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Coil Analyzer
SAT series
Manual
Contents
1 Introduction ........................................................................................................................... 3
1.1 SAFETY INSTRUCTIONS ....................................................................................................................... 3
1.1.1 Safety Terms and Symbols .......................................................................................................... 3
1.1.2 Terms of Use................................................................................................................................ 4
1.1.3 Orderly Practices and Procedures ............................................................................................... 4
1.1.4 Instrument Maintenance .............................................................................................................. 4
1.1.5 Operator Qualifications ................................................................................................................ 4
1.1.6 Safe Operating Procedures ......................................................................................................... 4
1.2 POWER SUPPLY ................................................................................................................................. 5
1.3 MEASUREMENT CATEGORY ................................................................................................................. 5
1.4 INTENDED USE ................................................................................................................................... 5
2 Description ............................................................................................................................ 7
2.1 FRONT PANEL COMPONENTS .............................................................................................................. 7
2.2 BACK PANEL COMPONENTS ................................................................................................................ 8
3 Getting Started ...................................................................................................................... 9
3.1 CONNECTING SAT TO A TEST OBJECT ................................................................................................. 9
3.2 TURNING ON THE DEVICE.................................................................................................................. 10
3.3 SETTINGS MENU ............................................................................................................................... 10
3.3.1 SET menu – Language setting .................................................................................................. 10
3.3.2 SET menu – Default Values....................................................................................................... 11
3.4 MEMORY MENU ................................................................................................................................ 11
3.5 TEST OPTIONS ................................................................................................................................. 12
3.5.1 AC/DC SET menu ...................................................................................................................... 12
3.5.2 Manual Test ............................................................................................................................... 13
3.5.3 Automatic Test ........................................................................................................................... 14
3.5.4 Spring-charging Motor Test ....................................................................................................... 15
3.5.5 Coil Resistance Measurement ................................................................................................... 16
3.5.6 Operating with the Circuit Breaker Analyzer and Timer – CAT Menu ....................................... 16
3.6 MAXIMAL LOAD INTERVALS ................................................................................................................ 18
4 Error Messages ................................................................................................................... 20
4.1 ERROR MESSAGE "OVERCURRENT"................................................................................................... 20
4.2 ERROR MESSAGE "OVERLOAD" ......................................................................................................... 20
4.3 ERROR MESSAGE "OVERHEAT" ......................................................................................................... 20
4.4 ERROR MESSAGE "NO ACTIVATION" .................................................................................................. 21
4.5 ERROR MESSAGE "MALFUNCTION" .................................................................................................... 21
5 Troubleshooting .................................................................................................................. 22
5.1 VOLTAGE TEST ................................................................................................................................. 22
5.2 CURRENT TEST ................................................................................................................................. 23
6 Customer Service ................................................................................................................ 24
7 Packing Instrument for Shipment ...................................................................................... 25
8 Technical Data ..................................................................................................................... 26
9 Accessories ......................................................................................................................... 27
M-SAT0AN-300-EN 2
Manual SAT
1 Introduction
The purpose of this Manual is to provide helpful instructions on how to use SAT instruments safely,
properly and efficiently.
The following instructions will help the user avoid unsafe situations, reduce maintenance costs and
will ensure the reliability and durability of SAT instruments.
SAT must be used in accordance with all existing safety requirements and regulations based on
national/local standards for accident prevention and environmental protection. In addition, the
relevant international standards are listed in paragraph 9.6 of the “Technical Data” section of this
document.
It is not recommended that SAT is used (or even turned on) without careful observation of the
instructions listed in this Manual. SAT should only be operated by trained and authorized
personnel.
M-SAT0AN-300-EN 3
Manual SAT
• SAT shall be used only if it is in good technical condition. Its use shall be in accordance with
local safety and industrial regulations. Adequate precautions must be taken to avoid any risks
related to high voltages associated with this equipment and nearby objects.
• SAT shall be used only for the application purposes described in the „Intended Use” section.
