Electronic Products Assembly and Servicing Ncii Competency-Based Learning Materials List of Competencies

ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NCII
COMPETENCY-BASED LEARNING MATERIALS
List of Competencies
No. Unit of Competency Module Title Code

Assemble Electronic Assembling Electronic
1 ELC724335
Products Products
Service consumer Servicing consumer
2 electronic products and electronic products and ELC724336
systems systems
Service industrial Servicing industrial
3 electronic modules, electronic modules, ELC724337
products and systems products and systems
CBLM on Electronic Document No. 1

Products Assembly Date Developed: Issued by:
and Servicing NCII CMRHS Page 1 of 35
Developed By: Revision No. 0
Ariel M. Medina
(Assemble Electronic
Products)
LEARNING OUTCOME # 2 PREPARE/MAKE PCB MODULE
CONTENTS:
1. Procedure in PCB Designing.
2. Procedure in PCB Layouting.
3. Procedure in PCB Etching
4. Procedure in PCB Drilling
ASSESSMENT CRITERIA:
1. PCB layout is verified for conformity with the schematic diagram in
accordance with the layout rules
2. PCB layout is transferred to copper-cladded board following
acceptable methods and standards
3. Visual inspection is performed based on standards procedures.
4. Thru-hole is drilled based on standards procedures
5. PCB is cleaned based on standards procedures
6. Functionality of PCB is tested and visual inspection is performed
based on standards procedures
CONDITION:
Students/trainees must be provided with the following:
1. WORKPLACE LOCATION
2. EQUIPMENT
- Desktop Computer
- Laptop Computer
- LCD Projector
- Television
- DVD player
- Multitester (VOM)
3. TOOLS, ACCESSORIES AND SUPPLIES
- White board
- Set of screw drivers
- Set of Pliers
4. TRAINING MATERIALS
- Whiteboard marker
- Ball pens
- Log book/bond papers
- Information sheet
- Task sheet
- Assembled variable regulated power supply.
ASSESSMENT METHOD:
 Written examination
 Demonstration
 Interview
 Portfolio.
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Learning Guide
Learning Outcome 2
PREPARE/MAKE PCB MODULE
Learning Steps Special Instructions/References

Read the information sheet 1.2-1 on
Procedure in PCB designing
Answer Self-check 1.2-1 on
Read Information Sheet and answer
Procedure in PCB designing.
the self-check. After answering,
compare your answer from the
Compare to answer key 1.2-1.
answer key.
Perform activity sheet 1.2-1 Perform the activity required in
Evaluate students’ performance the task sheet and evaluate your
using performance checklist 1.2-1 work according to the performance
criteria checklist. Make the
Read the information sheet 1.2-2 necessary corrections or
Procedure in PCB lay outing improvements. Secure the
Answer Self-check 1.2-2 on evaluation of the trainer and let
Procedure in PCB lay outing him/her record your
accomplishment.
Compare to answer key 1.2-2
Perform activity sheet 1.2-2
Evaluate students’ performance
using performance checklist 1.2-2
Read the information sheet 1.2-3
Procedure in PCB Etching

Read the information sheet 1.2-4
Procedure in PCB drilling
Procedure in PCB drilling

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Information Sheet 1.2.1
Procedure in PCB Designing
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Acquire knowledge how to design printed circuit board.
2. Perform Printed circuit board designing using the circuit diagram
of variable regulated AC/DC power supply.
3. Understand the importance of printed circuit board designing in
making PCB module
A printed circuit board (PCB) has components inserted into

the hole and soldered to form its circuit connection. Its main purpose
is to reduce the space and to troubleshoot easily when problem arises.
The printed circuit board (PCB) has conductors that are thin
strip of copper,
usually bonded to a baseboard called substrate. There are two very
common
substrate materials used in printed circuit, the phenolic and epoxy
plastic.
Copper
Substrat
e
Printed Circuit Board
In PCB designing, we should not focus only on the size of the pathways
linking to the other component, but also on the types, kinds, and
characteristics of component. Here are the other design factors needed:
1. PCB size and shape. The PCB must be big enough for the entire
component to be mounted where it is anticipated.
2. Position of the Terminal. Input, output and supply voltage if possible
should be placed near the border for easier way during troubleshooting
or minor repair.

