JOB SPECIFICATION No.

PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 1 of 36

PIPING MATERIAL SPECIFICATION

Spec Name : 0318-6-44-0005 Rev 0

Spec Desc. : PIPING MATERIAL SPECIFICATION

Client : GAIL (INDIA) LTD

Project : DABHOL-PANVEL P/L

Location : DABHOL - PANVEL

Job No. : 0318

Dept/Sec. : 16/71

0 20/03/2006 ISSUED AS JOB SPECIFICATION

A 10/03/2006 ISSUED FOR CLIENTS' COMMENTS

Rev. No Date Purpose Prepared by Checked by Approved by

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL- All rights reserved

 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 2 of 36

Abbreviations:

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 3 of 36

CONTENTS

Sl. No. Description Pages

1 Piping Material Specifications (0318-6-44-0005) Rev 0

2 Annexure-I, Job Piping Material Specification General Notes, (0318-6-44-0005-A1) Rev 0

3 Annexure -II, Data Sheets and List of Specifications Rev 0

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 4 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL

PIPING MATERIAL SPECIFICATION INDEX

Piping Spl. Basic

Sl. No Rating C.A Service Remarks
Class Reqt. Material

1 A1A 150 1.5 NON IBR CARBON STEEL NON-CORROSIVE PROCESS-FLAMMABLE/

NONFLAMMABLE,NON LETHAL-
HYDROCARBONS, AMMONIA ,STEAM &
CONDENSATE(NON-IBR):
UTILITIES(WATER,INST AIR,PLANT
AIR,NITROGEN,CARBONDIOXIDE)BEYOND
A3A AND A10A, AND LUBE OIL BEFORE
THE FILTER.

2 A4A 150 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS-FLAMMABLE /

TEMPER NON-FLAMMABLE, NON-LETHAL-BELOW -
ATURE 29DEG C AND UPTO -45 DEG
SERVICE C.HYDROCARBONS, XYLENE,
METHANOL,NH3, GAS FLARE ETC.

3 A93A 150 1.5 NON IBR CARBON STEEL FIRE WATER (ABOVE GROUND / UNDER
GROUND)

4 D1A 600 1.5 NON IBR CARBON STEEL REGASIFIED LNG

5 D4A 600 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS-FLAMMABLE/

TEMPER NON FLAMMABLE, NON LETHAL-BELOW-
ATURE 29 DEG C AND UPTO -45 DEG C
SERVICE HYDROCARBONS, XYLENE, METHANOL,
NH3, GAS FLARE ETC.

6 J2A 150 0 NON IBR CS (Galv.) POTABLE WATER (ABOVE GROUND

ONLY),
FIRE WATER-SPRINKLER SYSTEM AFTER
ORIFICE

Notes : 1. For PMS General notes refer Annexure-I of this document

2. For Data Sheets & List of Specifications refer Annexure - II of this

document.

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 5 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A1A Sheet 1 of 5

PIPE CLASS : A1A

RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NON IBR

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON-CORROSIVE PROCESS-FLAMMABLE/ NONFLAMMABLE,NON LETHAL-HYDROCARBONS, AMMONIA ,STEAM
& CONDENSATE(NON-IBR): UTILITIES(WATER,INST AIR,PLANT AIR,NITROGEN,CARBONDIOXIDE)BEYOND A3A
AND A10A, AND LUBE OIL BEFORE THE FILTER.

NOTES
102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS
OTHERWISE INDICATED IN P&ID.
110 NDT OF WELDS SHALL BE AS FOLLOWS:
RADIOGRAPHY: ALL BUTT WELDS 100%
MPI :SOCKET WELDS 100%
111 PIPING DESIGN AS PER ASME B 31.8 & OISD141.
114 CHARPY V NOTCH TEST AND HARDNESS TEST SHALL BE CONDUCTED FOR PIPES, FITTINGS AND FLANGES
115 ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL
BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN
APPLICABLE STANDARD SHALL BE IGNORED.
125 FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA
SHEETS GIVEN HEREIN SHALL BE IGNORED.
126 FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED, INSTALLATION AS PER EIL STD 7-44-0353, EXCEPT