The manufacturer and distributors are not liable for damage resulting from wrong usage. The
user bears responsibility for not following the instructions defined in this document.
• Do not remove the protective casing of SAT.
• All service and maintenance work must be performed by qualified personnel only.
• The Manual shall always be available on the site where SAT is used.
• Before using SAT, all personnel (even personnel who only occasionally, or less frequently,
work with SAT) assigned to operate SAT should read the operations Manual.
• Do not make any modifications, extensions, or adaptations to SAT.
• Use SAT only with the original accessories provided by the manufacturer.
• Use SAT and its original accessories for the device’s intended use only.
The device should be kept clean in order to prevent excessive cases of dust or other contaminants
affecting its operation. It should be cleaned with water/isopropyl alcohol after any dirt/contaminants
are noticed on its surfaces.
• Testing with SAT should only be carried out by authorized and qualified personnel.
• Personnel receiving any training or instructions on SAT should remain under constant
supervision of an experienced operator while working with the test set and the test object.
• Hazardous voltages of up to 400 V can occur inside SAT. Therefore, it is not permitted to
remove the protective casing of SAT.
• Hazardous voltages exist on the terminals of SAT when the “Red” LED is lit. Never assume
connections are safe even if this LED is off. Switch off and unplug SAT before touching
connections, particularly if a fault is suspected.
• Before putting SAT into operation, check the test set for any visible damage.
• Do not operate SAT under wet or moist conditions (condensation).
• Do not operate SAT if explosive gas or vapors are present.
• Only external devices that meet the requirements for SELV equipment according to EN 60950
or IEC 60950 should be connected to SAT through the serial interface.
• When setting up the SAT, make sure that the air slots of the test set remain unobstructed.
• Removing the SAT protective casing will void the warranty. Any work inside the instrument
without prior authorization from DV Power will also void the warranty.
M-SAT0AN-300-EN 4
Manual SAT
• If SAT seems to be malfunctioning, please contact the DV Power Support Team (refer to the
“Manufacturer Contact Information” section) after previously checking the “Error Messages”
section.
• Prior to connecting SAT, ensure that an object to be tested is completely de-energized and
isolated from both the line and the load. Every terminal should be checked and verified before
connecting SAT. Ground connections may be left in place.
• Do not use SAT without the extra protective ground cables supplied with SAT. It must never be
operated in a non-grounded configuration as this may result in an electrical shock to the user or
damage to SAT. Always establish this connection first before establishing any other
connections and remove this connection as the very last one.
WARNING / AVERTISSEMENT
This is a class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
Il s'agit d'un produit de classe A. Dans un environnement domestique, ce produit peut provoquer des
interférences radio, auquel cas l'utilisateur peut être amené à prendre des mesures adéquates.
WARNING / AVERTISSEMENT
This equipment is classified as measurement category I, and must not be used within measurement
category II, III and IV.
Cet équipement est classée dans la I catégorie de mesure, et ne doit pas être utilisé pendant les
catégories de mesure II ,III et IV.
M-SAT0AN-300-EN 5
Manual SAT
M-SAT0AN-300-EN 6
Manual SAT
2 Description
LCD Display ENTER key to confirm the selected menu, value of a C/M diodes
Indicating test test voltage, start generating voltage on the MOTOR C-coil output
results output, and confirm the settings in the SET menu. M-motor output
Ω Key
By pressing this key
UP/DOWN buttons the coil resistance
to select a menu measurement is
and define test selected
parameters
MOTOR key
By pressing this key
the device starts
LEFT/RIGHT
generating a test
buttons to navigate
voltage on the
through the active
MOTOR outputs.
menu
M-SAT0AN-300-EN 7
Manual SAT
Equipotential connector
For protection against parasitic currents or voltages, always connect the SAT equipotential
connector to protective ground (PE). Use only the original cable provided with the device.
M-SAT0AN-300-EN 8
Manual SAT
3 Getting Started
Before the SAT has been connected to a test object the following steps must be taken:
• the test object is disconnected or separated from its circuit in accordance to the national
safety regulations and it is properly grounded to the protective earth.