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3. High Temperature Dissipation. Too much heat is the number one
problem of all components. Bigger space is needed so that heat sink
can be provided to the component. This will protect the component from
burning up.
4. Accessibility of Components. This component that is adjustable or
variable (example: potentiometer, trimmer resistor or capacitor) should
be placed near the border to make the troubleshooting or minor repair
easier.
5. Space for Bolt and Nut. The designer should place an allowance for
mounting the PCB with bolt and nut in securing the entire board to the
chassis.
6. Different Types of Circuit Should be grouped according to its
Application. This will enhance the circuit operation and will prevent it
from distortion generated by other circuit. This is the reason why the
circuit of the power supply is far from the audio circuit.
1. Prepare the tools and materials needed in lay outing and designing
a PCB
Tools and materials needed:

 Ruler
 Utility cutter
 Permanent marker
 Pencil and Eraser
 Graphing paper and a piece of bond paper (short)
 Masking Tape
2. Prepare the schematic diagram of the circuit.
Schematic diagram of Variable regulated AC/DC power supply

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3. Make the PCB design. Arrange the components terminals on a
graphing paper or a piece of paper to show/illustrate the
interconnection of the components based on the schematic diagram
given.
Example position of the pads or terminals of the components
4. Interconnect the traces to the pads/terminals of the components

depending on the connections of the components to one another.
Make sure that the traces will be the same as the connection of the
schematic diagram.
5. Finalized your design with the actual size of the component,

terminals and size of the PCB (1 ½ ” x 2”) to check the spacing of
the components. It should not be on top of the other components.
6. Let your work check by the trainer.

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SELF-CHECK 1.2-1
Direction: Identify the following items.
1. A board that is open with electronic components is

mounted and soldered.
2. A conductor where the component’s terminal lead is soldered.
3. It consists of a thin copper layer which is firmly bonded to an

insulating base material. It is sometimes called as a component
side.
4 -5. The two types of substrate materials used in a present circuit.

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ANSWER KEY 1. 2-1
1. PCB
2. Substrate
3. Copper foil side
4. Epoxy
5. Phenolic

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ACTIVITY SHEET 1.2-1
Title: Procedure in PCB Designing
Performance Objective: Given the ACTIVITY SHEET 1.2-1, you

should be able to perform procedure in PCB
designing for variable regulated AC/DC power
supply circuit diagram
Supplies/Materials : Activity Sheet 1.2-1, piece of paper

pencil or ball pen, circuit diagram of variable regulated AC/DC power
supply
Equipment : N/A
Steps/Procedure:
1. Prepare the tools and materials needed in lay outing and designing a
PCB
Tools and materials needed:

 Ruler
 Utility cutter
 Permanent marker
 Pencil and Eraser
 Graphing paper and a piece of bond paper (short)
 Masking Tape
2. Prepare the schematic diagram of the circuit.

3. Make the PCB design. Arrange the components terminals on a
graphing paper or a piece of paper to show/illustrate the
interconnection of the components based on the schematic diagram
given.
4. Interconnect the traces to the pads/terminals of the components
depending on the connections of the components to one another.
Make sure that the traces will be the same as the connection of the
schematic diagram.
5. Finalized your design with the actual size of the component, terminals
and size of the PCB (1 ½ ” x 2”) to check the spacing of the
components. It should not be on top of the other components.
6. Let your work check by the trainer.
7. Discuss your answers with the trainer
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8.Apply the safety precautions following the OH&S policies and
Procedures
Assessment Method:
Written - Oral Questioning

Performance Criteria checklist

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Performance criteria checklist 1.2-1
CRITERIA
YES NO
Did you….
1. Interconnect base on the schematic diagram?
2. Used appropriate tools and materials in PCB
designing?
3. Position the terminals not overlapping to each
components?
4. Used correct PCB size?
5. Position the terminal of the input , output and

auxialliary components accessible?
6. Provide space for the bolts and nuts?
7. Provide proper grounding on your design?