SKIN TEMPERATURE MEASUREMENT.
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 6 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A1A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T T 4.0
3.5 3.5
3.0 T T T 3.0
2.5 T T T T 2.5
2.0 T T T T W 2.0
1.5 T T T T T S 1.5
1.25 1.25
1.0 T T T T S S S 1.0
0.75 T T T T S S S S 0.75
0.5 T T T T S S S S S 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 7 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A1A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
PIP PIPE 02.500 02.500 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
PIP PIPE 03.000 06.000 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 01.000 01.500 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 00.500 01.500 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 02.000 06.000 M B-16.5 ASTM A 105 150, RF/125AARH FWC9827Z0
(CHARPY)
FLB FLNG.BLIND 00.500 01.500 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 02.000 06.000 B-16.5 ASTM A 105 150, RF/125AARH FBC9827Z0
(CHARPY)
FEF FLNG.FIG.8 00.500 01.500 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF FLNG.FIG.8 02.000 06.000 ASME- ASTM A 105 150, FF/125AARH FGK9821Z0
B16.48 (CHARPY)
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WAGM84Z10
GR.WPB
(CHARPY)
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WBGM84Z10
GR.WPB
(CHARPY)
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 8 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A1A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 02.000 06.000 M B-16.9 ASTM A 234 BW WEGM84ZZ0
GR.WPB
(CHARPY)
TRED T.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 02.000 06.000 M, M B-16.9 ASTM A 234 BW WRGM84ZZ0

GR.WPB
(CHARPY)
REDC REDUC.CONC 02.000 06.000 M, M B-16.9 ASTM A 234 BW WUGM84ZZ0
GR.WPB
(CHARPY)
REDE REDUC.ECC 02.000 06.000 M, M B-16.9 ASTM A 234 BW WVGM84ZZ0
GR.WPB
(CHARPY)
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WNHM76ZZ0
(CHARPY)
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WPHM76ZZ0
(CHARPY)
CAP CAP 00.500 00.750 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 01.000 01.500 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 02.000 06.000 M B-16.9 ASTM A 234 BW WFGM84ZZ0

GR.WPB
(CHARPY)
CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

O'let Group
SLT SOCKOLET 00.500 00.750 MSS-SP97 ASTM A 105 SW, 6000 YSS02D3Z0

SLT SOCKOLET 01.000 01.500 MSS-SP97 ASTM A 105 SW, 3000 YSS02D2Z0

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 9 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A1A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
O'let Group
WLT WELDOLET 02.000 02.000 M, MSS-SP97 ASTM A 105 BW YWSM74ZZ0
XXS (CHARPY)
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0 125
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0 125
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0 125
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
Bolt Group
BOS BOLT.STUD 00.500 06.000 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 06.000 B-16.20- SP.WND SPIRAL, 150 GK63172Z0
ANSI B16.5 SS316+CAF

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 10 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A4A Sheet 1 of 5

PIPE CLASS : A4A

RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE
SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -45 38 93 149 204
PRESS 18.63 18.63 17.57 16.17 14.06

SERVICE
NON CORROSIVE PROCESS-FLAMMABLE / NON-FLAMMABLE, NON-LETHAL-BELOW -29DEG C AND UPTO -45 DEG
C.HYDROCARBONS, XYLENE, METHANOL,NH3, GAS FLARE ETC.

NOTES
102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS
OTHERWISE INDICATED IN P&ID.
110 NDT OF WELDS SHALL BE AS FOLLOWS:
RADIOGRAPHY: ALL BUTT WELDS 100%
MPI :SOCKET WELDS 100%
111 PIPING DESIGN AS PER ASME B 31.8 & OISD141.
113 IMPACT TESTING IS REQUIRED
115 ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL
BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN
APPLICABLE STANDARD SHALL BE IGNORED.
125 FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA
SHEETS GIVEN HEREIN SHALL BE IGNORED.
126 FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353, EXCEPT SKIN

TEMPERATURE MEASUREMENT
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354,

Package
Report No.
: IPMCS
: 50
A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 11 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A4A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T T T 4.0
3.5 3.5
3.0 T T T 3.0
2.5 2.5
2.0 T T T W 2.0
1.5 T T T T S 1.5
1.25 1.25
1.0 T T T S S S 1.0
0.75 T T T T S S S 0.75
0.5 T T T T S S S S 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 12 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A4A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 03.000 06.000 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

NIP NIPPLE 01.000 01.500 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

Flange Group
FLG FLNG.WN 00.500 06.000 M B-16.5 ASTM A 350 150, RF/125AARH FWC5527Z5
GR.LF2
FLB FLNG.BLIND 00.500 06.000 B-16.5 ASTM A 350 150, RF/125AARH FBC5527Z5
GR.LF2
FEF FLNG.FIG.8 00.500 06.000 ASME- ASTM A 350 150, FF/125AARH FGK5521Z5
B16.48 GR.LF2
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WA683D3Z5
GR.LF2
ELB90 ELBOW.90 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WA683D2Z5
GR.LF2
ELB90 ELBOW.90 02.000 06.000 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WB683D3Z5
GR.LF2
ELB45 ELBOW.45 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WB683D2Z5
GR.LF2
ELB45 ELBOW.45 02.000 06.000 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WE683D3Z5
GR.LF2
TEQ T.EQUAL 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WE683D2Z5
GR.LF2
TEQ T.EQUAL 02.000 06.000 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6
TRED T.RED 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WR683D3Z5
GR.LF2
TRED T.RED 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WR683D2Z5
GR.LF2
TRED T.RED 02.000 06.000 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
REDC REDUC.CONC 02.000 06.000 M, M B-16.9 ASTM A 420 BW WUGB44ZZ5
GR.WPL6