• the circuit breaker is disconnected or separated from its circuit on both sides of the circuit
breaker in accordance with the national safety regulations; always comply with local safety
regulations when using the Coil Analyzer SAT.
• the DC system in the substation is disconnected,
• the circuit breaker is properly grounded to protective ground (PE).
Note:
For safety reasons, always establish earth/ground connection as the first step
before establishing any other connections, and disconnect it as the very last
one.
Always connect measuring cables to the SAT instrument first and then to the
test object. When disconnecting, always disconnect the cables from the test
object first and after that from the SAT.
The grounding wire PE should be disconnected last. Not following these
instructions might cause life-threatening situations.
M-SAT0AN-300-EN 9
Manual SAT
Pressing the I/O switch at the back of the SAT will turn ON the device.
Figure 3-1 shows the starting screen.
Pressing the ▲▼ buttons changes the preferred language. By pressing the ENTER button the
language is confirmed and the device enters Default values menu. Pressing the STOP button
returns to starting screen (Fig. 3-1).
M-SAT0AN-300-EN 10
Manual SAT
Pressing the ENTER button in Language setting menu enters the Default Values menu.
T puls refers to the generated pulse duration, default value is 100 ms.
T disp is the duration of the results screen. By changing this parameter, the time in which the
results are displayed after the test is performed is changed.
Buttons ◄ ► should be used to navigate through this menu, and the buttons ▲▼should be used
to adjust the values.
By pressing ENTER, the device returns to starting screen (Fig. 3-1).
The SAT has 100 memory locations. The last measurement is displayed in the memory menu by
default. The buttons ▲ and ▼ are used to change a memory position. If no result is present display
on the Figure 3-5 is shown. Figure 3-6 represents displayed coil resistance results.
To delete results from the device memory press the button ENTER while in memory menu. The
following message will appear (Figure 3-7). Pressing ENTER one more time deletes results.
Figure 3-5: Memory menu – NO RESULTS message Figure 3-6: Memory menu – Coil resistance results
M-SAT0AN-300-EN 11
Manual SAT
The SAT device provides the possibility of choosing different measurement operations:
• Manually testing a coil using a DC or AC power source (Manual option – visible on figure 3-
9),
• Testing a coil automatically using a DC or AC power source (Automatic). Automatic test
represents Minimum Trip Voltage test (MTV test).
• Testing a spring-charging motor,
• Using the SAT device as a power source to test circuit breaker coils and a spring-charging
motor alternately while operating with a CAT device (CAT - Circuit breaker analyzer and
timer).
• Testing the coil’s resistance using SAT
Pressing ENTER while cursor is positioned on AC/DC SET enters AC/DC set menu. Depending on
user’s selection SAT can generate AC or DC voltage on its Breaking/Closing/Motor outputs.
SAT40A has AC/DC motor output available.
Buttons ◄ ► should be used to navigate between COIL/MOTOR, and the buttons ▲▼should be
used to adjust the values between AC or DC. When AC output is selected, red light indicating AC
will light up (see section 2.1 for LED reference).
By pressing ENTER, the device returns to starting screen (Fig. 3-8). Please note that after turning
off the device, previous settings will be saved into the device’s internal memory.
M-SAT0AN-300-EN 12
Manual SAT
By pressing ENTER when Manual is selected, the display changes into Manual menu (Fig. 3-11).
Depending on the selection in AC/DC SET menu, the device will generate AC or DC voltages with
values selected in Manual test menu.
Buttons ◄ ► should be used to navigate between COIL/MOTOR, and the buttons ▲▼should be
used to adjust the voltage values.
By pressing ENTER, the device starts generating constant voltage on its outputs and displays
shows (Fig. 3-12).
Additionally, when in Manual test menu, test can be started by pressing START on BREAKING
/CLOSING coil control buttons on device front panel. Please note that by pressing START the
device will generate voltage pulse (100 ms or 200 ms).