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INFORMATION SHEET 1.2-2
Procedure in PCB Layouting
1. Acquire knowledge how to layout printed circuit board.
2. Perform Printed circuit board layout using the circuit diagram of
variable regulated AC/DC power supply.
3. Understand the importance of printed circuit board layout in
making PCB module
In every electronic activity specially PCB layout can be performed (using

CAD ) or in combination with an Autorouter, The results are usually still
achieved using at least some manual routing – simply because the design
engineer has a far better judgement of how arrange circuitry.Surprisingly, many
autorouted boards are often illogical in track routing – the program has
optimized the connections an sacrificed any small amount of order that may have
been put in place by manual routing. Generally autorouted boards are somewhat
harder for a technician to repair debug; for this reason. Historically, PCBs used
to be laid out by using stick on paper shapes and ape on mylar drafting film, -
that really WAS manual routing.
Procedure in Lay outing
1. Using a permanent marker, art transfer or masking tape for layout the
design on the PCB. Follow the procedure on how to trace the path of
the connection traces from the schematic diagram.
2. Be wise on positioning the terminals or the pads of the components and

avoid shorting the traces of the connections.
3. Double check your design, make sure that all of the connections are
the same as the connections on the schematic diagram.
4. Make sure that the components size are seized so the components will
not be on top of the other in mounting procedure.
5. Let your trainer check your design work before the etching process.
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SELF – CHECK 1.2- 2
Direction : Answer the following questions and write your answers in separate
sheet of paper.
1. What should be consider in PCB layout?
2. This will protect the component from burning up?
3. The _______ layout must be accessible to all Components?
4. The layout should place an allowance for mounting the PCB?
5. What do you call the status where excessive heat is the number one
problem of all components?

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ANSWER KEY 1.2-2
1. Size
2. Space
3. PCB
4. Bolts and Nuts
5. High Temperature Dissipation

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Title: Procedure in PCB Layouting

should be able to perform procedure in PCB lay
outing for variable regulated AC/DC power
Supplies/Materials : Activity Sheet 1.2-2, piece of paper

pencil or ball pen, circuit diagram of variable regulated AC/DC power
supply
Equipment : N/A
Steps/Procedure:
Procedure in PCB Layouting
1. 1 Using a permanent marker, art transfer or masking tape for

layout the design on the PCB. Follow the procedure on how to
trace the path of the connection traces from the schematic
diagram.
1. 2 Be wise on positioning the terminals or the pads of the
components and avoid shorting the traces of the connections.
1. 3 Double check your design, make sure that all of the
connections are the same as the connections on the schematic
diagram.
1. 4 Make sure that the components size are seized so the
components will not be on top of the other in mounting
procedure.
1. 5 Let your trainer check your design work before the etching
process.
Assessment Method:

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Performance Criteria Checklist 1.2-2
Did you.... YES NO
1. Finalized your layout with the actual size of the

component, terminals and size of the PCB?
2. use appropriate materials in layouting your design

on the PCB?
3. position the terminals or the pads of the components

to avoid shorting the traces of the connections?
4. Double check your Layout or make sure that all of

the connections are the same as the connections on the
schematic diagram?
5. measure the actual size of the component so it will

not be on top of each other?

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Procedure in PCB ETCHING
1. Acquire knowledge how to etch printed circuit board.
2. Perform Printed circuit board etching using the materials needed
in PCB etching.
3. Understand the importance of printed circuit board etching in
making PCB module
Printed Circuit Board Etching is where the excess copper is removed to

leave the individual tracks or traces as they are sometimes called. Buckets,
bubble tanks, and spray machines are tools to do different ways of etching but
most firms currently use high pressure conveyors spray equipment. Spray
etching is fast Ammoniacal etching solutions when sprayed can etch 55 microns
of copper a minute. Less than 40 seconds to etch a standard 1 oz, 35
micron circuit board.
Many different chemical solutions can be used to etch circuit