Package
Report No.
: IPMCS
: 50
A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 13 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A4A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 02.000 06.000 M, M B-16.9 ASTM A 420 BW WVGB44ZZ5
GR.WPL6
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 350 PBE WNH836ZZ5
GR.LF2
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 350 PBE WPH836ZZ5
GR.LF2
CAP CAP 00.500 00.750 B-16.11 ASTM A 350 SCRF, 6000 WF68383Z5
GR.LF2
CAP CAP 01.000 01.500 B-16.11 ASTM A 350 SCRF, 3000 WF68382Z5
GR.LF2
CAP CAP 02.000 06.000 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WJ683D3Z5
GR.LF2
CPLF CPLNG.FULL 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WJ683D2Z5
GR.LF2
CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WK683D3Z5
GR.LF2
CPLH CPLNG.HALF 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WK683D2Z5
GR.LF2
CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WL683D3Z5
GR.LF2
CPLL CPLNG.LH 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WL683D2Z5
GR.LF2
CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WM683D3Z5
GR.LF2
CPLR CPLNG.RED 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WM683D2Z5
GR.LF2
O'let Group
SLT SOCKOLET 00.500 00.750 MSS-SP97 ASTM A 350 SW, 6000 YSS83D3Z5
GR.LF2
SLT SOCKOLET 01.000 01.500 MSS-SP97 ASTM A 350 SW, 3000 YSS83D2Z5
GR.LF2
WLT WELDOLET 02.000 02.000 M, MSS-SP97 ASTM A 350 BW YWS834ZZ5
XXS GR.LF2
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 350 SW, 800, 3000, B- 51003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 52003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304

Package
Report No.
: IPMCS
: 50
A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 14 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A4A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 53003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
Bolt Group
BOS BOLT.STUD 00.500 06.000 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
GAS GASKET 00.500 06.000 B-16.20- SP.WND SPIRAL, 150 GK63172Z5
ANSI B16.5 SS316+CAF

Package
Report No.
: IPMCS
: 50
A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 15 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A93A Sheet 1 of 5

PIPE CLASS : A93A

RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NON IBR

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP 0 38 50 65
PRESS 18.9 18.9 18.9 18.9

SERVICE
FIRE WATER (ABOVE GROUND / UNDER GROUND)

NOTES
5 FOR T-TYPE BW STRAINERS, REFER EIL'STD 7-44-0303 & 7-44-0304; FOR SPACER AND BLIND REFER EIL'STD 7-
44-0162.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL.
101 SIZES GIVEN IN PMS ARE NOMINAL BORE. FOR O.D. OF IS 3589 PIPES REFER ANSI B36.10.
103 BUTTERFLY VALVES SHALL BE LUGGED WAFER TYPE UP TO 24" AND DOUBLE FLANGED BODY FOR SIZES
BEYOND 24".
119 PIPE THICKNESS ARE JOB SPECIFIC BASED ON THE SOIL PROPERTIES OF JOB SITE AND DEPTH OF TOP OF
PIPE OF 1.5M. NO LIVE LOAD HAS BEEN CONSIDERED FOR CALCULATION OF PIPE THICKNESS. LIVE LOADS
WHEREVER EXPECTED SHALL BE SUITABLY TAKEN CARE OF.
125 NDT REQUIREMENTS SHALL BE SAME AS FOR CLASS A1A OF EIL STANDARD 6-44-0016 AND TAC
REQUIREMENT FOR RADIOGRAPHY SHALL ALSO BE COMPLIED WITH.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC1

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V1

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 16 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A93A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T P R R 6.0
5.0 5.0
4.0 T R P R R 4.0
3.5 3.5
3.0 T P R P R R 3.0
2.5 2.5
2.0 T P P R P R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 17 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A93A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.500 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0

PIP PIPE 02.000 06.000 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0

PIP PIPE 08.000 12.000 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0

NIP NIPPLE 00.500 01.500 HVY EIL'STD IS-1239 (BLACK) PBE, C.WELDED PN5D461Z0

Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG FLNG.SO 02.000 12.000 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLB FLNG.BLIND 00.500 12.000 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 00.500 08.000 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.000 12.000 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 02.000 06.000 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 08.000 12.000 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 02.000 06.000 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 08.000 12.000 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 02.000 06.000 STD B-16.9 ASTM A 234 BW WEG684ZZ0