If the circuit breaker coil is actuated, the SAT will display the Result-C menu (Figure 3-13)
indicating the actuation voltage and maximum current.
To abort the test, press the STOP key at any time during the test.
M-SAT0AN-300-EN 13
Manual SAT
The Automatic test can be performed by selecting Automatic in Main menu (Figure 3-14), and
selecting the Automatic by pressing ENTER. The display changes into the Automatic menu
(Figure 3-15).
Using the automatic menu means that the Minimum Trip Voltage test of the circuit breaker’s coils
can be performed automatically.
In order to set the coil’s Minimum Trip Voltage (MTV test) the test voltages need to be set as:
Ustart < Ustop
A pre-selected voltage impulse lasting 100 ms is brought to a desired coil. If the coil was not
actuated the voltage is automatically increased for the pre-selected voltage step and voltage
impulse is generated again (duration of 100 ms).
1. The circuit breaker coil is actuated, the SAT displays the Result-C menu with the actuation voltage
and maximum current (Figure 3-16).
M-SAT0AN-300-EN 14
Manual SAT
2. The maximum (minimum) test voltage was reached without the actuation of the circuit breaker
coil. The error message „No activation“ will appear on the display. Refer to paragraph 4.4 of the
"Error Messages" section of this document.
To abort the test, press the STOP key at any time during the test.
When testing with AC voltage, test current value of the will not be displayed.
The SAT has been designed with a separate DC/AC power supply source intended for power
supply of the spring-charging motors.
Before the test can be started, the spring-charging motor test voltage needs to be defined using
any of the SAT menus (please refer to the figure 3.17).
Motor voltage can be selected in the range of 10 V to 250 V AC/DC. Pressing the MOTOR button
will run the test (Figure 3-18).
Figure 3-18: Display during the MOTOR test Figure 3-19: Result-M menu
Please note that maximum output current depends on the model. The SAT30A output current is up
to 30A, while maximum current that could be reached in case of SAT40A model is 40 A. These
high currents are known as inrush currents and have very low duration time (up to 30 ms).
Once the test is finished (test current drops to zero or the STOP button is pressed), the SAT
switches to the Result-M menu (Figure 3-19).
M-SAT0AN-300-EN 15
Manual SAT
To abort the test, press the STOP key at any time during the test.
This test is initiated by pressing the Ω - key in any of the test menus. The SAT measures the
resistances of "Breaking" (R1) and "Closing" (R2) coils at the same time.
NOTE: Please note that the device will not show both of the values because the coils
are connected through aux contacts. These contacts alternately open and close
depending upon the state of the main contacts.
The device will measure the resistance of the coil in a closed circuit, this means that
the other coil is not connected and the value of >5000 Ω will be shown on the
device’s display.
Please note that the device will not show both of the values because the coils are connected
through aux contacts. These contacts alternately open and close depending upon the state of the
main contacts.
3.5.6 Operating with the Circuit Breaker Analyzer and Timer – CAT Menu
This feature reduces the operating time required for working with both the circuit breaker analyzer
and timer device and the SAT device. It is designed so as to have the minimum number of required
steps for testing. The connection scheme is described in the Figure 3-21. Please note that all SAT
voltage outputs can be used to connect to the CAT device. The voltage should be set to match the
coil’s rated voltage.
Figure 3-21: The connection scheme of CAT series instrument with SAT device and circuit breaker's coils
CAT menu can be accessed by pressing ENTER while the cursor is positioned on CAT in the Main
menu (Figure 3-21).
M-SAT0AN-300-EN 16
Manual SAT
When in CAT menu (Figure 3-23), pressing the ENTER button the device automatically applies the
voltage on the motor terminals. After the motor spring is charged, and the current drops below 0,5
A at the Motor terminals, the SAT device is designed to wait for 5 seconds before switching the
output voltage to the coils terminals. SAT will generate predefined voltage for indefinite period, until
current flows through the coil terminals (coils are activated via CAT – circuit breaker analyzer).