boards ranging from slow controlled speed etches used for surface
preparation to the faster etches used for etching the tracks. Some are best
used in horizontal spray process equipment while others are best used in
tanks. Enchants for PTH work have to be selective and be non-
aggressive to tin / tin lead plating, which is used as the etch resists.
Copper etching is normally exothermic where high speed etching is carried
out solution cooling is normally required. This is normally done by
placing titanium water cooling coils into the enchant. Almost all
etching solutions liberate toxic corrosive fumes. Extraction is
highly recommended. All enchants are corrosive and toxic mainly due to
the high metal content. P.P.E. Personal Protection Equipment must
always be used. Spent solutions should always be disposed properly
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and not to be spilled down local drains where they can pollute local
sewage works and rivers.
Printed Circuit Board Etching
It is the removal of unwanted portion or layer of conductive

materials (that is copper) bonded to an insulating base called
substrate. By using a chemical reaction to the copper called ferric
chloride, it liquefies the uncovered surfaces of the designed copper clad
board that creates a PCB.
Tools and Materials Needed In PCB Etching
1. Designed PCB
2. A bottle of the Ferric Chloride. (The quantity of bottle will
depend upon the area of the PCB).
3. Plastic Basin. It is the medium of ferric chloride
4. Popsicle sticks (2 pieces). It is used for hauling the designed PCB.
5. Old newspaper. It is placed under the plastic basin for the
prevention of accidental spill of chemical over the table.
6. Apron
7. Piece of Cloth
8. Plastic Varnish 1 bottle
9. Lacquer Thinner
10. Surgical Gloves
11. Knife or Cutter
PROCEDURE IN PCB ETCHING

1. Prepare the necessary tools and materials needed in PCB etching.
2. Wear your apron and surgical gloves in order to prevent accidental
splash of the solution on your clothes or on your skin.
3. Pour the ferric chloride in the plastic basin.
Ferric chloride
4. Etch the PCB by immersing it in a basin filled with ferric

chloride until the uncovered part of the copper clad is totally

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etched.
Immerse PCB in
plastic basin filled
with ferric chloride
5. After 10 - 15 minutes, check the PCB if all the parts needed to

be removed are totally etched (using the two Popsicle sticks in
hauling). If not yet, return it into the plastic basin filled with
ferric chloride. After 3 - 5 minutes check it again.
6. Haul the PCB from the plastic basin and wash it in a free flowing
water to remove the remaining residue in the PCB.
PCB
Basin
7. With a clean and dry piece of cloth, wipe the wet PCB.
8. Pour a little amount of lacquer thinner on a clean dry piece of

cloth and wipe the markings of the permanent marker pen in the
copper clad. (Note: In doing this, you should wear your surgical
gloves.)

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9. Aided by bright light, inspect the PCB for possible hairline break
or short. If there is a hairline path between the copper
conductors, cut it by a knife or cutter. And if there is a break
between the copper conductors, solder it.
PCB Light
10. Apply plastic varnish to the newly etched PCB to prevent corrosion
or rust, and let it dry before touching it.
Techniques to correct PCB Hairline Break or Short
A. Hairline Break. It is an open copper foil in the Printed Circuit

Board. Most of the time this is due to improper PCB designing or
etching. To
eliminate the hairline break, just place a hook up wire and solder
it.
Hairline Break
B. Hairline Short in the PCB Conductor. It arises if the printed circuit

board designing or etching is done improperly. To eliminate the
hairline short, you should cut it with a knife.
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Hairline Short in the PCB Conductor

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SELF CHECK 1.2-3
Procedure in PCB ETCHING
Direction : Answer the following questions and write your answers in separate sheet of paper,
1. What is the method called by removing unwanted copper in the PCB?

2. What material is used, that protects parts of the laminate from the acid and leaves the
desired copper layer untouched?
3. At least how many minutes the PCB is in the basin with acid?
4. What is the chemical solution use in PCB Etching?
5. What are the safety equipment and use when we do the process of etching?