GR.WPB
TEQ T.EQUAL 08.000 12.000 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 02.000 06.000 STD, B-16.9 ASTM A 234 BW WRG684ZZ0

STD GR.WPB
TRED T.RED 08.000 12.000 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 02.000 06.000 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB

Package
Report No.
: IPMCS
: 50
A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 18 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A93A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 08.000 12.000 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 02.000 06.000 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 08.000 12.000 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 00.500 01.500 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 02.000 06.000 STD B-16.9 ASTM A 234 BW WFG684ZZ0

GR.WPB
CAP CAP 08.000 12.000 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 00.500 01.500 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 00.500 01.500 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 02.000 24.000 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 02.000 16.000 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 02.000 24.000 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321

Package
Report No.
: IPMCS
: 50
A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 19 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : A93A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Valves Group
BFV VLV.BTRFLY 03.000 12.000 BS-5155 BODY-ASTM A 216 WAFL, 150, B-16.5, 56391ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56391
Bolt Group
BOS BOLT.STUD 00.500 12.000 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 12.000 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKB1052Z0
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 02.000 06.000 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0

T:SS304
PSR STRNR.PERM 08.000 12.000 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package
Report No.
: IPMCS
: 50
A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 20 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 1 of 8

PIPE CLASS : D1A

RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NON IBR

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 79.68 75.58 74.87 71.01 58

SERVICE
REGASIFIED LNG

NOTES
102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS
OTHERWISE INDICATED IN P&ID.
104 WALL THICKNESS FOR LINEPIPE USED SHALL BE AS PER TABLE-I ENCLOSED IN ANNEXURE-I OF PMS.
105 BALL VALVE TO BE USED IN MAIN PIPELINE SHALL HAVE BUTT WELDED ENDS.
106 MAINLINE WELDING AND NDT REQUIREMENTS OF WELDS SHALL BE AS PER SPECIFICATION NO. 6-77-0006.
107 PIPELINE DESIGN PRESSURE -92.0kg/cm2(g)
PIPELINE/PIPING DESIGN CODE-ASME B 31.8 & OISD 141

108 FLOW TEE SHALL BE WELDED TYPE FOR USE IN MAINLINE ONLY.MATERIAL SHALL BE ASTM A 694 GRADE
F70.
109 IJ SHALL BE MONOBLOCK TYPE ,ASTM A 694 GR.F70 FOR USE IN MAINLINE ONLY.
112 FLANGED END SHALL BE AS PER B 16.5 FOR VALVE UPTO 24" (EXCLUDING 22"), FOR 22" AS PER MSS-SP-44 AND
FOR 24" TO 30" AS PER ASME B16.47 SERIES-A.
114 CHARPY V NOTCH TEST SHALL BE CONDUCTED FOR PIPE, FITTINGS AND FLANGES
115 ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL
BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN
APPLICABLE STANDARD SHALL BE IGNORED.
116 CORROSION ALLOWANCE OF 1.5 MM HAS BEEN CONSIDERED FOR TERMINAL PIPING AND 0.0 MM FOR 30"
MAINLINE.
117 REFER EIL STANDARD NO. 7-44-158
118 REFER EIL STANDARD NO. 7-44-0162
125 FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA
SHEETS GIVEN HEREIN SHALL BE IGNORED.
126 FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.
128 NDT OF WELDS WITHIN TERMINAL (EXCLUDING MAINLINE) SHALL BE AS FOLLOWS:
RADIOGRAPHY: ALL BUTT WELDS 100%
MPI :SOCKET WELDS 100%
ALL OTHER REQUIREMENTS SHALL BE AS PER 6-44-0016.
129 FOR PIPELINE SPECIALITY ITEMS & THEIR MATERIAL DESCRIPTION REFER TABLE-3 OF ANNEXURE-I OF
THIS DOCUMENT.