After coil current drops to zero, SAT will continue to generate the voltage at coil output terminals for
5 seconds and switches the output voltage to the Motor terminals again.
This way the SAT device supplies the motor of the circuit breaker’s operating mechanism again.
M-SAT0AN-300-EN 17
Manual SAT
Mains Load
Model Max Current Max load interval
Voltage Voltage
24 A 20 sec
110 V DC 20 A 60 sec
10 A contin.
12 A 20 sec
220 V DC 10 A 60 sec
230 V
7A contin.
10 A 1 sec
110 V AC
5A contin.
10 A 1 sec
220 V AC
5A contin.
24 A 20 sec
48 V DC 20 A 60 sec
10 A contin.
SAT30A 12 A 20 sec
110 V DC 10 A 60 sec
7A contin.
10.6 A 20 sec
125 V DC 8.9 A 60 sec
120 V 3.5 A contin
7A 20 sec
220 V DC 6A 60 sec
5A contin.
10 A 1 sec
110 V AC
5A contin.
10 A 1 sec
220 V AC
5A contin.
Table 3-1
M-SAT0AN-300-EN 18
Manual SAT
Mains Load
Model Max Current Max load interval
Voltage Voltage
30 A 20 sec
110 V DC 24 A 60 sec
12 A contin.
15 A 20 sec
220 V DC 12 A 60 sec
230 V
8A contin.
15 A 10 sec
110 V AC
10 A contin.
12 A 10 sec
220 V AC
6A contin.
30 A 20 sec
48 V DC 24 A 60 sec
12 A contin.
SAT40A
15 A 20 sec
110 V DC 12 A 60 sec
8A contin.
13.2 A 20 sec
115 V DC 10.5 A 60 sec
120 V 7A contin.
8A 20 sec
220 V DC 6A 60 sec
5A contin.
12 A 10 sec
110 V AC
8A contin.
8A 10 sec
220 V AC
5A contin.
Table 3-2
During the test, the SAT generates a high current and a voltage that heats up the test set. To
prevent the SAT from overheating, the instrument itself will automatically decrease the current
value depending on the test voltage and current being used as well as the time duration. The
current value will be decreased according to the maximum load intervals as presented in the tables
3-1 and 3-2. In addition, the instrument itself has an internal protection which will abort the test
after the last load interval expires. It will indicate an error message “Overheat” (described in
paragraph 4.3. of the "Error Messages" section of this document).
M-SAT0AN-300-EN 19
Manual SAT
4 Error Messages
Any operational error is indicated by a continual light on LED C and LED M followed by a buzzing
audio alarm. Furthermore, the display indicates an error status message.
By pressing the STOP key the alarm buzzer can be stopped and the status message on the
display removed. The device will return to the DC/AC menu.
This message is displayed if the test current is too high. In this case, the test voltage needs to be
reduced and then the test should be repeated.
This message is displayed if the value of the motor consumption (load) increases close to the
current limit value of the SAT. This measure prevents the spring-charging motor from potential
damages.
This message is displayed when the SAT40A operating temperature rises too high. The reasons
for this could be:
M-SAT0AN-300-EN 20
Manual SAT
A new test cannot be started before the device has cooled down. In this case, wait for the test set
to cool down and repeat the test.
This message is displayed if the SAT reaches the maximum pre-selected voltage and the coil is
not actuated during the automatic test of a coil.
Select a higher test voltage (the max pre-selected value) or verify the cable connections. Repeat
the test.
If this message is shown on the display, or if the SAT cannot be operated anymore, a serious
internal error has occurred.
Please do not remove the protective casing of the SAT device by yourself. Contact the DV Power
support Team (please refer to the ”Manufacturer Contact Information” section).
M-SAT0AN-300-EN 21
Manual SAT
5 Troubleshooting
If it is suspected that the device is presenting inaccurate voltage, voltage measurement check
described below should be performed.