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ANSWER KEY 1.2-3
1. Etching
2. Masking tape
3. 20 minutes
4. Ferric Chloride
5. Goggles, mask, gloves , apron

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Title: Procedure in PCB Etching

Etching for variable regulated AC/DC power
Supplies/Materials : Activity Sheet 1.2-3, ferric chloride,

basin, designed PCB, rags, water, popsicle stick, newspaper, utility
cutter and PPE.
Equipment : N/A
Steps/Procedure:
1. Prepare the necessary tools and materials needed in PCB
etching.
2. Wear your apron and surgical gloves in order to prevent

accidental splash of the solution on your clothes or on
your skin.
3. Pour the ferric chloride in the plastic basin
4. Etch the PCB by immersing it in a basin filled with ferric

chloride until the uncovered part of the copper clad is
totally etched.
5. After 10 - 15 minutes, check the PCB if all the parts

needed to be removed are totally etched (using the two
Popsicle sticks in hauling). If not yet, return it into the
plastic basin filled with ferric chloride. After 3 - 5
minutes check it again.
6. Haul the PCB from the plastic basin and wash it in a

free flowing water to remove the remaining residue in the
PCB.
7. With a clean and dry piece of cloth, wipe the wet PCB.

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8. Pour a little amount of lacquer thinner on a clean dry
piece of cloth and wipe the markings of the permanent
marker pen in the copper clad. (Note: In doing this, you
should wear your surgical gloves.)
9. Aided by bright light, inspect the PCB for possible

hairline break or short. If there is a hairline path
between the copper conductors, cut it by a knife or
cutter. And if there is a break between the copper
conductors, solder it.
10. Apply plastic varnish to the newly etched PCB to prevent

corrosion or rust, and let it dry before touching it.
11. Apply the safety precautions following the OH&S policies

and Procedures
Assessment Method:


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Did you.... Yes No

1. Use appropriate PPE while performing the etching activity?
2. Etch your designed PCB following the procedure correctly?
3. Fix any hairline short or hairline break on your PCB?
4. Apply proper safety precaution while performing the activity?
5. Use appropriate tools while performing the activity?

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Procedure in Drilling
1. Acquire knowledge how to drill printed circuit board.
2. Perform Printed circuit board drill using the Mini – drill.
3. Understand the importance of printed circuit board drill in making
PCB module
Drilling is a cutting process that uses a drill beat to cut a hole of circular cross section in solid
material, the drill beat is rotary cutting tools, often multi point, the beat is pressed against the work
piece and rotated at rates from hundreds to thousands of revolution per minute. This forces the
cutting edge against the work piece, cutting off chips (swarf) from the hole as it
is drilled. Exceptionally, specially-shaped bits can cut holes of non-circular
cross-section; a square cross-section is possible,
How to set – up Mini Drill
1. Loosen the chuck by using a long metal tool and change the drill bit.
This is done in a counter clockwise movement.
Drill Bit
Long Metal
Mini Drill
2. Insert the drill bit 1mm diameter in size and attach it to the chuck of the
unit.
3. Turn the long metal tool clockwise to tighten the jaw of the unit. Be sure
that the drill bit is well secured on the chuck.
4. Before inserting the 12 volts adaptor, you should turn off the unit.
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5. Test the rotation of the unit if it is well aligned. If not, align it following the
steps no. 1 and 2.
How to Use a Mini Drill
To control the unit, hold the mini - drill at the lower part and firmly
position your arm. Then with the mini drill held perpendicularly to your work
surface, lightly press downward to the holes to be drilled in the PCB but be sure
that the PCB has a piece of wood under it to avoid damaging the table. With
practice, you will be able to get the procedure correctly.
MINI DRILL
PCB
PIECE OF WOOD
PROCEDURE IN DRILLING
1. Prepare all the materials needed.
- Mini drill
- Designed etched PCB

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2. Mark where the holes are to be drilled.
3. Using the mini drill, bore hole perpendicularly to the surface of the PCB.
4. Clean the surface of the PCB and look for open line or short circuit.
5. Apply varnish on the clad surface to prevent it from corrosion.

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SELF CHECK 1.2-4
Direction : Answer the following questions and write your answers in separate
sheet of paper.
1. What is the material use in PCB drilling?

2. What do you called the process of cutting using the drill beat?
3. Mark where the __________ are to be drilled?
4. What should be the position of the hole to the surface of the PCB?
5. What liquid form is used to prevent it from corrosion?