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 21 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 2 of 8

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353, EXCEPT SKIN

TEMPERATURE MEASUREMENT.
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 22 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 3 of 8

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)

BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. 28.
26. T T 26.
24. T T T 24.
22. T T T T 22.
20. T T T T T 20.
18. T T T T T T 18.
16. T T T T T T T 16.
14. T T T T T T T T 14.
12. T T T T T T T T T 12.
10. T T T T T T T T W T 10.
8.0 T T T T T T T W W W W 8.0
6.0 T T T T T T W W W W W W 6.0
5.0 5.0
4.0 T T T T W W W W W W W W W 4.0
3.5 3.5
3.0 T T T W W W W W W W W W W W 3.0
2.5 2.5
2.0 T T T W W W W W W W W W W W W 2.0
1.5 T T T T S S S S S S S S S S S S 1.5
1.25 1.25
1.0 T T T S S S S S S S S S S S S S S 1.0
0.75 T T T T S S S S S S S S S S S S S S 0.75
0.5 T T T T S S S S S S S S S S S S S S S 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 23 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 4 of 8

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
PIP PIPE 03.000 03.000 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
PIP PIPE 04.000 06.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI2H717Z0
(CHARPY)
PIP PIPE 08.000 08.000 XS API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 10.000 10.000 S60 API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 12.000 12.000 15.9 API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 14.000 14.000 17.5 API 5L API 5L GR.B PSL2 BE, SEAMLESS PIAF817Z0

PIP PIPE 16.000 16.000 19.1 API 5L API 5L GR.B PSL2 BE, SAW PIAF816Z0

PIP PIPE 18.000 18.000 15.9 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 20.000 20.000 17.5 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 24.000 24.000 19.1 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 26.000 26.000 20.6 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
PIP PIPE 30.000 30.000 23.8 API 5L API 5L GR.X-52 BE, SAW PIAG516Z0
PSL2
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 01.000 01.500 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0

FLG FLNG.WN 02.000 16.000 M B-16.5 ASTM A 105 600, RF/125AARH FWC9867Z0
(CHARPY)
FLG FLNG.WN 18.000 24.000 M B-16.5 ASTM A 694 GR.F- 600, RF/125AARH FWCA267Z0
52 (CHARPY)
FLG FLNG.WN 26.000 30.000 M B-16.47-A ASTM A 694 GR.F- 600, RF/125AARH FWAA267Z0
52 (CHARPY)
FLB FLNG.BLIND 00.500 01.500 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 24 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 5 of 8

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Flange Group
FLB FLNG.BLIND 02.000 24.000 B-16.5 ASTM A 105 600, RF/125AARH FBC9867Z0
(CHARPY)
FLB FLNG.BLIND 26.000 30.000 B-16.47-A ASTM A 105 600, RF/125AARH FBA9867Z0
(CHARPY)
FEF FLNG.FIG.8 00.500 01.500 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF FLNG.FIG.8 02.000 08.000 ASME- ASTM A 105 600, FF/125AARH FGK9861Z0
B16.48 (CHARPY)
FEF SPCR&BLND 10.000 24.000 ASME- ASTM A 105 600, FF/125AARH FCK9861Z0 117
B16.48 (CHARPY)
FEF SPCR&BLND 26.000 30.000 EIL'STD ASTM A 105 600, FF/125AARH FCE9861Z0 118
(CHARPY)
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 02.000 16.000 M B-16.9 ASTM A 234 BW, 1.5D WAGM84Z10
GR.WPB
(CHARPY)
ELB90 ELBOW.90 18.000 30.000 M MSS-SP75 MSS SP-75 BW, 1.5D WAUG24Z10
GR.WPHY-52
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 02.000 16.000 M B-16.9 ASTM A 234 BW, 1.5D WBGM84Z10
GR.WPB
(CHARPY)
ELB45 ELBOW.45 18.000 30.000 M MSS-SP75 MSS SP-75 BW, 1.5D WBUG24Z10
GR.WPHY-52
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 02.000 16.000 M B-16.9 ASTM A 234 BW WEGM84ZZ0

GR.WPB
(CHARPY)
TEQ T.EQUAL 18.000 30.000 M MSS-SP75 MSS SP-75 BW WEUG24ZZ0
GR.WPHY-52
TRED T.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 02.000 16.000 M, M B-16.9 ASTM A 234 BW WRGM84ZZ0

GR.WPB
(CHARPY)

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 25 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 6 of 8

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Fitting Group
TRED T.RED 18.000 30.000 M, M MSS-SP75 MSS SP-75 BW WRUG24ZZ0
GR.WPHY-52
REDC REDUC.CONC 02.000 16.000 M, M B-16.9 ASTM A 234 BW WUGM84ZZ0
GR.WPB
(CHARPY)
REDC REDUC.CONC 18.000 30.000 M, M MSS-SP75 MSS SP-75 BW WUUG24ZZ0
GR.WPHY-52
REDE REDUC.ECC 02.000 16.000 M, M B-16.9 ASTM A 234 BW WVGM84ZZ0
GR.WPB
(CHARPY)
REDE REDUC.ECC 18.000 30.000 M, M MSS-SP75 MSS SP-75 BW WVUG24ZZ0
GR.WPHY-52
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WNHM76ZZ0
(CHARPY)
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WPHM76ZZ0
(CHARPY)
CAP CAP 00.500 00.750 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 01.000 01.500 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 02.000 16.000 M B-16.9 ASTM A 234 BW WFGM84ZZ0