1. Connect DC voltmeter to the SAT MOTOR output, as shown in the Figure 5-1.
2. In order to choose Spring charging Motor's test, please press the MOTOR key on the
device.
3. Choose voltage values on the device according to the Table 5-1, to cover all ranges and
start the test.
4. Compare each measured voltage value from DC voltmeter with the expected voltage value
from Table 5-1.
M-SAT0AN-300-EN 22
Manual SAT
Measured
Current value voltage drop Power
Voltage on
Rload [Ω] Rshunt [Ω] on the device on the test through load
the device [V]
[A] shunt Vshunt [W]
[mV]
5 10m 20 3.96 – 4.04 39.6 – 40.4 80
5 10m 40 7.95 – 8.05 79.5 – 80.5 320
Table 5-2
NOTE: Pay attention about maximal power through load. Maximal power
through load is 320 W, when the voltage on the device is 40 V. If there is no
available load that can handle that power, please do not do this test.
M-SAT0AN-300-EN 23
Manual SAT
6 Customer Service
Before calling or sending an e-mail to the DV Power Customer Service for assistance, please
perform the following steps:
Note: The preferred contact is via e-mail. In this way the case is documented
and traceable. Also time zone problems and busy telephone lines do not
delay the response.
M-SAT0AN-300-EN 24
Manual SAT
Note: DV Power is not responsible for any damage during shipping. Please
carefully protect each instrument from shipping and handling hazards.
Ensure the protective covers are securely in place. Instrument has to be
sent to DV Power as freight pre-paid, unless other arrangements have been
authorized in advance by the DV Power Customer Service.
• Disconnect and remove all external cables. Do not include manuals and cables unless
recommended by the DV Power Customer Service.
• Reuse the original packing material if it is available.
If it is not available:
Pack the instrument following a practice used for fragile electronic equipment. It has to include a 2-
wall minimum corrugated cardboard box with minimum 5 cm (2 inch) thick poly foam padding, or a
wooden crate with minimum of 5 cm (2 inch) thick poly foam pads wrapping the instrument
completely.
M-SAT0AN-300-EN 25
Manual SAT
8 Technical Data
Mains Power Supply
Connection according to IEC/EN60320-1; C320
Voltage 90 V – 264 V AC, 50 / 60 Hz, single-phase
Input power 3 000 VA (SAT30A model),
4 000 VA (SAT40A model)
Frequency 50 / 60 Hz
Fuse 15 A / 250 V, type F
Output Data
Coils Output DC Voltage 10 V to 300 V DC
Coils Output AC Voltage 10 V to 250 V AC; 50 / 60 Hz; true RMS
Motor Output DC Voltage 10 V to 250 V DC
Motor Output AC Voltage (SAT40A model) 10 V to 250 V AC
Max Output current 30 A (SAT30A model)
40 A (SAT40A model)
Measurement
Voltage 10 V – 300 V DC or 10 V – 250 V AC
Current 1 A – 50 A
Accuracy ± (0,25 % rdg + 0,25 % F.S.)*
Environmental Conditions
Operating temperature -10 °C – +55 °C / +14 °F – +131 °F
Storage temperature -40 °C – +70 °C / -40 °F – +158 °F
Maximum relative humidity 95 % non-condensing
M-SAT0AN-300-EN 26
SAT series
Accessories
Included Article No
DV-Win PC software including USB cable
Mains Power cable
Ground (PE) cable CABLE-GND-00
Recommended Article No
Cable set 6 x 2 m 2.5 mm 2 C6-02-02BPBP
Cable bag CABLE-BAG-00
Device bag DEVIC-BAG-00
Optional Article No
Cable set 6 x 5 m 2.5 mm 2 C6-05-02BPBP
Transport case HARD-CASE-P2
Cable plastic case – small size CABLE-CAS-01
Bluetooth communication module BLUETOOTH-00
Manual SAT
Manufacturer
Contact Information
IBEKO Power AB
M-SAT0AN-300-EN 28