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Answer Key 1.2-4
1. PCB
2. Drilling
3. Hole
4. Perpendicularly
5. Varnish

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Title: Procedure in PCB Drilling

Drilling for variable regulated AC/DC power
Supplies/Materials : Activity Sheet 1.2-4, 12v Mini Drill

designed etched PCB, and PPE.
Equipment : N/A
Steps/Procedure:
Procedure in PCB Drilling
1. Prepare all the materials needed.
- Mini drill
- Designed etched PCB
2. Mark where the holes are to be drilled.
3. Using the mini drill, bore hole perpendicularly to the surface

of the PCB.
4. Clean the surface of the PCB and look for open line or short
circuit.
5. Apply varnish on the clad surface to prevent it from

corrosion.
6. Apply the safety precautions following the OH&S policies and

Procedures
Assessment Method:


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Did you.... Yes No

1. Use appropriate PPE while performing the drilling activity?
2. Drilled your designed etched PCB following the procedure correctly?
3. Clean your PCB after drilling?

4. Apply proper safety precaution while performing the activity?
5. Use appropriate tools while performing the activity?

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BIBLIOGRAPHY
Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple
Electronics; Andes Mountain Printers: 2004
Enriquez, Marcelo T. Electronics Technology IV; Souvenir
Publications,Inc. 2003
Online Resources :
https://en.wikipedia.org/wiki/Drilling
https://en.wikipedia.org/wiki/etching
https://en.wikipedia.org/wiki/designing

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Electronic Products Assembly and Servicing Ncii Competency-Based Learning Materials List of Competencies

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ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NCII

COMPETENCY-BASED LEARNING MATERIALS

No. Unit of Competency Module Title Code

CBLM on Electronic Document No. 1

Learning Steps Special Instructions/References

Compare to answer key 1.2-3

Compare to answer key 1.2-4

CBLM on Electronic Document No. 1

CBLM on Electronic Document No. 1

A printed circuit board (PCB) has components inserted into

Printed Circuit Board

CBLM on Electronic Document No. 1

Procedure in PCB designing

Tools and materials needed:

2. Prepare the schematic diagram of the circuit.

Schematic diagram of Variable regulated AC/DC power supply

Example position of the pads or terminals of the components

4. Interconnect the traces to the pads/terminals of the components

5. Finalized your design with the actual size of the component,

6. Let your work check by the trainer.

CBLM on Electronic Document No. 1

Direction: Identify the following items.

1. A board that is open with electronic components is

2. A conductor where the component’s terminal lead is soldered.

3. It consists of a thin copper layer which is firmly bonded to an

4 -5. The two types of substrate materials used in a present circuit.

CBLM on Electronic Document No. 1

CBLM on Electronic Document No. 1

Title: Procedure in PCB Designing

Performance Objective: Given the ACTIVITY SHEET 1.2-1, you

Supplies/Materials : Activity Sheet 1.2-1, piece of paper

Tools and materials needed:

2. Prepare the schematic diagram of the circuit.

Written - Oral Questioning

CBLM on Electronic Document No. 1

5. Position the terminal of the input , output and

CBLM on Electronic Document No. 1

Procedure in PCB Layouting

In every electronic activity specially PCB layout can be performed (using

Procedure in Lay outing

2. Be wise on positioning the terminals or the pads of the components and

CBLM on Electronic Document No. 1

CBLM on Electronic Document No. 1

Title: Procedure in PCB Layouting

Performance Objective: Given the ACTIVITY SHEET 1.2-2, you

Supplies/Materials : Activity Sheet 1.2-2, piece of paper

1. 1 Using a permanent marker, art transfer or masking tape for

CBLM on Electronic Document No. 1

Did you.... YES NO

1. Finalized your layout with the actual size of the

2. use appropriate materials in layouting your design

3. position the terminals or the pads of the components

4. Double check your Layout or make sure that all of

5. measure the actual size of the component so it will

CBLM on Electronic Document No. 1

Procedure in PCB ETCHING

Printed Circuit Board Etching is where the excess copper is removed to

Many different chemical solutions can be used to etch circuit

Printed Circuit Board Etching

It is the removal of unwanted portion or layer of conductive

Tools and Materials Needed In PCB Etching

PROCEDURE IN PCB ETCHING

4. Etch the PCB by immersing it in a basin filled with ferric