GR.WPB
(CHARPY)
CAP CAP 18.000 30.000 M MSS-SP75 MSS SP-75 BW WFUG24ZZ0
GR.WPHY-52
PLG PLUG 00.500 00.750 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0

PLG PLUG 01.000 01.500 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLF CPLNG.FULL 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLH CPLNG.HALF 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLL CPLNG.LH 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

CPLR CPLNG.RED 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 26 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 7 of 8

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
O'let Group
SLT SOCKOLET 00.500 00.750 MSS-SP97 ASTM A 105 SW, 6000 YSS02D3Z0

SLT SOCKOLET 01.000 01.500 MSS-SP97 ASTM A 105 SW, 3000 YSS02D2Z0

WLT WELDOLET 02.000 08.000 M, MSS-SP97 ASTM A 105 BW YWSM74ZZ0

XXS (CHARPY)
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
BLV VLV.BALL 00.500 01.500 BS-5351 BODY-ASTM A FLGD, 600, B-16.5, 54591ZZZ0
105,TRIM-BODY RF/125AARH, SHT
SEAT -RPTFE NO.- 54591
BLV VLV.BALL 02.000 24.000 API-6D BODY-ASTM A 216 FLGD, 600, B-16.5, 54597ZZZ0
GR.WCC/A234 RF/125AARH, SHT
GR.WPC,TRIM:SE NO.- 54597
AT:AISI4140+0.003
"ENP/AISI410
BLV VLV.BALL 26.000 30.000 API-6D BODY-ASTM A 216 FLGD, 600, B-16.47 A, 54595ZZZ0
GR.WCC/A234 RF/125AARH, SHT
GR.WPC,TRIM: NO.- 54595
SEAT: AISI4140 +
0.003"ENP/ AISI
4140
BLV/1 VLV.BALL 02.000 30.000 API-6D BODY-ASTM A 216 BW, 600, B-16.25, SHT 54598ZZZ0
GR.WCC/A234 NO.- 54598
GR.WPC,TRIM:
SEAT : AISI
4140+0.003"ENP/AI
SI 410
PLV VLV.PLUG 00.500 01.500 BS-5353 BODY-ASTM A SW, 800, 3000, B- 55091ZZZ0
105,PLUG- A105 + 16.11, SHT NO.- 55091
0.003" ENP
PLV VLV.PLUG 02.000 24.000 API-6D BODY- A FLGD, 600, B-16.5, 55591ZZZ0
216GR.WCB,PLUG: RF/125AARH, SHT
A216 GR.WCB + NO.- 55591
0.003" ENP
PLV/1 VLV.PLUG 02.000 02.000 API-6D BODY-ASTM A 216 BW, 600, B-16.25, SHT 55594ZZZ0
GR.WCB,PLUG: NO.- 55594
A216 GR.WCB +
0.003"ENP

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 27 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D1A Sheet 8 of 8

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 00.500 30.000 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 24.000 B-16.20- SP.WND SPIRAL, 600 GK63176Z0
ANSI B16.5 SS316+CAF
GAS GASKET 26.000 30.000 B-16.20- SP.WND SPIRAL, 600 GK43176Z0
ANSI SS316+CAF
B16.47A

Package
Report No.
: IPMCS
: 50
D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 28 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D4A Sheet 1 of 5

PIPE CLASS : D4A

RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE
SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -45 38 93 120 149 204
PRESS 97.72 97.72 92.45 91.1 89.64 86.83

SERVICE
NON CORROSIVE PROCESS-FLAMMABLE/ NON FLAMMABLE, NON LETHAL-BELOW-29 DEG C AND UPTO -45 DEG C
HYDROCARBONS, XYLENE, METHANOL, NH3, GAS FLARE ETC.

