explained further in Section 3.3. This was observed especially for longer focal
lengths, i.e. for the f/5.47 lens used with taper 1, as a wider visible focal spot compared to shorter
focal lengths.

b) The size of the beam which is affecting the coupling of marginal rays suffering spherical aberration
through the spherical lens in the fibre, as it has been mentioned in Section 3.1. Apparently, this is not
a problem for the beam of the He-Ne laser which is only propagating around a limited region along the
optical axis of the system.

The effect of the chromatic aberration of the lens on the coupling efficiency is further examined
quantitatively by a spectral analysis in Section 3.3 with taper 1, which has the highest measured
coupling efficiency.

3.3 Spectral power output and solar concentration

In this section, the power density and the solar concentration attained with the proposed system are
examined for wavelengths 350 to 1800 nm where the solar spectrum has the highest intensity and can
be used in CPV with existing solar cells such as silicon, germanium or III-V multijunction cells. From
Equation 3, with a fibre of NA = 0.48 and semi-angle s = 4.7 mrad (Rabl, 1985) the maximum
concentration under 1 sun would be approximately 10400 suns, although with the apertures used in
this analysis (Equation 4) the maximum Cgeo is 7100 X and the measured Cgeo is 5800 X (since the
clear aperture of the lens is 90%). The highest concentration based on ray-tracing simulations in this
study was between 6200 suns for  = 3 and 6150 suns for  = 10. In Figure 6 the spectral irradiance
at the end of the fibre as a function of wavelength is displayed, while the respective spectral irradiance
for the source is given in the inset.

A maximum solar concentration of 2000 suns is measured with taper 1 due to the losses explained in
Sections 3.1 and 3.2. This concentration is not constant as one might expect across the spectrum, but
depends on the chromatic aberration. This is displayed in Figure 6, where the system has been
optimised for two wavelengths by adjusting the taper at shorter and longer focal lengths than the
designed (f = 250 mm at 587.6 nm) for 600 nm and 1500 nm respectively. This reveals the spectral in
addition to the angular dependence of the performance on this high concentration system. This
reflects the chromatic in addition to the angular dependence of the performance on this high
concentration system, meaning that the system can be calibrated to acquire the highest solar
concentration for the wavelength range of interest depending on the solar cell response.

Additionally, absorptive losses displayed as reduced power density at 670, 1200 and 1400 nm reflect
the vibrational absorption of OH that is present both in the fibre and the atmoshpere. As mentioned in
Section 2.2 this absorption does not represent a barrier for solar energy applications since the
terrestrial solar spectrum at these wavelengths has its lowest intensity. Nevetheless, they are
accounted for and are shown as the reduction of solar concentration at these wavelengths. The
spectral effects of the aluminium coated elements of the monochromator used for the measurements
are displayed as the valley centred at 800 nm.

The high power density over this range of wavelenths enables the experimentation on non-linear
processes, while the high solar concentration can be calibrated through the system (e.g. by expanding
the output of the fibre before the solar cell) to a flux commensurate with state-of-the-art solar cells. It is
also indicative that by measuring the solar concentration as a function of wavelength, aids to a better
understanding of the system and is thus proposed as an additional method of characterising CPV
systems.

4. Conclusions

The important parameters behind efficient coupling of sunlight in optical fibres were analysed in this
paper, and the margins for maximum coupling efficiency have been presented with the proposed
system. Despite that high NA are achievable today in fibres with polymer cladding, best performance
for solar applications is found by underfilling the acceptance cone of the fibre. For maximal coupling
efficiency, f/# between 4 and 11 for the primary optics, and acceptance angles of the secondary optics
below 50% of the NA of the fibre are shown. In addition, the spectral dependence of the solar
concentration was measured to provide a more thorough understanding of the CPV system. A
maximum of 2000 suns that can be calibrated to specific wavelengths depending on the application,
has been verified experimentally, allowing to design an efficient high concentration system with
present day solar cells. Based on these attributes the proposed system can be tailored to solar energy
applications or existing solar cells for CPV systems providing new routes for better exploitation of
solar energy.

Acknowledgements

This work was financially supported by the Engineering and Physical Sciences Research Council
(EPSRC) under the Luminescent Lanthanide Layers for Enhanced Photovoltaic Performance
(L3EAP2) project agreement No. EP/I013245/1. The authors are grateful to P. Allan for the preparation
of silica tapers and to A. Urich for help with polishing the end surfaces.

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Figure 1: Overlap of the AM1.5D solar spectrum (with main absorption indicated) with a HPCS fibre displaying the
suitability for solar applications (transmission of fibre provided by reference (Mendez and Morse, 2007).

Figure 2: (a) 2D schematic of the optics used and definition of geometrical parameters of the elements: primary-
lens, secondary-taper and optical fibre, (b) Photograph of the tapers prepared in-house and attached on optical
fibres. Undulations and hyperbolic profile created during fabrication are indicated.

Figure 3: Ray-tracing diagram of a lens-taper-fibre system. Incident radiation c can be reflected in the front d or
back e surface of the lens or the front surface of the taper f, focused on shorter of longer lengths due to
spherical and/or chromatic aberration g, if TIR is disrupted in the taper h or in the fibre i, reflected at the back
surface of the fibre j or be transmitted to the application k.

Figure 4: Coupling efficiency of the system as a function of acceptance angle  and focal ratio f/#. The optimal
efficiency region is shown for narrow angles below 10 despite that the optical fibre used in simulations supports
incident light up to 28. The highest coupling efficiency combinations of focal ratio and acceptance angle (black
spheres) are used for an element-by-element analysis.

Figure 5: Break down of highest coupling efficiency combinations from simulations referred in Figure 4 for each
element of the system and total measured with monochromatic (He-Ne laser at 632.8 nm) and white light (QTH
lamp) sources for the three tapers of Table 1. The discrepancy in total coupling efficiency between simulation and
experimental data is due to arbitrary geometrical parameters (see discussion) in the fabricated tapers that were
not considered in simulations. The spectral dependence of coupling efficiency is observed as the steeper slope of
coupling under white illumination compared to the linear trend of the monochromatic, meaning that for increasing
acceptance angles, losses occur faster for white than monochromatic light.

Figure 6: Output of the system as a function of wavelength. The system is excited by an incadescent QTH source
with spectral irradiance shown in the inset. Concentration ratio as a function of wavelength is displayed on the
secondary axis adjusted for two maxima by controlling the chromatic aberration of the primary concentrator.

Table 1: Geometrical specifications of the in-house prepared tapers


Taper 1 2 3
din (mm) 11.25 10.72 11.62
L (mm) 111.53 28.92 18.81
q) 2.89 10.5 17.16
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