NOTES
102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS
OTHERWISE INDICATED IN P&ID.
111 PIPING DESIGN AS PER ASME B 31.8
112 FLANGED END SHALL BE AS PER B 16.5 FOR VALVE UPTO 24" (EXCLUDING 22"), FOR 22" AS PER MSS-SP-44.
113 IMPACT TESTING IS REQUIRED
115 ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL
BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN
APPLICABLE STANDARD SHALL BE IGNORED.
125 FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA
SHEETS GIVEN HEREIN SHALL BE IGNORED.
128 NDT OF WELDS WITHIN TERMINAL (EXCLUDING MAINLINE) SHALL BE AS FOLLOWS:
RADIOGRAPHY: ALL BUTT WELDS 100%
MPI :SOCKET WELDS 100%
ALL OTHER REQUIREMENTS SHALL BE AS PER 6-44-0016.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID. REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353, EXCEPT SKIN

TEMPERATURE MEASUREMENT.
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-
0354

Package
Report No.
: IPMCS
: 50
D4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 29 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D4A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T T 8.0
6.0 T T T 6.0
5.0 5.0
4.0 T T T T 4.0
3.5 3.5
3.0 T T T W W 3.0
2.5 2.5
2.0 T T T W W W 2.0
1.5 T T T T S S S 1.5
1.25 1.25
1.0 T T T S S S S S 1.0
0.75 T T T T S S S S S 0.75
0.5 T T T T S S S S S S 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 30 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D4A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5

PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 03.000 03.000 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 04.000 04.000 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

PIP PIPE 06.000 10.000 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5

NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

NIP NIPPLE 01.000 01.500 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5

Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 350 600, RF/125AARH FSC5567Z5
GR.LF2
FLG FLNG.WN 02.000 10.000 M B-16.5 ASTM A 350 600, RF/125AARH FWC5567Z5
GR.LF2
FLB FLNG.BLIND 00.500 10.000 B-16.5 ASTM A 350 600, RF/125AARH FBC5567Z5
GR.LF2
FEF FLNG.FIG.8 00.500 08.000 ASME- ASTM A 350 600, FF/125AARH FGK5561Z5
B16.48 GR.LF2
FEF SPCR&BLND 10.000 10.000 ASME- ASTM A 350 600, FF/125AARH FCK5561Z5 117
B16.48 GR.LF2
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WA683D3Z5
GR.LF2
ELB90 ELBOW.90 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WA683D2Z5
GR.LF2
ELB90 ELBOW.90 02.000 10.000 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WB683D3Z5
GR.LF2
ELB45 ELBOW.45 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WB683D2Z5
GR.LF2
ELB45 ELBOW.45 02.000 10.000 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WE683D3Z5
GR.LF2
TEQ T.EQUAL 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WE683D2Z5
GR.LF2
TEQ T.EQUAL 02.000 10.000 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6

Package
Report No.
: IPMCS
: 50
D4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 31 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D4A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Fitting Group
TRED T.RED 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WR683D3Z5
GR.LF2
TRED T.RED 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WR683D2Z5
GR.LF2
TRED T.RED 02.000 10.000 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 350 PBE WNH836ZZ5
GR.LF2
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 350 PBE WPH836ZZ5
GR.LF2
CAP CAP 00.500 00.750 B-16.11 ASTM A 350 SCRF, 6000 WF68383Z5
GR.LF2
CAP CAP 01.000 01.500 B-16.11 ASTM A 350 SCRF, 3000 WF68382Z5
GR.LF2
PLG PLUG 00.500 00.750 B-16.11 ASTM A 350 SCRM, 6000 WH68393Z5
GR.LF2
PLG PLUG 01.000 01.500 B-16.11 ASTM A 350 SCRM, 3000 WH68392Z5
GR.LF2
CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WJ683D3Z5
GR.LF2
CPLF CPLNG.FULL 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WJ683D2Z5
GR.LF2
CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WK683D3Z5
GR.LF2
CPLH CPLNG.HALF 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WK683D2Z5
GR.LF2
CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WL683D3Z5
GR.LF2
CPLL CPLNG.LH 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WL683D2Z5
GR.LF2
CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 350 SW, 6000 WM683D3Z5
GR.LF2
CPLR CPLNG.RED 01.000 01.500 B-16.11 ASTM A 350 SW, 3000 WM683D2Z5
GR.LF2
O'let Group
SLT SOCKOLET 00.500 00.750 MSS-SP97 ASTM A 350 SW, 6000 YSS83D3Z5
GR.LF2
SLT SOCKOLET 01.000 01.500 MSS-SP97 ASTM A 350 SW, 3000 YSS83D2Z5
GR.LF2
WLT WELDOLET 02.000 03.000 M, M MSS-SP97 ASTM A 350 BW YWS834ZZ5
GR.LF2
Valves Group

Package
Report No.
: IPMCS
: 50
D4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 32 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : D4A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 350 SW, 800, 3000, B- 51003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 52003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 350 SW, 800, 3000, B- 53003ZZZ5
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
PLV VLV.PLUG 00.500 01.500 BS-5353 BODY-ASTM A 350 SW, 800, 3000, B- 55093ZZZ5
GR.LF2,PLUG: 16.11, SHT NO.- 55093
A350 GR.LF2 +
0.003" ENP
PLV VLV.PLUG 02.000 10.000 API-6D BODY-ASTM A 352 FLGD, 600, B-16.5, 55593ZZZ5
GR.LCB / A350 RF/125AARH, SHT
GR.LF2,STEM-SS NO.- 55593
304/SS316
PLV/1 VLV.PLUG 02.000 10.000 API-6D BODY-ASTM A 352 BW, 600, B-16.25, SHT 55596ZZZ5
GR.LCB/ ASTM NO.- 55596
A350GR.LF2,TRIM-
SS 304/ SS316
Bolt Group
BOS BOLT.STUD 00.500 10.000 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
GAS GASKET 00.500 10.000 B-16.20- SP.WND SPIRAL, 600 GK63176Z5
ANSI B16.5 SS316+CAF

Package
Report No.
: IPMCS
: 50
D4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 33 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : J2A Sheet 1 of 4

PIPE CLASS : J2A

RATING : 150
BASE MATERIAL : CS (Galv.)
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT : NON IBR

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP 0 38 65
PRESS 10.55 10.55 10.55

SERVICE
POTABLE WATER (ABOVE GROUND ONLY),
FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED
WITH ZINC COATING COMPOUND.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE 1.5" & BELOW UNIONS (SCRF) TO BE KEPT MINIMUM
JOINTS
2" & ABOVE FLANGED (SCREWED) TO BE KEPT MINIMUM

PIPE JOINTS UPTO 6" SCREWED COUPLING

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D3

VENTS ON LINES <= 1.5" REFER EIL STD 7-440350, VC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V3

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package
Report No.
: IPMCS
: 50
J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 34 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : J2A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T T 4.0
3.5 3.5
3.0 T T T 3.0
2.5 2.5
2.0 T T T T 2.0
1.5 T T T T T 1.5
1.25 1.25
1.0 T T T T T T 1.0
0.75 T T T T T T T 0.75
0.5 T T T T T T T T 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 35 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : J2A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 06.000 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0

Flange Group
FLG FLNG.SCRD 00.500 06.000 B-16.5 ASTM A 150, FF/125AARH FTC0721Z0
105(GALV.)
FLB FLNG.BLIND 00.500 06.000 B-16.5 ASTM A 150, FF/125AARH FBC0721Z0
105(GALV.)
FEF FLNG.FIG.8 00.500 06.000 ASME- ASTM A 150, FF/125AARH FGK0721Z0
B16.48 105(GALV.)
Fitting Group
ELB90 ELBOW.90 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WA60882Z0
105(GALV)
ELB90 ELBOW.90 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WALE98ZZ0
(GALV)
ELB45 ELBOW.45 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WB60882Z0
105(GALV)
ELB45 ELBOW.45 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WBLE98ZZ0
(GALV)
TEQ T.EQUAL 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WE60882Z0
105(GALV)
TEQ T.EQUAL 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WELE98ZZ0
(GALV)
TRED T.RED 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WR60882Z0
105(GALV)
TRED T.RED 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WRLE98ZZ0
(GALV)
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A TBE WNH08EZZ0
105(GALV)
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A TBE WPH08EZZ0
105(GALV)
CAP CAP 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WF60882Z0
105(GALV)
CAP CAP 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WFLE98ZZ0
(GALV)
CPLF CPLNG.FULL 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)
CPLR CPLNG.RED 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 00.500 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WQLE98ZZ0
(GALV)

Package
Report No.
: IPMCS
: 50
J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
0318-6-44-0005 Rev 0
SPECIFICATION
Page 36 of 36

Client : GAIL (INDIA) LTD Dept./Sect. : 16/71

Project : DABHOL-PANVEL PLINE
Location : DABHOL - PANVEL Pipe Class : J2A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Dmn. STD Material Description
Id. Type Thk Code No
(Inch) (Inch)
Valves Group
GAV VLV.GATE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 51080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 51080
BRONZE,TRIM- IS
320 ALLOY HT2
GAV VLV.GATE 02.000 06.000 IS:780 BODY-IS 210 FLGD, PN1.6, B-16.1, 51380ZZZ0
GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 51380
GLV VLV.GLOBE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 52080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 52080
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 53080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 53080
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 02.000 06.000 IS:5312 (PT- BODY-IS 210 FLGD, PN1.6, B-16.1, 53380ZZZ0
1) GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 53380
Bolt Group
BOM BOLT.M/C 00.500 06.000 B-18.2 BOLT:A307 BM41519Z0
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
GAS GASKET 00.500 06.000 B-16.21- BUTYL RUBBER FULLFACE, 150, 2 GKB0422Z0
ANSI B16.5 MM

Package
Report No.
: IPMCS
: 50
J2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved